WO2018211710A1 - 梱包体の製造方法 - Google Patents
梱包体の製造方法 Download PDFInfo
- Publication number
- WO2018211710A1 WO2018211710A1 PCT/JP2017/018918 JP2017018918W WO2018211710A1 WO 2018211710 A1 WO2018211710 A1 WO 2018211710A1 JP 2017018918 W JP2017018918 W JP 2017018918W WO 2018211710 A1 WO2018211710 A1 WO 2018211710A1
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- Prior art keywords
- package
- layer
- shape
- packaging film
- film
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
- B65B11/025—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders by webs revolving around stationary articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
- B65D71/06—Packaging elements holding or encircling completely or almost completely the bundle of articles, e.g. wrappers
- B65D71/08—Wrappers shrunk by heat or under tension, e.g. stretch films or films tensioned by compressed articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B17/00—Other machines, apparatus, or methods for packaging articles or materials
- B65B17/02—Joining articles, e.g. cans, directly to each other for convenience of storage, transport, or handling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/58—Applying two or more wrappers, e.g. in succession
- B65B11/585—Applying two or more wrappers, e.g. in succession to stacked articles, e.g. pallettised loads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
- B65D71/0088—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
- B65D71/06—Packaging elements holding or encircling completely or almost completely the bundle of articles, e.g. wrappers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/14—Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form
- B65B25/146—Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form packaging rolled-up articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00006—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
- B65D2571/00012—Bundles surrounded by a film
- B65D2571/00018—Bundles surrounded by a film under tension
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
- B65D2571/00006—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
- B65D2571/0008—Load supporting elements
- B65D2571/00092—Load supporting elements formed by specially placed articles or parts thereof
Definitions
- the present invention relates to a method for manufacturing a package body in which a plurality of tissue papers and toilet papers manufactured from thin paper materials are packed together to increase the efficiency when moving or shipping in a warehouse. It is.
- toilet paper, tissue paper, and the like are light in weight, it is common to pack a large number of them together for transport, transaction, and the like.
- a predetermined number of boxes are packed in a cardboard box, and a packaging body in which a plurality of the cardboard boxes are packed together is manufactured to prevent the collapse of toilet paper or tissue paper. At the same time, it improves the efficiency of loading and unloading.
- cardboard boxes containing toilet paper, tissue paper, and the like are stacked so as to form a plurality of layers, and are mounted on a pallet to form a package that can be moved using a forklift or the like.
- a package having a plurality of levels is provided with a narrow level in which a fork part or the like of a forklift can be inserted and removed so that the package can be moved by a forklift without using a pallet or the like.
- a plurality of bands are put around the outer periphery of each stacked cardboard box and packaged together, and the cardboard boxes stacked in a plurality of layers are fixed so as not to collapse.
- the conventional packing body Since the conventional packing body has fixed the stacked shape using a band etc., when packing toilet paper or tissue paper, in order to prevent deformation of the toilet paper or tissue paper, remove the toilet paper or tissue paper.
- a corrugated cardboard box or the like having considerable rigidity for storage is required. Specifically, if the shape of the package is fixed so as not to collapse with the above-described band or the like, the contacted portion of the band may locally hurt. Corrugated cardboard boxes and the like having a considerable weight are necessary for the production of the package, which increases the cost required for physical distribution.
- the present invention has been made in view of the above problems, and an object of the present invention is to provide a method of manufacturing a package that can suppress the package from being damaged by tightening or the like and can form various shapes of packages. To do.
- the method for manufacturing a package according to the present invention includes a first step of stacking a plurality of packages containing toilet paper or tissue paper, and providing a concave portion at a predetermined position of the stacked shape, and a first step on a side surface of the package stacked shape.
- a second step of winding the packing film in a spiral shape, and a third step of winding the second packing film so as to cover the periphery including the upper and lower ends of the package stacking shape, and the first step includes: The plurality of packages are stacked so that the concave portion is formed at a position where the fork portion of the forklift can be brought into contact with and lifted, and the second step prevents the fork portion of the forklift from contacting the concave portion.
- the third step is to insert the fork part of the forklift. It is opened the recess in a predetermined direction so as to be, and, and wherein said package stacked shape wrapping the second packaging film as fixing strength without collapse occurs when lifted by the forklift.
- the first step is arranged in a rectangular parallelepiped upper layer and below the upper layer, a narrow layer having a narrower width than the upper layer, and disposed below the narrow layer, Forming a package stacking shape having a width that is wider than the narrow layer, and providing the recesses on both sides of the narrow layer in the width direction, wherein the third step includes an upper end of the upper layer.
- the second packing film is wound around the package stacking shape including a portion, both sides of the narrow layer in the width direction, and a lower end of the one layer.
- the second packing film having a width that is the same as or slightly larger than the depth direction of the stacked package shape orthogonal to the width direction, and one end in the longitudinal direction of the second packing film is the It arrange
- the second packaging film having a width similar to or slightly larger than the size in the depth direction of the stacked package shape perpendicular to the width direction is the center of the second packaging film in the longitudinal direction. It arrange
- the first step is arranged in a rectangular parallelepiped upper layer and below the upper layer, a narrow layer having a narrower width than the upper layer, and disposed below the narrow layer, Forming a package stack shape having a width that is wider than the narrow layer, and providing the recesses on both sides of the narrow layer in the width direction, wherein the third step includes the step of Wrapping the second packing film having a width similar to the width around the package stack shape including the upper end of the upper layer, the side surface having the width of the narrow layer, and the lower end of the first layer. It is characterized by attaching.
