WO2019028806A1 - 双色低弹涤纶丝与粗支棉交织大提花家纺面料的生产工艺 - Google Patents

双色低弹涤纶丝与粗支棉交织大提花家纺面料的生产工艺 Download PDF

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WO2019028806A1
WO2019028806A1 PCT/CN2017/097001 CN2017097001W WO2019028806A1 WO 2019028806 A1 WO2019028806 A1 WO 2019028806A1 CN 2017097001 W CN2017097001 W CN 2017097001W WO 2019028806 A1 WO2019028806 A1 WO 2019028806A1
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yarn
weaving
textile fabric
low
weft
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PCT/CN2017/097001
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English (en)
French (fr)
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凌良仲
孙仁斌
王娟娟
李杨
于灿
仓亚萍
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江苏悦达家纺有限公司
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D21/00—Lappet- or swivel-woven fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton

Definitions

  • the invention relates to a production process of a two-color low-elastic polyester yarn and a coarse cotton interwoven jacquard home textile fabric.
  • the embossing of the fabric is used, and the pattern selection is made according to the texture and material of the fabric, and appropriate changes are made on the basis of this, and a fabric with more fancy style can be produced.
  • Fabric embossing adds a different three-dimensional aesthetic to textiles, and has also been favored by designers.
  • the flower pattern has a strong three-dimensional effect, and the flower pattern is elegant and elegant, giving a fresh and eye-catching feeling. Its flower design and production process can be applied to a variety of home textile fabrics.
  • the embossed fabric has a strong sense of concavity and a sense of three-dimensionality, giving a very strong visual sense.
  • the difference between the two colors of the low-elastic polyester yarn and the coarse boiled white cotton yarn are selected as the weft yarn, and a three-dimensional fullness of the flower-shaped layer and a embossed fabric are developed, which is considerably larger than the ordinary polyester-cotton fabric. Improve the feel and comfort of the fabric and the rich and full pattern, increasing the grade of the product.
  • the invention provides a production process of a two-color low-elastic polyester yarn and a coarse cotton interwoven jacquard home textile fabric, which has the advantages of high strength, good wear resistance, good light resistance, good gas permeability, softness and smoothness, and practicality. Comfort and functionality in one. It not only satisfies people's pursuit of home textile fabric taste, but also can further expand the company's industrial scale, enhance core competitive advantages, and bring better social and economic benefits, and has broad market prospects.
  • the invention is realized by the following technical solutions: a production process of a two-color low-elastic polyester yarn and a coarse cotton interwoven jacquard home textile fabric, including
  • the warp yarn adopts T 75D/36F low elastic heavy mesh semi-dull filament, and the weft yarn selects 83.3tex/OEC7S air spinning cotton yarn; the warp density is 681 roots/10cm; the weft yarn is 83.3tex air spinning cotton yarn, weft density 189 pieces/10cm, width 254cm;
  • Weaving is carried out by using a rapier 340/173 equipped with a jacquard weaving machine; the weaving speed is 260 rpm;
  • the rolling ratio is 75% ⁇ 140°C*35m/min.
  • silicone oil softener in the soft tentering process is 5 g/l.
  • the invention adopts a coarse weft yarn and a low weft density method.
  • the warp yarn adopts two colors of 75D low elastic polyester yarn, the weft yarn adopts a thick OEC7S, and is interlaced by a large jacquard structure, by means of a bottom broken twill weave and a warp yarn of two colors.
  • Arranged in a disorderly manner the bottom of the fabric achieves an alternating gradation of light and dark.
  • the fine grain is used to reflect the thick and fullness of the fabric.
  • the two-color warp yarns are arranged in a disorderly and regular manner, and different tissues are arranged in different parts of the flower type to achieve different color effects.
  • the warp yarn adopts T 75D/36F low elastic heavy mesh semi-dull filament, and the weft yarn selects 83.3tex/OEC7S air spinning cotton yarn; the warp density is 681 roots/10cm; the weft yarn is 83.3tex air spinning cotton yarn, weft density 189 pieces/10cm, width 254cm;
  • This warping process must be done as follows: 1 Do a good job of maintenance of the equipment, so that the equipment is in good condition; 2 Do a good job of cleaning, ensure that the yarn passage is smooth and clean without burrs, and the yarn is unobstructed when unwinding. The tension is uniform; the 3 blocker strictly operates according to the operating rules; 4 according to the characteristics of the warp material, the warp length should not be too long, and must be inverted into a weaving shaft within 24 hours to reduce the beading phenomenon between the strip and the strip.
  • the production cost of the two-color low-elastic polyester yarn and the coarse cotton interwoven Jacquard home textile fabric is 18.64 yuan/meter
  • the sales price is 28 yuan/meter
  • the net sales profit per meter is 6.36 yuan/meter
  • the sales price is 25 yuan.
  • planned to produce 60,000 meters in 2017, can achieve annual sales income of 1.5 million yuan, profits and taxes of 255,000 yuan.
  • the two-color low-elastic polyester yarn and the coarse cotton of the embodiment are interwoven with the large jacquard home textile fabric, and two warp yarns of different colors are used, and the polyester weft cotton is selected, the fine weft is coarse, the pattern is carefully designed, and a series of tackling measures are taken in the weaving.
  • the entire fabric exhibits a delicate appearance that is both rough and delicate, and it has strong practicability in the bedding.

