WO2019015243A1 - 一种井道模块拼装系统和拼装方法 - Google Patents
一种井道模块拼装系统和拼装方法 Download PDFInfo
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- WO2019015243A1 WO2019015243A1 PCT/CN2017/116550 CN2017116550W WO2019015243A1 WO 2019015243 A1 WO2019015243 A1 WO 2019015243A1 CN 2017116550 W CN2017116550 W CN 2017116550W WO 2019015243 A1 WO2019015243 A1 WO 2019015243A1
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- hoistway module
- hoistway
- module
- conveyor belt
- assembled
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/162—Handles to carry construction blocks
Definitions
- the invention belongs to the technical field of elevator installation, and particularly relates to a hoistway module assembling system and assembling method.
- the integrated steel structure hoistway has become the preferred elevator shaft structure for elevator installation, and the major elevator engineering practitioners have also studied the construction and installation technology of the integrated steel structure hoistway.
- the method of constructing scaffolding construction and crane hoisting construction is generally adopted. However, this method has the following defects:
- the present invention provides a brand-new hoistway module assembling system, which is used for the installation of a steel structure hoistway, which not only occupies a small space, but also has convenient entry and exit, and high efficiency.
- a hoistway module assembling system characterized in that:
- the assembly work platform is provided with a wire rope guiding wheel and a gear; the hoistway module conveying device is disposed on the assembling work platform; and the outer wall of each hoistway module is vertically provided with a detachable crawling rack;
- the assembling work platform can be set on the completed hoistway module, and the gear and the completed assembled well
- the crawling racks on the track module cooperate with each other such that the assembling work platform can crawl up and down along the completed hoistway module;
- One end of the wire rope may be connected to the hoist, the other end may be connected to the hoistway module to be assembled, and the wire rope is straddled on the wire rope guiding wheel to lift the hoistway module to be assembled to the hoistway module On the conveyor;
- the hoistway module transport device can transport the hoistway module to be assembled thereon to the installation position.
- the hoistway module conveying device can transport the hoistway module to be assembled thereon to the installation position, and the structural form includes:
- An opposite outer wall of the hoistway module to be assembled is respectively provided with a first conveying card plate and a second conveying card plate, and positions of the first conveying card plates are corresponding to each other, and between the second conveying card plates Corresponding to the position, the first conveying card board is shorter than the second conveying card board;
- the hoistway module conveying device comprises a first hoistway module conveying device and a second hoistway module conveying device, both of which are located above the outer side of the completed hoistway module and are oppositely disposed;
- the first hoistway module conveying device includes a first driven wheel, a first conveyor belt, a first driving wheel, a second conveyor belt, and a second driven wheel that are sequentially connected in the same direction;
- the second hoistway module conveying device includes a third driven wheel, a third conveyor belt, a second driving wheel, a fourth conveyor belt, and a fourth driven wheel that are sequentially connected in the same direction;
- the first conveyor belt is opposite to the third conveyor belt, a second conveyor belt is oppositely distributed with the fourth conveyor belt;
- Each of the first transporting cards may be respectively disposed on the first conveyor belt and the third conveyor belt, and each of the second transporting cards may be respectively disposed on the second conveyor belt, On the fourth conveyor belt;
- the first driving wheel drives the first driven wheel and the second driven wheel to rotate in the same direction to drive the first conveyor belt and the second conveyor belt to move in the same direction
- the second driving wheel Rotating in the same direction as the first driving wheel and driving the third driven wheel and the fourth driven wheel to rotate in the same direction to drive the third conveyor belt and the fourth conveyor belt to move in the same direction
- the hoistway module to be assembled is transported to the installation location.
- the first hoistway module conveying device further includes a first swing arm; the first swing arm connects the first driven wheel and the first driving wheel, and the first driven wheel can be wound around Depicting a center of the first driving wheel and rotating with a radius of the first swing arm;
- the second hoistway module conveying device further includes a second swing arm; the second swing arm connects the third driven wheel and the second driving wheel, and the third driven wheel can surround the second The center of the drive wheel rotates with the radius of the second swing arm.
- the outer wall of the hoistway module to be assembled is provided with a first hoistway module reinforcing rib, and the first conveying card plate and the second conveying card plate are all disposed on the reinforcing rib of the first hoistway module.
- each hoistway module is movably provided with a second hoistway module rib; each of the The two hoistway module ribs are respectively provided with two oppositely distributed crawling racks, and both of the crawling racks are located at an intermediate position of the outer wall of the hoistway module in which they are located.
- the hoistway module to be assembled is provided with a plurality of hoistway module connecting holes, a plurality of hoistway outer decorative plates, a plurality of assembling work windows, a car guide rail, and a counterweight guide rail;
- Each of the hoistway module connecting holes is respectively located on an upper frame and a lower frame of the hoistway module to be assembled;
- Each of the outer hoistway panels is located between each of the first hoistway module ribs, between the second hoistway module ribs, the first hoistway module ribs and the second hoistway module ribs between;
- Each of the assembly work windows is adjacent to each of the hoistway module connection holes.
- the assembling work platform comprises a platform bracket, a guide wheel bracket and a gear bracket;
- the platform bracket may be set on the completed hoistway module, and the hoistway module conveying device is located at the bottom of the platform bracket;
- the guide wheel bracket is disposed at an upper portion of the platform bracket and protrudes obliquely outwardly outward, and the wire rope guiding wheel is located at a free end of the guide wheel bracket;
- the gear bracket is disposed at a bottom end of the platform bracket, and the gear is located at a free end of the gear bracket.
- the assembling system further includes an electric control box; the assembling work platform is provided with an electric motor that can drive the gear to rotate, and the electric motor, the hoistway module conveying device, and the hoist are all
- the electrical control box is electrically connected.
