WO2018188349A1 - 一种用于汽车细密封涂覆pvc材料的复杂流管及制造方法 - Google Patents
一种用于汽车细密封涂覆pvc材料的复杂流管及制造方法 Download PDFInfo
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- WO2018188349A1 WO2018188349A1 PCT/CN2017/113371 CN2017113371W WO2018188349A1 WO 2018188349 A1 WO2018188349 A1 WO 2018188349A1 CN 2017113371 W CN2017113371 W CN 2017113371W WO 2018188349 A1 WO2018188349 A1 WO 2018188349A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
- B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
- B05C5/0216—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles by relative movement of article and outlet according to a predetermined path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/20—Direct sintering or melting
- B22F10/28—Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/30—Process control
- B22F10/36—Process control of energy beam parameters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/30—Process control
- B22F10/36—Process control of energy beam parameters
- B22F10/366—Scanning parameters, e.g. hatch distance or scanning strategy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F5/10—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of articles with cavities or holes, not otherwise provided for in the preceding subgroups
- B22F5/106—Tube or ring forms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
- B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y80/00—Products made by additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/30—Process control
- B22F10/38—Process control to achieve specific product aspects, e.g. surface smoothness, density, porosity or hollow structures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/60—Treatment of workpieces or articles after build-up
- B22F10/66—Treatment of workpieces or articles after build-up by mechanical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2301/00—Metallic composition of the powder or its coating
- B22F2301/20—Refractory metals
- B22F2301/205—Titanium, zirconium or hafnium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Definitions
- the invention relates to an automotive rubber coating component, in particular to a complex flow tube and a manufacturing method for a fine sealing coating of a PVC material for an automobile.
- the door and window and the front and rear covers of the body are coated with sealing materials.
- the commonly used materials are polyethylene resin and plasticizer, etc., which are configured as solvent-free PVC coatings. It can play the role of shock absorption, sound insulation and sealing, which improves the comfort and safety of the car.
- the glue sealing process is divided into two steps of rough sealing and fine sealing. Among them, the weld seam visible on the exterior of the body is required to have a good appearance effect, and needs to be carefully coated and modified to become a fine seal.
- the thin sealing process refers to the sealing of the outer surface of the vehicle body, the door frame and the front and rear covers. After the bottom of the vehicle is sprayed, it is required to complete the residual glue after the body is sprayed, and the crease seam of the hood of the engine cover, the sprue weld of the top cover, and the back cover.
- Peripheral hem seam, four-door seam, four-door sash weld, A, B, C pillar external weld, back cover flow tank for PVC glue its role is to enhance the body's sealing performance to achieve waterproof, sound insulation And improve the corrosion resistance of the weld, ultimately improving the comfort and longevity of the car.
- Extrusion of PVC glue should be glued to the precise part, no blockage and obstruction of the installation hole, uniform and appropriate amount, continuous and stable, compact, smooth and non-stacked, and the thickness of the glue is 2-3mm.
- the automotive rubber coating process mainly has two methods: manual glue application and robot glue application.
- the manual glue application work is relatively large, and the robot glues the glue to be stable, the strength is accurate and stable, and the coating effect is good. fruit.
- the robot glues the glue to be stable, the strength is accurate and stable, and the coating effect is good. fruit.
- due to the complexity of the structure of the automobile it is necessary to customize the flow tube during coating, and to cooperate with the structure of the front and rear covers of the automobile to perform rapid coating and improve work efficiency.
- the object of the present invention is to overcome the above-mentioned shortcomings and deficiencies of the prior art, and to provide a complicated flow tube and a manufacturing method for a fine sealing coating of a PVC material for an automobile.
- the utility model has the advantages of simple structure, smooth gel flow and high work efficiency, and is especially suitable for coating of complex parts of automobiles.
- a complex flow tube for automotive fine sealing coating of PVC material comprising a base 11 for fixing on a robot arm, a pipe 12 for conveying PVC sealant connected to the base 11; the base 11 and the base 11
- the PVC glue pump interface on the robot arm is detachable butt joint; the PVC glue pump transports the PVC sealant through the pipe 12 to the to-be-coated or sealed portion of the automobile.
- the pipe 12 is sequentially divided into a rubber feed section 121, a transition section 122 and a glue discharge section 123 according to the flow direction of the PVC sealant;
- the rubber feeding section 121 is a tapered tapered passage, that is, the inner diameter thereof gradually decreases along the flow direction of the PVC sealant;
- the rubber discharge section 123 has a "7"-shaped structure as a whole, and is composed of a straight pipe section 123-1 and a bending section 123-2; the axis of the transition section 122 intersects with the axis of the straight pipe section 123-1 at an angle of 35° to 45°, the axes of the straight pipe section 123-1 and the bending section 123-2 are perpendicular to each other.
- the joint between the rubber feeding section 121, the transition section 122, the straight pipe section 123-1 and the bending section 123-2 adopts a rounded transition to reduce the flow resistance of the PVC sealant.