- the first step forms the package stacked shape having a rectangular parallelepiped upper layer and a lower layer including a plurality of lower legs extending downward from a lower end of the upper layer,
- the concave portion is provided between lower leg portions
- the third step is characterized in that the second packing film is wound around the package stacked shape including the upper end portion of the upper layer and the lower end portion of the lower leg portion.
- a plurality of the above-described long roll toilet paper is housed in a lightweight packaging bag formed of a resin film or the like to form a package, and a plurality of the packages are stacked and fixed to form a package. Since this package can suppress the use of a corrugated cardboard box or the like having a considerable weight, it is possible to suppress the outer dimensions and to manufacture the package in a light weight. In addition, it is possible to form variously shaped packing bodies, and it is possible to simplify the movement in a factory or warehouse using a forklift, the work of unloading a truck, and the like.
- FIG. 1 is an explanatory diagram showing an overview of a packaging body using a packaging body manufacturing method according to Embodiment 1 of the present invention.
- Fig.1 (a) is a perspective view of the package 1 which packed several toilet paper.
- FIG. 1B is a perspective view of the package 10 constituting the package 1.
- the package 1 is obtained by packing the package 10 or the toilet paper 11 by stacking a predetermined number of packages 10 and covering them with a packing film 20 such as a stretch film.
- the package 1 described here has one level 31, an upper level 32, and a narrow level 33, and a predetermined number of packages 10 are arranged without gaps on each level.
- On the side of the narrow layer 33 a support portion 34 into which a fork portion or the like of a forklift (not shown) is inserted and abutted is formed as a concave portion of the packaging body 1 or the package 10 stacked.
- the package 10 is a storage of toilet paper 11 that can be installed in a general holder or the like, for example, two by two arranged in two rows and stacked in two rows for a total of eight, made of thin film, etc. It is stored in the bag 12.
- the package 10 is composed of a plurality of toilet papers 11, a product in which a plurality of toilet papers 11 are stored in a storage bag as described above, a corrugated cardboard box having a suitable strength and storing tissue paper (not shown). There may be.
- the toilet paper 11 is, for example, a roll paper without a core that is rolled up without using a core made of cardboard, and is a thin paper that is longer than general toilet paper by applying a strong tension or the like at the time of winding production. Is a long roll toilet paper that has been rolled up to have the same roll diameter as that in accordance with JIS standards.
- FIG. 2 is an explanatory diagram illustrating a method for manufacturing a package according to the first embodiment.
- This figure is a front view of the front portion 38 of the package 1, and shows, for example, a process of winding a packaging film 20 having a width of several hundred millimeters around a stack of a plurality of packages 10.
- One level 31 that is the lowest level of the package 1 is a predetermined number so that the width when the package 1 is viewed from the front is wider than the narrow portion 33 and is the same size as the upper layer 32.
- the packages 10 are arranged in the width direction.
- the first level 31 is formed by stacking a predetermined number of packages 10 so that a support portion 34 is formed at a height at which a fork portion such as a forklift can be inserted.
- the first layer 31 may be configured by arranging only one stage in the width direction without stacking the packages 10 in a plurality of stages.
- the upper end portion 36 of the upper layer 32 is the upper surface of the stacked shape
- the lower end portion of the first layer 31 is the lower surface of the stacked shape.
- the side surface portions 37a and 37b, the front surface portion 38, the back surface portion 39, and the like formed by the upper layer 32 and the lower layer 31 are the side surfaces of the package 1 (package stacked shape).
- a narrow layer 33 is formed on the upper level of the first layer 31.
- support portions 34 of the same size are formed on both sides of the narrow layer 33, respectively. That is, the narrow layer 33 is installed so that the central part and the central part are located at the same position in the width direction of the front part 38 (the central part overlaps in the vertical direction), and when the front part 38 is viewed from the front.
- the two support parts 34 are arranged so as to be symmetrical.
- On the upper level of the narrow hierarchy 33 an upper hierarchy 32 is formed, and a plurality of packages 10 constituting the upper hierarchy 32 are arranged.
- the upper layer 32 is configured in the shape of a rectangular parallelepiped, for example, in which the same number of packages 10 as the one layer 31 are arranged in the horizontal direction, and these are stacked in a plurality of stages.
- the number of packages 10 arranged in the depth direction (not shown in FIG. 2) is the same for all of the first layer 31, the narrow layer 33, and the upper layer 32. That is, in the depth direction of the package 1, the first layer 31, the narrow layer 33, and the upper layer 32 have the same size (dimension).
- the packages 10 that form the first level 31 are arranged first, and as shown by an arrow A in FIG.
- the packaging film 20 is wound from the lower end portion of the layer 31 obliquely upward, that is, so as to cover the side periphery (side surface) of the one layer 31 in a spiral shape.
- a predetermined number of packages 10 for forming the narrow layer 33 are stacked and arranged on the upper end surface of the first layer 31, and the first layer 31 is arranged around this.
- the packing fill 20 wound around is continuously wound, and the narrow layer 33 is fixed to the first layer 31. In this way, the narrow layer 33 is securely fixed by the packaging film 20, and the packages 10 constituting the upper layer 32 are arranged on the upper end portion of the narrow layer 33.
- the package 10 is stacked in an unstable state.