- Another aspect of the present invention correspondingly provides a method for assembling a hoistway module, comprising the steps of:
- one end of the wire rope is connected with the hoist, the other end is connected with the hoistway module to be assembled in the next section, and the wire rope is straddled on the wire rope guiding wheel, and the hoistway module to be assembled in the next section is lifted to the hoistway module through the hoist On the conveyor;
- the hoistway module conveying device transports the hoistway module to be assembled thereon to the installation position, and is fixedly connected with the completed hoistway module;
- the driving assembly work platform crawls upward along the outer wall of the hoistway module to an upper portion of the completed hoistway module;
- step S5 the following steps are also performed:
- the driving assembly work platform crawls back along the outer wall of the hoistway module, and removes the crawling rack of the outer wall of the hoistway module during the returning process, and simultaneously seals and rusts the elevator shaft; when the assembled working platform returns to the ground It was demolished and the installation of the entire elevator shaft was completed.
- a hoistway module assembling system comprises a hoisting machine, a wire rope, a assembling work platform which can be temporarily disassembled, and a hoistway module conveying device.
- the assembly work platform can be transported to the construction site in the form of parts and components, and the on-site assembly is completed based on the completed hoistway module, and can be crawled up and down, which is very convenient for the steel structure hoistway in a narrow space.
- Assembling the work the assembly work platform can be removed after the completion of the well assembly, and then exited in the form of parts; on the other hand, the hoistway module to be installed only needs to rely on the smaller hoist to provide the corresponding lifting force.
- the assembly work platform is lifted for support and then transported to the installation location for final installation through the hoistway module conveyor. Therefore, the invention not only has a small space for construction, is convenient for entering and exiting, but also has strong adaptability to buildings and traffic spaces, and the construction efficiency is extremely high, and the construction period can be greatly shortened.
- the hoistway module assembling system provided by the invention adopts mechanized transportation mode in the vertical direction and horizontal direction transportation of the hoistway module, thereby effectively reducing the assembly work intensity of the steel structure hoistway.
- the hoistway module assembling system provided by the invention has sufficient and safe construction space, and the assembling work platform is convenient for the operator to waterproof and decorate the outer wall of the hoistway during the upper and lower crawling process, thereby effectively reducing the work of the aerial work. The degree of danger.
- a method for assembling a hoistway module eliminates the need to construct scaffolding, and does not require a crane to hoist the hoistway module, thereby not only effectively reducing the space occupied by the construction, but also the construction approach and exit are very Smooth, well meets the elevator installation requirements of small residential buildings with small space, and has high construction efficiency and short construction period.
- Figure 1 is a front elevational view of the hoistway module of the present invention
- Figure 2 is a plan view of the hoistway module of the present invention.
- Figure 3 is a front elevational view of the assembled work platform of the present invention.
- Figure 4 is a bottom plan view of the assembled work platform of the present invention.
- Figure 5 is a front elevational view of the first hoistway module conveying device (or the second hoistway module conveying device) of the present invention
- Figure 6 is a plan view of the first hoistway module conveying device (or the second hoistway module conveying device) according to the present invention.
- Figure 7 is a front elevational view of the hoistway module assembling system of the present invention.
- Figure 8 is a plan view of the hoistway module assembling system according to the present invention (omitting the hoist, the wire rope, the hoistway module to be installed);
- Figure 9 is an electrical control diagram of the hoistway module assembly system of the present invention.
- hoistway module conveying device 41, first hoistway module conveying device; 411, first driven wheel; 412, first conveyor belt; 413, first driving wheel; 414, a second conveyor belt; 415, a second driven wheel; 416, a first swing arm; 42, a second hoistway module conveying device; 421, a third driven wheel; 422, a third conveyor belt; 423, a second driving wheel 424, fourth conveyor belt; 425, fourth driven wheel; 426, second swing arm; 5, hoistway module; 51, crawling rack; 52, completed hoistway module; 53, hoistway module to be assembled; 531, first conveying card board; 532, second conveying card board; 533, first hoistway module reinforcing rib; 534, hoistway module connecting hole; 535, hoistway outer decorative board; 536, assembling work window;
- the invention discloses a hoistway module assembling system, as shown in FIGS. 1-9, which comprises a hoisting machine 1, a wire rope 2, a assembling work platform 3 which can be temporarily disassembled, and a hoistway module conveying device 4.
- the assembly work platform 3 is provided with a wire rope guiding wheel 31 and a gear 32; the hoistway module conveying device 4 is arranged on the assembling work platform 3; the outer wall of each hoistway module 5 is vertically provided with a detachable crawling rack 51;
- the assembling work platform 3 can be set on the completed hoistway module 52 (specifically, when the assembling work platform 3 is in place, it is auxiliaryly fixed, wherein the auxiliary fixing manner includes bolt tightening, etc.), and the gear 32 and the completed The crawling racks 51 on the assembled hoistway module 52 cooperate with each other so that the assembling work platform 3 can crawl up and down along the completed hoistway module 52;
- One end of the wire rope 2 can be connected to the hoisting machine 1, the other end can be connected to the hoistway module 53 to be assembled, and the wire rope 2 is straddled on the wire rope guiding wheel 31 to lift the hoistway module 53 to be assembled to the hoistway module conveying device 4. ;
- the hoistway module conveying device 4 can transport the hoistway module 53 to be assembled thereon to the installation position, and finally complete the lifting and installation of the hoistway module 53 to be assembled.
- the hoistway module conveying device 4 can transport the hoistway module 53 to be assembled thereon to the installation position, and the structural form includes:
- Each of the opposite outer walls of the hoistway module 53 to be assembled is movably provided with a first conveying card 531 and a second conveying card 532.
