WO2018199151A1 - 炭酸マグネシウム - Google Patents
炭酸マグネシウム Download PDFInfo
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- WO2018199151A1 WO2018199151A1 PCT/JP2018/016773 JP2018016773W WO2018199151A1 WO 2018199151 A1 WO2018199151 A1 WO 2018199151A1 JP 2018016773 W JP2018016773 W JP 2018016773W WO 2018199151 A1 WO2018199151 A1 WO 2018199151A1
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- magnesium carbonate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F5/00—Compounds of magnesium
- C01F5/24—Magnesium carbonates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F14/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
- C08F14/02—Monomers containing chlorine
- C08F14/04—Monomers containing two carbon atoms
- C08F14/06—Vinyl chloride
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/02—Compounds of alkaline earth metals or magnesium
- C09C1/028—Compounds containing only magnesium as metal
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- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/20—Particle morphology extending in two dimensions, e.g. plate-like
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- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
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- C01P2004/32—Spheres
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- C01P2004/00—Particle morphology
- C01P2004/30—Particle morphology extending in three dimensions
- C01P2004/45—Aggregated particles or particles with an intergrown morphology
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- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/50—Agglomerated particles
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- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/51—Particles with a specific particle size distribution
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- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/61—Micrometer sized, i.e. from 1-100 micrometer
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/12—Surface area
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/16—Pore diameter
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/40—Electric properties
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/60—Optical properties, e.g. expressed in CIELAB-values
- C01P2006/62—L* (lightness axis)
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
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- C01P2006/80—Compositional purity
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/90—Other properties not specified above
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/267—Magnesium carbonate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/005—Additives being defined by their particle size in general
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/006—Additives being defined by their surface area
Definitions
- the present invention relates to a novel magnesium carbonate.
- Magnesium carbonate is widely used in various industrial fields such as pharmaceuticals, cosmetics, foods, and building materials, and examples of use as fillers have also been reported.
- Patent Document 1 Japanese Patent Laid-Open No. 2005-272752 describes that anhydrous magnesium carbonate having a BET specific surface area of 1 to 15 m 2 / g and an average particle diameter of 1 to 10 ⁇ m can be used as a filler for engineering plastics. Has been.
- An object of the present invention is to provide a novel magnesium carbonate.
- Patent Document 1 it is known to use magnesium carbonate as a filler for engineering plastics.
- the present inventor has studied magnesium carbonate as such a filler. Depending on the type of magnesium carbonate, the present invention impairs transparency and cannot be applied to applications requiring transparency, or transparency is required. It has been found that even if it is not present, the appearance (look) may be impaired, and the colorability may be adversely affected.
- the magnesium carbonate of the present invention has a zeta potential of 5 mV or more (eg, 6 to 25 mV). Such magnesium carbonate may further have a BET specific surface area of 25 m 2 / g or more (for example, 28 m 2 / g or more).
- the magnesium carbonate of the present invention may have a mercury intrusion amount of about 1 to 8 cc / g and an average particle size of about 1 to 20 ⁇ m.
- Typical magnesium carbonate has a zeta potential of 7 to 20 mV, a BET specific surface area of 30 m 2 / g or more (for example, 30 to 70 m 2 / g), a mercury intrusion amount of 1.5 to 5 cc / g, and an average particle size.
- Magnesium carbonate or the like having a thickness of 2 to 15 ⁇ m.
- the magnesium carbonate of the present invention may be in the form of a plate, and in particular, an aggregate having a card house structure [a shape of an aggregate having a card house structure (or a card house shape)].
- the present invention includes the following inventions.
- [1] Magnesium carbonate having a zeta potential of 5 mV or more and a BET specific surface area of 25 m 2 / g or more.
- [2] The magnesium carbonate according to [1], wherein the zeta potential is 6 to 25 mV, and the BET specific surface area is 28 m 2 / g or more.
- [3] The magnesium carbonate according to [1] or [2], wherein the mercury intrusion amount is 1 to 8 cc / g.
- [4] The magnesium carbonate according to any one of [1] to [3], which has an average particle diameter of 1 to 20 ⁇ m.
- a composition comprising a resin and the magnesium carbonate according to any one of [1] to [13].
- the resin comprises a vinyl chloride resin.
- the resin comprises rubber.
- the proportion of magnesium carbonate is 0.1 parts by mass or more with respect to 100 parts by mass of the resin.
- novel magnesium carbonate can be provided.
- Such magnesium carbonate can be used in various applications, and is particularly useful as an additive for resin (such as a filler).
- Magnesium carbonate of the present invention can maintain transparency at a high level even when added to a resin (or a decrease in transparency is often small), and it is easy to achieve both transparency and a function as a filler. Highly practical and practical.
- the magnesium carbonate of the present invention satisfies specific physical properties and characteristics.
- the magnesium carbonate of the present invention often satisfies at least a specific range of zeta potential, and in particular, a specific range of zeta potential and other physical properties of the specific range (for example, specific surface area, mercury intrusion amount, and average particle diameter). At least one selected from the above, in particular, at least a specific surface area in a specific range) may be satisfied.
- the zeta potential of magnesium carbonate can be selected from a range of 3 mV or more, for example, 5 mV or more (eg, 5.5 to 30 mV), preferably 6 mV or more (eg, 6 to 25 mV), more preferably 6.5 mV or more (eg, 6.5 to 22 mV), particularly 7 mV or more (for example, 7 to 20 mV), 7.5 mV or more ⁇ for example, 8 mV or more (for example, 8.3 to 25 mV), 8.5 mV or more (for example, 8.8 to 20 mV), 9 mV or more (for example, 9 to 18 mV) ⁇ .
- the upper limit value of the zeta potential of magnesium carbonate is not particularly limited, but may be, for example, 30 mV, 25 mV, 22 mV, 20 mV, 18 mV, 16 mV, 15 mV, 14 mV, 13 mV, or the like. Note that the range can be set by appropriately combining the upper limit value and the lower limit value of the range (for example, 8 to 18 mV, etc. The same applies hereinafter).
- Such a zeta range makes it easy to obtain a well-balanced magnesium carbonate excellent in transparency and the like. If the zeta potential is too low, the repulsive force between the fine particles is weakened, the particles are aggregated, the dispersibility in the resin is deteriorated, and the transparency may be deteriorated. Further, when the zeta potential is too high, dispersibility with respect to the resin or the like may be improved, but on the other hand, there is a possibility that the physical properties of the component to be added (resin or the like) may be lowered due to easy absorption of moisture.
- the measuring method of zeta potential is not specifically limited, For example, it can measure with the below-mentioned method.
- the BET specific surface area of magnesium carbonate is selected from the range of, for example, 1 m 2 / g or more (eg, 5 m 2 / g or more, 10 m 2 / g or more), usually 20 m 2 / g or more (eg, 22 m 2 / g or more). 25 m 2 / g or more (eg, 28 m 2 / g or more, 29 m 2 / g or more), preferably 30 m 2 / g or more (eg, 32 m 2 / g or more), more preferably 35 m 2 / g or more (eg, , 38 m 2 / g or more), or 40 m 2 / g or more.
