WO2020093220A1 - 毛刺检测装置和方法 - Google Patents

毛刺检测装置和方法 Download PDF

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Publication number
WO2020093220A1
WO2020093220A1 PCT/CN2018/114034 CN2018114034W WO2020093220A1 WO 2020093220 A1 WO2020093220 A1 WO 2020093220A1 CN 2018114034 W CN2018114034 W CN 2018114034W WO 2020093220 A1 WO2020093220 A1 WO 2020093220A1
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WIPO (PCT)
Prior art keywords
workpiece
burr
sleeve
sliding
sensing
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PCT/CN2018/114034
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English (en)
French (fr)
Inventor
卢健开
胡焉德
蓝海刚
Original Assignee
深圳创怡兴实业有限公司
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Application filed by 深圳创怡兴实业有限公司 filed Critical 深圳创怡兴实业有限公司
Priority to CN201880001949.XA priority Critical patent/CN111712707B/zh
Priority to PCT/CN2018/114034 priority patent/WO2020093220A1/zh
Publication of WO2020093220A1 publication Critical patent/WO2020093220A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N19/00Investigating materials by mechanical methods
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/952Inspecting the exterior surface of cylindrical bodies or wires
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the invention relates to the technical field of mechanical tooling, in particular to a burr detection device and a burr detection method.
  • a burr detection device When detecting the burrs on the sponge roller, a burr detection device is required. Generally, the traditional burr detection device sets the judgment threshold through the force sensor. When the force applied by the burr detection device to the sponge roller exceeds the judgment threshold, Confirm that there is a bad phenomenon of burrs on the sponge roller. However, due to the vibration of the device, the force is unstable, and the inconvenience of device debugging is affected, which affects the accuracy and efficiency of the test.
  • a burr detection device capable of improving detection accuracy and efficiency is provided.
  • a burr detection device includes the same two clamping mechanisms arranged oppositely, and the workpiece to be detected is sandwiched between the two clamping mechanisms.
  • the clamping mechanism includes:
  • the pressing piece can contact with the workpiece
  • the first induction part is connected with the pressing part
  • a sliding component the sliding sleeve is sleeved on the pressing member, and the sliding component is provided with a matching hole for the workpiece to cooperate with;
  • a second sensing element which is installed on the sliding assembly, and the first sensing element and the second sensing element maintain a set distance in the sliding direction of the sliding assembly;
  • the workpiece under the premise of exerting a force in the direction of the workpiece on the sliding assembly; when the workpiece cannot slide relative to the fitting hole and cannot cause the second sensing member to pass through the first sensing member to generate the sensing signal, the workpiece has burrs; when the workpiece can relatively cooperate When the hole slides so that the second sensing piece passes through the first sensing piece to generate a sensing signal, there is no burr on the workpiece.
  • a glitch detection method includes the following steps:
  • the first sensing element is fixedly arranged, and the second sensing element is arranged on the sliding component;
  • FIG. 1 is a schematic structural diagram of a burr detection device provided by an embodiment for detecting the presence of burrs on a workpiece;
  • FIG. 2 is an enlarged schematic view of the structure at B in FIG. 1;
  • FIG. 3 is a schematic structural view of the burr detection device in FIG. 1 detecting that there is no burr on the workpiece;
  • FIG. 4 is a partial schematic diagram of FIG. 3;
  • FIG. 5 is a schematic structural diagram of the sliding assembly in FIG. 1,
  • FIG. 6 is a flowchart of a glitch detection method provided by an embodiment.
  • a burr detection device 10 is used to detect whether there is a burr on a workpiece 20.
  • the workpiece 20 is described by taking a long-axis sponge roller 21 as an example.
  • the burr detection device 10 includes a relative When the same two clamping mechanisms 11 are provided, both ends of the sponge roller 21 are in contact with the clamping mechanism 11 respectively, so that the sponge roller 21 is sandwiched between the two clamping mechanisms 11.
  • the clamping mechanism 11 includes a bracket 100, a pressing member 200, a first sensing member 300, a sliding assembly 400 and a second sensing member 500. Both the pressing member 200 and the first sensing member 300 are fixed on the bracket 100.
