WO2019010898A1 - 一种防卷边汗布的生产方法 - Google Patents

一种防卷边汗布的生产方法 Download PDF

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Publication number
WO2019010898A1
WO2019010898A1 PCT/CN2017/112796 CN2017112796W WO2019010898A1 WO 2019010898 A1 WO2019010898 A1 WO 2019010898A1 CN 2017112796 W CN2017112796 W CN 2017112796W WO 2019010898 A1 WO2019010898 A1 WO 2019010898A1
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Prior art keywords
jersey
fabric
polyester
cotton
producing
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PCT/CN2017/112796
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English (en)
French (fr)
Inventor
伍允程
仇春辉
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苏州华德纺织有限公司
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Publication of WO2019010898A1 publication Critical patent/WO2019010898A1/zh

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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10—Patterned fabrics or articles
    • D04B1/102—Patterned fabrics or articles with stitch pattern
    • D04B1/104—Openwork fabric, e.g. pelerine fabrics
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
    • D04B35/34—Devices for cutting knitted fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

Definitions

  • the present application relates to a method for producing an anti-rolling jersey, and belongs to the technical field of textiles.
  • the jersey is a weft knitted fabric for making underwear.
  • the cloth surface is smooth, the texture is clear, the texture is fine, the hand feels smooth, the longitudinal and lateral directions have good extensibility, the moisture absorption and the air permeability are good, and it is often used as a close-fitting clothing.
  • the jersey has a curling phenomenon, and the hem of the hem is rolled into a tube shape, which not only affects the quality and appearance of the roll when the film is wound, but also affects the subsequent processing, such as the cloth edge of the garment factory.
  • the number of layers that are not flattened or laid is less than a waste of the portion of the hem. Therefore, the curling phenomenon of the jersey will greatly affect the availability of the cloth garment, the production efficiency and quality of the garment.
  • the patent application No. CN201310077985.3 discloses a method for preventing the curling of the fabric. The specific steps are: using a pulp wheel to open the thinning A good hardener slurry is formed on both sides of the fabric to be treated to form a pulp edge; then the coated fabric is sent to a setting machine oven, and the hardener of the edged pulp is dried and hardened, and the fabric structure of the cloth edge is arranged. Cross-linking is fixed; finally, the edge of the pulp is cut off with a trimming knife.
  • the above method not only requires an additional device to be implemented, but also complicates the process, wastes fabric, and increases the cost of production.
  • the technical problem to be solved by the present application is to provide a method for preventing the curling jersey, in order to overcome the technical problems of the prior art method for preventing the gingham curling, such as complicated process, high cost and serious waste of cloth. Additional equipment is required, and the purpose of preventing the jersey from curling can be achieved only by changing the weaving method, the process is simple, the cost is low, and the cloth waste is small.
  • the application provides a method for producing an anti-rolling jersey, comprising the following steps:
  • the edge single bead mesh cloth structure is a flower pattern formed by two needle tracks, and the pattern of the edge single bead mesh cloth structure is composed of 16-24 courses.
  • Each course consists of alternating looping and tucking tissues, and the tissues in the same needle track in the course are also alternately composed of loop forming and tucking tissues;
  • S2 Cutting process: the gray cloth obtained by S1 is cut along the floating line of the middle single-bead mesh cloth structure, that is, the curling jersey is obtained.
  • the material of the grey fabric is 60S cotton.
  • the material of the grey fabric is a polyester-cotton blend of 2%-5% polyester and 95%-98% cotton.
  • the polyester in the polyester-cotton blend is 21S polyester staple fiber, and the cotton in the polyester-cotton blend is 60S cotton.
  • the jersey main body is entirely woven from a loop-forming structure.
  • the jersey body is a flat needle structure.
  • the present application also provides an anti-curling jersey which is woven by the above-described method for producing an anti-crimp jersey.
  • the production method of the anti-rolling jersey of the present application achieves the purpose of preventing the jersey from curling by changing the weaving method, in particular, in the weaving process of the grey fabric, the main body of the jersey fabric is woven into the 2-4 cm in the weft direction every 160 cm.