- the upper limit of the BET specific surface area of the magnesium carbonate is not particularly limited, for example, 100m 2 / g, 90m 2 / g, 80m 2 / g, 70m 2 / g, 65m 2 / g, 60m 2 / g, 55m 2 / G, 50 m 2 / g, 45 m 2 / g, etc.
- the measuring method of a BET specific surface area is not specifically limited, For example, according to JIS8830 (The specific surface area measuring method of the powder (solid) by gas adsorption
- the mercury intrusion amount of magnesium carbonate may be 0.1 cc / g or more, for example, 0.5 cc / g or more (for example, 0.8 to 20 cc / g), preferably 1 cc / g or more (for example, 1 2 to 15 cc), more preferably 1.5 cc / g or more (for example, 1.6 to 10 cc), and usually 1 to 8 cc / g (for example, 1.2 to 7 cc / g, 1.3 To 6 cc / g, 1.5 to 5 cc / g, etc.) or 4 cc / g or less (for example, 4 cc / g or less, 3.5 cc / g or less, 3 cc / g or less, 2.5 cc or less). There may be.
- the measuring method of mercury intrusion amount is not specifically limited, For example, it can measure with the below-mentioned method.
- Magnesium carbonate may be in the form of particles (powder, powder).
- the shape of the particles is not particularly limited, and may be spherical (substantially spherical) or plate-like. Further, the particles may be primary particles or secondary particles (or aggregates).
- the magnesium carbonate particles may be plate-like particles, more preferably aggregates of plate-like particles (aggregates having a card house shape, a card house structure, or a card house structure).
- the average particle diameter (or secondary particle diameter) of the particulate magnesium carbonate (magnesium carbonate particles) may be selected from a range of about 100 ⁇ m or less (for example, 70 ⁇ m or less), 50 ⁇ m or less (for example, 40 ⁇ m or less), It may be preferably 30 ⁇ m or less (for example, 25 ⁇ m or less), more preferably 20 ⁇ m or less (for example, 18 ⁇ m or less), and usually 1 to 20 ⁇ m (for example, 1.5 to 18 ⁇ m, 2 to 15 ⁇ m, 3 to 12 ⁇ m, 3 5 to 10 ⁇ m, 4 to 9 ⁇ m, 4.5 to 8 ⁇ m), or 12 ⁇ m or less (for example, 10 ⁇ m or less, 8 ⁇ m or less).
- Such an average particle size (especially the average particle size in combination with a zeta potential) is likely to make magnesium carbonate advantageous in terms of transparency.
- the measuring method of an average particle diameter is not specifically limited, For example, it can measure with the below-mentioned method.
- the magnesium carbonate of the present invention is not particularly limited as long as it contains MgCO 3 , but may generally be basic magnesium carbonate.
- Magnesium carbonate (basic magnesium carbonate) may be a hydrate or a hydrate (eg, dihydrate, trihydrate, pentahydrate, etc.).
- the apparent specific gravity (apparent specific gravity) of magnesium carbonate may be, for example, about 0.10 to 0.50, preferably about 0.15 to 0.45, and more preferably about 0.20 to 0.40.
- Magnesium carbonate may or may not contain other elements (or compounds) as long as it contains MgCO 3 (further, Mg (OH) 2 , H 2 O).
- other elements include, but are not limited to, nonmetallic elements [for example, C (carbon), S (sulfur), halogen (for example, Cl (chlorine), etc.)], metal elements or metalloid elements [for example, typical Metal elements (for example, alkali or alkaline earth metals such as Na (sodium) and Ca (calcium); periodic table group 13 elements such as B (boron) and Al (aluminum), Si (silicon) and the like), transition metals Elements (for example, Fe (iron), Zn (zinc), etc.)) and the like. These elements may be contained in magnesium carbonate alone or in combination of two or more.
- the content (content ratio) of S is, for example, 0.6% by mass or less (eg, 0.01 to 0.6% by mass), preferably 0.5% by mass or less (eg, 0.01 to 0.3% by mass), more preferably 0.2% by mass or less (for example, 0.01 to 0.2% by mass).
- the content (content ratio) of Na is, for example, 1.0% by mass or less (eg, 0.01 to 1% by mass), preferably 0.5% by mass or less (eg, 0% 0.01% to 0.5% by mass), more preferably 0.3% by mass or less (eg, 0.01% to 0.3% by mass).
- the content (content ratio) of Ca is, for example, 1.0% by mass or less (eg, 0.01 to 1.0% by mass), preferably 0.7% by mass or less (eg, 0.01-0.7 mass%), more preferably 0.5 mass% or less (for example, 0.01-0.5 mass%).
- magnesium carbonate is not particularly limited, for example, it may be manufactured by blowing carbon dioxide gas into a magnesium hydroxide slurry or a magnesium oxide slurry.
- the slurry can be prepared, for example, by dispersing powdered magnesium hydroxide or magnesium oxide in water.
- the completion of the reaction may be performed by, for example, confirming that the reaction solution has reached a predetermined pH (for example, about 10 or less).
- the pH may be confirmed using an indicator (such as a phenolphthalein solution).
- the produced magnesium carbonate can be separated (purified) by a conventional method. For example, you may refine
- the obtained magnesium carbonate may be pulverized.
- the type and degree of the pulverization treatment can be appropriately selected according to the average particle size and the like.
- the zeta potential of magnesium carbonate may be adjusted by the drying temperature or the like. For example, the zeta potential tends to increase as the temperature is higher. Moreover, you may adjust a specific surface area and an average particle diameter with the grade etc. of the curing of a magnesium carbonate slurry. For example, as the temperature increases during curing, the specific surface area tends to decrease and the average particle size tends to decrease. Furthermore, the amount of mercury intrusion may be adjusted by the pressure during dehydration (for example, the pressing pressure of a filter press). When the pressure is low, the mercury intrusion tends to be high. The average particle size may be adjusted depending on the degree of pulverization or the like.
- magnesium carbonate of the present invention is not particularly limited, and can be used for various uses (for example, raw materials or components of paints, fertilizers, foods, cosmetics, ceramics, pharmaceuticals, etc.).
- the magnesium carbonate of the present invention may be suitably used as an additive for resins.
- the magnesium carbonate of the present invention may constitute a composition (resin composition).
- Various physical properties and functions are improved by using as a resin additive [for example, filler (filler, reinforcing agent, reinforcing agent, reinforcing agent)] ( Improvement) or may be imparted. Further, it can be used to increase the amount of resin, and depending on the type of resin, it is possible to reduce the cost by mixing.
- a resin additive for example, filler (filler, reinforcing agent, reinforcing agent, reinforcing agent)
- Improvement can be used to increase the amount of resin, and depending on the type of resin, it is possible to reduce the cost by mixing.
- the present invention includes a composition containing a resin and the magnesium carbonate.
