WO2019041383A1 - 电动汽车的供电系统、控制方法和电动汽车 - Google Patents
电动汽车的供电系统、控制方法和电动汽车 Download PDFInfo
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- WO2019041383A1 WO2019041383A1 PCT/CN2017/101685 CN2017101685W WO2019041383A1 WO 2019041383 A1 WO2019041383 A1 WO 2019041383A1 CN 2017101685 W CN2017101685 W CN 2017101685W WO 2019041383 A1 WO2019041383 A1 WO 2019041383A1
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- battery pack
- electric vehicle
- bus
- voltage
- battery
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/10—Electric propulsion with power supplied within the vehicle using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/60—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
- B60L50/61—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles
- B60L50/62—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles charged by low-power generators primarily intended to support the batteries, e.g. range extenders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
- B60L58/12—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries responding to state of charge [SoC]
- B60L58/14—Preventing excessive discharging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
- B60L58/18—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules
- B60L58/19—Switching between serial connection and parallel connection of battery modules
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
- B60L58/18—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules
- B60L58/22—Balancing the charge of battery modules
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/90—Vehicles comprising electric prime movers
- B60Y2200/91—Electric vehicles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/62—Hybrid vehicles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
Definitions
- the present disclosure relates to the field of new energy vehicle technologies, and in particular, to a power supply system, a control method, and an electric vehicle of an electric vehicle.
- the power systems used in pure electric vehicles in the world are all connected in series using a single battery pack or multiple battery packs. It is required to maintain the balance of the state of charge and the balance of the battery characteristics between the battery cells and the battery pack. And there are strict requirements on the consistency of the battery core.
- a single battery pack or multiple battery packs in series has the following disadvantages: old and new batteries, batteries of different capacities, or battery packs of different characteristics cannot be used together; failure of one battery core or battery pack can cause failure of the entire battery system. These problems have greatly increased the production and screening costs of the battery system, and the secondary use of the old battery is more difficult.
- the present disclosure proposes a power supply system, a control method, and an electric vehicle for an electric vehicle.
- a power supply system for an electric vehicle including:
- the battery system is composed of a battery pack or a plurality of battery packs connected in parallel, and the BMS controls the connection and disconnection of the battery pack and the high-voltage DC bus, and the battery system is used to power the electric vehicle;
- a range extender unit for generating a direct current, charging the battery system and/or powering the electric vehicle
- a controller for controlling a power generation state of the range controller unit, controlling each of the battery packs and the electric a connection state of a high voltage DC bus of the motor vehicle, and/or a connection state between the range controller unit and the high voltage DC bus of the electric vehicle;
- a plurality of switches are disposed between each of the battery packs and a high voltage DC bus of the electric vehicle, and/or between a range extender unit and a high voltage DC bus of the electric vehicle.
- an electric vehicle comprising: a power supply system using an electric vehicle according to any of the embodiments of the present disclosure and/or the electric vehicle is controlled by a control method of an embodiment of the present disclosure.
- a method of controlling a power supply system for an electric vehicle includes: providing power to the electric vehicle using a power supply system of the electric vehicle according to any one of the embodiments of the present disclosure.
- the present disclosure uses a parallel battery system and a range extender unit to supply power to the electric vehicle.
- the plurality of battery packs in the battery system are connected in parallel, and has the characteristics of modularity, simple integration/maintenance, and high reliability.
- the range extender unit controls the range extender unit, the voltages of the plurality of battery packs in parallel are balanced, so that the battery system is flexibly arranged on the electric vehicle, which simplifies the integrated design of the entire vehicle.
- a single battery pack failure does not affect the operation of the electric vehicle.
- the replacement of the faulty battery pack is simple, allowing the old and new battery packs to be used in parallel, allowing battery packs of different materials and different capacities to be used in parallel.
- the present disclosure has a high industrial utilization value.
- the present disclosure can be used as a new solution in the development route of the electric vehicle, and effectively solves the problem of the mileage anxiety of the pure electric vehicle, and solves the problems of modularization, interchangeable use and parallel use of the battery pack.
- FIG. 1 shows a schematic structural view of a power supply system of an electric vehicle according to an embodiment of the present disclosure.
- FIG. 2 is a flow chart showing a control method of a power supply system of an electric vehicle according to an embodiment of the present disclosure.
- FIG. 3 is a flow chart showing the main control software in the control method of the power supply system of the electric vehicle according to an embodiment of the present disclosure.
- FIG. 4 is a schematic diagram showing a flow of an extended-range operation mode of a control method of a power supply system of an electric vehicle according to an embodiment of the present disclosure.
- FIG. 5 is a schematic diagram showing a flow of an equalization operation mode of a control method of a power supply system of an electric vehicle according to an embodiment of the present disclosure.
