WO2018181115A1 - 建材 - Google Patents
建材 Download PDFInfo
- Publication number
- WO2018181115A1 WO2018181115A1 PCT/JP2018/012012 JP2018012012W WO2018181115A1 WO 2018181115 A1 WO2018181115 A1 WO 2018181115A1 JP 2018012012 W JP2018012012 W JP 2018012012W WO 2018181115 A1 WO2018181115 A1 WO 2018181115A1
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- WO
- WIPO (PCT)
- Prior art keywords
- protective sheet
- coating film
- building material
- building
- peeled
- Prior art date
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/285—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyethers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
- E04F13/075—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for insulation or surface protection, e.g. against noise or impact
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/16—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of fibres or chips, e.g. bonded with synthetic resins, or with an outer layer of fibres or chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2451/00—Decorative or ornamental articles
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2203/00—Specially structured or shaped covering, lining or flooring elements not otherwise provided for
- E04F2203/06—Specially structured or shaped covering, lining or flooring elements not otherwise provided for comprising two layers fixedly secured to one another, in offset relationship in order to form a rebate
- E04F2203/065—Specially structured or shaped covering, lining or flooring elements not otherwise provided for comprising two layers fixedly secured to one another, in offset relationship in order to form a rebate in offset relationship longitudinally as well as transversely
Definitions
- the present invention relates to building materials such as siding boards.
- Ceramic siding boards There are ceramic siding boards, metal siding boards, ALC boards (Autoclaved Lightweight aerated Concrete) as building materials that make up the outer and inner walls of the building.
- ALC boards Autoclaved Lightweight aerated Concrete
- Patent Document 1 discloses a building material having a mirror-finished coating film.
- a first mirror coating film and a second mirror coating film are formed on the surface of the base material.
- Patent Document 2 describes that a protective layer (protective sheet) such as a slip sheet is adhered to the surface of a coating film of a building material that is a fiber cement product.
- a protective layer such as a slip sheet
- the adhesion between the coating film and the protective sheet is 15 to 190 g / inch (in terms of conversion, 0.12 to 1.47 N / 20 mm).
- the protective sheet described in Patent Document 2 when the protective sheet described in Patent Document 2 is attached to the surface of the coating film of the building material described in Patent Document 1, etc., the protective sheet described in Patent Document 2 has a weak adhesive force to the mirror-finished coating film. There is a concern that the protective sheet may be peeled off by wind or the like, and that the protective sheet may be rolled or displaced during storage or transportation of the building material to expose the surface of the coating film and damage the surface.
- the present invention has been made in view of the above-mentioned problems, and can prevent peeling, twisting, and slippage of the protective sheet from the coating film during storage, transportation, and construction, and the protective sheet from the coating film surface of the building material. It aims at providing the building material which can eliminate that the surface finish of a coating film is impaired when it peels off.
- the building material according to the first aspect of the present invention includes a base material having a design surface on the surface, and a coating film formed on the design surface and having a 60-degree specular gloss of 80 or more.
- a protective sheet that is detachably attached to the coating film, the pencil hardness of the coating film is HB or more, and the adhesive force of the coating film and the protection sheet is 2 to 8 N / 20 mm It is characterized by this.
- the adhesive force between the coating film and the protective sheet is 2N / 20 mm or more, the protective sheet is peeled off from the coating film surface during storage, transportation, and construction of the building material. Can be eliminated and excellent workability can be enjoyed.
- pencil hardness is a hardness measured based on a JIS K5600 scratch hardness test (pencil method). If the hardness is simply high, it will not be easily scratched, and it will not be strong and the performance will be good, but as the hardness increases, the flexibility will decrease, and the coating will tend to crack during construction and transportation, and the product performance will be reversed. Can be detrimental.
- the pencil hardness ranges from 6B to 9H in order from the softer.
- the 60 degree mirror glossiness of the coating film surface can be maintained at 80 or more, and the smoothness like a mirror surface can be guaranteed.
- the coating film surface is smooth and a mirror-like gloss is exhibited.
- the 60-degree specular gloss exceeds 90, the gloss when building materials are used as wall materials becomes significant. Therefore, when building materials are applied to wall materials, it is preferable to set the 60-degree specular gloss of the coating film surface in the range of 80-90.
- examples of the “base material” constituting the building material include ceramic siding and ALC plate mainly composed of cement, metal siding and resin plate mainly composed of metal, and the like.