- the resin is not particularly limited, and may be a thermoplastic resin or a curable resin (for example, a heat or photocurable resin) or an elastomer (a thermoplastic elastomer, rubber, or the like).
- Resins may be used alone or in combination of two or more.
- Specific resins include, for example, olefin resins (for example, polyethylene, polypropylene, ethylene-propylene copolymers, etc.), halogen-containing resins (for example, chlorine-containing resins [for example, vinyl chloride-based resins (for example, For example, polyvinyl chloride, vinyl chloride-vinyl acetate copolymer, ethylene-vinyl chloride copolymer, ethylene-vinyl acetate copolymer), vinylidene chloride resin (polyvinylidene chloride, etc.) )
- Acrylic resin for example, polymethyl methacrylate, methyl methacrylate-styrene copolymer
- styrene resin for example, polystyrene, styrene copolymer or styrene-containing resin (acrylonitrile-styrene copolymer, styrene-methacrylate) Acid methyl copolymer,
- the rubber examples include diene rubbers (for example, natural rubber (NR), isoprene rubber (IR), butyl rubber (IIR), butadiene rubber (BR), chloroprene rubber (CR), nitrile-containing rubber [for example, nitrile rubber ( NBR), nitrile chloroprene rubber (NCR), nitrile isoprene rubber (NIR)], styrene-containing rubber [for example, styrene butadiene rubber (SBR), styrene chloroprene rubber (SCR), styrene isoprene rubber (SIR), etc.], hydrogenated rubber [For example, hydrogenated nitrile rubber (HNBR)] ⁇ , olefin rubber [for example, ethylene propylene rubber (EPM), ethylene propylene diene rubber (EPDM), etc.], acrylic rubber (ethylene acrylic rubber, etc.), fluorine rubber, urethane Rubber, acid-modified rubber (eg , Car
- olefin resins olefin resins, halogen-containing resins, rubbers and the like are preferable, and vinyl chloride resins and rubbers are particularly preferable.
- magnesium carbonate is usually added to such a resin (rubber), there is little decrease in transparency. Therefore, it can be suitably used not only for applications that require transparency, but also for applications that require appearance and design, and coloring applications because it has little effect on appearance and coloring.
- the proportion of magnesium carbonate can be appropriately selected according to the function to be imparted and the degree thereof, and is not particularly limited.
- 0.1 parts by mass or more with respect to 100 parts by mass of the resin (For example, 0.3 to 1000 parts by mass), preferably 0.5 parts by mass or more (for example, 1 to 500 parts by mass), more preferably 2 parts by mass or more (for example, about 3 to 300 parts by mass). Also good.
- the proportion of magnesium carbonate is, for example, 100 parts by mass of the resin (such as an olefin resin or a halogen-containing resin).
- 0.1 to 100 parts by weight preferably 0.5 to 80 parts by weight, more preferably 1 to 50 parts by weight (eg 2 to 30 parts by weight), particularly 3 to 25 parts by weight (eg 3.5 to 20 parts by weight). 4 parts or more (for example, 5 parts or more, 6 parts or more, 7 parts or more, 8 parts or more, etc.) It can also be.
- the proportion of magnesium carbonate is, for example, 1 part by mass or more (for example, 1 to 1000 parts by mass), preferably 5 parts by mass or more (for example, 100 parts by mass of resin (rubber)) 6 to 500 parts by mass), more preferably 8 parts by mass or more (for example, 10 to 300 parts by mass), particularly 15 parts by mass or more (for example, 20 to 200 parts by mass), or 30 parts by mass or more (for example, 40 parts by mass or more, 50 parts by mass or more, 60 parts by mass or more, 80 parts by mass or more.
- the composition is a conventional additive such as a plasticizer, a flame retardant, a softener, a stabilizer, an antistatic agent, an anti-aging agent, an antioxidant, depending on the type of resin (rubber) and the application of the composition. , UV absorbers, tackifiers, lubricants, colorants, foaming agents, dispersants, fillers (other fillers not belonging to the category of magnesium carbonate), and the like. You may use an additive individually or in combination of 2 or more types.
- composition can be manufactured by mixing each component.
- the mixing method can be appropriately selected according to the type of the resin and is not particularly limited.
- Zeta potential Add pure water to 10 g of magnesium carbonate in a beaker to make up to 200 mL, stir about 20 times with a stir bar so that the liquid is uniform, and then keep the contents of the beaker at 25 ° C. While stirring, a slurry solution was prepared. Slurry concentration: 0.05 g / cm 3 Measuring method: Colloidal oscillating current method measuring device: DT-1200 (manufactured by Dispersion Technology) was measured three times, and the average value was calculated to obtain the zeta potential value.
- the BET specific surface area was determined by a one-point method in accordance with JIS 8830 (Method for measuring specific surface area of powder (solid) by gas adsorption).
- Mercury intrusion amount PoreMaster-60 manufactured by Quantachrome was used as a measuring device. 0.1 g of magnesium carbonate was weighed and filled into a 0.5 mL cell stem. After measurement in a low pressure chamber, the sample was taken out and measured in a high pressure chamber. From these measurement results, the value calculated by the software attached to the measuring device was used as the mercury intrusion value.
- Average particle size 0.05 g of the sample powder was added to 50 mL of ethanol, and after ultrasonic dispersion for 3 minutes, measurement was performed by laser diffraction (apparatus: Microtrac HRA, Nikkiso Co., Ltd.).
- L * value (brightness): A sheet prepared on a black standard plate (SCI L * value was 25.9 when measured alone) was leaked, and the light emitted from the spectrophotometer leaked The LCI value of the SCI method was measured by pressing the sheet and the black standard plate so that there was not. At this time, the sheet was pressed so as to be on the apparatus side.
- a spectrophotometer “CM-3610d” manufactured by Konica Minolta was used as the spectrophotometer “CM-3610d” manufactured by Konica Minolta was used. In this method, since the black plate is placed under the sheet, the higher the transparency of the sheet, the lower the L * value is measured by the sensor picking up the black plate.
- JIS No. 3 dumbbell was used as the test piece.
- the tensile test was performed based on JIS K 7161.
- the tensile speed was 200 mm / min.
- the tensile stress at 100% elongation was taken as 100% modulus.
- Sheet transparency Visually evaluated according to the following criteria. ⁇ : Paper characters laid under the sheet can be clearly identified ⁇ : Paper characters laid under the sheet can be identified ⁇ : Paper characters laid under the sheet cannot be identified
- Hardness 2 mm thick sheets were stacked on 3 sheets and measured according to JISK6253 using a durometer (type A).
- Example 1 Carbon dioxide gas was blown and reacted at a gas flow rate of 2 L / min with stirring into 3 L of slurry adjusted to 60 ° C. by mixing magnesium oxide powder with pure water so that the MgO concentration was 40 g / L.
- the end point of the reaction was set, and when the end point was reached, blowing of carbon dioxide gas was stopped to obtain a basic magnesium carbonate slurry.
