WO2018092811A1 - 液晶配向剤、液晶配向膜、及び液晶表示素子 - Google Patents
液晶配向剤、液晶配向膜、及び液晶表示素子 Download PDFInfo
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- WO2018092811A1 WO2018092811A1 PCT/JP2017/041123 JP2017041123W WO2018092811A1 WO 2018092811 A1 WO2018092811 A1 WO 2018092811A1 JP 2017041123 W JP2017041123 W JP 2017041123W WO 2018092811 A1 WO2018092811 A1 WO 2018092811A1
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- CDJJKTLOZJAGIZ-UHFFFAOYSA-N CC(Oc1ccc(C)cc1)=O Chemical compound CC(Oc1ccc(C)cc1)=O CDJJKTLOZJAGIZ-UHFFFAOYSA-N 0.000 description 2
- AALQUOHYAMXZRQ-UHFFFAOYSA-N Cc(cc1)ccc1Oc(cc1)ccc1OC Chemical compound Cc(cc1)ccc1Oc(cc1)ccc1OC AALQUOHYAMXZRQ-UHFFFAOYSA-N 0.000 description 2
- QSSJZLPUHJDYKF-UHFFFAOYSA-N Cc(cc1)ccc1C(OC)=O Chemical compound Cc(cc1)ccc1C(OC)=O QSSJZLPUHJDYKF-UHFFFAOYSA-N 0.000 description 1
- QKMDEZMNQKNRSI-UHFFFAOYSA-N Cc(cc1)ccc1C(ON)=O Chemical compound Cc(cc1)ccc1C(ON)=O QKMDEZMNQKNRSI-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1046—Polyimides containing oxygen in the form of ether bonds in the main chain
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1007—Preparatory processes from tetracarboxylic acids or derivatives and diamines
- C08G73/1028—Preparatory processes from tetracarboxylic acids or derivatives and diamines characterised by the process itself, e.g. steps, continuous
- C08G73/1032—Preparatory processes from tetracarboxylic acids or derivatives and diamines characterised by the process itself, e.g. steps, continuous characterised by the solvent(s) used
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1042—Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/20—Carboxylic acid amides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
Definitions
- the present invention relates to a liquid crystal aligning agent, a liquid crystal aligning film obtained from the liquid crystal aligning agent, and a liquid crystal display element using the liquid crystal aligning film.
- the liquid crystal alignment film is a film for controlling the alignment of liquid crystal molecules in a certain direction in a phase difference plate using a liquid crystal display element or a polymerizable liquid crystal.
- a liquid crystal display element has a structure in which liquid crystal molecules forming a liquid crystal layer are sandwiched between liquid crystal alignment films formed on the surfaces of a pair of substrates. Then, the liquid crystal molecules are aligned in a certain direction with a pretilt angle by the liquid crystal alignment film, and respond by applying a voltage to the electrode provided between the substrate and the liquid crystal alignment film. As a result, the liquid crystal display element displays a desired image using the orientation change due to the response of the liquid crystal molecules.
- the liquid crystal alignment film is a main constituent member together with liquid crystal molecules and the like in the liquid crystal display element.
- the rubbing process is known as a method of forming a liquid crystal alignment film from a polymer film formed on a substrate in the manufacturing process of a liquid crystal display element, and is still widely used industrially today.
- an alignment process is performed by rubbing the surface of the polymer film formed on the substrate with a cloth.
- the liquid crystal alignment film is required to have a resistance to rubbing (rubbing resistance) that the film hardness is high.
- liquid crystal display elements have been rapidly reduced in weight and thickness for mobile applications such as smartphones and mobile phones.
- a so-called “sliming process” is often performed in which the glass substrate of the liquid crystal panel after manufacture is polished.
- this step there are a chemical method using hydrofluoric acid and a physical polishing method using an abrasive.
- the produced liquid crystal panel may be bent depending on the apparatus used for polishing, and as a result, stress is applied to the liquid crystal alignment film from all directions. Therefore, when the mechanical strength of the liquid crystal alignment film is weak, the film breaks particularly around the column spacer, which may cause a defect.
- the main object of the present invention is not only the rubbing process but also the slimming process, and has a large film hardness that can suppress film scraping and breakage, and has a high yield in liquid crystal panel manufacturing, and an IPS driving method.
- Another object of the present invention is to provide a liquid crystal aligning agent capable of obtaining a liquid crystal alignment film having excellent electrical characteristics capable of reducing an afterimage caused by alternating current drive generated in a liquid crystal display element of an FFS driving system.
- the gist of the present invention is to provide a liquid crystal aligning agent characterized by containing the following component (A), component (B) and an organic solvent, a liquid crystal aligning film obtained from the liquid crystal aligning agent, and the liquid crystal aligning film. It is in the liquid crystal display element used.
- component an imidized product of a polyimide precursor which is a reaction product of a tetracarboxylic acid derivative component and a diamine component containing a diamine having the structure of the following formula (1), and an imidization rate of 20% to Polyimide that is 80%.
- * represents a bond with another atom or group.
- Component A compound having two or more crosslinkable functional groups.
- the liquid crystal aligning agent of the present invention With the liquid crystal aligning agent of the present invention, a liquid crystal aligning film having high film hardness and good afterimage characteristics can be obtained. Therefore, the liquid crystal alignment film obtained from the liquid crystal aligning agent of the present invention has a high yield in liquid crystal panel production, and can reduce afterimages due to alternating current drive generated in liquid crystal display elements of IPS drive method and FFS drive method, An IPS driving type or FFS driving type liquid crystal display element having excellent afterimage characteristics can be obtained.
- the component (A) contained in the liquid crystal aligning agent of the present invention is an imidized product of a polyimide precursor which is a reaction product of a tetracarboxylic acid derivative component and a diamine component containing a diamine having the structure of the above formula (1). And a polyimide having an imidization ratio of 20% to 80%.
- Examples of the diamine having the structure of the formula (1) include a structure in which amino groups are bonded to both ends of the benzene ring in the formula (1).
- the amino group bonded to both ends of the benzene ring is independently bonded to the ortho, meta, or para position with respect to —O—CH 2 —O—.
- all of the amino groups are preferably bonded to the para position with respect to —O—CH 2 —O—.
- the ratio of the diamine having the structure of the formula (1) in the total diamine component to be reacted with the tetracarboxylic acid derivative component is preferably 10 to 80 mol% in order to better achieve the object of the present invention. More preferably, it is 20 to 60% by mole, and particularly preferably 20 to 50%.
- the diamine component for obtaining a polyimide precursor can contain 1 type, or 2 or more types of other diamine other than the diamine which has a structure of Formula (1).
- Such other diamines can be represented by the following formula (6).
- a 1 and A 2 are each independently a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, an alkenyl group having 2 to 5 carbon atoms, or an alkynyl group having 2 to 5 carbon atoms. is there. From the viewpoint of liquid crystal orientation, A 1 and A 2 are preferably a hydrogen atom or a methyl group.
- Examples of Y 1 in formula (6) include the following (Y-1) to (Y-168).
- Y 1 in the above formula (6) is preferably a highly linear structure from the viewpoint of liquid crystal alignment, and examples thereof include a structure represented by the following formula (8) or the following formula (9).