Abstract

一种双色低弹涤纶丝与粗支棉交织大提花家纺面料的生产工艺，包括（1）原料：即经纱采用T 75D/36F低弹重网半消光长丝，纬纱选择83.3tex/OEC7S气流纺棉纱;其中经密为681根/10cm；纬密为189根/10cm，幅宽为254cm；（2）织造工序：A：分条整经工艺：整经根数为304*56+112*1根；478*43+454*1根；条宽*条数为47.19*56+17.39*1；位移为0.74；B:织造；C:修整；D：后整理：柔软拉幅定型→预缩→轧光→浸/轧。采用粗纬纱，低纬密的方法，体现织物的厚实丰满，使花型立体，为面料增加了不一样的立体美感。

Description

双色低弹涤纶丝与粗支棉交织大提花家纺面料的生产工艺 技术领域
本发明涉及一种双色低弹涤纶丝与粗支棉交织大提花家纺面料的生产工艺。
背景技术
家纺面料中利用面料浮雕化，根据面料质地与材料进行花样选择，并在此基础上进行适当变化,将能生产出花式更为丰富的面料。面料浮雕化为纺织品增加了不一样的立体美感，也得到了设计师们的青睐。使花型有强烈的立体感，花型优美雅致，给人以新颖醒目的感觉。其花型设计与生产工艺可应用到多种家纺产品面料中。浮雕花纹织物具有较强的凹凸感、立体感,给人视觉极强的美感,在家纺产品中有着广泛的用途面料浮雕化处理的方法多种多样，而不同的浮雕面料也为时尚和生活带来了不一样的惊喜。
其中选择低弹涤纶丝的两个颜色的差异及较粗的煮白棉纱作为纬纱，开发一种花型层次立体饱满，有一种浮雕感的面料，与普通的涤棉面料相比，相当大程度上改善面料的手感及舒适性且花型层次丰富饱满，增加产品的档次。但是生产双色低弹涤纶丝与粗支棉交织大提花家纺面料的技术难点是：1)原料的选择与经纬密配置，经纱的两个颜色的选择，经纬原料与经纬密配置的选择；2)花型的构想和设计，以突出花型的立体浮雕感为设计理念，设计合适的花型；3)准备、织造工艺的调整。需要我们进行及时的改进和创新。
发明内容
本发明提供一种双色低弹涤纶丝与粗支棉交织大提花家纺面料的生产工艺，具有强力高、耐磨性好、耐光性好，透气性好、柔软光滑等性能优势，集实用性、舒适性与功能性于一体。既满足了人们对家纺面料品味的追求，又能进一步扩张公司的产业规模，提升核心竞争优势，并带来较好的社会与经济效益，市场前景广阔。
本发明是通过以下技术方案实现的：一种双色低弹涤纶丝与粗支棉交织大提花家纺面料的生产工艺，包括
(1)原料：即经纱采用T 75D/36F低弹重网半消光长丝，纬纱选择83.3tex/OEC7S气流纺棉纱；其中经密为681根/10cm；纬纱为83.3tex气流纺棉纱，纬密为189根/10cm，宽幅位254cm；
(2)织造工序：
A：分条整经工艺：整经根数为304*56+112*1根；478*43+454*1根；条宽*条数为47.19*56+17.39*1；位移为0.74；
B:织造：采用剑杆340/173装造大提花织机进行织造；织造车速为260转/分钟；
C:修整：下机布要及时检验；
D：后整理：柔软拉幅定型→预缩→轧光→浸/轧。
其中轧余率75％→140℃*35m/min。
其中所述柔软拉幅工艺中的硅油柔软剂5g/l。
本发明采用粗纬纱，低纬密的方法，经纱采用两个颜色的75D低弹涤纶丝，纬纱采用较粗的OEC7S，采用大提花组织进行交织，借助于底部破斜纹组织和经纱两个颜色的错乱排列，使面料底部达到一种明暗交替渐变的效果。采用细经粗纬以体现织物的厚实丰满，为使花型立体，通过双色经纱的既杂乱无章又有规可循的排列，结合花型不同部位配置不同的组织，可达到不同的颜色效果，花型具有较强的凹 凸感、立体感，为面料增加了不一样的立体美感，从而使织物更具有特色和市场竞争力。该产品经整理后,朴实中不失时尚,简洁中带着细腻,凹凸分明,基本上符合了现今社会人们的需求,具有十分可观的市场前景。