- the positions of the first conveying cards 531 are corresponding to each other, and the second conveying card 532 is Corresponding position, the first conveying card 531 is shorter than the second conveying card 532;
- the hoistway module conveying device 4 includes a first hoistway module conveying device 41 and a second hoistway module conveying device 42, both of which are located above the outer side of the completed hoistway module 52 and are oppositely disposed;
- the first hoistway module conveying device 41 includes a first driven wheel 411 and a first conveyor belt which are sequentially connected in the same direction. 412.
- the second hoistway module conveying device 42 includes a third driven wheel 421, a third conveyor belt 422, and a second active unit that are sequentially connected in the same direction.
- the wheel 423, the fourth conveyor belt 424, and the fourth driven wheel 425; the first conveyor belt 412 is opposite to the third conveyor belt 422, and the second conveyor belt 414 is opposite to the fourth conveyor belt 424;
- Each of the first transporting cards 531 can be respectively disposed on the first conveyor belt 412 and the third conveyor belt 422, and each of the second transporting cards 532 can be respectively mounted on the second conveyor belt 414 and the fourth conveyor belt 424;
- the first driving wheel 413 drives the first driven wheel 411 and the second driven wheel 415 to rotate in the same direction to drive the first conveyor belt 412 and the second conveyor belt 414 to move in the same direction.
- the second driving wheel 423 and the first driving wheel 413 move. Rotating in the same direction and driving the third driven wheel 421 and the fourth driven wheel 425 to rotate in the same direction to drive the third conveyor belt 422 and the fourth conveyor belt 424 to move in the same direction to transport the hoistway module 53 to be assembled to the installation position. To install the hoistway module 53 to be assembled.
- the first hoistway module conveying device 41 further includes a first swing arm 416; the first swing arm 416 connects the first driven wheel 411 and the first driving wheel 413, and A driven wheel 411 can rotate around the center of the first driving wheel 413 and with the radius of the first swing arm 416;
- the second hoistway module conveying device 42 further includes a second swing arm 426; the second swing arm 426 connects the third driven wheel 421 and the second driving wheel 423, and the third driven wheel 421 can surround the center of the second driving wheel 423 and Rotate at the radius of the second swing arm 426.
- the first swing arm 416 when the hoistway module 5 needs to be transported, the first swing arm 416 can swing the first driven wheel 411 and the first conveyor belt 412 to a horizontal position, and the second swing arm 426 can move the third driven wheel. 421, the third conveyor belt 422 swings to the horizontal position; and when the hoistway module 5 is not required to be transported (such as the lifting hoistway module 5, the assembling work platform 3 crawling up and down, etc.), the first swing arm 416 can move the first driven wheel 411, the first conveyor belt 412 is swung to the inclined position of the lower portion of the assembling work platform 3 for contraction, and the second swing arm 426 can swing the third driven wheel 421 and the third conveyor belt 422 to the inclined position of the lower portion of the assembling work platform 3
- the shrinkage is performed, thereby effectively reducing the footprint of the entire assembly system.
- the outer wall of the hoistway module 53 to be assembled is provided with a first hoistway module rib 533, and the first conveying slab 531 and the second conveying slab 532 are all disposed in the first hoistway module.
- the structural design of the reinforcing rib 533 is not only advantageous for improving the mounting firmness of the first conveying card 531 and the second conveying card 532, but also facilitating the disassembly of the first conveying card 531 and the second conveying card 532.
- the hoistway module 53 to be assembled and the first hoistway module rib 533 can be connected by a bolt fastening method, and the first conveying card 531, the second conveying card 532 and the first hoistway module reinforcing rib 533
- the movable connection may be selected by bolt fastening, and the present invention is not limited thereto.
- each of the opposite outer walls of the hoistway module 5 is movably provided with a second hoistway module rib 54; each of the second hoistway module ribs 54
- Two oppositely distributed crawling racks 51 are provided, respectively, and both of the crawling racks 51 are located at an intermediate position of the outer wall of the hoistway module 5 in which they are located.
- This structural design is not only advantageous for improving the mounting rigidity of the crawling rack 51 but also for disassembling the crawling rack 51.
- the hoistway module 53 to be assembled is provided with a plurality of hoistway module connecting holes 534 for assembling, a plurality of hoistway outer decorative plates 535, a plurality of assembling work windows 536, and a sedan.
- Car guide rails (not shown in each figure) and counterweight guide rails (all figures are not shown);
- the hoistway module connecting holes 534 are respectively located on the upper frame of the hoistway module 53 to be assembled (specifically on four sides, and the hoistway module connecting holes 534 are evenly distributed) and the lower frame (specifically on four sides, and each hoistway module) The connection holes 534 are evenly distributed);
- the outer hoisting decorative plates 535 are respectively located between the first hoistway module reinforcing ribs 533, the second hoistway module reinforcing ribs 54, the first hoistway module reinforcing ribs 533 and the second hoistway module reinforcing ribs 54;
- Each of the assembling work windows 536 is adjacent to each of the hoistway module connecting holes 534 to facilitate the fixed connection of the adjacent two hoistway modules 5.
- the assembly work platform 3 includes a platform bracket 33, a guide wheel bracket 34, and a gear bracket 35;
- the platform bracket 33 serves as a base body of other accessory components of the entire working platform, and can be set on the completed hoistway module 52, and the hoistway module conveying device 4 is located at the bottom of the platform bracket 33;
- the guide wheel bracket 34 is disposed at an upper portion of the platform bracket 33 and protrudes obliquely outwardly upward, and the wire rope guiding wheel 31 is located at a free end of the guide wheel bracket 34;
- a gear carrier 35 is provided at the bottom end of the platform bracket 33, and a gear 32 is located at the free end of the gear bracket 35.
