WO2019041724A1 - 海绵辊端部脱胶检测装置及其检测方法 - Google Patents

海绵辊端部脱胶检测装置及其检测方法 Download PDF

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Publication number
WO2019041724A1
WO2019041724A1 PCT/CN2018/072208 CN2018072208W WO2019041724A1 WO 2019041724 A1 WO2019041724 A1 WO 2019041724A1 CN 2018072208 W CN2018072208 W CN 2018072208W WO 2019041724 A1 WO2019041724 A1 WO 2019041724A1
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Prior art keywords
clamping
detecting
sponge roller
sponge
detection
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PCT/CN2018/072208
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English (en)
French (fr)
Inventor
王建峰
蓝海刚
任世民
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深圳创怡兴实业有限公司
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Publication of WO2019041724A1 publication Critical patent/WO2019041724A1/zh

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N19/00Investigating materials by mechanical methods
    • G01N19/04Measuring adhesive force between materials, e.g. of sealing tape, of coating

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  • the invention relates to the technical field of sponge roller detection, in particular to a sponge roller end degumming detection device and a detection method thereof.
  • the sponge roller generally comprises a mandrel and a sponge sleeved on the mandrel; when assembling the sponge roller, generally a layer of glue is applied on the mandrel, and then the perforated sponge is sleeved on the mandrel; the sponge is glued to
  • the tightness on the mandrel directly affects the quality and service life of the sponge roller, so after the sponge roller is assembled, it is necessary to detect the degumming of the end of the sponge roller.
  • the detection method of the degumming of the end of the sponge roller is manual detection, resulting in low detection efficiency and inaccurate detection results.
  • a sponge roller end degumming detecting device comprises: two detecting clamping mechanisms arranged at opposite intervals, each of the detecting clamping mechanisms comprising a clamping driving assembly, a clamping member connecting the clamping driving assembly, and the connecting a detection driving assembly for clamping the driving assembly, and a detecting assembly connecting the detecting driving assembly; each of the clamping members is tubular, and one end of each of the clamping members is provided with a positioning shaft; each of the detecting components includes data a collector, an adapter connecting the data collector, and an adjustment tube connecting the adapter, the adapter is inserted through the clamping member, and the adjusting tube sleeves the clamping member .
  • a method for detecting a sponge roller end degumming detecting device comprising:
  • a sponge roller end degumming detecting device comprising two detecting clamping mechanisms disposed at opposite intervals, each of the detecting clamping mechanisms comprising a clamping driving assembly, a clamping member connecting the clamping driving assembly, and connecting the clamping member a detection driving component of the driving component, and a detecting component connected to the detecting driving component; one end of each of the clamping members is provided with a positioning shaft; each of the detecting components includes a data collector and an adjustment connecting the data collector a tube, the adjusting tube is connected with a collar at one end;
  • the positioning shafts respectively clamp the two ends of the mandrel against the sponge roller, and keep the positioning shafts and the core shaft of the sponge roller on the same axis;
  • the detection driving component is started, and the detecting component is reciprocatingly moved toward or away from the sponge end surface of the sponge roller, and the two rings are continuously touched or away from the sponge end of the sponge roller, and the sponge roller sponge Having a reaction force, the collar transmits the reaction force of the sponge end surface of the sponge roller to the data collector, and the data collector performs force data collection and analysis under the conduction of force;
  • the data collector collects the sponge end face data of the sponge roller
  • the detection drive assembly is closed, and the detection assembly is reset, the two clamping drive assemblies are closed, and the sponge roller is removed.
  • FIG. 1 is an assembled perspective view of a sponge roller end degumming detecting device according to an embodiment
  • Figure 2 is a perspective view of one of the detecting and clamping mechanisms of the sponge roller end degumming detecting device of Figure 1;
  • Figure 3 is a perspective view showing the removal of the decorative tube, the adjusting tube and the collar of one of the detecting and clamping mechanisms of the sponge roller end degumming detecting device of Figure 2;
  • Figure 4 is a cross-sectional view of one of the detecting and clamping mechanisms of the sponge roller end degumming detecting device of Figure 2;
  • Fig. 5 is a flow chart showing a method of detecting a roller surface detecting device according to an embodiment.
  • a sponge roller end degumming detecting device for performing a degumming detection on a sponge end portion of the sponge roller 100; the sponge roller end degumming detecting device includes two relative spacing detections.
