WO2018147297A1 - 圧延接合体及びその製造方法 - Google Patents
圧延接合体及びその製造方法 Download PDFInfo
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- WO2018147297A1 WO2018147297A1 PCT/JP2018/004105 JP2018004105W WO2018147297A1 WO 2018147297 A1 WO2018147297 A1 WO 2018147297A1 JP 2018004105 W JP2018004105 W JP 2018004105W WO 2018147297 A1 WO2018147297 A1 WO 2018147297A1
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- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 238000000034 method Methods 0.000 title description 17
- 229910052751 metal Inorganic materials 0.000 claims abstract description 93
- 239000002184 metal Substances 0.000 claims abstract description 93
- 238000005304 joining Methods 0.000 claims description 39
- 238000005096 rolling process Methods 0.000 claims description 30
- 238000000992 sputter etching Methods 0.000 claims description 15
- 230000009467 reduction Effects 0.000 claims description 14
- 229910052802 copper Inorganic materials 0.000 claims description 13
- 230000008859 change Effects 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 7
- 229910052719 titanium Inorganic materials 0.000 claims description 6
- 229910045601 alloy Inorganic materials 0.000 claims description 4
- 239000000956 alloy Substances 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 230000017525 heat dissipation Effects 0.000 abstract description 7
- 239000010410 layer Substances 0.000 description 109
- 239000010949 copper Substances 0.000 description 26
- 229910000838 Al alloy Inorganic materials 0.000 description 14
- 239000000463 material Substances 0.000 description 12
- 229910001220 stainless steel Inorganic materials 0.000 description 12
- 239000010935 stainless steel Substances 0.000 description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 9
- 229910001069 Ti alloy Inorganic materials 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 239000010936 titanium Substances 0.000 description 9
- 239000011888 foil Substances 0.000 description 7
- 238000005259 measurement Methods 0.000 description 6
- 238000003466 welding Methods 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 239000007769 metal material Substances 0.000 description 5
- 238000000879 optical micrograph Methods 0.000 description 5
- 229910000861 Mg alloy Inorganic materials 0.000 description 4
- 238000005452 bending Methods 0.000 description 4
- 238000005097 cold rolling Methods 0.000 description 4
- 229910000881 Cu alloy Inorganic materials 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 229910000765 intermetallic Inorganic materials 0.000 description 3
- 239000011241 protective layer Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 229910000963 austenitic stainless steel Inorganic materials 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005098 hot rolling Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 1
- 239000005751 Copper oxide Substances 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000002156 adsorbate Substances 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 238000007743 anodising Methods 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000004649 discoloration prevention Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052743 krypton Inorganic materials 0.000 description 1
- DNNSSWSSYDEUBZ-UHFFFAOYSA-N krypton atom Chemical compound [Kr] DNNSSWSSYDEUBZ-UHFFFAOYSA-N 0.000 description 1
- 239000002648 laminated material Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052754 neon Inorganic materials 0.000 description 1
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/38—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling sheets of limited length, e.g. folded sheets, superimposed sheets, pack rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
- B32B15/013—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
- B32B15/015—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium the said other metal being copper or nickel or an alloy thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/04—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating by means of a rolling mill
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/22—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
- B23K20/227—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded with ferrous layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/22—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
- B23K20/227—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded with ferrous layer
- B23K20/2275—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded with ferrous layer the other layer being aluminium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/18—Sheet panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
- B23K2103/05—Stainless steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/18—Dissimilar materials
- B23K2103/20—Ferrous alloys and aluminium or alloys thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/18—Dissimilar materials
- B23K2103/22—Ferrous alloys and copper or alloys thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
Definitions
- the present invention relates to a rolled joined body and a manufacturing method thereof. Furthermore, it is related with the molded article produced from the rolling joining body.
- Metal materials are used in various fields, and are used as internal protection members such as shield covers for integrated circuits in electronic devices such as mobile electronic devices. These metal materials are required to have high strength and moldability. Stainless steel is widely used as such a metal material.
- a rolled joined body metal laminate material, clad material
- the rolled joint is a high-functional metal material having composite characteristics that cannot be obtained by a single material. For example, a rolled joint in which stainless steel and copper are laminated for the purpose of improving thermal conductivity has been studied. .