- a 1 is a single bond, an ester bond, an amide bond, a thioester bond, or a divalent organic group having 1 to 20 carbon atoms.
- a 2 is a hydrogen atom, a halogen atom, a hydroxyl group, an amino group, a thiol group, a nitro group, a phosphate group, or a monovalent organic group having 1 to 20 carbon atoms.
- a is an integer of 1 to 4. When a is 2 or more, the structure of A 2 may be the same or different.
- b and c are each independently an integer of 1 to 2.
- the diamine component for obtaining the polyimide precursor is eliminated by heat and generates an amino group, preferably a secondary amino group, represented by the following formula (7).
- the diamine has a thermally leaving group.
- D is a thermally detachable group that is preferably eliminated at 150 to 230 ° C., more preferably at 180 to 230 ° C.
- D is particularly preferably a tert-butoxycarbonyl group or a 9-fluorenylmethoxycarbonyl group from the viewpoint of elimination temperature.
- Y 1 having a thermally leaving group represented by the above formula (7) examples include Y-158, Y-159, Y-160, Y-161, Y-162, or Y-163. It is done.
- the ratio of the diamine having the structure of the above formula (7) in the total diamine component to be reacted with the tetracarboxylic acid derivative component is preferably 10 to 70 mol%, more preferably 20 to 50 mol%. .
- the tetracarboxylic acid derivative component for producing the component (A) contained in the liquid crystal aligning agent of the present invention by reacting with a diamine component containing a diamine having the structure of the above formula (1) is a tetracarboxylic acid diester.
- tetracarboxylic acid, tetracarboxylic acid dihalide, tetracarboxylic acid dialkyl ester, or tetracarboxylic acid dialkyl ester dihalide can be used.
- tetracarboxylic acid derivative tetracarboxylic dianhydride is preferable.
- the tetracarboxylic acid derivative preferably has an alicyclic structure, and specific examples of the alicyclic structure include the following formulas (X1-1) to (X1-10).
- R 3 to R 23 are each independently a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkenyl group having 2 to 6 carbon atoms, carbon These are an alkynyl group having 2 to 6 carbon atoms, a monovalent organic group having 1 to 6 carbon atoms containing a fluorine atom, or a phenyl group. From the viewpoint of liquid crystal orientation, R 3 to R 23 are preferably a hydrogen atom, a halogen atom, a methyl group, or an ethyl group, and more preferably a hydrogen atom or a methyl group. Specific examples of the structure of formula (X1-1) include the following.
- the proportion of the tetracarboxylic acid derivative having an alicyclic structure in the total tetracarboxylic acid derivative component to be reacted with the diamine component is preferably 60 to 100 mol%, more preferably 70 to 100 mol%. Particularly preferred is 80 to 100%.
- tetracarboxylic acid derivative used in the present invention those having a structure other than those having the alicyclic structure can be used. Specific examples include those having the structures of the following formulas (X-9) to (X-42).
- the polyamic acid and polyamic acid ester which are the precursors of the polyimide contained in the liquid crystal aligning agent of the present invention, are produced as follows by the (polycondensation) reaction of the tetracarboxylic acid derivative component and the diamine component described above. .
- ⁇ Method for producing polyamic acid> Specifically, the polyamic acid is obtained by combining tetracarboxylic dianhydride and diamine in the presence of an organic solvent at ⁇ 20 ° C. to 150 ° C., preferably 0 ° C. to 50 ° C., for 30 minutes to 24 hours, preferably 1 It can be produced by reacting for ⁇ 12 hours.
- the organic solvent used for said reaction will not be specifically limited if the produced
- N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, ⁇ -butyrolactone, N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, or 1,3-dimethyl-imidazolidinone Can be mentioned.
- the solubility of the polyamic acid is high, it is represented by methyl ethyl ketone, cyclohexanone, cyclopentanone, 4-hydroxy-4-methyl-2-pentanone, or the following formulas [D-1] to [D-3]
- a solvent can be used.
- D 1 represents an alkyl group having 1 to 3 carbon atoms
- D 2 represents an alkyl group having 1 to 3 carbon atoms
- D 3 represents 1 to 3 carbon atoms
- 4 represents an alkyl group.
- These solvents may be used alone or in combination.
- the solvent may be used by mixing with the solvent as long as the produced polyamic acid does not precipitate. Further, since water in the solvent inhibits the polymerization reaction and further causes hydrolysis of the generated polyamic acid, it is preferable to use a dehydrated and dried solvent.
- the concentration of the polyamic acid is preferably 1 to 30% by mass and more preferably 5 to 20% by mass from the viewpoint that polymer precipitation is unlikely to occur and a high molecular weight product is easily obtained.
- the polyamic acid obtained as described above can be recovered by precipitating the polyamic acid by pouring it into a poor solvent while thoroughly stirring the reaction solution. Moreover, the powder of polyamic acid refine
- a poor solvent is not specifically limited, Water, methanol, ethanol, hexane, butyl cellosolve, acetone, toluene etc. are mentioned.
- the polyamic acid ester can be produced by the following method (1), (2) or (3).
- Polyamic acid ester can be manufactured by esterifying the polyamic acid obtained from tetracarboxylic dianhydride and diamine. Specifically, it is produced by reacting a polyamic acid and an esterifying agent in the presence of an organic solvent at ⁇ 20 ° C. to 150 ° C., preferably 0 to 50 ° C., for 30 minutes to 24 hours, preferably 1 to 4 hours. it can.
- the esterifying agent is preferably one that can be easily removed by purification, and N, N-dimethylformamide dimethyl acetal, N, N-dimethylformamide diethyl acetal, N, N-dimethylformamide dipropyl acetal, N, N-dimethylformamide Dineopentyl butyl acetal, N, N-dimethylformamide di-t-butyl acetal, 1-methyl-3-p-tolyltriazene, 1-ethyl-3-p-tolyltriazene, 1-propyl-3-p -Tolyltriazene, 4- (4,6-dimethoxy-1,3,5-triazin-2-yl) -4-methylmorpholinium chloride and the like.
- the amount of the esterifying agent used is preferably 2 to 6 molar equivalents per 1 mol of the repeating unit.
- the solvent used in the above reaction is preferably N, N-dimethylformamide, N-methyl-2-pyrrolidone, or ⁇ -butyrolactone in view of polymer solubility. These may be used alone or in combination of two or more. Good.
- the concentration at the time of production is preferably 1 to 30% by mass and more preferably 5 to 20% by mass from the viewpoint that polymer precipitation is unlikely to occur and a high molecular weight product is easily obtained.
- the polyamic acid ester can be manufactured from tetracarboxylic acid diester dichloride and diamine. Specifically, tetracarboxylic acid diester dichloride and diamine in the presence of a base and an organic solvent at ⁇ 20 ° C. to 150 ° C., preferably 0 ° C. to 50 ° C., for 30 minutes to 24 hours, preferably 1 to 4 hours. It can be produced by reacting.
- a base pyridine, triethylamine, 4-dimethylaminopyridine and the like can be used, but pyridine is preferable because the reaction proceeds gently.
