WO2018196652A1 - 一种导线印字质量的报警装置及其检测报警方法 - Google Patents

一种导线印字质量的报警装置及其检测报警方法 Download PDF

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Publication number
WO2018196652A1
WO2018196652A1 PCT/CN2018/083325 CN2018083325W WO2018196652A1 WO 2018196652 A1 WO2018196652 A1 WO 2018196652A1 CN 2018083325 W CN2018083325 W CN 2018083325W WO 2018196652 A1 WO2018196652 A1 WO 2018196652A1
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WIPO (PCT)
Prior art keywords
wheel
printing
wire
meter
pressure roller
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PCT/CN2018/083325
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English (en)
French (fr)
Inventor
朱泉健
刘强明
钱大海
钱子明
钱燕丽
潘香椿
李扬
殷振飞
Original Assignee
江苏亨通电子线缆科技有限公司
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Application filed by 江苏亨通电子线缆科技有限公司 filed Critical 江苏亨通电子线缆科技有限公司
Priority to DE112018000002.8T priority Critical patent/DE112018000002B4/de
Publication of WO2018196652A1 publication Critical patent/WO2018196652A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F33/00—Indicating, counting, warning, control or safety devices
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/34—Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables
    • H01B13/341—Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables using marking wheels, discs, rollers, drums, balls or belts
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness

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  • the present disclosure relates to the technical field of cable manufacturing, and in particular to an alarm device for wire printing quality and a method for detecting the same.
  • the surface of the wire is often required to be printed in accordance with the requirements of the customer.
  • the working principle of mainstream high-speed printers on the market generally uses a pressure roller to clamp the wire between the printing wheel and the pressure roller, and the pressure of the wire on the wire is used to cause friction between the wire and the printing wheel, and then The advancement of the wire causes the printing wheel to rotate synchronously.
  • an object of the present disclosure includes providing an alarm device for wire printing quality, which can stop the printing wheel or alarm when the rotation speed and the winding speed do not match, thereby causing the worker to reset the device and reduce the scrapping rate.
  • the wire printing quality alarm device comprises a pressure wheel and a printing wheel, the pressure wheel is provided with a pressure wheel central axis, the printing wheel is provided with a printing wheel central axis, the pressure wheel and the printing wheel
  • the outer ring wheel rails of the two are arranged vertically, the gap between the pressure wheel and the outer ring wheel rail of the printing wheel is configured to place a wire, and the pressure wheel and the outer ring wheel rail of the printing wheel
  • the outer diameter of the pressing wheel is arranged in parallel with the central axis of the printing wheel, the first wheel is disposed on the central axis of the pressing wheel, and the second meter is disposed on the central axis of the printing wheel a position of the first meter and the second meter in the detecting state is fixed and does not perform a revolving motion, and the pressing wheel is disposed on the surface of the first meter to have a fixed number a detecting structure, the printing wheel is disposed on the surface of the second meter with a fixed second detecting structure,
  • a distance from the first detecting structure to the central axis of the pressing wheel is equal to a distance of the second detecting structure to the central axis of the printing wheel along a radial direction of the central axis of the pressing wheel;
  • a radial distance of the first inductor to the central axis of the pressure roller is equal to a distance of the second inductor to a central axis of the printing wheel along a radial direction of the central axis of the pressure roller.
  • an outer ring wheel rail of the pressure roller is provided with a wire groove configured to receive the wire.
  • the wire groove is an arc groove, and the arc shape of the arc groove matches the outer contour of the wire.
  • the wheel width of the pressure roller is smaller than the wheel width of the printing wheel.
  • first meter and the second meter are located on the same side of the printing wheel.
  • first meter and the second meter are the same type of meter.
  • first meter and the second meter are respectively set by bearings on the corresponding center axis of the pressure wheel and the central axis of the printing wheel.
  • the bearing is a rolling bearing.
  • controller is provided with a parameter difference setting interface, and the controller performs judgment by using data fed back by the data analysis module.
  • the pressure is above the printing wheel.
  • the object of the present disclosure also includes providing a method for detecting and detecting the quality of a wire print, which can be alarmed when the printing wheel is stopped or when the rotation speed and the take-up speed do not match, thereby causing the worker to reset the device and reduce the scrap rate.
  • the method for detecting and detecting the quality of the wire printing uses the above-mentioned wire printing quality alarm device to detect the quality of the wire printing, and alarms when the quality of the wire printing is detected to be unqualified, including the following steps:
  • the first meter is sensed by the first sensor to fix the fixed point of the first detecting structure on the pressure wheel, and generates a pulse signal; meanwhile, the second meter passes the second sensor on the printing wheel The fixed point where the second detecting structure is located is sensed and generates a pulse signal;
  • step S30 Calculate the linear velocity of the pressure roller and the printing wheel according to the pulse signal obtained in step S20, and output the linear velocity signals of the pressure roller and the printing wheel to the controller in real time, and the linear velocity and printing of the pressure roller by the controller The difference in the linear speed of the wheel is judged:
  • the alarm switch When the judgment result is that the data contrast difference exceeds the set value, the alarm switch is turned on, and the device alarms.
