WO2019034185A1 - 一种成品海上风电大球探伤工艺 - Google Patents

一种成品海上风电大球探伤工艺 Download PDF

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WO2019034185A1
WO2019034185A1 PCT/CN2018/107529 CN2018107529W WO2019034185A1 WO 2019034185 A1 WO2019034185 A1 WO 2019034185A1 CN 2018107529 W CN2018107529 W CN 2018107529W WO 2019034185 A1 WO2019034185 A1 WO 2019034185A1
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ball
steel ball
steel
flaw detection
screening
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PCT/CN2018/107529
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English (en)
French (fr)
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沙小建
何海航
魏正东
李笑宇
卢卫金
许海燕
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江苏力星通用钢球股份有限公司
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Publication of WO2019034185A1 publication Critical patent/WO2019034185A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34—Sorting according to other particular properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/38—Collecting or arranging articles in groups

Definitions

  • the invention relates to the field of wind power steel ball processing, in particular to a large-scale flaw detection process for a finished offshore wind power.
  • Steel balls are divided into grinding steel balls, forged steel balls, and cast steel balls according to the production and processing technology. According to the processing materials, it is divided into bearing steel ball, stainless steel ball, carbon steel ball, copper bearing steel ball and alloy ball.
  • the bearing steel ball is an important basic component of the industry.
  • the alloy steel ball is a spherical element which is mainly composed of carbon, chromium, manganese and molybdenum and is formed by forging, spinning, rolling and casting. Shaped iron alloy wear-resistant body, it is the most important component of today's crushing industrial mine ball, cement ball and so on.
  • the technical problem to be solved by the present invention is to provide a large-sphere flaw detection process for offshore wind power that ensures detection accuracy and short detection period.
  • the technical solution of the present invention is: a finished offshore wind power large ball flaw detection process, and the innovation is that the flaw detection process includes the following steps:
  • the segment structure includes a goal segment, a detection segment and a ball segment which are sequentially disposed, and a ball stop roller is further disposed on the detection segment, the ball stop roller is driven by a ball stop cylinder, and the detection segment is located at the same position
  • the corresponding position of the ball roller is further provided with a rotating roller which is driven to rotate by a driving motor, and has a notch passing through the detecting roller on the detecting section, and the ball is used when the steel ball is transported to the detecting section.
  • the roller stops the steel ball and waits for the flaw detection;
  • the tested steel ball is transported into the screening ballway through the ball passing section of the conveying ballway, and is sent to the screening frame by the screening ballway for screening, and has three juxtapositions in the screening frame.
  • the distributed flow channels are flow path A, flow path B and flow path C, respectively.
  • Flow path A, flow path B and flow path C correspond to qualified steel balls, steel balls and unqualified steel balls respectively.
  • a first screening plate and a second screening plate are sequentially arranged along the conveying direction of the material, and the action is performed according to the detection result of the flaw detector.
  • the first screening plate is required to swing to the left direction, so that the steel ball flows to the flow ball A; if the detected steel ball passes through the steel ball, the first screening plate swings to the right direction, so that the steel ball is directed to the flow ball B And flowing in the C direction of the flow channel, while the second screening plate swings to the left, so that the steel ball flows to the flow ball B; if the detected steel ball is a defective steel ball, the first screening plate swings to the right, so that The steel ball flows in the direction of the flow ball B and the flow ball C, and the second sieve plate also swings to the right, so that The steel ball flows to the flow path C.
  • the scoring segment of the conveying lane and the plane where the ball segment is located are parallel to each other, and the plane of the scoring segment and the detecting segment are perpendicular to each other.
  • the upper end of the screening frame is further provided with a transparent baffle.
  • the invention has the advantages that the flaw detection process in the invention detects the steel ball at the same time through two flaw detection detectors with a distribution of 90°, so that the wind power ball is detected by two flaw detection detectors with different positions.
  • Self-adjustment through the detection data of two flaw detectors to ensure the detection accuracy, without manual adjustment, reducing manual labor, and shortening the detection cycle; in addition, by rotating the roller to drive the steel ball to actively rotate, press it
  • the test requires selecting the appropriate test speed to meet the test requirements and ensuring the test results.
  • FIG. 1 is a schematic view of a finished offshore wind power ball detecting device according to the present invention.
  • FIG. 2 is a schematic view showing the distribution of the flaw detector in the present invention.
  • the finished offshore wind power ball flaw detection process of the present invention is realized by the following steps:
  • the first step is to prepare the steel ball: First, the steel balls to be tested are placed in the upper ball frame 1.
  • the steel ball is transported: the steel ball sent from the discharge end of the upper ball frame 1 is transported by the transport ballway, and the transport ball path is inclined, and the inclined direction is gradually inclined downward along the conveying direction of the material, the conveying ball path
  • the segmented structure includes a goal segment 2, a detection segment 3 and a ball segment 4 which are sequentially arranged, and the plane of the goal segment 2 and the ball segment 4 are parallel to each other, and the goal segment 2 and the detection segment 3 are located.
  • the planes are perpendicular to each other, and a ball-carrying roller 5 is further disposed on the detecting section 3, and the ball-off roller 5 is driven by a ball-cranking cylinder 6, and a rotation is further provided on the detecting section 3 at a position corresponding to the ball-stopping roller 5.
  • the third step is to detect the steel ball by using two flaw detection detectors 8 distributed at 90°, wherein one side flaw detector 8 is located at the discharge port of the detection section 3, and another flaw detection detector 8 Located above the detecting section 3, the two flaw detectors 8 are driven by the driving cylinder to move closer to or away from the detecting section 3, and at the same time, during the detecting process, the rotating roller 7 drives the steel ball to rotate, and the rotational speed of the steel ball is 2500-3000r. /min.
  • the wind power ball is self-adjusted by two flaw detectors 8 at different positions, which not only ensures the detection accuracy, but also does not need manual adjustment. Reduce labor and shorten the inspection cycle.
  • the steel ball is sieved: the detected steel ball is transported into the screening ball 10 through the ball exiting section 4 of the conveying ballway, and sent to the screening frame 11 by the screening ballway 10 for screening, in the screening.
  • the flow path A12, the flow path B13 and the flow path C14 respectively correspond to qualified steel balls, and can pass the steel balls and
  • a storage tank is arranged at the discharge ports of the flow channel A12, the flow channel B13 and the flow channel C14, and a first sieve is arranged in the screening frame 11 along the conveying direction of the materials.
  • a dividing plate 15 and a second screening plate 16 are respectively installed in the screening frame 11 through a screening seat, and can be a swing motor installed in the screening seat
  • the drive swings back and forth in the horizontal direction, and operates according to the result detected by the flaw detector 8. If the detected steel ball is a qualified steel ball, only the first screening plate 15 is required to swing to the left, as shown in FIG.
  • the first screening The plate 15 swings in the right direction, so that the steel ball flows in the direction of the flow channel B13 and the flow channel C14, while the second screening plate 16 swings to the left, so that the steel ball flows to the flow ball B13; if the detected steel ball is unqualified In the steel ball, the first screening plate 15 swings in the right direction, so that the steel ball flows in the direction of the flow channel B13 and the flow channel C14, and the second screening plate 16 also swings to the right, so that the steel ball flows to the flow path C14. .
  • a transparent baffle is also disposed at the upper end of the screening frame 11.
  • a transparent baffle at the upper end of the screening frame 11, in order to prevent the steel ball from being extruded from the upper end of the screening frame 11, the steel ball has a certain protective effect, and at the same time, it is convenient for the worker to observe the block.