- the amount of the base used is preferably 2 to 4 moles relative to the tetracarboxylic acid diester dichloride from the viewpoint that it can be easily removed and a high molecular weight product can be easily obtained.
- the solvent used in the above reaction is preferably N-methyl-2-pyrrolidone or ⁇ -butyrolactone in view of the solubility of the monomer and polymer, and these may be used alone or in combination.
- the polymer concentration at the time of production is preferably 1 to 30% by mass, more preferably 5 to 20% by mass from the viewpoint that polymer precipitation is unlikely to occur and a high molecular weight product is easily obtained.
- the solvent used for the production of the polyamic acid ester is preferably dehydrated as much as possible, and it is preferable to prevent mixing of outside air in a nitrogen atmosphere.
- Polyamic acid ester can be manufactured by polycondensing tetracarboxylic-acid diester and diamine. Specifically, tetracarboxylic acid diester and diamine in the presence of a condensing agent, a base, and an organic solvent at 0 ° C. to 150 ° C., preferably 0 ° C. to 100 ° C., for 30 minutes to 24 hours, preferably 3 to 15 It can manufacture by making it react for time.
- condensing agent examples include triphenyl phosphite, dicyclohexylcarbodiimide, 1-ethyl-3- (3-dimethylaminopropyl) carbodiimide hydrochloride, N, N′-carbonyldiimidazole, dimethoxy-1,3,5-triazide.
- Nylmethylmorpholinium O- (benzotriazol-1-yl) -N, N, N ′, N′-tetramethyluronium tetrafluoroborate, O- (benzotriazol-1-yl) -N, N , N ′, N′-tetramethyluronium hexafluorophosphate, (2,3-dihydro-2-thioxo-3-benzoxazolyl) phosphonate diphenyl, and the like.
- the amount of the condensing agent used is preferably 2 to 3 moles relative to the tetracarboxylic acid diester.
- tertiary amines such as pyridine and triethylamine can be used.
- the addition amount of the base is preferably 2 to 4 times mol with respect to the diamine component from the viewpoint of easy removal and high molecular weight.
- the reaction proceeds efficiently by adding a Lewis acid.
- the Lewis acid lithium halides such as lithium chloride and lithium bromide are preferable.
- the addition amount of the Lewis acid is preferably 0 to 1.0 times mol with respect to the diamine component.
- the production method of (1) or (2) is particularly preferable.
- the polyamic acid ester solution obtained as described above can be polymerized by pouring into a poor solvent while stirring well. Precipitation is performed several times, and after washing with a poor solvent, a purified polyamic acid ester powder can be obtained at room temperature or by heating and drying.
- a poor solvent is not specifically limited, Water, methanol, ethanol, hexane, butyl cellosolve, acetone, toluene etc. are mentioned.
- the polyimide which is said (A) component can be manufactured by imidating the said polyamic acid or polyamic acid ester.
- chemical imidization in which a basic catalyst is added to a polyamic acid solution obtained by dissolving the polyamic acid ester solution or the polyamic acid ester resin powder in an organic solvent is simple.
- Chemical imidization is preferable because the imidization reaction proceeds at a relatively low temperature and the molecular weight of the polymer does not easily decrease during the imidization process.
- Chemical imidization can be performed by stirring the polyamic acid or polyamic acid ester to be imidized in the presence of a basic catalyst in an organic solvent.
- a basic catalyst include pyridine, triethylamine, trimethylamine, tributylamine, trioctylamine and the like. Of these, triethylamine is preferred because it has sufficient basicity to allow the reaction to proceed.
- the temperature for carrying out the imidization reaction is ⁇ 20 ° C. to 140 ° C., preferably 0 ° C. to 100 ° C., and the reaction time can be 1 to 100 hours.
- the amount of the basic catalyst is 0.5 to 30 mol times, preferably 2 to 20 mol times the polyamic acid or amic acid ester group.
- the imidation ratio of the resulting polymer can be controlled by adjusting the amount of catalyst, temperature, and reaction time. Since the added catalyst or the like remains in the solution after the imidation reaction, it is preferable to recover the obtained imidized polymer and redissolve it with an organic solvent to obtain a liquid crystal aligning agent.
- the polyimide solution obtained as described above can be polymerized by pouring into a poor solvent while stirring well. Precipitation is performed several times, and after washing with a poor solvent, a purified polyamic acid ester powder can be obtained at room temperature or by heating and drying.
- the poor solvent is not particularly limited, and examples thereof include methanol, acetone, hexane, butyl cellosolve, heptane, methyl ethyl ketone, methyl isobutyl ketone, ethanol, toluene, and benzene.
- the polyimide which is the component (A) contained in the liquid crystal aligning agent of the present invention is obtained by imidizing the polyimide precursor as described above, and the imidization ratio at that time is 20 to 80%. is required.
- the imidization rate is excessively large, the coating property is remarkably deteriorated.
- the imidation ratio is more preferably 50 to 70%.
- the molecular weight of the polyimide is preferably 2,000 to 500,000 in terms of weight average molecular weight (Mw), more preferably 5,000 to 300,000, and still more preferably 10,000 to 100,000. .
- the number average molecular weight (Mn) is preferably 1,000 to 250,000, more preferably 2,500 to 150,000, and still more preferably 5,000 to 50,000. .
- the component (B) contained in the liquid crystal aligning agent of the present invention is a compound having two or more crosslinkable functional groups.
- the crosslinkable functional group is preferably at least one selected from the group consisting of a hydroxyl group, a (meth) acrylate group, a blocked isocyanate group, an oxetane group, and an epoxy group from the viewpoint of availability and effects. Of these, a hydroxyl group is preferred.
- the compound as the component (B) may have two or more of the same crosslinkable functional groups, or may have two or more different types of crosslinkable functional groups. Although there is no upper limit to the number of crosslinkable functional groups, it is usually 8 or less, preferably 6 or less.
- a preferable compound having two or more hydroxyl groups includes a compound represented by the following formula (2).
- X 2 is an n-valent organic group containing an aliphatic hydrocarbon group having 1 to 20 carbon atoms or an aromatic hydrocarbon group.
- n is an integer of 2 to 6. Any carbon in the aliphatic hydrocarbon group or aromatic hydrocarbon group may be substituted with nitrogen or oxygen.
- R 2 and R 3 are each independently a hydrogen atom, an optionally substituted alkyl group having 1 to 4 carbon atoms, an optionally substituted alkenyl group having 2 to 4 carbon atoms, or An alkynyl group having 2 to 4 carbon atoms which may have a substituent. Further, at least one of R 2 and R 3 represents a hydrocarbon group substituted with a hydroxy group. Among them, atoms directly attached to the carbonyl group of X 2 in the formula (2) is preferable from the viewpoint of the liquid crystal orientation is a carbon atom, which do not form an aromatic ring. X 2 in the formula (2) is preferably an aliphatic hydrocarbon group and more preferably 1 to 10 carbon atoms from the viewpoint of liquid crystal alignment and solubility. In the formula (2), n is preferably 2 to 4 from the viewpoint of solubility.
- R 2 and R 3 are preferably a structure represented by the following formula (3) from the viewpoint of reactivity, and a structure represented by the following formula (4) More preferably.