- the package 10 arranged in the lowermost layer is stacked on the narrow layer 33, and the packaging film 20 is appropriately wound and fixed to form the upper layer 32 while preventing collapse and the like. In this way, the package 10 is stacked a predetermined number of times to form the upper layer 32, and the packing film 20 is spirally wound around the upper layer 32 and fixed.
- the packaging film 20 when the packaging film 20 is spirally wound, the packaging film 20 is closely attached to the side surface portions 37a and 37b, the front surface portion 38, and the back surface portion 39 of the packaging body 1 not shown in FIG. Then, an appropriate pressure is applied to each side portion of the stacked package 10 so as not to collapse. In other words, the packaging film 20 is spirally wound so as to cover the entire side surface of the first layer 31, the entire side surface of the narrow layer 33, and the entire side surface of the upper layer 31. At this time, winding is performed while generating an appropriate tension on the packing film 20, and the packages 10 are fastened and fixed by covering the side surfaces of the packing body 1.
- the support portion 34 is formed to cover the entire side surface of the package 1.
- the packaging film 20 is sequentially wound according to the progress of the stacking of the packages 10. However, when the packages 10 can be stacked so that they do not easily collapse, all the packages 10 that become the packaging body 1 are used.
- the packaging film 20 may be wound around the machine in the direction indicated by the arrow A in FIG.
- the packaging body 1 in which the packaging film 20 is spirally wound is placed on its side as shown in FIG. 2B, for example, and the packaging film 20 is wound in the direction of arrow B.
- the upper end portion 36 of the packing body 1 or the upper layer 32, the front surface portion 38 of the packing body 1, the lower end portion 35 of the packing body 1 or the first layer 31, and the back surface portion 39 (not shown) of the packing body 1 are connected. Wrapping the packaging film 20 so as to surround it.
- the packaging film 20 is prevented from being hung at a position where the support portion 34 is formed in the front portion 38 and the rear portion 39 of the packaging body 1.
- the packing film 20 is wound around the front surface 38 and the back surface portion 39 so as not to cover both sides of the narrow layer 33 (portions that become the support portions 34) so that the support portions 34 are opened.
- the packaging film 20 is wound in the direction indicated by the arrow C in FIG. 2C and fixed so that the upper layer 32, the narrow layer 33, and the first layer 31 are integrated.
- it may be wound around all parts between the front part 38 and the back part 39 of the packaging body 1, and a degree of fixing strength that can maintain the shape of the packaging body 1 is obtained. Alternatively, it may be partially wound.
- the support part 34 is covered with the packing film 20 in the side surface portions 37 a and 37 b of the packing body 1.
- the packaging film 20 wound in the direction of arrow C and the packaging film 20 wound in the direction of arrow B in FIG. 2B are wound so as to be orthogonal at the upper end portion 36 and the lower end portion 35 of the package 1. It has been.
- the packing film 20 wound in the direction of the arrow B and the arrow C that is, the packing film 20 wound around the outer periphery in the vertical direction of the packing body 1 (package stacked shape) is provided with a fork portion of a forklift or the like on the support portion 34.
- the packaging film wound in the direction similar to the direction of said arrow B and arrow C ie, the packaging film wound around the up-down direction outer periphery of a package stacking shape, is package 1 Winding is performed an appropriate number of times while applying an appropriate tension or the like so that a fixed strength that does not deform or collapse the shape is generated.
- FIG. 3 is an explanatory view showing a method for manufacturing a package according to the second embodiment of the present invention.
- 3A is a front view of the front portion 38 of the package 1
- FIG. 3B is a front view of the upper end portion 36 of the package 1.
- the packing film 20 having a width of several hundred millimeters is spirally formed while the first layer 31, the narrow layer 33, and the upper layer 32 are stacked. Wrap it around and fix it so that each of the above stacked layers does not collapse (so as not to deviate from the stacked position). Thereafter, as shown in FIG.
- the packaging film 21 is disposed below the first layer 31 or the lower end portion 35.
- the packaging film 21 is a thin film film made of the same material as the packaging film 20, for example, and the film width is equal to or slightly larger than the depth dimension of the packaging body 1 (package 10 stacked shape). 1 side periphery, ie, the side part 37a, the upper end part 36, the side part 37b, and the lower end part 35 are connected and covered at least. Note that the packaging film 21 may not have the same thickness and material as the packaging film 20.
- the packaging body 1 (package stacked shape) in which the packaging film 20 is spirally wound as shown in FIG. 2A is the longitudinal direction of the packaging film 21 as shown in FIGS. 3A and 3B. It is arranged or placed at one end of the.
- the packaging body 1 is arranged in this way, and the other end in the longitudinal direction of the packaging film 21 is directed toward the upper end portion 36 of the packaging body 1 as shown by the arrow D in FIG. It is moved so as to reach the lower end portion 35 so as to cover 37b, and is wound around the side of the packaging body 1 (the outer periphery in the vertical direction).
- the support portions 34 are covered with the packaging film 21 in the side surface portion 37a and the side surface portion 37b, and the support portions 34 are opened in the front surface portion 36 and the back surface portion 39.
- the shape of the package 1 that is, the shape in which the one layer 32, the narrow layer 33, and the upper layer 32 are stacked and the support part 34 is formed is fixed strength that is not deformed or collapsed when lifted by a forklift or the like.
- the packaging film 21 may be wound a plurality of times in accordance with the strength of the packaging film 21, the weight of the packaging body 1, and the like.
- FIG. 4 is an explanatory view showing a method for manufacturing a package according to Example 3 of the present invention.