- a rectangular glue outlet 123-3 is formed at the end wall of the bent section 123-2; the opening direction of the rectangular glue outlet 123-3 is located inside the "7"-shaped structure
- the inner diameter of the transition section 122 and the dispensing section 123 is based on the flow rate design formula (D is the inner diameter of the pipe, G is the total weight of the glue, v is the speed of the glue, t is the time of the glue), according to the design formula and the actual gap size of the coating, the inner diameter of the transition section 122 and the outlet section 123 is designed to be 1.50 mm. ⁇ 1.60mm, wall thickness is 0.10mm-0.25mm.
- the feeding section 121, the transition section 122, the straight pipe section 123-1, and the bending section 123-2 are one-shot forming structures.
- the invention discloses a preparation method of a complicated flow tube for automobile fine sealing and coating PVC material:
- the preparation method is that the base 11 and the pipe 12 are respectively printed by metal 3D; the printing material is processed by using titanium alloy, stainless steel or nickel alloy material;
- the molding parameters are: laser power: 150W, scanning speed 800mm/s, stacking layer thickness 20 microns, laser spot 50 microns, scanning line spacing 60 microns; laser scanning strategy: first for pipeline 12 The outer contour is scanned twice for the groove edge, and then the inner solid filling scan is performed to ensure the outer surface quality of the pipe 12;
- the pipe 12 is vertically inverted during the forming process, and the angle between any position of the outer surface of the pipe 12 and the plane cannot be less than 40° to prevent the support structure from being added during the 3D printing process.
- the present invention has the following advantages and effects:
- the base and the pipe of the invention respectively adopt the metal 3D printing integrated forming structure, which overcomes the fact that the welded portion existing in the conventional titanium alloy pipe segment welding process is easy to be broken, and the welding parts of each section are difficult to be accurately matched and the titanium alloy pipe is thin and easy. Shortcomings such as welding.
- the joints of the pipe of the invention are integrally formed circular arc transitions, which greatly reduces the damping of the colloid, increases the fluidity, and can reduce the difficulty of metal 3D printing manufacturing.
- the invention adopts a tapered tapered passage design, that is, the inner diameter thereof gradually decreases along the flow direction of the PVC sealant, so that the pressure of the colloid increases, and the flow velocity also becomes larger, thereby ensuring the glue. There is sufficient pressure to improve the stability and smoothness of the coating.
- the curved structure of the pipe of the invention is especially suitable for the coating of complex parts of automobile structures.
- the invention combines with the metal 3D printing process, and the complicated flow tube produced has the advantages of convenient use, simple structure, high strength, and not easy to break.
- Fig. 1 is a schematic view showing the structure of a complicated flow tube for a fine sealing coating of a PVC material for an automobile.
- Figure 2 is an enlarged view of A in Figure 1.
- Figure 3 is a schematic view of the structure of the present invention before assembly.
- FIG. 4 is a schematic view showing the structure of the base of the present invention.
- Figure 5 is a schematic view showing the structure of the pipe of the present invention.
- Figure 6 is a schematic view of the structure of Figure 3 after assembly.
- Fig. 7 is a schematic view showing the arrangement of the present invention during molding.
- Figure 8 is a schematic view of the use of the present invention.
- Figure 9 is a schematic view of the use of the present invention.
- Figure 10 is a schematic view of the use of the present invention.
- Figure 11 is a schematic view showing the flow direction of the PVC sealant of the present invention when it is discharged.
- the invention discloses a complex flow tube for a fine sealing coating of PVC material for an automobile, comprising a base 11 for fixing on a mechanical arm, a pipe 12 for conveying PVC sealant connected with the base 11; the base 11 detachable docking with the PVC glue pump installed on the arm; PVC glue pump transports the PVC sealant through the pipe 12 to the part to be coated or sealed of the car.
- the inlet pressure of the PVC coating pump is adjusted to be in the range of 4.9*10 5 -6.9*10 5 Pa, and the thickness of the coating is generally 2-3 mm.
- the pipe 12 is sequentially divided into a rubber feed section 121, a transition section 122 and a glue discharge section 123 according to the flow direction of the PVC sealant;
- the rubber feeding section 121 is a tapered tapered passage, that is, the inner diameter thereof gradually decreases along the flow direction of the PVC sealant;
- the rubber discharge section 123 has a "7" shape as a whole, and is composed of a straight pipe section 123-1 and a bending section 123-2.
- the axis of the transition section 122 intersects the axis of the straight pipe section 123-1 at an angle of 35° to 45°, and the axes of the straight pipe section 123-1 and the bending section 123-2 are perpendicular to each other.
- the joint between the rubber feeding section 121, the transition section 122, the straight pipe section 123-1 and the bending section 123-2 adopts a rounded transition to reduce the flow resistance of the PVC sealant.
- a rectangular glue outlet 123-3 is formed at the end wall of the bent section 123-2; the opening direction of the rectangular glue outlet 123-3 is located inside the "7"-shaped structure.