- R 4 to R 7 are each independently a hydrocarbon group substituted with a hydrogen atom, a hydrocarbon group, or a hydroxy group.
- Preferable examples of the compound having two or more hydroxyl-containing groups include the following.
- the content of the component (B) is preferably 0.1 to 20% by mass and more preferably 1 to 10% by mass with respect to the component (A).
- the liquid crystal aligning agent of this invention can contain the polyimide precursor which is a reaction material of a tetracarboxylic-acid derivative component and a diamine component further as (C) component.
- the polyimide precursor of the component (C) the tetracarboxylic acid derivatives and diamines described as the raw material of the polyimide precursor that is the polyimide precursor of the component (A) can be used, but in the same liquid crystal aligning agent The same polyimide precursor as the polyimide precursor of the component (A) contained is excluded.
- polyimide precursor polyamic acid is preferable.
- the liquid crystal aligning agent of this invention can further raise the film
- the component (C) in the liquid crystal aligning agent is preferably 20 to 80 mol%, more preferably 40 to 70 mol%, relative to the component (A).
- the liquid crystal aligning agent of this invention has the form of the solution in which the above-mentioned (A) component and (B) component and also (C) component as needed were melt
- the concentration of the polymer in the liquid crystal aligning agent of the present invention can be appropriately changed depending on the thickness of the coating film to be formed. From the viewpoint of forming a uniform and defect-free coating film, it is 1% by mass. From the viewpoint of storage stability of the solution, it is preferably 10% by mass or less. Particularly preferred is 3 to 6.5% by mass.
- the organic solvent contained in the liquid crystal aligning agent of the present invention is not particularly limited as long as it uniformly dissolves the contained polymer.
- N-methyl-2-pyrrolidone N-ethyl-2-pyrrolidone, or ⁇ -butyrolactone.
- organic solvents contained in the liquid crystal aligning agent of the present invention N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N-pentyl-2-pyrrolidone, ⁇ -butyrolactone, ⁇ -valerolactone, A first consisting of at least one selected from the group consisting of 1,3-dimethyl-2-imidazolidinone, 3-methoxy-N, N-dimethylpropionamide, and 3-butoxy-N, N-dimethylpropionamide Solvent (I), Butyl cellosolve, butyl cellosolve acetate, 1-butoxy-2-propanol, 2-butoxy-1-propanol, dipropylene glycol dimethyl ether, dipropylene glycol monomethyl ether, diacetone alcohol, diiso
- the solubility of the polymer of the present invention in a solvent is high, it is preferable to use a solvent represented by the above formula [D-1] to formula [D-3].
- the organic solvent in the liquid crystal aligning agent of the present invention is preferably 20 to 99% by mass of the whole solvent contained in the liquid crystal aligning agent. Of these, 20 to 90% by mass is preferable. More preferred is 30 to 80% by mass.
- the liquid crystal aligning agent of this invention can use the solvent (it is also called a poor solvent) which improves the coating property and surface smoothness of a liquid crystal aligning film at the time of apply
- a poor solvent is given to the following, it is not limited to these examples.
- ethanol isopropyl alcohol, 1-butanol, 2-butanol, isobutyl alcohol, tert-butyl alcohol, 1-pentanol, 2-pentanol, 3-pentanol, 2-methyl-1-butanol, isopentyl alcohol, tert-pentyl alcohol, 3-methyl-2-butanol, neopentyl alcohol, 1-hexanol, 2-methyl-1-pentanol, 2-methyl-2-pentanol, 2-ethyl-1-butanol, 1-heptanol 2-heptanol, 3-heptanol, 1-octanol, 2-octanol, 2-ethyl-1-hexanol, cyclohexanol, 1-methylcyclohexanol, 2-methylcyclohexanol, 3-methylcyclohexanol, 1,2- Etanji 1,2-propanediol, 1,3-propaned
- 1-hexanol, cyclohexanol, 1,2-ethanediol, 1,2-propanediol, propylene glycol monobutyl ether, ethylene glycol monobutyl ether or dipropylene glycol dimethyl ether are preferable.
- the poor solvent is preferably 1 to 80% by mass of the total solvent contained in the liquid crystal aligning agent, more preferably 10 to 80% by mass, and even more preferably 20 to 70% by mass.
- the liquid crystal aligning agent of the present invention includes a polymer other than the polymer described in the present invention, a dielectric or conductive material for changing the electrical properties such as the dielectric constant and conductivity of the liquid crystal alignment film, and liquid crystal Silane coupling agent for the purpose of improving the adhesion between the alignment film and the substrate, a crosslinkable compound for the purpose of increasing the hardness and density of the liquid crystal alignment film, and a polyimide precursor when the coating film is baked
- An imidization accelerator for the purpose of efficiently proceeding imidization by heating the body may be added.
- the liquid crystal alignment film of the present invention is a film obtained by applying the liquid crystal aligning agent to a substrate, drying and baking.
- the substrate to which the liquid crystal aligning agent of the present invention is applied is not particularly limited as long as it is a highly transparent substrate, and a plastic substrate such as a glass substrate, a silicon nitride substrate, an acrylic substrate, or a polycarbonate substrate can be used. Further, it is preferable to use a substrate on which an ITO electrode or the like for driving liquid crystal is formed from the viewpoint of simplification of the process.
- an opaque material such as a silicon wafer can be used as long as only one substrate is used. In this case, a material that reflects light, such as aluminum, can be used.
- Examples of the method for applying the liquid crystal aligning agent of the present invention include a spin coating method, a printing method, and an ink jet method.
- Arbitrary temperature and time can be selected for the drying and baking steps after applying the liquid crystal aligning agent of the present invention.
- it is dried at 50 to 120 ° C., preferably 60 to 100 ° C. for 1 to 10 minutes, preferably 2 to 5 minutes, and then 150 to 300 ° C., preferably Is baked at 200 to 240 ° C. for 5 to 120 minutes, preferably 10 to 30 minutes.
- the thickness of the coating film after firing is not particularly limited, but if it is too thin, the reliability of the liquid crystal display element may be lowered, so it is 5 to 300 nm, preferably 10 to 200 nm.
- Examples of a method for aligning the obtained liquid crystal alignment film include a rubbing method and a photo-alignment processing method.
- the rubbing process can be performed using an existing rubbing apparatus.
- Examples of the material of the rubbing cloth at this time include cotton, nylon, and rayon.
- As the conditions for rubbing treatment generally, conditions of a rotational speed of 300 to 2000 rpm, a feed speed of 5 to 100 mm / s, and a pushing amount of 0.1 to 1.0 mm are used. Thereafter, the residue generated by rubbing is removed by ultrasonic cleaning using pure water or alcohol.
- the surface of the coating film is irradiated with radiation deflected in a certain direction, and in some cases, a heat treatment is performed at a temperature of 150 to 250 ° C. to impart liquid crystal alignment ability.
- a heat treatment is performed at a temperature of 150 to 250 ° C. to impart liquid crystal alignment ability.
- the radiation ultraviolet rays and visible rays having a wavelength of 100 to 800 nm can be used. Of these, ultraviolet rays having a wavelength of 100 to 400 nm are preferable, and ultraviolet rays having a wavelength of 200 to 400 nm are particularly preferable.