- 4A is a front view of the front portion 38 of the package 1
- FIG. 4B is a front view of the upper end portion 36 of the package 1.
- the packing film 20 having a width of several hundreds of millimeters is spirally stacked while the one layer 31, the narrow layer 33, and the upper layer 32 are stacked. Wrap it around and fix it so that each of the above stacked layers does not collapse (so as not to deviate from the stacked position). Thereafter, as shown in FIG.
- the packaging film 22 is disposed below the first layer 31 or the lower end portion 35.
- the packaging film 22 is a thin film film made of the same material as the packaging film 20, for example.
- the film width is equal to or slightly larger than the depth dimension of the packaging body 1 (package stacking shape), and the length in the longitudinal direction is the packaging body 1. Or the like, that is, at least a length that allows the side surface portion 37a, the upper end portion 36, the side surface portion 37b, and the lower end portion 35 to be connected and covered.
- the packaging film 22 may not have the same thickness and material as the packaging film 20.
- the packaging body 1 (package stacked shape) in which the packaging film 20 is spirally wound as shown in FIG. 2A is the longitudinal direction of the packaging film 22 as shown in FIGS. 4A and 4B. It is arranged or placed in the central part of.
- the packaging body 1 is placed in this way, and one end in the longitudinal direction of the packaging film 22 is moved toward the upper end portion 36 of the packaging body 1 in the direction indicated by the arrow E in FIG. 37a and the upper end portion are covered, and the other end in the longitudinal direction of the packing film 22 is moved toward the upper end portion 36 in the direction indicated by the arrow F in FIG. 4A to cover the side surface portion 37b and the upper end portion 36. Wrap each around.
- the support portions 34 are covered with the packaging film 22 in the side surface portion 37a and the side surface portion 37b, and the support portions 34 are opened in the front surface portion 36 and the back surface portion 39.
- FIG. 5 is an explanatory view showing a method for manufacturing a package according to Example 4 of the present invention.
- This figure is a front view of the front portion 28 of the package 1, and shows a state in which the packaging film 23 is disposed below the first layer 31 or the lower end portion 35.
- the packing film 20 having a width of several hundreds of millimeters is spirally stacked while the one layer 31, the narrow layer 33, and the upper layer 32 are stacked. It is wound around and fixed so that each of the stacked layers does not collapse (so as not to deviate from the stacked position).
- the packaging film 23 having the same width as the narrow layer 33 when the front portion 38 or the like is viewed from the front is disposed, for example, below the lower end portion 35 as described above, and the width direction end portion of the packaging film 23 and The side end of the narrow layer 33 (the boundary between the narrow layer 33 and the support portion 34) is aligned, and the packaging film 23 is wound in the direction of the arrow G shown in FIG. That is, the packing film 23 is wound around the front portion 38, the upper end portion 36, the back portion 39 (not shown), and the lower end portion 35 as a series. At this time, the packaging film 23 is wound so that the packaging film 23 does not cover the support portion 34 at the front portion 38 and the rear portion 39.
- the packaging film 23 does not have to have the same thickness and material as the packaging film 20, and a fixed strength that does not deform or collapse when the shape of the packaging body 1 (package stacking shape) is lifted by a forklift or the like. Moreover, according to the intensity
- FIGS. 6 and 7 are explanatory views showing a method for manufacturing a package according to the fifth embodiment of the present invention.
- the package 1a (package stacked shape) of the fifth embodiment shown in FIGS. 6 and 7 has a lower layer 41 and an upper layer 42 stacked on the lower layer 41.
- 6 (a) and 7 (a) are perspective views of the packaging body 1a
- FIGS. 6 (b) and 7 (b) are packaging films when the upper end portion 46 of the packaging body 1a is viewed from the front. It is the top view which showed the winding aspect of.
- the upper layer 42 is formed by arranging a plurality of packages 10 (not shown) in the horizontal direction and further stacking, for example, in a rectangular parallelepiped shape, like the upper layer 32 of the package 1 described in the first embodiment.
- the lower layer 41 includes a plurality of lower leg portions 43a to 43c in which a predetermined number of packages 10 are formed side by side, and a support portion 44 serving as a concave portion of the package 1a is formed between the lower leg portions.
- the support parts 44 are provided in at least two places with an appropriate interval, and are formed in a shape and a size that allow a fork part or the like of a forklift (not shown) to be inserted into contact therewith. Further, the support portion 44 is a recess that opens downward in the lower layer 41 and extends in the in-plane direction of the side surfaces 47a and 47b, and also opens in the front surface 48 and the back surface 49 of the package 1a and the like. That is, it opens to the side of the package 1a.
- each of the lower leg portions 43a to 43c is a convex portion projecting downward in the lower layer 42, and at the lower end of the packing body 1a, between the front portion 48 and the rear portion 49, that is, the packing body 1a ( It is provided to extend in the depth direction of the package stacking shape).
- the package 1a illustrated here is installed such that the lower leg portion 43a is flush with the side surface portion 47b, and the lower leg portion 43c is flush with the side surface portion 47a. That is, a lower leg portion 43a is provided at one side end of the upper layer 42, a lower leg portion 43c is provided at the other side end of the upper layer 42, and a lower leg portion 43b is provided between the lower leg portion 43a and the lower leg portion 43c. Yes.
- the packaging body 1a has a shape in which a rectangular parallelepiped upper layer 42 is supported from below by three lower leg portions 43a to 43c.