  • the clamping mechanism 10; the second detecting clamping mechanism 10 is used for positioning the clamping sponge roller 100.
  • each of the detecting and clamping mechanisms 10 includes a base 20, a clamping drive assembly 30 mounted on the base 20, a clamping member 40 connecting the clamping drive assembly 30, and a connection clamping drive assembly.
  • the base 20 is provided in a rectangular body structure; the base 20 is provided with a plurality of fixing holes 21, and the base 20 is fixedly connected to the outside through the fixing holes.
  • the clamping drive assembly 30 is fixedly mounted at one end of the base 20; the clamping drive assembly 30 drives the clamping member 40 closer to or away from the clamping member 40 of the other detecting mechanism 10 to adjust the distance between the two clamping members 40. Then, the gripping or taking out the sponge roller 100 is positioned.
  • the clamping drive assembly 30 includes a cylinder 31 and a substrate 32 mounted on the cylinder 31. One end of the substrate 32 is provided with a mounting plate 33 for fixing the detection driving assembly 50. The other end of the substrate 32 is provided with a positioning plate 34. The positioning plate 34 is used to fix the clamp 40.
  • a proximity switch 35 is also disposed on the substrate 32 for inductively detecting the position of the drive assembly 50.
  • the two clamping members 40 are used to clamp both ends of the mandrel of the sponge roller 100.
  • the clamping member 40 is tubularly disposed, and in particular, the clamping member 40 is cylindrical in shape.
  • the detecting member 40 is sleeved in the clamping member 40.
  • the clamping member 40 is further provided with a buffering member.
  • the buffering member is disposed so that the detecting drive assembly 60 plays a buffering role when detecting, and the detection driving assembly 60 should be concentrated. Excessive force and damage, which is beneficial to prolong the service life of the detection drive assembly 60.
  • One end of the clamping member 40 is disposed on the positioning plate 34, and one end of the clamping member 40 is disposed with a mounting ring 41.
  • the mounting ring 41 is fixedly connected to one side of the positioning plate 34.
  • the other end of the member 40 is provided with a positioning shaft 42 which is disposed coaxially with the clamping member 40.
  • the positioning shaft 42 is used to abut the end of the mandrel of the sponge roller 100, and the positioning shaft 42 on the clamping mechanism 10 is detected. It is used for positioning the sponge roller 100 between the two detecting clamping mechanisms 10, and keeping the two positioning shafts 42 and the sponge roller 100 on the same axis, which is advantageous for ensuring the accuracy of the detection data.
  • the positioning shaft 42 is provided with an inverted conical depression portion 43 having a diameter larger than the diameter of the mandrel of the sponge roller 100, and the recessed portion 43 is for clamping the mandrel of the sponge roller 100 to prevent the sponge roller 100 from being removed.
  • the mandrel is separated from the positioning shaft 42 while further ensuring that the positioning shaft 42 and the mandrel of the sponge roller 100 are on the same axis, which is advantageous for improving the accuracy of the detection data; and the diameter of the positioning shaft 42 is according to the mandrel of the sponge roller 100.
  • the clamping member 40 is provided with two oppositely disposed guiding grooves 44.
  • the guiding groove 44 is disposed along the axial direction of the clamping member 40, and the guiding groove 44 is for detecting the driving assembly 50 along the axial direction of the clamping member 40. Reciprocating motion.
  • the detection drive assembly 50 is used to drive the detection assembly 60 toward or away from the sponge end face of the sponge roll 100.
  • the detecting drive assembly 50 includes a motor 51 fixed to the mounting plate 33, a fixed tube 52 connecting the motor 51, and a decorative tube 53 sleeved on the fixed tube 52.
  • the motor 51 is fixed to one side of the mounting plate 33.
  • the motor 51 is connected with a screw shaft 54 extending through the mounting plate 33 to the other side of the mounting plate 33.
  • the screw shaft 54 is sleeved with a wire.
  • the rod nut 55 and the screw nut 55 are fixedly connected to the fixed tube 52.
  • One end of the fixing tube 52 is fixedly sleeved on the screw nut 55.
  • the other end of the fixing tube 52 is connected to the detecting component 60.
  • the fixing tube 52 is disposed at one end of the detecting component 60 with a metal block 58.
  • the metal block 58 is L-shaped.
  • the fixed tube 52 is driven by the motor 51 to be close to the motor 51.
  • the proximity switch 35 senses the metal block 58
  • the motor 41 automatically stops working, and the fixed tube 52 moves toward the motor 51 to prevent the fixed tube 52 from being in the motor 51.
