CN2836940Y - Automatic sorting machine for film capacitor - Google Patents
Automatic sorting machine for film capacitor Download PDFInfo
- Publication number
- CN2836940Y CN2836940Y CN 200520025006 CN200520025006U CN2836940Y CN 2836940 Y CN2836940 Y CN 2836940Y CN 200520025006 CN200520025006 CN 200520025006 CN 200520025006 U CN200520025006 U CN 200520025006U CN 2836940 Y CN2836940 Y CN 2836940Y
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- material loading
- dish
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- sorting
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- 239000003990 capacitor Substances 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000012360 testing method Methods 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 18
- 239000010409 thin film Substances 0.000 claims description 9
- 238000011056 performance test Methods 0.000 claims description 7
- 238000007493 shaping process Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000002457 bidirectional effect Effects 0.000 abstract 1
- 230000002950 deficient Effects 0.000 abstract 1
- 238000001514 detection method Methods 0.000 abstract 1
- 238000011161 development Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
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- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The utility model discloses an automatic sorting machine for film capacitors, which mainly comprises a programmable controller, a feed mechanism 4, a conveying chain 9, a driving disc 2 and an electrical property testing and sorting disc 3. The functions of the automatic sorting machine are to complete the work of testing and sorting the film capacitors, to carry out the detection of undercapacity to detect the flashover of direct current, to test the bidirectional pressurization of the direct current and to test the loss and capacity of the film capacitors which are automatically sorted and bracketed into different material boxes in the end. The automatic sorting machine adopts a unique carrier plate to directly load material, which increases production efficiency and the accuracy of loading material and consequently improves the qualified rate of products. In addition, the automatic sorting machine has the advantages of unique loading mode, fast sorting speed, high voltage of pressurization test, high non defective rate and qualified rate, small size, low power consumption and high performance-price ratio, when compared with identical devices at home and abroad.
Description
Technical field
The utility model relates to a kind of electric capacity separator, and the utility model relates to a kind of thin-film capacitor automatic fraction collector in particular.
Background technology
Domesticly succeeded in developing the capacitor separator since the eighties in 20th century, the separator automaticity was lower at that time, and main machine is huge by material loading manually, and speed is very low.Now the producer of domestic production thin-film capacitor separator seldom, domestic novel separator adopts the vibration feeding mode, chain drives the anchor clamps transmission, test, sorting etc., these equipment exist equipment big, speed is low, the efficiency of separation is low, safeguards shortcomings such as difficulty.External this kind equipment development relatively is very fast, and major part also is to adopt the vibration feeding mode, but also exists top grade rate low, safeguards difficult shortcoming.
Summary of the invention
One of crucial production equipment during the thin-film capacitor automatic fraction collector is produced as thin film capacitor, the purpose of its development is that the development for China's thin film capacitor industry provides good technological equipment, it is slow that the utility model has solved the separation velocity of equipment existence in the past, top grade rate is low, safeguards difficult shortcoming.
The purpose of this utility model is achieved through the following technical solutions.
The utility model comprises Programmable Logic Controller, feed mechanism 4, transmission chain 9, drive plate 2, electric performance test and separator plate 3, feed mechanism 4 is a charging basket 8 on, be provided with charging basket feed belt 7 in its both sides, be provided with transmission chain 9 in its end, above the left end of transmission chain 9, be provided with material loading turning part 1, one side at the middle part of transmission chain 9 is provided with material-pulling device 5, another side is provided with drive plate 2, be provided with pin orthopaedic component 6 on the next door of drive plate 2, it is provided with pin shaping pin 20, opposite side at drive plate 2 is provided with electric performance test and separator plate 3, the top of this dish is the upper dishes 23 of testing, sorting parts, the circumference at the edge of upper dish 23 is provided with circle material folding parts 21, be arranged with electrode 25 at material folding parts 21, the bottom of testing, sorting dish 3 is a next dish 24 of semicircular testing, sorting parts, is provided with rewinding box 22 below separator plate 3 outer peripheral; Described material loading turning part 1 is provided with material loading turning part base 13, be provided with material loading upset cylinder 10 thereon, the output shaft of cylinder 10 is provided with material loading returning face plate 11, and material loading returning face plate 11 is provided with material loading upset sucker 12 and material loading upset sucker 14; The transmission disc main body 17 of described drive plate 2 is provided with transmission dish clip 19, and a transmission dish clip therein is provided with shackle rod parts 18, and this pull bar links to each other with drive plate pull bar rotating shaft 27; Described material-pulling device 5 is provided with pusher parts clip cylinder 15 and pusher parts clip 16.Also can be provided with lightening hole 26 on the upper dish 23 of described electric performance test and separator plate 3, to reduce the inertia of its rotation.
