CN110302980B - Aluminum electrolytic capacitor static test machine - Google Patents
Aluminum electrolytic capacitor static test machine Download PDFInfo
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- CN110302980B CN110302980B CN201910720422.9A CN201910720422A CN110302980B CN 110302980 B CN110302980 B CN 110302980B CN 201910720422 A CN201910720422 A CN 201910720422A CN 110302980 B CN110302980 B CN 110302980B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/01—Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
- G01R31/013—Testing passive components
- G01R31/016—Testing of capacitors
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
- G01R31/64—Testing of capacitors
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Electric Properties And Detecting Electric Faults (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses an aluminum electrolytic capacitor static test machine which comprises a rack, a feeding device, a testing device, a material receiving device and a protective cover. The testing device and the protective cover are arranged on the upper end face of the rack, the feeding device and the receiving device are arranged on the same side of the rack, and the rack is further provided with a control system. The feeding device is used for conveying the capacitor to the testing device, the testing device is used for carrying out static testing and screening on the capacitor, and the receiving device is used for collecting the good products. The tester greatly improves the testing efficiency, and can effectively solve the problems of low manual testing efficiency and low automatic testing accuracy in the existing industry; meanwhile, the structure is simple, and the occupied area is small.
Description
Technical Field
The invention relates to the technical field of automation equipment, relates to an aluminum electrolytic capacitor testing machine, and particularly relates to an aluminum electrolytic capacitor static testing machine.
Background
The aluminum electrolytic capacitor product is tested before leaving a factory, defective products with the problems of open short circuit, implosion, electric leakage and the like are detected and sorted, and the product quality is ensured. At present, most manufacturers adopt two modes of manual testing and flow type automatic testing. The manual test has the advantages of less equipment investment and accurate test result, and has the disadvantages of low speed and high labor cost; the automatic test speed is fast, the labor cost is low, but the test result is not accurate enough.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an aluminum electrolytic capacitor static test machine, which aims to solve the problem that the test result of the existing aluminum electrolytic capacitor test equipment is not accurate enough, effectively improve the stability and accuracy of the test result and improve the production efficiency.
In order to solve the technical problem, the invention is realized by the following scheme: the utility model provides an aluminium electrolytic capacitor static test machine, is including the frame that is provided with control system and setting the safety cover in the frame still includes feed arrangement, testing arrangement and material collecting device:
the feeding device is arranged beside the rack and used for feeding products into the testing device, and is sequentially provided with a turntable feeding mechanism for feeding the products through a turntable, a flat feeding mechanism for receiving the products fed by the turntable feeding mechanism and feeding the products in a horizontal linear direction, a blocking mechanism for blocking the products fed by the flat feeding mechanism and waiting for the next process to take the materials, a feeding and taking clamp mechanism which does linear reciprocating motion and is used for taking down the products blocked by the blocking mechanism and conveying the products to a material loading position, a pin straightening mechanism for straightening the products on the material loading position, a reversing mechanism for reversing the products on the material loading position, a feeding 90-degree material taking mechanism for taking down the products on the material loading position and feeding the products into the testing device, and a feeding seat mechanism in the feeding direction;
the testing arrangement sets firmly in the up end of frame includes:
-a delivery power mechanism providing delivery power;
-a conveying gripper mechanism, on which the grippers are arranged horizontally outwards and equidistantly on a conveyor belt, which is capable of gripping the products and moving with the conveying power mechanism;
-a feeding and discharging pulling and clamping mechanism for pulling the conveying clamp on the conveying clamp mechanism to enable the conveying clamp to clamp the product fed by the feeding 90 ° material taking mechanism or enable the conveying clamp to release the good product subjected to the test;
an open-short circuit testing mechanism for charging and discharging the products and testing whether the products are open-circuited or short-circuited, the open-short circuit testing mechanism being disposed outside and beside the annular conveying mechanism, and a testing portion of the open-short circuit testing mechanism being opposite to the conveying clamp mechanism;
a plurality of groups of defective product pulling and clamping mechanisms arranged in an inner ring area of the annular conveying mechanism and used for pulling and clamping conveying clamps, and corresponding defective products are removed from the conveying and clamping mechanisms after each testing process is completed;
at least one group of row-changing testing mechanisms arranged outside and beside the annular conveying mechanism and used for clamping and driving the products to vertically lift and prepare for static testing;
at least one group of line-changing drawing and clamping mechanisms which are arranged at the inner side of the annular conveying mechanism and opposite to the line-changing testing mechanism and are provided with structures for drawing and clamping the conveying clamps;
-a discharge mechanism arranged outside and beside said endless conveyor for discharging the products;
the capacity testing mechanism is arranged at the outer side of the annular conveying mechanism and used for charging and discharging products and carrying out capacity testing;
the material receiving device is arranged at the outer side of the rack and is arranged in a discharging station of the testing device, and the good products are recovered under the control of the control system.