  • Driving infinitely close to the motor 51 is advantageous for reducing the damage of the detecting drive assembly 50, thereby prolonging the service life of the detecting driving assembly 50;
  • the fixing tube 52 is driven along the axial direction of the screw shaft 54 by the screw nut 55.
  • the fixed tube 52 drives the detecting assembly 60 to reciprocate near or away from the sponge end surface of the sponge roller 100.
  • a strip-shaped groove 56 is formed in the outer wall of the fixed pipe 52.
  • the strip-shaped groove 56 is disposed along the axial direction of the fixed pipe 52, and the fixed pipe 52 is movably connected to the decorative pipe 53 through the strip-shaped groove 56.
  • One end of the decorative tube 53 is fixedly connected to the mounting plate 33; the peripheral wall of the decorative tube 52 is provided with a slot 57.
  • the slot 57 corresponds to the strip groove 56, and the slot 57 A guide rod is disposed, and the guide rod extends from the slot 57 into the strip groove 56.
  • the guide rod is opposite to the fixed tube. 52 reciprocates along the longitudinal direction of the strip groove 56.
  • the arrangement of the guide rods realizes that the screw shaft 54 converts the rotational rotation motion into a linear motion, thereby realizing the reciprocating motion of the detection drive assembly 50 to drive the detection assembly 60 to approach or away from the sponge end surface of the sponge roller 100; at the same time, it is advantageous to prevent the fixing tube 52 from being prevented. Rotation affects the detection accuracy.
  • the detection assembly 60 includes a data collector 61 coupled to the fixed tube 52, an adapter 62 that connects the data collector 61, and an adjustment tube 63 that connects the adapter 62.
  • the data collector 61 is used for data collection and analysis of the sponge end surface of the sponge roller 100. Under the driving of the detection driving assembly 50, when the detecting component 60 touches the sponge end surface of the sponge roller 100, the sponge end surface of the sponge roller 100 will be given.
  • the detection component 50 has a reaction force, and the data collector 61 performs force data acquisition analysis under the conduction of force.
  • One end of the data collector 61 is provided with a rib 64, and the data collector 61 is screwed to the adapter 62 via the rib 64.
  • the adapter 62 includes a first bar 620 and a second bar 621.
  • One end of the first bar 620 is provided with a receiving cavity 622, and the first bar 620 is sleeved on the protruding bar through the receiving cavity 622. 64.
  • the rib 64 is screwed to the receiving cavity 622.
  • the other end of the first rod 620 extends toward the positioning plate 34 and passes through the setting plate 34 and the clamping member 40.
  • the first rod 620 is inserted through the end of the clamping member 40 and is provided with a strip 623 and a strip 623. It is connected to the second bar 621, and the second bar 621 is pushed or pulled by the card bar 623.
  • the second rod 621 is received in the clamping member 40; the second rod 621 is provided with a connecting chamber 624 at one end thereof, and the second rod 621 is sleeved on the first rod 620 through the conveying connecting chamber 624.
  • One end of the strip 623; the second rod 621 is provided with two oppositely disposed through holes 625 corresponding to the circumferential side of the connecting chamber 624.
  • the through hole 625 has a strip shape, and the through hole 625 is disposed along the axial direction of the second rod 621.
  • the two ends of the strip 623 are correspondingly disposed through the two through holes 625, and the strip 623 pushes or pulls the second rod 621 by moving in the through hole 625.
  • the other end of the second rod 621 is provided with a push rod 626.
  • the two ends of the push rod 626 are respectively connected to the guide groove 44 and connected to the adjusting tube 63.
  • the push rod 626 drives the adjusting tube 63 to reciprocate in the guiding groove 44, that is, The adjustment rod 63 is driven by the push rod 626 to reciprocate toward or away from the sponge end surface of the sponge roller 100.
  • the adjusting tube 63 is sleeved on the clamping member 41, the adjusting tube 63 is connected to the pushing rod 626, the other end of the adjusting tube 63 is disposed with the limit ring 65, and the limiting ring 65 extends out of one end of the adjusting tube 63.
  • the bit ring 65 is used to limit the range of motion of the positioning shaft 42 and keep the positioning shaft 42 on the same axis as the sponge roller 100, which is advantageous for improving detection accuracy.
