WO2018173269A1 - ゼオライト含有触媒および低級オレフィンの製造方法 - Google Patents
ゼオライト含有触媒および低級オレフィンの製造方法 Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/584—Recycling of catalysts
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- the present invention relates to a zeolite-containing catalyst used in a process of converting a hydrocarbon raw material containing an olefin having 4 to 6 carbon atoms into a lower olefin, and a method for producing a lower olefin using the catalyst.
- Zeolite is widely applied as a catalytically active component in heterogeneous catalytic reactions such as catalytic cracking reactions and isomerization reactions.
- MFI structure zeolite is used as a catalytically active component. Examples of the synthesis of MFI-structured zeolite include the method described in Non-Patent Document 1 (Verified Syntheses of ZeolyticitMaterials, (2001), 198).
- the raw material is continuously circulated in the reactor, brought into contact with a catalyst placed in a fluidized bed or a fixed bed, the catalyst having a decreased activity is separated from the raw material, and subjected to a regeneration treatment. Again, it is used as a catalyst (regenerated catalyst).
- Non-Patent Document 1 JP-A-2009-511245
- an alkaline earth metal such as Ca and Sr
- Non-Patent Document 2 Studies Since Science and CatAlysis) , 158 (2005), 191
- these only suppress the dealumination of Al by modifying the zeolite with a phosphorus compound and further with an alkaline earth metal, and do not mention the hydrothermal stability of the zeolite itself.
- Non-Patent Document 3 The Journal of Physical Chemistry C, 119 (27), 15303
- the location of Al in the zeolite framework can be controlled by selecting the type of structure-directing agent used during zeolite synthesis. It is reported that there is.
- Non-Patent Document 4 (catalyst, 57 (2), 2015, 113), the synthesis of zeolite without using an organic structure directing agent suppresses the removal of Al as compared with zeolite using an organic structure directing agent. It is reported that. Here, it is inferred that there is a possibility that the location of Al affects de-Al, but there is no suggestion of what characteristics should be defined.
- Patent Document 2 Japanese Patent Laid-Open No. 2013-610
- the peak top position of 27 Al-MAS-NMR has a low chemical shift region (50- The MFI structure zeolite present at 54 ppm) is described as having a long life.
- Patent Document 2 focuses on the catalyst degradation caused by carbon deposition on the catalyst used for the catalytic cracking of naphtha and the suppression of the catalyst deactivation due to the structural change, and mentions the influence on de-Al. Absent.
- Patent Document 3 Japanese Patent Application Laid-Open No. 2014-46277.
- Patent Document 4 Japanese Patent No. 522,149 discloses a method for producing propylene by catalytically cracking a hydrocarbon raw material containing an olefin having 4 to 12 carbon atoms in the presence of a zeolite-containing catalyst.
- Patent Document 5 Patent 4848084 discloses the use of a MFI-structured zeolite that contains substantially no protons, and removes Al outside the zeolite framework from the MFI-structured zeolite used in the catalytic cracking method. An MFI structure zeolite in which the SiO 2 / Al 2 O 3 ratio of the zeolite is adjusted through the process is disclosed.
- the chemical composition is similar, the hydrothermal stability of zeolite often differs greatly, and there is a problem that the reactivity is greatly affected.
- 27 Al-MAS-NMR Nuclear Magnetic Resonance measured by an Al-derived peak in the zeolite framework has a water content of a zeolite having a specific peak distribution. It has been found that the thermal stability is particularly high.
- the configuration of the present invention is as follows.
- a catalyst for conversion reaction of a hydrocarbon raw material containing a proton type MFI structure zeolite and containing at least one olefin having 4 to 6 carbon atoms exposed to steam during catalyst regeneration The peak derived from Al in the framework of the zeolite, which is found in the chemical shift 45 ppm to 65 ppm region of the NMR spectrum obtained by measuring the zeolite by 27 Al-MAS-NMR, draws a reference line with respect to 45 ppm and 65 ppm, and the center Zeolite characterized in that the area of the low chemical shift region of 45 ppm to 55 ppm occupies 50% or more of the entire area of 45 ppm to 65 ppm when divided into two in the direction perpendicular to the X axis (chemical shift) at 55 ppm Contains catalyst.
