CN110302980A - A kind of alminium electrolytic condenser static test machine - Google Patents
A kind of alminium electrolytic condenser static test machine Download PDFInfo
- Publication number
- CN110302980A CN110302980A CN201910720422.9A CN201910720422A CN110302980A CN 110302980 A CN110302980 A CN 110302980A CN 201910720422 A CN201910720422 A CN 201910720422A CN 110302980 A CN110302980 A CN 110302980A
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- Prior art keywords
- test
- product
- folder
- conveying
- rack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/01—Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
- G01R31/013—Testing passive components
- G01R31/016—Testing of capacitors
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
- G01R31/64—Testing of capacitors
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Electric Properties And Detecting Electric Faults (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a kind of alminium electrolytic condenser static test machines, including rack, feeding device, test device, material collecting device and protective cover.Test device and protective cover are arranged on the rack end face, and feeding device and material collecting device setting are ipsilateral in rack, and rack is additionally provided with control system.Feeding device is used to for capacitor being conveyed to test device, and test device is used to carry out static test and screening to capacitor, and material collecting device is for collecting non-defective unit.The test machine greatly improves testing efficiency, can effectively solve the problem that the low problem of manual test low efficiency in existing industry, automatic test accuracy rate；Meanwhile structure is simple, occupied area is small.
Description
Technical field
The present invention relates to technical field of automation equipment, are related to a kind of alminium electrolytic condenser test machine, particularly relate to
A kind of alminium electrolytic condenser static test machine.
Background technique
Alminium electrolytic condenser product will test it before factory, detect and sort to exist and open short circuit, implosion, electric leakage
The problems such as defective products, guarantee product quality.Most manufacturers use manual test and two kinds of continuous-flow type automatic test at present
Mode.Manual test advantage is that equipment investment is few, test result is accurate, the disadvantage is that speed is slow, high labor cost；Automation is surveyed
Examination speed is fast, and cost of labor is low, but test result is not accurate enough.
Summary of the invention
Aiming at the shortcomings in the prior art, the technical problem to be solved in the present invention is that provide a kind of alminium electrolytic condenser quiet
State test machine, it is not accurate enough which aims to solve the problem that existing alminium electrolytic condenser test equipment survey sets result
The problem of, the stability and accuracy of test result can be effectively improved, production efficiency is improved.
In order to solve the above technical problems, the present invention is realized by following scheme: a kind of alminium electrolytic condenser static test machine,
It further include feeding device, test device including the protective cover for being provided with the rack of control system and being arranged in the rack
And material collecting device:
The side of the rack is arranged in the feeding device, is used to for product being sent into test device, the charging dress
It sets along feedstock direction, is disposed with the dial feed mechanism by turntable feeding, receives the dial feed mechanism submitting
Product and the horizontal conveying mechanism of feeding is carried out with horizontal linear direction, product that the horizontal conveying mechanism is sent out is intercepted and waits next
The Lan Liao mechanism of process feeding, the product and conveying products for doing straight reciprocating motion and being used to remove the Lan Liao mechanism interception are extremely
To the feed collet mechanism of keeping forging ahead of upper material position, the pin arrangement mechanism for carrying out whole foot to the product in upper material position, for institute
The reversing mechanism to the product commutation in upper material position is stated, the product to upper material position is removed and the product is sent into test dress
90 ° of material fetching mechanisms of the charging set and charging seat mechanism；
The test device is installed in the upper surface of the rack, comprising:
Power mechanism is conveyed, conveying power is provided；
Clamp mechanism is conveyed, the setting of clip thereon horizontally outward and equidistantly on the conveyor belt, can clamp the production
Product are simultaneously moved with the conveying power mechanism；
Input and output material draws clamp mechanism, so that conveying clamp is clamped the charging for pulling open the conveying clamp on the conveying clamp mechanism
The product or conveying clamp is made to unclamp the non-defective unit for completing test that 90 ° of material fetching mechanisms are sent；
Open-short circuit mechanism for carrying out charge and discharge to product and whether test product opens a way with short circuit, this opens short
It is opposite with the conveying clamp mechanism that side, test department is arranged outside the pool conveyer structure in road mechanism for testing；
Multiple groups defective products draws clamp mechanism, and the endocyclic area of the pool conveyer structure is arranged in, is used to pull open conveying
Folder, after the completion of per pass test step, corresponding defective products is rejected from the conveying clamp mechanism；
At least one set is changed gear mechanism for testing, and side is arranged outside the pool conveyer structure, is used to clamp and with movable property
Product vertical lift carries out static test and prepares；
At least one set, which is changed gear, draws clamp mechanism, be arranged in the pool conveyer structure side and with the test machine that changes gear
Structure is opposite, is provided with the structure for pulling open conveying clamp；
Electric discharge mechanism, is arranged outside the pool conveyer structure side, for discharging product；
Side is arranged outside the pool conveyer structure in volume test mechanism, for carrying out charge and discharge to product and carrying out
Volume test；
The material collecting device is arranged in the outer side of the rack and is placed in the discharging station of the test device,
Under the control of control system, non-defective unit is recycled.
Further, the dial feed mechanism includes turntable mounting, the turntable being arranged on turntable mounting, the control turntable
The elevating mechanism of lifting and the motor for driving the turntable rotation；
The horizontal conveying mechanism is arranged in the discharge port of the dial feed mechanism, is provided with straight shake device and straight line
Formula is flat to send channel, and product is sent into the Lan Liao mechanism by directly shaking device vibration；
The feed collet mechanism of keeping forging ahead includes a reciprocator, is provided with clamping device in the reciprocator, material folding dress
It sets for clamping product that the Lan Liao mechanism is intercepted and being sent by reciprocator to upper material position, by the conveying power
Connecting rod and actuated by cams in mechanism on main shaft；
The charging seat mechanism extends in the rack, top be provided with the pin arrangement mechanism, reversing mechanism and into
Expect 90 ° of material fetching mechanisms, is provided with the Lan Liao mechanism below and feed collet mechanism of keeping forging ahead；
Product sequentially enters the horizontal conveying mechanism through the dial feed mechanism, is then intercepted by the Lan Liao mechanism, etc.
