WO2018176756A1 - 一种金属板材折边机上料机构 - Google Patents

一种金属板材折边机上料机构 Download PDF

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Publication number
WO2018176756A1
WO2018176756A1 PCT/CN2017/102549 CN2017102549W WO2018176756A1 WO 2018176756 A1 WO2018176756 A1 WO 2018176756A1 CN 2017102549 W CN2017102549 W CN 2017102549W WO 2018176756 A1 WO2018176756 A1 WO 2018176756A1
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WIPO (PCT)
Prior art keywords
lifting
frame
loading
sheet metal
rail
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PCT/CN2017/102549
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English (en)
French (fr)
Inventor
王万杰
周祥
王金荣
刘冲
桂长华
冷志斌
涂芬芬
佘杰
Original Assignee
江苏亚威机床股份有限公司
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Publication of WO2018176756A1 publication Critical patent/WO2018176756A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/20—Storage arrangements; Piling or unpiling
    • B21D43/24—Devices for removing sheets from a stack
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003—Positioning devices

Definitions

  • the invention relates to a loading mechanism, in particular to a metal plate folding machine loading mechanism, belonging to the technical field of conveying equipment.
  • Sheet feeding and conveying are the basic and common actions in the automated production of sheet metal.
  • the sheet processing process firstly moves the sheet to the rack and transports it into the equipment through the transfer rolls on the rack for processing.
  • the existing equipment is usually transported to the rack by the loading device, and then manually
  • the calibration sheet is processed, which not only wastes time, but also increases the labor force. At the same time, it is calibrated by manual visual inspection, which affects the processing effect.
  • the object of the present invention is to provide a sheet metal folding machine feeding mechanism which is simple in structure, small in space occupation, reduces labor intensity, improves conveying efficiency, and protects the surface of the sheet material.
  • the utility model comprises a lifting trolley and a loading rack, wherein the lifting trolley is located in the loading rack, the upper end surface of the loading rack is provided with a conveying mechanism located above the lifting trolley, and the conveying mechanism is provided with a lifting trolley a moving lifting gear, the front end of the loading rack is provided with a gantry, a rear side of the gantry is mounted with a lifting frame, a lower end of the lifting frame is mounted with a suction cup assembly, and the gantry is provided with a driving lifting A cylinder that moves up and down.
  • the conveying mechanism comprises a driven sprocket mounted on the left and right inner sides of the front and rear ends of the loading frame, and the driven sprocket on the left and right sides are symmetrically arranged, and the left and right inner side of the front end of the loading frame a transition sprocket is provided, and the left and right inner sides of the front end of the loading rack are provided with a driving sprocket, and the driven sprocket, the driving sprocket and the transition sprocket of the same inner side of the loading rack are connected by a chain, the two A synchronous shaft is connected between the driving sprocket, and a servo motor for driving the driving of the driving sprocket is arranged on the loading frame, and the upper end of the loading frame A plurality of brush support rods are disposed, and two ends of the brush support rods are respectively connected with chains on both sides of the upper rack, and the upper end surface of the lifting platform is placed with
  • the loading rack is provided with a side positioning device
  • the side positioning device comprises two rail seats installed in the front and rear ends of the loading rack, and the two rail seats are provided a guide rail, a synchronous pulley mounted on the rail seat at both ends of the rail, a transmission shaft is disposed between the two rail seats, and the two ends of the transmission shaft are respectively connected with the timing pulley, and the transmission shaft
  • the servo drive motor drives the rotation, and the timing belt pulleys at both ends of the rail seat are connected by a timing belt.
  • a cross beam is arranged between the two rail seats, and a slider is arranged at both ends of the beam, the slider is mounted on the guide rail, and the slider passes through the two clamp plates.
  • the timing belt is fixedly connected, and the inner side of the beam is provided with a side push plate.
  • a rotating roller is disposed between the two chains, and the rotating roller is located at the rear side of the last end brush supporting rod.
  • the suction cup assembly includes a suction cup beam, and the lower end surface of the suction cup beam is provided with a plurality of suction cups, and the front and rear sides of the upper end surface of the suction cup beam are respectively provided with compression springs and pulls connected with the lifting frame. Extend the spring.
  • the lower end surface of the lifting trolley is provided with a rail, and the lifting trolley is placed on the rail.
  • the lower end of the gantry is provided with a sheet thickness detecting device, and the sheet thickness detecting device is located in front of the sucker tray assembly.
  • the front end of the loading rack is provided with a photoelectric sensor.
  • the invention has simple structure, and the surface quality of the sheet material is effectively protected by using the brush support rod to lift the sheet material and the conveying sheet material, and the lifting trolley is placed inside the loading rack, thereby effectively reducing the use space, and the suction cup is in the suction board.
  • the front part of the material is used, by adopting the floating mechanism, it can adapt to the inclination of the suction cup assembly to a certain extent, and ensure the adsorption strength of the suction cup to the sheet material.