- the obtained basic magnesium carbonate slurry was adjusted to a liquid temperature of 80 ° C. and kept for 6 hours while stirring.
- the obtained basic magnesium carbonate slurry was dehydrated with a filter press at a pressure of 2.0 MPa for 3 minutes, and then left to dry for 12 hours with a dryer set at 135 ° C., and the dried product was bantam mill (AP Basic magnesium carbonate powder was obtained by pulverizing with -B type).
- the magnesium carbonate obtained had a zeta potential of 12.4 mV and a BET specific surface area of 42 m 2 / g.
- the mercury intrusion amount of the obtained magnesium carbonate was 2.3 cc / g, and the average particle size was 6.7 ⁇ m.
- the shape of the magnesium carbonate powder was an aggregate having a card house structure.
- Example 2 In Example 1, various measurements and evaluations were performed in the same manner as Example 1 except that magnesium carbonate was changed to 4.7 parts by mass instead of 3.5 parts by mass.
- Example 3 In Example 1, various measurements and evaluations were performed in the same manner as in Example 1 except that magnesium carbonate was changed to 9.3 parts by mass instead of 3.5 parts by mass.
- Example 4 In Example 1, various measurements and evaluations were performed in the same manner as in Example 1 except that magnesium carbonate was replaced with 3.5 parts by mass and changed to 14.0 parts by mass.
- Example 5 Carbon dioxide gas was blown and reacted at a gas flow rate of 2 L / min while stirring 3 L of magnesium hydroxide slurry (water slurry) having an MgO concentration of 40 g / L adjusted to 60 ° C.
- magnesium hydroxide slurry water slurry
- MgO concentration 40 g / L adjusted to 60 ° C.
- the obtained basic magnesium carbonate slurry was dehydrated with a filter press at a pressure of 2.5 MPa for 3 minutes, and then allowed to stand still for 12 hours with a dryer set at 120 ° C., and the dried product was bantam mill (AP Basic magnesium carbonate powder was obtained by pulverizing with -B type).
- the obtained magnesium carbonate had a zeta potential of 9.2 mV and a BET specific surface area of 44 m 2 / g.
- the obtained magnesium carbonate had a mercury intrusion amount of 1.9 cc / g and an average particle size of 7.4 ⁇ m.
- the shape of the magnesium carbonate powder was an aggregate having a card house structure.
- Example 6 Carbon dioxide gas was blown and reacted at a gas flow rate of 2 L / min while stirring 3 L of magnesium hydroxide slurry (water slurry) having an MgO concentration of 40 g / L adjusted to 55 ° C.
- magnesium hydroxide slurry water slurry
- MgO concentration 40 g / L adjusted to 55 ° C.
- the end point of the reaction was set, and when the end point was reached, blowing of carbon dioxide gas was stopped to obtain a basic magnesium carbonate slurry.
- the obtained basic magnesium carbonate slurry was adjusted to a liquid temperature of 70 ° C. and kept for 6 hours while stirring, and then the slurry was dehydrated with a filter press at a pressure of 2.0 MPa for 3 minutes, and then set to 120 ° C.
- the mixture was left to dry for 12 hours in a drier, and the dried product was pulverized with a bantam mill (AP-B type) manufactured by Hosokawa Micron to obtain basic magnesium carbonate powder.
- the obtained magnesium carbonate had a zeta potential of 11.2 mV and a BET specific surface area of 57 m 2 / g.
- the mercury intrusion amount of the obtained magnesium carbonate was 3.0 cc / g, and the average particle size was 6.8 ⁇ m.
- the shape of the magnesium carbonate powder was an aggregate having a card house structure.
- Example 7 Carbon dioxide gas was blown and reacted at a gas flow rate of 2 L / min while stirring 3 L of magnesium hydroxide slurry (water slurry) having an MgO concentration of 30 g / L adjusted to 65 ° C.
- magnesium hydroxide slurry water slurry
- MgO concentration 30 g / L adjusted to 65 ° C.
- the end point of the reaction was set, and when the end point was reached, blowing of carbon dioxide gas was stopped to obtain a basic magnesium carbonate slurry.
- the obtained basic magnesium carbonate slurry was adjusted to a liquid temperature of 70 ° C. and kept for 9 hours while stirring, and then the slurry was dehydrated with a filter press at a pressure of 2.5 MPa for 3 minutes, and then set to 135 ° C.
- the mixture was left to dry for 12 hours in a drier, and the dried product was pulverized with a bantam mill (AP-B type) manufactured by Hosokawa Micron to obtain basic magnesium carbonate powder.
- the obtained magnesium carbonate had a zeta potential of 18.7 mV and a BET specific surface area of 41 m 2 / g.
- the mercury intrusion amount of the obtained magnesium carbonate was 2.1 cc / g, and the average particle size was 6.2 ⁇ m.
- the shape of the magnesium carbonate powder was an aggregate having a card house structure.
- Example 8 Carbon dioxide gas was blown and reacted at a gas flow rate of 2 L / min with stirring into 3 L of slurry adjusted to 60 ° C. by mixing magnesium oxide powder with pure water so that the MgO concentration was 30 g / L.
- the end point of the reaction was set, and when the end point was reached, blowing of carbon dioxide gas was stopped to obtain a basic magnesium carbonate slurry.
- the obtained basic magnesium carbonate slurry was adjusted to a liquid temperature of 75 ° C. and kept for 6 hours while stirring.
- the obtained basic magnesium carbonate slurry was dehydrated with a filter press at a pressure of 1.5 MPa for 3 minutes, and then left to dry for 12 hours with a dryer set at 120 ° C., and the dried product was bantam mill (AP Basic magnesium carbonate powder was obtained by pulverizing with -B type).
- the obtained magnesium carbonate had a zeta potential of 7.2 mV and a BET specific surface area of 48 m 2 / g.
- the obtained magnesium carbonate had a mercury intrusion amount of 3.0 cc / g and an average particle size of 9.9 ⁇ m.
- the shape of the magnesium carbonate powder was an aggregate having a card house structure.
- Example 9 Carbon dioxide gas was blown and reacted at a gas flow rate of 3 L / min while stirring 3 L of magnesium hydroxide slurry (water slurry) having an MgO concentration of 25 g / L adjusted to 70 ° C.
- magnesium hydroxide slurry water slurry
- MgO concentration 25 g / L adjusted to 70 ° C.
- the obtained basic magnesium carbonate slurry was dehydrated with a filter press at a pressure of 2.5 MPa for 3 minutes and then allowed to stand and dried for 12 hours with a dryer set at 110 ° C., and the dried product was bantam mill (AP Basic magnesium carbonate powder was obtained by pulverizing with -B type).
- the obtained magnesium carbonate had a zeta potential of 10.8 mV and a BET specific surface area of 35 m 2 / g.
- the obtained magnesium carbonate had a mercury intrusion amount of 1.9 cc / g and an average particle size of 8.2 ⁇ m.
