WO2018094727A1 - 一种直径可调卷管机 - Google Patents

一种直径可调卷管机 Download PDF

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Publication number
WO2018094727A1
WO2018094727A1 PCT/CN2016/107471 CN2016107471W WO2018094727A1 WO 2018094727 A1 WO2018094727 A1 WO 2018094727A1 CN 2016107471 W CN2016107471 W CN 2016107471W WO 2018094727 A1 WO2018094727 A1 WO 2018094727A1
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Prior art keywords
main
diameter
base
turntable
fixed
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PCT/CN2016/107471
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English (en)
French (fr)
Inventor
王威淞
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王威淞
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Application filed by 王威淞 filed Critical 王威淞
Priority to PCT/CN2016/107471 priority Critical patent/WO2018094727A1/zh
Priority to CN201680060695.XA priority patent/CN108337887B/zh
Publication of WO2018094727A1 publication Critical patent/WO2018094727A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18—Constructional details
    • B65H75/24—Constructional details adjustable in configuration, e.g. expansible
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18—Constructional details
    • B65H75/24—Constructional details adjustable in configuration, e.g. expansible
    • B65H75/242—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/28—Drums or other coil-holders
    • B21C47/30—Drums or other coil-holders expansible or contractible
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/33—Hollow or hose-like material

Definitions

  • the present invention relates to a coiling device, and in particular to a coiling machine that can adjust the diameter of a coiled tubing.
  • the coiler is widely used in various industries, and can curl various long strips for easy handling and storage.
  • the structure of the reeling machine currently used is relatively simple to operate in a manual manner, which is labor intensive and inefficient; and the structure of the reeling machine with a high degree of automation is complicated and cumbersome to operate.
  • the application number is "201310028014.X”, which provides a diameter-reducing coiler, but it requires four rod linkages when adjusting, and the structure is complicated and costly, which is not conducive to small businesses; 201410504270.6, medium sensor and other devices The use of the device makes the overall complexity more complicated, which will increase the production input cost; the application number is “201210017334.0”, which provides a simple structure of the coiler, but it is not flexible enough in the diameter adjustment process.
  • an object of the present invention is to provide a coiling device which is simple in structure, adjustable in diameter, simple in operation, and fast.
  • An adjustable diameter reeling machine comprises a base, a motor disposed on the base, and a bracket fixed on the base, wherein the upper end of the bracket is fixed with a sub-rotating shaft, and is connected to the motor main shaft through a belt; the sub-rotating shaft is from left to right
  • the sleeve has a retaining disc and a main dial, and a spline is arranged at a front end of the auxiliary shaft, and a sleeve is arranged at an intermediate position of the retaining disc, and a spline is arranged on the inner wall of the front end of the sleeve to make the retaining disc move
  • the sleeve is fixed on the auxiliary shaft, and the rear end of the sleeve is fixed on the auxiliary bracket by a bearing.
  • the auxiliary bracket is slidably fixed to the slide rail of the base in parallel with the bracket, and the lower end of the auxiliary bracket is hinged with a pedal.
  • the annular frame is provided with a notch on the annular frame body, and the opening of the notch has a pear shape smaller than the inner diameter thereof, and is engaged with the limiting pin provided on the base, and is disposed between the main turntable and the retaining plate.
  • a conduit diameter adjusting mechanism comprising a baffle, a rotatable fixed wheel on the main turntable, and a connecting rod connected between the turntable and the baffle, the two ends of the connecting rod are respectively fixed by the pin; a limit stop on the turntable Movement track; turntable for rotating shutter driven away from or close to the main carousel or the center of the movement, and a bolt for locking the turntable to the main track in the main turntable.
  • the coiler further includes a conduit mechanism, the conduit mechanism includes a rotating wheel, and the rotating wheel is connected to the motor main shaft through a changing mechanism, and is disposed on the left side of the vertical center line of the rotating wheel as a gear structure, and is externally cut
  • the runner is provided with a walking moving frame
  • the moving frame is provided with a rack structure that meshes with the gear structure of the runner
  • a swing arm is arranged on one side of the moving frame
  • a duct guiding wheel mechanism is arranged on the swing arm.
  • the guide wheel mechanism includes an arc-shaped guide shaft, and a plurality of guide wheels are disposed on the guide shaft.