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  • Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)

Abstract

一种成品海上风电大球探伤工艺，包括如下步骤：1、钢球准备，将待检测的钢球均放置于上球架（1）内；2、钢球输送，从上球架的出料端送出的钢球由输送球道输送，利用挡球辊（5）将钢球停住，等待进行探伤检测；3、钢球检测，利用两个呈90°分布的探伤检测仪（8）对钢球进行探伤检测，同时，在检测的过程中，转动辊（7）带动钢球进行转动，钢球的转速在2500-3000r/min；4、钢球筛分，检测后的钢球经由输送球道的出球段（4）输送至筛分球道（10）内，并由筛分球道送至筛分框（11）内进行筛分。该工艺通过两个呈90°分布的探伤检测仪来同时对钢球进行探伤检测，通过探伤检测仪来对风电大球进行自行调整，从而确保检测精度，减少人工劳动，缩短检测周期。

Description

一种成品海上风电大球探伤工艺 技术领域
本发明涉及风电钢球加工领域，特别涉及一种成品海上风电大球探伤工艺。
背景技术
钢球根据生产加工工艺分为研磨钢球，锻造钢球，铸造钢球。根据加工材料分为轴承钢球，不锈钢球，碳钢球，铜轴承钢球球·合金球等。其中轴承钢球为工业的重要基础零部件，合金钢球是以碳、铬、锰、钼等为主要添加金属元素，并通过锻打、旋压、轧制和铸造等方式生成的一种球状形铁合金耐磨体，它是当今粉碎工业矿山用球，水泥用球等最重要组成部分。
在钢球的制造过程中，需要经过冷镦、光球、热处理、硬磨、初研、强化、精研和清洗等几大工序。在经过上述工序制造后的钢球还需要进行一系列的检测，探伤检测就属于其中一项。
而由于新能源风电市场的迅猛发展及质量要求的逐步提升，风电φ60-φ100mm风电大球的检测一直在同行中处于停滞状态，目前，在对风电大球进行探伤检测时，采用的是一个探伤仪进行检测，而由于大球风电探伤仪检测的特定性，球体质量较大，检测时冲击力较大，扭矩力随球体的增加而增大，加之夹风电大球在移动的过程中会发生位移，探伤仪在进行检测时无法精确的进行检测，因此，就需要对风电大球进行调整，相应的，加工检测周期也就比较长。
发明内容
本发明要解决的技术问题是提供一种确保检测精度、检测周期短成品海上风电大球探伤工艺。
为解决上述技术问题，本发明的技术方案为：一种成品海上风电大球探伤工艺，其创新点在于：该探伤工艺包括下述步骤：
a)钢球准备：首先，将待检测的钢球均放置于上球架内；
b)钢球输送：从上球架的出料端送出的钢球由输送球道输送，该输送球道倾斜设置，其倾斜方向为沿着物料的输送方向逐渐向下倾斜，所述输送球道为分段式结构，包括依次设置的进球段、检测段及出球段，在检测段上还设置有一挡球辊，该挡球辊由一挡球驱动缸驱动，所述检测段上位于与挡球辊相对应的位置还设置有一转动辊，该转动辊由一驱动电机驱动进行转动，同时在检测段上具有一容转动辊穿过的缺口，钢球在输送至检测段时，利用挡球辊将钢球停住，等待进行探伤检测；
c)钢球检测：利用两个呈90°分布的探伤检测仪对钢球进行探伤检测，同时，在检测的过程中，转动辊带动钢球进行转动，钢球的转速在2500-3000r/min；
d)钢球筛分：检测后的钢球经由输送球道的出球段输送至筛分球道内，并由筛分球道送至筛分框内进行筛分，在筛分框内具有三道并列分布的流球道，分别为流球道A、流球道B及流球道C,其中，流球道A、流球道B及流球道C分别对应合格钢球、可通过钢球及不合格钢球三个分类，在筛分框内沿着物料的输送方向依次设置有第一筛 分板、第二筛分板，根据探伤检测仪检测的结果来进行动作，若检测的钢球为合格钢球，则只需第一筛分板向左方向摆动，使得钢球流至流球道A处；若检测的钢球为可通过钢球，则第一筛分板向右方向摆动，使得钢球向流球道B及流球道C方向流动，同时第二筛分板向左摆动，使得钢球流至流球道B处；若检测的钢球为不合格钢球，则第一筛分板向右方向摆动，使得钢球向流球道B及流球道C方向流动，同时第二筛分板也向右摆动，使得钢球流至流球道C处。