  • the sheet material is laterally positioned by the side positioning device, thereby effectively ensuring the sheet material processing. effect.
  • Figure 1 is a schematic view of the structure of the present invention.
  • Figure 2 is a right side view of Figure 1.
  • Fig. 3 is a perspective view of Fig. 1;
  • Figure 4 is a partial enlarged view of A in Figure 1.
  • FIG. 5 is a schematic structural view of the side positioning device of FIG. 1.
  • FIG. 5 is a schematic structural view of the side positioning device of FIG. 1.
  • Figure 6 is a cross-sectional view taken along line B-B of Figure 5;
  • 1 is a lifting trolley
  • 2 is a loading rack
  • 3 is a gantry
  • 4 is a lifting frame
  • 5 is a cylinder
  • 6 is a driven sprocket
  • 7 is a transition sprocket
  • 8 is a driving sprocket
  • 9 is a chain.
  • 10 is a synchronous shaft
  • 11 is a servo motor
  • 12 is a brush support plate
  • 13 is a sheet material
  • 14 is a side positioning device
  • 15 is a rail seat
  • 16 is a guide rail
  • 17 is a timing pulley
  • 18 is a transmission shaft
  • 19 It is a servo drive motor
  • 20 is a timing belt
  • 21 is a cross beam
  • 22 is a slider
  • 23 is a side push plate
  • 24 is a rotating roller
  • 25 is a suction cup beam
  • 26 is a suction cup
  • 27 is a compression spring
  • 28 is a tension spring
  • 29 is a track
  • 30 is a sheet thickness detecting device
  • 31 is a photoelectric sensor.
  • a sheet metal folding machine feeding mechanism comprises a lifting trolley 1 and a loading rack 2, wherein the lifting platform 1 is located in the loading rack 2, and the upper end surface of the loading rack 2 is located above the lifting trolley 1 a conveying mechanism, wherein the conveying mechanism is provided with a lifting and lowering gear for accommodating the up and down movement of the lifting platform, the front end of the loading frame 2 is provided with a gantry frame 3, and the rear side of the gantry frame 3 is provided with a lifting frame 4
  • a suction cup assembly is mounted on the lower end of the lifting frame 4, and the gantry 3 is provided with a cylinder 5 for driving the lifting frame 4 to move up and down.
  • the conveying mechanism comprises a driven sprocket 6 mounted on the left and right inner sides of the front and rear ends of the loading frame 2, and the driven sprocket 6 on the left and right sides are symmetrically arranged, and the loading frame 2 is arranged symmetrically
  • a transition sprocket 7 is disposed on the left and right inner sides of the front end, and the left and right inner sides of the front end of the loading rack 2 are provided with a driving sprocket 8 on the same inner side of the driven sprocket 6, the driving sprocket 8 and the transition.
  • the sprocket 7 is connected by a chain 9.
  • a synchronous shaft 10 is connected between the two driving sprocket 8, and the upper loading frame 2 is provided with a servo motor 11 for driving the rotation of the driving sprocket 8, and the upper end of the loading frame 2 is provided.
  • the length of the composition is equal to the length of the sheet 13.
  • the loading rack 2 is provided with a side positioning device 14 including two rail seats 15 installed in the front and rear ends of the loading rack 2, the two A guide rail 16 is disposed in the rail seat 15, and the two ends of the rail 16 are provided with a timing pulley 17 mounted on the rail seat 15, and a transmission shaft 18 is disposed between the two rail seats 15, and the transmission shaft 18 is disposed.
  • the two ends are respectively connected to the timing pulley 17, and the transmission shaft 18 is driven to rotate by the servo drive motor 19, and the timing pulleys 17 at both ends of the rail seat 15 are connected by the timing belt 20, and the beam 21 is disposed between the two rail seats 15, A slider 22 is disposed at both ends of the beam 21, and the slider 22 is mounted on the guide rail 16.
  • the slider 22 is fixedly connected to the timing belt 20 through the two clamping plates, and the side of the beam 21 is provided with a side pushing plate 23.
  • a rotating roller 24 is disposed between the two chains 9, and the rotating roller 24 is located at the rear side of the last-end brush supporting rod 12.
  • the suction cup assembly includes a suction cup beam 25, and a lower surface of the suction cup cross member 25 is provided with a plurality of suction cups 26, and the front and rear sides of the upper end surface of the suction cup cross member 25 are respectively connected with the lifting frame 4.
  • the compression spring 27 and the tension spring 28 are respectively connected with the lifting frame 4.
  • the lower end surface of the lift carriage 1 is provided with a rail 29, and the lift carriage 1 is placed on the rail 29.
  • the lower end of the gantry 3 is provided with a sheet thickness detecting device 30, and the sheet thickness detecting device 30 is located in front of the sucker tray assembly.
  • the front end of the loading rack 2 is provided with a photoelectric sensor 31.
  • the whole slab is placed on the lifting trolley, the lifting trolley is raised to the reclaiming position, the cylinder drives the suction cup assembly to descend, the suction cup sucks the front end of the sheet, and the cylinder goes up a distance, passing the thickness of the sheet.
  • the detecting device detects whether the thickness of the sheet material is accurate, and after the thickness of the sheet material is accurate, the brush supporting rod moves backwards under the driving of the chain, so that the sheet material is lifted up and falls on the brush supporting rod, and the brush supporting rod drives the sheet material again. Move forward until the photoelectric sensor stops after sensing the sheet, and the side pusher of the side positioning device moves inward to the sheet so that the side of the sheet is perpendicular to the conveying direction and is edged.