To the feed collet mechanism feeding of keeping forging ahead, the clamping device kept forging ahead in feed collet mechanism does straight reciprocating motion, and clamping device is used
In feeding and conveying products to upper material position, in the process, the pin arrangement mechanism and reversing mechanism respectively to the whole foot of product and
Commutation, described 90 ° of material fetching mechanisms of charging are used to be located at and send to the product of upper material position to test device.
Further, the conveying power mechanism includes divider, main shaft, bearing block, cam and belt pulley for feeding foil；It is described
Divider is arranged in below the upper head plate of the rack, couples with the main shaft, drives the main shaft rotation；The bearing
Seat, cam are each provided with multiple, and compartment is distributed on the main shaft, and the bearing block, cam are respectively used to fixed main shaft
With transmitting power；The belt pulley for feeding foil is placed in above the upper head plate of rack, is done and is horizontally rotated by divider driving.
Further, the conveying clamp mechanism includes conveyer belt with holes and conveying clip, and the conveying clip is for clamping
Product, with being equally distributed on the conveyer belt with holes horizontally outward, the belt pulley for feeding foil is synchronizing wheel, conveyer belt with holes
For synchronous belt, hole thereon is through-hole, and conveying clip is mounted in through-hole.It is engaged by synchronous belt with synchronizing wheel, makes synchronous belt
On conveying clip intermittent movement.
Further, the input and output material draw clamp mechanism include input and output material rocker arm, input and output material take-up housing, input and output material sliding block and into
Discharge dead man, and the input and output material rocker arm is arranged in rack, input and output material rocker arm described in the main shaft drives, and then drives and be fixed on
Input and output material take-up housing on the input and output material sliding block makees straight reciprocating motion, and it is sliding that the input and output material dead man is fixed on the input and output material
On block, for feeding and drawing folder when non-defective unit rewinding.
Further, the open-short circuit mechanism includes test swing arm, gear, charge and discharge folder, charge sheet and tests pawl,
The test swing arm is fixed under rack by swing arm seat, is turned by actuated by cams and by a pair of gear engagement of connecting rod band
Dynamic, the charge sheet and the test pawl are fixed on a pair of charge and discharge folder, and the charge and discharge folder is with gear engagement rotation
And open and close, so that the charge sheet and the test pawl be made to be contacted with the pin of product, opened, short-circuit test and charge and discharge
Electricity.
Further, the electric discharge mechanism, volume test mechanism are identical as open-short circuit mechanism structure, the Electrical Discharge Machine
Structure only discharges to product, and the volume test mechanism carries out volume test and charge and discharge to product；
It includes that defective products pulp-collecting box, defective products draw gas enclosure cylinder, defective products to draw holder and bad that the defective products, which draws clamp mechanism,
Product dead man, the defective products pulp-collecting box are fixed in the rack side, bad for receiving to fall from the conveying clamp mechanism
Product, the defective products draw gas enclosure cylinder to be fixed on the rack end face, and the defective products of the defective products dead man is equipped with by pull rod driving
It draws holder to carry out straight reciprocating motion, and then drawing folder is carried out by the defective products dead man.
Further, described change gear draws the clamp mechanism to include:
The motor that changes gear being used to provide power is connect by belt pulley with a driving wheel；
Drawing for transmitting power presss from both sides axis and the axis that changes gear, and the driving wheel is fixed on the drawing folder axis, and the motor that changes gear is logical
It crosses belt pulley and drives the drawing folder axis rotation；
For by the bearing block for drawing folder axis and the axis that changes gear is fixed in rack, the drawing folder axis and the axis that changes gear to be arranged in
The bearing block, the axis that changes gear is short axle, draws folder axis parallel and in the downside for drawing folder axis with described；
Push away folder panel, the affixed bearing block in lower end and the motor that changes gear；
One clip guide rail；
Be fixed in the promotion seat for pushing away folder panel lower end surface, the promotions seat is driven by the sheave that changes gear, make described in push away
Folder panel pushes away folder sliding rail along one and does X axis and move, and then the clip guide rail pushes the conveying clip on the conveying clamp mechanism
It is mobile, separate conveying clip with product front end；
Push away folder sliding-rail sliding, setting is on pushing away folder sliding rail, and described to push away folder panel affixed；
Folder sliding-rail sliding is drawn, setting is drawn on folder sliding rail one, thereon the affixed guide rail panel in end face, the guide rail panel
Y-axis is done along drawing folder sliding rail to move；
Draw folder connecting rod；
The pusher limited block for opening clamping bar and lower end surface being fixed on the guide rail panel；
The connecting rod and first that changes gear being arranged in rack begins to rehearse connecting rod；
The drawing folder connecting rod is pushed the pusher limited block and the guide rail panel to press from both sides along drawing by the sheave driving of changing gear
Sliding rail movement, and then the clamping bar of opening pulls open the conveying clip, separates conveying clip with product rear end, changes gear and do for product
Prepare.