  • the pressing member 200 is used to contact the sponge roller 21, the first sensing member 300 is connected to the pressing member 200 through the bracket 100, and the sliding assembly 400 slides
  • the fitting member 200 is provided with a fitting hole 421 on the sliding assembly 400.
  • the end of the sponge roller 21 is fitted with the fitting hole 421, that is, inserted into the fitting hole 421.
  • the second sensing element 500 is installed on the sliding assembly 400. When the sliding assembly 400 is not in the initial state, in the sliding direction (horizontal direction) of the sliding assembly 400, the first sensing element 300 and the second sensing element 500 Maintain the set spacing.
  • both the abutting member 200 and the sliding assembly 400 are coaxial parts of the rotating body.
  • the resisting member 200 includes a resisting rod 210 that is fixed on the bracket 100 and extends in the horizontal direction. Referring to FIG. 2, the end of the resisting rod 210 can be inserted into the fitting hole 421 of the sliding assembly 400, that is, In the initial state, both the end of the abutment rod 210 and the end of the sponge roller 21 abut and are both located in the fitting hole 421, and by the limit guiding effect of the fitting hole 421, the abutment rod 210 and the sponge roller 21 It can quickly form a stable and reliable abutment relationship.
  • the first sensing element 300 is a photoelectric sensor 310
  • the second sensing element 500 is a sensing plate 510.
  • the pressing member 200 and the sliding assembly 400 may also be other non-rotary body parts, etc .
  • the first sensing member 300 may be a sensing plate 510
  • the second sensing member 500 is a photoelectric sensor 310.
  • the acting force is the thrust force directed toward the sponge roller 21 Or pulling force, at this time, the holder 100, the photoelectric sensor 310, the pressing rod 210 and the sponge roller 21 are stationary in the horizontal direction.
  • the sponge roller 21 has burrs.
  • FIGS. 3 and 4 when the force can drive the sliding assembly 400 to slide relative to the sponge roller 21 to drive the sensing plate 510 past the photoelectric sensor 310, there are burrs on the sponge roller 21.
  • the sponge roller 21 slides relative to the fitting hole 421, otherwise, the sponge roller 21 does not slide relative to the fitting hole 421.
  • the so-called sensing plate 510 passes through the photoelectric sensor 310, that is, the sliding assembly 400 drives the sensing plate 510 to gradually approach the photoelectric sensor 310, and positions the sensing plate 510 directly under the photoelectric sensor 310, and the horizontal distance between the two is zero. At this time, the photoelectric sensor 310 will be excited to sense the production level signal.
  • the end of the sponge roller 21 when there are burrs on the end of the sponge roller 21, the end of the sponge roller 21 may form an interference fit relationship with the fitting hole 421, or be snapped into the fitting hole 421, that is, the sponge roller 21 is
  • the interference connection or snap connection of the sliding assembly 400 makes the above force unable to overcome the connecting force between the sponge roller 21 and the sliding assembly 400, resulting in the sliding assembly 400 being unable to slide against the rod 210 and the sponge roller 21 relatively, and then unable to drive
  • the sensor board 510 passes through the photoelectric sensor 310.
  • the end of the sponge roller 21 forms a clearance fit relationship with the fitting hole 421.
  • the sliding assembly 400 includes a sliding body 410 and a burr sleeve 420.
  • the sliding body 410 is integrally designed.
  • the fitting hole 421 is opened on the burr sleeve 420, that is, the end of the sponge roller 21 is inserted in the burr sleeve 420.
  • the sliding body 410 is a split design.
  • the sliding body 410 includes a cylinder 411 and a sleeve 412.
  • the sensing plate 510 is mounted on the sleeve 412.
  • the burr sleeve 420 is disposed at the end of the sleeve 412 near the workpiece 20.
  • the cylinder There is elastic pressure between the end of the body 411 and the sleeve 412 away from the workpiece 20:
  • the cylinder body 411 is provided with a sealed cavity 411a.
  • the sealed cavity 411a contains compressed gas.
  • the compressed gas can form an appropriate pressure.
  • the compressed gas under pressure corresponds to the gas spring
  • the sleeve 412 corresponds to the piston cylinder of the cylinder.
  • the cylinder 411 When the force is removed, the cylinder 411 will return to the initial position under the push of the gas pressure.