- FIG. 1 shows a schematic structural view of a power supply system of an electric vehicle according to an embodiment of the present disclosure.
- the power supply system of the electric vehicle includes:
- the battery system is composed of a battery pack or a plurality of battery packs connected in parallel, and the BMS (Battery Management System) controls the connection and disconnection of the battery pack and the high-voltage DC bus, and the battery system is used for electric The car is powered.
- BMS Battery Management System
- a range extender unit for generating a direct current, charging and/or powering the battery system.
- the range extender unit is capable of DC power generation to generate a DC current to charge a single or all battery packs of the battery system.
- the range extender unit also powers the electric vehicle while charging the battery pack.
- a controller for controlling a power generation state of the range controller unit, controlling a connection state of each of the battery packs with a high voltage DC bus of the electric vehicle, and/or controlling a high voltage DC bus of the range extender unit and the electric vehicle Connection status.
- the controller can adjust the generating current of the range unit, control the operating noise of the range unit, and control the range unit to charge a battery pack or simultaneously charge multiple battery packs.
- a plurality of switches are disposed between each of the battery packs and a high voltage DC bus of the electric vehicle, and/or between a range extender unit and a high voltage DC bus of the electric vehicle.
- the battery pack B1 can be connected or disconnected from the high voltage DC bus through the switch S1+, or can be connected or disconnected from the range extender unit through the switch S1-.
- the range unit 3 generates electricity to charge the battery pack B1, and can also charge all the battery packs, and can also provide partial power to the electric vehicle while charging the battery pack.
- the controller 4 monitors the voltage of each battery pack or controls the connection and disconnection between the battery pack and the DC high voltage bus through a Controller Area Network (CAN) such as the CAN2 bus.
- CAN Controller Area Network
- the range extender unit 3 is controlled to charge the battery pack when it is determined that the battery pack B1 needs to be charged.
- the controller 4 can manage the operating noise of the range extender unit based on the need for charging and the need for comprehensive powering of the electric vehicle. Specifically, the controller controls the range extender unit to generate electricity, outputs different power generation currents according to actual needs, and controls the working state of the range extender unit through CAN1 communication to manage the working noise. For example, the controller connects a specified battery pack or a plurality of battery packs to the high-voltage DC bus to power the electric vehicle through the switch S1+ to the switch SN+, or controls the switch S1-to the switch SN- to the battery pack and the range extender unit Turn on to charge one or more of the specified battery packs.
- each battery pack includes a main switch and a pre-charge switch, and the main switch can connect or disconnect the battery pack and the high-voltage DC bus.
- the pre-charge switch is used to pass the pre-charge resistor before the main switch is turned on.
- the system capacitor is charged, and both the main switch and the pre-charge switch are controlled by the BMS.
- the BMS in the battery pack receives an instruction from the controller through CAN2 communication to control the on/off of the battery pack.
- the range extender unit is an on-vehicle DC power generation device.
- the range extender unit includes at least one of a fuel generator, a natural gas generator, an alcohol ether generator, a compressed air generator, and a hydrogen fuel cell generator.
- the range extender unit is configured to provide a generating current to charge the battery pack, or to power the electric vehicle, or to simultaneously charge the battery pack and power the electric vehicle.
- the multiple switches include a first switch group and a second switch group; the first switch group includes at least one first switch, and the second switch group includes at least one second switch;
- the first switch is disposed between the battery pack and the high voltage DC bus, and the second switch is disposed between the battery pack and a range extender unit.
- the controller is configured to control a power generation state of the range extender unit; and control a state of each of the first switches and/or each of the second switches according to a voltage of each battery pack to control each battery pack Connection status with the high voltage DC bus, and / or control the connection status of each battery pack and range extender unit.
- the controller can turn on or off a specified one or more battery packs from the high voltage DC bus by controlling the designated first switch.
- the controller can also switch the specified one or more battery packs to the range extender unit by controlling the designated second switch.
- each of the first switches included in the first switch group may be a switch S1+ to a switch SN+.
- Each of the second switches included in the second switch group may include a switch S1- to a switch SN-.
- the switch S1+ to the switch SN+ is used to cut off or turn on the connection of the battery pack to the high voltage DC bus, or to cut or close the connection of the battery pack to other battery packs through the high voltage DC bus.
- Switch S1-to switch SN- is used to cut or turn on the battery pack and increase The connection of the program unit.
- the controller ensures that no less than one battery pack is connected to the high voltage DC bus when the system is started to provide power for the electric vehicle.
- the controller adopts a constant power generation state to ensure optimal power generation efficiency when controlling the normal power generation of the range extender unit to power the electric vehicle.
- the controller can detect the voltage of each battery pack and determine whether the voltages of the battery packs are consistent.