- radiation may be irradiated while heating the coated substrate at 50 to 250 ° C.
- Dose of the radiation is preferably 1 ⁇ 10,000mJ / cm 2, particularly preferably 100 ⁇ 5,000mJ / cm 2.
- the liquid crystal alignment film produced as described above can stably align liquid crystal molecules in a certain direction.
- a higher extinction ratio of polarized ultraviolet light is preferable because higher anisotropy can be imparted.
- the extinction ratio of linearly polarized ultraviolet light is preferably 10: 1 or more, and more preferably 20: 1 or more.
- the film irradiated with polarized radiation may then be contact-treated with a solvent containing at least one selected from the group consisting of water and organic solvents.
- the solvent used for the contact treatment is not particularly limited as long as it is a solvent that dissolves a decomposition product generated by light irradiation.
- Specific examples include water, methanol, ethanol, 2-propanol, acetone, methyl ethyl ketone, 1-methoxy-2-propanol, 1-methoxy-2-propanol acetate, butyl cellosolve, ethyl lactate, methyl lactate, diacetone alcohol, 3- Examples include methyl methoxypropionate, ethyl 3-ethoxypropionate, propyl acetate, butyl acetate, cyclohexyl acetate and the like. Two or more of these solvents may be used in combination.
- At least one selected from the group consisting of water, 2-propanol, 1-methoxy-2-propanol and ethyl lactate is more preferable.
- Water, 2-propanol, or a mixed solvent of water and 2-propanol is particularly preferable.
- the contact treatment of the film irradiated with polarized radiation and the solution containing the solvent is performed by a method such that the film and the liquid are preferably in sufficient contact with each other, such as immersion treatment or spraying treatment. It is. Among them, a method of immersing in a solution containing a solvent, preferably for 10 seconds to 1 hour, more preferably for 1 to 30 minutes is preferable.
- the contact treatment may be performed at normal temperature or preferably at 10 to 80 ° C., more preferably at 20 to 50 ° C.
- a means for enhancing contact such as ultrasonic waves can be applied as necessary.
- rinsing with a low boiling point solvent such as water, methanol, ethanol, 2-propanol, acetone, methyl ethyl ketone, or drying is performed, or both. It's okay.
- the film subjected to the contact treatment with the solution containing the solvent may be heated at 150 ° C. or higher for the purpose of drying the solvent and reorienting the molecular chains in the film.
- the heating temperature is preferably 150 to 300 ° C. A higher temperature promotes reorientation of molecular chains.
- the heating temperature is more preferably 180 to 250 ° C., and particularly preferably 200 to 230 ° C. If the heating time is too short, there is a possibility that the effect of molecular chain reorientation may not be obtained. If it is too long, the molecular chain may be decomposed, so 10 seconds to 30 minutes is preferable. 1 to 10 minutes is more preferable.
- the liquid crystal display element of the present invention comprises the liquid crystal alignment film of the present invention.
- a liquid crystal cell is produced by a known method, and a liquid crystal cell is used.
- This is a display element.
- a liquid crystal display element having a passive matrix structure will be described as an example. Note that an active matrix liquid crystal display element in which a switching element such as a TFT (Thin Film Transistor) is provided in each pixel portion constituting the image display may be used.
- a transparent glass substrate is prepared, a common electrode is provided on one substrate, and a segment electrode is provided on the other substrate.
- These electrodes may be ITO electrodes, for example, and are patterned so as to display a desired image.
- an insulating film is provided on each substrate so as to cover the common electrode and the segment electrode.
- the insulating film can be, for example, a film made of SiO 2 —TiO 2 formed by a sol-gel method.
- the liquid crystal alignment film of the present invention is formed on each substrate.
- the other substrate is superposed on one substrate so that the alignment film surfaces face each other, and the periphery is bonded with a sealant.
- a spacer is usually mixed in the sealing material.
- spacers for controlling the substrate gap are also sprayed on the in-plane portion where no sealing material is provided. A part of the sealing material is provided with an opening that can be filled with liquid crystal from the outside.
- a liquid crystal material is injected into a space surrounded by two substrates and the sealing material through an opening provided in the sealing material. Thereafter, the opening is sealed with an adhesive.
- a vacuum injection method may be used, or a method utilizing capillary action in the atmosphere may be used.
- a polarizing plate is installed. Specifically, a pair of polarizing plates is attached to the surfaces of the two substrates opposite to the liquid crystal layer.
- the sealing agent for example, a resin having a reactive group such as an epoxy group, an acryloyl group, a (meth) acryloyl group, a hydroxyl group, an allyl group, or an acetyl group, which is cured by ultraviolet irradiation or heating is used. .
- a resin having a reactive group such as an epoxy group, an acryloyl group, a (meth) acryloyl group, a hydroxyl group, an allyl group, or an acetyl group, which is cured by ultraviolet irradiation or heating is used.
- a cured resin system having reactive groups of both an epoxy group and a (meth) acryloyl group.
- an inorganic filler may be blended for the purpose of improving adhesiveness and moisture resistance.
- the inorganic filler that can be used is not particularly limited. Specifically, spherical silica, fused silica, crystalline silica, titanium oxide, titanium black, silicon carbide, silicon nitride, boron nitride, calcium carbonate, magnesium carbonate, sulfuric acid. Barium, calcium sulfate, mica, talc, clay, alumina, magnesium oxide, zirconium oxide, aluminum hydroxide, calcium silicate, aluminum silicate, lithium aluminum silicate, zirconium silicate, barium titanate, glass fiber, carbon fiber, molybdenum disulfide, Examples include asbestos.
- spherical silica, fused silica, crystalline silica, titanium oxide, titanium black, silicon nitride, boron nitride, calcium carbonate, barium sulfate, calcium sulfate, mica, talc, clay, alumina, aluminum hydroxide, calcium silicate, or silicic acid Aluminum is mentioned.
- Two or more of the above inorganic fillers may be mixed and used.
- NMP N-methyl-2-pyrrolidone
- GBL ⁇ -butyrolactone
- BCS Butyl cellosolve
- DA-1 bis (4-aminophenoxy) methane
- DA-2 1,2-bis (4-aminophenoxy) ethane
- DA-3 N-tert-butoxycarbonyl-N- (2- (4-aminophenyl) ethyl) -N- (4-aminobenzyl) amine
- DA-4 See formula (DA-4) below
- DA-5 2-tert-butoxycarbonylaminomethyl-p-phenylenediamine (where Boc represents a tert-butoxycarbonyl group)
- DA-6 See formula (DA-6) below
- CA-1 See the following formula (CA-1)
- CA-2 See the following formula (CA-1)
- CA-2 See the following formula (CA-1)
- CA-2 See the following formula (CA-1)
- CA-2 See the following formula (CA-1)
- CA-2 See
- the viscosity of the solution was measured using an E-type viscometer TVE-22H (manufactured by Toki Sangyo Co., Ltd.) at a sample volume of 1.1 mL, cone rotor TE-1 (1 ° 34 ′, R24), and a temperature of 25 ° C.