- the hydrocarbon raw material is converted into a lower olefin, and the catalyst deactivated by the reaction is regenerated with an oxidizing gas containing oxygen and used as a catalyst.
- zeolite-containing catalysts that are applied to the process of converting hydrocarbon raw materials to lower olefins, in the presence of high-temperature steam, for zeolites that cause catalyst degradation due to de-Al, usually, hydrothermal Attempts have been made to improve the stability, but the modification was made by adopting a zeolite with high hydrothermal stability, focusing on the chemical shift of the NMR spectrum obtained by 27 Al-MAS-NMR.
- Proton type MFI-structured zeolite is provided that has at least high hydrothermal stability or can be combined with modification to dramatically improve hydrothermal stability.
- a type MFI structured zeolite is provided.
- this proton type MFI structure zeolite to a process of converting a hydrocarbon raw material containing at least one olefin having 4 to 6 carbon atoms into propylene, deterioration during catalyst regeneration is reduced, and the catalyst of the reactor is reduced. Since the replacement frequency can be reduced, it is possible to contribute to the economic improvement of the entire process.
- the catalyst replacement frequency in the reactor can be reduced particularly in the production process of lower olefins in the case of catalyst applications, thereby reducing the economy of the entire process. It can contribute to improvement of performance. Furthermore, when it is used without modification, the production process of zeolite can be reduced because the modification step of phosphorus compounds and metals can be reduced.
- mold MFI structure zeolite in this invention is shown.
- the change of the 27 Al-MAS-NMR spectrum before and after the steam processing of the proton type MFI structure zeolite obtained in Example 1 is shown.
- the change of the 27 Al-MAS-NMR spectrum before and after the steam processing of the proton type MFI structure zeolite obtained in Example 2 is shown.
- the change of the 27 Al-MAS-NMR spectrum before and after the steam treatment of the proton type MFI structure zeolite obtained in Example 3 is shown.
- the change of the 27 Al-MAS-NMR spectrum before and after the steam treatment of the proton type MFI structure zeolite obtained in Comparative Example 1 is shown.
- the change of the 27 Al-MAS-NMR spectrum before and after the steam treatment of the proton type MFI structure zeolite obtained in Comparative Example 2 is shown.
- the zeolite-containing catalyst according to the present invention is a catalyst for conversion reaction of a hydrocarbon raw material containing a proton type MFI structure zeolite and containing at least one olefin having 4 to 6 carbon atoms exposed to steam during catalyst regeneration to a lower olefin. It is.
- the MFI structure zeolite-containing catalyst contains at least a MFI structure zeolite having a SiO 2 / Al 2 O 3 molar ratio of 30 or more and 1000 or less.
- a proton type MFI structure zeolite having a solid acid catalyst function and having a charge compensating cation as a proton is used as the zeolite.
- the SiO 2 / Al 2 O 3 molar ratio of the MFI-structured zeolite is less than 30, the effective acid point of the MFI-structured zeolite is increased, the carbonaceous precipitation on the MFI-structured zeolite is promoted, and the catalyst life is shortened.
- the SiO 2 / Al 2 O 3 molar ratio of the MFI structure zeolite exceeds 1000, the effective acid point of the MFI structure zeolite decreases and the catalytic activity decreases.
- the zeolite-containing catalyst preferably contains one or more selected from the group consisting of aluminum oxide and / or hydroxide, silicon oxide and / or hydroxide, and clay as a binder component.
- Examples of the aluminum oxide include ⁇ -alumina (Al 2 O 3 ).
- Examples of aluminum hydroxide include boehmite (AlO (OH)), aluminum hydroxide (Al (OH) 3 ), and alumina sol.
- Silicon oxide (SiO 2 ) is used as the silicon oxide.
- Examples of the form of silicon hydroxide include orthosilicic acid (H 4 SiO 4 ) and metasilicic acid (H 2 SiO 3 ).
- the clay may contain kaolin, bentonite or the like as a binder.
- the content of the binder component with respect to the amount of the MFI structure zeolite is preferably 15% by mass or more and 200% by mass or less.
- the strength of the catalyst is low and problems such as partial pulverization occur during use.
- the content rate of the binder component with respect to the amount of the MFI structure zeolite exceeds 200% by mass, the ratio of the MFI structure zeolite that mainly exhibits activity decreases, and the performance as a catalyst decreases.