- the packaging film 20 (not shown) having the width described in the first embodiment is used. As described later, the package 10 is wound to maintain the above-described shape.
- the packaging film 20 is wound in the direction indicated by the arrow A1 in FIG. 6A, for example. That is, the packing film 20 is spirally wound from below to cover the packing body 1a, that is, the side surfaces (side portions 47a and 47b, the front portion 48, and the back portion 49) of the stacked package shape. At this time, the packing film 20 is wound in a spiral shape so as not to block the open support portion 44 in the front portion 48, preferably also in the back portion 49.
- the packaging film 20 may be spirally wound around this, and this may be placed on the lower leg portions 43a to 43c to form the package 1a (package stacked shape).
- the packaging film 20 is wound around the lower leg portions 43a to 43c arranged at the lower end of the upper layer 42 in the directions indicated by arrows H1 to H3 in FIG. 7, and the lower leg portions 43a to 43c are fixed to the upper layer 42.
- an arrow H1 is provided around the periphery of the packing body 1a (package stacking shape) including the lower end portion 45a of the lower leg portion 43a, the front portion 48, the upper end portion 46, and the back surface portion 49 of the packing body 1a (package stacking shape).
- the packaging film 20 is wound in the direction indicated by.
- the packaging film 20 is wound around each of the lower leg portions 43a to 43c, and the lower leg portions 43a to 43c are fixed to the lower end of the upper layer 42.
- the packaging film 20 is prevented from protruding into the support portion 44 provided between the lower leg portion 43a and the lower leg portion 43b.
- the packaging film 20 is also prevented from protruding from the support portion 44 provided between the lower leg portion 43b and the lower leg portion 43c, and the front portion 48, preferably the rear portion 49, of the package 1a
- the packing film 20 is wound so that the support part 44 is opened and the fork part of the forklift can be inserted.
- the packing film 20 is wound around the outer periphery of the packing body 1a in the vertical direction, that is, the packing film 20 is wound around the lower leg portions 43a to 43c including the upper end 46, the front portion 48, and the rear portion 49 of the upper layer 42.
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Abstract
Description
特に、工場出荷や倉庫収納の際には段ボール箱に所定数を箱詰めし、さらに、この段ボール箱を複数個まとめて梱包した梱包体を製造して、トイレットペーパーやティッシュペーパーなどの型崩れを防ぐとともに、積み下ろしや搬送などの効率を高めている。
また、この複数階層を有する梱包体に、例えば、フォークリフトのフォーク部等を挿脱することができる幅狭階層を設け、パレット等を用いることなくフォークリフトによって梱包体を移動できるようにしたものがある(例えば、特許文献1参照)。このような梱包体は、積み上げた各段ボール箱の外周に複数のバンドをかけて一括梱包し、複数階層に積み上げた各段ボール箱が崩れ落ちないように固定している。