进一步的，所述步骤b中，输送球道的进球段与出球段所在的平面相互平行，进球段与检测段所在的平面相互垂直。
进一步的，所述步骤d中，筛分框的上端还设置有一透明挡板。
本发明的优点在于：本发明中的探伤工艺，通过两个呈90°分布的探伤检测仪来同时对钢球进行探伤检测，这样，通过两个分布不同位置的探伤检测仪来对风电大球进行自行调整，通过两个探伤检测仪的检测数据来确保其检测精度，同时还无需人工调整，减少人工劳动，也缩短了检测周期；另外，通过转动辊带动钢球进行主动转动，使其按检测要求选择合适的检测转速来达到检测要求，确保检测效果。
通过在筛分框的上端设置一透明挡板，是为了防止钢球从上端被挤出筛分框外，对钢球起到一定的保护作用，同时，也是为了能够方便工作人员观察挡球框内的钢球的流通情况。
附图说明
下面结合附图和具体实施方式对本发明作进一步详细的说明。
图1为本发明中成品海上风电大球探伤装置的示意图。
图2为本发明中探伤检测仪的分布示意图。
具体实施方式
下面的实施例可以使本专业的技术人员更全面地理解本发明，但并不因此将本发明限制在所述的实施例范围之中。
如图1、图2所示，本发明的成品海上风电大球探伤工艺通过下述步骤得以实现：
第一步，钢球准备：首先，将待检测的钢球均放置于上球架1内。
第二步，钢球输送：从上球架1的出料端送出的钢球由输送球道输送，该输送球道倾斜设置，其倾斜方向为沿着物料的输送方向逐渐向下倾斜，该输送球道为分段式结构，包括依次设置的进球段2、检测段3及出球段4，且进球段2与出球段4所在的平面相互平行，进球段2与检测段3所在的平面相互垂直，在检测段3上还设置有一挡球辊5，该挡球辊5由一挡球驱动缸6驱动，在检测段3上位于与挡球辊5相对应的位置还设置有一转动辊7，该转动辊7由一驱动电机驱动进行转动，同时在检测段3上具有一容转动辊7穿过的缺口，通过转动辊7的设置，从而可带动钢球进行主动转动，使其按检测要求选择合适的检测转速来达到检测要求，确保检测效果，钢球在输送至检测段3时，利用挡球辊5将钢球停住，等待进行探伤检测。
第三步，钢球检测：利用两个呈90°分布的探伤检测仪8对钢球进行探伤检测，其中一侧探伤检测仪8位于检测段3的出料口处，另一个探伤检测仪8位于检测段3的上方，且两个探伤检测仪8由驱动缸驱动靠近或远离检测段3，同时，在检测的过程中，转动辊7带动 钢球进行转动，钢球的转速在2500-3000r/min。通过设置两个探伤检测仪8来同时对钢球进行探伤检测，这样，通过两个分布不同位置的探伤检测仪8来对风电大球进行自行调整，不仅确保了检测精度，同时还无需人工调整，减少人工劳动，也缩短了检测周期。
第四步，钢球筛分：检测后的钢球经由输送球道的出球段4输送至筛分球道10内，并由筛分球道10送至筛分框11内进行筛分，在筛分框11内具有三道并列分布的流球道，分别为流球道A12、流球道B13及流球道C14，其中，流球道A12、流球道B13及流球道C14分别对应合格钢球、可通过钢球及不合格钢球三个分类，在流球道A12、流球道B13及流球道C14的出料口处均设置有一储料箱，在筛分框11内沿着物料的输送方向依次设置有第一筛分板15、第二筛分板16，且第一筛分板15、第二筛分板16分别通过一筛分座安装在筛分框11内，并可由安装在筛分座内的摆动电机驱动在水平方向上往复摆动，根据探伤检测仪8检测的结果来进行动作，若检测的钢球为合格钢球，则只需第一筛分板15向左方向摆动，如图1所示，使得钢球流至流球道A12处；若检测的钢球为可通过钢球，则第一筛分板15向右方向摆动，使得钢球向流球道B13及流球道C14方向流动，同时第二筛分板16向左摆动，使得钢球流至流球道B13处；若检测的钢球为不合格钢球，则第一筛分板15向右方向摆动，使得钢球向流球道B13及流球道C14方向流动，同时第二筛分板16也向右摆动，使得钢球流至流球道C14处。
在筛分框11的上端还设置有一透明挡板。通过在筛分框11的上端设置一透明挡板，是为了防止钢球从上端被挤出筛分框11外，对钢球起到一定的保护作用，同时，也是为了能够方便工作人员观察挡球框11内的钢球的流通情况。
本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (3)

