WO2018152958A1 - 一种砖坯批量高效成型机 - Google Patents

一种砖坯批量高效成型机 Download PDF

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Publication number
WO2018152958A1
WO2018152958A1 PCT/CN2017/082091 CN2017082091W WO2018152958A1 WO 2018152958 A1 WO2018152958 A1 WO 2018152958A1 CN 2017082091 W CN2017082091 W CN 2017082091W WO 2018152958 A1 WO2018152958 A1 WO 2018152958A1
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WO
WIPO (PCT)
Prior art keywords
brick
forming
plate
molding
cover body
Prior art date
Application number
PCT/CN2017/082091
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English (en)
French (fr)
Inventor
崔恒全
Original Assignee
南通市恒达机械制造有限公司
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Publication date
Application filed by 南通市恒达机械制造有限公司 filed Critical 南通市恒达机械制造有限公司
Publication of WO2018152958A1 publication Critical patent/WO2018152958A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/26—Extrusion dies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04—Discharging the shaped articles
    • B28B13/06—Removing the shaped articles from moulds

Definitions

  • the invention relates to a brick machine, in particular to a batch high-efficiency forming machine for a brick blank.
  • the invention overcomes the deficiencies of the background art and provides a brick batch high-efficiency molding machine.
  • the object of the invention is that the feeding is convenient and the structure is compact, and the technical solution can further improve the production efficiency of the brick blank.
  • a brick batch high-efficiency molding machine comprising a frame, a brick forming assembly mounted on the frame, the brick forming assembly comprising a charging iron box, a cover body, a hydraulic cylinder, and a molding a stamper
  • the opening of the charging iron box is provided with a straight rib
  • the cover body is provided with a groove
  • the straight rib is connected with the groove track
  • the forming die is composed of iron plate welding
  • the forming stamper is formed by a rectangular plate and a rectangular parallelepiped open molding cavity, wherein the number of the molding cavities is at least
  • the molding cavity is connected with the moving plunger of the hydraulic cylinder, and the hydraulic cylinder is fixedly connected with the cover body.
  • the rack is provided with a pin shaft
  • the charging iron box is provided with a pin hole
  • the pin shaft is inserted into the pin hole
  • the brick batch high-efficiency molding machine further comprises a first plate, a second plate, and a a vibrating table assembly of the vibrating motor and the spring, wherein the first plate is coupled to the second plate by the spring, and the excitation motor is fixedly coupled to a lower surface of the first plate.
  • the invention has the beneficial effects that the molding cavity 8 is located in the charging iron box 2, the moving plunger 9 is extended, the forming stamper 5 is pressed down, and the material is filled into the molding cavity 8, and after filling, as shown in Fig. 3
  • the brick forming assembly is rotated 180 degrees on the basis of Fig. 1 so that the opening of the molding cavity 8 is upward and the material does not fall out.
  • the excitation motor 13 is turned on, the material is separated from the molding die 5 by the vibration, the cover body 3 is slid open, and the molding die connected with the moving plunger 9 is connected. 5 is removed, and the material in the molding die 5 is easily demolded.
  • the molding die 5 is surrounded by a rectangular plate and a rectangular parallelepiped molding cavity 8 which is arranged in a matrix.
  • the number of the molding cavities 8 is at least 50 to 60 each time. Can produce at least 50 to 60 bricks. Therefore, the invention has the advantages of convenient feeding, simple and compact structure, and the technical solution can further improve the production efficiency of the brick.
  • FIG. 1 is a front cross-sectional view showing the structure of a brick batch high-efficiency molding machine of the present application.
  • Figure 2 is a left side view of Figure 1.
  • Fig. 3 is a schematic view showing the brick molding assembly of the brick batch high-efficiency molding machine rotated 180 degrees on the basis of Fig. 1.
  • FIG. 4 is a schematic view of the charging iron box 2 and the cover body 3 being connected by rails of the straight ribs 6 and the grooves 7.
  • a brick batch high-efficiency molding machine comprising a frame 1, a brick forming assembly mounted on the frame 1, the brick forming assembly comprising a charging iron box 2, a cover body 3, a hydraulic cylinder 4, a forming stamper 5,
  • the opening of the charging iron box 2 is provided with a straight rib 6
  • the cover 3 is provided with a groove 7
  • the straight rib 6 is connected to the groove 7 , as shown in FIG. 2 .
  • the loading iron box 2 is slidably staggered by the track of the rib 6 and the groove 7, and the material can be input inward from the staggered opening of the two to realize feeding.
  • the cover body 3 is slid along the charging iron box 2 in the opposite direction to realize the closing of the charging iron box 2.
  • the forming stamper 5 is composed of iron plate welding, and the forming stamper 5 is surrounded by a rectangular plate and a rectangular parallelepiped open molding cavity 8 having a number of at least 50 to 60, each time Produce at least 50 to 60 bricks.
  • the molding chamber 8 is connected to the moving plunger 9 of the hydraulic cylinder 4, and the hydraulic cylinder 4 is fixedly coupled to the lid 3.
  • the molding cavity 8 is located in the charging iron box 2, the moving plunger 9 is extended, the molding die 5 is pressed down, and the material is filled into the molding cavity 8. After the filling is completed, the brick blank forming assembly is as shown in FIG. Rotating 180 degrees on the basis of Fig. 1 causes the opening of the molding cavity 8 to be upward, and the material does not fall out.
  • the material After standing for 1 to 2 hours, the material is pre-solidified, the excitation motor 13 is turned on, the material is separated from the molding die 5 by the vibration, the cover body 3 is slid open, and the molding die connected with the moving plunger 9 is connected. 5 is removed, and the material in the molding die 5 is easily demolded.
  • the frame 1 is provided with a pin 10
  • the charging iron box 2 is provided with a pin hole
  • the pin 10 is inserted into the pin hole
  • the brick batch high-efficiency molding machine further comprises a first plate 11
  • the second plate 12, the excitation motor 13, and the excitation table assembly of the spring 14, the first plate 11 is connected to the second plate 12 by the spring 14, the excitation motor 13 and the first The lower surface of the plate 11 is fixedly connected.