- the gear holder 35 has a triangular cross section, which not only has a firm structure, but also saves material, and is advantageous for reducing the weight of the entire assembly work platform 3.
- the present invention is not limited thereto.
- the assembling system further includes an electric control box 6; the assembling work platform 3 is provided with an electric motor (the figures are not shown) for driving the driving gear 32, and the motor,
- the hoistway module conveying device 4 (specifically, the first driving wheel 413 and the second driving wheel 423) and the hoisting machine 1 are electrically connected to the electric control box 6.
- the electric control box 6 is located on the assembling work platform 3, so as to facilitate the operator pair gear 32, the first driving wheel 413, the second driving wheel 423, and the hoist 1 on the assembling work platform 3.
- the work is controlled; the hoist 1 is located on the ground for easy layout.
- the present invention also discloses a method for assembling a hoistway module of the hoistway module assembling system according to the above embodiment, which specifically includes the following steps:
- one end of the wire rope 2 is connected with the hoist 1, the other end is connected with the hoistway module 53 to be assembled in the next section, and the wire rope 2 is straddled on the wire rope guiding wheel 31, and the next section is to be assembled by the hoisting machine 1.
- the hoistway module 53 is lifted to the hoistway module conveying device 4;
- the hoistway module conveying device 4 transports the hoistway module 53 to be assembled thereon to the installation position, and is fixedly connected with the completed hoistway module 52;
- step S5 the following steps are also performed:
- the driving assembly work platform 3 crawls back along the outer wall of the hoistway module 5, and removes the crawling rack 51 of the outer wall of the hoistway module 5 during the returning process, and simultaneously seals and rusts the elevator shaft; when assembling the working platform 3 After returning to the ground, remove it and finally complete the installation of the entire elevator shaft.
- the hoistway trim 535, the car guide rails, and the counterweight guide rails are pre-installed prior to preparation for lifting to install each of the hoistway modules 5 so that subsequent installation of these larger components is no longer required.
- a hoistway module assembling system and other structures of the assembling method disclosed in the present invention can be found in the prior art.