- the shape of the magnesium carbonate powder was an aggregate having a card house structure.
- Example 10 Carbon dioxide gas was blown and reacted at a gas flow rate of 3 L / min while stirring 3 L of magnesium hydroxide slurry (water slurry) having an MgO concentration of 40 g / L adjusted to 55 ° C.
- magnesium hydroxide slurry water slurry
- MgO concentration 40 g / L adjusted to 55 ° C.
- the end point of the reaction was set, and when the end point was reached, blowing of carbon dioxide gas was stopped to obtain a basic magnesium carbonate slurry.
- the obtained basic magnesium carbonate slurry was adjusted to a liquid temperature of 75 ° C. and kept for 6 hours while stirring.
- the obtained basic magnesium carbonate slurry was dehydrated with a filter press at a pressure of 2.5 MPa for 3 minutes and then left to dry for 24 hours with a drier set at 120 ° C.
- Basic magnesium carbonate powder was obtained by pulverizing with -B type).
- the obtained magnesium carbonate had a zeta potential of 11.9 mV and a BET specific surface area of 59 m 2 / g.
- the mercury intrusion amount of the obtained magnesium carbonate was 2.2 cc / g, and the average particle size was 3.8 ⁇ m.
- the shape of the magnesium carbonate powder was an aggregate having a card house structure.
- the slurry was dehydrated with a filter press at a pressure of 1.5 MPa for 3 minutes, and then set to 105 ° C.
- the mixture was left to dry for 12 hours in a drier, and the dried product was pulverized with a bantam mill (AP-B type) manufactured by Hosokawa Micron to obtain basic magnesium carbonate powder.
- the obtained magnesium carbonate had a zeta potential of 6.8 mV and a BET specific surface area of 16 m 2 / g.
- the obtained magnesium carbonate had a mercury intrusion amount of 4.9 cc / g and an average particle size of 2.7 ⁇ m.
- the shape of the magnesium carbonate powder was an aggregate having a card house structure.
- Example 1 In Example 1, various measurements and evaluations were performed in the same manner as in Example 1 except that magnesium carbonate was not used.
- the magnesium carbonate of the example can improve strength and rigidity while maintaining transparency at a high level even when added.
- Example 11 120.0 parts by mass of magnesium carbonate obtained in Example 1, 100 parts by mass of natural rubber (pale crepe), 1.0 part by mass of stearic acid, 2.0 parts by mass of sulfur, 1.5 parts by mass of zinc carbonate, vulcanization
- a sheet containing 1.2 parts by weight of an accelerator breakdown: 0.2 parts by weight of Noxeller TS, 0.5 parts by weight of Noxeller H, 0.5 parts by weight of Noxeller P, all manufactured by Ouchi Shinsei Chemical Co., Ltd.
- a thickness of 2 mm was prepared as follows. After kneading natural rubber for 5 minutes at 30 ° C.
- Example 12 In Example 11, various measurements and evaluations were performed in the same manner as in Example 11 except that the magnesium carbonate obtained in Example 5 was used instead of the magnesium carbonate obtained in Example 1.
- Example 13 In Example 11, various measurements and evaluations were performed in the same manner as in Example 11 except that the magnesium carbonate obtained in Example 6 was used instead of the magnesium carbonate obtained in Example 1.
- Example 14 In Example 11, various measurements and evaluations were performed in the same manner as in Example 11 except that the magnesium carbonate obtained in Example 7 was used instead of the magnesium carbonate obtained in Example 1.
- Example 15 In Example 11, various measurements and evaluations were performed in the same manner as in Example 11 except that the magnesium carbonate obtained in Example 8 was used instead of the magnesium carbonate obtained in Example 1.