  • the connection force between the sponge roller 21 and the burr sleeve 420 will cause the sleeve 412 to press compressed air While moving away from the sponge roller 21 (that is, moving backward), the compressed gas can play a certain buffering role to prevent the sponge roller 21 from damaging the entire device during the sandwiching process.
  • a compression spring may be used instead of compressed gas, and the compression spring is connected between the bottom of the sealed cavity 411a of the cylinder 411 and the sleeve 412.
  • the compression spring can produce similar effects to the compressed gas described above, and will not be described here.
  • all the inner wall surfaces 411 a of the cylinder 411 and part of the inner wall surfaces 412 a of the sleeve 412 can be in contact with the deducting member, so that the movement of the cylinder 411 and the sleeve 412 can be performed It plays a good guiding role, and at the same time, a set gap is maintained between the inner wall surface 412b of the other part of the sleeve 412 and the abutment member 200.
  • the sleeve 412 of the sliding body 410 has a first end face 412 c disposed facing the sponge roller 21, and the burr sleeve 420 has a second end disposed facing the workpiece 20 and located outside the sleeve 412
  • the end surface 422, the first end surface 412c and the second end surface 422 can maintain a set distance A, that is, the burr sleeve 420 protrudes from the sleeve 412 toward the sponge roller 21 by an appropriate length, so that the fitting hole 421 of the burr sleeve 420 exists in the horizontal direction Reasonable extension length, when there are burrs on the end of the sponge roller 21, so that there is a reasonable contact area between the end of the sponge roller 21 and the fitting hole 421, and then a sufficiently stable interference connection or snap connection is formed to prevent the burr sleeve 420 drives the sleeve 412 to slide toward the sponge roller 21, and finally prevents the sensing plate
  • the two clamping mechanisms 11 can be close to or away from each other according to the change in the length of the entire sponge roller 21, so that the entire burr detection device 10 can sandwich different lengths
  • the sponge roller 21 is suitable for detecting sponge rollers 21 of different lengths and improves the versatility of the burr detection device 10.
  • the cylinder 411 cannot drive the sleeve 412 and the burr sleeve 420 to slide relative to the sponge roller 21, that is, the sponge roller 21 cannot slide relative to the fitting hole 421, the sleeve 412 and the burr sleeve 420 If it is stationary, the sleeve 412 will not be able to drive the sensing plate 510 close to the photoelectric sensor 310 to excite the level signal. Since no level signal is detected, it can be judged that there is a burr at the end of the sponge roller 21.
  • the cylinder 411 When the cylinder 411 is pushed, the cylinder 411 can drive the sleeve 412 and the burr sleeve 420 to slide relative to the sponge roller 21, that is, the sponge roller 21 can slide relative to the fitting hole 421, the sleeve 412 will drive the sensing plate 510 to gradually approach the photoelectric sensor 310, Until the sensing plate 510 is located directly below the photoelectric sensor 310, at this time, the photoelectric sensor 310 excites a level signal, and by detecting the level signal, it can be determined that there is no burr at the end of the sponge roller 21.
  • the burr detection device 10 it is only necessary to fit the end of the sponge roller 21 with the fitting hole 421 of the burr sleeve 420, and apply a force to the cylinder 411 toward the sponge roller 21, and finally whether the sensor plate can be driven by the sleeve 412 510 passes through the photoelectric sensor 310 to excite the level signal, thereby determining whether there is a burr at the end of the sponge roller 21, which eliminates the influence of the vibration force, reduces the debugging time, and improves the detection accuracy and efficiency.
  • the present invention also provides a burr detection method, which can be implemented by the above-mentioned burr detection device 10, and the burr detection method mainly includes the following steps:
  • the third step is to apply a force toward the middle of the workpiece 20 on the sliding assembly 400.
  • the workpiece 20 cannot slide relative to the fitting hole 421 and the second sensing member 500 cannot pass the first sensing member 300 to generate a sensing signal, it is determined The workpiece 20 has burrs; when the workpiece 20 can slide relative to the fitting hole 421 to cause the second sensing member 500 to pass through the first sensing member 300 to generate a sensing signal, it is determined that the workpiece 20 does not have burrs.