  1. 一种成品海上风电大球探伤工艺，其特征在于：该探伤工艺包括下述步骤：
    a)钢球准备：首先，将待检测的钢球均放置于上球架内；
    b)钢球输送：从上球架的出料端送出的钢球由输送球道输送，该输送球道倾斜设置，其倾斜方向为沿着物料的输送方向逐渐向下倾斜，所述输送球道为分段式结构，包括依次设置的进球段、检测段及出球段，在检测段上还设置有一挡球辊，该挡球辊由一挡球驱动缸驱动，所述检测段上位于与挡球辊相对应的位置还设置有一转动辊，该转动辊由一驱动电机驱动进行转动，同时在检测段上具有一容转动辊穿过的缺口，钢球在输送至检测段时，利用挡球辊将钢球停住，等待进行探伤检测；
    c)钢球检测：利用两个呈90°分布的探伤检测仪对钢球进行探伤检测，同时，在检测的过程中，转动辊带动钢球进行转动，钢球的转速在2500-3000r/min；
    d)钢球筛分：检测后的钢球经由输送球道的出球段输送至筛分球道内，并由筛分球道送至筛分框内进行筛分，在筛分框内具有三道并列分布的流球道，分别为流球道A、流球道B及流球道C,其中，流球道A、流球道B及流球道C分别对应合格钢球、可通过钢球及不合格钢球三个分类，在筛分框内沿着物料的输送方向依次设置有第一筛分板、第二筛分板，根据探伤检测仪检测的结果来进行动作，若检测的钢球为合格钢球，则只需第一筛分板向左方向摆动，使得钢球流至 流球道A处；若检测的钢球为可通过钢球，则第一筛分板向右方向摆动，使得钢球向流球道B及流球道C方向流动，同时第二筛分板向左摆动，使得钢球流至流球道B处；若检测的钢球为不合格钢球，则第一筛分板向右方向摆动，使得钢球向流球道B及流球道C方向流动，同时第二筛分板也向右摆动，使得钢球流至流球道C处。
  2. 根据权利要求1所述的成品海上风电大球探伤工艺，其特征在于：所述步骤b中，输送球道的进球段与出球段所在的平面相互平行，进球段与检测段所在的平面相互垂直。
  3. 根据权利要求1所述的成品海上风电大球探伤工艺，其特征在于：所述步骤d中，筛分框的上端还设置有一透明挡板。
PCT/CN2018/107529 2017-08-18 2018-09-26 一种成品海上风电大球探伤工艺 WO2019034185A1 (zh)

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