  • the middle single-bead mesh cloth is connected by two axisymmetric units, and has a single-bead mesh cloth structure on each side of the grey cloth.
  • the intermediate sheet is used.
  • the floating line of the bead mesh fabric structure is cut, and the obtained jersey is not curled.
  • the production method of the anti-rolling jersey of the present application does not require additional equipment compared with the existing sizing and trimming techniques, and the process is simple, the cost is low, and the waste fabric is less.
  • FIG. 1 is a structural view showing the structure of an intermediate single-bead mesh cloth according to Embodiment 1 of the present application;
  • FIG. 2 is a structural diagram of the edge single-bead mesh cloth of the embodiment 1 of the present application.
  • FIG. 3 is a structural diagram of the middle single-bead mesh cloth of Embodiment 2 of the present application.
  • FIG. 4 is a structural view showing the structure of an edge single-bead mesh cloth according to Embodiment 2 of the present application;
  • Figure 5 is a structural view showing the structure of the intermediate single-bead mesh cloth of the third embodiment of the present application.
  • Figure 6 is a structural view showing the structure of the edge single-bead mesh cloth of the embodiment 3 of the present application.
  • Figure 7 is a structural view showing the structure of the intermediate single-bead mesh cloth of Comparative Example 1 of the present application.
  • Figure 8 is a structural view showing the structure of the edge single-bead mesh cloth of Comparative Example 1 of the present application.
  • Figure 10 is a structural view showing the structure of the edge single-bead mesh cloth of Comparative Example 2 of the present application.
  • Reference numerals in the figures are denoted by: 1-first course; 2-second course; 3-third course; 4-fourth course; 5--fifth column; 6-sixth column; 7-seventh column; 8-eighth course; 9-ninth course; 10-tenth course; 11- eleventh course; 12-twelfth course; 13-thirteenth column; 14-fourteenth column; Five horizontal rows; 16-sixteenth horizontal row; 17-theventh horizontal row; 18-eighteenth horizontal row; 19-thirteenth horizontal row; 20-twentieth horizontal row; 21- twenty-first horizontal row; Eight courses; 23 - nineteenth course; 24 - twentieth course; 25 - twenty-first course; A - first needle track; B - second needle track.
  • the embodiment provides a method for producing an anti-rolling jersey, comprising the following steps:
  • the intermediate single bead mesh fabric structure is a pattern formed by two needle tracks,
  • the pattern of the intermediate single-bead mesh fabric is formed by two axisymmetric units, each axisymmetric unit comprising 25 courses, wherein the first course near the axis of symmetry is a floating line, and the remaining courses are formed by loops and sets.
  • the circle tissue is alternately formed, and the tissues in the same row in the remaining courses are also alternately composed of a loop structure and a tuck organization;
  • the edge single bead mesh cloth structure is a pattern formed by two needle paths, and the edge single bead
  • the pattern of the ground mesh fabric is composed of 24 rows, each course is composed of a loop formation and a tuck organization, and the tissues in the same needle track in the course are also alternately composed of a loop formation and a tuck organization;
  • S2 Cutting process: the gray cloth obtained by S1 is cut along the floating line of the middle single-bead mesh cloth structure, that is, the curling jersey is obtained.
  • the material of the gray cloth of the embodiment is 60S cotton, which has the advantages of sweat absorption, skin softness, anti-sensitivity, easy cleaning, and difficulty in raising the hair ball.
  • the embodiment provides a method for producing an anti-rolling jersey, comprising the following steps:
  • the intermediate single bead mesh fabric structure is a pattern formed by two needle tracks,
  • the pattern of the intermediate single-bead mesh fabric is formed by two axisymmetric units, each of which includes 21 courses, wherein the first course near the axis of symmetry is a floating line, and the remaining courses are formed by loops and sets.
  • S2 Cutting process: the gray cloth obtained by S1 is cut along the floating line of the middle single-bead mesh cloth structure, that is, the curling jersey is obtained.
