WO2019006796A1 - 一种混合纺织工艺 - Google Patents
一种混合纺织工艺 Download PDFInfo
- Publication number
- WO2019006796A1 WO2019006796A1 PCT/CN2017/094587 CN2017094587W WO2019006796A1 WO 2019006796 A1 WO2019006796 A1 WO 2019006796A1 CN 2017094587 W CN2017094587 W CN 2017094587W WO 2019006796 A1 WO2019006796 A1 WO 2019006796A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- rayon
- filament
- water
- filaments
- textile process
- Prior art date
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/28—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
- D03D47/32—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by liquid jet
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/225—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based artificial, e.g. viscose
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J13/00—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Definitions
- the invention relates to the technical field of textile technology, in particular to a hybrid textile process.
- the tension of various raw materials and suitable processing temperatures are important parameters that affect the quality of the final product. Therefore, it is necessary to take care of the characteristics of different raw materials when designing the textile process.
- the rayon has poor water resistance, is easy to break when exposed to water, and has weak tensile strength and is easily broken; while the rayon filament has high twist and strong tensile strength.
- the current method adopted by the company is to use the water jet loom to pull the rayon and the rayon filament.
- the nozzles with the same specifications of 45-20 are used at the same time; and the polyester filaments are pretreated before the blending, and the filaments are put into the steamer, vacuuming, heating, vacuuming, and then adding The temperature was allowed to stand at 85 ° C for a while and then taken out for natural setting.
- the effect of the above-mentioned traction and pretreatment process is still unsatisfactory, and the finished product will still have more ribs.
- the tension of various raw materials and suitable processing temperatures are important parameters that affect the quality of the final product. Therefore, it is necessary to take care of the characteristics of different raw materials when designing the textile process. For example, when we use a mixture of rayon and rayon filaments to form a fabric, because of the large difference in the characteristics of rayon and rayon filaments, a specific process is required. Textile. Specifically, the rayon has poor water resistance, is easy to break when exposed to water, and has weak tensile strength and is easily broken; while the rayon filament has high twist and strong tensile strength.
- the current method adopted by the company is to use the water jet loom to pull the rayon and the rayon filament.
- the nozzles with the same specifications of 45-20 are used at the same time; and the polyester filaments are pretreated before the blending, and the filaments are put into the steamer, vacuuming, heating, vacuuming, and then adding The temperature was allowed to stand at 85 ° C for a while and then taken out for natural setting.
- the effect of the above-mentioned traction and pretreatment process is still unsatisfactory, and the finished product will still have more ribs.
- the present invention overcomes the above disadvantages and provides a hybrid textile process.
- the hybrid textile process comprises the following steps:
- the water jet loom adopts a nozzle having a size of 45 to 35 when the polyester filament is towed.
- the water jet loom adopts a specification of 40 when the polyester filament is towed. nozzle.
- a nozzle having a size of 35 to 15 is used.
- the rayon is drawn with a nozzle of size 25.
- the water temperature of the polyester filament is 90 ° C when placed in a water steamer.
- the rayon filaments are placed in a predetermined state for 12 hours in a natural state.
- the invention has the advantages that the scheme is complete and the process is simple, so that the characteristics of the rayon and the rayon filament are more consistent, thereby facilitating the subsequent process, and the number of the slings per metre of the woven fabric can be significantly reduced. The number of stops per metre of woven fabric can be significantly reduced.
- a hybrid textile process comprising the following steps:
- step 2) The filament of the polyester fiber in step 2) is placed under the ventilating port, and the predetermined type is 15 to 25 hours;
- the water jet loom adopts a nozzle with a size of 45 when drawing the filament, and a nozzle of 35 when the rayon is pulled, and the water temperature is 90 ° C when the filament is placed in the steamer.
- the rayon filaments are placed in a natural state for a predetermined type of 12h.
- a hybrid textile process comprising the following steps:
- step 2) The filament of the polyester fiber in step 2) is placed under the ventilating port, and the predetermined type is 15 to 25 hours;
- the water jet loom adopts a nozzle with a size of 40 when drawing the filament, and a nozzle of 25 when the rayon is pulled, and the water temperature is 90 ° C when the filament is placed in the steamer.
- the rayon filaments are placed in a natural state for a predetermined type of 12h.
- a hybrid textile process comprising the following steps:
- step 2) The filament of the polyester fiber in step 2) is placed under the ventilating port, and the predetermined type is 15 to 25 hours;
- the water jet loom adopts a nozzle with a size of 35 when drawing the filament, and a nozzle of 15 when the rayon is pulled, and the water temperature is 90 ° C when the filament is placed in the steamer.