Furthermore, the turntable feeding mechanism comprises a turntable frame, a turntable arranged on the turntable frame, a lifting mechanism for controlling the turntable to lift and a motor for driving the turntable to rotate;
the flat conveying mechanism is arranged in a discharge hole of the rotary table feeding mechanism, a straight vibrator and a linear flat conveying channel are arranged on the flat conveying mechanism, and a product is conveyed into the material blocking mechanism through vibration of the straight vibrator;
the feeding and taking mechanism comprises a reciprocating mechanism, a material clamping device is arranged on the reciprocating mechanism and used for clamping the products intercepted by the material blocking mechanism and sending the products to the material loading position through the reciprocating mechanism, and the feeding and taking mechanism is driven by a connecting rod and a cam on a main shaft in the conveying power mechanism;
the feeding seat mechanism extends to the rack, the foot arranging mechanism, the reversing mechanism and the feeding 90-degree material taking mechanism are arranged above the feeding seat mechanism, and the material blocking mechanism and the feeding and taking clamp mechanism are arranged below the feeding seat mechanism;
the product warp carousel feed mechanism gets into in proper order flat feeding mechanism, then quilt block material mechanism interception, wait into and get the material and press from both sides the mechanism and get the material, the material clamping device who gets in on the material presss from both sides the mechanism is linear reciprocating motion, and material clamping device is used for getting the material and carries the product to waiting to go up the material level, at this in-process, whole foot mechanism and reversing mechanism are whole foot and switching-over to the product respectively, feeding 90 extracting mechanism is used for will being located and waits to go up the product of material level and send to testing arrangement.
Further, the conveying power mechanism comprises a divider, a main shaft, a bearing seat, a cam and a conveying belt wheel; the divider is arranged below an upper end plate of the frame, is connected with the main shaft and drives the main shaft to rotate; the bearing seats and the cams are respectively provided with a plurality of parts which are distributed on the main shaft at intervals, and the bearing seats and the cams are respectively used for fixing the main shaft and transmitting power; the conveying belt wheel is arranged above the upper end plate of the frame and is driven by the divider to rotate horizontally.
Further, carry the clamp mechanism and include foraminiferous conveyer belt and carry the clip, carry the clip and be used for pressing from both sides tight product, it distributes with the outside equidistance of level on the foraminiferous conveyer belt, the conveyer belt wheel is the synchronizing wheel, and foraminiferous conveyer belt is the hold-in range, and the hole on it is the through-hole, carries the clip to install in the through-hole. The conveying clamp on the synchronous belt intermittently moves by means of the meshing of the synchronous belt and the synchronous wheel.
Furthermore, the feeding and discharging pulling and clamping mechanism comprises a feeding and discharging rocker arm, a feeding and discharging slider seat, a feeding and discharging slider and a feeding and discharging pull rod, the feeding and discharging rocker arm is arranged in the rack, the main shaft drives the feeding and discharging rocker arm so as to drive the feeding and discharging slider seat fixed on the feeding and discharging slider to do linear reciprocating motion, and the feeding and discharging pull rod is fixed on the feeding and discharging slider seat and used for pulling and clamping during feeding and good product receiving.
Furthermore, open short circuit accredited testing organization including test swing arm, gear, charge and discharge clamp, charge piece and test claw, the test swing arm passes through the swing arm seat to be fixed under the frame, and it receives cam drive and takes a pair ofly through the connecting rod gear engagement rotates, charge the piece with the test claw is fixed a pair ofly on the charge and discharge clamp, the charge and discharge clamp rotates and opens and shuts along with the gear engagement, thereby makes charge the piece with the pin of test claw and product contacts, opens, short circuit test and charge and discharge.
Further, the discharge mechanism and the capacity testing mechanism have the same structure as the open-short circuit testing mechanism, the discharge mechanism only discharges the product, and the capacity testing mechanism performs capacity testing and charging and discharging on the product;
defective products draws presss from both sides mechanism and draws including defective products material receiving box, defective products and press from both sides cylinder, defective products and draw holder and defective products dead lever, defective products material receiving box rigid coupling is in the frame side for accept the following defective products that conveying clamp mechanism falls, the defective products draws presss from both sides the cylinder and fixes at the frame up end, is equipped with through the pull rod drive the defective products of defective products dead lever draws the holder to carry out straight reciprocating motion, and then passes through the defective products dead lever is drawn and is pressed from both sides.
Further, the gang saw clamp replacing mechanism comprises:
the line changing motor is used for providing power and is connected with a driving wheel through a belt pulley;
the transmission wheel is fixedly connected to the pulling and clamping shaft, and the row changing motor drives the pulling and clamping shaft to rotate through a belt pulley;
the bearing seat is used for fixing the pulling and clamping shaft and the row changing shaft in the rack, the pulling and clamping shaft and the row changing shaft penetrate through the bearing seat, and the row changing shaft is a short shaft, is parallel to the pulling and clamping shaft and is positioned at the lower side of the pulling and clamping shaft;
the lower end of the push-clamping panel is fixedly connected with the bearing seat and the row-changing motor;
a clip guide rail;
the pushing seat is fixedly connected to the lower end face of the pushing and clamping panel and driven by a row changing grooved wheel to enable the pushing and clamping panel to move axially in an X direction along a pushing and clamping sliding rail, and the clamp guide rail pushes a conveying clamp on the conveying clamp mechanism to move so as to enable the conveying clamp to be separated from the front end of a product;
the push clamp sliding rail sliding block is arranged on the push clamp sliding rail and is fixedly connected with the push clamp panel;
the pull clamp sliding rail sliding block is arranged on a pull clamp sliding rail, the upper end surface of the pull clamp sliding rail sliding block is fixedly connected with a guide rail panel, and the guide rail panel moves along the pull clamp sliding rail in the Y-axis direction;
pulling and clamping the connecting rod;
the clamping rod is fixed on the guide rail panel, and the material pushing limiting block is arranged on the lower end face of the clamping rod;
the row changing connecting rod and the first row opening connecting rod are arranged in the rack;
the pull clamp connecting rod is driven by the row changing grooved wheel to push the material pushing limiting block and the guide rail panel to move along the pull clamp sliding rail, and then the clamp opening rod pulls open the conveying clamp to separate the conveying clamp from the rear end of a product, so that preparation is made for product row changing.