- Example 16 In Example 11, various measurements and evaluations were performed in the same manner as in Example 11 except that the magnesium carbonate obtained in Example 9 was used instead of the magnesium carbonate obtained in Example 1.
- Example 17 In Example 11, various measurements and evaluations were performed in the same manner as in Example 11 except that the magnesium carbonate obtained in Example 10 was used instead of the magnesium carbonate obtained in Example 1.
- Example 2 In Example 11, various measurements and evaluations were performed in the same manner as in Example 11 except that magnesium carbonate was not used.
- the magnesium carbonate of the example it was found that even when added to rubber, the strength and rigidity can be improved while maintaining the transparency at a high level as described above. . Therefore, it turns out that the magnesium carbonate of an Example can make high transparency and high intensity
- novel magnesium carbonate can be provided.
- Such magnesium carbonate can be suitably used as, for example, an additive for resin [eg, filler (filler, reinforcing agent)].
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Abstract
Description
本発明の炭酸マグネシウムは、水銀圧入量が1~8cc/g程度であってもよく、平均粒子径が1~20μm程度であってもよい。
代表的な炭酸マグネシウムには、ゼータ電位が7~20mV、BET比表面積が30m2/g以上(例えば、30~70m2/g)、水銀圧入量が1.5~5cc/g、平均粒子径が2~15μmである、炭酸マグネシウムなどが含まれる。
本発明の炭酸マグネシウムは、板状であってもよく、特に、カードハウス構造を有する凝集体[カードハウス構造を有する凝集体の形状(又はカードハウス状)]であってもよい。
[1]
ゼータ電位が5mV以上、BET比表面積が25m2/g以上である炭酸マグネシウム。
[2]
ゼータ電位が6~25mV、BET比表面積が28m2/g以上である[1]記載の炭酸マグネシウム。
[3]
水銀圧入量が1~8cc/gである[1]又は[2]記載の炭酸マグネシウム。
[4]
平均粒子径が1~20μmである[1]~[3]のいずれかに記載の炭酸マグネシウム。
[5]
ゼータ電位が7~20mV、BET比表面積が30~70m2/g、水銀圧入量が1.5~5cc/g、平均粒子径が2~15μmである[1]~[4]のいずれかに記載の炭酸マグネシウム。
[6]
カードハウス構造を有する凝集体である[1]~[5]のいずれかに記載の炭酸マグネシウム。
[7]
ゼータ電位が5mV以上である樹脂添加剤用の炭酸マグネシウム。
[8]
樹脂添加剤がフィラーである[7]記載の炭酸マグネシウム。
[9]
BET比表面積が10m2/g以上である[7]又は[8]記載の炭酸マグネシウム。
[10]
水銀圧入量が1~8cc/gである[7]~[9]のいずれかに記載の炭酸マグネシウム。
[11]
平均粒子径が1~20μmである[7]~[10]のいずれかに記載の炭酸マグネシウム。
[12]
ゼータ電位が6~25mV、BET比表面積が15~70m2/g、水銀圧入量が1.5~5cc/g、平均粒子径が2~15μmである[7]~[11]のいずれかに記載の炭酸マグネシウム。
[13]
カードハウス構造を有する凝集体である[7]~[12]のいずれかに記載の炭酸マグネシウム。
[14]
樹脂と、[1]~[13]のいずれかに記載の炭酸マグネシウムとを含む組成物。
[15]
樹脂が、塩化ビニル系樹脂を含む[14]記載の組成物。
[16]
樹脂が、ゴムを含む[14]記載の組成物。
[17]
炭酸マグネシウムの割合が、樹脂100質量部に対して0.1質量部以上である[14]~[16]のいずれかに記載の組成物。
このような炭酸マグネシウムは、種々の用途に使用でき、特に、樹脂用添加剤(フィラーなど)などとして有用である。
本発明の炭酸マグネシウムは、樹脂に添加しても、透明性を高いレベルで維持できる((又は透明性の低下が小さい)場合が多く、透明性とフィラーとしての機能とを両立しやすく、有用性・実用性が高い。
本発明の炭酸マグネシウムは、特定の物性・特性を充足する。通常、本発明の炭酸マグネシウムは、少なくとも特定範囲のゼータ電位を充足する場合が多く、特に、特定範囲のゼータ電位及び特定範囲の別の物性(例えば、比表面積、水銀圧入量、及び平均粒子径から選択された少なくとも1種、特に、少なくとも特定範囲の比表面積)を充足してもよい。
なお、比表面積が小さすぎたり大きすぎると、粒子そのものが大きすぎたり、粒子の凝集(再凝集)などにより、透明性が損なわれる虞がある。
nMgCO3・Mg(OH)2・mH2O
[式中、m及びnは整数(例えば、それぞれ3~8、m=n=4、n=4及びm=5など)を示す。]
なお、炭酸基が多いとゼータ電位は低く、水酸基が多いとプラスに帯電する傾向がある。
また、比表面積や平均粒子径は、炭酸マグネシウムスラリーの養生の程度等により調整してもよい。例えば、養生する際の温度上昇とともに、比表面積は小さくなり、平均粒子径は小さくなる傾向がある。
さらに、水銀圧入量は、脱水時の圧力(例えば、フィルタープレスの圧搾圧)により調整してもよい。圧力が低いと水銀圧入量が高くなる傾向にある。
平均粒子径は、粉砕の度合い等によって調整してもよい。
本発明の炭酸マグネシウムの用途は、特に限定されず、種々の用途(例えば、塗料、肥料、食品、化粧品、セラミックス、医薬品などの原料又は構成成分など)に使用できる。
炭酸マグネシウム0.1gをはかりとり、0.5mLセルステムに充填した。
低圧のチャンバーにて測定後、取り出して高圧のチャンバーで測定した。これらの測定結果から、測定装置に付属されたソフトウェアによって算出された値を、水銀圧入量の値とした。
測定範囲 φ1069~0.0036μm
水銀接触角 140度
水銀表面張力 480dynes/cm
水銀密度 13.5g/cc
温度 20℃
(高圧測定条件)
Penetrometer Constant 1520 [mV/cc]
Auto-Oil Fill Time 5 [sec]
Run Mode Fixed Speed
Motor Speed 4
(低圧測定条件)
Penetrometer Constant 1760 [mV/cc]
Evacuation Rate 1
Fine Evac. Until 500.0000 [mm Hg]
Coarse Evac. Until 5.0000 [min.]
分光光度計には、コニカミノルタ社製分光測色計「CM-3610d」を用いた。
なお、この方法では、シートの下に黒色の板を置いているため、シートの透明性が高いほど、センサーが板の黒色を拾ってL*値が低く測定される。
◎:まだら模様が全くない
〇:若干、まだら模様が見られる
×:まだら模様が多い