また、フォークリフト等を使用して移動させるためには、当該フォークリフトのフォーク部等が当接し、安定して支持できる部分を備える必要があり、一般的には、フォークリフト等によって支持可能に構成されたパレットに梱包体を載置し、当該パレットとともに梱包体をフォークリフト等によって移動させていた。パレットを不要とするためには、梱包体にフォークリフト等が支持できる部位を備える必要があり、このような部位を備えて梱包体の形状を固定することは困難であった。
例えば、防災備蓄に適するように、JIS規格に定められたロール径でありながら、100メートル以上の長尺の薄紙を巻回させた、いわゆる長巻トイレットペーパーを製造することが可能になり、量産化ならびに市販化もなされている。このような長巻トイレットペーパーは、薄紙を窮屈に巻上げているためロール形状が硬く締まって形成され、外部からの押圧などによって容易に変形しない剛性を備えている。
上記の長巻トイレットペーパーは、変形やつぶれなどが生じ難いことから、大量にまとめて梱包するときに強固な段ボール箱などを使用する必要性が低くなる。
この梱包体は、相当の重量を有する段ボール箱等の使用を抑制することができるため、外寸を抑制するとともに軽量に製造することが可能になる。また、多様な形状の梱包体を形成させることが可能になり、フォークリフトを用いた工場内または倉庫内の移動や、トラックの積み下ろし作業などを簡便にすることができる。
図1は、本発明の実施例1による梱包体の製造方法を用いた梱包体の概観を示す説明図である。図1(a)は、複数のトイレットペーパーを梱包した梱包体1の斜視図である。図1(b)は、梱包体1を構成するパッケージ10の斜視図である。
梱包体1は、所定個数のパッケージ10を積み上げ、これらをストレッチフィルム等である梱包フィルム20を用いて覆うことにより、当該パッケージ10もしくはトイレットペーパー11を梱包したものである。
ここで説明する梱包体1は、一階層31、上階層32、幅狭階層33を有し、各階層に所定個数のパッケージ10を隙間なく並べている。幅狭階層33の側方には、フォークリフト(図示省略)のフォーク部等を差し込んで当接させる支持部位34が、当該梱包体1、もしくはパッケージ10積み上げ形状の凹部として形成されている。
トイレットペーパー11は、例えば、厚紙製の芯材を用いることなく巻上げ製造された芯なしのロールペーパーであり、巻上げ製造時に強い張力等を加えることによって、一般的なトイレットペーパーよりも長尺の薄紙を、JIS規格等に則った一般的なものと同じロール径となるように巻上げた長巻トイレットペーパーである。
梱包体1の最下階層となる一階層31は、当該梱包体1を正面視したときの幅員が幅狭部33よりも広く、また、上階層32と同様な広さとなるように、所定個数のパッケージ10が上記の幅員方向に並べられている。
また、一階層31は、フォークリフト等のフォーク部を挿入可能な高さに支持部位34が形成されるように所定個数のパッケージ10を積み上げて形成されている。なお、一階層31は、パッケージ10を複数段に積み上げることなく、上記の幅員方向へ1段のみ並べて構成してもよい。
なお、梱包体1、即ち、パッケージ10の積み上げ形状は、上階層32の上端部36が当該積み上げ形状の上面、一階層31の下端部が当該積み上げ形状の下面となる。また、上階層32ならびに下階層31等によって形成される側面部37a,37bと正面部38と背面部39等が当該梱包体1(パッケージ積み上げ形状)の側面となる。
幅狭階層33の上段には、上階層32が形成され、当該上階層32を構成する複数のパッケージ10が並べられている。上階層32は、例えば、前述のように一階層31と同数のパッケージ10が水平方向に並べられ、これらを複数段積み上げて例えば直方体状に構成されている。
なお、図2において図示されない奥行き方向へ並べられたパッケージ10の数量は、一階層31、幅狭階層33、上階層32のいずれも同数個である。即ち、梱包体1の奥行き方向において、一階層31、幅狭階層33、上階層32は同じ大きさ(寸法)である。
一階層31を形成するように並べたパッケージ10を固定した後、当該一階層31の上端面に、幅狭階層33を形成させる所定個数のパッケージ10を積み上げて並べ、この周囲に、一階層31に巻付けている梱包フィル20を継続させて巻付け、一階層31に幅狭階層33を固定する。
このように幅狭階層33を梱包フィルム20によって確実に固定し、当該幅狭階層33の上端部に上階層32を構成するパッケージ10を並べる。
換言すると、一階層31の側面全体、幅狭階層33の側面全体、上階層31の側面全体を覆うように、梱包フィルム20をらせん状に巻付ける。このとき、梱包フィルム20に適度な張力を生じさせながら巻付けを行い、梱包体1の側面部分を覆って各パッケージ10を締め付け固定している。なお、梱包フィルム20は、幅狭階層33の側面にも密着していることから、支持部位34を形成させて梱包体1の側面全体を覆っている。
前述の説明では、パッケージ10の積み上げの進行に応じて梱包フィルルム20を順次巻付けているが、パッケージ10が容易に崩れ落ちないように積み上げ可能な場合には、梱包体1となる全てのパッケージ10を並べ、また、全て積み上げて当該梱包体1の外観形状とした後、図2(a)の矢印Aが示す方向へ一機に梱包フィルム20を巻付けてもよい。
なお、矢印Bの方向へ梱包フィルム20を巻付けるとき、梱包体1の正面部38ならびに背面部39において支持部位34が形成されている位置に、当該梱包フィルム20が掛からないようにする。即ち、正面部38ならびに背面部39において、支持部位34が開口した状態となるように、梱包フィルム20によって幅狭階層33の両側方(支持部位34となる部分)を覆わないように巻付ける。
なお、矢印Bおよび矢印Cの方向へ巻付けられる梱包フィルム20、即ち、梱包体1(パッケージ積み上げ形状)の上下方向外周に巻付けられる梱包フィルム20は、支持部位34にフォークリフトのフォーク部等を当接させて梱包体1を持ち上げたとき、当該梱包体1が変形もしくは各パッケージ10が崩れ落ちない固定強度が生じるように、複数回巻き付けられている。
また、後述する各実施例においても、上記の矢印Bよび矢印Cの方向と同様な方向へ巻付けられる梱包フィルム、即ち、パッケージ積み上げ形状の上下方向外周に巻付けられる梱包フィルムは、梱包体1の形状が変形または崩れない固定強度が生じるように、適度の張力等を加えながら、適当な回数の巻付けが行われている。