  • the linear velocity value of the pressure roller is obtained by the processor inside the first meter according to the frequency of the pulse signal generated in the fixed time period, and the linear velocity value of the printing wheel is internally determined by the second meter
  • the processor is obtained based on the frequency of the pulse signal generated during a fixed period of time.
  • step S30 further includes the printer switch being turned off when the alarm switch is turned on.
  • the metering device is installed at the central axis of the printing wheel and the pressure wheel, thereby calculating the rotation speed of the pressure roller and the printing wheel, and passing the data.
  • the output is compared.
  • the alarm can be alarmed in time to remind the production operator to check the printing quality and make corresponding adjustments; it can stop the printing wheel or the speed and the winding speed.
  • an alarm is issued, which causes the worker to reset the device and reduce the scrap rate.
  • FIG. 1 is a schematic front view showing the structure of an alarm device for wire printing quality according to an embodiment of the present disclosure.
  • orientations or positional relationships of the terms “upper”, “lower”, “left”, “right”, “vertical”, “horizontal”, etc. are all based on the drawings.
  • the orientation or positional relationship is merely for the purpose of describing the present disclosure and the simplification of the description, and is not intended to indicate or imply that the device or component referred to has a particular orientation, configuration and operation in a particular orientation, and thus is not to be construed as a limit.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
  • connection and “installing” should be understood broadly, and may be, for example, a fixed connection, a detachable connection, or an integral, unless otherwise explicitly defined and defined.
  • Ground connection it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, which can be the internal connection of two components.
  • the embodiment provides an alarm device for wire printing quality, which comprises a pressure roller 1 and a printing wheel 2.
  • the pressure roller 1 is provided with a pressure roller central axis 3, and the printing wheel 2 is provided with a printing wheel central axis. 4.
  • the outer ring wheel rails of both the pressure roller 1 and the printing wheel 2 are vertically arranged, and the gap between the pressure wheel 1 and the outer ring wheel rail of the printing wheel 2 is used for placing the wire 5, the pressure roller 1, the printing wheel 2
  • the outer ring wheel rail has the same outer diameter, the pressure wheel central shaft 3 and the printing wheel central shaft 4 are arranged in parallel, the pressure wheel central shaft 3 is provided with a first meter 6 and the printing wheel central shaft 4 is provided with a second.
  • the first meter 6 and the second meter 7 are fixed in the detecting state, and the winding operation is not performed, and the pressing wheel 1 is disposed on the surface of the first meter 6 with a fixed number.
  • a detecting structure 8 the printing wheel 2 is disposed on the surface of the second meter 7 with a fixed second detecting structure 9, and the first sensor 10 on the first meter 6 is used to sense the first horizontal position a detecting structure 8, the second inductor 11 on the second meter 7 is for sensing the second detecting structure 9 at the same horizontal straight position
  • the data output ends of the first meter 6 and the second meter 7 are externally connected to the data analysis module 12, and the data control module 12 is externally connected to the controller 13.
  • the controller 13 externally connects the alarm switch 14 and the printer switch 15, and prints
  • the machine switch 15 drives the pressure roller 1 and the printing wheel 2 to rotate synchronously.
  • the distance from the first detecting structure 8 to the center axis 3 of the pressing wheel is equal to the distance between the second detecting structure 9 and the central axis 4 of the printing wheel in the radial direction of the central axis 3 of the pressing wheel. Also, in the radial direction of the center axis 3 of the pinch roller, the distance from the first inductor 10 to the center axis 3 of the pinch roller is equal to the distance from the second inductor 11 to the central axis 4 of the printing wheel.
  • the pressure roller 1 is located above the printing wheel 2.
  • Such an arrangement enables the pressure roller 1 to press the wire 5 against the printing wheel 2 by pressure, and can also press the wire 5 by its own gravity, thereby ensuring the reliability of the contact of the wire 5 with the printing wheel 2, and further The printing effect is ensured, and the operational reliability of the alarm device of the wire printing quality of the embodiment at the time of printing is improved.
  • the pressing wheel 1 may be on the upper side and the printing wheel 2 may be disposed below, but not limited thereto, other setting forms may also be adopted, such as: the pressing wheel 1 is under the printing wheel. 2 At the top, at this time, the pressure of the pressure roller 1 is upward, and the wire 5 is pressed against the upper printing wheel 2.
  • a wire groove capable of accommodating the wire 5 may be disposed on the outer ring wheel rail of the pressure roller 1 .
  • Such an arrangement enables the wire 5 to be moved in the wire slot at the time of printing for the wire 5, which serves as a good limit for the wire 5, effectively preventing the offset which may occur during the printing of the wire 5, Further improved the printing effect.