- Patent Document 1 a first layer formed of austenitic stainless steel, a second layer formed of Cu or Cu alloy and laminated on the first layer, and formed of austenitic stainless steel, the second layer A chassis made of a clad material obtained by rolling and joining a third layer laminated on the opposite side of the first layer, the thickness of the second layer being 15% or more of the thickness of the clad material, and its manufacture A method is disclosed.
- Patent Document 2 after the mating plate pressed against by performing Cu plate and brushed treated by overlapping joining faces rolling reduction 2-10% cold rolling stainless steel, 10-4 A method for producing a Cu-stainless steel clad plate, characterized by heating to 500 to 1050 ° C. in a vacuum of Torr or lower, is disclosed.
- Patent Document 2 rolling is performed at a low pressure rate, but since the adhesion is ensured by performing unevenness on the interface by performing a brushing process, the flatness of the copper-stainless interface is inferior. As with the rolled joined body, there was a drawback that the dimensional accuracy after press working was poor.
- an object of the present invention is to provide a rolled joined body excellent in dimensional accuracy after press working while maintaining functionality such as heat dissipation, and a manufacturing method thereof.
- the dimensional accuracy after the press working of the rolled joined body depends on the thickness accuracy of each metal layer constituting the rolled joined body, and the thickness thereof. It has been found that high dimensional accuracy after press working can be obtained by controlling the accuracy within a specific range, and the invention has been completed. That is, the gist of the present invention is as follows. (1) A rolled joined body composed of two or more metal layers, The ratio ⁇ / T between the standard deviation ⁇ of the thickness of the outermost layer and the thickness T of the rolled joined body is 0 to 4.0%, the thickness T is within 2 mm, and the deviation of the thickness T is 4 The rolled joined body is within 0.0%.
- the rolled joined body according to (1) wherein the standard deviation ⁇ of the thickness of the outermost layer is less than 4.0 ⁇ m.
- the two or more metal layers are each independently a metal selected from the group consisting of Al, Cu, Mg, Fe and Ti or an alloy thereof, as described in (1) or (2) above Rolled joint.
- the manufacturing method Including steps, The ratio [Delta] T / T 0 of the reduction amount [Delta] T relative to the total thickness T 0 of the two or more layers of metal layers before bonding is less than 1.0, the manufacturing method.
- a molded product comprising the rolled joined body according to any one of (1) to (3) above.
- a rolled joined body having excellent dimensional accuracy after press working while maintaining functionality such as heat dissipation.
- This rolled joined body can be suitably used as a functional member such as a cover for a mobile electronic device, a reinforcing member, a heat radiation / electromagnetic wave shield, etc., using high dimensional accuracy.
- the rolled joined body of the present embodiment is composed of two or more metal layers. Two to four layers are preferable, and three layers are particularly preferable.
- the material of each metal layer can be appropriately selected according to the application of the rolled joined body, and is not particularly limited.
- each metal layer can be independently composed of a metal selected from the group consisting of Al, Cu, Mg, Fe, and Ti or an alloy thereof. Examples of the alloy include SUS304, SUS316, Ti alloy, Cu alloy, aluminum alloys such as A5052, and magnesium alloys such as AZ31, AZ61, AZ91, and LZ91.
- a rolled joined body having both the strength of stainless steel and the thermal conductivity and heat dissipation of copper, aluminum, or an aluminum alloy 3 such as SUS / Cu / SUS, SUS / Al / SUS, and Al / SUS / Al.
- a rolled joined body composed of layers a rolled joined body composed of two layers such as SUS / Cu, SUS / Al, SUS / Al alloy, Cu / Al alloy, and the like are preferably used.
- a rolled joined body composed of two layers such as Ti / Al alloy and Ti alloy / Al alloy is also preferably used.
- a metal plate or foil can be used as the metal layer to be joined.
- a single metal plate or foil for example, in the case of aluminum or copper, depending on the use of the rolled joined body, it is preferable that the purity is high when the thermal conductivity and the like are further increased, specifically 99.5 mass. %, But not limited to this.