  • the fitting hole 421 and the workpiece 20 form an interference fit relationship; when the workpiece 20 does not have burrs, the fitting hole 421 and the workpiece 20 form a gap fit relationship.

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Abstract

一种毛刺检测装置(10),包括相对设置的相同的两个夹紧机构(11),待检测的工件(20)夹置在两个所述夹紧机构(11)之间,所述夹紧机构(11)包括:抵紧件(200),能够与工件(20)相抵接;第一感应件(300),与所述抵紧件(200)连接;滑动组件(400),滑动套设在所述抵紧件(200)上,所述滑动组件(400)设置有供工件(20)配合的配合孔(421);及第二感应件(500),安装在所述滑动组件(400)上,在所述滑动组件(400)的滑动方向上,所述第一感应件(300)与所述第二感应件(500)保持设定间距;其中,当工件(20)不能相对配合孔(421)滑动并无法使第二感应件(500)经过第一感应件(300)而产生感应信号时,工件(20)存在毛刺。

Description

毛刺检测装置和方法 技术领域
本发明涉及机械工装技术领域,特别是涉及一种毛刺检测装置和毛刺检测方法。
背景技术
对海绵辊上的毛刺进行检测时,需要用到毛刺检测装置,一般地,传统的毛刺检测装置通过力传感器设定判断阈值,当毛刺检测装置对海绵辊施加的力超过判断阈值时,即可确定海绵辊上存在毛刺的不良现象。但是,由于装置振动而导致力的作用不稳定,同时加上装置调试不便,影响测试的精度和效率。
发明内容
根据本申请的各种实施例,提供一种能提高检测精度和效率的毛刺检测装置。
一种毛刺检测装置,包括相对设置的相同两个夹紧机构,待检测的工件夹置在两个所述夹紧机构之间,所述夹紧机构包括:
抵紧件,能够与工件相抵接;
第一感应件,与所述抵紧件连接;
滑动组件,滑动套设在所述抵紧件上,所述滑动组件设置有供工件配合的配合孔;及
第二感应件,安装在所述滑动组件上,在所述滑动组件的滑动方向上,所述第一感应件与所述第二感应件保持设定间距;
其中,在滑动组件上施加朝向工件方向作用力的前提下;当工件不能相对配合孔滑动并无法使第二感应件经过第一感应件而产生感应信号时,工件 存在毛刺;当工件能够相对配合孔滑动以使第二感应件经过第一感应件而产生感应信号时,工件不存在毛刺。
一种毛刺检测方法,包括如下步骤:
固定设置第一感应件,并在滑动组件上设置第二感应件;
将工件的端部与滑动组件上的配合孔相配合;及
对滑动组件上施加朝向工件中部的作用力,当工件不能相对配合孔滑动并无法使第二感应件经过第一感应件而产生感应信号时,判断工件存在毛刺;当工件能够相对配合孔滑动以使第二感应件经过第一感应件而产生感应信号时,判断工件不存在毛刺。
本发明的一个或多个实施例的细节在下面的附图和描述中提出。本发明的其它特征、目的和优点将从说明书、附图以及权利要求书变得明显。
附图说明
为了更好地描述和说明这里公开的那些发明的实施例和/或示例,可以参考一幅或多幅附图。用于描述附图的附加细节或示例不应当被认为是对所公开的发明、目前描述的实施例和/或示例以及目前理解的这些发明的最佳模式中的任何一者的范围的限制。
图1为一实施例提供的毛刺检测装置检测工件存在毛刺的结构示意图;
图2为图1中B处放大结构示意图;
图3为图1中的毛刺检测装置检测工件不存在毛刺的结构示意图;
图4为图3中的局部结构示意图;
图5为图1中滑动组件的结构示意图,
图6为一实施例提供的毛刺检测方法的流程框图。
具体实施方式
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式 来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“内”、“外”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。