  • the wire groove on the outer ring wheel rail of the pressure roller 1 may be an arc groove. Specifically, the arc of the arcuate groove matches the outer contour of the wire 5.
  • the outer contour of the wire 5 is closely fitted to the outer ring wheel of the pressure roller 1, thereby reducing or even avoiding the positional deviation of the wire 5 relative to the pressure roller 1 during printing, thereby further Guarantee the reliability of printing.
  • the first meter 6 and the second meter 7 are located on the same side of the printing wheel 2 .
  • Such an arrangement not only reduces the space occupation of the warning device of the wire printing quality in the horizontal direction, saves space, reduces the arrangement cost, and, by setting the first meter 6 and the second meter 7 On the same side, the connection between the two and the data analysis module 12 is greatly facilitated, and the routing is simple, and the reliability of data transmission is ensured.
  • the first meter 6 and the second meter 7 are the same type of meter.
  • Such a setting ensures the synchronization of the data transmission, so that the signals detected by the first meter 6 and the second meter 7 can be synchronously outputted to the data analysis module 12 for analysis and calculation, thereby reducing the data transmission.
  • the detection error caused by the synchronization further improves the operational reliability of the alarm device for the wire printing quality of the embodiment.
  • the first meter 6 is set on the center axis 3 of the pressure wheel through the bearing 16
  • the second meter 7 is set on the central axis 4 of the printing wheel through the bearing 16 to ensure the central axis of the pressure wheel. 3.
  • the central axis 4 of the printing wheel rotates, the first meter 6 and the second meter 7 do not rotate, thereby realizing reliable detection of the rotation information of the pressure roller 1 and the printing wheel 2.
  • the bearing 16 may be a rolling bearing.
  • Such an arrangement greatly reduces the rotational friction between the first meter 6 and the center axis 3 of the pressure wheel and between the second meter 7 and the central axis 4 of the printing wheel, which not only reduces noise but also prolongs The first meter 6 projects the working life of the second meter 7.
  • the bearing 16 may be in the form of the above-mentioned rolling bearing, but it is not limited thereto, and other arrangements may be adopted, such as a sliding bearing, as long as it is a bearing through such a structure.
  • the first meter 6 can be pivotally connected to the central axis 4 of the printing wheel and the second meter 7 on the central axis 4 of the printing wheel, and the contact friction at the pivoting position can be reduced.
  • the controller 13 is provided with a parameter difference setting interface 17 , and the controller 13 determines the data fed back by the data analysis module 12 , and if the data comparison difference exceeds the set value, the alarm device When the switch 14 is turned on, the printer switch 15 is turned off, the device alarms, and the printer stops working. If the data contrast difference is within the set range, the alarm switch 14 is turned off, the printer switch 15 is turned on, and the device operates normally.
  • the working principle of the wire printing quality alarm device is as follows: when the first meter 6 is in operation, the first sensor 10 senses the fixed point where the first detecting structure 8 on the pressure wheel 1 is located and generates a pulse signal, and secondly When the meter 7 is in operation, the second sensor 11 senses the fixed point where the second detecting structure 9 on the printing wheel 2 is located and generates a pulse signal, and the internal processing of the first meter 6 and the second meter 7
  • the controller calculates the rotational speed of the rotating shaft by the frequency of the pulse signal in a fixed period of time, and synchronously generates the real-time linear velocity.
  • the controller 13 determines the data fed back by the data analyzing module 12, and if the data comparison difference exceeds the set value, the alarm switch 14 is turned on.
  • the printer switch 15 is turned off, the device alarms, and the printer stops working. If the data contrast difference is within the set range, the alarm switch 14 is turned off, the printer switch 15 is turned on, and the device operates normally.
  • the pressure roller 1 is fixedly mounted on the center axis 3 of the pressure wheel, the printing wheel 2 is fixedly mounted on the central axis 4 of the printing wheel, and the pressing wheel 1 is located on the printing wheel 2
  • a gap for placing the wire 5 is formed between the outer ring wheel rail of the pressure roller 1 and the outer ring wheel rail of the printing wheel 2, the wire 5 is placed in the gap, and the lower portion of the wire 5 and the outside of the printing wheel 2
  • the ring wheel rails are in close contact with each other, and the upper portion of the wire 5 is fitted in the wire groove of the outer ring wheel rail surface of the pressure roller 1.
  • the center axis 3 of the pressure roller is parallel and spaced from the central axis 3 of the printing wheel, and the central axis of the pressure roller and the central axis of the printing wheel are located on the same side of the pressure roller 1 (the right side in FIG. 1).
  • a first meter 6 is disposed at an end of the center axis 3 of the pressure wheel away from the pressure roller 1 , and the first meter 6 is pivotally connected to the center axis 3 of the pressure wheel through a bearing 16;
  • a second meter 7 is disposed away from one end of the printing wheel 2, and the second meter 7 is pivotally connected to the central axis of the printing wheel via a bearing 16.