Further, it is described change gear mechanism for testing include second begin to rehearse connecting rod, open folder axis, framed bent shaft, elastic slice mounting plate,
The elastic slice being fixed on the elastic slice mounting plate, connecting rod of changing gear, test bracket, the folder of opening being fixed on the test bracket are led
Rail, the test fixed plate being fixed on the test bracket, be arranged in it is described open folder guide rail slide block on changing gear test mounting plate,
Test needle point for carrying out the test probe of static test to product and for carrying out static test to product；The elastic slice
Mounting plate connects to be opened on folder axis described, described second begin to rehearse connecting rod and described first connecting rod that begins to rehearse it is hinged and drive institute
Folder axis rotation is stated out, the opening and closing of elastic slice mounting plate is controlled, and then controls the elastic slice and the separation of pins of products and contacts, it is described
Connecting rod of changing gear and the connecting rod that changes gear are hinged, while being hinged on described change gear and testing on mounting plate, after the elastic slice installation plate closing,
It is described change gear test mounting plate along open folder guide rail vertical lifting, make it is described test probe be fixed on test fixed plate on it is described
Needle point contact is tested, static test is carried out to product.
Further, the material collecting device includes non-defective unit material fetching mechanism and non-defective unit receiving mechanism, the non-defective unit material fetching mechanism
It is arranged in the rack, the non-defective unit reclaimer ipsilateral in the rack is arranged in non-defective unit receiving mechanism and the feeding device
Structure clamps product and is delivered to the non-defective unit receiving mechanism after the input and output material draws clamp mechanism to pull open conveying clamp；The non-defective unit
Receiving mechanism send non-defective unit to hopper.
Compared with the existing technology, the beneficial effects of the present invention are: alminium electrolytic condenser static test machine of the invention can have
Effect improves the accuracy of test result, sorts out various defective products, reduces costs, improves production efficiency.Meanwhile this equipment
Structure is simple, and occupied area is small and good appearance.
Detailed description of the invention
Fig. 1 is the axonometric drawing of alminium electrolytic condenser static test machine of the present invention.
Fig. 2 is the exploded view of alminium electrolytic condenser static test machine of the present invention.
Fig. 3 is the axonometric drawing of feeding device of the present invention.
Fig. 4 is the top view of test device of the present invention.
Fig. 5 is the axonometric drawing of present invention conveying power mechanism.
Fig. 6 is the axonometric drawing of present invention conveying clamp mechanism.
Fig. 7 is the axonometric drawing that input and output material of the present invention draws clamp mechanism.
Fig. 8 is the axonometric drawing of open-short circuit mechanism of the present invention.
Fig. 9 is the axonometric drawing that defective products of the present invention draws clamp mechanism.
Figure 10 is the axonometric drawing of the mechanism for testing of the invention that changes gear.
Figure 11 is that of the invention change gear draws the axonometric drawing of clamp mechanism.
Figure 12 is the axonometric drawing of material collecting device of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, enables advantages and features of the invention to be easier to be readily appreciated by one skilled in the art, thus to protection of the invention
Range is more clearly defined.Obviously, embodiment described in the invention is only a part of the embodiment of the present invention,
Instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not making creative labor
Every other embodiment obtained under the premise of dynamic, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also indirectly connected through an intermediary, it can be with
It is the connection inside two elements, can be wireless connection, be also possible to wired connection.For those of ordinary skill in the art
For, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
As long as in addition, the non-structure each other of technical characteristic involved in invention described below different embodiments
It can be combined with each other at conflict.
Embodiment 1, specific structure of the invention are as follows:
Please refer to attached drawing 1-12, a kind of alminium electrolytic condenser static test machine of the invention, including being provided with control system
Rack 1 and the protective cover 5 being arranged in the rack 1, further include feeding device 2, test device 3 and material collecting device 4:
The side of the rack 1 is arranged in the feeding device 2, be used for by product be sent into test device 3, it is described into
Device 2 is expected along feedstock direction, is disposed with the dial feed mechanism 21 by turntable feeding, is received the dial feed machine
The product of the submitting of structure 21 and the production that the horizontal conveying mechanism 22 of feeding is carried out with horizontal linear direction, intercepts the submitting of horizontal conveying mechanism 22
Product simultaneously wait the Lan Liao mechanism 23 of subsequent processing feeding, do straight reciprocating motion and be used to remove what the Lan Liao mechanism 23 intercepted
Product and conveying products to the feed collet mechanism 24 of keeping forging ahead of upper material position, for carrying out whole foot to the product in upper material position
Pin arrangement mechanism 25, removes the product to upper material position at the reversing mechanism 26 for commutating to the product in upper material position
And the product is sent into 90 ° of material fetching mechanisms 27 of charging and charging seat mechanism 28 of test device 3；
The test device 3 is installed in the upper surface of the rack 1, comprising:
Power mechanism 31 is conveyed, conveying power is provided；
Clamp mechanism 32 is conveyed, the setting of clip thereon horizontally outward and equidistantly on the conveyor belt, can clamp described
Product is simultaneously moved with the conveying power mechanism (31)；
Input and output material draws clamp mechanism 33, makes described in conveying clamp clamping for pulling open the conveying clamp on the conveying clamp mechanism 32
Feed the product or conveying clamp is made to unclamp the non-defective unit for completing test that 90 ° of material fetching mechanisms 27 are sent；
Open-short circuit mechanism 34 for carrying out charge and discharge to product and whether test product opens a way with short circuit, this is opened
Side is arranged outside the pool conveyer structure in short-circuit test mechanism 34, and test department and the conveying clamp mechanism 32 are opposite；
Multiple groups defective products draws clamp mechanism 35, and the endocyclic area of the pool conveyer structure is arranged in, is used to pull open conveying
Folder, after the completion of per pass test step, corresponding defective products is rejected from the conveying clamp mechanism 32；
At least one set is changed gear mechanism for testing 36, and side is arranged outside the pool conveyer structure, is used to clamp and drive
Product vertical lift carries out static test and prepares；In the present invention, it is preferred to, provided with the mechanism for testing that changes gear described in two
36 carry out detection of electrical leakage, and two framed bents are arranged in the mechanism for testing 36 that each changes gear, both ensure that the accuracy of test, and in turn ensured
Testing efficiency；
At least one set, which is changed gear, draws clamp mechanism 37, be arranged in the pool conveyer structure side and with the test of changing gear
Mechanism 36 is opposite, is provided with the structure for pulling open conveying clamp；
Electric discharge mechanism 38, is arranged outside the pool conveyer structure side, for discharging product；
Side is arranged outside the pool conveyer structure in volume test mechanism 39, goes forward side by side for carrying out charge and discharge to product
Row volume test；
The material collecting device 4 is arranged in the outer side of the rack 1 and is placed in the discharging station of the test device 3,
Under control of the control system, non-defective unit is recycled.