  • the material of the gray fabric of the embodiment is a polyester-cotton blend of 2% polyester and 98% cotton
  • the polyester in the polyester-cotton blend is 21S polyester staple fiber
  • the cotton in the polyester-cotton blend is the above-mentioned grey cloth material not only maintains the cotton jersey absorbs sweat and breath, softens the skin, is sensitive, easy to clean, and is not easy to pilling, and the width of the single-bead mesh fabric is narrower and more cloth-saving.
  • the embodiment provides a method for producing an anti-rolling jersey, comprising the following steps:
  • the intermediate single bead mesh fabric structure is a pattern formed by two needle tracks
  • the pattern of the intermediate single-bead mesh fabric is formed by two axisymmetric units, each of which includes 19 courses, wherein the first row and the second row near the axis of symmetry are floating lines, and the remaining courses are formed by The circle organization and the tuck organization are alternately arranged, and the tissues in the same course in the remaining courses are also alternately composed of a loop formation structure and a tuck organization
  • the edge single bead mesh cloth structure is a flower pattern formed by two needle paths.
  • the pattern of the edge single-bead mesh fabric is composed of 18 rows, each of which is composed of alternating loop formation and tuck organization, and the tissues in the same needle track in the course are also alternated by loop formation and tuck organization.
  • S2 Cutting process: the gray cloth obtained by S1 is cut along the floating line of the middle single-bead mesh cloth structure, that is, the curling jersey is obtained.
  • the material of the gray cloth of the embodiment is a polyester-cotton blend of 5% polyester and 95% cotton
  • the polyester in the polyester-cotton blend is 21S polyester staple fiber
  • the cotton in the polyester-cotton blend is the above-mentioned grey cloth material not only maintains the cotton jersey absorbs sweat and breath, softens the skin, is sensitive, easy to clean, and is not easy to pilling, and the width of the single-bead mesh fabric is narrower and more cloth-saving.
  • the embodiment provides a method for producing an anti-rolling jersey, comprising the following steps:
  • the intermediate single bead mesh fabric structure is a pattern formed by two needle tracks, the middle
  • the pattern of the single bead mesh fabric is formed by two axisymmetric units, each axisymmetric unit comprising 17 rows, wherein the first row near the axis of symmetry is a floating line, and the remaining courses are formed by loop formation and tucking.
  • the tissues are alternately arranged, and the tissues in the same row in the remaining courses are also alternately composed of a loop forming tissue and a tucking tissue;
  • the edge single bead mesh cloth structure is a flower pattern formed by two needle tracks, and the edge is single bead
  • the pattern of the mesh cloth structure is composed of 16 rows, each course is composed of a loop-forming structure and a lap organization, and the tissues in the same needle track in the course are also alternately composed of a loop-forming tissue and a lap-forming tissue;
  • S2 Cutting process: the gray cloth obtained by S1 is cut along the floating line of the middle single-bead mesh cloth structure, that is, the curling jersey is obtained.
  • the material of the gray cloth of the embodiment is a polyester-cotton blend of 8% polyester and 92% cotton
  • the polyester in the polyester-cotton blend is 21S polyester staple fiber
  • the cotton in the polyester-cotton blend is the cotton in the polyester-cotton blend.
  • 60S cotton the above-mentioned fabric makes the width of the single-bead mesh fabric structure narrower, and the material has poor hygroscopicity and hand feeling.
  • the embodiment provides a method for producing an anti-rolling jersey, comprising the following steps:
  • the intermediate single bead mesh fabric structure is a pattern formed by two needle tracks,
  • the pattern of the intermediate single-bead mesh fabric is formed by two axisymmetric units, each axisymmetric unit comprising 15 courses, wherein the first course near the axis of symmetry is a floating line, and the remaining courses are formed by loops and sets.
  • the circle tissue is alternately formed, and the tissues in the same row in the remaining courses are also alternately composed of a loop structure and a tuck organization;
  • the edge single bead mesh cloth structure is a pattern formed by two needle paths, and the edge single bead
  • the pattern of the ground mesh fabric is composed of 14 rows, each course is composed of a loop formation and a tuck organization, and the tissues in the same needle track in the course are also alternately composed of a loop formation and a tuck organization;
  • S2 Cutting process: the gray cloth obtained by S1 is cut along the floating line of the middle single-bead mesh cloth structure, that is, the anti-rolling jersey is obtained.