- the molecular weight was measured by a GPC (room temperature gel permeation chromatography) apparatus, and the number average molecular weight (Mn) and the weight average molecular weight (Mw) were calculated as polyethylene glycol and polyethylene oxide equivalent values.
- GPC apparatus manufactured by Shodex (GPC-101), column: manufactured by Shodex (KD803, series of KD805), column temperature: 50 ° C., eluent: N, N-dimethylformamide (as an additive, lithium bromide-water) Japanese (LiBr ⁇ H 2 O) 30 mmol / L, phosphoric acid / anhydrous crystals (o-phosphoric acid) 30 mmol / L, tetrahydrofuran (THF) 10 ml / L), flow rate: 1.0 ml / min.
- Standard samples for use TSK standard polyethylene oxide (weight average molecular weight (Mw) of about 900,000, 150,000, 100,000, 30,000) manufactured by Tosoh Corporation, and polyethylene glycol (peak top molecular weight (Mp) manufactured by Polymer Laboratories) ) About 12,000, 4,000, 1,000).
- Mw weight average molecular weight
- Mp peak top molecular weight
- the measurement was performed by mixing four types of 900,000, 100,000, 12,000, and 1,000, and three types of 150,000, 30,000, and 4,000. Two samples of the mixed sample were measured separately.
- JNW-ECA500 an NMR measuring instrument
- the imidation rate is determined based on protons derived from structures that do not change before and after imidation as reference protons, and the peak integrated value of these protons and proton peaks derived from NH groups of amic acid that appear in the vicinity of 9.5 ppm to 10.0 ppm. It calculated
- Imidization rate (%) (1 ⁇ ⁇ x / y) ⁇ 100
- x is a proton peak integrated value derived from NH group of amic acid
- y is a peak integrated value of reference proton
- ⁇ is one NH group proton of amic acid in the case of polyamic acid (imidation rate is 0%) Is the number ratio of the reference proton to.
- a liquid crystal cell having a configuration of a fringe field switching (FFS) mode liquid crystal display element is manufactured.
- a substrate with electrodes was prepared.
- the substrate is a glass substrate having a size of 30 mm ⁇ 50 mm and a thickness of 0.7 mm.
- an ITO electrode having a solid pattern constituting a counter electrode as a first layer is formed.
- a SiN (silicon nitride) film formed by the CVD method is formed as the second layer.
- the second layer SiN film has a thickness of 500 nm and functions as an interlayer insulating film.
- a comb-like pixel electrode formed by patterning an ITO film as the third layer is arranged to form two pixels, a first pixel and a second pixel. ing.
- the size of each pixel is 10 mm long and about 5 mm wide.
- the first-layer counter electrode and the third-layer pixel electrode are electrically insulated by the action of the second-layer SiN film.
- the pixel electrode of the third layer has a comb-like shape configured by arranging a plurality of “bow” -shaped electrode elements having a bent central portion.
- the width in the short direction of each electrode element is 3 ⁇ m, and the distance between the electrode elements is 6 ⁇ m.
- the pixel electrode forming each pixel is formed by arranging a plurality of bent “bow” -shaped electrode elements at the center, so the shape of each pixel is not rectangular but is the same as that of the electrode element. It has a shape that resembles a bold “Kugi” that bends in part.
- Each pixel is divided into upper and lower portions with a central bent portion as a boundary, and has a first region on the upper side of the bent portion and a second region on the lower side.
- the formation directions of the electrode elements of the pixel electrodes constituting them are different. That is, when the rubbing direction of the liquid crystal alignment film described later is used as a reference, the electrode element of the pixel electrode is formed to form an angle of + 10 ° (clockwise) in the first region of the pixel, and the pixel in the second region of the pixel. The electrode elements of the electrode are formed so as to form an angle of ⁇ 10 ° (clockwise).
- the direction of the rotational operation (in-plane switching) of the liquid crystal induced by the voltage application between the pixel electrode and the counter electrode is in the substrate plane. It is comprised so that it may become a mutually reverse direction.
- the prepared substrate with electrodes and a glass substrate having a columnar spacer with a height of 4 ⁇ m on which an ITO film is formed on the back surface are spin-coated. It apply
- baking was carried out in a hot air circulating oven at 230 ° C. for 20 minutes to form a coating film having a thickness of 100 nm.
- This coating film surface was irradiated with linearly polarized ultraviolet light having a wavelength of 254 nm with an extinction ratio of 10: 1 or more via a polarizing plate.
- This substrate is immersed in at least one solvent selected from water and an organic solvent for 3 minutes, then immersed in pure water for 1 minute, and heated on a hot plate at 150 to 300 ° C. for 5 minutes to provide a substrate with a liquid crystal alignment film Got.
- the two substrates are combined as a set, a sealant is printed on the substrate, and the other substrate is bonded so that the liquid crystal alignment film faces and the alignment direction is 0 °, and then the sealant is added.
- An empty cell was produced by curing.
- Liquid crystal MLC-3019 manufactured by Merck & Co., Inc.
- a liquid crystal cell having the same structure as the liquid crystal cell used for the above-described afterimage evaluation was prepared. Using this liquid crystal cell, an AC voltage of ⁇ 5 V was applied for 120 hours at a frequency of 60 Hz in a constant temperature environment of 60 ° C. Thereafter, the pixel electrode and the counter electrode of the liquid crystal cell were short-circuited and left as it was at room temperature for one day. After leaving, the liquid crystal cell is placed between two polarizing plates arranged so that the polarization axes are orthogonal, and the backlight is turned on with no voltage applied so that the brightness of the transmitted light is minimized. The arrangement angle of the liquid crystal cell was adjusted.
- the rotation angle when the liquid crystal cell was rotated from the angle at which the second region of the first pixel became darkest to the angle at which the first region became darkest was calculated as an angle ⁇ .
- the second region and the first region were compared to calculate a similar angle ⁇ .
- a sample for pencil hardness evaluation was prepared as follows.
- a liquid crystal aligning agent was applied to a 30 mm ⁇ 40 mm ITO substrate by spin coating. After drying on an 80 ° C. hot plate for 2 minutes, baking was performed in a hot air circulation oven at 230 ° C. for 14 minutes to form a coating film having a thickness of 100 nm.
- This coating surface was subjected to alignment treatment such as rubbing and polarized ultraviolet irradiation to obtain a substrate with a liquid crystal alignment film.
- This substrate is immersed in at least one solvent selected from water and an organic solvent for 3 minutes, then immersed in pure water for 1 minute, and heated on a hot plate at 150 ° C. to 300 ° C. for 14 minutes to provide a liquid crystal alignment film A substrate was obtained.
- the liquid crystal alignment film surface of this substrate was measured by a pencil hardness test method (JIS K5400).
- An acid solution (C) (viscosity: 790 mPa ⁇ s) was obtained.
- 50 g of the polyamic acid solution obtained in a 100 ml four-necked flask equipped with a stirrer and a nitrogen inlet tube was taken, 62.5 g of NMP was added, and the mixture was stirred for 30 minutes.
- To the obtained polyamic acid solution 5.39 g of acetic anhydride and 1.39 g of pyridine were added and heated at 55 ° C. for 3 hours to perform chemical imidization.