- the proton type MFI structure zeolite may be modified with a metal by a method such as ion exchange or impregnation support.
- a metal By being metal-modified, accumulation of carbonaceous matter can be suppressed and acid properties can be controlled.
- the metal include a platinum group, nickel, an alkali metal, and an alkaline earth metal.
- the zeolite-containing catalyst may contain a phosphorus component together with zeolite.
- a phosphorus component By including a phosphorus component, hydrothermal stability can be further improved.
- the amount of metal modification and the amount of phosphorus component are not particularly limited, but when included, the amount may be less than 20% by mass in terms of oxide.
- the zeolite-containing catalyst Since the zeolite-containing catalyst is deactivated due to the blockage of the zeolite pores by the carbonaceous matter deposited from the hydrocarbon as the raw material, carbon is obtained by calcining the deactivated zeolite-containing catalyst in an air stream containing oxygen (air). Regenerate by burning the quality. Usually, the regeneration temperature is preferably 500 ° C. or higher.
- steam is present due to water vapor generated by combustion or moisture contained in the air.
- the tetracoordinate Al in the zeolite skeleton is desorbed and the zeolite structure is broken, and at the same time, the active sites are reduced. There is a problem in that the catalytic activity is drastically lowered and irreversible deactivation of the zeolite occurs.
- a proton type MFI structure zeolite having high hydrothermal stability is obtained by defining the area of a predetermined chemical shift region by measuring the proton type MFI structure zeolite by 27 Al-MAS-NMR. It becomes possible to select.
- FIG. 1 the outline of the evaluation by 27 Al-MAS-NMR spectrum measurement in the present invention is shown.
- the 27 Al-MAS-NMR spectrum was measured, and the peak derived from Al in the framework of the zeolite seen in the chemical shift region of 45 ppm to 65 ppm of the obtained NMR spectrum was baseline with respect to 45 ppm and 65 ppm. And is divided into two in the direction perpendicular to the X axis (chemical shift) at 55 ppm in the center.
- the area of the low chemical shift region of 45 ppm to 55 ppm and the entire area of 45 ppm to 65 ppm are obtained.
- the area of the low chemical shift region occupies 50% or more, and more preferably 53% or more.
- the peak apex may or may not be on the low chemical shift side.
- Proton type MFI structure zeolite having such a chemical shift can be obtained by exposing the zeolite raw material to a high temperature inert gas, impregnating with an alkaline aqueous solution, It is possible to prepare it by the method of exposing to acidic solution or impregnating with an acidic aqueous solution. Two or more methods selected from these methods, such as impregnation with an acidic aqueous solution after exposure to high-temperature water vapor, may be combined.
- the type of the inert gas to be used is not particularly limited, and nitrogen, helium, argon, or the like can be used as the inert gas.
- the temperature when exposed to the inert gas is preferably 400 ° C. or higher and 1000 ° C. or lower, more preferably 600 ° C. or higher and 900 ° C. or lower.
- the pH of the alkaline solution at normal temperature is preferably 14 ⁇ pH> 7, more preferably 14 ⁇ pH> 9.
- the alkaline solution include solutions of alkaline compounds such as alkali metal and alkaline earth metal hydroxides, and alkali metal and alkaline earth metal silicates.
- a method of exposing to high-temperature water vapor a method in which vaporized water vapor is introduced in advance or water vapor is accompanied with an inert gas is preferable.
- concentration of water vapor when accompanying the inert gas is not particularly limited.
- the temperature at which the raw material zeolite is exposed to water vapor is preferably 400 to 900 ° C., more preferably 500 to 700 ° C.
- the raw material zeolite is impregnated with the acidic aqueous solution.
- the acidic aqueous solution is an aqueous solution of 0.01 ⁇ pH ⁇ 4, more preferably an aqueous solution of 0.1 ⁇ pH ⁇ 2.
- Examples of the acid contained in the acidic aqueous solution include inorganic acids such as nitric acid, hydrochloric acid, sulfuric acid, hydrofluoric acid, and phosphoric acid, and organic acids such as citric acid, oxalic acid, formic acid, acetic acid, and tartaric acid.
- zeolite preparation it is also possible to adjust a chemical shift by using as an organic structure directing agent at the time of zeolite preparation.