参阅图1,本发明一实施例提供的毛刺检测装置10用于对工件20上是否存在毛刺进行检测,工件20以呈长轴状的海绵辊21为例进行说明,该毛刺检测装置10包括相对设置的相同两个夹紧机构11,在进行检测时,海绵辊21的两端分别与夹紧机构11相抵接,从而使得海绵辊21被夹置在两个夹紧机构11之间。
同时参阅图1至图5,夹紧机构11包括支架100、抵紧件200、第一感应件300、滑动组件400和第二感应件500。抵紧件200和第一感应件300均固定在支架100上,抵紧件200用于与海绵辊21相抵接,第一感应件300通过支架100与抵紧件200连接,滑动组件400滑动套设在抵紧件200上,滑动组件400上设置有配合孔421,海绵辊21的端部与该配合孔421配合,即插置在配合孔421中。第二感应件500安装在滑动组件400上,当滑动组件400没有受力而处于初始状态时,在滑动组件400的滑动方向(水平方向)上,第一感应件300与第二感应件500之间保持设定间距。
在一些实施例中,抵紧件200和滑动组件400均为同轴设置的回转体零件。抵紧件200包括抵紧杆210,抵紧杆210固定在支架100上并沿水平方向延伸,参阅图2,抵紧杆210的端部能够穿设在滑动组件400的配合孔421中,即在初始状态下,抵紧杆210的端部和海绵辊21的端部两者相抵接并均位于配合孔421中,通过配合孔421的限位导向作用,使得抵紧杆210和海绵辊21之间能够快速形成稳定可靠的抵接关系。第一感应件300为光电传感器310,第二感应件500为感应板510。当然,在其它实施例中,抵紧件200 和滑动组件400也可以为其它非回转体零件等;第一感应件300可以为感应板510,第二感应件500为光电传感器310。
参阅图1和图4,在滑动组件400上施加足够的作用力,以期使该作用力带动滑动组件400朝向海绵辊21方向滑动的前提下,显然,该作用力为方向指向海绵辊21的推力或拉力,此时,支架100、光电传感器310、抵紧杆210和海绵辊21在水平方向上静止不动。当该作用力无法驱动滑动组件400相对海绵辊21滑动以带动感应板510经过光电传感器310时,海绵辊21存在毛刺。参阅图3和图4,当该作用力能够驱动滑动组件400相对海绵辊21滑动以带动感应板510经过光电传感器310时,海绵辊21存在毛刺。当然,滑动组件400相对抵紧杆210和海绵辊21滑动时,即海绵辊21相对配合孔421滑动,否则,海绵辊21相对配合孔421不滑动。所谓感应板510经过光电传感器310,即滑动组件400带动感应板510逐渐靠近光电传感器310,并使感应板510位于光电传感器310的正下方,两者之间在水平方向上的间距为零,此时,光电传感器310将被激发而感应生产电平信号。
在一些实施例中,当海绵辊21的端部存在毛刺时,该海绵辊21的端部可以与配合孔421形成过盈配合关系,或者卡扣在该配合孔421中,即海绵辊21与滑动组件400过盈连接或卡扣连接,使得上述作用力无法克服海绵辊21与滑动组件400之间的连接力,导致滑动组件400无法相对抵紧杆210和海绵辊21产生滑动,继而无法带动感应板510经过光电传感器310。当海绵辊21的端部不存在毛刺时,海绵辊21的端部与该配合孔421形成间隙配合关系,当上述作用力施加在滑动组件400上时,海绵辊21与滑动组件400之间仅存在较小的摩擦阻力,故该作用力能克服摩擦阻力并使滑动组件400相对抵紧杆210和海绵辊21产生滑动,继而能够顺利带动感应板510经过光电传感器310。
参阅图4和图5,在一些实施例中,滑动组件400包括滑动主体410和毛刺套420,滑动主体410整体式设计,滑动主体410滑动套设在抵紧杆210上,毛刺套420固定安装在滑动主体410中,配合孔421开设在毛刺套420 上,即海绵辊21的端部插置在毛刺套420中。
在一些实施例中,滑动主体410分体式设计,滑动主体410包括缸体411和套筒412,感应板510安装在套筒412上,毛刺套420设置在套筒412靠近工件20的一端,缸体411与套筒412远离工件20的一端之间具有弹性压力:
例如,缸体411开设有密封腔411a,密封腔411a中容纳有压缩气体,压缩气体能形成适当的压力,套筒412远离工件20的一端收容在密封腔411a中、并与缸体411滑动配合。换言之,带压力的压缩气体相当于气弹簧,套筒412相当于缸筒的活塞筒。当海绵辊21的端部存在毛刺时,由于海绵辊21与毛刺套420过盈连接或卡扣连接,施加在缸体411上的作用力无法推动套筒412和毛刺套420相对海绵辊21滑动;但是,缸体411可以克服压缩气体的压力朝向海绵辊21运动适当距离,当作用力撤销后,在气体压力的推动下,缸体411将返回初始位置。此外,当待检测的海绵辊21在与配合孔421配合的过程中,如果海绵辊21的端部存在毛刺,海绵辊21与毛刺套420之间的连接力将使得套筒412挤压压缩空气而远离海绵辊21运动(即向后运动),压缩气体可以起到一定的缓冲作用,避免海绵辊21在夹置的过程中损坏整个装置。
再如,可以采用压缩弹簧替代压缩气体,压缩弹簧连接在缸体411密封腔411a的底部和套筒412之间。同样地,压缩弹簧可以产生与上述压缩气体类似的效果,在此不再赘述。
参阅图4和图5,在一些实施例中,缸体411的全部内壁面411a、套筒412的部分内壁面412a均能够与抵减件接触,这样可以对缸体411和套筒412的运动起到很好的导向作用,同时,套筒412的另一部分内壁面412b与抵紧件200之间保持设定间隙,在套筒412的运动过程中,该另一部分内壁面412b与抵紧件200之间不存在摩擦力,避免摩擦力过大而对套筒412和抵紧杆210形成磨损。此外,也便于将套筒412的端部伸入缸体411的密封腔411a中,确保安装的便捷性。
参阅图2和图5,在一些实施例中,滑动主体410的套筒412具有面向海绵辊21设置的第一端面412c,毛刺套420具有面向工件20设置并位于套筒412之外的第二端面422,第一端面412c与第二端面422可以保持设定间距A,即毛刺套420相对套筒412朝海绵辊21方向凸出适当长度,使得毛刺套420的配合孔421在水平方向上存在合理延伸长度,当海绵辊21的端部存在毛刺时,以便海绵辊21的端部与配合孔421存在合理的接触面积,进而形成足够稳定的过盈连接或卡扣连接关系,以防止毛刺套420带动套筒412朝向海绵辊21滑动,最终避免感应板510经过光电传感器310。
当对海绵辊21的端部进行是否存在毛刺的检测实验时,根据整个海绵辊21长度的变化,两个夹紧机构11可以相互靠近或远离,使得整个毛刺检测装置10能夹置不同长度的海绵辊21,从而适合对不同长度类型海绵辊21的检测,提高毛刺检测装置10的通用性。当海绵辊21的两端分别插入毛刺套420的配合孔421中、并与抵紧杆210抵接后,对海绵辊21的装夹程序已完成。接着,可以朝海绵辊21方向推动缸体411,如果缸体411无法带动套筒412和毛刺套420相对海绵辊21滑动,即海绵辊21无法相对配合孔421滑动,套筒412和毛刺套420静止不动,套筒412将无法带动感应板510靠近光电传感器310以激发电平信号,由于没有检测到电平信号,故可以判断海绵辊21的端部存在毛刺。当推动缸体411时,缸体411能带动套筒412和毛刺套420相对海绵辊21滑动,即海绵辊21能够相对配合孔421滑动,套筒412将带动感应板510逐渐靠近光电传感器310、直至感应板510位于光电传感器310的正下方,此时,光电传感器310激发出电平信号,通过检测到该电平信号,由此可以判断海绵辊21的端部不存在毛刺。
对于该毛刺检测装置10,只需将海绵辊21的端部与毛刺套420的配合孔421配合,并对缸体411施加朝向海绵辊21的作用力,最终通过套筒412是否能够带动感应板510经过光电传感器310以激发电平信号,从而判断海绵辊21的端部是否存在毛刺,这样消除了振动力的影响,减少了调试时间,提高了检测精度和效率。
请参阅图1和图6,本发明还提供一种毛刺检测方法,该方法可以通过上述毛检测装置10来实现,该毛刺检测方法主要包括如下步骤:
S610,第一步,固定设置第一感应件,并在滑动组件上设置第二感应件。