Abstract
一种井道模块拼装系统及其拼装方法，该系统包括有提升机（1）、钢丝绳（2）、可临时拆装的拼装作业平台（3）、井道模块输送装置（4）；拼装作业平台（3）设有钢丝绳导向轮（31）、齿轮（32）以及可拆卸的爬行齿条（51） 。 该系统的拼装方法，包括步骤：S1、安装第一节井道模块，然后进行拼装作业平台（3）的组装。S2、通过提升机（1）将下一节待拼装的井道模块提升至井道模块输送装置（4）上；S3、将待拼装的井道模块输送至安装位置；S4、驱动拼装作业平台（3）沿着井道模块（5）的外壁向上爬行至已完成拼装的井道模块（52）的上部；S5、多次重复执行S2～S4步骤，完成拼装。该井道模块拼装系统施工占地空间小，进场和退场便捷。
Description
本发明属于电梯安装技术领域，具体涉及一种井道模块拼装系统和拼装方法。
在我国的大多数城市中，还存在很多上世纪八九十年代的住宅建筑，这些既有建筑普遍未有规划电梯的安装，如今该部分既有建筑仍有三四十年的设计使用年限，即仍然具有较久的使用寿命，但是，居住于这些住宅建筑中的中老年人口比例较高，由于没有电梯，使得这些住宅的功能性不够完善，给住户的出行造成极大不便。在此背景下，如何在既有建筑加装电梯，成为一个迫切且极具现实意义的研究课题。
目前，一体化钢结构井道成为加装电梯首选的电梯井道结构，各大电梯工程从业单位也对一体化钢结构井道的施工安装技术进行了研究。在钢结构井道的搭建中，普遍采用搭建脚手架施工和吊车吊装施工的方法，然而，该方法存在如下缺陷：
(1)搭建脚手架不仅妨碍居民的正常生活，而且施工周期也比较长；
(2)采用吊车吊装施工，虽然效率比较高，但是老旧建筑之间的道路空间狭小，许多小区的交通条件难以允许吊车通行和施工。
因此，开发一种占地空间小、施工通行顺畅、效率高的钢结构井道安装技术显得尤为重要。
发明内容
本发明为了克服上述技术缺陷，一方面提供了一种全新的井道模块拼装系统，将其用于钢结构井道的安装当中，不仅占地空间小，而且进场和退场便捷，效率极高。
为了解决上述问题，本发明按以下技术方案予以实现的：
一种井道模块拼装系统，其特征在于：
包括有提升机、钢丝绳、可临时拆装的拼装作业平台、井道模块输送装置；
所述拼装作业平台上设有钢丝绳导向轮、以及齿轮；所述井道模块输送装置设于所述拼装作业平台上；每一井道模块的外壁均竖向地设置有可拆卸的爬行齿条；
所述拼装作业平台可套装于已完成拼装的井道模块上，且所述齿轮和已完成拼装的井
道模块上的所述爬行齿条相互配合，以使所述拼装作业平台可沿已完成拼装的井道模块上下爬行；
所述钢丝绳的一端可与所述提升机连接，另一端可与待拼装的井道模块连接，且所述钢丝绳跨设于所述钢丝绳导向轮，以将待拼装的井道模块提升至所述井道模块输送装置上；
所述井道模块输送装置可将位于其上的待拼装的井道模块输送至安装位置。
进一步的，所述井道模块输送装置可将位于其上的待拼装的井道模块输送至安装位置，其结构形式包括：
待拼装的井道模块的一相对外壁各自均活动设置有第一输送卡板、第二输送卡板，各所述第一输送卡板之间位置相对应，各所述第二输送卡板之间位置相对应，所述第一输送卡板均短于所述第二输送卡板；
所述井道模块输送装置包括有第一井道模块输送装置、第二井道模块输送装置，二者均位于已完成拼装的井道模块的外侧上方且相对设置；
所述第一井道模块输送装置包括有沿同一方向依次连接的第一从动轮、第一输送带、第一主动轮、第二输送带、第二从动轮；所述第二井道模块输送装置包括有沿同一方向依次连接的第三从动轮、第三输送带、第二主动轮、第四输送带、第四从动轮；所述第一输送带与所述第三输送带相对分布，所述第二输送带与所述第四输送带相对分布；
各所述第一输送卡板可分别卡设于所述第一输送带、所述第三输送带上，各所述第二输送卡板可分别卡设于所述第二输送带、所述第四输送带上；
所述第一主动轮带动所述第一从动轮、所述第二从动轮沿相同方向旋转以带动所述第一输送带和所述第二输送带沿同一方向移动，所述第二主动轮与所述第一主动轮同向旋转并带动所述第三从动轮、所述第四从动轮沿相同方向旋转以带动所述第三输送带和所述第四输送带沿同一方向移动，以将待拼装的井道模块输送至安装位置。
进一步的，所述第一井道模块输送装置还包括有第一摆臂；所述第一摆臂连接所述第一从动轮和所述第一主动轮，且所述第一从动轮可以绕所述第一主动轮的圆心并以所述第一摆臂的半径旋转；
所述第二井道模块输送装置还包括有第二摆臂；所述第二摆臂连接所述第三从动轮和所述第二主动轮，且所述第三从动轮可以绕所述第二主动轮的圆心并以所述第二摆臂的半径旋转。
进一步的，待拼装的井道模块的外壁活动设置有第一井道模块加强筋，所述第一输送卡板、所述第二输送卡板均活动设置于所述第一井道模块加强筋上。
进一步的，每一井道模块的一相对外壁均活动设置有第二井道模块加强筋；各所述第
二井道模块加强筋上分别设置有两个对立分布的所述爬行齿条，且两个所述爬行齿条均位于其所处的井道模块的外壁的中间位置。
进一步的，待拼装的井道模块设置有多个井道模块连接孔、多个井道外装饰板、多个拼装作业窗、轿厢导轨、对重导轨；
各所述井道模块连接孔分别位于待拼装的井道模块的上边框和下边框上；
各所述井道外装饰板分别位于各所述第一井道模块加强筋之间、各所述第二井道模块加强筋之间、所述第一井道模块加强筋和所述第二井道模块加强筋之间；
各所述拼装作业窗毗邻于各所述井道模块连接孔。
进一步的，所述拼装作业平台包括有平台支架、导向轮支架、齿轮支架；
所述平台支架可套装于已完成拼装的井道模块上，所述井道模块输送装置位于所述平台支架的底部；
所述导向轮支架设于所述平台支架的上部并斜向外侧上方伸出，所述钢丝绳导向轮位于所述导向轮支架的自由端部；
所述齿轮支架设于所述平台支架的底端，所述齿轮位于所述齿轮支架的自由端部。