- the thickness of the metal layer such as the plate material or foil to be joined is usually 0.01 mm or more, and is applicable from the viewpoint of mechanical strength and workability of the obtained rolled joined body. It is preferably 8 mm. In consideration of handling properties, it is preferably 0.015 mm or more. Further, from the viewpoint of reducing the weight and thickness of the rolled joined body, the thickness of the metal layer before joining is more preferably 1.2 mm or less, further preferably 0.8 mm or less, and particularly preferably 0.5 mm or less. However, since the thickness of the rolled joined body can be reduced by re-rolling after joining, the thickness of the metal layer before joining is not limited to the above range.
- the thickness of the metal layer before joining is measurable with a micrometer etc., and means the average value of the thickness measured in 10 points
- the deviation from the average value of 10 measured values is less than 10% in all measured values.
- a thin foil having a thickness of less than 1 mm is used as the metal layer to be joined, there is a concern that if the deviation is large, performance such as heat dissipation may vary.
- the rolled joined body of this embodiment is characterized in that the ratio ⁇ / T between the standard deviation ⁇ of the thickness of the outermost layer and the thickness T of the rolled joined body is 0 to 4.0%. More preferably, it is 0 to 1.2%, still more preferably 0 to 0.9%, and particularly preferably 0 to 0.7%.
- the deviation of the thickness T is required to be within 4.0%. More preferably, it is within 3.0%, further preferably within 2.5%, and particularly preferably within 2.0%.
- the standard deviation ⁇ is preferably less than 4.0 ⁇ m, and the standard deviation ⁇ is more preferably less than 1.8 ⁇ m. If the thickness T of the rolled joined body is too thin, the handleability deteriorates.
- the thickness T is 2 mm or less, more preferably 1 mm or less, still more preferably 0.5 mm or less, and particularly preferably 0.2 mm or less.
- the standard deviation ⁇ of the thickness of the outermost layer is obtained as an optical micrograph of a cross section of the rolled joined body 1 and becomes the outermost layer for a cross section having a width of 300 ⁇ m in the optical micrograph.
- This is a standard deviation obtained by measuring the thickness t 1 of the metal layer at 10 points at equal intervals and obtaining the measured values at 10 points.
- the thickness T of the rolled bonded body 1 is an average value of measured values obtained by measuring the thickness at any 30 points on the rolled bonded body 1 with a micrometer.
- the deviation of the thickness T is a value of
- / T ⁇ 100 (%), where T i (i 1, 2,... Say.
- the thickness of each metal layer in the state of the rolled bonded body after bonding can be measured based on, for example, an optical micrograph of the cross section of the rolled bonded body 1 as described above. it can. That is, for a cross section having a width of 300 ⁇ m in an optical micrograph, the thickness of each metal layer is measured at 10 points at equal intervals, and the average value of the obtained 10 points is taken as the thickness of the metal layer.
- the thickness of each metal layer in the state of the rolled joined body is usually 0.01 mm or more, and from the viewpoint of mechanical strength and workability of the rolled joined body, it should be 0.01 mm to 1.8 mm. Is preferred. From the viewpoint of reducing the weight and thickness of the rolled joined body, the thickness of each metal layer is more preferably 1.2 mm or less, still more preferably 0.8 mm or less, and particularly preferably 0.5 mm or less.
- the ratio ⁇ / T between the standard deviation ⁇ and the thickness T of the rolled joined body is set within the range of 0 to 4.0%, and the thickness T is controlled to be within 2 mm and the deviation of the thickness T is controlled to be within 4.0%.
- high dimensional accuracy can be maintained after the rolled bonded body is pressed.
- the dimensional accuracy after pressing depends on the thickness accuracy of the metal layer constituting the rolled bonded body.
- the thickness of the metal layer relative to the dimensional accuracy after pressing in the thin rolled bonded body as described above. It is not known that the influence of accuracy is large, and was found for the first time in the present invention.
- JIS B 0408-1991 is “normal tolerance of bending and drawing” for the normal dimension tolerance of metal stamped products.
- ⁇ 0.5 mm for class B In Class C it is defined as ⁇ 1 mm.
- a test piece having a length of 60 mm is bent at 60 degrees at the center by the V-block method described later, and the average value of the bending angle is 60 degrees when the length of one side of the test piece is 30 mm.