- an organic structure directing agent for example, a method of hydrothermal synthesis using ammonium salts, urea compounds, amines, alcohols, etc. as a zeolite raw material and an organic structure directing agent, a hydrothermally synthesized MFI structure zeolite as a seed crystal, or a crystallization stage
- hydrothermal synthesis by adding as a certain slurry.
- the zeolite raw material liquid contains a SiO 2 source, an Al 2 O 3 source, an alkali metal ion source, and an organic structure directing agent.
- the SiO 2 source in the zeolite raw material liquid component include water glass, silica sol, silica gel, silica and the like.
- SiO 2 sources may be used alone or in combination of two or more.
- Al 2 O 3 source in the zeolite raw material liquid component used in the present invention include aluminum nitrate, aluminum sulfate, sodium aluminate, and alumina sol. May also be used alone these Al 2 O 3 source, or two or more types.
- Examples of the alkali metal ion source in the zeolite raw material liquid component used in the present invention include sodium oxide, sodium hydroxide, potassium hydroxide, sodium aluminate, sodium chloride, and potassium chloride in water glass. You may use these alkali metal ion sources individually or in mixture of 2 or more types.
- the organic structure directing agent in the zeolite raw material liquid component used in the present invention is a component added to synthesize an MFI structure zeolite having a desired skeleton structure.
- Specific examples of synthesizing the MFI structure zeolite include tetrapropylammonium compounds.
- These supply sources of zeolite and water and water are mixed in a desired ratio and used as a zeolite raw material liquid.
- zeolite can be used as long as it is a proton type MFI structure zeolite having the specific physical properties and composition described above.
- the size and shape of the zeolite-containing catalyst containing the proton type MFI structure zeolite there is no particular limitation on the size and shape of the zeolite-containing catalyst containing the proton type MFI structure zeolite.
- Zeolite powder can be used as it is, and it may be formed as appropriate according to the purpose.
- its particle diameter is preferably 0.05 to 20 mm, more preferably 0.2 to 5 mm.
- the catalyst pore structure preferably has a pore diameter of 0.1 to 1000 nm, more preferably 3 to 200 nm.
- the specific surface area measured by the BET method is preferably 10 to 1000 m 2 / g, more preferably 50 to 700 m 2 / g.
- a zeolite-containing catalyst containing the MFI structure zeolite having such a configuration is prepared by the following preparation method.
- a composition comprising at least the above-mentioned MFI-structured zeolite powder and a binder component and a polar solvent are mixed and kneaded by a mortar, a reiki machine, a kneader, etc. to prepare at least a mixture (mixing and kneading step) ).
- Water is optimal as the polar solvent, but polar organic solvents such as alcohols such as methanol, ethanol and propanol, ethers such as diethyl ether and tetrahydrofuran, esters, nitriles, amides and sulfoxides may be used. it can.
- polar organic solvents such as alcohols such as methanol, ethanol and propanol, ethers such as diethyl ether and tetrahydrofuran, esters, nitriles, amides and sulfoxides may be used. it can.
- the mixture obtained in the mixing / kneading process is molded by extrusion molding using an extruder, spherical body molding using a malmerizer, or the like to obtain a molded body (molding process).
- a composite is prepared by firing in a firing furnace such as a muffle furnace or a tunnel furnace (drying / firing process).
- the kneaded product is preferably dried at 80 ° C. or higher and 150 ° C. or lower for 0.5 hour or longer and 30 hours or shorter.
- the kneaded product after drying is preferably fired at 350 ° C. or higher and 750 ° C. or lower for 1 hour or longer and 50 hours or shorter.
- the composite obtained in the drying / firing step is brought into contact with water vapor or air containing water vapor at a volume ratio of 0.1 or more and / or an inert gas (nitrogen, carbon dioxide gas, etc.), or You may make it contact the reaction atmosphere which produces
- an inert gas nitrogen, carbon dioxide gas, etc.
- the zeolite-containing catalyst containing a proton type MFI structure zeolite having a predetermined chemical shift region not only has high conversion reaction activity to a lower olefin, but also has excellent hydrothermal stability. Less. (Method for producing lower olefin)
- a zeolite-containing catalyst containing the proton type MFI zeolite is charged into a reactor equipped with a facility for regenerating the catalyst, and carbonized containing an olefin having 4 to 6 carbon atoms.