  • the changing mechanism comprises a pair of intermeshing bevel gears, wherein the intermeshing bevel gear comprises a main bevel gear fixed on the main shaft of the motor and a bevel gear fixed on the bracket by the strut, and the auxiliary bevel gear is coaxially disposed
  • the first pulley is connected to the shifting wheel through the first belt
  • the second pulley is coaxially disposed on the shifting wheel
  • the second pulley is connected to the third pulley coaxial with the rotating wheel through the second belt.
  • the baffle is provided with a conduit positioning opening, and the edge of the positioning opening is rolled inward to form a columnar and rounded positioning edge.
  • the main turntable has the same structure as the retaining disc, and the main turntable is divided into at least three lobes, and the adjacent two lobes meet with a tying groove.
  • the baffle is a curved plate, and the number of the baffles is set to be corresponding to the number of the blobs corresponding to the main turntable, and a convex limit block is disposed on one side of the baffle, and the limit block is engaged in the main turntable track.
  • the base is provided with a foot switch that can open the motor.
  • the invention has the advantages of simple structure, convenient operation, effectively reducing the labor intensity of the worker and improving the production efficiency; the diameter adjustment of the coiled tubing is quick and simple, and once in place, the degree of automation is high in the process of forming the coiled tubing, and no manual guiding of the catheter is required.
  • the lining of the disk is better, which is conducive to transportation and storage in the later stage.
  • Figure 1 is a schematic view of the structure of the present invention
  • Figure 2 is a diagram showing the state of use of Figure 1;
  • Figure 3 is a schematic view of the structure of the catheter mechanism
  • Figure 4 is a schematic structural view of the embodiment 3;
  • Figure 5 is a schematic structural view 2 of the embodiment 3;
  • Figure 6 is a schematic structural view of Embodiment 4.
  • Figure 7 is a schematic structural view 2 of the embodiment 4.
  • base 1 motor 2, bracket 3, auxiliary shaft 4, motor spindle 5, retaining plate 6, main turntable 7, bushing 61, diameter adjusting mechanism 8, baffle 81, turntable 82, connecting rod 83, track 71 ; bolt 72, conduit mechanism 9, runner 91, redirecting mechanism 10; walking moving frame 92; swing arm 93; guide wheel mechanism 94; guide shaft 941, guide wheel 942; main bevel gear 101, strut 102, sub-cone Gear 103, wire groove 73, sub-mount 11, limit pin 111, foot 112, notch 1121; foot switch 12.
  • an adjustable diameter reeling machine includes a base, a motor disposed on the base, and a bracket fixed to the base, wherein the upper end of the bracket is fixed with a sub-rotating shaft and is connected to the motor main shaft through a belt.
  • the second set has a retaining plate and a main turntable, and a spline is arranged at the front end of the auxiliary rotating shaft, and a sleeve is arranged at an intermediate position of the retaining plate, and a spline is arranged on the inner wall of the front end of the bushing to make the retaining plate
  • the movable sleeve is sleeved on the auxiliary shaft, and the rear end of the sleeve is fixed on the auxiliary bracket by a bearing.
  • the auxiliary bracket is parallel to the bracket and slidably fixed on the slide rail of the base, and the lower end of the auxiliary bracket is hinged with a pedal, and the pedal is
  • the annular frame is provided with a notch on the annular frame body, and the opening of the notch has a pear shape smaller than the inner diameter thereof, and is engaged with the limit pin provided on the base, and a conduit is arranged between the main turntable and the retaining plate.
  • the diameter adjusting mechanism comprises a baffle, a rotatable fixed wheel on the main turntable, and a connecting rod connected between the turntable and the baffle, the two ends of the connecting rod are respectively fixed by the pin shaft; in the main turntable There is a track for restricting the movement of the baffle; the rotation of the turntable drives the baffle to move away from or near the center of the main turntable on the main turntable track, and is locked with the main turntable by bolts.
  • the tube reeling machine further includes a duct mechanism including a runner, the runner is connected to the motor main shaft through the changing mechanism, the left side of the vertical center line of the runner is set as a gear structure, and the runner is provided with a walking moving frame outside the runner
  • the moving frame is provided with a rack structure that meshes with the gear structure of the runner, a swing arm is arranged on one side of the moving frame, and a guiding mechanism is arranged on the swing arm; the guiding wheel mechanism comprises an arc-shaped guiding shaft.
  • a plurality of guide wheels are provided on the guide shaft.