Abstract

一种金属板材折边机上料机构，包括升降台车（1）和上料架（2），升降台车位于上料架内，上料架上端面设有位于升降台车上方的输送机构，输送机构上设有容纳升降台车上下运动的升降空档，上料架前端设有龙门架（3），龙门架的后侧安装有升降架（4），升降架的下端安装有吸盘总成，龙门架上设有驱动升降架上下运动的气缸（5）。该上料机构结构简单，通过采用毛刷支撑杆（12）托起板料（13）及输送板料，有效保护板料表面质量，通过将升降台车放置在上料架内部，有效降低了使用空间，吸盘（26）在吸取板料前头时，通过采用浮动机构，能够适应吸盘总成一定程度的倾斜，保证吸盘对板料的吸附强度，在输送过程中，通过侧定位装置（14）对板料进行侧向定位，有效保证板料加工效果。

Description

一种金属板材折边机上料机构 技术领域
本发明涉及一种上料机构，尤其涉及一种金属板材折边机上料机构，属于输送设备技术领域。
背景技术
板料的上料和输送是板料自动化生产中基础和常见的动作。板料加工过程首先是将板料搬放到机架上，通过机架上的传送辊传送入设备进行加工，现有设备通常是通过上料装置吸附板料搬运到机架上，然后通过人工校准板料进行加工，这样不仅浪费时间，增加了人工劳动力，同时，由于是人工目测进行校准，影响加工效果。
发明内容
针对上述缺陷，本发明的目的在于提供一种结构简单，占用空间小，减少工人劳动强度，提高输送效率，保护板料表面的一种金属板材折边机上料机构。
为此本发明所采用的技术方案是：
包括升降台车和上料架，所述升降台车位于上料架内，所述上料架上端面设有位于升降台车上方的输送机构，所述输送机构上设有容纳升降台车上下运动的升降空档，所述上料架前端设有龙门架，所述龙门架的后侧安装有升降架，所述升降架的下端安装有吸盘总成，所述龙门架上设有驱动升降架上下运动的气缸。作为上述技术方案的进一步改进，所述输送机构包括安装在上料架前后两端左右内侧的从动链轮，左右两侧的从动链轮对称布置，所述上料架的前端下方左右内侧设有过渡链轮，所述上料架的前端下方左右内侧设有主动链轮，所述上料架同一内侧的从动链轮、主动链轮和过渡链轮通过链条连接，所述两个主动链轮之间连接有同步轴，所述上料架上设有驱动主动链轮转动的伺服电机，上料架上端 设有若干根毛刷支撑杆，所述毛刷支撑杆的两端分别与上料架两侧的链条连接，所述升降台车上端面放置板料，若干根毛刷支撑杆组成的长度等于板料长度。作为上述技术方案的进一步改进，所述上料架上设有侧定位装置，所述侧定位装置包括安装在上料架前后两端内的两个导轨座，所述两个导轨座内设有导轨，所述导轨两端设有安装在导轨座上的同步带轮，所述两个导轨座之间设有一根传动轴，所述传动轴两端分别与同步带轮连接，所述传动轴由伺服驱动电机驱动转动，导轨座两端的同步带轮通过同步带连接，两个导轨座之间设有横梁，横梁两端设有滑块，滑块安装在导轨上，滑块通过两夹板与同步带固定连接，所述横梁的内侧设有侧推板。
作为上述技术方案的进一步改进，所述两个链条之间设有一根转辊，所述转辊位于最后端毛刷支撑杆的后侧。
作为上述技术方案的进一步改进，所述吸盘总成包括吸盘横梁，所述吸盘横梁下端面设有若干个吸盘，所述吸盘横梁上端面前后两侧分别设有与升降架连接的压缩弹簧和拉伸弹簧。
作为上述技术方案的进一步改进，所述升降台车的下端面设有轨道，所述升降台车放置在轨道上。
作为上述技术方案的进一步改进，所述龙门架的下端设有板料厚度检测装置，所述板料厚度检测装置位于吸盘总成的前方。
作为上述技术方案的进一步改进，所述上料架的前端设有光电传感器。
本发明的优点是：
本发明结构简单，通过采用毛刷支撑杆托起板料及输送板料，有效保护板料表面质量，通过将升降台车放置在上料架内部，有效降低了使用空间，吸盘在吸取板 料前头时，通过采用浮动机构，能够适应吸盘总成一定程度的倾斜，保证吸盘对板料的吸附强度，在输送过程中，通过侧定位装置对板料进行侧向定位，有效保证板料加工效果。