进一步的，所述拼装系统还包括有电控箱；所述拼装作业平台上设有可驱动所述齿轮转动的电动机，所述电动机、所述井道模块输送装置、所述提升机均与所述电控箱电连接。
本发明另一个方面对应地提供了一种井道模块拼装方法，其特征在于，包括以下步骤：
S1、安装第一节井道模块，然后围绕第一节井道模块进行拼装作业平台的组装，以使拼装作业平台套装在第一节井道模块上且其齿轮和第一井道模块上的爬行齿条相互配合；
S2、将钢丝绳的一端与提升机连接，另一端与下一节待拼装的井道模块连接，且将钢丝绳跨设于钢丝绳导向轮，通过提升机将下一节待拼装的井道模块提升至井道模块输送装置上；
S3、井道模块输送装置将位于其上的待拼装的井道模块输送至安装位置，并与已完成拼装的井道模块固定连接；
S4、驱动拼装作业平台沿着井道模块的外壁向上爬行至已完成拼装的井道模块的上部；
S5、多次重复执行S2～S4步骤，直至完成整个电梯井道的拼装。
进一步的，在步骤S5之后，还执行以下步骤：
S6、驱动拼装作业平台沿着井道模块的外壁向下爬行返回，并且在返回过程中拆除井道模块的外壁的爬行齿条，同时对电梯井道进行密封和防锈；当拼装作业平台返回至地面后对其进行拆除，最终完成整个电梯井道的安装作业。
与现有技术相比，本发明的有益技术效果是：
(1)本发明提供的一种井道模块拼装系统，包括有提升机、钢丝绳、可临时拆装的拼装作业平台、井道模块输送装置。其中，一方面，拼装作业平台可以以零部件的形式运输至施工现场，并完全以已完成拼装的井道模块为基托进行现场组装且可以上下爬行移动，非常方便狭小空间内的钢结构井道的拼装作业，而井道拼装结束后可再对拼装作业平台进行拆除，然后以零部件的形式退场；另一方面，待安装的井道模块只需依靠体积较小的提升机提供相应的提升力再以拼装作业平台为支撑进行提升，然后通过井道模块输送装置输送到安装位置进行最终安装。因此，本发明不仅施工占地空间小、进场和退场便捷，对建筑、交通空间的适应性较强，而且施工效率极高，施工周期得以极大缩短。
(2)本发明提供的一种井道模块拼装系统，在对井道模块的垂直方向和水平方向的运输均采用了机械化运输方式，有效地降低了钢结构井道拼装作业强度。
(3)本发明提供的一种井道模块拼装系统，施工作业空间充足、安全，拼装作业平台在上下爬行过程中，方便作业人员对井道外壁进行防水、装饰等作业，有效地降低了高空作业的危险程度。
(4)本发明提供的一种井道模块拼装方法，不再需要搭建脚手架，也不再需要吊车对井道模块进行吊装，从而不仅有效地减小了施工占地空间，施工进场、退场均非常顺畅，很好地满足空间狭小的老旧住宅建筑间的电梯安装要求，而且施工效率高，施工周期短。
下面结合附图对本发明的具体实施方式作进一步详细的说明，其中：
图1是本发明所述的井道模块的主视图；
图2是本发明所述的井道模块的俯视图；
图3是本发明所述的拼装作业平台的主视图；
图4是本发明所述的拼装作业平台的仰视图；
图5是本发明所述的第一井道模块输送装置(或第二井道模块输送装置)的主视图；
图6是本发明所述的第一井道模块输送装置(或第二井道模块输送装置)的俯视图；
图7是本发明所述的井道模块拼装系统的主视图；
图8是本发明所述的井道模块拼装系统的俯视图(省略提升机、钢丝绳、待安装的井道模块)；
图9是本发明所述的井道模块拼装系统的电气控制图。
标记说明：
1、提升机；2、钢丝绳；3、拼装作业平台；31、钢丝绳导向轮；32齿轮；33、平台支
架；34、导向轮支架；35、齿轮支架；4、井道模块输送装置；41、第一井道模块输送装置；411、第一从动轮；412、第一输送带；413、第一主动轮；414、第二输送带；415、第二从动轮；416、第一摆臂；42、第二井道模块输送装置；421、第三从动轮；422、第三输送带；423、第二主动轮；424、第四输送带；425、第四从动轮；426、第二摆臂；5、井道模块；51、爬行齿条；52、已完成拼装的井道模块；53、待拼装的井道模块；531、第一输送卡板；532、第二输送卡板；533、第一井道模块加强筋；534、井道模块连接孔；535、井道外装饰板；536、拼装作业窗；54、第二井道模块加强筋；6、电控箱。
以下结合附图对本发明的优选实施例进行说明，应当理解，此处所描述的优选实施例仅用于说明和解释本发明，并不用于限定本发明。
本发明公开了一种井道模块拼装系统，如图1～9所示，包括有提升机1、钢丝绳2、可临时拆装的拼装作业平台3、井道模块输送装置4。
拼装作业平台3上设有钢丝绳导向轮31、以及齿轮32；井道模块输送装置4设于拼装作业平台3上；每一井道模块5的外壁均竖向地设置有可拆卸的爬行齿条51；
拼装作业平台3可套装于已完成拼装的井道模块52上(具体的，当拼装作业平台3到位后便将其辅助固定，其中，辅助固定方式包括螺栓顶紧等)，且齿轮32和已完成拼装的井道模块52上的爬行齿条51相互配合，以使拼装作业平台3可沿已完成拼装的井道模块52上下爬行；
钢丝绳2的一端可与提升机1连接，另一端可与待拼装的井道模块53连接，且钢丝绳2跨设于钢丝绳导向轮31，以将待拼装的井道模块53提升至井道模块输送装置4上；
井道模块输送装置4可将位于其上的待拼装的井道模块53输送至安装位置，最终完成待拼装的井道模块53的起吊和安装。
其中，作为一种实施例，如图1、2、5～8所示，井道模块输送装置4可将位于其上的待拼装的井道模块53输送至安装位置，其结构形式包括：
待拼装的井道模块53的一相对外壁各自均活动设置有第一输送卡板531、第二输送卡板532，各第一输送卡板531之间位置相对应，各第二输送卡板532之间位置相对应，第一输送卡板531均短于第二输送卡板532；
井道模块输送装置4包括有第一井道模块输送装置41、第二井道模块输送装置42，二者均位于已完成拼装的井道模块52的外侧上方且相对设置；
第一井道模块输送装置41包括有沿同一方向依次连接的第一从动轮411、第一输送带