  • the changing mechanism comprises a pair of intermeshing bevel gears, wherein the intermeshing bevel gear comprises a main bevel gear fixed on the main shaft of the motor and a bevel gear fixed on the bracket by the strut, and the bevel gear is coaxially provided with the first pulley, A pulley is coupled to the shifting wheel via a first belt, the shifting wheel is coaxially disposed with a second pulley, and the second pulley is coupled to the third pulley coaxial with the rotating wheel via a second belt.
  • the whole device is only provided with one motor, and the coiled tube and the reciprocating duct are simultaneously operated.
  • the switch pedal can be stepped on to complete the coiled tube and the catheter at one time, and the speed of the catheter can be adjusted by the shifting wheel.
  • the quick left and right ducts can be selected with a small diameter shifting wheel, and a slow speed catheter is required to select a large diameter shifting wheel.
  • the main turntable has the same structure as the retaining plate, and the main turntable is divided into at least three lobes, and a tie groove is provided at the intersection of two adjacent lobes.
  • the baffle is a curved plate, the number of the baffles is corresponding to the number of petals corresponding to the main turntable, and a convex limit block is arranged on one side of the baffle, and the limit block is engaged in the main turntable track.
  • the main turntable and the retaining plate define the diameter adjusting mechanism to the middle, and the splines on the bushing and the auxiliary rotating shaft make the connection stable and do not fly away during the winding process.
  • a foot switch for turning on the motor is provided on the base.
  • the operation is simple enough to complete the coiling as long as the pedaling rhythm of the foot switch is controlled.
  • an adjustable diameter reeling machine includes a base, a motor disposed on the base, and a bracket fixed to the base, wherein the upper end of the bracket is fixed with a sub-rotating shaft, and is connected to the motor main shaft through a belt;
  • the left and right sides are respectively provided with a retaining plate and a main turntable, and a spline is arranged at the front end of the auxiliary rotating shaft, and a bushing is arranged at an intermediate position of the retaining plate, and the inner wall of the front end of the bushing is provided with a flower matched with the same
  • the key is arranged to make the movement of the retaining plate on the auxiliary rotating shaft, and the rear end of the sliding sleeve is fixed on the auxiliary bracket through the bearing, the auxiliary bracket is parallel to the bracket and slidably fixed on the slide rail of the base, and the lower end of the auxiliary bracket is hinged with the foot Step, pedal is ring a frame having a notch on the annular frame body, the opening of
  • the left foot or the right foot extends into the pedal ring, and the auxiliary bracket is separated from the slide along the slide, the retaining disk is separated from the main turntable, and the turntable is rotated, and one end of the connecting rod rotates with the turntable, and another One end drives the baffle to move along the track of the main turntable, close to or away from the center of the main turntable, adjusts to the diameter of the coil required to lock the turntable, locks the turntable; makes the diameter adjustment mechanism and the main turntable integral, and resets the auxiliary support at the same time.
  • the pedal rotation causes the notch on the pedal to engage with the positioning pin on the base, and the retaining disc and the main dial are matched by the spline to open the motor, and the spline transmits torque, so that the retaining disc and the diameter adjusting mechanism rotate with the rotation of the main dial.
  • the reel of the catheter is completed, and the diameter adjustment is quick and reliable.
  • Each of the coiled tubes has a regular shape and a space saving.
  • a conduit mechanism is added to the device, and the conduit mechanism includes a rotating wheel, and the rotating wheel is connected to the motor main shaft through the changing mechanism, and the vertical center line along the rotating wheel
  • the left side is set as a gear structure
  • the outer wheel is provided with a walking moving frame
  • the moving frame is provided with a rack structure that meshes with the gear structure of the rotating wheel
  • a swing arm is arranged on one side of the moving frame.
  • a catheter guiding mechanism is provided on the arm.
  • the guide wheel mechanism includes an arcuate guide shaft on which a plurality of guide wheels are disposed.
  • the changing mechanism comprises a pair of intermeshing bevel gears, wherein the intermeshing bevel gear comprises a main bevel gear fixed on the main shaft of the motor and a bevel gear fixed on the bracket by the strut, and the bevel gear is coaxially provided with the first pulley, A pulley is coupled to the shifting wheel via a first belt, the shifting wheel is coaxially disposed with a second pulley, and the second pulley is coupled to the third pulley coaxial with the rotating wheel via a second belt.