具体实施方式
本实施例的一种双色低弹涤纶丝与粗支棉交织大提花家纺面料的生产工艺，包括
(1)原料：即经纱采用T 75D/36F低弹重网半消光长丝，纬纱选择83.3tex/OEC7S气流纺棉纱；其中经密为681根/10cm；纬纱为83.3tex气流纺棉纱，纬密为189根/10cm，宽幅位254cm；
(2)织造工序：
A：分条整经工艺：整经根数为304*56+112*1根；478*43+454*1根；条宽*条数为47.19*56+17.39*1；位移为0.74(cm吗)；此整经工序必须做好如下几点：①做好设备的保养工作，做到设备完好；②做好清洁工作，保证纱线通道光滑干净无毛刺，纱线退绕时无受阻，张力均匀；③挡车工严格按操作规程操作；④根据经纱原料的特性，整经长度不宜太长，24小时内必须倒成织轴，以减少条与条之间的压条现象。
B:织造：采用剑杆340/173装造大提花织机进行织造；织造车速为260转/分钟；其中必须给提花回综弹簧做好清理工作，不能有绞扭，以保证下机一等品率。
C:修整：下机布要及时检验；整修不用梳子刮布，以防止布面起毛。
D：后整理：柔软拉幅定型→预缩→轧光→浸/轧；其中轧余率75％→140℃*35m/min；其中所述柔软拉幅工艺中的硅油柔软剂5g/l。
本实施例的生产成本及效益计算如下：
双色低弹涤纶丝与粗支棉交织大提花家纺面料价格核算表
Figure PCTCN2017097001-appb-000001
根据计算，双色低弹涤纶丝与粗支棉交织大提花家纺面料的生产成本为18.64元/米，销售价格为28元/米，每米净销售利润为6.36元/米，销售价格是25元/米，2017年计划生产6万米，可实现年销售收入150万元，利税25.5万元。
本实施例的双色低弹涤纶丝与粗支棉交织大提花家纺面料，采用不同颜色的两种经纱，选择经涤纬棉，经细纬粗，精心设计纹样，织造中采取一系列攻关措施，整个面料呈现出粗犷与细腻并存的精美外观，将其应用于床品中具有较强的实用性。

Claims (3)

  1. 一种双色低弹涤纶丝与粗支棉交织大提花家纺面料的生产工艺，其特征在于：包括
    (1)原料：即经纱采用T 75D/36F低弹重网半消光长丝，纬纱选择83.3tex/OEC7S气流纺棉纱；其中经密为681根/10cm；纬纱为83.3tex气流纺棉纱，纬密为189根/10cm，宽幅位254cm；
    (2)织造工序：
    A：分条整经工艺：整经根数为304*56+112*1根；478*43+454*1根；条宽*条数为47.19*56+17.39*1；位移为0.74；
    B:织造：采用剑杆340/173装造大提花织机进行织造；织造车速为260转/分钟；
    C:修整：下机布要及时检验；
    D：后整理：柔软拉幅定型→预缩→轧光→浸/轧。
  2. 根据权利要求1所述的一种双色低弹涤纶丝与粗支棉交织大提花家纺面料的生产工艺，其特征在于：其中轧余率75％→140℃*35m/min。
  3. 根据权利要求1所述的一种双色低弹涤纶丝与粗支棉交织大提花家纺面料的生产工艺，其特征在于：所述柔软拉幅工艺中的硅油柔软剂5g/l。
PCT/CN2017/097001 2017-08-08 2017-08-11 双色低弹涤纶丝与粗支棉交织大提花家纺面料的生产工艺 WO2019028806A1 (zh)

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