- the open distance of the test piece is deviated by ⁇ 0.46 mm, and when it is deviated by ⁇ 1.1 degree, a deviation of ⁇ 0.5 mm is produced.
- a shift of ⁇ 0.64 mm occurs.
- the present invention by setting the ⁇ / T of the rolled joined body to 0 to 4.0%, it is possible to make the specification satisfy the C class in the JIS standard. Further, by setting ⁇ / T to 0 to 1.2%, the standard deviation of the finished angle can be remarkably reduced, and the specification satisfying the class B in the JIS standard can be achieved. I found it.
- the reference dimension is merely an example, and the present invention is not limited to this.
- the surface of the metal layer opposite to the interface in the rolled bonded body 1 is for the purpose of corrosion resistance, oxidation prevention, discoloration prevention, etc. as long as it does not interfere with functions such as thermal conductivity and heat dissipation, as necessary.
- a protective layer can be provided.
- examples of the protective layer for the metal layer made of copper include a chemical conversion treatment layer and a Ni plating layer.
- the chemical conversion treatment layers such as a phosphoric acid type
- the rolled joined body of the present embodiment can be produced by preparing metal layers such as plate materials or foils, and joining them together by various methods such as cold rolling joining, hot rolling joining, and surface activated joining. it can.
- the hardest metal layer is joined so that the amount of change in Vickers hardness before and after joining is 80 or less, and the two or more metals before joining the ratio [Delta] T / T 0 of the reduction amount [Delta] T relative to the total thickness T 0 of the layer and controlling so as to be less than 1.0.
- the ratio [Delta] T / T 0 of the reduction amount [Delta] T relative to the total thickness T 0 are joined to be less than 0.7.
- a rolled joined body having a ratio ⁇ / T of the standard deviation ⁇ of the thickness of the outermost layer to the thickness T of 0 to 4.0% and a deviation of the thickness T within 4.0% can be obtained.
- the dimensional accuracy after processing can be improved.
- “hardest” means that the Vickers hardness (JIS Z 2244, load 50 gf) of the metal layer to be joined is the largest.
- the Vickers hardness of each metal layer after joining is measured in the state of the rolled joined body after joining, and the metal layer existing in the middle of three or more rolled joined bodies is a process for producing the rolled joined body. In this case, the measurement is performed when the intermediate metal layer is located on the surface.
- Hot rolling joining is a method of rolling joining while applying heat above the recrystallization temperature of the joined body, and can be joined with a lower force than cold rolling joining, but it generates an intermetallic compound at the joining interface. It's easy to do. Therefore, attention should be paid to the selection of the heating temperature and heating time conditions so as not to generate intermetallic compounds.
- a preferred embodiment as a method for producing the rolled joined body 1 is as follows. First, the surface of the metal layer to be joined is sputter-etched, and then the sputter-etched surfaces are pressure-contacted with each other, whereby a two-layered rolled joined body can be manufactured (surface activated joining). A rolled joined body having three or more layers can be manufactured by repeating the above-described process and pressing a new metal layer. This method is advantageous in that the rolling reduction can be reduced (several percent or less), the flatness of the bonding interface is good, and the thickness accuracy of each metal layer can be increased (thickness variation is small). Further, it is preferable because a metal layer having a low strength such as a magnesium alloy can be joined without cracking even at room temperature.
- a metal layer to be bonded is prepared as a long coil having a width of 100 mm to 600 mm, the bonding surface of the metal layer is used as one electrode grounded, and between the other electrodes that are insulated and supported.
- Glow discharge is generated by applying an alternating current of 1 MHz to 50 MHz, and the area of the electrode exposed in the plasma generated by the glow discharge can be set to 1/3 or less of the area of the other electrode.
- the grounded electrode is in the form of a cooling roll to prevent the temperature of the conveying material from rising.
- the surface to which the metal layer is bonded is sputtered with an inert gas under vacuum, thereby completely removing the adsorbed material on the surface and removing part or all of the oxide layer on the surface.
- the metal layer is a magnesium alloy
- the sputter etching processing time can be greatly reduced as compared with the case where the oxide layer is completely removed, and the productivity of the rolled joined body can be improved.