- a hydrocarbon raw material is converted into a lower olefin by contacting with a hydrogen raw material, and the catalyst deactivated by the reaction is regenerated with an oxidizing gas containing oxygen and used as a catalyst.
- the type of the reactor may be any of a fixed bed, a moving bed, and a fluidized bed, and two or more reactors of different types may be combined.
- the “fixed bed” flow type reactor is, for example, a reactor of a type in which a catalyst is held by some member and can be realized at low cost.
- the member for holding the granular catalyst for example, a mesh floor is used.
- the “fluidized bed” type reactor is a reactor configured such that gas is blown out like a bubble in a powdered catalyst, for example.
- the fixed bed reactor either an adiabatic type or an isothermal (internal heat exchange) type can be adopted, but a fixed bed adiabatic type reactor is preferable in terms of cost and facilities.
- hydrocarbon raw materials containing olefins having 4 to 6 carbon atoms include butene, pentene, hexene and the like. These raw materials may be recycled and mixed with unreacted raw materials and products of catalytic cracking, or may be used by mixing hydrocarbons produced by other processes. When the raw material is introduced into the reactor, it may be diluted with an inert gas such as nitrogen. Although hydrogen may be supplied, it is preferable not to supply hydrogen because the product is hydrogenated and the yield of light olefins decreases when the hydrogen concentration increases.
- the hydrocarbon conversion method of the present invention comprises a fixed bed adiabatic reactor filled with a hydrocarbon raw material containing at least one olefin having 4 to 6 carbon atoms and a catalyst containing the proton type MFI structure zeolite as an active component. Contact with.
- the reactor outlet temperature is preferably 400 to 700 ° C., pressure 0 to 1 MPaG, WHSV 1 to 1000 hr ⁇ 1 , reactor outlet temperature 500 to 600 ° C., pressure 0 to 0.3 MPaG, WHSV 1 to 30 hr ⁇ 1. Is more preferable.
- the reactor is equipped with equipment for regenerating the catalyst.
- the catalyst regeneration facility is not particularly limited, but the deactivated catalyst is extracted and regenerated with an oxidizing gas containing oxygen.
- the oxidizing gas may be air or may contain water vapor.
- This catalyst regeneration is performed at 500 ° C. or higher. Steam is generated by the combustion of carbonaceous matter during catalyst regeneration.
- a zeolite-containing catalyst having high hydrothermal stability is used, the deactivation of the zeolite is low, and the activity of the regenerated catalyst is high. The cost for synthesizing lower hydrocarbons can be reduced.
- the light olefin to be converted is preferably propylene.
- the present invention will be specifically described below with reference to examples, but the present invention is not limited thereto.
- ⁇ 27 Al-MAS-NMR measurement> 27 Al-MAS-NMR measurement was performed under the following conditions. As a pretreatment before measurement, the zeolite was dried at 200 ° C. for 1 hour and then conditioned in a 60% humidity atmosphere for 24 hours.
- Apparatus VNMRS-600 manufactured by Agilent Pulse program: Single pulse Sample rotation speed: 20 kHz Repeat time: 0.1 sec Pulse width: 10 ° Integration count: 4096 times ⁇ Area calculation method> The peak analysis was performed using Origin Graphing & Analysis made by Light Stone.
- the peak in the chemical shift 45 ppm to 65 ppm region is drawn with respect to 45 ppm and 65 ppm, and is divided into two in the direction perpendicular to the X-axis at the central 55 ppm, so that the area ratio of the low chemical shift region (area A ) was calculated (FIG. 1).
- Example 1 As a proton type MFI structure zeolite having a SiO 2 / Al 2 O 3 molar ratio of 200, the peak top position by 27 Al-MAS-NMR measurement is 54.8 ppm, and the area of the low chemical shift region (45-55 ppm) The ratio was 54.9% of the entire 45-65 ppm region (zeolite A).
- Example 2 As a proton type MFI structure zeolite having a SiO 2 / Al 2 O 3 molar ratio of 200, the peak top position by 27 Al-MAS-NMR measurement is 55.7 ppm, and the area ratio of the low chemical shift region (45-55 ppm) Of 52.5% of the entire 45-65 ppm region (zeolite B) was prepared. Comparative Example 1 As a proton type MFI structure zeolite having a SiO 2 / Al 2 O 3 molar ratio of 200, the peak top position by 27 Al-MAS-NMR measurement is 55.8 ppm, and the area ratio of the low chemical shift region (45-55 ppm) Prepared 47.5% of the whole 45-65 ppm region (zeolite C).