As shown in figure 3, a kind of optimal technical scheme of the present embodiment: the dial feed mechanism 21 includes turntable mounting, sets
Set turntable, the elevating mechanism of the control turntable lift and the motor of the driving turntable rotation on turntable mounting；
The horizontal conveying mechanism 22 is arranged in the discharge port of the dial feed mechanism 21, be provided with straight shake device and
Linear put down send channel, and product is sent into the Lan Liao mechanism 23 by directly shaking device vibration；
The feed collet mechanism 24 of keeping forging ahead includes a reciprocator, is provided with clamping device in the reciprocator, the material folding
Device is used to clamp the product that the Lan Liao mechanism 23 is intercepted and is sent by reciprocator to upper material position, by the conveying
Connecting rod and actuated by cams in power mechanism 31 on main shaft；
The charging seat mechanism 28 extends in the rack 1, and top is provided with the pin arrangement mechanism 25, reversing mechanism
26 and 90 ° of material fetching mechanisms 27 of charging, it is provided with the Lan Liao mechanism 23 below and feed collet mechanism 24 of keeping forging ahead；
Product sequentially enters the horizontal conveying mechanism 22 through the dial feed mechanism 21, is then blocked by the Lan Liao mechanism 23
It cuts, 24 feeding of feed collet mechanism of keeping forging ahead described in waiting, the clamping device kept forging ahead in feed collet mechanism 24 does straight reciprocating motion, folder
Expect that device is used for feeding and conveying products to upper material position, in the process, the pin arrangement mechanism 25 and reversing mechanism 26 are distinguished
To the whole foot of product and commutation, described 90 ° of material fetching mechanisms 27 of charging are used to be located at and send to the product of upper material position to test device 3.
Receiver, the product for falling in transmission process are equipped with below feed collet mechanism 24 of keeping forging ahead.
As illustrated in figures 4-5, a kind of optimal technical scheme of the present embodiment: the conveying power mechanism 31 includes divider
311, main shaft 312, bearing block 313, cam 314 and belt pulley for feeding foil 315；The upper of the rack 1 is arranged in the divider 311
Below end plate, couple with the main shaft 312, the main shaft 312 is driven to rotate；The bearing block 313, cam 314 are respectively set
It is equipped with multiple, compartment is distributed on the main shaft 312, and the bearing block 313, cam 314 are respectively used to fixed main shaft 312
With transmitting power；The belt pulley for feeding foil 315 is placed in above the upper head plate of rack 1, does horizontal turn by the divider 311 driving
Dynamic, the conveying clamp mechanism 32 is located on the belt pulley for feeding foil 315, does annular interval by the belt pulley for feeding foil 315 driving
Movement.Main shaft 312 is coupled by two sections of axis shaft couplings in the present invention, reduces cost；In order to keep structure simpler, use
Open-short circuit mechanism 34 described in actuated by cams, electric discharge mechanism 38 and volume test mechanism 39, drive the charging using sheave
90 ° of material fetching mechanisms 27 and non-defective unit material fetching mechanism 41.
As shown in fig. 6, a kind of optimal technical scheme of the present embodiment: the conveying clamp mechanism 32 includes conveyer belt with holes
321 and conveying clip 322, the conveying clip 322 is used to clamp product, described with holes with being equally distributed on horizontally outward
On conveyer belt 321, the belt pulley for feeding foil 315 is synchronizing wheel, and conveyer belt 321 with holes is synchronous belt, and hole thereon is through-hole, conveying
Clip 322 is mounted in through-hole.It is engaged by synchronous belt with synchronizing wheel, makes 322 intermittent movement of conveying clip on synchronous belt.
As shown in fig. 7, a kind of optimal technical scheme of the present embodiment: the input and output material draws clamp mechanism 33 to shake including input and output material
Arm 331, input and output material take-up housing 332, input and output material sliding block 333 and input and output material dead man 334, the input and output material rocker arm 331 are arranged in machine
In frame 1, the main shaft 312 drives the input and output material rocker arm 331, so drive be fixed on the input and output material sliding block 333 into
Discharging sliding block seat 332 makees straight reciprocating motion, and the input and output material dead man 334 is fixed on the input and output material take-up housing 332, is used for
Folder is drawn when charging and non-defective unit rewinding.
As shown in figure 8, a kind of optimal technical scheme of the present embodiment: the open-short circuit mechanism 34 includes test swing arm
341, gear 342, charge and discharge folder 343, charge sheet 344 and test pawl 345, the test swing arm 341 are fixed on by swing arm seat
Under rack 1, driven by cam 314 and by a pair of 342 engagement rotation of gear of connecting rod band, the charge sheet 344 and institute
It states test pawl 345 to be fixed on a pair of charge and discharge folder 343, the charge and discharge folder 343 is opened with 342 engagement rotation of gear
It closes, so that the charge sheet 344 and the test pawl 345 be made to be contacted with the pin of product, is opened, short-circuit test and filled
Electric discharge.