412、第一主动轮413、第二输送带414、第二从动轮415；第二井道模块输送装置42包括有沿同一方向依次连接的第三从动轮421、第三输送带422、第二主动轮423、第四输送带424、第四从动轮425；第一输送带412与第三输送带422相对分布，第二输送带414与第四输送带424相对分布；
各第一输送卡板531可分别卡设于第一输送带412、第三输送带422上，各第二输送卡板532可分别卡设于第二输送带414、第四输送带424上；
第一主动轮413带动第一从动轮411、第二从动轮415沿相同方向旋转以带动第一输送带412和第二输送带414沿同一方向移动，第二主动轮423与第一主动轮413同向旋转并带动第三从动轮421、第四从动轮425沿相同方向旋转以带动第三输送带422和第四输送带424沿同一方向移动，以将待拼装的井道模块53输送至安装位置，以进行待拼装的井道模块53的安装。
在上述实施例中，如图5～7所示，第一井道模块输送装置41还包括有第一摆臂416；第一摆臂416连接第一从动轮411和第一主动轮413，且第一从动轮411可以绕第一主动轮413的圆心并以第一摆臂416的半径旋转；
第二井道模块输送装置42还包括有第二摆臂426；第二摆臂426连接第三从动轮421和第二主动轮423，且第三从动轮421可以绕第二主动轮423的圆心并以第二摆臂426的半径旋转。
基于前述的结构设计，在需要对井道模块5进行输送时，第一摆臂416可以将第一从动轮411、第一输送带412摆至水平位置，第二摆臂426可以将第三从动轮421、第三输送带422摆至水平位置；而当不需要对井道模块5进行输送(比如提升井道模块5、拼装作业平台3上下爬行等)时，第一摆臂416可以将第一从动轮411、第一输送带412摆至拼装作业平台3下部的倾斜位置以进行收缩，第二摆臂426可以将第三从动轮421、第三输送带422摆至拼装作业平台3下部的倾斜位置以进行收缩，从而有效地减小了整个拼装系统的占地空间。
在上述实施例中，更具体的，待拼装的井道模块53的外壁活动设置有第一井道模块加强筋533，第一输送卡板531、第二输送卡板532均活动设置于第一井道模块加强筋533上，这一结构设计不仅有利于提高第一输送卡板531、第二输送卡板532的安装牢固性，而且便于对第一输送卡板531、第二输送卡板532进行拆卸。其中，待拼装的井道模块53与第一井道模块加强筋533之间可以选择螺栓紧固方式进行活动连接，第一输送卡板531、第二输送卡板532与第一井道模块加强筋533之间亦可选择螺栓紧固方式进行活动连接，当然，本发明并不限于此。
在上述实施例中，更具体的，如图1、2、7所示，每一井道模块5的一相对外壁均活动设置有第二井道模块加强筋54；各第二井道模块加强筋54上分别设置有两个对立分布的爬行齿条51，且两个爬行齿条51均位于其所处的井道模块5的外壁的中间位置。这一结构设计不仅有利于提高爬行齿条51的安装牢固性，而且便于对爬行齿条51进行拆卸。
在上述实施例中，如图1、2所示，待拼装的井道模块53设置有多个用于拼装的井道模块连接孔534、多个井道外装饰板535、多个拼装作业窗536、轿厢导轨(各图均未示出)、对重导轨(各图均未示出)；
各井道模块连接孔534分别位于待拼装的井道模块53的上边框(具体在四个边上，且各井道模块连接孔534均匀分布)和下边框(具体在四个边上，且各井道模块连接孔534均匀分布)上；
各井道外装饰板535分别位于各第一井道模块加强筋533之间、各第二井道模块加强筋54之间、第一井道模块加强筋533和第二井道模块加强筋54之间；
各拼装作业窗536毗邻于各井道模块连接孔534，以便于对相邻的两个井道模块5进行固定连接。
在上述实施例中，更具体的，如图7、8所示，拼装作业平台3包括有平台支架33、导向轮支架34、齿轮支架35；
其中，平台支架33作为整个作业平台的其它附属部件的基体，可套装于已完成拼装的井道模块52上，井道模块输送装置4位于平台支架33的底部；
导向轮支架34设于平台支架33的上部并斜向外侧上方伸出，钢丝绳导向轮31位于导向轮支架34的自由端部；
齿轮支架35设于平台支架33的底端，齿轮32位于齿轮支架35的自由端部。在本实施例中，如图7所示，齿轮支架35的截面为三角形，不仅结构牢固，而且节省材料，有利于减轻整个拼装作业平台3的重量，当然，本发明并不限于此。
在上述实施例中，如图7、9所示，该拼装系统还包括有电控箱6；拼装作业平台3上设有可驱动齿轮32转动的电动机(各图均未示出)，电动机、井道模块输送装置4(具体为第一主动轮413、第二主动轮423)、提升机1均与电控箱6电连接。更具体的，如图7所示，电控箱6位于拼装作业平台3上，以便于拼装作业平台3上的作业人员对齿轮32、第一主动轮413、第二主动轮423、提升机1的工作进行控制；提升机1位于地面上，便于布置。
对应的，本发明还公开了上述实施例所述的井道模块拼装系统的井道模块拼装方法，具体包括以下步骤：
S1、安装第一节井道模块5，然后围绕第一节井道模块5进行拼装作业平台3的组装，以使拼装作业平台3套装在第一节井道模块5上(可以采用螺栓顶紧等方式将拼装作业平台3辅助固定)且其齿轮31和第一井道模块5上的爬行齿条51相互配合；
S2、将钢丝绳2的一端与提升机1连接，另一端与下一节待拼装的井道模块53连接，且将钢丝绳2跨设于钢丝绳导向轮31，通过提升机1将下一节待拼装的井道模块53提升至井道模块输送装置4上；
S3、井道模块输送装置4将位于其上的待拼装的井道模块53输送至安装位置，并与已完成拼装的井道模块52固定连接；
S4、驱动拼装作业平台3沿着井道模块5的外壁向上爬行至已完成拼装的井道模块52的上部(拼装作业平台3移动到位后，可以采用螺栓顶紧等方式将其辅助固定)；
S5、多次重复执行S2～S4步骤，直至完成整个电梯井道的拼装。
其中，在步骤S5之后，还执行以下步骤：
S6、驱动拼装作业平台3沿着井道模块5的外壁向下爬行返回，并且在返回过程中拆除井道模块5的外壁的爬行齿条51，同时对电梯井道进行密封和防锈；当拼装作业平台3返回至地面后对其进行拆除，最终完成整个电梯井道的安装作业。