S620,第二步,将工件的端部与滑动组件上的配合孔相配合。
S630,第三步,对滑动组件400上施加朝向工件20中部的作用力,当工件20不能相对配合孔421滑动并无法使第二感应件500经过第一感应件300而产生感应信号时,判断工件20存在毛刺;当工件20能够相对配合孔421滑动以使第二感应件500经过第一感应件300而产生感应信号时,判断工件20不存在毛刺。
在一些实施例中,当工件20存在毛刺时,使配合孔421与工件20形成过盈配合关系;当工件20不存在毛刺时,使配合孔421与工件20形成间隙配合关系。
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。

Claims (12)

  1. 一种毛刺检测装置,其特征在于,包括相对设置的相同两个夹紧机构,待检测的工件夹置在两个所述夹紧机构之间,所述夹紧机构包括:
    抵紧件,能够与工件相抵接;
    第一感应件,与所述抵紧件连接;
    滑动组件,滑动套设在所述抵紧件上,所述滑动组件设置有供工件配合的配合孔;及
    第二感应件,安装在所述滑动组件上,在所述滑动组件的滑动方向上,所述第一感应件与所述第二感应件保持设定间距;
    其中,在滑动组件上施加朝向工件方向作用力的前提下;当工件不能相对配合孔滑动并无法使第二感应件经过第一感应件而产生感应信号时,工件存在毛刺;当工件能够相对配合孔滑动以使第二感应件经过第一感应件而产生感应信号时,工件不存在毛刺。
  2. 根据权利要求1所述的毛刺检测装置,其特征在于,当工件存在毛刺时,所述配合孔与工件过盈配合;当工件不存在毛刺时,所述配合孔与工件间隙配合。
  3. 根据权利要求2所述的毛刺检测装置,其特征在于,所述滑动组件包括滑动主体和毛刺套,所述滑动主体可滑动套设在所述抵紧件上,所述毛刺套固定安装在所述滑动主体中,所述配合孔设置在所述毛刺套上。
  4. 根据权利要求3所述的毛刺检测装置,其特征在于,所述滑动主体包括缸体和套筒,所述第二感应件设置在所述套筒上,所述毛刺套设置在所述套筒靠近工件的一端,所述缸体与所述套筒远离工件的一端之间具有弹性压力。
  5. 根据权利要求4所述的毛刺检测装置,其特征在于,所述缸体开设有密封腔,所述密封腔中容纳有压缩气体,所述套筒远离工件的一端收容在所述密封腔中、并与所述缸体滑动配合;当所述套筒相对缸体滑动时,气体压缩或膨胀。
  6. 根据权利要求4所述的毛刺检测装置,其特征在于,所述缸体的全部内壁面、所述套筒的部分内壁面均能够与所述抵减件接触,所述套筒的另一部分内壁面与所述抵紧件之间保持设定间隙。
  7. 根据权利要求3所述的毛刺检测装置,其特征在于,所述滑动主体具有面向所述工件设置的第一端面,所述毛刺套具有面向所述工件设置并位于所述滑动主体之外的第二端面,所述第一端面与所述第二端面保持设定间距或相互平齐。
  8. 根据权利要求1所述的毛刺检测装置,其特征在于,所述抵紧件包括抵紧杆,所述抵紧杆的端部能够穿设在所述配合孔中。
  9. 根据权利要求1所述的毛刺检测装置,其特征在于,所述抵紧件和所述滑动组件均为同轴设置的回转体零件。
  10. 根据权利要求1所述的毛刺检测装置,其特征在于,所述第一感应件为光电传感器,所述第二感应件为感应板。
  11. 一种毛刺检测方法,其特征在于,包括如下步骤:
    固定设置第一感应件,并在滑动组件上设置第二感应件;
    将工件的端部与滑动组件上的配合孔相配合;及
    对滑动组件上施加朝向工件中部的作用力,当工件不能相对配合孔滑动并无法使第二感应件经过第一感应件而产生感应信号时,判断工件存在毛刺;当工件能够相对配合孔滑动以使第二感应件经过第一感应件而产生感应信号时,判断工件不存在毛刺。
  12. 根据权利要求11所述的毛刺检测方法,其特征在于,当工件存在毛刺时,使配合孔与工件形成过盈配合关系;当工件不存在毛刺时,使配合孔与工件形成间隙配合关系。
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