- the inert gas argon, neon, xenon, krypton, or a mixed gas containing at least one of these can be used.
- the adsorbate on the surface of the metal layer can be completely removed with an etching amount of about 1 nm, and the oxide layer can usually be removed with about 5 nm to 12 nm (SiO 2 equivalent). is there.
- the processing conditions for the sputter etching can be appropriately set according to the type of the metal layer and the like. For example, it can be performed under vacuum at a plasma output of 100 W to 10 kW and a line speed of 0.5 m / min to 30 m / min.
- the degree of vacuum at this time is preferably higher in order to prevent re-adsorption on the surface, but it may be, for example, 1 ⁇ 10 ⁇ 5 Pa to 10 Pa.
- the pressure contact between the surfaces of the metal layers subjected to the sputter etching can be performed by roll pressure contact.
- the rolling line load for roll pressure welding is not particularly limited, and can be set, for example, within a range of 0.1 tf / cm to 10 tf / cm.
- the rolling line load of the roll pressure welding is more preferably 0.1 tf / cm to 3 tf / cm, and further preferably 0.3 tf / cm to 1.8 tf / cm. It is.
- the rolling line load it may be necessary to increase the rolling line load to secure the pressure during joining, and this numerical range It is not limited to.
- the rolling line load is too high, not only the surface layer of the metal layer but also the bonding interface is likely to be deformed, so that the thickness accuracy of each metal layer in the rolled bonded body may be lowered.
- the processing distortion added at the time of joining will become large when a rolling line load is high, there exists a tendency for the Vickers hardness after joining to become high. From the viewpoint of maintaining thickness accuracy, it is preferable that the amount of change in Vickers hardness before and after joining the hardest metal layer is 80 or less.
- the thickness accuracy of each metal layer can be maintained as long as the amount of change is within 80. Preferably 60 or less.
- the amount of change is within 50 because the thickness accuracy of the metal layer and the amount of change in Vickers hardness can be handled more sensitively. It is preferable that there is, and more preferably within 40. Note that the measurement of Vickers hardness is applied when the thickness is small, since the influence of the ground becomes larger when measured with a large load, in the present invention, the measurement value at 50 gf is applied.
- the rolling reduction at the time of pressing is not particularly limited as long as the rolling amount ⁇ T measured in the state of the finally produced rolled joined body is within a predetermined range, but is preferably 8% or less. More preferably, it is 6% or less. In addition, since the thickness does not need to change before and after the pressing, the lower limit value of the rolling reduction is 0%.
- Bonding by roll pressure welding should be performed in a non-oxidizing atmosphere, for example, in an inert gas atmosphere such as Ar or the like, in order to prevent the bonding strength between the two from decreasing due to re-adsorption of oxygen to the metal layer surface. Is preferred.
- the rolled joined body of two or more layers obtained by pressure welding can be further heat-treated as necessary.
- the heat treatment By the heat treatment, the processing strain of the metal layer is removed, and the adhesion between the layers can be improved.
- this heat treatment is carried out at a high temperature for a long time, an intermetallic compound is formed at the interface, and the adhesion (peel strength) tends to be lowered. Therefore, it is necessary to carry out under appropriate conditions.
- the rolling joined body manufactured by said surface activation joining can be further rolled (reroll) as needed. Accordingly, there is an advantage that a rolled joined body having an expensive thin structure can be manufactured from an original sheet having an inexpensive thickness structure, and the material can be tempered by temper rolling.
- the amount of reduction ⁇ T is measured in a state after rerolling. That is, the difference between the total thickness T 0 of the two or more metal layers before joining and the thickness T of the rolled joined body after rerolling is the reduction amount ⁇ T.
- a rolled joined body having two or more layers can be obtained by the above steps.
- the obtained rolled joined body is a mobile electronic device, various electronic devices such as a PC, an electronic member for a transportation device such as an automobile, an electronic member for a household appliance, a casing, a case, a reinforcing member, a heat radiation / electromagnetic wave shield, etc. It can be used as a molded product such as a functional member.
- Example 14 rolled bonded bodies composed of two or three metal layers were produced.
- Example 14 a stainless steel plate having a thickness of 102 ⁇ m was used as a reference example.