A kind of optimal technical scheme of the present embodiment: the electric discharge mechanism 38, volume test mechanism 39 and open-short circuit
34 structure of mechanism is identical, and the electric discharge mechanism 38 only discharges to product, and the volume test mechanism 39 holds product
Measure examination and charge and discharge；
As inscribed shown in 9, the defective products draw clamp mechanism 35 include defective products pulp-collecting box 351, defective products draw gas enclosure cylinder 352,
Defective products draws holder 353 and defective products dead man 354, and the defective products pulp-collecting box 351 is fixed in 1 side of rack, for connecing
By the defective products fallen from the conveying clamp mechanism 32, the defective products draws gas enclosure cylinder 352 to be fixed on 1 upper surface of rack, passes through
Pull rod drives the defective products for being equipped with the defective products dead man 354 that holder 353 is drawn to carry out straight reciprocating motion, and then described in not
Non-defective unit dead man 354 carries out drawing folder.Preferably, the defective products draws the setting of 35 each section of clamp mechanism after corresponding test step,
Defective products is after test directly under conveying clamp row.
As shown in figure 11, a kind of optimal technical scheme of the present embodiment: described change gear draws the clamp mechanism 37 to include:
The motor 371 that changes gear being used to provide power is connect by belt pulley with a driving wheel；
Drawing for transmitting power presss from both sides axis 372 and the axis 3712 that changes gear, and the driving wheel is fixed on the drawing folder axis 372,
The motor 371 that changes gear drives the drawing to press from both sides axis 372 and rotates by belt pulley；
For by the bearing block 373 for drawing folder axis 372 and the axis 3712 that changes gear is fixed in rack 1, axis 372 to be pressed from both sides in the drawing
It is arranged in the bearing block 373 with the axis 3712 that changes gear, the axis 3712 that changes gear is short axle, parallel simultaneously with drawing folder axis 372
In the downside for drawing folder axis 372；
Push away folder panel 375, the affixed bearing block 373 in lower end and the motor 371 that changes gear；
One clip guide rail 376；
It is fixed in the promotion seat 374 for pushing away folder 375 lower end surface of panel, the promotions seat 374 is changed gear sheave driving by one,
Make it is described push away folder panel 375 and along one push away folder sliding rail and do X axis move, and then the clip guide rail 376 pushes the conveying clamp machine
Conveying clip 322 on structure 32 is mobile, separates conveying clip 322 with product front end；
Push away folder sliding-rail sliding, setting is on pushing away folder sliding rail, and described to push away folder panel 375 affixed；
Folder sliding-rail sliding 379 is drawn, setting is drawn on folder sliding rail one, and the affixed guide rail panel 3710 in end face, described thereon
Guide rail panel 3710 does Y-axis along drawing folder sliding rail and moves；
Draw folder connecting rod 377；
The pusher limited block 378 for opening clamping bar 3711 and lower end surface being fixed on the guide rail panel 3710；
The connecting rod 3713 and first that changes gear being arranged in rack 1 begins to rehearse connecting rod 3714；
The drawing folder connecting rod 377 is pushed the pusher limited block 378 and the guide rail panel by the sheave driving of changing gear
3710 move along drawing folder sliding rail, and then the clamping bar 3711 of opening pulls open the conveying clip 322, makes to convey clip 322 and product
Rear end separation, changes gear for product and prepares.
As shown in Figure 10, a kind of optimal technical scheme of the present embodiment: the mechanism for testing 36 that changes gear begins to rehearse including second
Connecting rod 361 opens folder axis 362, framed bent shaft 363, elastic slice mounting plate 364, the elastic slice being fixed on the elastic slice mounting plate 364
365, connecting rod of changing gear 366, test bracket 367, be fixed on the test bracket 367 opening folder guide rail 368, be fixed on it is described
Test fixed plate 3611 on test bracket 367, be arranged in it is described open changing gear on folder 368 sliding block of guide rail test mounting plate 369,
Test needle point 3612 for carrying out the test probe 3610 of static test to product and for carrying out static test to product；
The elastic slice mounting plate 364 connects to be opened on folder axis 362 described, and described second connecting rod 361 that begins to rehearse is opened with described first
Row's connecting rod 3714 hingedly and described in driving is opened folder axis 362 and is rotated, and the opening and closing of elastic slice mounting plate 364, and then the control bullet are controlled
Piece 365 and the separation of pins of products and contact, it is described change gear connecting rod 366 and the connecting rod 3713 that changes gear it is hinged, while being hinged on institute
It states to change gear and test on mounting plate 369, after the elastic slice mounting plate 364 is closed, described change gear tests mounting plate 369 along opening folder guide rail
368 vertical liftings contact the test probe 3610 with the test needle point 3612 being fixed in test fixed plate 3611,
Static test is carried out to product.
A kind of optimal technical scheme of the present embodiment: the material collecting device 4 includes non-defective unit material fetching mechanism 41 and non-defective unit rewinding
Mechanism 42, the non-defective unit material fetching mechanism 41 are arranged in the rack 1, and non-defective unit receiving mechanism 42 and the feeding device 2 are arranged
Ipsilateral in the rack 1, the non-defective unit material fetching mechanism 41 clamps product after the input and output material draws clamp mechanism 33 to pull open conveying clamp
And it is delivered to the non-defective unit receiving mechanism 42；The non-defective unit receiving mechanism 42 send non-defective unit to hopper.