Furthermore, the row changing test mechanism comprises a second row opening connecting rod, a clamping shaft, a row frame rotating shaft, a spring plate mounting plate, a spring plate, a row changing connecting rod, a test support, a clamping guide rail, a test fixing plate, a row changing test mounting plate, a test probe and a test needle point, wherein the spring plate is fixed on the spring plate mounting plate; the shell fragment mounting panel rigid connection connect in open on the clamping shaft, the second division of connecting rod with the first division of connecting rod is articulated and drive open the clamping shaft and rotate, the switching of control shell fragment mounting panel, and then control the separation and the contact of shell fragment and product pin, it is articulated with the change connecting rod to trade the row connecting rod, articulates simultaneously on the change test mounting panel, after the shell fragment mounting panel is closed, the vertical lift of clamp guide rail is followed to the change test mounting panel, makes test probe and fixing on the test fixed plate test the needle point contact, carries out static test to the product.
Further, the receiving device comprises a good product taking mechanism and a good product receiving mechanism, the good product taking mechanism is arranged on the rack, the good product receiving mechanism and the feeding device are arranged on the same side of the rack, and the good product taking mechanism clamps and conveys products to the good product receiving mechanism after the feeding and discharging pulling and clamping mechanism pulls open the conveying clamp; the good product receiving agencies sends the good product to the workbin in.
Compared with the prior art, the invention has the beneficial effects that: the aluminum electrolytic capacitor static test machine can effectively improve the accuracy of test results, sort out various defective products, reduce the cost and improve the production efficiency. Meanwhile, the equipment has simple structure, small occupied area and beautiful appearance.
Drawings
FIG. 1 is an isometric view of a static tester for aluminum electrolytic capacitors of the present invention.
Fig. 2 is an exploded view of the aluminum electrolytic capacitor static tester of the present invention.
Fig. 3 is an isometric view of a feeding device of the present invention.
FIG. 4 is a top view of the testing device of the present invention.
Fig. 5 is an isometric view of the power delivery mechanism of the present invention.
Figure 6 is an isometric view of a transport clip mechanism of the present invention.
Fig. 7 is an isometric view of the feed and discharge pull-clamp mechanism of the present invention.
FIG. 8 is an isometric view of the open short test mechanism of the present invention.
Fig. 9 is an isometric view of a defective product pulling and clamping mechanism of the present invention.
FIG. 10 is an isometric view of a gang change test mechanism of the present invention.
FIG. 11 is an isometric view of a change-over pinch mechanism of the present invention.
FIG. 12 is an isometric view of a material receiving device of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and thus the protection scope of the present invention is more clearly and clearly defined. It is to be understood that the described embodiments of the invention are only some, and not all, embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; the two elements may be directly connected or indirectly connected through an intermediate medium, or may be communicated with each other inside the two elements, or may be wirelessly connected or wired connected. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example 1, the specific structure of the present invention is as follows:
referring to fig. 1-12, the aluminum electrolytic capacitor static test machine of the present invention includes a frame 1 provided with a control system, a protective cover 5 arranged on the frame 1, a feeding device 2, a testing device 3, and a material receiving device 4:
the feeding device 2 is arranged at the side of the frame 1 and is used for feeding products to the testing device 3, the feeding device 2 is sequentially provided with a rotary table feeding mechanism 21 for feeding through a rotary table, a flat conveying mechanism 22 for receiving a product sent by the rotary table feeding mechanism 21 and feeding in a horizontal linear direction, a blocking mechanism 23 for blocking the product sent by the flat conveying mechanism 22 and waiting for material taking in the next process, a feeding and taking clamp mechanism 24 for making linear reciprocating motion and taking down the product blocked by the blocking mechanism 23 and conveying the product to a material loading position, a foot-adjusting mechanism 25 for adjusting feet of the product on the material loading position, a reversing mechanism 26 for reversing the product on the material loading position, a feeding 90-degree material taking mechanism 27 for taking down the product on the material loading position and conveying the product to the testing device 3, and a feeding seat mechanism 28 along the feeding direction;
the testing device 3 is fixedly arranged on the upper end face of the rack 1 and comprises:
a delivery power mechanism 31 providing delivery power;
-a conveying gripping mechanism 32, on which the grippers are arranged horizontally outwards and equidistantly on a conveyor belt, able to grip the products and move with the conveying power mechanism (31);
a feeding and discharging pulling and clamping mechanism 33 for pulling the conveying clamp on the conveying clamp mechanism 32 to enable the conveying clamp to clamp the product fed by the feeding 90 ° material taking mechanism 27 or to release the conveying clamp to obtain a good product after the test is completed;
an open-short circuit testing mechanism 34 for charging and discharging the products and testing whether the products are open and short-circuited, the open-short circuit testing mechanism 34 being disposed outside and beside the endless conveying mechanism with a testing portion thereof being opposed to the conveying clamp mechanism 32;
a plurality of sets of defective product pulling and clamping mechanisms 35, provided in the inner ring area of the annular conveying mechanism, for pulling and clamping the conveying clamps, and removing the corresponding defective products from the conveying and clamping mechanisms 32 after each testing process is completed;
at least one set of change-over testing means 36, arranged outside and beside said endless conveyor means, for gripping and driving the products vertically up and down in preparation for static testing; in the invention, preferably, two of the gang change testing mechanisms 36 are arranged for leakage detection, and two bent frames are arranged in each gang change testing mechanism 36, so that the testing accuracy and the testing efficiency are ensured;
at least one group of gripper-changing devices 37, arranged laterally inside the annular conveying device and opposite to the gripper-changing testing device 36, on which means for pulling the grippers open are provided;
-discharge means 38, arranged externally and laterally of said endless conveying means, for discharging the products;
a capacity testing mechanism 39, arranged outside and beside the annular conveying mechanism, for charging and discharging the products and carrying out capacity testing;
the material receiving device 4 is arranged at the outer side of the rack 1 and is arranged at a discharging station of the testing device 3, and the good products are recovered under the control of the control system.