- the metal layers used in Examples 1 to 13 are as follows.
- Example 1 SUS plate having a thickness of 25 ⁇ m / Cu plate having a thickness of 52 ⁇ m / SUS plate having a thickness of 25 ⁇ m
- Example 2 SUS plate having a thickness of 50 ⁇ m / Cu plate having a thickness of 102 ⁇ m / SUS plate having a thickness of 50 ⁇ m
- Example 3 SUS plate having a thickness of 102 ⁇ m 204 ⁇ m Cu plate / 102 ⁇ m thick SUS plate
- Example 4 102 ⁇ m thick SUS plate / 204 ⁇ m thick Cu plate / 102 ⁇ m thick SUS plate
- Example 5 102 ⁇ m thick SUS plate / 204 ⁇ m thick Cu plate / 102 ⁇ m thick SUS plate
- Example 6 SUS plate having a thickness of 50 ⁇ m / Cu plate having a thickness of 52 ⁇ m
- Example 7 SUS plate having a thickness of 201 ⁇ m / Cu plate having a thickness of 195 ⁇ m
- Example 8 SUS
- the SUS plate, Cu plate, Al plate, Al alloy plate, pure Ti plate and Ti alloy plate were subjected to sputter etching.
- Sputter etching for SUS plate, under 1 ⁇ 10 -4 Pa conducted under conditions of plasma power 700 W, 10 minutes to 20 minutes, sputter etching for Cu plate, under 1 ⁇ 10 -4 Pa, The plasma output is 700 W for 10 minutes, and the sputter etching for the Al plate is performed under 1 ⁇ 10 ⁇ 4 Pa, the plasma output is 700 W for 20 minutes, and the Al alloy plate is sputter etched.
- Example 2 to 4 and 7 after surface activated bonding, rolling (rerolling) with a rolling reduction of 50 to 75% was performed.
- Example 1 Example 5, Example 6 and Examples 8 to 13, no reroll was performed.
- a heat treatment was finally performed at 1000 ° C. to 1050 ° C. for 8 hours, thereby producing a rolled bonded body having a two-layer or three-layer structure according to Examples 1 to 13.
- Table 1 shows the total thickness T 0 , final thickness T, reduction amount ⁇ T, ⁇ T / T 0 , and thickness of the outermost surface layer of the rolled joined bodies of Examples 1 to 13 and the stainless steel plate of Example 14 before joining.
- FIG. 2 shows the relationship between ⁇ T / T 0 and ⁇ / T for each rolled joint.
- the metal layer before joining is joined so that the change amount of the Vickers hardness before and after joining of the hardest metal layer of the two metal layers is within 80.
- the ratio [Delta] T / T 0 of the reduction amount [Delta] T relative to the total thickness T 0 of the is controlled to be less than 1.0, and the standard deviation sigma of the outermost layer of the thickness, the ratio between the thickness T sigma / T is 4.0 % Of rolled joined bodies can be obtained (Examples 1 to 13).
- FIG. 3 shows an optical micrograph of the rolled joined body subjected to the bending process. The number of measurements was 30 samples each. The measurement results are shown in Table 2. 4 and 5 show the distribution of deviations from the average value of the finished angles for the rolled joints of Examples 1, 2, and 4.
- FIG. 6 shows the relationship between ⁇ / T and the standard deviation of the finished angle for Examples 1 to 14. Furthermore, the relationship between ⁇ and the standard deviation of the finished angle for Examples 1 to 14 is shown in FIG.
- the rolled joined bodies of Examples 1 to 13 having the value of ⁇ / T within 4.0% can suppress the standard deviation of the finished angle to within 1.4 degrees. And high dimensional accuracy.
- the rolled joints of Examples 1 to 3, 5 to 6, and 8 to 13 having a ⁇ / T value of 0.9% or less can suppress the standard deviation of the finished angle to within 1 degree, which is higher. Has dimensional accuracy. Further, it was shown that the standard deviation of the finished angle can be suppressed within 1 degree when the value of ⁇ is less than 4.0 ⁇ m (FIG. 7).