- the “coating film” can be formed by applying a paint composed of, for example, an acrylic resin, a urethane resin, a fluororesin, an ultraviolet curable resin or the like to the surface of the substrate and then drying it. Only one type of coating material may be used, or a plurality of types of coating material may be applied to the surface of the substrate in order and then dried to form a coating film.
- the “protective sheet” for example, a laminate in which a base layer made of polyethylene or the like and a synthetic rubber adhesive layer are laminated can be applied.
- the second aspect of the building material according to the present invention is characterized in that the protective sheet has a breaking strength of 35 to 60 MPa.
- the protective sheet Since the protective sheet has a breaking strength of 35 MPa or more, there is a risk that the protective sheet will break when the protective sheet is peeled off from the surface of the paint film, even though the adhesion between the paint film and the protective sheet is as strong as 2 N / 20 mm or more. There is little, and excellent workability is played.
- a protective sheet having a thickness of 40 to 100 ⁇ m from the viewpoint of securing the breaking strength of the protective sheet and protecting the coating film surface.
- the protective sheet is formed on the design surface along a covering region where the protective sheet is adhered and one end of the design surface. It is characterized by having an exposed area that is not attached.
- the exposed region is a region between the inner end side and the outer end side of the chamfered portion (that is, the chamfered portion), as well as a region that is inside a predetermined width from the inner end side of the chamfered portion. It can be an exposed area.
- the building material of the present invention it is possible to eliminate peeling, twisting and slippage of the protective sheet from the coating film during storage, transportation, and construction of the building material, and to apply the protective sheet when the protective sheet is peeled off from the coating film surface of the building material. It can eliminate that the surface finish of a film
- Embodiment 1 of the building material of this invention is the top view seen from the front surface by the side of the design surface of a base material. It is an II direction arrow line view of FIG. 1, Comprising: It is a right side view of Embodiment 1 of building materials. It is the schematic diagram which showed the state currently stored and transported in the attitude
- the base material in the illustrated example is a so-called four-sided base material having a quadrangular shape and having joint portions on four sides, but the base material constituting the building material of the present invention has other shapes and shapes. Of course, it may be a base material.
- FIG. 1 arrows indicating up, down, right, and left, and arrows indicating front, back, up, and down in FIG. 2 indicate the orientation directions of each end side and each surface of the building material 10.
- the building material 10 is an outer wall material, and is roughly composed of a base material 1 having a design surface on the surface, a coating film 2 formed on the surface of the design surface, and a protective sheet 3 adhered to the surface of the coating film 2. It is a rectangular plate having a left-right dimension of about 1600 to about 2000 mm and a vertical dimension t1 of about 460 to about 480 mm.
- Base material 1 is ceramic siding (wood fiber reinforced cement board, fiber reinforced cement board, fiber reinforced cement / calcium silicate board, slag gypsum board, etc.), ALC board (AutoclavedlavLightweight aerated Concrete), It is formed from a metal siding or a resin plate containing metal as a main component.
- the base material 1 has a rectangular shape, and has a design surface which is a glossy flat surface of the outer wall material on its surface, and is a four-sided plate material having joints on four sides.
- the design surface is composed of a rectangular plane 1h and a chamfer 1g surrounding the four sides of the plane 1h.
- the left side edge of the chamfered portion 1g formed on the left side of the plane 1h is the left side edge 1a of the design surface
- the right side edge of the chamfered portion 1g formed on the right side of the plane 1h is the right side edge of the design surface.
- the lower edge of the chamfered portion 1g formed on the lower side of the plane 1h is the lower edge 1c of the design surface
- the upper edge of the chamfered portion 1g formed on the upper side of the plane 1h is the design surface. This is the upper end side 1d.
- back surface side joint portions 1e protruding outward on the back surface side. Specifically, a back surface side joint portion 1e that is recessed from the right side edge 1b and the upper side edge 1d of the design surface toward the back surface and protrudes outward on the back surface side is formed.
- a front surface side joint portion 1f that is recessed inward on the back surface side is formed. Specifically, a front surface side joint portion 1f extending from the left side edge 1a and the lower side edge 1c of the design surface toward the back surface and recessed inward on the back surface side is formed.
- the back surface side joint portion 1e and the front surface side joint portion 1f have shapes that can be determined and joined.
- the front surface side joint portion 1 f and the back surface side joint portion are overlapped with the front surface side joint portion 1 f of another adjacent building material 10 on the back surface side joint portion 1 e of one building material 10. 1e is decided and joined.
- a coating film 2 is formed on the design surface of the base material 1 by a paint composed of an acrylic resin, a urethane resin, a fluororesin, an ultraviolet curable resin, or the like.