Embodiment 2: the specific work process of alminium electrolytic condenser static test machine of the invention are as follows:
1. product is fed into the conveying clamp mechanism 32 by the feeding device 2；
2. 32 product clamping of conveying clamp mechanism is clockwise about 1 intermittent movement of rack；
3. the open-short circuit mechanism 34 is constantly opened and closed charge and discharge folder 343 during product intermittent movement, to product
Multiple short time charging, then carries out open-short circuit, finally discharges；What the defective products drew clamp mechanism 35 later opens short-circuit drawing
Clamp mechanism carries out drawing folder, opens under row, the defective products of short circuit, remaining product continues to move；
4. after product moves to designated position, the framed bent of the mechanism for testing 36 that changes gear clamps the pin of 30 products, so
Described change gear draws clamp mechanism 37 to pull open corresponding 30 conveying clips 322 afterwards, and then the framed bent is vertically moved up or down to designated position,
Product starts to carry out static test.After other 30 products move to designated position, it is described change gear mechanism for testing 36 with change gear
Clamp mechanism 37 is drawn to make same action, but framed bent lifting direction is opposite with last time.Meanwhile the product of last time progress static test is sent
To original position, clamped again by conveying clip 322 and then around 1 intermittent movement of rack；
5. after product moves to designated position, the electric discharge mechanism 38 discharges to product, movement with it is described open it is short
Road mechanism for testing 34 is identical, and defective products draws clamp mechanism 35 to exhaust implosion defective products later；
After 6. product moves to designated position, after second mechanism for testing 36 that changes gear, the movement of mechanism for testing 36 of changing gear
It is identical as first mechanism for testing 36 that changes gear, second of static test is carried out to product.After the completion of test, product is then around rack
1 intermittent movement；
7. after product moves to designated position, the volume test mechanism 39 makees identical with the open-short circuit mechanism 34
Movement, defective products draws clamp mechanism 35 to exhaust remaining defective products later；
8. and then, the non-defective unit material fetching mechanism 41 send non-defective unit to non-defective unit receiving mechanism 42, it is eventually pushed to non-defective unit receipts
Hopper.Fail the defective products being drained off before this, gravity treatment magazine will be passed into, it is ensured that the movement of conveying clip 322 is arranged after a week
Sky is prepared for second of charging.
In conclusion alminium electrolytic condenser static test machine of the invention can effectively improve the accuracy of test result, divide
Various defective products are sorted out, are reduced costs, production efficiency is improved.Meanwhile present device structure is simple, occupied area it is small and
Good appearance.
The foregoing is merely the preferred embodiment of the present invention, are not intended to limit the scope of the invention, all benefits
The equivalent structure or equivalent flow shift made by description of the invention and accompanying drawing content is applied directly or indirectly in other phases
The technical field of pass, is included within the scope of the present invention.
Claims (10)
1. a kind of alminium electrolytic condenser static test machine, including being provided with the rack (1) of control system and being arranged in the rack
(1) protective cover (5) on, which is characterized in that further include feeding device (2), test device (3) and material collecting device (4):
The side in the rack (1) is arranged in the feeding device (2), is used to product being sent into test device (3), described
Feeding device (2) is disposed with the dial feed mechanism (21) by turntable feeding, receives the turntable along feedstock direction
The product of feeding mechanism (21) submitting simultaneously carries out the horizontal conveying mechanism (22) of feeding with horizontal linear direction, intercepts the horizontal conveying mechanism
(22) product sent out simultaneously waits the Lan Liao mechanism (23) of subsequent processing feeding, does straight reciprocating motion and for removing described block
Expect mechanism (23) intercept product and conveying products to upper material position feed collet mechanism (24) of keeping forging ahead, for described to upper material position
On product carry out whole foot pin arrangement mechanism (25), for the product commutation in upper material position reversing mechanism (26),
Remove the product to upper material position and by the product be sent into test device (3) 90 ° of material fetching mechanisms (27) of charging and into
Expect seat mechanism (28)；
The test device (3), is installed in the upper surface of the rack (1), comprising:
It conveys power mechanism (31), conveying power is provided；
It conveys clamp mechanism (32), the setting of clip thereon horizontally outward and equidistantly on the conveyor belt, can clamp the production
Product are simultaneously moved with the conveying power mechanism (31)；
Input and output material draws clamp mechanism (33), makes described in conveying clamp clamping for pulling open the conveying clamp on conveying clamp mechanism (32)
Feed the product or conveying clamp is made to unclamp the non-defective unit for completing test that 90 ° of material fetching mechanisms (27) are sent；
Open-short circuit mechanism (34) for carrying out charge and discharge to product and whether test product opens a way with short circuit, this opens short
Side is arranged outside the pool conveyer structure in road mechanism for testing (34), and test department and the conveying clamp mechanism (32) are opposite；
Multiple groups defective products draws clamp mechanism (35), and the endocyclic area of the pool conveyer structure is arranged in, is used to pull open conveying
Folder rejects corresponding defective products after the completion of per pass test step from the conveying clamp mechanism (32)；
At least one set is changed gear mechanism for testing (36), and side is arranged outside the pool conveyer structure, is used to clamp and with movable property
Product vertical lift carries out static test and prepares；
At least one set, which is changed gear, draws clamp mechanism (37), be arranged in the pool conveyer structure side and with the test machine that changes gear
Structure (36) relatively, is provided with the structure for pulling open conveying clamp；
It discharges mechanism (38), side is set outside the pool conveyer structure, for discharging product；
Side is arranged outside the pool conveyer structure in volume test mechanism (39), for carrying out charge and discharge to product and carrying out
Volume test；
The material collecting device (4) is arranged the outer side in the rack (1) and is placed in the discharging station of the test device (3),
It under control of the control system recycles non-defective unit.