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Abstract
Description
(1)2層以上の金属層からなる圧延接合体であって、
最表層の厚みの標準偏差σと、前記圧延接合体の厚みTとの比σ/Tが0~4.0%であり、且つ前記厚みTが2mm以内であり、前記厚みTの偏差が4.0%以内である、前記圧延接合体。
(2)最表層の厚みの標準偏差σが、4.0μm未満である、上記(1)に記載の圧延接合体。
(3)2層以上の金属層が、それぞれ独立して、Al、Cu、Mg、Fe及びTiからなる群から選択される金属又はその合金である、上記(1)又は(2)に記載の圧延接合体。
(4)上記(1)に記載の圧延接合体の製造方法であって、
2層以上の金属層のうち、最も硬質である金属層の接合前後におけるビッカース硬さ(JIS Z 2244、荷重50gf)の変化量が80以内になるように前記2層以上の金属層を接合する工程を含み、
接合前の前記2層以上の金属層の総厚みT0に対する圧下量ΔTの比ΔT/T0が1.0未満である、前記製造方法。
(5)2層以上の金属層を接合する工程が、接合する金属層の表面をスパッタエッチングし、前記スパッタエッチングした表面同士を圧接することにより行われる、上記(4)に記載の圧延接合体の製造方法。
(6)上記(1)~(3)のいずれかに記載の圧延接合体からなる成型品。
例2:厚み50μmのSUS板/厚み102μmのCu板/厚み50μmのSUS板
例3:厚み102μmのSUS板/厚み204μmのCu板/厚み102μmのSUS板
例4:厚み102μmのSUS板/厚み204μmのCu板/厚み102μmのSUS板
例5:厚み102μmのSUS板/厚み204μmのCu板/厚み102μmのSUS板
例6:厚み50μmのSUS板/厚み52μmのCu板
例7:厚み201μmのSUS板/厚み195μmのCu板
例8:厚み15μmのSUS板/厚み74μmのAl板/厚み15μmのSUS板
例9:厚み51μmのAl板/厚み198μmのSUS板/厚み51μmのAl板
例10:厚み0.25mmのSUS板(SUS304)/厚み0.8mmのAl合金板(A5052)
例11:厚み200μmのCu板(C1020)/厚み200μmのAl合金板(A5052)
例12:厚み200μmの純Ti板(TP270)/厚み600μmのAl合金板(A5052)
例13:厚み200μmのTi合金板(Ti15-3-3-3)/厚み600μmのAl合金板(A5052)
t1 最表層の厚み
T 圧延接合体の厚み
Claims (6)
- 2層以上の金属層からなる圧延接合体であって、
最表層の厚みの標準偏差σと、前記圧延接合体の厚みTとの比σ/Tが0~4.0%であり、且つ前記厚みTが2mm以内であり、前記厚みTの偏差が4.0%以内である、前記圧延接合体。 - 最表層の厚みの標準偏差σが、4.0μm未満である、請求項1に記載の圧延接合体。
- 2層以上の金属層が、それぞれ独立して、Al、Cu、Mg、Fe及びTiからなる群から選択される金属又はその合金である、請求項1又は2に記載の圧延接合体。
- 請求項1に記載の圧延接合体の製造方法であって、
2層以上の金属層のうち、最も硬質である金属層の接合前後におけるビッカース硬さ(JIS Z 2244、荷重50gf)の変化量が80以内になるように前記2層以上の金属層を接合する工程を含み、
接合前の前記2層以上の金属層の総厚みT0に対する圧下量ΔTの比ΔT/T0が1.0未満である、前記製造方法。 - 2層以上の金属層を接合する工程が、接合する金属層の表面をスパッタエッチングし、前記スパッタエッチングした表面同士を圧接することにより行われる、請求項4に記載の圧延接合体の製造方法。
- 請求項1~3のいずれか1項に記載の圧延接合体からなる成型品。
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US11407202B2 (en) * | 2018-08-06 | 2022-08-09 | Toyo Kohan Co., Ltd. | Roll-bonded laminate, method for producing the same, and heat radiation reinforcement member for electronic equipment |
WO2024029299A1 (ja) * | 2022-08-02 | 2024-02-08 | 株式会社プロテリアル | クラッド材およびクラッド材の製造方法 |
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