- the coating film 2 may be formed by applying one type of paint to the surface of the substrate and then drying it, or by applying a plurality of types of paints to the surface of the substrate in order and then drying. it can.
- the coating film 2 is formed in the chamfered part 1g surrounding the flat surface 1h of the base material 1 and the four sides of the flat surface 1h. Specifically, the coating film 2 is formed over the entire surface of the flat surface 1h and a part of the chamfered portion 1g from the flat surface 1h.
- the surface of the coating film 2 has a 60 ° specular gloss of 80 or more and a pencil hardness of HB or more.
- the pencil hardness ranges from 6B to 9H in ascending order.
- the protective sheet 3 is stuck on the surface of the coating film 2.
- the protective sheet 3 has a laminated structure of a base layer and an adhesive layer, and the adhesive layer is attached to the surface of the coating film 2.
- the base layer constituting the protective sheet 3 is formed of polyethylene, polypropylene, polyolefin, polyvinyl chloride, nonwoven fabric, paper, or the like.
- the pressure-sensitive adhesive layer is formed from a synthetic rubber adhesive or an acrylic adhesive.
- the adhesive layer may be formed by coating on a sheet-like base layer, or may be formed by co-extrusion of a sheet-like base layer and an adhesive layer forming material.
- Protective sheet 3 has a breaking strength in the range of 35 to 60 MPa.
- the thickness of the protective sheet 3 is set in the range of 40 to 100 ⁇ m.
- the method of sticking the protective sheet 3 on the surface of the coating film 2 of the base material 1 arrange
- the protective sheet 3 has a quadrangular shape.
- the left-right width of the protective sheet 3 is wider than the left-right width of the plane 1h and narrower than the left-right width of the design surface.
- the vertical width t4 of the protective sheet 3 is narrower than the vertical width of the plane 1h.
- the protection sheet 3 is stuck on the coating film 2 formed in the plane 1h so that the surface of the coating film 2 may be coat
- the left end side of the protective sheet 3 is adhered to the coating film 2 so as to coincide with the left end side of the plane 1h.
- the protective sheet 3 has a coating film so that the right end side of the protective sheet 3 is between the right end side of the chamfered portion 1g adjacent to the right end side of the flat surface 1h and away from the surface of the chamfered portion 1g. 2 is attached.
- the lower end side of the protective sheet 3 is adhered to the coating film 2 so as to be inward from the lower end side of the plane 1h.
- the lower end side of the protective sheet 3 and the lower end side of the plane 1h are parallel to each other and are separated by a distance t3. That is, an exposed region 4 to which the protective sheet 3 is not attached is formed between the lower end side of the protective sheet 3 and the lower end side of the plane 1h.
- the exposed region 4 is formed along the lower side edge 1c of the design surface.
- the upper end side of the protective sheet 3 is adhered to the coating film 2 so as to be inward of the upper end side of the plane 1h.
- the upper end side of the protective sheet 3 and the upper end side of the plane 1h are parallel to each other and are separated by a distance t3. That is, an exposed region 4 to which the protective sheet 3 is not attached is formed between the upper end side of the protective sheet 3 and the upper end side of the plane 1h.
- the exposed region 4 is formed along the upper side edge 1d of the design surface.
- the surface area of the coating film of the chamfered portion 1g on the four sides of the flat surface 1h is not exposed to the protective sheet 3 and is an exposed area 4.
- the coating film on the design surface includes a covering region where the protective sheet 3 is adhered and an exposed region 4 where the protective sheet 3 is not adhered.
- the adhesive force between the coating film 2 and the protective sheet 3 is set in the range of 2 to 8 N / 20 mm.
- the protective sheet 3 Since the adhesive force between the coating film 2 and the protective sheet 3 is 2 N / 20 mm or more, the protective sheet 3 is difficult to peel off from the surface of the coating film 2 during storage, transportation, and construction of the building material 10. Moreover, since the adhesive force between the coating film 2 and the protective sheet 3 is 8 N / 20 mm or less and the pencil hardness of the coating film 2 is as hard as HB or more, the coating when the protective sheet 3 is peeled off from the surface of the coating film 2 is applied. The deformation of the surface of the film 2 can be eliminated. Therefore, even after the protective sheet 3 is peeled off from the surface of the coating film 2, the 60 degree specular glossiness of the surface of the coating film 2 can be maintained at 80 or more, and smoothness like a mirror surface can be maintained.