As shown in fig. 3, a preferred technical solution of the present embodiment: the turntable feeding mechanism 21 comprises a turntable frame, a turntable arranged on the turntable frame, a lifting mechanism for controlling the turntable to lift and a motor for driving the turntable to rotate;
the flat conveying mechanism 22 is arranged in a discharge hole of the turntable feeding mechanism 21, a straight vibrator and a straight flat conveying channel are arranged on the flat conveying mechanism, and a product is conveyed into the material blocking mechanism 23 through vibration of the straight vibrator;
the feeding and taking mechanism 24 comprises a reciprocating mechanism, a material clamping device is arranged on the reciprocating mechanism, the material clamping device is used for clamping the products intercepted by the material blocking mechanism 23 and sending the products to the material loading position through the reciprocating mechanism, and the material clamping device is driven by a connecting rod and a cam on a main shaft in the conveying power mechanism 31;
the feeding seat mechanism 28 extends to the rack 1, the foot arrangement mechanism 25, the reversing mechanism 26 and the feeding 90-degree material taking mechanism 27 are arranged above the feeding seat mechanism, and the material blocking mechanism 23 and the feeding and taking clamp mechanism 24 are arranged below the feeding seat mechanism;
the product warp carousel feed mechanism 21 gets into in proper order flat feed mechanism 22, then quilt block material mechanism 23 and intercept, wait for it gets the material to advance to get material clamp mechanism 24, it is straight reciprocating motion to advance the material clamping device who gets on material clamp mechanism 24, and the material clamping device is used for getting the material and carries the product to waiting to go up the material level, at this in-process, whole foot mechanism 25 and reversing mechanism 26 are whole foot and the switching-over to the product respectively, 90 picking mechanism 27 of feeding are used for will being located the product of waiting to go up the material level and send to testing arrangement 3. A receiving tray is arranged below the feeding and taking clamp mechanism 24 and used for conveying falling products in the process.
As shown in fig. 4-5, a preferred technical solution of the present embodiment: the conveying power mechanism 31 comprises a divider 311, a main shaft 312, a bearing seat 313, a cam 314 and a conveying belt wheel 315; the divider 311 is disposed below the upper end plate of the frame 1, is coupled with the main shaft 312, and drives the main shaft 312 to rotate; the bearing seats 313 and the cams 314 are respectively provided with a plurality of parts which are distributed on the main shaft 312 at intervals, and the bearing seats 313 and the cams 314 are respectively used for fixing the main shaft 312 and transmitting power; the conveying belt wheel 315 is disposed above the upper end plate of the frame 1 and is driven by the divider 311 to rotate horizontally, and the conveying clamp mechanism 32 is looped on the conveying belt wheel 315 and is driven by the conveying belt wheel 315 to move endlessly and intermittently. The main shaft 312 is formed by connecting two sections of shafts by using the shaft coupling, so that the cost is reduced; in order to make the structure simpler, the open short circuit testing mechanism 34, the discharging mechanism 38 and the capacity testing mechanism 39 are driven by cams, and the feeding 90-degree material taking mechanism 27 and the good product material taking mechanism 41 are driven by grooved wheels.
As shown in fig. 6, a preferred technical solution of the present embodiment: the conveying clip mechanism 32 comprises a perforated conveying belt 321 and conveying clips 322, the conveying clips 322 are used for clamping products and are distributed on the perforated conveying belt 321 at equal intervals outwards in the horizontal direction, the conveying belt wheel 315 is a synchronizing wheel, the perforated conveying belt 321 is a synchronous belt, holes in the synchronous belt are through holes, and the conveying clips 322 are installed in the through holes. The conveying clamp 322 on the synchronous belt intermittently moves by means of the meshing of the synchronous belt and the synchronous wheel.
As shown in fig. 7, a preferred technical solution of the present embodiment: the feeding and discharging pulling and clamping mechanism 33 comprises a feeding and discharging rocker arm 331, a feeding and discharging slider seat 332, a feeding and discharging slider 333 and a feeding and discharging pull rod 334, wherein the feeding and discharging rocker arm 331 is arranged in the machine frame 1, the main shaft 312 drives the feeding and discharging rocker arm 331 so as to drive the feeding and discharging slider seat 332 fixed on the feeding and discharging slider 333 to do linear reciprocating motion, and the feeding and discharging pull rod 334 is fixed on the feeding and discharging slider seat 332 and used for pulling and clamping during feeding and good product receiving.