- the connection state of each battery pack, range extender unit, and high voltage DC bus is controlled according to the voltage of each battery pack. For example, the following can be included:
- the range extender unit may not work (pure power operation mode), or it may be in a constant power generation state (extended range operation mode).
- the current generated by the range extender unit can directly power the electric vehicle, or simultaneously charge multiple battery packs, or simultaneously power multiple electric battery packs while powering the electric vehicle. Multiple switches are turned on simultaneously in the extended range mode.
- the controller is further configured to control all battery packs to be connected to the high voltage DC bus by the BMS through the CAN2 command, and control the first switch between all the battery packs and the high voltage DC bus to be controlled.
- the second switch between all of the battery packs and the range extender unit is disconnected, and the control of the range extender unit is in a stopped state to cause the electric vehicle to enter a pure electric mode of operation.
- the controller is further configured to control all battery packs to be connected to the high voltage DC bus by the BMS through the CAN2 command, and control the first switch between all the battery packs and the high voltage DC bus to be controlled.
- the second switch between all the battery packs and the range extender unit is turned on, and the control range extender unit is in a constant power generation state to cause the electric vehicle to enter the extended range operation mode.
- controller is further configured to control, in the extended-range working mode, the range extender unit to enter a rated power generation state or a half-power generation state according to the power consumption state and/or the vehicle speed of the electric vehicle.
- the controller is further configured to operate in the extended range mode if the battery system
- the electric vehicle is controlled to enter the limp operation state, and the speed of the electric vehicle is limited to the limp.
- the vehicle speed is such that the electric power consumption of the electric vehicle is lower than the power generation amount of the range generator unit in the rated power generation state.
- the controller detects the voltage and state of charge of each battery pack through CAN2 communication immediately after the electric vehicle is powered on. If the voltages of multiple battery packs are inconsistent, first connect the highest voltage battery pack to the high voltage DC bus to power the electric vehicle. If it is detected that the voltage of one battery pack is lower than other battery packs, immediately start the range extender to charge the battery pack until the voltage of the battery pack matches the other battery packs and then connect it to the high voltage DC bus to provide electric vehicles. power. When the controller controls the power generation unit to generate power to charge the battery pack, the controller gradually reduces the power generation current after reaching the target voltage.
- the controller is further configured to: if the voltages of the battery packs are inconsistent, first pass the first battery pack with the highest voltage to the high voltage DC bus by the BMS through the CAN2 command, The first switch connected to the first battery pack is turned on, and the second switch is turned off to cause the electric vehicle to enter an equalization mode of operation.
- the first battery pack having the highest voltage may be one or more. After the first battery pack with the highest voltage is connected to the high voltage DC bus, the equalization is performed in any of the following manners.
- the controller controls the equalization working mode. If the voltage of the second battery pack is lower than the voltage of the high voltage DC bus, the voltage of the high voltage DC bus is used as the first target voltage, and the BMS is used by the CAN2 command.
- the second battery pack is connected to the high voltage DC bus, and the first switch connected to the second battery pack is disconnected, the second switch is turned on, and the second battery pack is charged by the range extender unit; if the second battery is When the voltage of the packet increases to reach the first target voltage, the first switch connected to the second battery pack is controlled to be turned on to connect the second battery pack to the high voltage DC bus.
- the controller is further configured to control the equalization working mode, if the second battery pack The voltage is higher than the voltage of the high voltage DC bus, and the voltage of the second battery pack is used as the second target voltage, and the second switch between the range controller unit and the first battery pack is controlled to be turned on, and the range extender unit is controlled. Entering the power following power generation state, increasing the high voltage DC bus voltage by reducing the load of the first battery pack; if the high voltage DC bus voltage is lowered to the second target voltage, controlling the first switch connected to the second battery pack to be turned on To connect the second battery pack to the high voltage DC bus.
- the second battery pack is a battery pack other than the first battery pack in each battery pack. As shown in FIG. 1, the plurality of battery packs included in the battery system are numbered B1 to BN. If the first battery pack is the battery pack B1, the second battery pack may be one of the battery pack B2 to the battery pack BN.
- the range unit first charges the battery pack B1, and the second low voltage battery pack is at Disconnected from the isolation state. After the battery pack B1 is fully charged and connected to the high-voltage DC bus, the range extender unit starts to charge the battery pack B2 until the battery pack B2 is connected to the high-voltage DC bus.
- the controller is further configured to control the range extender unit to enter a constant voltage if the voltage of the second battery pack is lower than a voltage of the high voltage DC bus in the equalization mode of operation. The power generation state, charging the second battery pack.
- the controller is further configured to control, in the equalization mode, that the range extender unit enters power following if a voltage of the second battery pack is higher than a voltage of the high voltage DC bus.