The utlity model has following advantage:
1. material-uploading style uniqueness has been saved the input of depoling equipment;
2. separation velocity is fast, can reach 120/minute;
3. voltage-withstand test voltage height, DC85V-DC4000V is adjustable continuously, can survey high-voltage capacitance;
4. top grade rate and qualification rate height, this mainly is by the feed mechanism of uniqueness and pulls out the decision of material mechanism;
5. volume is little, and is low in energy consumption, and the volume of this equipment is 1/5～1/3 of a legacy equipment, saves floor occupying area greatly;
6. safeguard easily.
Description of drawings
Fig. 1, overall construction drawing of the present utility model;
Fig. 2, charging basket and the driving chain structure chart gone up of the present utility model;
Fig. 3, material loading turning part structure chart of the present utility model;
Fig. 4, pusher modular construction figure of the present utility model;
Fig. 5, drive plate of the present utility model and orthopaedic component structure chart;
Fig. 6, electric performance test of the present utility model and flotation-dividing part structure chart;
The flow chart of Fig. 7, Programmable Logic Controller of the present utility model.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is described in detail:
The utility model adopts the unique design principle, earlier the electric capacity of preparing go-on-go being sticked on one goes up on the flitch, should go up flitch is sent to transmission chain 9 tops by the feed belt in the last charging basket 7 material loading turning part 1 place, cylinder 10 on the turning part and negative pressure sucker 14 draw and put into transmission chain 9 to the master bar that is loaded with thin film capacitor from material loading frame 8, send it to material-pulling device 5 places by transmission chain, pusher parts clip cylinder 15 control pusher parts clips 16 are extracted electric capacity from master bar and are sent into drive plate 2, after orthopaedic component 6 twice pin shaping, send on the clip 21 of separator plate 3, on the electrode 25 of testing, sorting dish clip, electric capacity is carried out off-capacity and detect (CO), the direct current arcing detects (FO), direct current Direct/Reverse voltage-withstand test (DCTV), loss (D1) and capacity sorting parameter detecting and sortings such as (Δ C), last sorting automatically, stepping is put into different magazine 22.The operation of entire equipment process is to finish under the control of Programmable Logic Controller.
Claims (2)
1, a kind of thin-film capacitor automatic fraction collector, comprise Programmable Logic Controller, feed mechanism (4), transmission chain (9), drive plate (2), electric performance test and separator plate (3), it is characterized in that described feed mechanism (4) is charging basket on (8), be provided with charging basket feed belt (7) in its both sides, be provided with transmission chain (9) in its end, left end top at transmission chain (9) is provided with material loading turning part (1), one side at the middle part of transmission chain (9) is provided with material-pulling device (5), another side is provided with drive plate (2), be provided with pin orthopaedic component (6) on the next door of drive plate (2), it is provided with pin shaping pin (20), opposite side at drive plate (2) is provided with electric performance test and separator plate (3), the top of this dish is the upper dish of testing, sorting parts (23), the circumference at the edge of upper dish (23) is provided with circle material folding parts (21), be arranged with electrode (25) at material folding parts (21), the bottom of testing, sorting dish (3) is the next dishes of semicircular testing, sorting parts (24), is provided with rewinding box (22) in the outer peripheral below of separator plate (3); Described material loading turning part (1) is provided with material loading turning part base (13), it is provided with material loading upset cylinder (10), the output shaft of cylinder (10) is provided with material loading returning face plate (11), and material loading returning face plate (11) is provided with material loading upset sucker (12) and material loading upset sucker (14); The transmission disc main body (17) of described drive plate (2) is provided with transmission dish clip (19), and a transmission dish clip therein is provided with shackle rod parts (18), and this pull bar links to each other with drive plate pull bar rotating shaft (27); Described material-pulling device (5) is provided with pusher parts clip cylinder (15) and pusher parts clip (16).