此外，在准备提升以安装每一节井道模块5前，均预先安装好井道外装饰板535、轿厢导轨和对重导轨，以使得后续无需再对这些较大的组件进行安装。
本发明公开的一种井道模块拼装系统以及拼装方法的其它结构参见现有技术。
以上所述，仅是本发明的较佳实施例而已，并非对本发明作任何形式上的限制，故凡是未脱离本发明技术方案内容，依据本发明的技术实质对以上实施例所作的任何修改、等同变化与修饰,均仍属于本发明技术方案的范围内。
Claims (10)
- 一种井道模块拼装系统，其特征在于：包括有提升机、钢丝绳、可临时拆装的拼装作业平台、井道模块输送装置；所述拼装作业平台上设有钢丝绳导向轮、以及齿轮；所述井道模块输送装置设于所述拼装作业平台上；每一井道模块的外壁均竖向地设置有可拆卸的爬行齿条；所述拼装作业平台可套装于已完成拼装的井道模块上，且所述齿轮和已完成拼装的井道模块上的所述爬行齿条相互配合，以使所述拼装作业平台可沿已完成拼装的井道模块上下爬行；所述钢丝绳的一端可与所述提升机连接，另一端可与待拼装的井道模块连接，且所述钢丝绳跨设于所述钢丝绳导向轮，以将待拼装的井道模块提升至所述井道模块输送装置上；所述井道模块输送装置可将位于其上的待拼装的井道模块输送至安装位置。
- 根据权利要求1所述的井道模块拼装系统，其特征在于，所述井道模块输送装置可将位于其上的待拼装的井道模块输送至安装位置，其结构形式包括：待拼装的井道模块的一相对外壁各自均活动设置有第一输送卡板、第二输送卡板，各所述第一输送卡板之间位置相对应，各所述第二输送卡板之间位置相对应，所述第一输送卡板均短于所述第二输送卡板；所述井道模块输送装置包括有第一井道模块输送装置、第二井道模块输送装置，二者均位于已完成拼装的井道模块的外侧上方且相对设置；所述第一井道模块输送装置包括有沿同一方向依次连接的第一从动轮、第一输送带、第一主动轮、第二输送带、第二从动轮；所述第二井道模块输送装置包括有沿同一方向依次连接的第三从动轮、第三输送带、第二主动轮、第四输送带、第四从动轮；所述第一输送带与所述第三输送带相对分布，所述第二输送带与所述第四输送带相对分布；各所述第一输送卡板可分别卡设于所述第一输送带、所述第三输送带上，各所述第二输送卡板可分别卡设于所述第二输送带、所述第四输送带上；所述第一主动轮带动所述第一从动轮、所述第二从动轮沿相同方向旋转以带动所述第一输送带和所述第二输送带沿同一方向移动，所述第二主动轮与所述第一主动轮同向旋转并带动所述第三从动轮、所述第四从动轮沿相同方向旋转以带动所述第三输送带和所述第四输送带沿同一方向移动，以将待拼装的井道模块输送至安装位置。
- 根据权利要求2所述的井道模块拼装系统，其特征在于：所述第一井道模块输送装置还包括有第一摆臂；所述第一摆臂连接所述第一从动轮和 所述第一主动轮，且所述第一从动轮可以绕所述第一主动轮的圆心并以所述第一摆臂的半径旋转；所述第二井道模块输送装置还包括有第二摆臂；所述第二摆臂连接所述第三从动轮和所述第二主动轮，且所述第三从动轮可以绕所述第二主动轮的圆心并以所述第二摆臂的半径旋转。
- 根据权利要求2所述的井道模块拼装系统，其特征在于：待拼装的井道模块的外壁活动设置有第一井道模块加强筋，所述第一输送卡板、所述第二输送卡板均活动设置于所述第一井道模块加强筋上。
- 根据权利要求1～4任一项所述的井道模块拼装系统，其特征在于：每一井道模块的一相对外壁均活动设置有第二井道模块加强筋；各所述第二井道模块加强筋上分别设置有两个对立分布的所述爬行齿条，且两个所述爬行齿条均位于其所处的井道模块的外壁的中间位置。
- 根据权利要求5所述的井道模块拼装系统，其特征在于：待拼装的井道模块设置有多个井道模块连接孔、多个井道外装饰板、多个拼装作业窗、轿厢导轨、对重导轨；各所述井道模块连接孔分别位于待拼装的井道模块的上边框和下边框上；各所述井道外装饰板分别位于各所述第一井道模块加强筋之间、各所述第二井道模块加强筋之间、所述第一井道模块加强筋和所述第二井道模块加强筋之间；各所述拼装作业窗毗邻于各所述井道模块连接孔。
- 根据权利要求1所述的井道模块拼装系统，其特征在于：所述拼装作业平台包括有平台支架、导向轮支架、齿轮支架；所述平台支架可套装于已完成拼装的井道模块上，所述井道模块输送装置位于所述平台支架的底部；所述导向轮支架设于所述平台支架的上部并斜向外侧上方伸出，所述钢丝绳导向轮位于所述导向轮支架的自由端部；所述齿轮支架设于所述平台支架的底端，所述齿轮位于所述齿轮支架的自由端部。
- 根据权利要求1所述的井道模块拼装系统，其特征在于：所述拼装系统还包括有电控箱；所述拼装作业平台上设有可驱动所述齿轮转动的电动机，所述电动机、所述井道模块输送装置、所述提升机均与所述电控箱电连接。
- 一种权利要求1～8任一项所述的井道模块拼装系统的井道模块拼装方法，其特征在于，包括以下步骤：S1、安装第一节井道模块，然后围绕第一节井道模块进行拼装作业平台的组装，以使拼装作业平台套装在第一节井道模块上且其齿轮和第一井道模块上的爬行齿条相互配合；S2、将钢丝绳的一端与提升机连接，另一端与下一节待拼装的井道模块连接，且将钢丝绳跨设于钢丝绳导向轮，通过提升机将下一节待拼装的井道模块提升至井道模块输送装置上；S3、井道模块输送装置将位于其上的待拼装的井道模块输送至安装位置，并与已完成拼装的井道模块固定连接；S4、驱动拼装作业平台沿着井道模块的外壁向上爬行至已完成拼装的井道模块的上部；S5、多次重复执行S2～S4步骤，直至完成整个电梯井道的拼装。
- 根据权利要求9所述的井道模块拼装系统，其特征在于，在步骤S5之后，还执行以下步骤：S6、驱动拼装作业平台沿着井道模块的外壁向下爬行返回，并且在返回过程中拆除井道模块的外壁的爬行齿条，同时对电梯井道进行密封和防锈；当拼装作业平台返回至地面后对其进行拆除，最终完成整个电梯井道的安装作业。
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