  • One end of the adjusting tube 63 for receiving the limit ring 65 is further provided with a collar 66, and the collar 66 is sleeved at the position of the extending portion of the limiting ring 65, and the inner diameter of the limiting ring 65 and the collar 66 are larger than the sponge roller.
  • the mandrel diameter of 100, and the inner diameter of the limiting ring 65 and the collar 66 vary according to the size of the mandrel of the sponge roller 100; when the detecting assembly 60 detects the sponge end surface of the sponge roller 100, the adjusting tube 63 is relatively clamped.
  • the sponge 40 of the sponge roller 100 is located near the sponge end of the sponge roller 100, and the end of the mandrel of the sponge roller 100 is disposed in the adjustment tube 63.
  • the collar 66 touches the sponge end surface of the sponge roller 100, and the sponge of the sponge roller 100 has a reaction effect.
  • the force, the collar 66 transmits the reaction force of the sponge of the sponge roller 100 to the data collector 61; the outer diameter of the collar 66 varies depending on the outer diameter of the sponge end face of the sponge roller 100.
  • a method for detecting a sponge roller end degumming detecting device includes the following steps:
  • a sponge roller end degumming detecting device comprising two detecting clamping mechanisms 10 disposed at opposite intervals, each of the detecting clamping mechanisms 10 including a clamping driving assembly 30 and a clamping device for connecting the clamping driving assembly 30 a member 40, a detecting driving assembly 50 connecting the clamping drive assembly 30, and a detecting assembly 60 connecting the detecting driving assembly 50; one end of each of the clamping members 40 is provided with a positioning shaft 42; each of the detecting components 60 includes a data collector 61 and an adjustment tube 63 connected to the data collector 61, the adjustment tube 63 is connected with a collar 66 at one end;
  • the two clamping drive assembly 30 is started, the two positioning shafts 42 respectively clamp the two ends of the mandrel of the sponge roller 100, and the positioning shafts 42 and the mandrel of the sponge roller 100 are on the same axis;
  • the second detecting drive assembly 50 is started, and the two detecting assemblies 60 are respectively reciprocated near or away from the sponge end surface of the sponge roller 100, and the two sets of rings 66 are continuously touched or away from the two ends of the sponge of the sponge roller 100, and the sponge roller 100
  • the sponge has a reaction force
  • the collar 66 transmits the reaction force of the sponge end surface of the sponge roller 100 to the data collector 61, and the data collector 61 performs force data collection and analysis under the force conduction;
  • the sponge roller end degumming detecting device of the invention realizes the sponge roller by providing two clamping members, a clamping driving assembly respectively connecting the two clamping members, two detecting driving components, and detecting driving components respectively connecting the two detecting driving components Automatic detection of end degumming, high degree of automation, high detection efficiency; through the detection component and the sponge end of the sponge roller touch, the sponge of the sponge roller has a reaction force, and the data collector performs the force data according to the reaction force of the sponge of the sponge roller Acquisition analysis, accurate detection results.
  • the two ends of the mandrel of the sponge roller are clamped by the two positioning shafts, so that the two positioning shafts and the mandrel of the sponge roller are kept on the same axis, which is advantageous for reducing the detection error and improving the accuracy of the detection result.