2, thin-film capacitor automatic fraction collector according to claim 1 is characterized in that the upper dish (23) of described electric performance test and separator plate (3) is provided with lightening hole (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520025006 CN2836940Y (en) | 2005-09-29 | 2005-09-29 | Automatic sorting machine for film capacitor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520025006 CN2836940Y (en) | 2005-09-29 | 2005-09-29 | Automatic sorting machine for film capacitor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2836940Y true CN2836940Y (en) | 2006-11-15 |
Family
ID=37391424
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520025006 Expired - Fee Related CN2836940Y (en) | 2005-09-29 | 2005-09-29 | Automatic sorting machine for film capacitor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2836940Y (en) |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101493495A (en) * | 2009-03-06 | 2009-07-29 | 江都市东元机电设备有限公司 | Semiconductor device testing and sorting machine |
| CN101474618B (en) * | 2009-01-12 | 2012-07-04 | 广东升威电子制品有限公司 | Automatic testing and sorting machine for encoder |
| CN102745365A (en) * | 2012-07-03 | 2012-10-24 | 无锡先导自动化设备股份有限公司 | Capacitor shaping and packaging machine |
| CN102896494A (en) * | 2012-11-07 | 2013-01-30 | 上海无线电设备研究所 | Full-automatic flexible assembly line of light emitting diode (LED) bulb lamp |
| CN103191868A (en) * | 2013-04-07 | 2013-07-10 | 广东升威电子制品有限公司 | Automatic detection equipment for potentiometer |
| CN103611693A (en) * | 2013-11-21 | 2014-03-05 | 江苏伯乐达照明电器有限公司 | Automatic neon bulb testing and classifying machine |
| CN103658051A (en) * | 2013-12-13 | 2014-03-26 | 无锡先导自动化设备股份有限公司 | Clamping device for capacitor testing |
| CN104070023A (en) * | 2014-06-26 | 2014-10-01 | 上海仪器仪表研究所 | Arc-control device for high-voltage capacitor separation |
| CN104174594A (en) * | 2013-05-22 | 2014-12-03 | 深圳市三一联光自动化设备有限公司 | Classifier with BIN centralization function |
| CN104438146A (en) * | 2014-12-18 | 2015-03-25 | 益阳市和天电子有限公司 | Automatic detection and classifying device for producing capacitor |
| CN104525500A (en) * | 2015-01-06 | 2015-04-22 | 南通新三能电子有限公司 | Automatic sorting device for bolt capacitors |
| CN105414044A (en) * | 2015-12-08 | 2016-03-23 | 合肥日上电器股份有限公司 | Fully-automatic high-speed capacitor sorting machine |
| CN106000894A (en) * | 2016-06-16 | 2016-10-12 | 昆山金箭机械设备有限公司 | LCD screen detection equipment with feeding function |
| CN107399607A (en) * | 2017-03-03 | 2017-11-28 | 广东省智能制造研究所 | A kind of six axle material stacking mechanisms |
| CN108750611A (en) * | 2018-06-04 | 2018-11-06 | 苏州贝意迪机电科技有限公司 | A kind of capacitance code-spraying equipment is walked to expect assembly |
| CN108839451A (en) * | 2018-06-04 | 2018-11-20 | 苏州贝意迪机电科技有限公司 | A kind of automation capacitor ink jet numbering machine |
| CN110302980A (en) * | 2019-08-05 | 2019-10-08 | 深圳新益昌科技股份有限公司 | A kind of alminium electrolytic condenser static test machine |
-
2005
- 2005-09-29 CN CN 200520025006 patent/CN2836940Y/en not_active Expired - Fee Related