- the obtained reaction liquid was poured into 525 ml of methanol while stirring, and the deposited precipitate was collected by filtration and subsequently washed with 525 ml of methanol three times.
- the obtained resin powder was dried at 60 ° C. for 12 hours to obtain a polyimide resin powder (C).
- Example 1 Take 1.80 g of the polyimide resin powder (A) obtained in Synthesis Example 1 in a 100 ml Erlenmeyer flask, add 10.2 g of NMP so that the solid content concentration becomes 15%, and stir at 70 ° C. for 24 hours to dissolve. A polyimide solution (K) was obtained. To this polyimide solution, 0.09 g of AD-1, 11.9 g of NMP and 6.00 g of BCS were added and stirred at room temperature for 3 hours to obtain a liquid crystal aligning agent (1). This liquid crystal aligning agent was confirmed to be a uniform solution without any abnormality such as turbidity and precipitation.
- Example 2 Take 1.80 g of the polyimide resin powder (B) obtained in Synthesis Example 2 in a 100 ml Erlenmeyer flask, add 10.2 g of NMP so that the solid content concentration becomes 15%, and stir at 70 ° C. for 24 hours to dissolve. A polyimide solution (L) was obtained. To this polyimide solution, 0.09 g of AD-1, 11.9 g of NMP and 6.00 g of BCS were added and stirred at room temperature for 3 hours to obtain a liquid crystal aligning agent (2). This liquid crystal aligning agent was confirmed to be a uniform solution without any abnormality such as turbidity and precipitation.
- Example 3 Take 1.80 g of the polyimide resin powder (C) obtained in Synthesis Example 2 in a 100 ml Erlenmeyer flask, add 22.11 g of NMP so that the solid concentration is 15%, and stir at 70 ° C. for 24 hours to dissolve. A polyimide solution (M) was obtained. To this polyimide solution, 0.09 g of AD-1, 11.9 g of NMP and 6.00 g of BCS were added and stirred at room temperature for 3 hours to obtain a liquid crystal aligning agent (3). This liquid crystal aligning agent was confirmed to be a uniform solution without any abnormality such as turbidity and precipitation.
- Example 4 7.80 g of 18% by weight polyamic acid (D) and 5.20 g of 15% by weight polyimide solution (K) are placed in a 100 mL Erlenmeyer flask, 0.98 g of AD-1, 4.34 g of NMP, and 5.37 g of GBL. 68 g and 6.00 g of BCS were added and stirred at room temperature for 3 hours to obtain a liquid crystal aligning agent (4).
- This liquid crystal aligning agent was confirmed to be a uniform solution without any abnormality such as turbidity and precipitation.
- Example 5 7.80 g of 18% by weight polyamic acid (D) and 5.20 g of 15% by weight polyimide solution (L) are placed in a 100 mL Erlenmeyer flask, 0.98 g of AD-1, 4.36 g of NMP, and 5.37 g of GBL. 66 g and 6.00 g of BCS were added and stirred at room temperature for 3 hours to obtain a liquid crystal aligning agent (5).
- This liquid crystal aligning agent was confirmed to be a uniform solution without any abnormality such as turbidity and precipitation.
- ⁇ Comparative example 2> Take 1.80 g of the polyimide resin powder (H) obtained in Synthesis Example 6 in a 100 ml Erlenmeyer flask, add 10.2 g of NMP so that the solid content concentration becomes 15%, and stir at 70 ° C. for 24 hours to dissolve. A polyimide solution (O) was obtained. To this polyimide solution, 0.09 g of AD-1, 11.9 g of NMP and 6.00 g of BCS were added and stirred at room temperature for 3 hours to obtain a liquid crystal aligning agent (7). This liquid crystal aligning agent was confirmed to be a uniform solution without any abnormality such as turbidity and precipitation.
- Example 6> After filtering the liquid crystal aligning agent (1) with a filter having a pore diameter of 1.0 ⁇ m, the prepared substrate with electrodes and a glass substrate having a columnar spacer with a height of 4 ⁇ m on which an ITO film is formed on the back surface, It applied by spin coat application. After drying on an 80 ° C. hot plate for 5 minutes, baking was carried out in a hot air circulating oven at 230 ° C. for 20 minutes to form a coating film having a thickness of 100 nm.
- the substrate was then immersed for 14 minutes on a 230 ° C. hot plate immersed in pure water for 1 minute to obtain a substrate with a liquid crystal alignment film. It was 3H as a result of measuring the liquid crystal aligning film surface of this board
- Example 12 After filtering the liquid crystal aligning agent (1) obtained in Example 1 with a filter having a pore size of 1.0 ⁇ m, a columnar spacer having a height of 4 ⁇ m in which an ITO film is formed on the back surface of the prepared substrate with electrodes is provided. It apply
- the surface of the coating film was irradiated with 0.25 J / cm 2 of linearly polarized ultraviolet light having a extinction ratio of 26: 1 and a wavelength of 254 nm through a polarizing plate.
- This substrate was immersed in pure water for 3 minutes and dried on a hot plate at 230 ° C. for 14 minutes to obtain a substrate with a liquid crystal alignment film.
- the above-mentioned two substrates obtained as a set were printed with a sealant on the substrate, and the other substrate was bonded so that the liquid crystal alignment film faced and the alignment direction was 0 °, The agent was cured to produce an empty cell.
- Liquid crystal MLC-3019 (manufactured by Merck & Co., Inc.) was injected into this empty cell by a reduced pressure injection method, and the injection port was sealed to obtain an FFS drive liquid crystal cell. Thereafter, the obtained liquid crystal cell was heated at 110 ° C. for 1 hour and left to stand for evaluation of afterimages by long-term AC driving. The value of the angle ⁇ of this liquid crystal cell after long-term AC driving was 0.10 degrees.
- Examples 12 to 15, Comparative Examples 7 to 9> instead of the liquid crystal aligning agent (1), the liquid crystal aligning agent shown in Table 2 was used, respectively, and the irradiation amount of ultraviolet rays was changed to that shown in Table 2 in the same manner as in Example 11.
- An FFS drive liquid crystal cell was fabricated and afterimage evaluation was performed by long-term alternating current drive.
- Table 2 shows the value of the angle ⁇ of the liquid crystal cell after long-term AC driving in each case, including the results of Example 11.
- the liquid crystal aligning agent of the present invention With the liquid crystal aligning agent of the present invention, a liquid crystal aligning film having high film hardness and good afterimage characteristics can be obtained. Therefore, the liquid crystal alignment film obtained from the liquid crystal aligning agent of the present invention has a high yield in liquid crystal panel production, and can reduce afterimages due to alternating current drive generated in liquid crystal display elements of IPS drive method and FFS drive method, An IPS driving type or FFS driving type liquid crystal display element having excellent afterimage characteristics can be obtained. Therefore, it can be used in a liquid crystal display element that requires high display quality. It should be noted that the entire contents of the specification, claims, drawings, and abstract of Japanese Patent Application No. 2016-225395 filed on November 18, 2016 are cited herein as disclosure of the specification of the present invention. Incorporate.