  • a first detecting structure 8 is fixedly disposed on a side of the first wheel meter 6 adjacent to the first meter 6 , and a first sensor 10 is fixedly disposed on a side of the first meter 6 adjacent to the pressing wheel 1 , wherein the first detecting structure 8 is The first sensor 10 is at the same level; the second detecting structure 9 is fixedly disposed on one side of the second wheel 7 of the printing wheel 2, and the second sensor is fixedly disposed on the side of the second meter 7 near the printing wheel 2. 10, wherein the second detecting structure 9 is at the same level as the second inductor 11.
  • the first meter 6 and the second meter 7 are both connected to the data analysis module 12 , and the data analysis module 12 is further connected to the controller 13 .
  • the controller 13 is provided with a parameter difference setting interface. 17, and the alarm switch 14 and the printer switch are both connected to the controller 13.
  • the data line can be electrically connected.
  • the embodiment further provides a detection and alarming method for the quality of the printed circuit of the wire, and uses the above-mentioned wire printing quality alarm device to detect the quality of the wire 5 when printing, and alarms when the printing quality of the wire 5 is unqualified, including the following steps. :
  • the first meter 6 senses the fixed point where the first detecting structure 8 on the pressure wheel 1 is located through the first sensor 10, and generates a pulse signal; meanwhile, the second meter 7 passes the second sensor. 11 inducing a fixed point where the second detecting structure 9 on the printing wheel 2 is located, and generating a pulse signal;
  • step S30 calculating the linear velocity of the pressure roller 1 and the printing wheel 2 according to the pulse signal obtained in step S20, and outputting the linear velocity signals of the pressure roller 1 and the printing wheel 2 to the controller 13 in real time, and pressing by the controller 13 The difference between the linear velocity of the wheel 1 and the linear velocity of the printing wheel 2 is judged:
  • the alarm switch 14 When the judgment result is that the data comparison difference exceeds the set value, the alarm switch 14 is turned on, and the device alarms.