  • the material of the gray fabric of the embodiment is a polyester-cotton blend of 10% polyester and 90% cotton
  • the polyester in the polyester-cotton blend is 21S polyester staple fiber
  • the cotton in the polyester-cotton blend is the above-mentioned fabric.
  • 60S cotton the above-mentioned fabric makes the width of the single-bead mesh fabric structure narrower, and the material has poor hygroscopicity and poor hand feeling.
  • the production method of the anti-rolling jersey of the present application achieves the purpose of preventing the jersey from curling by changing the weaving method, and requires no additional equipment, simple process, low cost and waste compared with the prior sizing and trimming techniques. Less cloth; the cutting process described in the present application is cut along the floating line of the single-bead mesh fabric in the middle of the fabric, which can provide a reference for cutting, prevent the fabric from being cut, and maintain the integrity of the fabric;
  • the main body of the jersey is woven from the looped tissue, so that the main body of the jersey has sufficient strength, and the jersey is durable; the main body of the jersey is a flat needle structure, so that the main body of the jersey has good extensibility, and the front of the fabric There is a sense of smoothness.
  • this embodiment selects 2%-5% polyester (21S polyester staple fiber) and 95%-98% cotton (60S).
  • the polyester-cotton blend and the 60S cotton were tested for the minimum width of the single-bead mesh fabric when the jersey was not curled and the jersey curling without the single-bead mesh fabric. as follows:
  • the minimum width of the single-bead mesh fabric which ensures that the jersey does not curl is gradually narrowed, and the jersey at the same time has no single-bead mesh fabric structure.