As shown in fig. 8, a preferred technical solution of the present embodiment: the open-short circuit testing mechanism 34 comprises a testing swing arm 341, a gear 342, a charging and discharging clamp 343, a charging sheet 344 and a testing claw 345, wherein the testing swing arm 341 is fixed below the frame 1 through a swing arm seat, is driven by the cam 314 and is driven by a connecting rod to drive the pair of gears 342 to rotate in a meshing manner, the charging sheet 344 and the testing claw 345 are fixed on the pair of charging and discharging clamps 343, and the charging and discharging clamp 343 is opened and closed along with the rotation of the gear 342 in a meshing manner, so that the charging sheet 344 and the testing claw 345 are in contact with pins of a product to perform open-short circuit testing and charging and discharging.
A preferred technical solution of this embodiment: the discharge mechanism 38 and the capacity test mechanism 39 have the same structure as the open-short circuit test mechanism 34, the discharge mechanism 38 only discharges the product, and the capacity test mechanism 39 performs capacity test and charging and discharging on the product;
as shown in the problem 9, the defective product clamping mechanism 35 includes a defective product receiving box 351, a defective product clamping cylinder 352, a defective product clamping seat 353 and a defective product pulling rod 354, the defective product receiving box 351 is fixedly connected to the side surface of the frame 1 and is used for receiving a defective product falling from the conveying clamping mechanism 32, the defective product clamping cylinder 352 is fixed on the upper end surface of the frame 1, the defective product clamping seat 353 provided with the defective product pulling rod 354 is driven by a pulling rod to perform linear reciprocating motion, and the defective product pulling rod 354 is used for clamping the defective product. Preferably, each part of the defective product pulling and clamping mechanism 35 is disposed after the corresponding testing process, and the defective product is directly discharged from the conveying clamp after being tested.
As shown in fig. 11, a preferred technical solution of the present embodiment: the line-changing pulling-clamping mechanism 37 includes:
a line-changing motor 371 for providing power, which is connected with a driving wheel through a belt pulley;
the transmission wheel is fixedly connected to the pulling and clamping shaft 372, and the line changing motor 371 drives the pulling and clamping shaft 372 to rotate through a belt pulley;
a bearing seat 373 for fixing the pull-clamp shaft 372 and the line change shaft 3712 in the machine frame 1, wherein the pull-clamp shaft 372 and the line change shaft 3712 are inserted into the bearing seat 373, and the line change shaft 3712 is a short shaft which is parallel to the pull-clamp shaft 372 and is located at the lower side of the pull-clamp shaft 372;
a push-clamping panel 375, the lower end of which is fixedly connected with the bearing seat 373 and the line-changing motor 371;
a clip guide 376;
a pushing seat 374 fixedly connected to the lower end surface of the pushing and clamping panel 375, wherein the pushing seat 374 is driven by a row changing sheave to make the pushing and clamping panel 375 move axially in the X direction along a pushing and clamping slide rail, and further the clamp guide rail 376 pushes the conveying clamp 322 on the conveying and clamping mechanism 32 to move, so that the conveying clamp 322 is separated from the front end of the product;
the push clamp sliding rail sliding block is arranged on the push clamp sliding rail and fixedly connected with the push clamp panel 375;
the pull clamp sliding rail sliding block 379 is arranged on a pull clamp sliding rail, the upper end face of the pull clamp sliding rail sliding block is fixedly connected with a guide rail panel 3710, and the guide rail panel 3710 moves along the pull clamp sliding rail in the Y-axis direction;
a tension clamp link 377;
a clamping opening rod 3711 fixed on the guide rail panel 3710 and a material pushing limiting block 378 on the lower end surface;
a line changing connecting rod 3713 and a first line opening connecting rod 3714 which are arranged in the frame 1;
the pulling clamp connecting rod 377 is driven by the row changing grooved wheel to push the pushing stopper 378 and the guide rail panel 3710 to move along the pulling clamp sliding rail, and then the clamp opening rod 3711 opens the conveying clamp 322, so that the conveying clamp 322 is separated from the rear end of the product, and preparation is made for product row changing.
As shown in fig. 10, a preferred technical solution of the present embodiment: the gang change testing mechanism 36 comprises a second gang open connecting rod 361, an open clamping shaft 362, a gang frame rotating shaft 363, an elastic sheet mounting plate 364, an elastic sheet 365 fixed on the elastic sheet mounting plate 364, a gang change connecting rod 366, a testing bracket 367, an open clamping guide 368 fixed on the testing bracket 367, a testing fixing plate 3611 fixed on the testing bracket 367, a gang change testing mounting plate 369 arranged on a sliding block of the open clamping guide 368, a testing probe 3610 used for carrying out static testing on a product and a testing needle point 3612 used for carrying out static testing on the product; the elastic sheet mounting plate 364 is rigidly connected to the opening clamp shaft 362, the second opening connecting rod 361 is hinged to the first opening connecting rod 3714 and drives the opening clamp shaft 362 to rotate, so as to control the opening and closing of the elastic sheet mounting plate 364 and further control the separation and contact of the elastic sheet 365 and the pins of the product, the change connecting rod 366 is hinged to the change connecting rod 3713 and hinged to the change test mounting plate 369, and after the elastic sheet mounting plate 364 is closed, the change test mounting plate 369 vertically ascends and descends along the opening clamp guide rail 368, so that the test probe 3610 contacts with the test needle tip 3612 fixed on the test fixing plate 3611 to perform static test on the product.