- Example 3 As a proton type MFI structure zeolite having a SiO 2 / Al 2 O 3 molar ratio of 80, the peak top position by 27 Al-MAS-NMR measurement is 55.1 ppm, and the area ratio of the low chemical shift region (45-55 ppm) is 54.5% of the entire 45-65 ppm region was prepared (Zeolite D). Comparative Example 2 As a proton type MFI structure zeolite having a SiO 2 / Al 2 O 3 molar ratio of 80, the peak top position by 27 Al-MAS-NMR measurement is 55.6 ppm, and the area ratio of the low chemical shift region (45-55 ppm) is 48.5% of the entire 45-65 ppm region was prepared (Zeolite E).
- the acid point on the tetracoordinate Al existing in the zeolite framework becomes the active point of the catalyst.
- four-coordinate Al is desorbed, causing a decrease in activity. Therefore, it can be said that a zeolite in which a large amount of four-coordinate Al remains even after exposure to steam is less likely to cause de-Al and is a hydrothermally stable zeolite.
- the proton-type MFI structure zeolites (zeolite A, zeolite B, zeolite C) obtained in Example 1, Example 2 and Comparative Example 1 are stable before and after the steam treatment. There was a difference. That is, according to 27 Al-MAS-NMR, the zeolite A according to Example 1 and Example 2 in which the area ratio of the obtained low chemical shift region 45 to 55 ppm has 50% or more of the entire area of the 45 to 65 ppm region, In zeolite B, even after the steam treatment, a peak of four-coordinated Al was confirmed, and it was found that a peak in the region of 45 to 55 ppm remained particularly. This suggests that Al at a specific position having a peak in the low chemical shift region on 27 Al-MAS-NMR hardly causes de-Al due to steam.
- the difference was seen. That is, even in the proton type MFI structure zeolite having a SiO 2 / Al 2 O 3 molar ratio of 80, the area ratio of the low chemical shift region 45 to 55 ppm is 50% or more of the entire area of the 45 to 65 ppm region.
- the zeolite D described was confirmed to have a tetracoordinate Al peak even after the steam treatment, and in particular, a peak in the 45-55 ppm region remained.
- Isobutene was mixed at a flow rate of 1401 Ncm 3 / hour and nitrogen at a flow rate of 156 Nm 3 / hour and sent to the reaction tube to be reacted with the proton type MFI structure zeolite at a temperature of 550 ° C. and normal pressure.
- the weight-based space velocity (WHSV) which is the ratio of the raw material isobutene supplied to the catalyst amount, was 7.0 g-isobutene / (g-zeolite ⁇ hour).
- Example 4 A zeolite activity test was conducted in an isothermal reactor using zeolite A.
- the zeolite A was steamed for 48 hours at a temperature of 560 ° C. and a steam partial pressure of 0.53 MPa.
- a zeolite activity test was conducted in an isothermal reactor using the steam-treated zeolite.
- Example 5 A zeolite activity test was conducted in the same manner as in Example 4 except that zeolite B was used.
- Table 1 shows isobutene conversion, propylene selectivity (mass%), and methane selectivity (mass%). Comparative Example 3 A zeolite activity test was conducted in the same manner as in Example 4 except that zeolite C was used.
- Table 1 shows the isobutene conversion, propylene selectivity (mass%), and methane selectivity (mass%).