- the rayon filaments are placed in a natural state for a predetermined type of 12h.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
一种混合纺织工艺,涉及纺织工艺技术领域,包括以下步骤:1、测出人造丝可拉伸的最大限度即对其可施加的最大压力值;2、将绦纶长丝置于水蒸箱中,水温85-100℃,蒸45min;3、将步骤2中的绦纶长丝置于通风口下通风,预定型15-25h;4、采用喷水织机以上述最大压力值对人造丝和绦纶长丝进行混合纺织。该混合纺织工艺,方案完整,工艺简便,使得人造丝和绦纶长丝的特性更加相符,从而有利于后续工艺的进行,可以明显减少每百米织成面料所出现的挡子数量。
Description
本发明涉及纺织工艺技术领域,具体涉及一种混合纺织工艺。
利用不同原料丝进行混合纺织时,各种原料丝的张力及适宜加工温度等都是影响最后成品质量的重要参数,因此在设计纺织工艺时需要照顾到不同原料丝的特性。比如我们利用人造丝和绦纶长丝混合纺织成织物时,由于人造丝和绦纶长丝特性区别较大,就需采用特定工艺进行纺织。具体地,人造丝耐水性差,遇水易断,以及抗拉能力弱,受力易断;而绦纶长丝捻度高,抗拉能力强。将上述人造丝和绦纶长丝进行混合纺织时为了照顾不同原料丝的特性以保证最后成品的质量,目前本企业采用的方法是:利用喷水织机对人造丝和绦纶长丝进行牵引时均采用相同的规格为45-20的喷嘴;以及在进行混纺前对绦纶长丝进行预处理即将绦纶长丝放入蒸箱中,依次进行抽真空、加温、抽真空、再加温并使温度保持在85℃蒸一段时间后取出自然定型。但是,采用上述牵引与预处理工艺其效果仍然不尽如人意,最后织成的产品仍会出现较多的挡子。利用不同原料丝进行混合纺织时,各种原料丝的张力及适宜加工温度等都是影响最后成品质量的重要参数,因此在设计纺织工艺时需要照顾到不同原料丝的特性。比如我们利用人造丝和绦纶长丝混合纺织成织物时,由于人造丝和绦纶长丝特性区别较大,就需采用特定工艺进行
纺织。具体地,人造丝耐水性差,遇水易断,以及抗拉能力弱,受力易断;而绦纶长丝捻度高,抗拉能力强。将上述人造丝和绦纶长丝进行混合纺织时为了照顾不同原料丝的特性以保证最后成品的质量,目前本企业采用的方法是:利用喷水织机对人造丝和绦纶长丝进行牵引时均采用相同的规格为45-20的喷嘴;以及在进行混纺前对绦纶长丝进行预处理即将绦纶长丝放入蒸箱中,依次进行抽真空、加温、抽真空、再加温并使温度保持在85℃蒸一段时间后取出自然定型。但是,采用上述牵引与预处理工艺其效果仍然不尽如人意,最后织成的产品仍会出现较多的挡子。
发明内容
本发明克服了上述的缺点,而提供一种混合纺织工艺。
为了实现上述目的,本发明是通过如下的技术方案来实现:该混合纺织工艺,包括以下步骤:
1)测出人造丝可拉伸的最大限度即对其可施加的最大压力值;
2)将绦纶长丝置于水蒸箱中,水温85~100℃,蒸45min;
4)将步骤2)中的绦纶长丝置于通风口下通风,预定型15~25h;
4)采用喷水织机以上述最大压力值对人造丝和绦纶长丝进行混合纺织。
优选的,所述喷水织机对绦纶长丝进行牵引时采用规格为45~35的喷嘴。
更优选的,所述喷水织机对绦纶长丝进行牵引时采用规格为40的
喷嘴。
优选的,所述对人造丝进行牵引时采用规格为35~15的喷嘴。
更优选的,所述对人造丝进行牵引时采用规格为25的喷嘴。
优选的,所述绦纶长丝置于水蒸箱中时水温为90℃。
更优选的,所述绦纶长丝置于自然状态下预定型12h。
本发明的有益效果是:方案完整,工艺简便,使得人造丝和绦纶长丝的特性更加相符,从而有利于后续工艺的进行,可以明显减少每百米织成面料所现的挡子数量,可以明显减少每百米织成面料所现的挡子数量。
实施例1
一种混合纺织工艺,包括以下步骤:
1)测出人造丝可拉伸的最大限度即对其可施加的最大压力值;
2)将绦纶长丝置于水蒸箱中,水温85~100℃,蒸45min;
3)将步骤2)中的绦纶长丝置于通风口下通风,预定型15~25h;
4)采用喷水织机以上述最大压力值对人造丝和绦纶长丝进行混合纺织。
其中,喷水织机对绦纶长丝进行牵引时采用规格为45的喷嘴,对人造丝进行牵引时采用规格为35的喷嘴,绦纶长丝置于水蒸箱中时水温为90℃,绦纶长丝置于自然状态下预定型12h。
实施例2
一种混合纺织工艺,包括以下步骤:
1)测出人造丝可拉伸的最大限度即对其可施加的最大压力值;
2)将绦纶长丝置于水蒸箱中,水温85~100℃,蒸45min;
3)将步骤2)中的绦纶长丝置于通风口下通风,预定型15~25h;
4)采用喷水织机以上述最大压力值对人造丝和绦纶长丝进行混合纺织。
其中,喷水织机对绦纶长丝进行牵引时采用规格为40的喷嘴,对人造丝进行牵引时采用规格为25的喷嘴,绦纶长丝置于水蒸箱中时水温为90℃,绦纶长丝置于自然状态下预定型12h。
实施例3