- the breaking strength of the protective sheet 3 is 35 MPa or more, the protective film 3 is not broken without breaking the protective sheet 3 even though the adhesion force between the coating film 2 and the protective sheet 3 is 2N / 20 mm or more. Can be peeled off from the surface.
- the protective sheet 3 is within the dimensions of the design surface of the base material 1, so that even when wind blows from the back side of the building material 10 during construction, the protective sheet 3. Is difficult to peel off by wind.
- the protective sheet 3 is attached to the surface of the coating film 2 in a manner that does not protrude from the back surface side joint portion 1e, and is provided with an appropriate exposed region 4, so that the protective sheet 3 is adjacent to the construction material during construction. 10 and the protective sheet 3 is prevented from becoming difficult to peel off.
- the protective sheet 3 is peeled off after construction because the right edge of the protective sheet 3 is inward of the right edge 1b of the design surface and is not attached to the chamfer 1g. In this case, the right end side of the protective sheet can be pinched and easily peeled off.
- each dimension t1 can be set to about 460 to about 480 mm, t2 to about 450 to about 460 mm, t3 to about 0 to about 2.5 mm, and t4 to about 445 to about 460 mm.
- the two building materials 10 are packed in a stacked state with the surfaces facing each other. More specifically, the surfaces of the two building materials 10 are opposed to each other, the protective sheets 3 are brought into contact with each other, and the exposed region 4 of one building material 10 is opposed to the protective sheet 3 of the other building material 10. Both the building materials 10 are positioned and bound by the binding material 20.
- a resin band such as a polypropylene band or a polyethylene band
- a resin film such as a stretch film or a shrink film
- a paper band or a cloth band can be used as the binding material.
- the exposed region 4 of one building material 10 faces the protective sheet 3 of the other building material 10, the exposed region 4 (exposed coating 2) of both building materials 10 is protected by the facing protective sheet 3.
- the protective sheet 3 cannot be easily peeled off by pinching the right end side of the protective sheet 3, but other functions and effects can be achieved in the same manner as the building material 10.
- FIG. 6 shows a state in which a plurality of building materials 10A are stored in a stacked posture with their surfaces facing each other.
- both the building materials 10A are positioned so that the chamfered portion 1g of one building material 10A faces the protective sheet 3 of the other building material 10A. They are bound by a binding material 20.
- the exposed area (the chamfered portion 1g) of one building material 10A faces the protective sheet 3 of the other building material 10A, so that the other building material can be compared with the other building material at the time of packing or unpacking. Even if the other building material is likely to come into contact with the exposed area of one building material, the exposed area is protected by the protective sheet 3 facing the other building material.
- ⁇ Test conditions> It consists of a wood cement board.
- UV-curable acrylic resin paint is 130-220g / m 2
- urethane resin paint is 90-130g / m 2
- fluororesin paint is 90-130g. / m 2 were applied in the order, and each was dried to form a coating film.
- the protective sheet was stuck on the coating film.
- samples 2, 6, 9, and 11 are formed from polyethylene
- samples 1, 3, 4, 5, 8, and 10 are formed from polyolefin
- samples 7 and 12 are formed from another polyolefin. did.
- the adhesive layer of the protective sheet was formed from a synthetic rubber adhesive for all samples, and the adhesive strength of each sample was adjusted by changing the thickness and composition of the adhesive layer. Furthermore, the protective sheet was attached in the same manner as the building material 10 shown in FIG. Hereinafter, various evaluation methods and test results are shown in Table 1.
- Wind resistance test The state of the specimen was observed by blowing wind at a strength of 10 m / sec. In the observation, those in which no lifting or peeling of the protective sheet was observed (good) were marked with “ ⁇ ” in the table, and those in which the protective sheet was lifted or peeled off (impossible) were marked with “x”.
- Sample 10 with a pencil hardness of the coating film of B could not satisfy the surface condition of the coating film and the 60-degree specular gloss of the coating film surface after the protective sheet was peeled off.
- Samples 11 and 12 with a coating film and protective sheet adhesive strength of 9 N / 20 mm satisfy the protective sheet breakage, the surface condition of the coating film, and the 60-degree specular gloss of the coating film surface after peeling off the protective sheet. I could't.
- a mirror-finished coating film may be provided only on the flat surface 1h without providing a mirror-finished coating film on the chamfer 1g.