附图说明
图1是本发明的结构示意图。
图2是图1的右视图。
图3是图1的立体图。
图4是图1中A的局部放大图。
图5是图1中侧定位装置的结构示意图。
图6是图5中B-B的剖视图。
图中1是升降台车、2是上料架、3是龙门架、4是升降架、5是气缸、6是从动链轮、7是过渡链轮、8是主动链轮、9是链条、10是同步轴、11是伺服电机、12是毛刷支撑板、13是板料、14是侧定位装置、15是导轨座、16是导轨、17是同步带轮、18是传动轴、19是伺服驱动电机、20是同步带、21是横梁、22是滑块、23是侧推板、24是转辊、25是吸盘横梁、26是吸盘、27是压缩弹簧、28是拉伸弹簧、29是轨道、30是板料厚度检测装置、31是光电传感器。
具体实施方式
一种金属板材折边机上料机构，包括升降台车1和上料架2，所述升降台1车位于上料架2内，所述上料架2上端面设有位于升降台车1上方的输送机构，所述输送机构上设有容纳升降台车上下运动的升降空档，所述上料架2前端设有龙门架3，所述龙门架3的后侧安装有升降架4，所述升降架4的下端安装有吸盘总成，所述龙门架3上设有驱动升降架4上下运动的气缸5。
作为上述技术方案的进一步改进，所述输送机构包括安装在上料架2前后两端左右内侧的从动链轮6，左右两侧的从动链轮6对称布置，所述上料架2的前端下方左右内侧设有过渡链轮7，所述上料架2的前端下方左右内侧设有主动链轮8，所述上料架2同一内侧的从动链轮6、主动链轮8和过渡链轮7通过链条9连接，所述两个主动链轮8之间连接有同步轴10，所述上料架2上设有驱动主动链轮8转动的伺服电机11，上料架2上端设有若干根毛刷支撑杆12，所述毛刷支撑杆12的两端分别与上料架2两侧的链条9连接，所述升降台车1上端面放置板料13，若干根毛刷支撑杆12组成的长度等于板料13长度。
作为上述技术方案的进一步改进，所述上料架2上设有侧定位装置14，所述侧定位装置14包括安装在上料架2前后两端内的两个导轨座15，所述两个导轨座15内设有导轨16，所述导轨16两端设有安装在导轨座15上的同步带轮17，所述两个导轨座15之间设有一根传动轴18，所述传动轴18两端分别与同步带轮17连接，所述传动轴18由伺服驱动电机19驱动转动，导轨座15两端的同步带轮17通过同步带20连接，两个导轨座15之间设有横梁21，横梁21两端设有滑块22，滑块22安装在导轨16上，滑块22通过两夹板与同步带20固定连接，所述横梁21的内侧设有侧推板23。
作为上述技术方案的进一步改进，所述两个链条9之间设有一根转辊24，所述转辊24位于最后端毛刷支撑杆12的后侧。
作为上述技术方案的进一步改进，所述吸盘总成包括吸盘横梁25，所述吸盘横梁25下端面设有若干个吸盘26，所述吸盘横梁25上端面前后两侧分别设有与升降架4连接的压缩弹簧27和拉伸弹簧28。
作为上述技术方案的进一步改进，所述升降台车1的下端面设有轨道29，所述升降台车1放置在轨道29上。
作为上述技术方案的进一步改进，所述龙门架3的下端设有板料厚度检测装置30，所述板料厚度检测装置30位于吸盘总成的前方。
作为上述技术方案的进一步改进，所述上料架2的前端设有光电传感器31。
工作前先将整垛板料放置于升降台车上，升降台车上升到取料位置，气缸带动吸盘总成下行，吸盘将板料前端吸住带起，气缸上行一段距离，通过板料厚度检测装置检测板料厚度是否准确，板料厚度准确后，毛刷支撑杆在链条的带动下向后运动，使板料抬起并落在毛刷支撑杆上，毛刷支撑杆再带动板料向前运动，直到光电传感器感应到板料后停止，侧定位装置的侧推板向内运动至板料，使板料侧边与输送方向垂直并靠边。