  • the linear velocity value of the pressure roller 1 is obtained by the processor inside the first meter 6 according to the frequency of the pulse signal generated in the fixed time period, and the linear velocity value of the printing wheel 2 is internally determined by the second meter 7
  • the processor is obtained based on the frequency of the pulse signal generated during a fixed period of time.
  • the printer switch 15 is turned off and the device is stopped while the alarm switch 14 is turned on and the device is alarmed. Moreover, when the judgment result is that the data contrast difference is within the set value range, the alarm switch 14 is turned off, the printer switch 15 is turned on, and the device operates normally.
  • the invention provides an alarm device for wire printing quality and a method for detecting the same, which not only realizes the normal printing operation of the wire, but also can timely alarm through the alarm when the printing is not normal, thereby reminding Production operators check the quality of the prints in a timely manner and make corresponding adjustments, which in turn allows the workers to reset the equipment and reduce the scrap rate.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)
  • Inking, Control Or Cleaning Of Printing Machines (AREA)

Abstract

一种导线印字质量的报警装置及其检测报警方法，其可以在印字轮停转或者在转速与收线速度不匹配时进行报警，进而使得工人重置设备，减少报废率。其包括压轮（1）和印字轮（2），压轮（1）设置有压轮中心轴（3），印字轮（2）设置有印字轮中心轴（4），压轮（1）和印字轮（2）两者的外环轮轨竖直向布置，压轮（1）和印字轮（2）的外环轮轨之间的间隙用于放置导线（5），压轮（1）与印字轮（2）的外环轮轨的外径相同，压轮中心轴（3）与印字轮中心轴（4）平行向布置，压轮中心轴（3）上套装有第一计米器（6），印字轮中心轴（4）上套装有第二计米器（7），第一计米器（6）和第二计米器（7）在检测状态下的位置固定、不进行绕转动作。

Description

一种导线印字质量的报警装置及其检测报警方法
相关申请的交叉引用
本申请要求于2017年4月25日提交中国专利局的申请号为201710275541.9、名称为“一种导线印字质量的报警装置”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本公开涉及线缆制造的技术领域，具体为一种导线印字质量的报警装置及其检测报警方法。
背景技术
在导线挤塑生产过程中，应客户使用要求，导线表面往往需要进行印字标识。目前，市场上主流高速印字机工作原理一般都是利用压轮将导线夹于印字轮与压轮之间，利用压轮对导线的压力，致使导线与印字轮之间形成摩擦力，进而随着导线的前进致使印字轮同步转动。
在实际生产过程中，由于工人操作不当或者设备保养失当等原因致使压力调节不当，经常造成印字过程中印字轮转动与导线收线速度不能匹配，致使导线表面存在明显拖印痕迹，影响产品质量，产生大量报废。
发明内容
针对上述问题，本公开的目的包括，提供一种导线印字质量的报警装置，其可以对印字轮停转或者在转速与收线速度不匹配时进行报警，进而使得工人重置设备，减少报废率。
本公开提供的导线印字质量的报警装置，其包括压轮和印字轮，所述压轮设置有压轮中心轴，所述印字轮设置有印字轮中心轴，所述压轮和所述印字轮两者的外环轮轨竖直向布置，所述压轮和所述印字轮的外环轮轨之间的间隙配置成放置导线，所述压轮与所述印字轮的外环轮轨的外径相同，所述压轮中心轴与所述印字轮中心轴平行向布置，所述压轮中心轴上套装有第一计米器，所述印字轮中心轴上套装有第二计米器，所述第一计米器和所述第二计米器在检测状态下的位置均固定、不进行绕转动作，所述压轮朝向所述第一计米器表面上设置有一固定的第一检测结构，所述印字轮朝向所述第二计米器表面上设置有一固定的第二检测结构，所述第一计米器上的第一感应器配置成感应位于同一水平直线位置的所述第一检测结构，所述第二计米器上的第二感应器配置成感应位于同一水平直线位置的所述第二检测结构，所述第一计米器和所述第二计米器的数据输出端分别外接至数据分析模块，所述数据分析模块外接至控制器，所述控制器外接报警器开关和印字机开关，所述印字机开关驱动所述压轮和所述印字轮同步转动。