2. a kind of alminium electrolytic condenser static test machine according to claim 1, it is characterised in that: the dial feed mechanism
It (21) include turntable mounting, the turntable being arranged on turntable mounting, the elevating mechanism of the control turntable lift and the driving turntable
The motor of rotation；
The horizontal conveying mechanism (22) is arranged in the discharge port of the dial feed mechanism (21), be provided with straight shake device and
Linear put down send channel, and product is sent into the Lan Liao mechanism (23) by directly shaking device vibration；
Described keep forging ahead feed collet mechanism (24) include a reciprocator, are provided with clamping device in the reciprocator, material folding dress
It sets for clamping product that the Lan Liao mechanism (23) is intercepted and being sent by reciprocator to upper material position, by the conveying
Connecting rod and actuated by cams in power mechanism (31) on main shaft；
The charging seat mechanism (28) extends on the rack (1), and top is provided with the pin arrangement mechanism (25), reversing machine
90 ° of material fetching mechanisms (27) of structure (26) and charging, are provided with the Lan Liao mechanism (23) below and keep forging ahead feed collet mechanism (24)；
Product sequentially enters the horizontal conveying mechanism (22) through the dial feed mechanism (21), then by the Lan Liao mechanism (23)
It intercepts, feed collet mechanism (24) feeding of keeping forging ahead described in waiting, the clamping device kept forging ahead on feed collet mechanism (24) does linear reciprocation
Movement, clamping device for feeding and conveying products to upper material position, in the process, the pin arrangement mechanism (25) and reversing machine
Respectively to the whole foot of product and commutation, described 90 ° of material fetching mechanisms (27) of charging are used to be located at and send to the product of upper material position structure (26)
To test device (3).
3. a kind of alminium electrolytic condenser static test machine according to claim 1, it is characterised in that: the conveying power mechanism
It (31) include divider (311), main shaft (312), bearing block (313), cam (314) and belt pulley for feeding foil (315)；The segmentation
Device (311) is arranged below the upper head plate of the rack (1), couples with the main shaft (312), drives the main shaft
(312) it rotates；The bearing block (313), cam (314) are each provided with multiple, and compartment is distributed in the main shaft (312)
On, the bearing block (313), cam (314) are respectively used to fixed main shaft (312) and transmitting power；The belt pulley for feeding foil (315)
It is placed in above the upper head plate of rack (1), is done and horizontally rotate by the divider (311) driving.
4. a kind of alminium electrolytic condenser static test machine according to claim 3, it is characterised in that: the conveying clamp mechanism
It (32) include conveyer belt with holes (321) and conveying clip (322), the conveying clip (322) is for clamping product, with level
Outside is equally distributed on the conveyer belt with holes (321), and the belt pulley for feeding foil (315) is synchronizing wheel, conveyer belt with holes
It (321) is synchronous belt, hole thereon is through-hole, and conveying clip (322) is mounted in through-hole.It is nibbled by synchronous belt and synchronizing wheel
It closes, makes conveying clip (322) intermittent movement on synchronous belt.
5. a kind of alminium electrolytic condenser static test machine according to claim 3, it is characterised in that: the input and output material draws folder machine
Structure (33) includes input and output material rocker arm (331), input and output material take-up housing (332), input and output material sliding block (333) and input and output material dead man (334),
Input and output material rocker arm (331) setting is in rack (1), and the main shaft (312) drives the input and output material rocker arm (331), in turn
The input and output material take-up housing (332) that drive is fixed on the input and output material sliding block (333) makees straight reciprocating motion, and the input and output material pulls out
Bar (334) is fixed on the input and output material take-up housing (332), for feeding and drawing folder when non-defective unit rewinding.
6. a kind of alminium electrolytic condenser static test machine according to claim 3, it is characterised in that: the open-short circuit machine
Structure (34) includes test swing arm (341), gear (342), charge and discharge folder (343), charge sheet (344) and tests pawl (345), described
Test swing arm (341) is fixed under rack (1) by swing arm seat, is driven by cam (314) and by described in connecting rod band a pair
Gear (342) engagement rotation, the charge sheet (344) and the test pawl (345) are fixed on a pair of charge and discharge folder (343)
On, the charge and discharge folder (343) opens and closes with gear (342) engagement rotation, to make the charge sheet (344) and the test
Pawl (345) is contacted with the pin of product, is opened, short-circuit test and charge and discharge.
7. a kind of alminium electrolytic condenser static test machine according to claim 1, it is characterised in that: the electric discharge mechanism
(38), volume test mechanism (39) is identical as open-short circuit mechanism (34) structure, the electric discharge mechanism (38) only to product into
Row electric discharge, the volume test mechanism (39) carry out volume test and charge and discharge to product；
It includes defective products pulp-collecting box (351), defective products drawing gas enclosure cylinder (352), defective products drawing that the defective products, which draws clamp mechanism (35),
Holder (353) and defective products dead man (354), the defective products pulp-collecting box (351) is fixed in the rack (1) side, for connecing
By the defective products fallen from conveying clamp mechanism (32), the defective products draws gas enclosure cylinder (352) to be fixed on rack (1) upper end
Face draws holder (353) to carry out straight reciprocating motion by the defective products that pull rod driving is equipped with the defective products dead man (354), into
And drawing folder is carried out by the defective products dead man (354).