  • the duct mechanism drives the duct to reciprocate along the horizontal tangential direction of the baffle to improve the arrangement of the coiled conduit, reduce manual operation, and improve automation.
  • the size of the flywheel can be adjusted according to the tightness of the catheter winding, and the transmission ratio between the runner and the motor spindle can be changed.
  • the main turntable has the same structure as the retaining disk, and the main turntable is divided into three lobes, and the adjacent two lobes are provided with binding groove grooves;
  • the corresponding baffle of the main turntable is a curved plate, and a convex limit block is arranged on one side of the baffle, and the limit block is engaged in the main turntable track.
  • the coiled pipe needs to be bundled, and there is a binding groove on the main turntable, and the binding wire is embedded. After the winding pipe is finished, the wire is manually wound, and the continuous continuity of the coiled pipe does not reduce the processing efficiency.
  • the main turntable has the same structure as the retaining disk, and the main turntable is divided.
  • the four-lobed, adjacent two-lobed intersection is provided with a binding line groove;
  • the number of baffles corresponding to the main turntable is a curved plate, and a convex limit block is arranged on one side of the baffle, and the limiting block is engaged In the main turntable track.
  • the setting of the wire groove is made to improve the operability during the process of winding the pipe.
  • a foot switch for turning on the motor is provided on the base.
  • the opening and closing of the coiling machine is completed, and the operation is simpler, the hands are freed, and the operability is improved.

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Abstract