- the power generation state increases its voltage by mitigating the load of the first battery pack.
- the power supply system of the electric vehicle of the present disclosure is jointly powered by a parallel battery system and a range extender unit, and a plurality of battery packs in the battery system are connected in parallel, and has the characteristics of modularity, simple integration/maintenance, and high reliability. Moreover, by controlling the range extender unit, the voltages of the plurality of battery packs in parallel are balanced, so that the battery system is flexibly arranged on the electric vehicle, which simplifies the integrated design of the entire vehicle. Moreover, a single battery pack failure does not affect the operation of the electric vehicle. The replacement of the faulty battery pack is simple, allowing the old and new battery packs to be used in parallel, allowing battery packs of different materials and different capacities to be used in parallel. In summary, the present disclosure has High industrial use value.
- the present disclosure can be used as a new solution in the development route of the electric vehicle, and effectively solves the problem of the mileage anxiety of the pure electric vehicle, and solves the problems of modularization, interchangeable use and parallel use of the battery pack.
- This embodiment is based on the structure of the power supply system of the electric vehicle of the above embodiment, and the principle of providing power to the electric vehicle by the battery pack is described with reference to FIG.
- the battery packs are connected to the high-voltage DC bus by the BMS through CAN2 communication.
- the controller 4 turns on the switch S1+ to the switch SN+, and all the battery packs S1 to SN simultaneously supply power to the electric vehicle.
- Switch S1-to switch SN- remains open and the electric vehicle is in pure electric mode.
- the controller 4 controls the battery pack SN+ to be connected to the high voltage DC bus through the CAN2 communication, and the controller 4 directly turns on the switch SN+, so that the battery pack BN first Powering electric vehicles.
- the controller 4 monitors the voltage of other battery packs such as the battery pack B1 through the CAN2 bus. As the voltage of the battery pack BN is discharged and the voltage drops to the level of the battery pack B1, the controller 4 immediately turns on the switch S1+ to connect the battery pack B1 to the DC high voltage bus, and joins the power supply for the electric vehicle.
- the controller 4 determines that the voltage of a certain battery pack B1 is much lower than the battery pack BN having the highest voltage.
- the battery pack BN needs to be discharged for a long time to reach the voltage consistency, and the controller 4 immediately turns on the switch S1-, keeps the switch S1+ open, controls the range extender unit 3 to generate electricity and charges the battery pack B1 to gradually increase the voltage. .
- the switch S1+ is turned on to cause the battery pack B1 to start being supplied to the electric vehicle.
- the electric vehicle works in the balanced working mode (also called the balanced charging working mode).
- the ranger unit 3 stops generating electricity, the whole vehicle enters the pure electric working mode.
- the controller 4 controls the range extender unit 3 to enter a constant power generation state during the whole vehicle running, and directly joins the power supply to the electric vehicle.
- the range extender unit 3 On the basis of the main power supply of the battery system, the range extender unit 3 also provides partial power for the whole vehicle to effectively reduce the load of the battery system and extend the driving range of the whole vehicle.
- the controller 4 turns on the switch S1+ to the switch SN+, and all the battery packs S1 The battery pack SN simultaneously supplies power to the electric vehicle.
- the control range extender unit 3 is in a constant power generation state, the switch S1-to the switch SN- is turned on, and the electric vehicle is in the extended range working mode.
- the controller 4 when the state of charge of the battery system is lower than a given value, such as 30%, the controller 4 immediately controls the start of the range extender unit 3 to enter a constant power generation state.
- the controller 4 simultaneously monitors the vehicle speed and power consumption of the entire vehicle.
- the controller 4 controls the range extender unit 3 to operate in the rated constant power state.
- the controller 4 controls the range extender unit 3 to operate in a lower half-power state, at which time the work of the range extender unit 3 The noise is drastically reduced, increasing the comfort of the vehicle. .
- the range extender unit 3 and the battery system simultaneously supply power to the electric vehicle, and the whole vehicle works in an extended range working mode (also referred to as an extended range electric drive mode).
- the range extender unit 3 enters a stop state when the vehicle stops at a red light or when the vehicle speed is less than a given vehicle speed, for example, 20 km/h, and the working noise of the range extender unit is eliminated.
- the battery system enters a deficient state due to discharge, for example, the SOC (remaining power) of the battery system is less than 10%, and the rated power of the range unit 3 is lower than the power consumption of the whole vehicle.
- the SOC (remaining power) of the battery system is less than 10%
- the rated power of the range unit 3 is lower than the power consumption of the whole vehicle.
- the whole vehicle enters the working state, and the speed of the vehicle will be limited to the speed of the limp to make the power consumption demand lower than the increase.