8. a kind of alminium electrolytic condenser static test machine according to claim 1, which is characterized in that described change gear draws clamp mechanism
(37) include:
The motor that changes gear (371) being used to provide power is connect by belt pulley with a driving wheel；
Axis (372) and the axis that changes gear (3712) are pressed from both sides in drawing for transmitting power, and the driving wheel is fixed in drawing folder axis (372)
On, the motor that changes gear (371) drives drawing folder axis (372) to rotate by belt pulley；
For drawing folder axis (372) and the axis that changes gear (3712) to be fixed on the bearing block (373) in rack (1), the drawing folder
Axis (372) and the axis that changes gear (3712) are arranged in the bearing block (373), and the axis that changes gear (3712) is short axle, with the drawing
Axis (372) are pressed from both sides in parallel and in the downside for drawing folder axis (372)；
Push away folder panel (375), the affixed bearing block (373) in lower end and the motor that changes gear (371)；
One clip guide rail (376)；
It is fixed in the promotion seat (374) for pushing away folder panel (375) lower end surface, the promotions seat (374) is changed gear sheave drive by one
It is dynamic, make it is described push away folder panel (375) and along one push away folder sliding rail and do X axis move, and then the clip guide rail (376) push it is described defeated
It send the conveying clip (322) on clamp mechanism (32) mobile, separates conveying clip (322) with product front end；
Push away folder sliding-rail sliding, setting is on pushing away folder sliding rail, and described to push away folder panel (375) affixed；
Folder sliding-rail sliding (379) is drawn, setting is drawn on folder sliding rail one, and the affixed guide rail panel (3710) in end face, described thereon
Guide rail panel (3710) does Y-axis along drawing folder sliding rail and moves；
Draw folder connecting rod (377)；
The pusher limited block (378) for opening clamping bar (3711) and lower end surface being fixed on the guide rail panel (3710)；
The connecting rod that changes gear (3713) and first being arranged in rack (1) begin to rehearse connecting rod (3714)；
Drawing folder connecting rod (377) is pushed the pusher limited block (378) and the guide rail panel by the sheave driving of changing gear
(3710) it is moved along drawing folder sliding rail, and then the clamping bar (3711) of opening pulls open the conveying clip (322), makes to convey clip
(322) it is separated with product rear end, changes gear and prepare for product.
9. a kind of alminium electrolytic condenser static test machine according to claim 1, which is characterized in that the mechanism for testing that changes gear
(36) include second begin to rehearse connecting rod (361), open folder axis (362), framed bent shaft (363), elastic slice mounting plate (364), be fixed on institute
It states the elastic slice (365) on elastic slice mounting plate (364), connecting rod of changing gear (366), test bracket (367), be fixed on the test branch
Opening folder guide rail (368), the test fixed plate (3611) being fixed on the test bracket (367), being arranged in institute on frame (367)
It states out changing gear on folder guide rail (368) sliding block and tests mounting plate (369), the test probe for carrying out static test to product
(3610) and for the test needle point (3612) to product progress static test；Elastic slice mounting plate (364) rigid connection
Connect it is described open folder axis (362) on, described second begin to rehearse connecting rod (361) with described first begin to rehearse connecting rod (3714) hingedly and drive
It is described to open folder axis (362) rotation, the opening and closing of elastic slice mounting plate (364) is controlled, and then control the elastic slice (365) and pins of products
Separation and contact, the connecting rod of changing gear (366) and change gear connecting rod (3713) hingedly, while being hinged on the test peace of changing gear
In loading board (369), after the elastic slice mounting plate (364) closure, described change gear tests mounting plate (369) along opening folder guide rail (368)
Vertical lifting connects test probe (3610) with the test needle point (3612) being fixed in test fixed plate (3611)
Touching carries out static test to product.
10. a kind of alminium electrolytic condenser static test machine according to claim 1, which is characterized in that the material collecting device (4)
Including non-defective unit material fetching mechanism (41) and non-defective unit receiving mechanism (42), the non-defective unit material fetching mechanism (41) is arranged in the rack (1)
On, the non-defective unit material fetching mechanism ipsilateral in the rack (1) is arranged in non-defective unit receiving mechanism (42) and the feeding device (2)
(41) it after the input and output material draws clamp mechanism (33) to pull open conveying clamp, clamps product and is delivered to the non-defective unit receiving mechanism
(42)；The non-defective unit receiving mechanism (42) send non-defective unit to hopper.
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|---|---|---|---|
| CN201910720422.9A CN110302980B (en) | 2019-08-05 | 2019-08-05 | Aluminum electrolytic capacitor static test machine |
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| CN201910720422.9A CN110302980B (en) | 2019-08-05 | 2019-08-05 | Aluminum electrolytic capacitor static test machine |
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| CN111495786A (en) * | 2020-04-20 | 2020-08-07 | 深圳新益昌科技股份有限公司 | Automatic capacitor testing device |
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| CN112007870A (en) * | 2020-08-27 | 2020-12-01 | 深圳新益昌科技股份有限公司 | Roller machine |
| CN112058711A (en) * | 2020-08-27 | 2020-12-11 | 深圳新益昌科技股份有限公司 | Lithium battery aging sorting machine and detection method thereof |
| CN112007870B (en) * | 2020-08-27 | 2021-06-08 | 深圳新益昌科技股份有限公司 | Roller machine |
| CN112058711B (en) * | 2020-08-27 | 2021-06-18 | 深圳新益昌科技股份有限公司 | Lithium battery aging sorting machine and detection method thereof |
| CN112433114A (en) * | 2020-11-12 | 2021-03-02 | 深圳新益昌科技股份有限公司 | Capacitor aging monitoring equipment |
| CN112684258A (en) * | 2020-11-27 | 2021-04-20 | 国网河北省电力有限公司武安市供电分公司 | Converter valve capacitance detection device and detection method |
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