A preferred technical solution of this embodiment: the receiving device 4 comprises a good product taking mechanism 41 and a good product receiving mechanism 42, the good product taking mechanism 41 is arranged on the rack 1, the good product receiving mechanism 42 and the feeding device 2 are arranged on the same side of the rack 1, and the good product taking mechanism 41 clamps and conveys products to the good product receiving mechanism 42 after the feeding and discharging pulling and clamping mechanism 33 pulls open the conveying clamp; the good product receiving agencies 42 send the good product to the workbin in.
Example 2: the specific working process of the aluminum electrolytic capacitor static test machine comprises the following steps:
1. the feeding device 2 feeds the product to the conveying clamp mechanism 32;
2. the conveying clamp mechanism 32 clamps the product and intermittently moves around the rack 1 clockwise;
3. the open-short circuit testing mechanism 34 continuously opens and closes the charging and discharging clamp 343 during the intermittent movement of the product, charges the product for a plurality of times in a short time, then performs open-short circuit testing, and finally discharges; then, the open-short circuit pulling and clamping mechanism of the defective product pulling and clamping mechanism 35 performs pulling and clamping to arrange the defective products with open and short circuits, and the other products continue to move;
4. after the products move to the designated positions, the bent frames of the row-changing testing mechanism 36 clamp pins of 30 products, then the row-changing pulling and clamping mechanism 37 pulls open the corresponding 30 conveying clamps 322, then the bent frames vertically lift to the designated positions, and the products start to perform static testing. When another 30 products move to the designated position, the line-changing test mechanism 36 and the line-changing drawing and clamping mechanism 37 do the same action, but the lifting direction of the bent frame is opposite to the last time. At the same time, the product that was last statically tested is sent to the home position, clamped again by the transport gripper 322 and then moved intermittently around the rack 1;
5. after the product moves to a designated position, the discharging mechanism 38 discharges the product, the action of the discharging mechanism is the same as that of the open-short circuit testing mechanism 34, and then the defective product pulling and clamping mechanism 35 discharges implosion defective products;
6. after the product moves to the designated position and the second test mechanism 36, the action of the test mechanism 36 is the same as that of the first test mechanism 36, and the second static test is performed on the product. After the test is finished, the product intermittently moves around the rack 1;
7. after the product moves to the designated position, the capacity testing mechanism 39 and the open-short circuit testing mechanism 34 perform the same action, and then the defective product pulling and clamping mechanism 35 discharges the rest defective products;
8. subsequently, the good product taking mechanism 41 sends the good product to the good product receiving mechanism 42, and finally to a good product receiving box. The defective products which are not discharged before are discharged into the gravity feed box, so that the conveying clamp 322 is ensured to be emptied after moving for one circle, and preparation is made for feeding for the second time.
In conclusion, the aluminum electrolytic capacitor static test machine can effectively improve the accuracy of test results, sort out various defective products, reduce the cost and improve the production efficiency. Meanwhile, the equipment has simple structure, small occupied area and beautiful appearance.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The utility model provides an aluminium electrolytic capacitor static test machine, is including frame (1) that is provided with control system and setting up safety cover (5) on frame (1), its characterized in that still includes feed arrangement (2), testing arrangement (3) and material collecting device (4):
feed arrangement (2) sets up the side of frame (1), it is used for sending into testing arrangement (3) with the product, feed arrangement (2) are along the direction of feed in, have set gradually carousel feed mechanism (21) through the carousel pay-off, receive product that carousel feed mechanism (21) sent out and carry out flat feeding mechanism (22) of pay-off with horizontal straight line direction, interception the product that flat feeding mechanism (22) sent out and wait for next process to get the material block mechanism (23), do straight reciprocating motion and be used for taking off the product that blocks material mechanism (23) interception and carry the product to the feed that treats the material loading level and get clamping mechanism (24), be used for right the product on the material loading level carries out the whole foot mechanism (25), be used for right the reversing mechanism (26) of the product on the material loading level, take off the product of material loading level and with the product is sent into 90 material taking mechanism (27) and feed in of testing arrangement (3) and is advanced A seat mechanism (28);
the testing device (3) is fixedly arranged on the upper end face of the rack (1) and comprises:
-a conveying power mechanism (31) providing conveying power;
-a conveying gripping mechanism (32) on which the grippers are arranged horizontally outwards and equidistantly on a conveyor belt, able to grip the products and move with the conveying power mechanism (31);
-a feeding and discharging pulling and clamping mechanism (33) for pulling the conveying clamp on the conveying clamp mechanism (32) to enable the conveying clamp to clamp the product sent by the feeding 90 DEG material taking mechanism (27) or enable the conveying clamp to release the good product which is tested;
-an open and short circuit testing mechanism (34) for charging and discharging the products and testing whether the products are open and short circuited, the open and short circuit testing mechanism (34) being disposed outside and beside the endless conveying mechanism with a testing portion thereof being opposed to the conveying clamp mechanism (32);
-a plurality of sets of defective product pulling and clamping mechanisms (35) arranged in the inner ring area of the annular conveying mechanism for pulling and clamping the conveying clamps, and removing the corresponding defective products from the conveying clamp mechanisms (32) after each testing process is completed;
-at least one set of change-over testing means (36) arranged outside and beside said endless conveyor means for gripping and driving the products vertically up and down in preparation for static testing;
-at least one set of gripper-changing means (37) arranged laterally inside said endless conveyor means and opposite said gripper-changing testing means (36), on which means are provided for pulling the grippers apart;
-discharge means (38) arranged outside and alongside said endless conveyor means for discharging the products;
-a capacity testing mechanism (39) arranged outside and beside the annular conveying mechanism and used for charging and discharging products and carrying out capacity testing;
the material receiving device (4) is arranged at the outer side of the rack (1) and is arranged at a discharging station of the testing device (3), and the good products are recovered under the control of the control system.