  • the curling width is gradually narrowed, which further indicates that the polyester-cotton blend can narrow the width of the single-bead mesh fabric, save the fabric, and not affect the structure of the original jersey.
  • the polyester content in the polyester-cotton blend exceeds 5%, the moisture absorption and feel of the jersey are seriously affected, and the effect of preventing the curling is not obvious.
  • Adding 2%-5% polyester can effectively improve the anti-hemping. The effect is that the cotton jersey is sweat-absorbent, soft, sensitive, easy to clean, and easy to pilling.

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Abstract

一种防卷边汗布的生产方法，仅通过改变织法就能达到防止汗布卷边的目的，具体是通过纬编的方法在汗布主体中每隔一段距离织入2-3cm的中间单珠地网眼布结构，两边各编织一个1.5-3cm的边缘单珠地网眼布结构，形成坯布，然后将坯布沿着所述中间单珠地网眼布结构的正中间浮线处裁开，即得抗卷边汗布。该防卷边汗布的生产方法与现有上浆、切边的技术相比，不需额外的设备，使汗布平整，工艺简单，成本低，服装裁剪时浪费的布料少。

Description

一种防卷边汗布的生产方法 技术领域
本申请涉及一种防卷边汗布的生产方法，属于纺织技术领域。
背景技术
汗布是制作内衣的纬平针织物，布面光洁、纹路清晰、质地细密、手感滑爽，纵、横向具有较好的延伸性，吸湿性与透气性较好，常用作贴身穿着服装。但汗布存在卷边现象，卷边后的布边会卷成筒状，不仅在打卷时影响卷布质量和外观，而且会影响后序加工，比如服装厂裁床铺版时会因布边卷而铺不平或铺的层数少造成布边卷的部分形成浪费。因而，汗布的卷边现象会在很大程度上影响布匹成衣的可用率、服装的生产效率及质量。
现有技术中一般采用上浆、切边的方法来克服汗布卷边，专利号为CN201310077985.3的申请专利公开了一种防止面料卷边的方法，具体步骤是：用浆边轮把开稀好的硬挺剂浆在待处理面料的两侧边，形成浆边；再将涂浆后的面料送入定型机烘箱，把布边浆的硬挺剂变干、变硬，把布边的组织结构交联固定；最后用切边刀把浆边以外的部分切除。上述方法不仅需要额外的装置来施行，使工艺变得更加复杂，还会浪费布料，提高制作的成本。
为此，寻求成本低且只需简单的制程即可解决汗布卷边问题的方法，成为纺织业者努力的方向。
技术问题
本申请要解决的技术问题是：为克服现有技术中防止汗布卷边的方法工艺复杂，成本高，布料浪费严重的技术问题，提供一种防卷边汗布的生产方法，该方法不需额外的设备，仅通过改变织法就能达成防止汗布卷边的目的，工艺简单，成本低，布料浪费少。
问题的解决方案
技术解决方案
本申请解决其技术问题所采用的技术方案是：
本申请提供一种防卷边汗布的生产方法，包括以下步骤：
S1：坯布的织造过程：通过纬编的方法在汗布主体中每隔一段距离织入2-3cm的中间单珠地网眼布结构，两边各编织一个1-1.5cm的边缘单珠地网眼布结构，形成坯布；所述中间单珠地网眼布结构为两针道形成的花型，所述中间单珠地网眼布结构的花型由两个轴对称单元相连而成，每个轴对称单元包括17-25个横列，其中靠近对称轴的第一横列或者第一横列和第二横列为浮线，其余横列由成圈组织和集圈组织交替构成，且其余横列中位于同一针道的组织也由成圈组织和集圈组织交替构成；所述边缘单珠地网眼布结构为两针道形成的花型，所述边缘单珠地网眼布结构的花型由16-24个横列组成，每个横列由成圈组织和集圈组织交替构成，且横列中位于同一针道的组织也由成圈组织和集圈组织交替构成；