◎:シートの下に敷いた紙の文字がはっきりと判別できる
〇:シートの下に敷いた紙の文字が判別できる
×:シートの下に敷いた紙の文字が判別できない
MgO濃度40g/Lとなるよう酸化マグネシウム粉末を純水に混和して60℃に調整したスラリー3Lに、攪拌しながらガス流速2L/minで炭酸ガスを吹き込み反応させた。スラリーにフェノールフタレインを加えてピンク色から無色になるときを反応の終点とし、終点に達した時点で炭酸ガスの吹き込みを停止し、塩基性炭酸マグネシウムスラリーを得た。得られた塩基性炭酸マグネシウムスラリーを液温80℃に調整して攪拌しながら6時間キープした。
得られた塩基性炭酸マグネシウムスラリーを圧力2.0MPaにて3分間フィルタープレス機で脱水し、その後135℃に設定された乾燥機で12時間静置乾燥させ、乾燥物をホソカワミクロン社製バンタムミル(AP-B型)で粉砕することで塩基性炭酸マグネシウム粉末を得た。
得られた炭酸マグネシウムのゼータ電位は12.4mV、BET比表面積は42m2/gであった。また、得られた炭酸マグネシウムの水銀圧入量は2.3cc/g、平均粒子径は6.7μmであった。なお、炭酸マグネシウム粉末の形状は、カードハウス構造を有する凝集体であった。
そして、得られた炭酸マグネシウムを3.5質量部、ポリ塩化ビニル(新第一塩ビ(株)製、ZEST1000)を62.5質量部、ジオクチルフタレートを37.5質量部、ステアリン酸鉛を1.0質量部の割合で含むシート(厚み1mm)を作製した。
シートは、ラボプラストミル(東洋精機社製)を使用し、各成分を、160℃、30rpm、150秒混練後、混練物を取り出し、170℃で1分間プレス成型することで作製した。
得られたシートについて、各種測定・評価を行った。
実施例1において、炭酸マグネシウムを3.5質量部に代えて4.7質量部としたこと以外は、実施例1と同様にして、各種測定・評価を行った。
実施例1において、炭酸マグネシウムを3.5質量部に代えて9.3質量部としたこと以外は、実施例1と同様にして、各種測定・評価を行った。
実施例1において、炭酸マグネシウムを3.5質量部に代えて14.0質量部としたこと以外は、実施例1と同様にして、各種測定・評価を行った。
60℃に調整したMgO濃度40g/Lの水酸化マグネシウムスラリー(水スラリー)3Lを、攪拌しながらガス流速2L/minで炭酸ガスを吹き込み反応させた。スラリーにフェノールフタレインを加えてピンク色から無色になるときを反応の終点とし、終点に達した時点で炭酸ガスの吹き込みを停止し、塩基性炭酸マグネシウムスラリーを得た。得られた塩基性炭酸マグネシウムスラリーを液温70℃に調整して攪拌しながら6時間キープした。
得られた塩基性炭酸マグネシウムスラリーを圧力2.5MPaにて3分間フィルタープレス機で脱水し、その後120℃に設定された乾燥機で12時間静置乾燥させ、乾燥物をホソカワミクロン社製バンタムミル(AP-B型)で粉砕することで塩基性炭酸マグネシウム粉末を得た。
得られた炭酸マグネシウムのゼータ電位は9.2mV、BET比表面積は44m2/gであった。また、得られた炭酸マグネシウムの水銀圧入量は1.9cc/g、平均粒子径は7.4μmであった。なお、炭酸マグネシウム粉末の形状は、カードハウス構造を有する凝集体であった。
そして、得られた炭酸マグネシウムを4.7質量部、ポリ塩化ビニル(新第一塩ビ(株)製、ZEST1000)を62.5質量部、ジオクチルフタレートを37.5質量部、ステアリン酸鉛を1.0質量部の割合で含むシート(厚み1mm)を、実施例1と同様にして作製した。
得られたシートについて、各種測定・評価を行った。
55℃に調整したMgO濃度40g/Lの水酸化マグネシウムスラリー(水スラリー)3Lを、攪拌しながらガス流速2L/minで炭酸ガスを吹き込み反応させた。スラリーにフェノールフタレインを加えてピンク色から無色になるときを反応の終点とし、終点に達した時点で炭酸ガスの吹き込みを停止し、塩基性炭酸マグネシウムスラリーを得た。
得られた塩基性炭酸マグネシウムスラリーを液温70℃に調整して攪拌しながら6時間キープした後、スラリーを圧力2.0MPaにて3分間フィルタープレス機で脱水し、その後120℃に設定された乾燥機で12時間静置乾燥させ、乾燥物をホソカワミクロン社製バンタムミル(AP-B型)で粉砕することで塩基性炭酸マグネシウム粉末を得た。
得られた炭酸マグネシウムのゼータ電位は11.2mV、BET比表面積は57m2/gであった。また、得られた炭酸マグネシウムの水銀圧入量は3.0cc/g、平均粒子径は6.8μmであった。なお、炭酸マグネシウム粉末の形状は、カードハウス構造を有する凝集体であった。
そして、得られた炭酸マグネシウムを4.7質量部、ポリ塩化ビニル(新第一塩ビ(株)製、ZEST1000)を62.5質量部、ジオクチルフタレートを37.5質量部、ステアリン酸鉛を1.0質量部の割合で含むシート(厚み1mm)を、実施例1と同様にして作製した。
得られたシートについて、各種測定・評価を行った。
65℃に調整したMgO濃度30g/Lの水酸化マグネシウムスラリー(水スラリー)3Lを、攪拌しながらガス流速2L/minで炭酸ガスを吹き込み反応させた。スラリーにフェノールフタレインを加えてピンク色から無色になるときを反応の終点とし、終点に達した時点で炭酸ガスの吹き込みを停止し、塩基性炭酸マグネシウムスラリーを得た。
得られた塩基性炭酸マグネシウムスラリーを液温70℃に調整して攪拌しながら9時間キープした後、スラリーを圧力2.5MPaにて3分間フィルタープレス機で脱水し、その後135℃に設定された乾燥機で12時間静置乾燥させ、乾燥物をホソカワミクロン社製バンタムミル(AP-B型)で粉砕することで塩基性炭酸マグネシウム粉末を得た。
得られた炭酸マグネシウムのゼータ電位は18.7mV、BET比表面積は41m2/gであった。また、得られた炭酸マグネシウムの水銀圧入量は2.1cc/g、平均粒子径は6.2μmであった。なお、炭酸マグネシウム粉末の形状は、カードハウス構造を有する凝集体であった。
そして、得られた炭酸マグネシウムを4.7質量部、ポリ塩化ビニル(新第一塩ビ(株)製、ZEST1000)を62.5質量部、ジオクチルフタレートを37.5質量部、ステアリン酸鉛を1.0質量部の割合で含むシート(厚み1mm)を、実施例1と同様にして作製した。
得られたシートについて、各種測定・評価を行った。
MgO濃度30g/Lとなるよう酸化マグネシウム粉末を純水に混和して60℃に調整したスラリー3Lに、攪拌しながらガス流速2L/minで炭酸ガスを吹き込み反応させた。スラリーにフェノールフタレインを加えてピンク色から無色になるときを反応の終点とし、終点に達した時点で炭酸ガスの吹き込みを停止し、塩基性炭酸マグネシウムスラリーを得た。得られた塩基性炭酸マグネシウムスラリーを液温75℃に調整して攪拌しながら6時間キープした。
得られた塩基性炭酸マグネシウムスラリーを圧力1.5MPaにて3分間フィルタープレス機で脱水し、その後120℃に設定された乾燥機で12時間静置乾燥させ、乾燥物をホソカワミクロン社製バンタムミル(AP-B型)で粉砕することで塩基性炭酸マグネシウム粉末を得た。
得られた炭酸マグネシウムのゼータ電位は7.2mV、BET比表面積は48m2/gであった。また、得られた炭酸マグネシウムの水銀圧入量は3.0cc/g、平均粒子径は9.9μmであった。なお、炭酸マグネシウム粉末の形状は、カードハウス構造を有する凝集体であった。
そして、得られた炭酸マグネシウムを4.7質量部、ポリ塩化ビニル(新第一塩ビ(株)製、ZEST1000)を62.5質量部、ジオクチルフタレートを37.5質量部、ステアリン酸鉛を1.0質量部の割合で含むシート(厚み1mm)を作製した。
シートは、ラボプラストミル(東洋精機社製)を使用し、各成分を、160℃、30rpm、150秒混練後、混練物を取り出し、170℃で1分間プレス成型することで作製した。
得られたシートについて、各種測定・評価を行った。
70℃に調整したMgO濃度25g/Lの水酸化マグネシウムスラリー(水スラリー)3Lを、攪拌しながらガス流速3L/minで炭酸ガスを吹き込み反応させた。スラリーにフェノールフタレインを加えてピンク色から無色になるときを反応の終点とし、終点に達した時点で炭酸ガスの吹き込みを停止し、塩基性炭酸マグネシウムスラリーを得た。得られた塩基性炭酸マグネシウムスラリーを液温80℃に調整して攪拌しながら6時間キープした。