2. The aluminum electrolytic capacitor static tester as claimed in claim 1, wherein: the rotary disc feeding mechanism (21) comprises a rotary disc frame, a rotary disc arranged on the rotary disc frame, a lifting mechanism for controlling the rotary disc to lift and a motor for driving the rotary disc to rotate;
the flat conveying mechanism (22) is arranged in a discharge hole of the turntable feeding mechanism (21), a straight vibrator and a linear flat conveying channel are arranged on the flat conveying mechanism, and a product is conveyed into the material blocking mechanism (23) through vibration of the straight vibrator;
the feeding and taking clamp mechanism (24) comprises a reciprocating mechanism, a clamping device is arranged on the reciprocating mechanism and used for clamping the products intercepted by the material blocking mechanism (23) and sending the products to the material loading position through the reciprocating mechanism, and the clamping device is driven by a connecting rod and a cam on a main shaft in the conveying power mechanism (31);
the feeding seat mechanism (28) extends to the rack (1), the foot arranging mechanism (25), the reversing mechanism (26) and the feeding 90-degree material taking mechanism (27) are arranged above the feeding seat mechanism, and the material blocking mechanism (23) and the feeding and taking clamp mechanism (24) are arranged below the feeding seat mechanism;
the product warp carousel feed mechanism (21) gets into in proper order flat feeding mechanism (22), then quilt block material mechanism (23) interception, wait for advance to get feed collet mechanism (24) and get the material, advance to get the material and press from both sides the material device on feed collet mechanism (24) and be straight reciprocating motion, press from both sides the material device and be used for getting the material and carry the product to waiting to go up the material level, at this in-process, whole foot mechanism (25) and reversing mechanism (26) are whole foot and the switching-over to the product respectively, feeding 90 extracting mechanism (27) are used for will being located the product of waiting to go up the material level and send to testing arrangement (3).
3. The aluminum electrolytic capacitor static tester as claimed in claim 1, wherein: the conveying power mechanism (31) comprises a divider (311), a main shaft (312), a bearing seat (313), a cam (314) and a conveying belt wheel (315); the divider (311) is arranged below an upper end plate of the frame (1), is coupled with the main shaft (312), and drives the main shaft (312) to rotate; the bearing seats (313) and the cams (314) are respectively provided with a plurality of parts which are distributed on the main shaft (312) at intervals, and the bearing seats (313) and the cams (314) are respectively used for fixing the main shaft (312) and transmitting power; the conveying belt wheel (315) is arranged above an upper end plate of the frame (1) and is driven by the divider (311) to rotate horizontally.
4. The aluminum electrolytic capacitor static tester as claimed in claim 3, wherein: carry and press from both sides mechanism (32) including foraminiferous conveyer belt (321) and carry clip (322), carry clip (322) and be used for pressing from both sides tight product, it distributes with the outside equidistance of level on foraminiferous conveyer belt (321), conveying belt wheel (315) are the synchronizing wheel, and foraminiferous conveyer belt (321) are the hold-in range, and the hole on it is the through-hole, carries clip (322) to install in the through-hole, relies on hold-in range and synchronizing wheel meshing, makes the transport clip (322) intermittent motion on the hold-in range.
5. The aluminum electrolytic capacitor static tester as claimed in claim 3, wherein: the feeding and discharging pulling and clamping mechanism (33) comprises a feeding and discharging rocker arm (331), a feeding and discharging slider seat (332), a feeding and discharging slider (333) and a feeding and discharging pull rod (334), wherein the feeding and discharging rocker arm (331) is arranged in the rack (1), the main shaft (312) drives the feeding and discharging rocker arm (331) and further drives the feeding and discharging slider seat (332) fixed on the feeding and discharging slider (333) to do linear reciprocating motion, and the feeding and discharging pull rod (334) is fixed on the feeding and discharging slider seat (332) and used for pulling and clamping during feeding and good product receiving.
6. The aluminum electrolytic capacitor static tester as claimed in claim 3, wherein: the open-short circuit testing mechanism (34) comprises a testing swing arm (341), a gear (342), a charging and discharging clamp (343), a charging sheet (344) and a testing claw (345), wherein the testing swing arm (341) is fixed below the rack (1) through a swing arm seat, driven by a cam (314) and driven by a connecting rod to be meshed with the gear (342) to rotate, the charging sheet (344) and the testing claw (345) are fixed on the charging and discharging clamp (343), and the charging and discharging clamp (343) is opened and closed along with the meshing rotation of the gear (342), so that the charging sheet (344) and the testing claw (345) are in contact with pins of a product to perform open-short circuit testing and charging and discharging.