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Abstract
Description
[1] プロトン型MFI構造ゼオライトを含み、触媒再生時にスチームに曝される少なくとも1種の炭素数4~6のオレフィンを含む炭化水素原料の低級オレフィンへの転換反応用触媒であり、
当該ゼオライトを27Al-MAS-NMRにより測定して得られるNMRスペクトルのケミカルシフト45ppm~65ppm領域に見られる当該ゼオライトの骨格内Alに由来するピークを45ppmと65ppmに対して基準線を引き、中心の55ppmでX軸(ケミカルシフト)に対して垂直方向に2分割した際、45ppm~55ppmの低ケミカルシフト領域の面積が、45ppm~65ppmの面積全体の50%以上を占めることを特徴とするゼオライト含有触媒。
[3] さらに、アルミニウムの酸化物および/または水酸化物、シリコンの酸化物および/または水酸化物、粘土の群から選択された1種または2種以上を含むことを特徴とする[1]または[2]に記載のゼオライト含有触媒。
[6] 前記炭素数4~6のオレフィンを含む炭化水素原料の転換反応を、反応器出口温度:400~700℃、圧力:0~1MPaG、WHSV:1~1000hr-1の条件で行うことを特徴とする[4]または[5]に記載の低級オレフィンの製造方法。
[7] プロピレンを製造することを特徴とする[4]~[6]のいずれかに記載の低級オレフィンの製造方法
本発明にかかるゼオライト含有触媒は、プロトン型MFI構造ゼオライトを含み、触媒再生時にスチームに曝される少なくとも1種の炭素数4~6のオレフィンを含む炭化水素原料の低級オレフィンへの転換反応用触媒である。
このようなケミカルシフトを有するプロトン型MFI構造ゼオライトは、ゼオライト原料を高温不活性ガスに曝す、アルカリ性水溶液に含浸させる、高温の水蒸気に曝す、酸性水溶液に含浸させる、といった方法で調製することが可能である。なお、高温の水蒸気に曝した後、酸性水溶液に含浸させるといったように、これらの方法から選ばれる2つ以上の方法を組み合わせてもよい。
ゼオライト原料液には、SiO2源と、Al2O3源と、アルカリ金属イオン源と、有機構造規定剤が含まれる。ゼオライト原料液成分中のSiO2源としては、水ガラス、シリカゾル、シリカゲル、シリカ等が挙げられる。また、これらのSiO2源を単独、又は2種類以上混合して用いてもよい。本発明に用いるゼオライト原料液成分中のAl2O3源としては、硝酸アルミニウム、硫酸アルミニウム、アルミン酸ナトリウム、アルミナゾル等が挙げられる。また、これらのAl2O3源を単独、又は2種類以上混合して用いてもよい。本発明に用いるゼオライト原料液成分中のアルカリ金属イオン源としては、水ガラス中の酸化ナトリウム、水酸化ナトリウム、水酸化カリウム、アルミン酸ナトリウム、塩化ナトリウム、塩化カリウム等が挙げられる。これらのアルカリ金属イオン源を単独、又は2種類以上混合して用いてもよい。
(低級オレフィンの製造方法)
本発明にかかる低級オレフィンの製造方法は、前記プロトン型MFI構造ゼオライトを含むゼオライト含有触媒を、触媒を再生する設備を備えた反応器内に装入し、炭素数4~6のオレフィンを含む炭化水素原料と、接触させて、炭化水素原料を低級オレフィンに転換するとともに、反応によって失活した触媒を、酸素を含む酸化性ガスで再生させて、触媒として使用する。
[実施例]
以下に実施例を示し、本発明を具体的に説明するが、本発明はこれにより限定されるものではない。
<27Al-MAS-NMR測定>
27Al-MAS-NMR測定は以下の条件で実施した。なお、測定前に前処理として、ゼオライトを200℃で1時間乾燥後、湿度60%雰囲気下で24時間調湿した。
装置:Agilent社製VNMRS-600
パルスプログラム:シングルパルス
サンプル回転数:20kHz
繰り返し時間:0.1sec
パルス幅:10°
積算回数:4096回
<面積の算出方法>
ピーク解析は、Light Stone社製Origin Graphing & Analysisを用いて実施した。ケミカルシフト45ppm~65ppm領域に見られるピークを45ppmと65ppmに対して基準線を引き、中心の55ppmでX軸に対して垂直方向に2分割することにより、低ケミカルシフト領域の面積割合(面積A)を算出した(図1)。
実施例1