- the inner diameter of the transition section 122 and the dispensing section 123 is based on the flow rate design formula (D is the inner diameter of the pipe, G is the total weight of the glue, v is the speed of the glue, t is the time of the glue), according to the design formula and the actual gap size of the coating, the inner diameter of the transition section 122 and the outlet section 123 is designed to be 1.50 mm. ⁇ 1.60mm, wall thickness is 0.10mm-0.25mm.
- the feeding section 121, the transition section 122, the straight pipe section 123-1, and the bending section 123-2 are one-shot forming structures.
- the bending section 123-2 enters the gap between the rear cover and the vehicle body in a direction parallel to the edge of the rear cover of the automobile, and then rotates at a certain angle to align the rectangular glue outlet 123-3.
- the glued surface is shown in Figures 8 and 9.
- the invention discloses a preparation method of a complicated flow tube for automobile fine sealing and coating PVC material:
- the preparation method is that the base 11 and the pipe 12 are respectively printed by metal 3D; the printing material is processed by using titanium alloy, stainless steel or nickel alloy material;
- the molding parameters are: laser power: 150W, scanning speed 800mm/s, stacking layer thickness 20 microns, laser spot 50 microns, scanning line spacing 60 microns; laser scanning strategy: first for pipeline 12 The outer contour is scanned twice for the groove edge, and then the inner solid filling scan is performed to ensure the outer surface quality of the pipe 12;
- the surface is polished and polished, including the rectangle
- the glue is cleaned to ensure the shape and dimensional accuracy of the glue outlet, thereby improving the quality of the glue.
- the present invention can be preferably implemented.
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Abstract
Description
Claims (7)
- 一种用于汽车细密封涂覆PVC材料的复杂流管,其特征在于:包括用于固定在机械臂上的底座(11)、与底座(11)连接的用于输送PVC密封胶的管道(12);所述底座(11)与安装在机械臂上的PVC涂胶泵接口可拆卸式对接;PVC涂胶泵将PVC密封胶通过管道(12)输送至汽车的待涂覆或者密封部位。
- 根据权利要求1所述用于汽车细密封涂覆PVC材料的复杂流管,其特征在于:所述管道(12)按照PVC密封胶的流向依次分为进胶段(121)、过渡段(122)和出胶段(123);所述进胶段(121)为锥形渐缩道,即其内径顺着PVC密封胶的流向逐渐变小;所述出胶段(123)整体呈“7”字形结构,其由直管段(123-1)和弯折段(123-2)构成;所述过渡段(122)的轴线与直管段(123-1)的轴线相交,夹角为35°~45°,所述直管段(123-1)与弯折段(123-2)的轴线彼此垂直。
- 根据权利要求2所述用于汽车细密封涂覆PVC材料的复杂流管,其特征在于:所述进胶段(121)、过渡段(122)、直管段(123-1)、弯折段(123-2)之间连接处均采用圆角过渡,以减小PVC密封胶的流动阻力。
- 根据权利要求2所述用于汽车细密封涂覆PVC材料的复杂流管,其特征在于:在弯折段(123-2)末端侧壁开设矩形出胶口(123-3);矩形出胶口(123-3)的开口方向位于“7”字形结构的内侧。
- 根据权利要求3所述用于汽车细密封涂覆PVC材料的复杂流管,其特征在于:所述进胶段(121)、过渡段(122)、直管段(123-1)、弯折段(123-2)为一次成型结构。
- 权利要求6所述用于汽车细密封涂覆PVC材料的复杂流管的制备方法,其特征在于:所述制备方法是将底座(11)和管道(12)分别采用金属3D打印;打印材料选用钛合金、不锈钢或者镍合金材料加工;若选用钛合金3D打印时,成型参数为:激光功率:150W,扫描速度800mm/s,堆积层厚20微米,激光光斑50微米,扫描线间距60微米;激光扫描策略为:先针对管道(12)的外轮廓进行沟边扫描2次,再进行内部实体填充扫描,以保证管道(12)的外表面质量;管道(12)在成型过程是竖直倒立摆放,管道(12)外表面任一位置与平面的夹角不能少于40°,以防止3D打印过程中添加支撑结构。
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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US16/605,030 US11633755B2 (en) | 2017-04-14 | 2017-11-28 | Complex flow tube for fine sealing coating of PVC material for automobile and manufacturing method therefor |
JP2020505958A JP6876313B2 (ja) | 2017-04-14 | 2017-11-28 | 自動車用pvcファインシーリングコーティング複雑流管及び製造方法 |
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CN201710245318.X | 2017-04-14 | ||
CN201710245318.XA CN106944626B (zh) | 2017-04-14 | 2017-04-14 | 一种用于汽车细密封涂覆pvc材料的复杂流管及制造方法 |
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DE102017001780B3 (de) * | 2017-02-24 | 2018-04-12 | Dürr Systems Ag | Applikator und Applikationsverfahren |
CN106944626B (zh) | 2017-04-14 | 2019-10-18 | 华南理工大学 | 一种用于汽车细密封涂覆pvc材料的复杂流管及制造方法 |
CN108889547B (zh) * | 2018-07-11 | 2020-03-10 | 深圳市中欣科技有限公司 | 一种旋转中心不变的异形点胶针头 |
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