S2：裁布过程：将S1得到的坯布沿着所述中间单珠地网眼布结构的浮线处裁开，即得防卷边汗布。
优选地，本申请的防卷边汗布的生产方法，所述坯布的材质为60S的棉。
优选地，本申请的防卷边汗布的生产方法，所述坯布的材质为2％-5％涤纶和95％-98％棉的涤棉混纺物。
进一步，本申请的防卷边汗布的生产方法，所述涤棉混纺物中的涤纶为21S的涤纶短纤维，所述涤棉混纺物中的棉为60S的棉。
[0013]优选地，本申请的防卷边汗布的生产方法，所述汗布主体全部由成圈组织编织而成。
优选地，本申请的防卷边汗布的生产方法，所述汗布主体为平针结构。
本申请还提供一种防卷边汗布，采用上述防卷边汗布的生产方法织造得到。
本申请的有益效果是：
(1)本申请的防卷边汗布的生产方法通过改变织法达到防止汗布卷边的目的，具体是在坯布的织造过程中，每隔160cm汗布主体按纬向织入2-4cm的中间单珠地网眼布，所述中间单珠地网眼布由两个轴对称的单元相连而成，并在坯布的两边各连有一个边缘单珠地网眼布结构，使用时，将中间单珠地网眼布结构的浮线处裁开，得到的汗布不卷边。
(2)本申请的防卷边汗布的生产方法与现有上浆、切边的技术相比，不需额外的设备，工艺简单，成本低，浪费的布料少。
发明的有益效果
对附图的简要说明
附图说明
下面结合附图和实施例对本申请进一步说明。
图1是本申请实施例1中间单珠地网眼布的组织结构图；
图2是本申请实施例1边缘单珠地网眼布的组织结构图；
图3是本申请实施例2中间单珠地网眼布的组织结构图；
图4是本申请实施例2边缘单珠地网眼布的组织结构图；
图5是本申请实施例3中间单珠地网眼布的组织结构图；
图6是本申请实施例3边缘单珠地网眼布的组织结构图；
图7是本申请对比实施例1中间单珠地网眼布的组织结构图；
图8是本申请对比实施例1边缘单珠地网眼布的组织结构图；
图9是本申请对比实施例2中间单珠地网眼布的组织结构图；
图10是本申请对比实施例2边缘单珠地网眼布的组织结构图；
图中附图标记表示为：1-第一横列；2-第二横列；3-第三横列；4-第四横列；5-第五横列；6-第六横列；7-第七横列；8-第八横列；9-第九横列；10-第十横列；11-第十一横列；12-第十二横列；13-第十三横列；14-第十四横列；15-第十五横列；16-第十六横列；17-第十七横列；18-第十八横列；19-第十九横列；20-第二十横列；21-第二十一横列；22-第十八横列；23-第十九横列；24-第二十横列；25-第二十一横列；A-第一针道；B-第二针道。
发明实施例
具体实施方式
现在结合附图对本申请作进一步详细的说明。这些附图均为简化的示意图，仅以示意方式说明本申请的基本结构，因此其仅显示与本申请有关的构成。
实施例1
本实施例提供一种防卷边汗布的生产方法，包括以下步骤：
S1：坯布的织造过程：通过纬编的方法在汗布主体中每隔160cm(距离由最终需要的防卷边汗布的尺寸决定)织入3cm的中间单珠地网眼布结构，如图1所示(图中“∧”表示成圈组织，“-”表示浮线，
Figure PCTCN2017112796-appb-000001
表示集圈组织)，两边各编织一个1.5cm的边缘单珠地网眼布结构，如图2所示，形成坯布；所述中间单珠地网眼布结构为两针道形成的花型，所述中间单珠地网眼布结构的花型由两个轴对称单元相连而成，每个轴对称单元包括25个横列，其中靠近对称轴的第一横列为浮线，其余横列由成圈组织和集圈组织交替构成，且其余横列中位于同一针道的组织也由成圈组织和集圈组织交替构成；所述边缘单珠地网眼布结构为两针道形成的花型，所述边缘单珠地网眼布结构的花型由24个横列组成，每个横列由成圈组织和集圈组织交替构成，且横列中位于同一针道的组织也由成圈组织和集圈组织交替构成；
S2：裁布过程：将S1得到的坯布沿着所述中间单珠地网眼布结构的浮线处裁开，即得防卷边汗布。
优选地，本实施例所述坯布的材质为60S的棉，具有吸汗透气、亲肤柔软、防敏感、容易清洗、不易起毛球等优点。
实施例2
本实施例提供一种防卷边汗布的生产方法，包括以下步骤：
S1：坯布的织造过程：通过纬编的方法在汗布主体中每隔160cm(距离由防卷边汗布的尺寸决定)织入2.6cm的中间单珠地网眼布结构，如图1所示(图中“∧”表示成圈组织，“-”表示浮线，
Figure PCTCN2017112796-appb-000002