进一步地，沿所述压轮中心轴的径向，所述第一检测结构至所述压轮中心轴的距离等 于所述第二检测结构至所述印字轮中心轴的距离；
进一步地，沿所述压轮中心轴的径向，所述第一感应器至所述压轮中心轴的距离等于所述第二感应器至所述印字轮中心轴的距离。
进一步地，所述压轮的外环轮轨上设置有配置成容纳所述导线的线槽。
进一步地，所述线槽为弧形槽，且所述弧形槽的弧形与所述导线的外轮廓匹配。
进一步地，所述压轮的轮宽小于所述印字轮的轮宽。
进一步地，所述第一计米器和所述第二计米器位于所述印字轮的同一侧。
进一步地，所述第一计米器和所述第二计米器为相同型号的计米器。
进一步地，所述第一计米器和所述第二计米器分别通过轴承套装于对应的所述压轮中心轴及所述印字轮中心轴。
进一步地，所述轴承为滚动轴承。
进一步地，所述控制器设置有参数差值设定接口，所述控制器通过数据分析模块反馈的数据进行判断。
进一步地，所述压力位于所述印字轮的上方。
本公开的目的还包括，提供一种导线印字质量的检测报警方法，其可以在印字轮停转或者在转速与收线速度不匹配时进行报警，进而使得工人重置设备，减少报废率。
本公开提供的导线印字质量的检测报警方法，利用权上述导线印字质量的报警装置对导线印字时质量进行检测，并在检测到导线印字质量不合格时报警，包括如下步骤：
S10：将导线放置在压轮与印字轮之间的间隙中，并使压轮和印字轮同步转动，对导线进行印字；
S20：第一计米器通过第一感应器对压轮上的第一检测结构所在的固定点进行感应，并生成脉冲信号；同时，第二计米器通过第二感应器对印字轮上的第二检测结构所在的固定点进行感应，并生成脉冲信号；
S30：根据步骤S20获得的脉冲信号，分别计算得到压轮和印字轮的线速度，并将压轮和印字轮的线速度信号实时输出至控制器，由控制器对压轮的线速度和印字轮的线速度的差值进行判断：
当判断结果为数据对比差值超出设定值时，报警器开关开启，设备报警。
进一步地，所述步骤S30中，压轮的线速度值由第一计米器内部的处理器根据固定时间段内生成的脉冲信号频率获得，印字轮的线速度值由第二计米器内部的处理器根据固定时间段内生成的脉冲信号频率获得。
进一步地，所述步骤S30还包括在报警器开关开启时，印字机开关关闭。
采用上述技术方案后，不仅实现了对导线的正常印字操作，而且，通过在印字轮及压轮中心轴处分别安装计米装置，以此来对压轮及印字轮转速进行计算，并通过数据输出进行对比，当数据输出对比差值过大可通过报警器及时进行报警，以此来提醒生产操作人员及时检查印字质量并作出相应调整；其可以对印字轮停转或者在转速与收线速度不匹配时进行报警，进而使得工人重置设备，减少报废率。
附图说明
图1为本公开实施例提供的导线印字质量的报警装置的主视结构示意图。
附图标记：
1-压轮；2-印字轮；3-压轮中心轴；4-印字轮中心轴；5-导线；6-第一计米器；7-第二计米器；8-第一检测结构；9-第二检测结构；10-第一感应器；11-第二感应器；12-数据分析模块；13-控制器；14-报警器开关；15-印字机开关；16-轴承；17-参数差值设定接口。
具体实施方式
为使本公开的目的、技术方案和优点更加清楚，下面将结合附图对本公开的技术方案进行清楚、完整的描述。显然，所描述的实施例仅是本公开的一部分实施例，而不是全部的实施例。基于本公开中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本公开保护的范围。
在本公开的描述中，需要说明的是，术语“上”、“下”、“左”、“右”、“竖直”、“水平”等指示的方位或位置关系均为基于附图所示的方位或位置关系，仅仅是为了便于描述本公开和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本公开的限制。此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性。
在本公开的描述中，需要说明的是，除非另有明确的规定和限定，术语“连接”、“安装”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本公开中的具体含义。
如图1所示，本实施例提供了一种导线印字质量的报警装置，其包括压轮1和印字轮2，压轮1设置有压轮中心轴3，印字轮2设置有印字轮中心轴4，压轮1和印字轮2两者的外环轮轨竖直向布置，压轮1和印字轮2的外环轮轨之间的间隙用于放置导线5，压轮1、印字轮2的外环轮轨的外径相同，压轮中心轴3、印字轮中心轴4平行向布置，压轮中心轴3上套装有第一计米器6，印字轮中心轴4上套装有第二计米器7，第一计米器6和第二计米器7在检测状态下的位置均固定、不进行绕转动作，压轮1朝向第一计米器6表面上设置 有一固定的第一检测结构8，印字轮2朝向第二计米器7表面上设置有一固定的第二检测结构9，第一计米器6上的第一感应器10用于感应位于同一水平直线位置的第一检测结构8，第二计米器7上的第二感应器11用于感应位于同一水平直线位置的第二检测结构9，第一计米器6、第二计米器7的数据输出端分别外接至数据分析模块12，数据控制模块12外接至控制器13，控制器13外接报警器开关14和印字机开关15，印字机开关15驱动压轮1、印字轮2同步转动。
请继续参照图1，本实施例中，沿压轮中心轴3的径向，第一检测结构8至压轮中心轴3的距离等于第二检测结构9至印字轮中心轴4的距离。并且，沿压轮中心轴3的径向，第一感应器10至压轮中心轴3的距离等于第二感应器11至印字轮中心轴4的距离。请继续参照图1，本实施例中，压轮1位于印字轮2的上方。这样的设置，使得压轮1在依靠压力将导线5压紧于印字轮2的同时，还能够利用自身的重力将导线5压紧，从而保证了导线5与印字轮2接触的可靠性，进而保证了印字效果，提高了本实施例导线印字质量的报警装置的在印字时的工作可靠性。