SiO2/Al2O3モル比が200のプロトン型MFI構造ゼオライトとして、27Al-MAS-NMR測定によるピークトップの位置が54.8ppmであり、低ケミカルシフト領域(45-55 ppm)の面積割合が45-65ppm領域全体の54.9%のものを用意した(ゼオライトA)。
実施例2
SiO2/Al2O3モル比が200のプロトン型MFI構造ゼオライトとして、27Al-MAS-NMR測定によるピークトップの位置が55.7ppmであり、低ケミカルシフト領域(45-55ppm)の面積割合が45-65ppm領域全体の52.5%のものを用意した(ゼオライトB)。
比較例1
SiO2/Al2O3モル比が200のプロトン型MFI構造ゼオライトとして、27Al-MAS-NMR測定によるピークトップの位置が55.8ppmであり、低ケミカルシフト領域(45-55ppm)の面積割合が45-65ppm領域全体の47.5%のものを用意した(ゼオライトC)。
実施例3
SiO2/Al2O3モル比が80のプロトン型MFI構造ゼオライトとして27Al-MAS-NMR測定によるピークトップの位置が55.1ppmであり、低ケミカルシフト領域(45-55ppm)の面積割合が45-65ppm領域全体の54.5%のものを用意した(ゼオライトD)。
比較例2
SiO2/Al2O3モル比が80のプロトン型MFI構造ゼオライトとして27Al-MAS-NMR測定によるピークトップの位置が55.6ppmであり、低ケミカルシフト領域(45-55ppm)の面積割合が45-65ppm領域全体の48.5%ものを用意した(ゼオライトE)。
<水熱安定性の評価>
実施例1~3、比較例1および2で得られたプロトン型MFI構造ゼオライトの水熱安定性を評価するために、触媒のスチーム処理前後における、ゼオライトの27Al-MAS-NMRをそれぞれ測定し、図2~図6に示した。ここで前記スチーム処理は、処理温度560℃、スチーム分圧0.53MPa、24時間行った。
<ゼオライト活性試験>
実施例1、実施例2と比較例1で得られたプロトン型MFI構造ゼオライト(ゼオライトA、ゼオライトB、ゼオライトC)について、触媒性能を測定するため、これらのゼオライトを用いて、炭素数4のオレフィンの代表成分であるイソブテンから、以下の条件でプロピレンを合成した。
実施例4
ゼオライトAを用いて、等温反応器においてゼオライト活性試験を実施した。
実施例5
ゼオライトBを用いたこと以外は、実施例4と同様にして、ゼオライト活性試験を実施した。
比較例3
ゼオライトCを用いたこと以外は、実施例4と同様にして、ゼオライト活性試験を実施した。
Claims (7)
- プロトン型MFI構造ゼオライトを含み、触媒再生時にスチームに曝される少なくとも1種の炭素数4~6のオレフィンを含む炭化水素原料の低級オレフィンへの転換反応用触媒であり、
当該ゼオライトを27Al-MAS-NMRにより測定して得られるNMRスペクトルのケミカルシフト45ppm~65ppm領域に見られる当該ゼオライトの骨格内Alに由来するピークを45ppmと65ppmに対して基準線を引き、中心の55ppmでX軸(ケミカルシフト)に対して垂直方向に2分割した際、45ppm~55ppmの低ケミカルシフト領域の面積が、45ppm~65ppmの面積全体の50%以上を占めることを特徴とするゼオライト含有触媒。 - 触媒再生温度が500℃以上であることを特徴とする請求項1に記載のゼオライト含有触媒。
- さらに、アルミニウムの酸化物および/または水酸化物、シリコンの酸化物および/または水酸化物、粘土の群から選択された1種または2種以上を含むことを特徴とする請求項1または2に記載のゼオライト含有触媒。
- 請求項1~3のいずれかに記載のゼオライト含有触媒を、触媒を再生する設備を備えた反応器内に装入し、炭素数4~6のオレフィンを含む炭化水素原料と、接触させて、炭化水素原料を低級オレフィンに転換するとともに、反応によって失活した触媒を、酸素を含む酸化性ガスで再生させて、触媒として使用することを特徴とする、低級オレフィンの製造方法。
- 触媒再生を500℃以上で行うことを特徴とする請求項4に記載の低級オレフィンの製造方法。
- 前記炭素数4~6のオレフィンを含む炭化水素原料の転換反応を、反応器出口温度:400~700℃、圧力:0~1MPaG、WHSV:1~1000hr-1の条件で行うことを特徴とする請求項4または5に記載の低級オレフィンの製造方法。
- プロピレンを製造することを特徴とする請求項4~6のいずれかに記載の低級オレフィンの製造方法
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