表示集圈组织)，两边各编织一个1.3cm的边缘单珠地网眼布结构，如图2所示，形成坯布；所述中间单珠地网眼布结构为两针道形成的花型，所述中间单珠地网眼布结构的花型由两个轴对称单元相连而成，每个轴对称单元包括21个横列，其中靠近对称轴的第一横列为浮线，其余横列由成圈组织和集圈组织交替构成，且其余横列中位于同一针道的组织也由成圈组织和集圈组织交替构成；所述边缘单珠地网眼布结构为两针道形成的花型，所述边缘单珠地网眼布结构的花型由20个横列组成，每个横列由成圈组织和集圈组织交替构成，且横列中位于同一针道的组织也由成圈组织和集圈组织交 替构成；
S2：裁布过程：将S1得到的坯布沿着所述中间单珠地网眼布结构的浮线处裁开，即得防卷边汗布。
优选地，本实施例所述坯布的材质为2％涤纶和98％棉的涤棉混纺物，所述涤棉混纺物中的涤纶为21S的涤纶短纤维，所述涤棉混纺物中的棉为60S的棉，上述坯布材质不仅保持了全棉汗布吸汗透气、亲肤柔软、防敏感、容易清洗、不易起毛球等优点，而且使单珠地网眼布结构的宽度更窄，更省布料。
实施例3
本实施例提供一种防卷边汗布的生产方法，包括以下步骤：
S1：坯布的织造过程：通过纬编的方法在汗布主体中每隔160cm织入2.2cm的中间单珠地网眼布结构，如图1所示(图中“∧”表示成圈组织，“-”表示浮线，
Figure PCTCN2017112796-appb-000003
表示集圈组织)，两边各编织一个1.1cm的边缘单珠地网眼布结构，如图2所示，形成坯布；所述中间单珠地网眼布结构为两针道形成的花型，所述中间单珠地网眼布结构的花型由两个轴对称单元相连而成，每个轴对称单元包括19个横列，其中靠近对称轴的第一横列和第二横列为浮线，其余横列由成圈组织和集圈组织交替构成，且其余横列中位于同一针道的组织也由成圈组织和集圈组织交替构成；所述边缘单珠地网眼布结构为两针道形成的花型，所述边缘单珠地网眼布结构的花型由18个横列组成，每个横列由成圈组织和集圈组织交替构成，且横列中位于同一针道的组织也由成圈组织和集圈组织交替构成；
S2：裁布过程：将S1得到的坯布沿着所述中间单珠地网眼布结构的浮线处裁开，即得防卷边汗布。
优选地，本实施例所述坯布的材质为5％涤纶和95％棉的涤棉混纺物，所述涤棉混纺物中的涤纶为21S的涤纶短纤维，所述涤棉混纺物中的棉为60S的棉，上述坯布材质不仅保持了全棉汗布吸汗透气、亲肤柔软、防敏感、容易清洗、不易起毛球等优点，而且使单珠地网眼布结构的宽度更窄，更省布料。
对比实施例1
本实施例提供一种防卷边汗布的生产方法，包括以下步骤：
S1：坯布的织造过程：通过纬编的方法在汗布主体中每隔160cm织入2cm的中 间单珠地网眼布结构，如图1所示(图中“∧”表示成圈组织，“-”表示浮线，
Figure PCTCN2017112796-appb-000004
表示集圈组织)，两边各编织一个1cm的边缘单珠地网眼布结构，如图2所示，形成坯布；所述中间单珠地网眼布结构为两针道形成的花型，所述中间单珠地网眼布结构的花型由两个轴对称单元相连而成，每个轴对称单元包括17个横列，其中靠近对称轴的第一横列为浮线，其余横列由成圈组织和集圈组织交替构成，且其余横列中位于同一针道的组织也由成圈组织和集圈组织交替构成；所述边缘单珠地网眼布结构为两针道形成的花型，所述边缘单珠地网眼布结构的花型由16个横列组成，每个横列由成圈组织和集圈组织交替构成，且横列中位于同一针道的组织也由成圈组织和集圈组织交替构成；
S2：裁布过程：将S1得到的坯布沿着所述中间单珠地网眼布结构的浮线处裁开，即得防卷边汗布。
优选地，本实施例所述坯布的材质为8％涤纶和92％棉的涤棉混纺物，所述涤棉混纺物中的涤纶为21S的涤纶短纤维，所述涤棉混纺物中的棉为60S的棉，上述坯布使单珠地网眼布结构的宽度变窄较少，且材质吸湿性和手感欠佳。
对比实施例2
本实施例提供一种防卷边汗布的生产方法，包括以下步骤：
S1：坯布的织造过程：通过纬编的方法在汗布主体中每隔160cm织入1.8cm的中间单珠地网眼布结构，如图1所示(图中“∧”表示成圈组织，“-”表示浮线，
Figure PCTCN2017112796-appb-000005