一种直径可调卷管机，包括底座（1）、设置在底座（1）上的电机（2），以及固定在底座（1）上的支架（3），支架（3）上端固定有副转轴（4）；副转轴（4）上从左至右依次套有挡盘（6）、主转盘（7），副支架（11）与支架（3）平行、可滑动的固定在底座（1）的滑道上，副支架（11）的下端铰接有脚踏（112），脚踏（112）为环形架，在环形架体上设有缺口（1121），缺口（1121）的开口处直径小于其内部直径的梨形，与设在底座（1）上的限位销（111）卡合，在主转盘（7）和挡盘（6）之间设有导管直径调节机构（8），直径调节机构（8）包括挡板（81）、可旋转的固定在主转盘（7）上的转盘（82）以及连接在转盘（82）和挡板（81）之间的连杆（83），连杆（83）的两端分别通过销轴固定；在主转盘（7）上设有限制挡板（81）移动的轨道（71）；转盘（82）旋转带动挡板（81）在主转盘轨道（71）进行远离或靠近主转盘（7）圆心的运动，并通过螺栓（72）与主转盘（7）锁紧，该直径可调卷管机结构简单，操作方便，有效降低工人的劳动强度，提高生产效率。

Description

一种直径可调卷管机 技术领域
本发明涉及一种卷管设备，具体涉及一种可以调节卷管盘直径的卷管机。
背景技术
卷管机在各行各业中被广泛的使用，能够将各种长条状的产品卷曲，方便搬运及存放。现在使用的卷管机结构较为简单的都是采用纯手工方式进行操作，劳动强度大，效率低下；而自动化程度较高的卷管机结构都十分复杂，操作也较为繁琐。
申请号为：“201310028014.X”提供了一种直径可调节的卷管机，但是其调节时需要四根杆联动，并且结构复杂，成本高，不利于小型企业使用；201410504270.6，中传感器等装置的使用，使得设备整体更加复杂化，将会增大生产投入成本；申请号为：“201210017334.0”提供了一种结构简单的卷管机，但是其在直径调节过程中不够灵活。
发明内容
针对上述问题，本发明的目的是提供一种结构简单、具有直径可调、操作简单、快速的卷管装置。
本发明所采取的技术方案如下：
一种直径可调卷管机，包括底座、设置在底座上的电机，以及固定在底座上的支架，所述支架上端固定有副转轴，通过皮带与电机主轴连接；副转轴上从左至右依次套有挡盘、主转盘，在副转轴的前端设有花键，所述挡盘中间位置设有轴套，所述轴套前端的内壁上开有与之配合的花键，使挡盘活动的套在副转轴上，轴套后端通过轴承固定在副支架上，所述副支架与支架平行、可滑动的固定在底座的滑道上，副支架的下端铰接有脚踏，所述脚踏为环形架，在环形架体上设有缺口，所述缺口的开口处直径小于其内部直径的梨形，与设在底座上的限位销卡合，在主转盘和挡盘之间设有导管直径调节机构，所述直径调节机构包括挡板、可旋转的固定在主转盘上的转盘以及连接在转盘和挡板之间的连杆，连杆的两端分别通过销轴固定；在主转盘上设有限制挡板移动的轨道；转盘旋转带动挡板在主转盘轨道进行远离或或靠近主转盘圆心的运动，并通过螺栓与主转盘锁紧。
进一步的，卷管机还包括导管机构，所述导管机构包括转轮，所述转轮通过变向机构与电机主轴连接，沿转轮竖直中心线的左侧设为齿轮结构，外切于转轮设有行走移动框，移动框上设有与转轮的齿轮结构相啮合的齿条结构，在移动框的一侧设有摆臂，在摆臂上设有导管导向轮机构。
进一步的，所述导向轮机构包括弧形的导向轴，在导向轴上设有多个导向轮。
进一步的，所述变向机构包括一对相互啮合锥齿轮，相互啮合锥齿轮包括固定在电机主轴上的主锥齿轮以及通过支杆固定在支架上的副锥齿轮，副锥齿轮同轴设有第一皮带轮，第一皮带轮通过第一皮带与变速轮连接，变速轮同轴设有第二皮带轮，第二皮带轮通过第二皮带连接到与转轮同轴的第三皮带轮上。
进一步的，所述挡板上设有导管定位口，所述定位口边缘向内卷，形成柱状、圆滑的定位口边。
进一步的，所述主转盘与挡盘结构相同，所述主转盘至少分为三瓣，相邻两瓣交汇处设有绑线凹槽。
进一步的，所述挡板为弧形板，设置的数量与对应主转盘分的瓣数，在挡板的一侧设有凸起限位块，限位块卡合在主转盘轨道内。
进一步的，所述底座上设有一可开启电机的脚踏开关。
本发明结构简单，操作方便，有效降低工人的劳动强度，提高生产效率；卷管的直径调节快速简单，一次到位，在卷管成盘的过程中，自动化程度高，无需人工对导管进行导向，成盘的导管整齐性更好，利于后期运输、存储。
附图说明
图1本发明的结构示意图一；
图2图1的使用状态图；
图3导管机构结构示意图；
图4实施例3结构示意图一；
图5实施例3结构示意图二；
图6实施例4结构示意图一；
图7实施例4结构示意图二；