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Abstract

海绵辊(100)端部脱胶检测装置及其检测方法。装置包括二相对间隔设置的检测夹持机构(10),各检测夹持机构(10)包括夹持驱动组件(30)、连接夹持驱动组件(30)的夹持件(40)、连接夹持驱动组件(30)的检测驱动组件(50)以及连接检测驱动组件(50)的检测组件(60);各夹持件(40)为管状设置,各夹持件(40)的一端设置有定位轴(42);各检测组件(60)包括数据收集器(61)、连接数据收集器(61)的转接件(62)以及连接转接件(62)的调节管(63),转接件(62)穿设夹持件(40),调节管(63)套设夹持件(40)。

Description

海绵辊端部脱胶检测装置及其检测方法 技术领域:
本发明涉及海绵辊检测技术领域,具体涉及一种海绵辊端部脱胶检测装置及其检测方法。
背景技术:
随着打印机、复印机等设备普及使用,以及其耗材产品的高消耗现象,全球每年对此类设备的海绵辊等产品的需求量巨大。海绵辊一般包括芯轴及套设在芯轴上的海绵;海绵辊组装时,一般是在芯轴上涂上一层胶水,然后将打孔的海绵套设在芯轴上;海绵胶粘在芯轴上的紧密度直接影响该海绵辊的质量及使用寿命,所以在海绵辊组装完毕后,需要对海绵辊端部脱胶情况进行检测。
目前,对海绵辊端部脱胶的检测方式采用的是手工检测,致使检测效率低下,且检测结果不准确。
发明内容:
基于此,有必要提供一种自动检测、检测效率高且检测结果精确的海绵辊端部脱胶检测装置及其检测方法。
一种海绵辊端部脱胶检测装置,包括:二相对间隔设置的检测夹持机构,各所述检测夹持机构包括夹持驱动组件、连接所述夹持驱动组件的夹持件、连接所述夹持驱动组件的检测驱动组件、以及连接所述检测驱动组件的检测组件;各所述夹持件为管状设置,各所述夹持件的一端设置有定位轴;各所述检测组件包括数据收集器、连接所述数据收集器的转接件、以及连接所述转接件的的调节管,所述转接件穿设所述夹持件,所述调节管套设所述夹持 件。
一种海绵辊端部脱胶检测装置的检测方法,包括:
提供一海绵辊端部脱胶检测装置,包括二相对间隔设置的检测夹持机构,各所述检测夹持机构包括夹持驱动组件、连接所述夹持驱动组件的夹持件、连接所述夹持驱动组件的检测驱动组件、以及连接所述检测驱动组件的检测组件;各所述夹持件的一端设置有定位轴;各所述检测组件包括数据收集器及连接所述数据收集器的调节管,所述调节管一端连接有套环;
启动二所述夹持驱动组件,二所述定位轴分别夹持顶住海绵辊的芯轴两端,保持各所述定位轴与海绵辊的芯轴处于同一轴心上;
启动二所述检测驱动组件,二所述检测组件分别靠近或者远离海绵辊的海绵端面做往复运动,二所述套环分别不断地触碰或者远离海绵辊的海绵两端部,海绵辊的海绵具有反作用力,所述套环将海绵辊的海绵端面的反作用力传给所述数据收集器,所述数据收集器在力的传导下进行受力数据采集分析;
当二所述检测组件行进至某一固定位置时,所述数据收集器对海绵辊的海绵端面数据采集完毕;
关闭二所述检测驱动组件,二所述检测组件均复位,关闭二所述夹持驱动组件,取下所述海绵辊。
本发明的一个或多个实施例的细节在下面的附图和描述中提出。本发明的其它特征、目的和优点将从说明书、附图以及权利要求书变得明显。
附图说明
图1为一实施方式的海绵辊端部脱胶检测装置的组装立体图;
图2为图1的海绵辊端部脱胶检测装置的其中一检测夹持机构的立体图;
图3为图2的海绵辊端部脱胶检测装置的其中一检测夹持机构的去掉装饰管、调节管及套环的立体图;
图4为图2的海绵辊端部脱胶检测装置的其中一检测夹持机构的剖视图;
图5为一实施方式的滚轴表面检测装置的检测方法的流程图。
具体实施方式
为了便于理解本发明,下面将结合附图对本发明进行更全面的描述。本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。相反,当元件被称作“直接在”另一元件“上”时,不存在中间元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。
请参考图1至图4,一实施方式的海绵辊端部脱胶检测装置,用于对海绵辊100的海绵端部进行脱胶检测;所述海绵辊端部脱胶检测装置包括二相对间隔设置的检测夹持机构10;二检测夹持机构10之间用于定位夹持海绵辊100。