7. The aluminum electrolytic capacitor static tester as claimed in claim 1, wherein: the discharge mechanism (38) and the capacity testing mechanism (39) have the same structure as the open-short circuit testing mechanism (34), the discharge mechanism (38) only discharges the product, and the capacity testing mechanism (39) tests the capacity and charges and discharges the product;
defective products draws presss from both sides mechanism (35) and draws including defective products material receiving box (351), defective products and press from both sides cylinder (352), defective products and draw holder (353) and defective products dead lever (354), defective products material receiving box (351) rigid coupling is in frame (1) side is used for accepting the follow the defective products that conveying presss from both sides mechanism (32) and fall down, the defective products draws and presss from both sides cylinder (352) and fixes at frame (1) up end, is equipped with through the pull rod drive defective products of defective products dead lever (354) are drawn holder (353) and are carried out sharp reciprocating motion, and then pass through defective products dead lever (354) are drawn and are pressed from both sides.
8. The aluminum electrolytic capacitor static testing machine as claimed in claim 1, wherein the gang saw mechanism (37) comprises:
a line-changing motor (371) for providing power, which is connected with a driving wheel through a belt pulley;
the transmission device comprises a pulling and clamping shaft (372) and a line changing shaft (3712) which are used for transmitting power, wherein the transmission wheel is fixedly connected to the pulling and clamping shaft (372), and a line changing motor (371) drives the pulling and clamping shaft (372) to rotate through a belt pulley;
the bearing seat (373) is used for fixing the pulling and clamping shaft (372) and the line changing shaft (3712) in the machine frame (1), the pulling and clamping shaft (372) and the line changing shaft (3712) penetrate through the bearing seat (373), and the line changing shaft (3712) is a short shaft which is parallel to the pulling and clamping shaft (372) and is positioned at the lower side of the pulling and clamping shaft (372);
a push-clamping panel (375) the lower end of which is fixedly connected with the bearing seat (373) and the line-changing motor (371);
a clip guide (376);
the pushing seat (374) is fixedly connected to the lower end face of the pushing and clamping panel (375), the pushing seat (374) is driven by a row changing grooved wheel to enable the pushing and clamping panel (375) to move axially in an X direction along a pushing and clamping sliding rail, and the clamp guide rail (376) pushes the conveying clamp (322) on the conveying clamp mechanism (32) to move so that the conveying clamp (322) is separated from the front end of a product;
the push clamp sliding rail sliding block is arranged on the push clamp sliding rail and is fixedly connected with the push clamp panel (375);
the pull clamp sliding rail sliding block (379) is arranged on a pull clamp sliding rail, the upper end face of the pull clamp sliding rail sliding block is fixedly connected with a guide rail panel (3710), and the guide rail panel (3710) moves along the pull clamp sliding rail in the Y-axis direction;
a tension clamp link (377);
a clamping opening rod (3711) fixed on the guide rail panel (3710) and a material pushing limiting block (378) on the lower end surface;
a row changing connecting rod (3713) and a first row opening connecting rod (3714) which are arranged in the frame (1);
the pulling clamp connecting rod (377) is driven by the row changing grooved wheel to push the pushing limiting block (378) and the guide rail panel (3710) to move along the pulling clamp sliding rail, and then the clamping opening rod (3711) pulls open the conveying clamp (322), so that the conveying clamp (322) is separated from the rear end of a product, and preparation is made for product row changing.
9. The aluminum electrolytic capacitor static test machine according to claim 8, wherein the gang change test mechanism (36) comprises a second gang open connecting rod (361), a clamp open shaft (362), a gang frame rotating shaft (363), a spring sheet mounting plate (364), a spring sheet (365) fixed on the spring sheet mounting plate (364), a gang change connecting rod (366), a test bracket (367), a clamp open guide rail (368) fixed on the test bracket (367), a test fixing plate (3611) fixed on the test bracket (367), a gang change test mounting plate (369) arranged on a sliding block of the clamp open guide rail (368), a test probe (3610) for performing static test on a product, and a test probe tip (3612) for performing static test on the product; the shell fragment mounting panel (364) rigid connection connects open on pressing from both sides axle (362), second open the row connecting rod (361) with first open row connecting rod (3714) is articulated and drive open pressing from both sides axle (362) and rotate, control the switching of shell fragment mounting panel (364), and then control shell fragment (365) and the separation and the contact of product pin, it is articulated to change row connecting rod (366) and change row connecting rod (3713), articulates simultaneously on change row test mounting panel (369), shell fragment mounting panel (364) are closed the back, change row test mounting panel (369) along opening and pressing from both sides vertical lift of guide rail (368), make test probe (3610) with fix on test fixed plate (3611) test needle point (3612) contact, carry out static test to the product.
10. The aluminum electrolytic capacitor static test machine according to claim 1, wherein the material receiving device (4) comprises a good product taking mechanism (41) and a good product receiving mechanism (42), the good product taking mechanism (41) is arranged on the rack (1), the good product receiving mechanism (42) and the feeding device (2) are arranged on the same side of the rack (1), and the good product taking mechanism (41) clamps the products and conveys the products to the good product receiving mechanism (42) after the feeding and discharging pulling and clamping mechanism (33) pulls open the conveying clamp; the good product receiving mechanism (42) sends the good product to the material box.
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