- the entire battery system in the embodiment is composed of a plurality of battery packs B1 to BN, and each battery pack can be separately mounted and disassembled.
- the battery pack B1 to the battery pack BN allow one or more of the battery packs to be replaced during maintenance, except that the same voltage specifications need to be the same, the newly replaced battery pack and the original battery pack are not required to have the same health state, The newly replaced battery pack does not require the same capacity or the same material as the original battery pack.
- the voltage specifications of the plurality of battery packs are the same, generally means that the nominal voltage of each of the plurality of battery packs is the same and coincides with the nominal voltage of the high voltage DC bus.
- the capacity, battery material, health status, and the like of each of the plurality of battery packs may be the same or different.
- the battery pack BN is replaced by a new battery pack of the same voltage level with a smaller capacity.
- the new battery pack has a higher no-load voltage, so the electric high-voltage DC bus is first connected when the electric vehicle starts. Powering electric vehicles. Since the battery capacity is small, the battery voltage drops sharply below the other battery packs when the large current is discharged, so that other battery packs cannot be connected to the high voltage DC bus.
- the controller 4 controls the ranger unit 3 to start, the switch SN- is turned on, starts power generation to the battery pack BN and simultaneously charges quickly, and reduces the discharge current of the battery pack to increase the voltage.
- the controller 4 controls the other battery packs to quickly turn on the high voltage DC bus.
- the battery pack BN is replaced by an old battery pack of the same voltage level.
- the old battery pack has a high no-load voltage. Therefore, when the electric vehicle is started, the high-voltage DC bus is first connected to power the electric vehicle. Since the internal resistance of the old battery pack is high, the battery voltage drops sharply below the other battery packs when the large current is discharged, so that other battery packs cannot be connected to the high voltage DC bus.
- the controller 4 uses the same control strategy to connect other battery packs to the high voltage DC bus.
- the present disclosure has the feature of allowing the battery pack to be used in parallel on the electric vehicle, effectively overcoming the problem that the battery packs of different charging states, different capacities, and different health states cannot be used on the same electric vehicle under the same voltage level, especially The problem of not being able to connect in parallel. Electric steam It is easier to replace and repair the battery pack of the car, and it is convenient to temporarily increase the battery pack for increasing the driving range.
- the difference between this embodiment and the above embodiment is that, in the plurality of battery packs B1 to BN constituting the battery system, if one of the battery packs has a serious fault and cannot work, the controller 4 reports an error through the CAN2 bus.
- the code automatically recognizes and cuts off the connection of the battery pack to the high voltage DC bus, and stops the power supply of the battery pack. At this time, the remaining battery pack of the battery system continues to power the electric vehicle and does not cause an emergency stop accident.
- the controller when detecting that a battery pack has a serious fault, disconnects the battery pack from the high voltage DC bus until the fault is recovered. For example, multiple battery packs are simultaneously connected to a high voltage DC bus to power an electric vehicle. During operation, the controller detects a serious fault in the battery pack BN, disconnects the switch SN+ and the switch SN-, and isolates the battery pack BN. Other battery packs can continue to provide power for the electric vehicle.
- the controller 4 immediately starts the ranger unit 3 to generate power to compensate for the possibility of overloading other battery packs by reducing one battery pack.
- the present disclosure provides a power supply system for an electric vehicle having modularity and integration/maintenance of the battery system and its simple features. Therefore, the extended-range electric vehicle can be more convenient and economical in commercial development and use. It can effectively solve the problem of mileage anxiety of pure electric vehicles and solve the cost bottleneck of battery system production, replacement and ladder utilization, and has high industrial utilization. value.
- the present disclosure also provides an electric vehicle comprising: the power supply system of the electric vehicle according to any one of the embodiments of the present disclosure or the electric vehicle is controlled by the control method of the embodiment of the present disclosure.
- FIG. 2 is a flow chart showing a control method of a power supply system of an electric vehicle according to an embodiment of the present disclosure. As shown in FIG. 2, the control method of the power supply system of the electric vehicle adopts any one of the disclosures.
- the power supply system of the electric vehicle described in the embodiment provides power for the electric vehicle.
- the method includes:
- Step 101 The controller controls the power generation state of the range extender unit; and controls the states of the first switches and/or the second switches according to the voltage of each battery pack to control the connection state of each battery pack and the high voltage DC bus, and / or control the connection status of each battery pack and range extender unit.
- step 101 includes:
- Step 201 If it is detected that the voltages of the battery packs are consistent, all the battery packs are controlled by the BMS to be connected to the high voltage DC bus through the CAN2 command, and the first switch between all the battery packs and the high voltage DC bus is controlled to be turned on, and all the batteries are controlled. The second switch between the package and the range extender unit is disconnected, and the control range unit is in a stopped state to cause the electric vehicle to enter a pure electric mode of operation.