Cited By (24)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101474618B (en) * | 2009-01-12 | 2012-07-04 | 广东升威电子制品有限公司 | Automatic testing and sorting machine for encoder |
| CN101493495A (en) * | 2009-03-06 | 2009-07-29 | 江都市东元机电设备有限公司 | Semiconductor device testing and sorting machine |
| CN102745365A (en) * | 2012-07-03 | 2012-10-24 | 无锡先导自动化设备股份有限公司 | Capacitor shaping and packaging machine |
| CN102745365B (en) * | 2012-07-03 | 2014-01-08 | 无锡先导自动化设备股份有限公司 | Capacitor shaping and packaging machine |
| CN102896494A (en) * | 2012-11-07 | 2013-01-30 | 上海无线电设备研究所 | Full-automatic flexible assembly line of light emitting diode (LED) bulb lamp |
| CN102896494B (en) * | 2012-11-07 | 2015-07-08 | 上海无线电设备研究所 | Full-automatic flexible assembly line of light emitting diode (LED) bulb lamp |
| CN103191868A (en) * | 2013-04-07 | 2013-07-10 | 广东升威电子制品有限公司 | Automatic detection equipment for potentiometer |
| CN104174594A (en) * | 2013-05-22 | 2014-12-03 | 深圳市三一联光自动化设备有限公司 | Classifier with BIN centralization function |
| CN103611693A (en) * | 2013-11-21 | 2014-03-05 | 江苏伯乐达照明电器有限公司 | Automatic neon bulb testing and classifying machine |
| CN103611693B (en) * | 2013-11-21 | 2015-07-08 | 江苏伯乐达照明电器有限公司 | A Neon Bubble Automatic Test Sorter |
| CN103658051A (en) * | 2013-12-13 | 2014-03-26 | 无锡先导自动化设备股份有限公司 | Clamping device for capacitor testing |
| CN104070023A (en) * | 2014-06-26 | 2014-10-01 | 上海仪器仪表研究所 | Arc-control device for high-voltage capacitor separation |
| CN104070023B (en) * | 2014-06-26 | 2016-03-02 | 上海仪器仪表研究所 | For the arc-control device of capacitor high pressure sorting |
| CN104438146A (en) * | 2014-12-18 | 2015-03-25 | 益阳市和天电子有限公司 | Automatic detection and classifying device for producing capacitor |
| CN104525500A (en) * | 2015-01-06 | 2015-04-22 | 南通新三能电子有限公司 | Automatic sorting device for bolt capacitors |
| CN105414044A (en) * | 2015-12-08 | 2016-03-23 | 合肥日上电器股份有限公司 | Fully-automatic high-speed capacitor sorting machine |
| CN106000894A (en) * | 2016-06-16 | 2016-10-12 | 昆山金箭机械设备有限公司 | LCD screen detection equipment with feeding function |
| CN107399607A (en) * | 2017-03-03 | 2017-11-28 | 广东省智能制造研究所 | A kind of six axle material stacking mechanisms |
| CN107399607B (en) * | 2017-03-03 | 2019-05-03 | 广东省智能制造研究所 | A six-axis stacking mechanism |
| CN108750611A (en) * | 2018-06-04 | 2018-11-06 | 苏州贝意迪机电科技有限公司 | A kind of capacitance code-spraying equipment is walked to expect assembly |
| CN108839451A (en) * | 2018-06-04 | 2018-11-20 | 苏州贝意迪机电科技有限公司 | A kind of automation capacitor ink jet numbering machine |
| CN108750611B (en) * | 2018-06-04 | 2023-09-08 | 苏州贝意迪机电科技有限公司 | Material feeding assembly of capacitor code spraying equipment |
| CN108839451B (en) * | 2018-06-04 | 2023-09-08 | 苏州贝意迪机电科技有限公司 | Automatic change electric capacity ink jet numbering machine |
| CN110302980A (en) * | 2019-08-05 | 2019-10-08 | 深圳新益昌科技股份有限公司 | A kind of alminium electrolytic condenser static test machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20061115 Termination date: 20140929 |
|
| EXPY | Termination of patent right or utility model |