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

一种砖坯批量高效成型机，包括机架（1）、安装于机架（1）的砖坯成型组件，砖坯成型组件包括装料铁箱（2）、盖体（3）、液压缸（4）、成型压模（5），装料铁箱（2）的开口设有直线凸条（6），盖体（3）设有凹槽（7），直线凸条（6）与凹槽（7）轨道连接，成型压模（5）由铁板焊接组成，成型压模（5）通过铁板围成矩阵分布的长方体开放式的成型腔（8），成型腔（8）的数目至少50～60只，成型腔（8）与液压缸（4）的运动柱塞（9）连接，液压缸（4）与盖体（3）固定连接。该成型机加料方便，结构紧凑，提高了砖坯的生产效率。

Description

一种砖坯批量高效成型机 技术领域
本发明涉及砖瓦机械，具体涉及一种砖坯的批量高效成型机。
背景技术
中国的建筑业发达，砖的需求量尤为庞大，现有砖产量不高，主要在于砖坯成型装置的生产效率不高。
开发新式的砖坯成型装置进一步提高砖坯的生产效率迫在眉睫。
发明内容
本发明克服背景技术的不足提供了一种砖坯批量高效成型机，发明目的：加料方便，结构紧凑，本技术方案能进一步的提高砖坯的生产效率。
本发明提供了下述技术方案：一种砖坯批量高效成型机，包括机架、安装于所述机架的砖坯成型组件，所述砖坯成型组件包括装料铁箱、盖体、液压缸、成型压模，所述装料铁箱的开口设有直线凸条，所述盖体设有凹槽，所述直线凸条与所述凹槽轨道连接，所述成型压模由铁板焊接组成，所述成型压模通过铁板围成矩阵分布的长方体开放式的成型腔，所述成型腔的数目至少
50～60只，所述成型腔与所述液压缸的运动柱塞连接，液压缸与盖体固定连接。所述机架设有销轴，所述装料铁箱设有销孔，所述销轴与所述销孔插接，所述砖坯批量高效成型机还包括含有第一板、第二板、激振电机、弹簧的激振台组件，所述第一板通过所述弹簧与所述第二板连接，所述激振电机与所述第一板的下表面固定连接。
本发明的有益效果：所述成型腔8位于装料铁箱2内，所述运动柱塞9伸长，成型压模5下压，将物料填充至成型腔8内，完成填充后如图3所示将砖坯成型组件在图1基础上旋转180度，使得成型腔8的开口向上，物料不会掉出。静置1～2小时，使得物料预凝固，开启激振电机13，物料在振动的作用下与成型压模5脱离，滑动打开盖体3，将与所述运动柱塞9连接的成型压模5取下，对成型压模5内的物料轻松脱模。所述成型压模5通过铁板围成矩阵分布的长方体开放式的成型腔8，所述成型腔8的数目至少50～60只，每次 能生产至少50～60只砖坯。因此本发明加料方便，结构简单紧凑，本技术方案能进一步的提高砖坯的生产效率。
附图说明
图1是本申请所述砖坯批量高效成型机的结构主视剖视图。
图2是图1的左视图。
图3是所述砖坯批量高效成型机的砖坯成型组件在图1基础上旋转180度后的示意图。
图4是装料铁箱2和盖体3通过直线凸条6、凹槽7轨道连接的示意图。
具体实施方式
以下结合附图与具体实施例对本发明作进一步描述。
图1、2、3、4中：机架1、装料铁箱2、盖体3、液压缸4、成型压模5、直线凸条6、凹槽7、成型腔8、运动柱塞9、销轴10、第一板11、第二板12、激振电机13、弹簧14。