- Step 202 If it is detected that the voltages of the battery packs are consistent, the BMS controls all the battery packs to be connected to the high voltage DC bus through the CAN2 command, and controls the first switch between all the battery packs and the high voltage DC bus to be turned on, and controls all the batteries.
- the second switch between the package and the range extender unit is turned on, and the control range unit is in a constant power generation state to cause the electric vehicle to enter the extended range operation mode.
- the method further includes:
- Step 203 In the extended range working mode, control the range extender unit to enter a rated power generation state or a half power generation state according to a power consumption state and/or a vehicle speed of the electric vehicle.
- the method further includes:
- Step 204 In the extended range working mode, if the battery system is in a deficient state, and the power generation amount of the range extender unit in the rated power generation state is lower than the power consumption of the electric vehicle, controlling the electric The vehicle enters a limp operation state, and limits the vehicle speed of the electric vehicle to a limp speed so that the electric vehicle consumes less power than the range generator unit generates power in a rated power generation state.
- step 101 further includes:
- Step 205 If it is detected that the voltages of the battery packs are inconsistent, the first battery pack with the highest voltage is connected to the high voltage DC bus by the BMS through the CAN2 command, and the first battery pack is connected. The first switch is turned on and the second switch is turned off to cause the electric vehicle to enter an equalization mode of operation.
- the method further includes:
- Step 206 Control the equalization working mode. If the voltage of the second battery pack is lower than the voltage of the high voltage DC bus, the voltage of the high voltage DC bus is used as the first target voltage, and the second battery pack is used by the BMS through the CAN2 command. The high voltage DC bus is turned on, the first switch connected to the second battery pack is disconnected, the second switch is turned on, and the second battery pack is charged by the range extender unit; if the voltage of the second battery pack is increased When the first target voltage is reached, the first switch connected to the second battery pack is controlled to be turned on to connect the second battery pack to the high voltage DC bus.
- Step 207 controlling the equalization working mode, if the voltage of the second battery pack is higher than the voltage of the high voltage DC bus, and using the voltage of the second battery pack as the second target voltage, controlling the range extender unit and the first battery pack a second switch is turned on, controlling the ranger unit to enter a power following power generation state, increasing a high voltage DC bus voltage by reducing a load of the first battery pack; if the high voltage DC bus voltage is lowered to the second target The voltage controls the first switch connected to the second battery pack to be turned on to connect the second battery pack to the high voltage DC bus.
- the second battery pack is a battery pack other than the first battery pack in each battery pack.
- an example of a workflow of the present invention for controlling and managing a power supply system of an electric vehicle by using the main control software is as follows:
- the controller 4 First, immediately after powering up the controller 4, it is checked whether the battery system needs to be started or operated (301). If it is not necessary to start or work, the controller 4 confirms that the main switch of the battery pack remains off (302), re-confirm that the high voltage DC bus switch is off (303), and then enters the standby state.
- controller 4 upon receipt of the start command, controller 4 immediately checks each battery pack voltage (304). It is judged whether the voltage of each battery pack is consistent (305). If they are consistent, determine if each battery pack is fault free (306). Do not allow faulty battery packs to be connected. After confirming that each battery pack has no fault, first turn on the high voltage DC bus switches S1+ to N+ (307). The battery pack is then notified via the CAN2 bus to turn on the main switch (308). At this time, all battery packs are connected to the high-voltage DC bus to power the electric car.
- the range extender unit is started to enter the extended range working mode (referred to as the extended range mode) (310). ).
- the controller 4 continues to check the voltage balance state of the remaining battery packs (313), and if the remaining battery pack voltages are all the same, enters a single equalization (or equalization) control (314), otherwise enters multiple times. Equalization control (315).
- the controller 4 further checks if there is a battery pack failure (316). If the faulty battery pack BN is found, the connection of the battery pack to the high voltage DC bus is cut off, that is, the switch SN+ (316) is turned off, so that other battery packs continue to power the electric vehicle and continue to drive.
- the sub-control software immediately checks the actual power consumption state of the electric vehicle (406) to determine the power generation state of the range extender unit 3.
- the control current is reduced to zero current, and power generation is stopped (407).
- the control power generation current is reduced to half current, and the half power is constant power generation (408).
- the rated power is generated (409).
- the control range unit 3 stops generating electricity (411).
- the half-power constant power generation (412) of the range extender unit is controlled.
- the control range unit 3 is constantly generating power at rated power (413). Power generation control is performed on the range extender unit 3 (414).
- the above-mentioned power consumption rate and vehicle speed may individually determine the operating state of the range extender unit 3, and may also comprehensively determine the operating state of the range extender unit 3.