図3は、本発明の実施例2による梱包体の製造方法を示す説明図である。図3(a)は、梱包体1の正面部38を正面視したもので、図3(b)は、梱包体1の上端部36を正面視したものである。
実施例2の製造方法は、初めに、例えば図2(a)を用いて説明したように一階層31、幅狭階層33、上階層32を積み上げながら幅数百ミリメートルの梱包フィルム20をらせん状に巻付け、上記の積み上げた各階層が崩れないように(積み上げた位置からずれないように)固定する。
その後、図3(a)に示したように一階層31もしくは下端部35の下方に梱包フィルム21を配置する。梱包フィルム21は、例えば梱包フィルム20と同様な材質の薄膜フィルムであり、フィルム幅が梱包体1(パッケージ10積み上げ形状)の奥行き寸法と同等、または若干大きく、長手方向の長さは、梱包体1の側方外周、即ち、側面部37a、上端部36、側面部37b、下端部35を連ねて覆うことが可能な長さを少なくとも有している。なお、梱包フィルム21は、梱包フィルム20と同様な厚み、材質でなくとも良い。
図4は、本発明の実施例3による梱包体の製造方法を示す説明図である。図4(a)は、梱包体1の正面部38を正面視したもので、図4(b)は、梱包体1の上端部36を正面視したものである。
実施例3の製造方法は、初めに、例えば図2(a)を用いて説明したように一階層31、幅狭階層33、上階層32を積み上げながら幅数百ミリメートルの梱包フィルム20をらせん状に巻付け、上記の積み上げた各階層が崩れないように(積み上げた位置からずれないように)固定する。
その後、図4(a)に示したように一階層31もしくは下端部35の下方に梱包フィルム22を配置する。梱包フィルム22は、例えば梱包フィルム20と同様な材質の薄膜フィルムであり、フィルム幅が梱包体1(パッケージ積み上げ形状)の奥行き寸法と同等、または若干大きく、長手方向の長さは、梱包体1等の側方外周、即ち、側面部37a、上端部36、側面部37b、下端部35を連ねて覆うことが可能な長さを少なくとも有している。なお、梱包フィルム22は、梱包フィルム20と同様な厚み、材質でなくとも良い。
このように梱包フィルム22を巻付けたとき、側面部37aおよび側面部37bにおいて、各支持部位34は梱包フィルム22によって覆われ、正面部36および背面部39において支持部位34は開口している。
図5は、本発明の実施例4による梱包体の製造方法を示す説明図である。この図は、梱包体1の正面部28を正面視したもので、一階層31もしくは下端部35の下方に梱包フィルム23を配置した状態を示している。
実施例4の製造方法は、初めに、例えば図2(a)を用いて説明したように一階層31、幅狭階層33、上階層32を積み上げながら幅数百ミリメートルの梱包フィルム20をらせん状に巻付け、上記の積み上げた各層が崩れないように(積み上げた位置からずれないように)固定する。
即ち、正面部38、上端部36、図示されない背面部39、下端部35を一連として梱包フィルム23を巻付ける。このとき、梱包フィルム23が正面部38ならびに背面部39において支持部位34を覆わないように梱包フィルム23を巻付ける。
なお、梱包フィルム23は、梱包フィルム20と同様な厚み、材質でなくとも良く、梱包体1の形状(パッケージ積み上げ形状)が、フォークリフト等によって持ち上げた場合等に変形もしくは崩れない固定強度が生じるように、梱包フィルム23の強度や梱包体1の重量等に応じて、当該梱包フィルム23を複数回巻付けてもよい。
図6および図7は、本発明の実施例5による梱包体の製造方法を示す説明図である。図6および図7に示した実施例5の梱包体1a(パッケージ積み上げ形状)は、下階層41ならびに下階層41に積み上げられた上階層42を有する。
図6(a)および図7(a)は、梱包体1aの斜視図であり、図6(b)および図7(b)は、梱包体1aの上端部46を正面視したときの梱包フィルムの巻付け態様を示した上面図である。
上階層42は、前述の実施例1等で説明した梱包体1の上階層32と同様に、複数のパッケージ10(図示省略)を水平方向に並べ、さらに積み上げたもので、例えば直方体状に形成されている。
下階層41は、所定個数のパッケージ10を並べて形成させた複数の下脚部43a~43cを備えており、各下脚部間には梱包体1aの凹部となる支持部位44を形成させている。
換言すると、下脚部43a~43cは、各々下階層42において下方へ突出した凸部であり、梱包体1aの下端において、それぞれ正面部48から背面部49までの間に、即ち、梱包体1a(ペッケージ積み上げ形状)の奥行き方向に延設して設けられている。
梱包体1aは、直方体状の上階層42を3つの下脚部43a~43cによって下方から支持された形状をしており、例えば、実施例1で説明した幅を有する梱包フィルム20(図示省略)を後述するように巻付けて、各パッケージ10を固定して上記の形状を維持させている。
このとき、正面部48において、好ましくは背面部49においても、開口している支持部位44を塞ぐことのないように、梱包フィルム20をらせん状に巻付ける。なお、下階層41の各下脚部43a~43cを構成する各パッケージ10に、上階層42を構成するパッケージ10を積み上げることが困難な場合には、先に所定個数のパッケージを積み上げ並べて上階層42を形成し、これに梱包フィルム20をらせん状に巻付けておき、これを下脚部43a~43cに載せて梱包体1a(パッケージ積み上げ形状)を形成させてもよい。
具体的には、下脚部43aの下端部45a、梱包体1a(パッケージ積み上げ形状)の正面部48、上端部46、背面部49を含む当該梱包体1a(パッケージ積み上げ形状)の周囲について、矢印H1が示す方向に梱包フィルム20を巻付ける。
また、下脚部43bの下端部45b、梱包体1a(パッケージ積み上げ形状)の正面部48、上端部46、背面部49を含む当該梱包体1a(パッケージ積み上げ形状)の周囲について、矢印H2が示す方向に梱包フィルム20を巻付ける。
また、下脚部43cの下端部45c、梱包体1a(パッケージ積み上げ形状)の正面部48、上端部46、背面部49を含む当該梱包体1a(パッケージ積み上げ形状)の周囲について、矢印H3が示す方向に梱包フィルム20を巻付ける。