一种砖坯批量高效成型机，包括机架1、安装于所述机架1的砖坯成型组件，所述砖坯成型组件包括装料铁箱2、盖体3、液压缸4、成型压模5，所述装料铁箱2的开口设有直线凸条6，所述盖体3设有凹槽7，所述直线凸条6与所述凹槽7轨道连接，如图2所述为盖体3与所述装料铁箱2通过凸条6和凹槽7的轨道滑动错开状态，物料可从两者错开的开口中向内投入，实现加料。完成加料后反方向沿着装料铁箱2滑动盖体3实现装料铁箱2的封闭。
所述成型压模5由铁板焊接组成，所述成型压模5通过铁板围成矩阵分布的长方体开放式的成型腔8，所述成型腔8的数目至少50～60只，每次能生产至少50～60只砖坯。所述成型腔8与所述液压缸4的运动柱塞9连接，液压缸4与盖体3固定连接。所述成型腔8位于装料铁箱2内，所述运动柱塞9伸长，成型压模5下压，将物料填充至成型腔8内，完成填充后如图3所示将砖坯成型组件在图1基础上旋转180度，使得成型腔8的开口向上，物料不会掉出。静置1～2小时，使得物料预凝固，开启激振电机13，物料在振动的作用下与成型压模5脱离，滑动打开盖体3，将与所述运动柱塞9连接的成型压模5取下，对成型压模5内的物料轻松脱模。
所述机架1设有销轴10，所述装料铁箱2设有销孔，所述销轴10与所述销孔插接，所述砖坯批量高效成型机还包括含有第一板11、第二板12、激振电机13、弹簧14的激振台组件，所述第一板11通过所述弹簧14与所述第二板12连接，所述激振电机13与所述第一板11的下表面固定连接。

Claims (1)

  1. 一种砖坯批量高效成型机，包括机架(1)、安装于所述机架(1)的砖坯成型组件，其特征在于，所述砖坯成型组件包括装料铁箱(2)、盖体(3)、液压缸(4)、成型压模(5)，所述装料铁箱(2)的开口设有直线凸条(6)，所述盖体(3)设有凹槽(7)，所述直线凸条(6)与所述凹槽(7)轨道连接，所述成型压模(5)由铁板焊接组成，所述成型压模(5)通过铁板围成矩阵分布的长方体开放式的成型腔(8)，所述成型腔(8)的数目至少50～60只，所述成型腔(8)与所述液压缸(4)的运动柱塞(9)连接，液压缸(4)与盖体(3)固定连接，所述机架(1)设有销轴(10)，所述装料铁箱(2)设有销孔，所述销轴(10)与所述销孔插接，所述砖坯批量高效成型机还包括含有第一板(11)、第二板(12)、激振电机(13)、弹簧(14)的激振台组件，所述第一板(11)通过所述弹簧(14)与所述第二板(12)连接，所述激振电机(13)与所述第一板(11)的下表面固定连接。
PCT/CN2017/082091 2017-02-24 2017-04-27 一种砖坯批量高效成型机 WO2018152958A1 (zh)

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CN112339072A (zh) * 2020-11-06 2021-02-09 泉州市益鑫机械科技有限公司 一种制砖机的免托板成型脱模装置及生产方法
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