- the lower of the two determined power generations is used. For example, it is determined that the ranger unit 3 is constantly generating power at rated power according to the vehicle speed, and the range unit 3 is determined to be constant power generation at half power according to the power consumption rate, and then the range unit 3 is determined to be constant power generation at half power.
- the controller 4 detects a manual forced stop (415), then the range extender unit is controlled to enter a shutdown state (416), otherwise the monitoring of the temperature of the battery pack is continued (417). If the temperature of the battery pack is at a preset low temperature (such as 0 ° C), the power generation power is generated following the actual power demand of the vehicle, that is, the power follows the hybrid power generation (418). If the temperature of the battery pack rises back to the normal operating temperature, the power generation power is constant speed constant power generation (419), for example, rated constant power generation.
- the temperature of the range extender unit is further checked (421). If the temperature is too high, the range extender unit is operated for a period of time (e.g., 60 seconds) under zero power generation (422) and then stopped (416). Otherwise, the system re-checks the power consumption rate of the vehicle and returns to the power generation control state.
- the workflow of the disclosed sub-control software in the equalization charging control mode is:
- the range extender unit 3 (501) is started, ready to start generating electricity. Among them, it can be determined first whether to perform an equalization (502). If so, the identity of the battery pack, ie ID (503), is read. If it is not an equalization, but multiple equalizations, the ID of the lowest battery pack can be read (504). After determining the required balanced battery pack BN, the actual battery pack The voltage is checked to determine the power of the balanced power generation and the power generation mode.
- the voltage of the battery pack BN is read (505). If it is judged that the voltage of the battery pack BN is much lower than the high voltage DC bus voltage (the voltage of the battery pack BN/high voltage DC bus voltage ⁇ 0.9) (506), the switch SN-(507) is turned on to control the range extender unit to enter the constant voltage. Power generation mode (508). When judging that the voltage of the battery pack BN is within the allowable range of the high voltage DC bus voltage (for example, 0.9 ⁇ voltage of the battery pack BN / high voltage DC bus voltage ⁇ 1.1) (509), turn on the DC high voltage bus switch SN+ (510), and the battery The package BN is connected to a high voltage DC bus to provide power for the electric vehicle. Determine if all battery packs are connected to the high voltage DC bus (511), and if so, return. Otherwise, continue to equalize other battery packs.
- the battery pack BN exceeds the voltage of the high voltage DC bus (such as the voltage of the battery pack BN/high voltage DC bus voltage > 1.1)
- the battery pack BN is no longer balancedly charged, but the range extender unit 3 is controlled. Entering the power following power generation state (512), the battery pack load that has been connected to the high voltage DC bus is reduced, and the battery pack voltage is restored and improved.
- the DC output power generation can be continuously performed under the premise of balanced charging of the parallel battery pack, including constant power generation, constant voltage power generation or power following power generation, and is also suitable as an auxiliary power source for a pure electric drive electric vehicle. .