- a mirror-finished coating film may be provided on the entire surface of the chamfered portion 1g.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
- Laminated Bodies (AREA)
Abstract
Description
図1において上、下、右、左を示す矢印や、図2において表、裏、上、下を示す矢印は、建材10の各端辺や各面の配向方向を示している。
平面1hの下側に形成された面取り部1gの下側端辺が、意匠面の下側端辺1cであり、平面1hの上側に形成された面取り部1gの上側端辺が、意匠面の上側端辺1dである。
図4、5に図示する建材10Aは、保護シート3の大きさと、平面1hの塗膜2の全面にのみ保護シート3が貼着されている点(平面1hには露出領域4が存在しない点)で建材10と相違している。他は建材10と同じである。
本発明者等は、種々の建材を製作し、建材を構成する塗膜や保護シート等の各種性能等を評価する実験をおこなった。
木質セメント板からなり、図1に示す形状の基材の表面に、紫外線硬化型アクリル樹脂塗料を130~220g/m2、ウレタン樹脂塗料を90~130g/ m2、フッ素樹脂塗料を90~130g/ m2の順で塗布し、それぞれ乾燥させて塗膜を形成した。そして、塗膜の上に保護シートを貼着した。なお、保護シートの基層に関し、試料2、6、9、11はポリエチレンから形成し、試料1、3、4、5、8、10はポリオレフィンから形成し、試料7、12は別のポリオレフィンから形成した。また、保護シートの粘着層はいずれの試料ともに合成ゴム系接着剤から形成し、粘着層の厚みと組成を変化させることで各試料の粘着力を調整した。さらに、保護シートの貼着形態は図1で示す建材10と同様の態様とした。以下、各種評価方法を示すとともに試験結果を表1に示す。
以下で記載する試料に対して試験および測定等をおこない、各種性能の評価をおこなった。
JIS K5600 引っかき硬度試験(鉛筆法)に則して測定し、塗膜表面のすり傷の有無、および程度で評価した。
JIS K5600-4-7に則し、ハンディ光沢計(IG-320 株式会社堀場製作所製)を用いて、各試料の塗膜の最表面の60度鏡面光沢度を測定した。なお、本検証実験では、保護シートを貼着する前と、保護シートを剥がした後に塗膜の最表面の60度鏡面光沢度を測定している。表中における数値は60度鏡面光沢度の値を示しており、表中の「○」は60度鏡面光沢度が80以上のもの(良好)であり、「×」は80未満のもの(不可)である。
引張試験機を用いて、保護シートを速度200mm/秒で引張り、保護シートが破断した際の強度を測定した。
塗膜に貼着された保護シートを、引張試験機を用いて速度0.3m/分で引張り、保護シートが剥離した際の強度を測定した。
塗膜と保護シートの貼着力を測定した際に、保護シートが破断したもの(不可)を表中で「×」とし、それ以外のもの(良好)を「○」としている。
二枚の試験体を双方の保護シートが向かい合うようにして重ね合わせた。重ね合わせた状態で、上から0.2kg/cm2の荷重を48時間かけた。その後、双方の保護シートを剥がし、試験体を蛍光灯の下に置き、塗膜表面に保護シートの糊跡や転写跡が有るかを目視で観察した。この目視観察において、塗膜表面に保護シートの糊跡や転写跡が無いもの(良好)を表中で「○」とし、それ以外のもの(不可)を「×」としている。
二枚の試験体を双方の保護シートが向かい合うようにして重ね合わせて結束材で結束し、一つの梱包体とした(図3と同様の態様とした)。この梱包体20体をパレットの上に積載した状態で車に積載し、約500km輸送した。そして、輸送した後に開梱し、各試験体の状態を観察した。観察において、保護シートのずれや破れ等が観察されなかったもの(良好)を表中で「○」とし、保護シートのずれや破れ等が観察されたもの(不可)を「×」とした。
試験体に10m/秒の強さで風を吹付けて試験体の状態を観察した。観察において、保護シートの浮きや剥がれ等が観察されなかったもの(良好)を表中で「○」とし、保護シートの浮きや剥がれ等が観察されたもの(不可)を「×」とした。
Claims (3)
- 表面に意匠面を有する基材と、
前記意匠面に形成され、表面の60度鏡面光沢度が80以上である塗膜と、
前記塗膜に剥離自在に貼着されている保護シートと、を備え、
前記塗膜の鉛筆硬度がHB以上であり、
前記塗膜と前記保護シートの貼着力が2~8N/20mmであることを特徴とする建材。 - 前記保護シートの破断強度が35~60MPaであることを特徴とする請求項1に記載の建材。
- 前記意匠面には、前記保護シートが貼着された被覆領域と、前記意匠面の一つの端部に沿って形成された、前記保護シートが貼着されていない露出領域を備えていることを特徴とする請求項1に記載の建材。
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