图中：底座1、电机2，支架3，副转轴4，电机主轴5，挡盘6、主转盘7，轴套61，直径调节机构8，挡板81、转盘82、连杆83，轨道71；螺栓72，导管机构9，转轮91，变向机构10；行走移动框92；摆臂93；导向轮机构94；导向轴941，导向轮942；主锥齿轮101，支杆102，副锥齿轮103，绑线凹槽73，副支架11，限位销111，脚踏112，缺口1121；脚踏开关12。
具体实施方式
下面结合具体实施例及附图对本发明做进一步详细说明。
如图1—图7所示，一种直径可调卷管机，包括底座、设置在底座上的电机，以及固定在底座上的支架，所述支架上端固定有副转轴，通过皮带与电机主轴连接；副转轴上从左至右依 次套有挡盘、主转盘，在副转轴的前端设有花键，所述挡盘中间位置设有轴套，所述轴套前端的内壁上开有与之配合的花键，使挡盘活动的套在副转轴上，轴套后端通过轴承固定在副支架上，副支架与支架平行、可滑动的固定在底座的滑道上，副支架的下端铰接有脚踏，所述脚踏为环形架，在环形架体上设有缺口，所述缺口的开口处直径小于其内部直径的梨形，与设在底座上的限位销卡合，在主转盘和挡盘之间设有导管直径调节机构，所述直径调节机构包括挡板、可旋转的固定在主转盘上的转盘以及连接在转盘和挡板之间的连杆，连杆的两端分别通过销轴固定；在主转盘上设有限制挡板移动的轨道；转盘旋转带动挡板在主转盘轨道进行远离或或靠近主转盘圆心的运动，并通过螺栓与主转盘锁紧。
卷管机还包括导管机构，导管机构包括转轮，转轮通过变向机构与电机主轴连接，沿转轮竖直中心线的左侧设为齿轮结构，外切于转轮设有行走移动框，移动框上设有与转轮的齿轮结构相啮合的齿条结构，在移动框的一侧设有摆臂，在摆臂上设有导管导向机构；导向轮机构包括弧形的导向轴，在导向轴上设有多个导向轮。变向机构包括一对相互啮合锥齿轮，相互啮合锥齿轮包括固定在电机主轴上的主锥齿轮以及通过支杆固定在支架上的副锥齿轮，副锥齿轮同轴设有第一皮带轮，第一皮带轮通过第一皮带与变速轮连接，变速轮同轴设有第二皮带轮，第二皮带轮通过第二皮带连接到与转轮同轴的第三皮带轮上。
整个装置只设置一个电机，卷管和往复的导管同时动作，在卷管的过程中只需要踩踏开关踏板就可以将卷管和导管一次性完成，并且在导管的速度可以通过变速轮调节，需要快速左右导管可以选择直径小的变速轮，需要慢速的导管话选择直径大的变速轮。
主转盘与挡盘结构相同，主转盘至少分为三瓣，相邻两瓣交汇处设有绑线凹槽。
挡板为弧形板，设置的数量与对应主转盘分的瓣数，在挡板的一侧设有凸起限位块，限位块卡合在主转盘轨道内。
主转盘和挡盘将直径调节机构限定到中间，位于轴套与副转轴上的花键，使得连接稳定，在卷管的过程中不会飞离。
底座上设有一可开启电机的脚踏开关。
操作简单到只要控制脚踏开关的踩踏节奏就可以完成卷管。
实施例1
如图1、图2一种直径可调卷管机，包括底座、设置在底座上的电机，以及固定在底座上的支架，所述支架上端固定有副转轴，通过皮带与电机主轴连接；副转轴上从左至右依次套有挡盘、主转盘，在副转轴的前端设有花键，所述挡盘中间位置设有轴套，所述轴套前端的内壁上开有与之配合的花键，使挡盘活动的套在副转轴上，轴套后端通过轴承固定在副支架上，所述副支架与支架平行、可滑动的固定在底座的滑道上，副支架的下端铰接有脚踏，脚踏为环形 架，在环形架体上设有缺口，所述缺口的开口处直径小于其内部直径的梨形，与设在底座上的限位销卡合，在主转盘和挡盘之间设有导管直径调节机构，所述直径调节机构包括挡板、可旋转的固定在主转盘上的转盘以及连接在转盘和挡板之间的连杆，连杆的两端分别通过销轴固定；在主转盘上设有限制挡板移动的轨道；转盘旋转带动挡板在主转盘轨道进行远离或或靠近主转盘圆心的运动，并通过螺栓与主转盘锁紧。
在本实施例中，左脚或是右脚伸入脚踏环中，沿滑道将副支架远离之间，将挡盘与主转盘分开，旋转转盘，连杆的一端随着转盘旋转，另一端带动挡板沿着主转盘的轨道移动，靠近或远离主转盘的圆心，调节到需要导管成卷的直径，锁死转盘；使直径调节机构与主转盘为一体结构，同时在副支架复位，脚踏旋转使脚踏上的缺口与底座上的定位销卡合，挡盘与主转盘通过花键契合，开启电机，花键传递扭矩，使挡盘、直径调节机构随主转盘旋转而旋转，完成导管的卷盘，直径的调节迅速可靠，每呈卷的导管，形状规则，码放节省空间。
实施例2
如图1、图2、图3所示，在本实施例中，在装置中增加了导管机构，导管机构包括转轮，转轮通过变向机构与电机主轴连接，沿转轮竖直中心线的左侧设为齿轮结构，外切于转轮设有行走移动框，移动框上设有与转轮的齿轮结构相啮合的齿条结构，在移动框的一侧设有摆臂，在摆臂上设有导管导向机构。导向轮机构包括弧形的导向轴，在导向轴上设有多个导向轮。