请再次参考图3及图4,各所述检测夹持机构10包括底座20、安装在底座20上的夹持驱动组件30、连接夹持驱动组件30的夹持件40、连接夹持驱动组件30的检测驱动组件50以及连接检测驱动组件50的检测组件60。
底座20为矩形体结构设置;底座20上设有若干固定孔21,底座20通过固定孔与外界固定连接。
所述夹持驱动组件30固定安装在底座20的一端;夹持驱动组件30驱使夹持件40靠近或者远离另一检测机构10的夹持件40,以调节二夹持件40之间的距离,进而定位夹持或者取出海绵辊100。夹持驱动组件30包括气缸 31及安装在气缸31上的基板32;基板32的一端设置有安装板33,安装板33用于固定检测驱动组件50;基板32的另一端设置有定位板34,定位板34用于固定夹持件40。基板32上还设置有接近开关35,接近开关35用于感应检测驱动组件50的位置。
二夹持件40用于夹持海绵辊100的芯轴两端。夹持件40为管状设置,具体地,夹持件40为圆柱形管状。夹持件40内套设检测驱组件60,夹持件40内还设置有缓冲件,缓冲件的设置使得检测驱组件60在进行检测的时候起到一个缓冲作用,防止检测驱组件60应集中受力过大而受损,有利于延长检测驱组件60的使用寿命。夹持件40的一端穿设于所述定位板34,夹持件40穿设所述定位板34的一端环设有一安装环41,安装环41与定位板34的一侧固定连接;夹持件40的另一端设置有定位轴42,定位轴42与夹持件40同轴设置,定位轴42用于顶住海绵辊100的芯轴端部,二检测夹持机构10上的定位轴42用于将海绵辊100定位夹持在二检测夹持机构10之间,且保持二定位轴42与海绵辊100处于同一轴心上,有利于保证检测数据的准确性。定位轴42的一端设有倒锥形的凹陷部43,该凹陷部43的开口处直径大于海绵辊100的芯轴直径,凹陷部43用于卡设海绵辊100的芯轴,防止海绵辊100的芯轴脱离定位轴42,同时进一步保证定位轴42与海绵辊100的芯轴在同一轴心上,有利于提高检测数据的精确度;且定位轴42的直径大小根据海绵辊100的芯轴直径不同而变化,夹持件40上设有二相对设置的导槽44,导槽44沿夹持件40的轴向设置,导槽44供检测驱动组件50沿夹持件40的轴向做往复运动。
检测驱动组件50用于驱动检测组件60靠近或者远离海绵辊100的海绵端面。检测驱动组件50包括固定在安装板33上的电机51、连接电机51的固定管52、以及套设在固定管52上的装饰管53。电机51固定在安装板33的一侧,电机51上连接有丝杆轴54,丝杆轴54通过穿设安装板33延伸至安装板33的另一侧;丝杆轴54上套设有丝杆螺母55,丝杆螺母55与固定管52固定连接,在电机51驱动滚珠丝杆54进行顺时针或者逆时针旋转运动 下,丝杆螺母55带动固定管52沿丝杆轴54的轴向做往复运动。固定管52的一端固定套设在丝杆螺母55上,固定管52的另一端与所述检测组件60连接,固定管52靠近检测组件60的一端设置有金属块58,金属块58为L型设置,固定管52在电机51的驱动下靠近电机51,当接近开关35感应到金属块58时,电机41自动停止工作,固定管52向电机51方向移动,可防止固定管52在电机51的驱动下无限的靠近电机51,有利于减少该检测驱动组件50的损伤,从而延长该检测驱动组件50的使用寿命;固定管52在丝杆螺母55的带动下沿丝杆轴54的轴向做往复运动时,固定管52带动检测组件60靠近或者远离海绵辊100的海绵端面做往复运动。固定管52的外壁上开设有条形槽56,条形槽56沿固定管52的轴向设置,固定管52通过条形槽56与装饰管53活动连接。装饰管53的一端与安装板33固定连接;装饰管52的周壁设有槽孔57,当装饰管52套设在所述固定管52上,槽孔57与条形槽56对应,槽孔57穿设有一导杆,导杆从槽孔57延伸至条形槽56内,当固定管52在丝杆螺母55的带动下沿丝杆轴54的轴向做往复运动时,导杆相对固定管52沿条形槽56的纵长方向做往复运动。导杆的设置实现了丝杆轴54将旋转转运动转化为直线运动,进而实现了检测驱动组件50驱使检测组件60靠近或者远离海绵辊100的海绵端面的往复运动;同时有利于防止固定管52转动而影响检测精度。