表示集圈组织)，两边各编织一个0.9cm的边缘单珠地网眼布结构，如图2所示，形成坯布；所述中间单珠地网眼布结构为两针道形成的花型，所述中间单珠地网眼布结构的花型由两个轴对称单元相连而成，每个轴对称单元包括15个横列，其中靠近对称轴的第一横列为浮线，其余横列由成圈组织和集圈组织交替构成，且其余横列中位于同一针道的组织也由成圈组织和集圈组织交替构成；所述边缘单珠地网眼布结构为两针道形成的花型，所述边缘单珠地网眼布结构的花型由14个横列组成，每个横列由成圈组织和集圈组织交替构成，且横列中位于同一针道的组织也由成圈组织和集圈组织交替构成；
S2：裁布过程：将S1得到的坯布沿着所述中间单珠地网眼布结构的浮线处裁开，即得抗卷边汗布。
优选地，本实施例所述坯布的材质为10％涤纶和90％棉的涤棉混纺物，所述涤棉混纺物中的涤纶为21S的涤纶短纤维，所述涤棉混纺物中的棉为60S的棉，上述坯布使单珠地网眼布结构的宽度变窄较少，且材质吸湿性差，手感差。
本申请的防卷边汗布的生产方法通过改变织法达到防止汗布卷边的目的，与现有上浆、切边的技术相比，不需额外的设备，工艺简单，成本低，浪费的布料少；本申请所述的裁布过程沿着坯布中间单珠地网眼布结构的浮线处裁开，能够为裁剪时提供参照，防止裁偏布料，保持布料的完整度；本申请所述的汗布主体全部由成圈组织编织而成，使汗布主体具有足够的强度，汗布经久耐用；所述汗布主体为平针结构，使汗布主体具有较好的延伸性，织物正面有平滑感。
效果例
为进一步说明坯布材质为涤棉混纺物在缩短单珠地网眼布结构宽度方面的有益效果，本实施例选用2％-5％涤纶(21S的涤纶短纤维)和95％-98％棉(60S)的涤棉混纺物以及60S的纯棉，分别测试了汗布不发生卷边时的单珠地网眼布结构的最小宽度和无单珠地网眼布结构情况下的汗布卷边情况，结果如下：
[Table 1]
Figure PCTCN2017112796-appb-000006
由上表可见，随着涤棉混纺物中涤纶含量的增加，保证汗布不发生卷边的单珠地网眼布结构的最小宽度逐渐变窄，同时无单珠地网眼布结构时的汗布卷边宽度逐渐变窄，进一步表明了涤棉混纺物能够使单珠地网眼布结构的宽度变窄，更省布料，更不会影响原本汗布的结构。但是，当涤棉混纺物中涤纶含量超过5％时会严重影响汗布吸湿性和手感，且对防卷边的提高效果不明显，加入2％-5％的涤纶即能有效提高防卷边效果，且保持了全棉汗布吸汗透气、亲肤柔软、防敏感、容易清洗、不易起毛球等优点。
以上述依据本申请的理想实施例为启示，通过上述的说明内容，相关工作人员完全可以在不偏离本项申请技术思想的范围内，进行多样的变更以及修改。本项申请的技术性范围并不局限于说明书上的内容，必须要根据权利要求范围来确定其技术性范围。

Claims (7)

  1. 一种防卷边汗布的生产方法，其特征在于，包括以下步骤：
    S1：坯布的织造过程：通过纬编的方法在汗布主体中每隔一段距离织入3-6cm的中间单珠地网眼布结构，两边各编织一个1.5-3cm的边缘单珠地网眼布结构，形成坯布；所述中间单珠地网眼布结构为两针道形成的花型，所述中间单珠地网眼布结构的花型由两个轴对称单元相连而成，每个轴对称单元包括17-25个横列，其中靠近对称轴的第一横列或者第一横列和第二横列为浮线，其余横列由成圈组织和集圈组织交替构成，且其余横列中位于同一针道的组织也由成圈组织和集圈组织交替构成；所述边缘单珠地网眼布结构为单珠地网眼布结构为两针道形成的花型，所述花型由3、4段织针编织竖列组成，每个横列由成圈组织和集圈组织交替构成，且竖列由集圈成圈组织交替构成；
    S2：裁布过程：将S1得到的坯布沿着所述中间单珠地网眼布结构的浮线处裁开，即得防卷边汗布。
  2. 根据权利要求1所述的防卷边汗布的生产方法，其特征在于，所述坯布的材质为60S的棉。
  3. 根据权利要求1所述的防卷边汗布的生产方法，其特征在于，所述坯布的材质为2％-5％涤纶和95％-98％棉的涤棉混纺物。
  4. 根据权利要求3所述的防卷边汗布的生产方法，其特征在于，所述涤棉混纺物中的涤纶为21S的涤纶短纤维，所述涤棉混纺物中的棉为60S的棉。
  5. 根据权利要求1-4任一项所述的防卷边汗布的生产方法，其特征在于，所述汗布主体全部由成圈组织编织而成。
  6. 根据权利要求5所述的防卷边汗布的生产方法，其特征在于，所述汗布主体为平针结构。
  7. 一种防卷边汗布，其特征在于，采用权利要求1-6任一项所述防卷 边汗布的生产方法织造得到。
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