需要说明的是，本实施例中，可以是上述压轮1在上而印字轮2在下的设置形式，但不仅仅局限于此，还可以采用其他设置形式，如：压轮1在下而印字轮2在上，此时，压轮1的压力向上，将导线5压紧在上方的印字轮2上。
请继续参照图1，本实施例中，压轮1的外环轮轨上还可以设置能够容纳导线5的线槽。这样的设置，使得在为导线5进行印字时，导线5能够时刻在线槽中运动，为导线5起到了很好的限位作用，有效地阻止了导线5印字过程中可能出现的偏移情形，进一步提高了印字效果。
请继续参照图1，本实施例中，压轮1的外环轮轨上的线槽可以为弧形槽。具体的，弧形槽的弧形与导线5的外轮廓匹配。
当对导线5进行印字操作时，导线5的外轮廓与压轮1的外环轮轨紧密贴合，从而降低甚至是避免了印字过程中，导线5相对压轮1的位置偏移，从而进一步保证了印字的可靠性。
请继续参照图1，本实施例中，第一计米器6和第二计米器7位于印字轮2的同一侧。这样的设置，不仅减小了该导线印字质量的报警装置在水平方向上的空间占用，节约了空间，降低了布置成本，而且，通过将第一计米器6与第二计米器7设置在同一侧，还极大地方便了二者与数据分析模块12的连接，走线简单，保证了数据传输的可靠性。
本实施例中，第一计米器6和第二计米器7为相同型号的计米器。这样的设置，保证了数据传输的同步性，使得第一计米器6和第二计米器7检测到的信号能够同步输出至数据分析模块12中进行分析与计算，减少了因数据传输不同步而导致的检测误差，从而进一 步提高了本实施例导线印字质量的报警装置的工作可靠性。
请继续参照图1，本实施例中，第一计米器6通过轴承16套装于压轮中心轴3，第二计米器7通过轴承16套装于印字轮中心轴4，确保压轮中心轴3、印字轮中心轴4转动时，第一计米器6和第二计米器7不会转动，从而实现对压轮1和印字轮2转动信息的可靠检测。
具体的，本实施例中，轴承16可以为滚动轴承。这样的设置，大大减小了第一计米器6与压轮中心轴3之间及第二计米器7与印字轮中心轴4之间的转动摩擦力，不仅降低了噪音，还延长了第一计米器6投影第二计米器7的工作寿命。
需要说明的是，本实施例中，轴承16可以是上述滚动轴承的设置形式，但不仅仅局限于此，还可以采用其他设置形式，如：滑动轴承，其只要是通过这种结构形式的轴承，能够实现第一计米器6在压轮中心轴3及第二计米器7在印字轮中心轴4上的枢接，并减少枢接位置处的接触摩擦力即可。
请继续参照图1，本实施例中，控制器13设置有参数差值设定接口17，控制器13通过数据分析模块12反馈的数据进行判断，如若数据对比差值超出设定值，报警器开关14开启、印字机开关15关闭，设备报警、印字机停止工作，如若数据对比差值在设定范围之内，报警器开关14关闭、印字机开关15开启，设备正常运行。
该导线印字质量的报警装置的工作原理如下：第一计米器6运行时通过第一感应器10对压轮1上的第一检测结构8所在的固定点进行感应并生成脉冲信号，第二计米器7运行时通过第二感应器11对印字轮2上的第二检测结构9所在的固定点进行感应并生成脉冲信号，第一计米器6、第二计米器7内部的处理器通过固定时间段内脉冲信号频率以计算转轴转速，并同步生成实时线速度，控制器13通过数据分析模块12反馈的数据进行判断，如若数据对比差值超出设定值，报警器开关14开启、印字机开关15关闭，设备报警、印字机停止工作，如若数据对比差值在设定范围之内，报警器开关14关闭、印字机开关15开启，设备正常运行。
请继续参照图1，该导线印字质量的报警装置中，压轮1固定套装在压轮中心轴3上，印字轮2固定套装在印字轮中心轴4上，且压轮1位于印字轮2的上方，压轮1的外环轮轨与印字轮2的外环轮轨之间形成用于放置导线5的间隙，导线5放置在该间隙中，并且，导线5的下部与印字轮2的外环轮轨紧密抵接，导线5的上部贴合在压轮1外环轮轨表面的线槽中。压轮中心轴3与印字轮中心轴3平行且间隔，且压轮中心轴与印字轮中心轴均位于压轮1的同一侧(图1中的右侧)。
请继续参照图1，在压轮中心轴3远离压轮1的一端设置有第一计米器6，第一计米器6通过轴承16枢接于压轮中心轴3；在印字轮中心轴远离印字轮2的一端设置有第二计米 器7，第二计米器7通过轴承16枢接于印字轮中心轴。压轮1靠近第一计米器6的一面固定设置有第一检测结构8，第一计米器6靠近压轮1的一面固定设置有第一感应器10，其中，第一检测结构8与第一感应器10处于同一水平高度；印字轮2靠近第二计米器7的一面固定设置有第二检测结构9，第二计米器7靠近印字轮2的一面固定设置有第二感应器10，其中，第二检测结构9与第二感应器11处于同一水平高度。
请继续参照图1，第一计米器6与第二计米器7均与数据分析模块12连接，数据分析模块12又与控制器13连接，控制器13上设置有参数差值设定接口17，并且，报警器开关14和印字机开关均与控制器13连接。
具体的，第一计米器6与数据分析模块12之间、第二计米器7与数据分析模块12之间、数据分析模块12与控制器13之间、控制器13与报警器开关14之间及控制器13与印字机开关15之间均可以通过数据线电连接。
本实施例还提供了一种导线印字质量的检测报警方法，利用上述导线印字质量的报警装置对导线5印字时的质量进行检测，并在检测到导线5印字质量不合格时报警，包括如下步骤：
S10：将导线5放置在压轮1与印字轮2之间的间隙中，并使压轮1和印字轮2同步转动，对导线5进行印字；
S20：第一计米器6通过第一感应器10对压轮1上的第一检测结构8所在的固定点进行感应，并生成脉冲信号；同时，第二计米器7通过第二感应器11对印字轮2上的第二检测结构9所在的固定点进行感应，并生成脉冲信号；