Claims (8)

  1. 一种金属板材折边机上料机构，包括升降台车和上料架，所述升降台车位于上料架内，其特征在于，所述上料架上端面设有位于升降台车上方的输送机构，所述输送机构上设有容纳升降台车上下运动的升降空档，所述上料架前端设有龙门架，所述龙门架的后侧安装有升降架，所述升降架的下端安装有吸盘总成，所述龙门架上设有驱动升降架上下运动的气缸。
  2. 根据权利要求1所述的一种金属板材折边机上料机构，其特征在于，所述输送机构包括安装在上料架前后两端左右内侧的从动链轮，左右两侧的从动链轮对称布置，所述上料架的前端下方左右内侧设有过渡链轮，所述上料架的前端下方左右内侧设有主动链轮，所述上料架同一内侧的从动链轮、主动链轮和过渡链轮通过链条连接，所述两个主动链轮之间连接有同步轴，所述上料架上设有驱动主动链轮转动的伺服电机，上料架上端设有若干根毛刷支撑杆，所述毛刷支撑杆的两端分别与上料架两侧的链条连接，所述升降台车上端面放置板料，若干根毛刷支撑杆组成的长度等于板料长度。
  3. 根据权利要求1所述的一种金属板材折边机上料机构，其特征在于，所述上料架上设有侧定位装置，所述侧定位装置包括安装在上料架前后两端内的两个导轨座，所述两个导轨座内设有导轨，所述导轨两端设有安装在导轨座上的同步带轮，所述两个导轨座之间设有一根传动轴，所述传动轴两端分别与同步带轮连接，所述传动轴由伺服驱动电机驱动转动，导轨座两端的同步带轮通过同步带连接，两个导轨座之间设有横梁，横梁两端设有滑块，滑块安装在导轨上，滑块通过两夹板与同步带固定连接，所述横梁的内侧设有侧推板。
  4. 根据权利要求2所述的一种金属板材折边机上料机构，其特征在于，所述两个链条之间设有一根转辊，所述转辊位于最后端毛刷支撑杆的后侧。
  5. 根据权利要求1所述的一种金属板材折边机上料机构，其特征在于，所述吸盘总成包括吸盘横梁，所述吸盘横梁下端面设有若干个吸盘，所述吸盘横梁上端面前后两侧分别设有与升降架连接的压缩弹簧和拉伸弹簧。
  6. 根据权利要求1所述的一种金属板材折边机上料机构，其特征在于，所述升降台车的下端面设有轨道，所述升降台车放置在轨道上。
  7. 根据权利要求1所述的一种金属板材折边机上料机构，其特征在于，所述龙门架的下端设有板料厚度检测装置，所述板料厚度检测装置位于吸盘总成的前方。
  8. 根据权利要求1所述的一种金属板材折边机上料机构，其特征在于，所述上料架的前端设有光电传感器。
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