检测组件60包括与固定管52连接的数据收集器61、连接数据收集器61的转接件62、连接转接件62的调节管63。数据收集器61用于对海绵辊100的海绵端面进行数据采集分析,在检测驱动组件50的驱使下,当检测组件60碰触到海绵辊100的海绵端面时,海绵辊100的海绵端面会给检测组件50一个反作用力,数据收集器61在力的传导下进行受力数据采集分析。数据收集器61的一端设置有凸条64,数据收集器61通过凸条64与转接件62螺合连接。
请再次参考图4,转接件62包括第一条杆620及第二条杆621;第一条杆620的一端设有容纳腔622,第一条杆620通过容纳腔622套设在凸条64, 具体地,凸条64与容纳腔622螺纹连接。第一条杆620的另一端向定位板34方向延伸且穿设定位板34及夹持件40;第一条杆620穿设夹持件40的一端穿设有卡条623,卡条623与第二条杆621连接,且通过卡条623推动或者拉动第二条杆621。第二条杆621容置在所述夹持件40内;第二条杆621的一端设有连接腔624,第二条杆621通过输送连接腔624套设在第一条杆620穿设有卡条623的一端;第二条杆621对应连接腔624的周侧设有二相对设置的贯穿孔625,贯穿孔625为条形状,且该贯穿孔625沿第二条杆621的轴向设置,卡条623的两端分别对应穿设二贯穿孔625,卡条623通过在贯穿孔625内活动而推动或者拉动第二条杆621。第二条杆621的另一端穿设有推动杆626,推动杆626两端分别穿设所述导槽44与调节管63连接,推动杆626驱使调节管63在导槽44内往复运动,即通过推动杆626驱使调节管63靠近或者远离海绵辊100的海绵端面做往复运动。
调节管63套设在所述夹持件41上,调节管63与推动杆626连接,调节管63的另一端内容置有限位环65,且限位环65延伸出调节管63的一端,限位环65用于限制定位轴42的活动范围,保持定位轴42与海绵辊100在同一轴心上,有利于提高检测准确度。调节管63容置有限位环65的一端还安装有套环66,套环66套设在限位环65的延伸部的位置上,且限位环65及套环66的内径均大于海绵辊100的芯轴直径,且限位环65及套环66的内径大小根据海绵辊100的芯轴大小而变化;当检测组件60对海绵辊100的海绵端面进行检测时,调节管63相对夹持件40靠近海绵辊100的海绵端,海绵辊100的芯轴的端部穿设限位环65位于调节管63内,套环66触碰海绵辊100的海绵端面,海绵辊100的海绵具有反作用力,套环66将海绵辊100的海绵的反作用力传给数据收集器61;套环66的外径大小根据海绵辊100的海绵端面外径的大小而变化。
请参阅图5,一实施方式的海绵辊端部脱胶检测装置的检测方法包括步骤:
S110、提供一海绵辊端部脱胶检测装置,包括二相对间隔设置的检测夹 持机构10,各所述检测夹持机构10包括夹持驱动组件30、连接所述夹持驱动组件30的夹持件40、连接所述夹持驱动组件30的检测驱动组件50、以及连接所述检测驱动组件50的检测组件60;各所述夹持件40的一端设置有定位轴42;各所述检测组件60包括数据收集器61及连接所述数据收集器61的调节管63,所述调节管63一端连接有套环66;
S120、启动二夹持驱动组件30,二定位轴42分别夹持顶住海绵辊100的芯轴两端,保持各定位轴42与海绵辊100的芯轴处于同一轴心上;
S130、启动二检测驱动组件50,二检测组件60分别靠近或者远离海绵辊100的海绵端面做往复运动,二套环66分别不断地触碰或者远离海绵辊100的海绵两端部,海绵辊100的海绵具有反作用力,套环66将海绵辊100的海绵端面的反作用力传给数据收集器61,数据收集器61在力的传导下进行受力数据采集分析;
S140、当二检测组件60行进至某一固定位置时,数据收集器61对海绵辊100的海绵端面数据采集完毕;
S150、关闭二检测驱动组件50,二检测组件60均复位,关闭二夹持驱动组件30,取下海绵辊100。
本发明的一海绵辊端部脱胶检测装置通过设置二夹持件、分别连接二夹持件的夹持驱动组件、二检测驱动组件、分别连接二检测驱动组件的检测驱动组件,实现对海绵辊端部脱胶的自动检测,自动化程度高,检测效率高;通过检测组件与海绵辊的海绵端面触碰,海绵辊的海绵具有反作用力,数据收集器根据海绵辊的海绵的反作用力进行受力数据采集分析,检测结果精准。通过二定位轴分夹持海绵辊的芯轴的两端,使二定位轴与海绵辊的芯轴保持在同一轴心上,有利于减少检测误差,提高检测结果精度。
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详 细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。