变向机构包括一对相互啮合锥齿轮，相互啮合锥齿轮包括固定在电机主轴上的主锥齿轮以及通过支杆固定在支架上的副锥齿轮，副锥齿轮同轴设有第一皮带轮，第一皮带轮通过第一皮带与变速轮连接，变速轮同轴设有第二皮带轮，第二皮带轮通过第二皮带连接到与转轮同轴的第三皮带轮上。
导管机构在导管绕主转盘旋转呈卷的过程中，带动导管沿着挡板水平切线方向做往复运动，提高呈卷导管的排布规律，降低人工操作，提高自动化程度。可以根据需要导管缠绕的紧密程度，而调节调速轮的大小，进而改变转轮与电机主轴之间的传动比。
实施例3
如图4、图5所示，区别于上述实施例，在本实施例中主转盘与挡盘结构相同，主转盘分为三瓣，相邻两瓣交汇处设有绑线凹槽；数量与主转盘相对应的挡板为弧形板，在挡板的一侧设有凸起限位块，限位块卡合在主转盘轨道内。
卷好的导管需要打捆，在主转盘上设有绑线凹槽，内嵌绑线，卷管结束之后，人工缠绕绑线，卷管连续性不断，不降低加工效率。
实施例4
如图6、图7所示，区别于上述实施例，在本实施例中主转盘与挡盘结构相同，主转盘分 为四瓣，相邻两瓣交汇处设有绑线凹槽；数量与主转盘相对应的挡板为弧形板，在挡板的一侧设有凸起限位块，限位块卡合在主转盘轨道内。
绑线凹槽的设置，使得卷管的过程中，提高操作性。
实施5
如图1、图2所示，底座上设有一可开启电机的脚踏开关。
在本实施例中，卷管机的开启与关闭均脚踏开关完成，在操作过程中更加简便，解放双手，提高操作性。
以上所述，仅是本发明的较佳实施例而已，并非是对本发明作其它形式的限制，任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域，但是凡是未脱离本发明技术方案内容，依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型，仍属于本发明技术方案的保护范围。

Claims (8)

  1. 一种直径可调卷管机，包括底座、设置在底座上的电机，以及固定在底座上的支架，所述支架上端固定有副转轴，通过皮带与电机主轴连接；副转轴上从左至右依次套有挡盘、主转盘，其特征在于，在副转轴的前端设有花键，所述挡盘中间位置设有轴套，所述轴套前端的内壁上开有与之配合的花键，使挡盘活动的套在副转轴上，轴套后端通过轴承固定在副支架上，所述副支架与支架平行、可滑动的固定在底座的滑道上，副支架的下端铰接有脚踏，所述脚踏为环形架，在环形架体上设有缺口，所述缺口的开口处直径小于其内部直径的梨形，与设在底座上的限位销卡合，在主转盘和挡盘之间设有导管直径调节机构，所述直径调节机构包括挡板、可旋转的固定在主转盘上的转盘以及连接在转盘和挡板之间的连杆，连杆的两端分别通过销轴固定；在主转盘上设有限制挡板移动的轨道；转盘旋转带动挡板在主转盘轨道进行远离或或靠近主转盘圆心的运动，并通过螺栓与主转盘锁紧。
  2. 根据权利要求1所述直径可调卷管机，其特征在于，卷管机还包括导管机构，所述导管机构包括转轮，所述转轮通过变向机构与电机主轴连接，沿转轮竖直中心线的左侧设为齿轮结构，外切于转轮设有行走移动框，移动框上设有与转轮的齿轮结构相啮合的齿条结构，在移动框的一侧设有摆臂，在摆臂上设有导管导向轮机构。
  3. 根据权利要求2所述直径可调卷管机，其特征在于，所述导向轮机构包括弧形的导向轴，在导向轴上设有多个导向轮。
  4. 根据权利要求2所述直径可调卷管机，其特征在于，所述变向机构包括一对相互啮合锥齿轮，相互啮合锥齿轮包括固定在电机主轴上的主锥齿轮以及通过支杆固定在支架上的副锥齿轮，副锥齿轮同轴设有第一皮带轮，第一皮带轮通过第一皮带与变速轮连接，变速轮同轴设有第二皮带轮，第二皮带轮通过第二皮带连接到与转轮同轴的第三皮带轮上。
  5. 根据权利要求1所述直径可调卷管机，其特征在于，所述挡板上设有导管定位口，所述定位口边缘向内卷，形成柱状、圆滑的定位口边。
  6. 根据权利要求1所述的直径可调卷管机，其特征在于，所述挡盘与主转盘结构相同，所述主转盘至少分为三瓣，相邻两瓣交汇处设有绑线凹槽。
  7. 根据权利要求6所述的直径可调卷管机，其特征在于，所述挡板为弧形板，设置的数量与对应主转盘分的瓣数，在挡板的一侧设有凸起限位块，限位块卡合在主转盘轨道内。
  8. 根据权利要求1所述直径可调卷管机，其特征在于，所述底座上设有一可开启电机的脚踏开关。
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