S30：根据步骤S20获得的脉冲信号，分别计算得到压轮1和印字轮2的线速度，并将压轮1和印字轮2的线速度信号实时输出至控制器13，由控制器13对压轮1的线速度和印字轮2的线速度的差值进行判断：
当判断结果为数据对比差值超出设定值时，报警器开关14开启，设备报警。
本实施例中，压轮1的线速度值由第一计米器6内部的处理器根据固定时间段内生成的脉冲信号频率获得，印字轮2的线速度值由第二计米器7内部的处理器根据固定时间段内生成的脉冲信号频率获得。
此外，当判断结果为数据对比差值超出设定值时，在报警器开关14开启、设备报警的同时，印字机开关15关闭，设备停止工作。并且，当判断结果为数据对比差值在设定值范围之内时，报警器开关14关闭，印字机开关15开启，设备正常运行。
以上对本公开的具体实施例进行了详细说明，但内容仅为本公开创造的较佳实施例，不能被认为用于限定本公开创造的实施范围。凡依本公开创造申请范围所作的均等变化与改进等，均应仍归属于本专利涵盖范围之内。
工业实用性
本申请提供的一种导线印字质量的报警装置及其检测报警的方法，不仅实现了导线的正常印字操作，而且，在出现印字不正常时，还能够通过报警器及时进行报警，以此来提醒生产操作人员及时检查印字质量并作出相应调整，进而使得工人重置设备，减少报废率。

Claims (15)

  1. 一种导线印字质量的报警装置，其特征在于，其包括压轮和印字轮，所述压轮设置有压轮中心轴，所述印字轮设置有印字轮中心轴，所述压轮和所述印字轮两者的外环轮轨竖直向布置，所述压轮和所述印字轮的外环轮轨之间的间隙配置成放置导线，所述压轮与所述印字轮的外环轮轨的外径相同，所述压轮中心轴与所述印字轮中心轴平行向布置，所述压轮中心轴上套装有第一计米器，所述印字轮中心轴上套装有第二计米器，所述第一计米器和所述第二计米器在检测状态下的位置均固定、不进行绕转动作，所述压轮朝向所述第一计米器表面上设置有一固定的第一检测结构，所述印字轮朝向所述第二计米器表面上设置有一固定的第二检测结构，所述第一计米器上的第一感应器配置成感应位于同一水平直线位置的所述第一检测结构，所述第二计米器上的第二感应器配置成感应位于同一水平直线位置的所述第二检测结构，所述第一计米器和所述第二计米器的数据输出端分别外接至数据分析模块，所述数据分析模块外接至控制器，所述控制器外接报警器开关和印字机开关，所述印字机开关驱动所述压轮和所述印字轮同步转动。
  2. 根据权利要求1所述的导线印字质量的报警装置，其特征在于，沿所述压轮中心轴的径向，所述第一检测结构至所述压轮中心轴的距离等于所述第二检测结构至所述印字轮中心轴的距离。
  3. 根据权利要求2所述的导线印字质量的报警装置，其特征在于，沿所述压轮中心轴的径向，所述第一感应器至所述压轮中心轴的距离等于所述第二感应器至所述印字轮中心轴的距离。
  4. 根据权利要求1所述的导线印字质量的报警装置，其特征在于，所述压轮的外环轮轨上设置有配置成容纳所述导线的线槽。
  5. 根据权利要求4所述的导线印字质量的报警装置，其特征在于，所述线槽为弧形槽，且所述弧形槽的弧形与所述导线的外轮廓匹配。
  6. 根据权利要求1所述的导线印字质量的报警装置，其特征在于，所述压轮的轮宽小于所述印字轮的轮宽。
  7. 根据权利要求1所述的导线印字质量的报警装置，其特征在于，所述第一计米器和所述第二计米器位于所述印字轮的同一侧。
  8. 根据权利要求1所述的导线印字质量的报警装置，其特征在于，所述第一计米器和所述第二计米器为相同型号的计米器。
  9. 根据权利要求1所述的导线印字质量的报警装置，其特征在于，所述第一计米器和所述第二计米器分别通过轴承套装于对应的所述压轮中心轴及所述印字轮中心 轴。
  10. 根据权利要求9所述的导线印字质量的报警装置，其特征在于，所述轴承为滚动轴承。
  11. 根据权利要求1-10任一项所述的导线印字质量的报警装置，其特征在于，所述控制器设置有参数差值设定接口，所述控制器通过数据分析模块反馈的数据进行判断。
  12. 根据权利要求1-10任一项所述的导线印字质量的报警装置，其特征在于，所述压轮位于所述印字轮的上方。
  13. 一种导线印字质量的检测报警方法，其特征在于，利用权利要求1-12任一项所述的导线印字质量的报警装置对导线印字时的质量进行检测，并在检测到导线印字质量不合格时报警，包括如下步骤：
    S10：将导线放置在压轮与印字轮之间的间隙中，并使压轮和印字轮同步转动，对导线进行印字；
    S20：第一计米器通过第一感应器对压轮上的第一检测结构所在的固定点进行感应，并生成脉冲信号；同时，第二计米器通过第二感应器对印字轮上的第二检测结构所在的固定点进行感应，并生成脉冲信号；
    S30：根据步骤S20获得的脉冲信号，分别计算得到压轮和印字轮的线速度，并将压轮和印字轮的线速度信号实时输出至控制器，由控制器对压轮的线速度和印字轮的线速度的差值进行判断：
    当判断结果为数据对比差值超出设定值时，报警器开关开启，设备报警。
  14. 根据权利要求13所述的导线印字质量的检测报警方法，其特征在于，所述步骤S30中，压轮的线速度值由第一计米器内部的处理器根据固定时间段内生成的脉冲信号频率获得，印字轮的线速度值由第二计米器内部的处理器根据固定时间段内生成的脉冲信号频率获得。
  15. 根据权利要求13所述的导线印字质量的检测报警方法，其特征在于，所述步骤S30还包括在报警器开关开启时，印字机开关关闭。
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