Claims (12)

  1. 一种海绵辊端部脱胶检测装置,包括二相对间隔设置的检测夹持机构,各所述检测夹持机构包括夹持驱动组件、连接所述夹持驱动组件的夹持件、连接所述夹持驱动组件的检测驱动组件、以及连接所述检测驱动组件的检测组件;各所述夹持件为管状设置,各所述夹持件的一端设置有定位轴;各所述检测组件包括数据收集器、连接所述数据收集器的转接件、以及连接所述转接件的的调节管,所述转接件穿设所述夹持件,所述调节管套设所述夹持件。
  2. 根据权利要求1所述的装置,其特征在于,所述夹持件为圆柱形管状,所述定位轴与所述夹持件同轴设置。
  3. 根据权利要求1所述的装置,其特征在于:各所述定位轴的一端设有倒锥形的凹陷部,所述凹陷部的开口处直径大于所述海绵辊的芯轴直径。
  4. 根据权利要求1所述的装置,其特征在于:所述夹持件内设置有缓冲件。
  5. 根据权利要求1所述的装置,其特征在于:所述夹持件上设有二相对设置的导槽,所述导槽沿夹持件的轴向设置,所述转接件的一端穿设有推动杆,所述推动杆两端分别穿设所述导槽与所述调节管连接。
  6. 根据权利要求1所述的装置,其特征在于:所述数据收集器的一端设置有凸条;所述转接件包括第一条杆及第二条杆,所述第一条杆的一端设有容纳腔,所述第一条杆通过所述容纳腔套设在所述凸条上,所述第一条杆的另一端穿设有卡条;所述第二条杆容置在所述夹持件内,所述第二条杆的一端设有连接腔,所述第二条杆通过所述连接腔套设在所述第一条杆上,所述第二条杆对应所述连接腔的周侧设有二相对设置的贯穿孔,所述贯穿孔沿第二条杆的轴向设置,所述卡条的两端分别对应穿设二贯穿孔。
  7. 根据权利要求1所述的装置,其特征在于:所述调节管内容置有限位环,所述限位环延伸出所述调节管,所述限位环的延伸部套设有套环。
  8. 根据权利要求1所述的装置,其特征在于:所述夹持驱动组件包括气 缸及安装在所述气缸上的基板;所述基板的两端分别设置有安装板和定位板,所述检测驱动组件固定在所述安装板上,所述夹持件穿设所述定位板上,所述夹持件上设有一安装环,所述安装环与所述定位板的一侧固定连接。
  9. 根据权利要求1所述的装置,其特征在于:所述检测驱动组件包括固定在所述检测驱动组件上的电机、连接所述电机的固定管、以及套设在所述固定管上的装饰管;所述固定管与所述数据收集器连接。
  10. 根据权利要求9所述的装置,其特征在于:所述夹持驱动组件包括接近开关,所述检测驱动组件还包括设置于所述固定管靠近所述检测组件一端的金属块,所述接近开关能够感应所述金属块。
  11. 根据权利要求9所述的装置,其特征在于:所述电机上连接有丝杆轴,所述丝杆轴上套设有丝杆螺母,所述固定管固定套设在所述丝杆螺母上;所述固定管的外壁上开设有条形槽,所述条形槽沿所述固定管的轴向设置;所述装饰管的一端与所述夹持驱动组件固定连接,所述装饰管的周壁设有槽孔,所述槽孔与所述条形槽对应,所述槽孔穿设有一导杆,所述槽孔穿设有一导杆,所述导杆从所述槽孔延伸至所述条形槽内。
  12. 一种海绵辊端部脱胶检测装置的检测方法,包括步骤:
    提供一海绵辊端部脱胶检测装置,包括二相对间隔设置的检测夹持机构,各所述检测夹持机构包括夹持驱动组件、连接所述夹持驱动组件的夹持件、连接所述夹持驱动组件的检测驱动组件、以及连接所述检测驱动组件的检测组件;各所述夹持件的一端设置有定位轴;各所述检测组件包括数据收集器及连接所述数据收集器的调节管,所述调节管一端连接有套环;
    启动二所述夹持驱动组件,二所述定位轴分别夹持顶住海绵辊的芯轴两端,保持各所述定位轴与海绵辊的芯轴处于同一轴心上;
    启动二所述检测驱动组件,二所述检测组件分别靠近或者远离海绵辊的海绵端面做往复运动,二所述套环分别不断地触碰或者远离海绵辊的海绵两端部,海绵辊的海绵具有反作用力,所述套环将海绵辊的海绵端面的反作用力传给所述数据收集器,所述数据收集器在力的传导下进行受力数据采集分 析;
    当二所述检测组件行进至某一固定位置时,所述数据收集器对海绵辊的海绵端面数据采集完毕;
    关闭二所述检测驱动组件,二所述检测组件均复位,关闭二所述夹持驱动组件,取下所述海绵辊。
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