なお、下端部45a~45cに梱包フィルム20を各々巻付けるときには、下脚部43aと下脚部43bの間に設けられている支持部位44に当該梱包フィルム20がはみ出さないようにする。また、下脚部43bと下脚部43cの間に設けられている支持部位44についても当該梱包フィルム20がはみ出さないようにし、梱包体1aの正面部48において、好ましくは背面部49においても、各支持部位44が開口し、フォークリフトのフォーク部等を差し込むことができるように梱包フィルム20を巻付ける。
また、梱包体1aの上下方向外周に梱包フィルム20を巻付けるとき、即ち、上階層42の上端46、正面部48、背面部49を含めて、下脚部43a~43cに各々梱包フィルム20を巻付けるときには、梱包体1aの形状(パッケージ積み上げ形状)が、フォークリフト等によって持ち上げた場合等に変形、もしくは崩れない固定強度が生じるように、梱包フィルム20の強度や梱包体1aの重量等に応じて、適当な回数の巻付けを行う。
10パッケージ
11トイレットペーパー
12収納袋
20~23梱包フィルム
31一階層
32,42上階層
33幅狭階層
34,44支持部位
35,45a,45b,45c下端部
36,46上端部
37a,37b,47a,47b側面部
38,48正面部
39,49背面部
41下階層
43a,43b,43c下脚部
Claims (6)
- トイレットペーパーまたはティッシュペーパーを収納したパッケージを複数個積み上げ、該積み上げた形状の所定位置に凹部を設ける第1工程と、
前記パッケージ積み上げ形状の側面に第1梱包フィルムをらせん状に巻付ける第2工程と、
前記パッケージ積み上げ形状の上下端部を含む周囲を覆うように第2梱包フィルムを巻付ける第3工程と、
を有し、
前記第1工程は、
フォークリフトのフォーク部を当接させて持ち上げることができる位置に前記凹部が形成されるように前記複数のパッケージを積み上げ、
前記第2工程は、
前記フォークリフトのフォーク部が前記凹部に当接することを妨げないように前記第1梱包フィルムを巻付け、
前記第3工程は、
前記フォークリフトのフォーク部を差し込むことができるように前記凹部を所定方向へ開口させ、且つ、該フォークリフトによって持ち上げられたときに前記パッケージ積み上げ形状が崩れない固定強度が生じるように前記第2梱包フィルムを巻付ける、
ことを特徴とする梱包体の製造方法。 - 前記第1工程は、
直方体状の上階層と、
前記上階層の下側に配置され、該上階層よりも幅員の狭い幅狭階層と、
前記幅狭階層の下側に配置され、前記幅狭階層よりも幅員の広い一階層と、
を有する前記パッケージ積み上げ形状を形成し、前記幅員方向における前記幅狭階層の両側方に前記凹部を設け、
前記第3工程は、
前記上階層の上端部、前記幅員方向における前記幅狭階層の両側方、および、前記一階層の下端部を含む前記パッケージ積み上げ形状の周囲に前記第2梱包フィルムを巻付ける、
ことを特徴とする請求項1に記載の梱包体の製造方法。 - 前記第3工程は、
前記幅員方向と直交する前記パッケージ積み上げ形状の奥行き方向の大きさと同様あるいは若干大きな幅を有する前記第2梱包フィルムを、該第2梱包フィルムの長手方向の一端が前記一階層の下方となるように配置して、該第2梱包フィルムの長手方向他端を前記上階層の上端部へ向けて移動させ、前記パッケージ積み上げ形状の周囲に巻付ける、
ことを特徴とする請求項2に記載の梱包体の製造方法。 - 前記第3工程は、
前記幅員方向と直交する前記パッケージ積み上げ形状の奥行き方向の大きさと同様あるいは若干大きな幅を有する前記第2梱包フィルムを、該第2梱包フィルムの長手方向中央が前記一階層の下方となるように配置して、該第2梱包フィルムの両端を前記上階層の上端部へ向けて移動させ、前記パッケージ積み上げ形状の周囲に巻付ける、
ことを特徴とする請求項2に記載の梱包体の製造方法。 - 前記第1工程は、
直方体状の上階層と、
前記上階層の下側に配置され、該上階層よりも幅員の狭い幅狭階層と、
前記幅狭階層の下側に配置され、前記幅狭階層よりも幅員の広い一階層と、
を有する前記パッケージ積み上げ形状を形成し、前記幅員方向における前記幅狭階層の両側方に前記凹部を設け、
前記第3工程は、
前記幅狭階層の幅員と同様な幅を有する前記第2梱包フィルムを、前記上階層の上端部、前記幅狭階層の前記幅員を有する側面、および、前記一階層の下端部を含む前記パッケージ積み上げ形状の周囲に巻付ける、
ことを特徴とする請求項1に記載の梱包体の製造方法。 - 前記第1工程は、
直方体状の上階層と、
前記上階層の下端から下方へ延設された複数の下脚部を含む下階層と、
を有する前記パッケージ積み上げ形状を形成し、前記複数の下脚部間に前記凹部を設け、
前記第3工程は、
前記上階層の上端部および前記下脚部の下端部を含む前記パッケージ積み上げ形状の周囲に前記第2梱包フィルムを巻付ける、
ことを特徴とする請求項1に記載の梱包体の製造方法。
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EP17910243.9A EP3626637A4 (en) | 2017-05-19 | 2017-05-19 | PACKAGING MANUFACTURING PROCESS |
US16/474,345 US11447316B2 (en) | 2017-05-19 | 2017-05-19 | Packaged-body producing method |
PCT/JP2017/018918 WO2018211710A1 (ja) | 2017-05-19 | 2017-05-19 | 梱包体の製造方法 |
KR1020187016220A KR102056997B1 (ko) | 2017-05-19 | 2017-05-19 | 곤포체의 제조 방법 |
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US20190337695A1 (en) | 2019-11-07 |
KR20190003452A (ko) | 2019-01-09 |
EP3626637A1 (en) | 2020-03-25 |
EP3626637A4 (en) | 2021-01-20 |
KR102056997B1 (ko) | 2019-12-17 |
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US11447316B2 (en) | 2022-09-20 |
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