一种混合纺织工艺,包括以下步骤:
1)测出人造丝可拉伸的最大限度即对其可施加的最大压力值;
2)将绦纶长丝置于水蒸箱中,水温85~100℃,蒸45min;
3)将步骤2)中的绦纶长丝置于通风口下通风,预定型15~25h;
4)采用喷水织机以上述最大压力值对人造丝和绦纶长丝进行混合纺织。
其中,喷水织机对绦纶长丝进行牵引时采用规格为35的喷嘴,对人造丝进行牵引时采用规格为15的喷嘴,绦纶长丝置于水蒸箱中时水温为90℃,绦纶长丝置于自然状态下预定型12h。
以上显示和描述了本发明的基本原理和主要特征和本发明的优
点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。
Claims (7)
- 一种混合纺织工艺,其特征在于,包括以下步骤:1)测出人造丝可拉伸的最大限度即对其可施加的最大压力值;2)将绦纶长丝置于水蒸箱中,水温85~100℃,蒸45min;3)将步骤2)中的绦纶长丝置于通风口下通风,预定型15~25h;4)采用喷水织机以上述最大压力值对人造丝和绦纶长丝进行混合纺织。
- 根据权利要求1所述的混合纺织工艺,其特征在于,所述喷水织机对绦纶长丝进行牵引时采用规格为45~35的喷嘴。
- 根据权利要求1所述的混合纺织工艺,其特征在于,所述喷水织机对绦纶长丝进行牵引时采用规格为40的喷嘴。
- 根据权利要求1所述的混合纺织工艺,其特征在于,所述对人造丝进行牵引时采用规格为35~15的喷嘴。
- 根据权利要求1所述的混合纺织工艺,其特征在于,所述对人造丝进行牵引时采用规格为25的喷嘴。
- 根据权利要求1所述的混合纺织工艺,其特征在于,所述绦纶长丝置于水蒸箱中时水温为90℃。
- 根据权利要求1所述的混合纺织工艺,其特征在于,所述绦纶长丝置于自然状态下预定型12h。
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CN103526418A (zh) * | 2013-10-28 | 2014-01-22 | 湖州金塔地纺织厂 | 一种人造丝与绦纶长丝混合纺织工艺 |
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CN105970417A (zh) * | 2016-06-22 | 2016-09-28 | 江苏曜彰体育用品有限公司 | 一种人造丝与涤纶混合纺织工艺 |
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CN101748545A (zh) * | 2009-12-17 | 2010-06-23 | 章金龙 | 涤纶仿真绉丽纱工艺 |
CN102367628B (zh) * | 2011-06-22 | 2013-04-03 | 苏州东茂纺织实业有限公司 | 人造麻织布工艺 |
CN104947278A (zh) * | 2015-06-01 | 2015-09-30 | 南通市跃达针织服饰有限公司 | 一种混合纺织工艺 |
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- 2017-07-05 CN CN201710542928.6A patent/CN107366079A/zh not_active Withdrawn
- 2017-07-27 WO PCT/CN2017/094587 patent/WO2019006796A1/zh active Application Filing
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US3433664A (en) * | 1964-08-20 | 1969-03-18 | Dunlop Co Ltd | Bonding textiles to rubbers |
CN102367619A (zh) * | 2011-06-22 | 2012-03-07 | 苏州东茂纺织实业有限公司 | 混合纺织工艺 |
CN103526418A (zh) * | 2013-10-28 | 2014-01-22 | 湖州金塔地纺织厂 | 一种人造丝与绦纶长丝混合纺织工艺 |
CN104195729A (zh) * | 2014-08-02 | 2014-12-10 | 盐城万达利针织机械有限公司 | 一种混合纺织工艺 |
CN106480584A (zh) * | 2015-08-31 | 2017-03-08 | 南通市跃达针织服饰有限公司 | 一种人造丝与涤纶混合纺织工艺 |
CN105970417A (zh) * | 2016-06-22 | 2016-09-28 | 江苏曜彰体育用品有限公司 | 一种人造丝与涤纶混合纺织工艺 |
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