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
- Battery Mounting, Suspending (AREA)
- Secondary Cells (AREA)
Abstract
Description
Claims (11)
- 一种电动汽车的供电系统,其特征在于,包括:电池系统,由一个电池包或多个并联的电池包组成,由BMS控制该电池包与高压直流总线的接通与断开,所述电池系统用于为电动汽车提供动力;增程器机组,用于产生直流电流,为所述电池系统充电和/或为所述电动汽车提供动力;控制器,用于控制增程器机组的发电状态,控制各所述电池包与所述电动汽车的高压直流总线的连接状态,和/或控制增程器机组与所述电动汽车的高压直流总线的连接状态;多个开关,设置于各所述电池包与所述电动汽车的高压直流总线之间,和/或增程器机组与所述电动汽车的高压直流总线之间。
- 根据权利要求1所述的系统,其特征在于,所述增程器机组包括燃油发电机、天然气发电机、醇醚发电机、压缩空气发电机和氢燃料电池发电机中的至少一种,所述增程器机组用于提供发电电流,以给电池包充电,或给电动汽车供电,或同时给电池包充电及给电动汽车供电。
- 根据权利要求1所述的系统,其特征在于,所述多个开关包括第一开关组和第二开关组;第一开关组包括至少一个第一开关,设置于所述电池包与所述高压直流总线之间;第二开关组包括至少一个第二开关,设置于所述电池包与增程器机组之间。
- 根据权利要求3所述的系统,其特征在于,所述控制器用于控制增程器机组的发电状态;根据各电池包的电压,控制各第一开关和/或各第二开关的状态,以控制各电池包与高压直流总线的连接状态,和/或控制各电池包和增程器机组的连接状态。
- 根据权利要求4所述的系统,其特征在于,所述控制器还用于如果检测到各电池包的电压一致,则通过CAN2命令 由BMS控制所有电池包与高压直流总线接通,控制所有电池包与高压直流总线之间的第一开关接通,控制所有电池包与增程器机组之间的第二开关断开,控制增程器机组处于停机状态,以使得所述电动汽车进入纯电工作模式;或者,通过CAN2命令由BMS控制所有电池包与高压直流总线接通,控制所有电池包与高压直流总线之间的第一开关接通,控制所有电池包与增程器机组之间的第二开关接通,控制增程器机组处于恒功率发电状态,以使得所述电动汽车进入增程工作模式。
- 根据权利要求5所述的系统,其特征在于,所述控制器还用于在所述增程工作模式,根据所述电动汽车的耗电状态和/或车速,控制所述增程器机组进入额定功率发电状态或半功率发电状态;或者,如果所述电池系统处于亏电状态,且增程器机组在额定功率发电状态的发电量低于所述电动汽车的耗电量,则控制所述电动汽车进入跛行工作状态,将所述电动汽车的车速限制为跛行车速,以使得所述电动汽车的耗电量低于所述增程器机组在额定功率发电状态的发电量。
- 根据权利要求4所述的系统,其特征在于,所述控制器还用于如果检测到各电池包的电压不一致,则先通过CAN2命令由BMS将电压最高的第一电池包与高压直流总线接通,将的第一电池包连接的第一开关接通、第二开关断开,以使得所述电动汽车进入均衡工作模式。
- 根据权利要求7所述的系统,其特征在于,所述控制器还用于控制所述均衡工作模式,如果第二电池包的电压低于所述高压直流总线的电压,以高压直流总线的电压作为第一目标电压,通过CAN2命令由BMS将第二电池包与高压直流总线接通,控制与第二电池包连接的第一开关断开、第二开关接通,由增程器机组为所述第二电池包充电;如果所述第二电池包的电压增加达到所述第一目标电压,则控制与第二电池 包连接的第一开关接通,以将第二电池包与高压直流总线接通;其中,所述第二电池包为各电池包中除了所述第一电池包之外的其他电池包。
- 根据权利要求7所述的系统,其特征在于,所述控制器还用于控制所述均衡工作模式,如果第二电池包的电压高于所述高压直流总线的电压,以第二电池包的电压作为第二目标电压,控制增程器机组与第一电池包之间的第二开关接通,控制所述增程器机组进入功率跟随发电状态,通过降低第一电池包的负载提高高压直流总线电压;如果所述高压直流总线电压降低到所述第二目标电压,则控制与第二电池包连接的第一开关接通,以将第二电池包与高压直流总线接通;其中,所述第二电池包为各电池包中除了所述第一电池包之外的其他电池包。
- 一种电动汽车的供电系统的控制方法,其特征在于,包括:采用如权利要求1至9中任一项所述的电动汽车的供电系统为所述电动汽车提供动力。
- 一种电动汽车,其特征在于,包括:采用如权利要求1至9中任一项所述的电动汽车的供电系统和/或所述电动汽车采用权利要求10所述的控制方法进行控制。
Priority Applications (5)
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EP17905917.5A EP3476647B1 (en) | 2017-09-01 | 2017-09-14 | Power supply system for electric vehicle, control method and electric vehicle |
KR1020187035378A KR102179718B1 (ko) | 2017-09-01 | 2017-09-14 | 전기 자동차의 급전 시스템, 제어방법 및 전기 자동차 |
RU2018142994A RU2717704C1 (ru) | 2017-09-01 | 2017-09-14 | Система электропитания, способ управления для электрифицированных транспортных средств и эликтрифицированное транспортное средство |
JP2018565787A JP6758426B2 (ja) | 2017-09-01 | 2017-09-14 | 電気自動車の給電システム、制御方法及び電気自動車 |
US16/302,489 US20210206290A1 (en) | 2017-09-01 | 2017-09-14 | Power supply system, control method for electric vehicles and electric vehicle |
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CN201710779935.8A CN107599859B (zh) | 2017-09-01 | 2017-09-01 | 电动汽车的供电系统、控制方法和电动汽车 |
CN201710779935.8 | 2017-09-01 |
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Also Published As
Publication number | Publication date |
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CN107599859B (zh) | 2018-07-06 |
US20210206290A1 (en) | 2021-07-08 |
JP6758426B2 (ja) | 2020-09-23 |
JP2019532605A (ja) | 2019-11-07 |
EP3476647A1 (en) | 2019-05-01 |
RU2717704C1 (ru) | 2020-03-25 |
CN107599859A (zh) | 2018-01-19 |
KR20190031442A (ko) | 2019-03-26 |
EP3476647A4 (en) | 2020-03-25 |
EP3476647B1 (en) | 2022-04-20 |
KR102179718B1 (ko) | 2020-11-17 |
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