得られた塩基性炭酸マグネシウムスラリーを圧力2.5MPaにて3分間フィルタープレス機で脱水し、その後110℃に設定された乾燥機で12時間静置乾燥させ、乾燥物をホソカワミクロン社製バンタムミル(AP-B型)で粉砕することで塩基性炭酸マグネシウム粉末を得た。
得られた炭酸マグネシウムのゼータ電位は10.8mV、BET比表面積は35m2/gであった。また、得られた炭酸マグネシウムの水銀圧入量は1.9cc/g、平均粒子径は8.2μmであった。なお、炭酸マグネシウム粉末の形状は、カードハウス構造を有する凝集体であった。
そして、得られた炭酸マグネシウムを4.7質量部、ポリ塩化ビニル(新第一塩ビ(株)製、ZEST1000)を62.5質量部、ジオクチルフタレートを37.5質量部、ステアリン酸鉛を1.0質量部の割合で含むシート(厚み1mm)を、実施例1と同様にして作製した。
得られたシートについて、各種測定・評価を行った。
55℃に調整したMgO濃度40g/Lの水酸化マグネシウムスラリー(水スラリー)3Lを、攪拌しながらガス流速3L/minで炭酸ガスを吹き込み反応させた。スラリーにフェノールフタレインを加えてピンク色から無色になるときを反応の終点とし、終点に達した時点で炭酸ガスの吹き込みを停止し、塩基性炭酸マグネシウムスラリーを得た。得られた塩基性炭酸マグネシウムスラリーを液温75℃に調整して攪拌しながら6時間キープした。
得られた塩基性炭酸マグネシウムスラリーを圧力2.5MPaにて3分間フィルタープレス機で脱水し、その後120℃に設定された乾燥機で24時間静置乾燥させ、乾燥物をホソカワミクロン社製バンタムミル(AP-B型)で粉砕することで塩基性炭酸マグネシウム粉末を得た。
得られた炭酸マグネシウムのゼータ電位は11.9mV、BET比表面積は59m2/gであった。また、得られた炭酸マグネシウムの水銀圧入量は2.2cc/g、平均粒子径は3.8μmであった。なお、炭酸マグネシウム粉末の形状は、カードハウス構造を有する凝集体であった。
そして、得られた炭酸マグネシウムを4.7質量部、ポリ塩化ビニル(新第一塩ビ(株)製、ZEST1000)を62.5質量部、ジオクチルフタレートを37.5質量部、ステアリン酸鉛を1.0質量部の割合で含むシート(厚み1mm)を、実施例1と同様にして作製した。
得られたシートについて、各種測定・評価を行った。
MgO濃度40g/L、液温65℃の水酸化マグネシウムスラリー(水スラリー)3Lにガス流速2L/minで炭酸ガスを吹き込み反応させた。スラリーにフェノールフタレインを加えてピンク色から無色になるときを反応の終点とし、終点に達した時点で炭酸ガスの吹き込みを停止し、塩基性炭酸マグネシウムスラリーを得た。
得られた塩基性炭酸マグネシウムスラリーを液温95℃に調整して攪拌しながら6時間キープした後、スラリーを圧力1.5MPaにて3分間フィルタープレス機で脱水し、その後105℃に設定された乾燥機で12時間静置乾燥させ、乾燥物をホソカワミクロン社製バンタムミル(AP-B型)で粉砕することで塩基性炭酸マグネシウム粉末を得た。
得られた炭酸マグネシウムのゼータ電位は6.8mV、BET比表面積は16m2/gであった。また、得られた炭酸マグネシウムの水銀圧入量は4.9cc/g、平均粒子径は2.7μmであった。なお、炭酸マグネシウム粉末の形状は、カードハウス構造を有する凝集体であった。
そして、得られた炭酸マグネシウムを4.7質量部、ポリ塩化ビニル(新第一塩ビ(株)製、ZEST1000)を62.5質量部、ジオクチルフタレートを37.5質量部、ステアリン酸鉛を1.0質量部の割合で含むシート(厚み1mm)を、実施例1と同様にして作製した。
得られたシートについて、各種測定・評価を行った。
実施例1において、炭酸マグネシウムを使用しなかったこと以外は、実施例1と同様にして、各種測定・評価を行った。
実施例1で得られた炭酸マグネシウム120.0質量部、天然ゴム(ペールクレープ)100質量部、ステアリン酸1.0質量部、硫黄2.0質量部、炭酸亜鉛1.5質量部、加硫促進剤1.2質量部(内訳:ノクセラーTS 0.2重量部、ノクセラーH 0.5重量部、ノクセラーP 0.5重量部、いずれも大内新興化学工業(株)製)を含むシート(厚み2mm)を、以下のようにして調製した。
30℃、ロール回転速度10rpmで天然ゴムを5分間素練りした後、ステアリン酸、炭酸マグネシウム、硫黄、炭酸亜鉛を加えて30分間混練した後、加硫促進剤を添加して混練した後、ロール間隔を調整し、約3mm厚のゴム組成物を得た。その後12時間冷暗所で18時間静置した後、155℃で10分間プレス成型して厚み2mmのシートを作製した。
得られたシートについて、各種測定・評価を行った。
実施例11において、実施例1で得られた炭酸マグネシウムに代えて、実施例5で得られた炭酸マグネシウムを使用したこと以外は、実施例11と同様にして各種測定・評価を行った。
実施例11において、実施例1で得られた炭酸マグネシウムに代えて、実施例6で得られた炭酸マグネシウムを使用したこと以外は、実施例11と同様にして各種測定・評価を行った。
実施例11において、実施例1で得られた炭酸マグネシウムに代えて、実施例7で得られた炭酸マグネシウムを使用したこと以外は、実施例11と同様にして各種測定・評価を行った。
実施例11において、実施例1で得られた炭酸マグネシウムに代えて、実施例8で得られた炭酸マグネシウムを使用したこと以外は、実施例11と同様にして各種測定・評価を行った。
実施例11において、実施例1で得られた炭酸マグネシウムに代えて、実施例9で得られた炭酸マグネシウムを使用したこと以外は、実施例11と同様にして各種測定・評価を行った。
実施例11において、実施例1で得られた炭酸マグネシウムに代えて、実施例10で得られた炭酸マグネシウムを使用したこと以外は、実施例11と同様にして各種測定・評価を行った。
実施例11において、実施例1で得られた炭酸マグネシウムに代えて、参考例1で得られた炭酸マグネシウムを使用したこと以外は、実施例11と同様にして各種測定・評価を行った。
実施例11において、炭酸マグネシウムを使用しなかったこと以外は、実施例11と同様にして各種測定・評価を行った。
Claims (6)
- ゼータ電位が5mV以上、BET比表面積が25m2/g以上である炭酸マグネシウム。
- ゼータ電位が6~25mV、BET比表面積が28m2/g以上である請求項1記載の炭酸マグネシウム。
- 水銀圧入量が1~8cc/gである請求項1又は2記載の炭酸マグネシウム。
- 平均粒子径が1~20μmである請求項1~3のいずれかに記載の炭酸マグネシウム。
- ゼータ電位が7~20mV、BET比表面積が30~70m2/g、水銀圧入量が1.5~5cc/g、平均粒子径が2~15μmである請求項1~4のいずれかに記載の炭酸マグネシウム。
- カードハウス構造を有する凝集体である請求項1~5のいずれかに記載の炭酸マグネシウム。
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US16/605,908 US11319426B2 (en) | 2017-04-28 | 2018-04-25 | Magnesium carbonate |
SG11201909611S SG11201909611SA (en) | 2017-04-28 | 2018-04-25 | Magnesium carbonate |
CN201880027938.9A CN110573458B (zh) | 2017-04-28 | 2018-04-25 | 碳酸镁 |
MYPI2019006246A MY195825A (en) | 2017-04-28 | 2018-04-25 | Magnesium Carbonate |
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US11319426B2 (en) | 2022-05-03 |
EP3617145B1 (en) | 2024-05-22 |
SG11201909611SA (en) | 2019-11-28 |
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JP6423481B1 (ja) | 2018-11-14 |
US20200131329A1 (en) | 2020-04-30 |
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