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Abstract
Description
このラビング処理では、液晶配向膜が削れることで発生する粉塵や液晶配向膜についた傷が表示素子の表示品位を低下させる問題が知られている。そのため、液晶配向膜には、膜硬度が大きいという、ラビング処理に対する耐性(ラビング耐性)が求められている。
物理的に研磨する場合、研磨に用いる装置によっては、作製した液晶パネルが曲げられることもあり、その結果、液晶配向膜に対してあらゆる方向から応力がかかる。そのため、液晶配向膜の機械的強度が弱い場合、特にカラムスペーサーの周りで膜の破断が起こり、不良の原因になることがある。ラビング処理に対して十分な耐性を有するこれまでの液晶配向膜も、このスリミング工程に対する耐性が不十分であることが多い。
本発明の主目的は、ラビング工程はもちろんのこと、スリミング工程においても、膜の削づれや、破断などを抑制しえる大きい膜硬度を有するとともに、液晶パネル製造における歩留りが高く、且つIPS駆動方式やFFS駆動方式の液晶表示素子において発生する交流駆動による残像を低減することができる電気特性に優れた液晶配向膜を得ることができる液晶配向剤を提供することである。
本発明の液晶配向剤に含まれる(A)成分は、テトラカルボン酸誘導体成分と、上記式(1)の構造を有するジアミンを含有するジアミン成分との反応物であるポリイミド前駆体のイミド化物であり、かつイミド化率が20%~80%であるポリイミドである。
テトラカルボン酸誘導体成分と反応させる全ジアミン成分中における、式(1)の構造を有するジアミンを含有する割合は、本発明の目的をより良く達成するために、好ましくは10~80モル%であり、より好ましくは20~60モル%であり、特に好ましくは20~50%である。
また、式(6)におけるY1を例示すると、以下の(Y-1)~(Y-168)が挙げられる。
上記式(7)で表される熱脱離性基を有するY1の具体例としては、Y-158、Y-159、Y-160、Y-161、Y-162、又はY-163が挙げられる。
テトラカルボン酸誘導体成分と反応させる全ジアミン成分中における、上記式(7)の構造を有するジアミンを含有する割合は、好ましくは10~70モル%であり、より好ましくは20~50モル%である。
上記式(1)の構造を有するジアミンを含有するジアミン成分と反応させて、本発明の液晶配向剤に含まれる(A)成分を製造するためのテトラカルボン酸誘導体成分としては、テトラカルボン酸二無水物だけでなく、テトラカルボン酸、テトラカルボン酸ジハライド、テトラカルボン酸ジアルキルエステル、又はテトラカルボン酸ジアルキルエステルジハライド用いることができる。なかでも、テトラカルボン酸誘導体としては、テトラカルボン酸二無水物が好ましい。
式(X1-1)の具体的な構造としては、下記のものが挙げられる。
本発明の液晶配向剤に含有されるポリイミドの前駆体である、ポリアミック酸及びポリアミック酸エステルは、上記したテトラカルボン酸誘導体成分とジアミン成分との(重縮合)反応により下記のように製造される。
<ポリアミック酸の製造方法>
ポリアミック酸は、具体的には、テトラカルボン酸二無水物とジアミンとを有機溶媒の存在下で-20℃~150℃、好ましくは0℃~50℃において、30分~24時間、好ましくは1~12時間反応させることによって製造できる。
上記の反応に用いる有機溶媒は、生成したポリイミド前駆体が溶解するものであれば特に限定されない。例えば、N-メチル-2-ピロリドン、N-エチル-2-ピロリドン、γ-ブチロラクトン、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、ジメチルスルホキシド、又は1,3-ジメチル-イミダゾリジノンが挙げられる。
これら溶媒は単独で使用しても、混合して使用してもよい。さらに、ポリアミック酸を溶解させない溶媒であっても、生成したポリアミック酸が析出しない範囲で、前記溶媒に混合して使用してもよい。また、溶媒中の水分は、重合反応を阻害し、さらには生成したポリアミック酸を加水分解させる原因となるので、溶媒は脱水乾燥させたものを用いることが好ましい。
上記のようにして得られたポリアミック酸は、反応溶液をよく撹拌させながら貧溶媒に注入することで、ポリアミック酸を析出させて回収することができる。また、析出を数回行い、貧溶媒で洗浄後、常温あるいは加熱乾燥することで精製されたポリアミック酸の粉末を得ることができる。貧溶媒は、特に限定されないが、水、メタノール、エタノール、ヘキサン、ブチルセロソルブ、アセトン、トルエン等が挙げられる。
ポリアミック酸エステルは、以下に示す(1)、(2)又は(3)の方法で製造することができる。
(1)ポリアミック酸から製造する場合
ポリアミック酸エステルは、テトラカルボン酸二無水物とジアミンから得られるポリアミック酸をエステル化することによって製造できる。具体的には、ポリアミック酸とエステル化剤を有機溶剤の存在下で-20℃~150℃、好ましくは0~50℃において、30分~24時間、好ましくは1~4時間反応させることによって製造できる。
上記の反応に用いる溶媒は、ポリマーの溶解性からN,N-ジメチルホルムアミド、N-メチル-2-ピロリドン、又はγ-ブチロラクトンが好ましく、これらは1種又は2種以上を混合して用いてもよい。製造時の濃度は、ポリマーの析出が起こりにくく、かつ高分子量体が得やすいという観点から、1~30質量%が好ましく、5~20質量%がより好ましい。
ポリアミック酸エステルは、テトラカルボン酸ジエステルジクロリドとジアミンから製造することができる。
具体的には、テトラカルボン酸ジエステルジクロリドとジアミンとを塩基と有機溶剤の存在下で-20℃~150℃、好ましくは0℃~50℃において、30分~24時間、好ましくは1~4時間反応させることによって製造することができる。
前記塩基には、ピリジン、トリエチルアミン、4-ジメチルアミノピリジンなどが使用できるが、反応が穏和に進行するためにピリジンが好ましい。塩基の使用量は、除去が容易な量で、かつ高分子量体が得やすいという観点から、テトラカルボン酸ジエステルジクロリドに対して、2~4倍モルであることが好ましい。
ポリアミック酸エステルは、テトラカルボン酸ジエステルとジアミンを重縮合することにより製造することができる。具体的には、テトラカルボン酸ジエステルとジアミンを縮合剤、塩基、及び有機溶剤の存在下で0℃~150℃、好ましくは0℃~100℃において、30分~24時間、好ましくは3~15時間反応させることによって製造することができる。
また、上記反応において、ルイス酸を加えることで反応が効率的に進行する。ルイス酸としては、塩化リチウム、臭化リチウムなどのハロゲン化リチウムが好ましい。ルイス酸の添加量はジアミン成分に対して0~1.0倍モルが好ましい。
上記のようにして得られるポリアミック酸エステルの溶液は、よく撹拌させながら貧溶媒に注入することで、ポリマーを析出させることができる。析出を数回行い、貧溶媒で洗浄後、常温あるいは加熱乾燥して精製されたポリアミック酸エステルの粉末を得ることができる。貧溶媒は、特に限定されないが、水、メタノール、エタノール、ヘキサン、ブチルセロソルブ、アセトン、トルエン等が挙げられる。
上記(A)成分であるポリイミドは、前記ポリアミック酸又はポリアミック酸エステルをイミド化することにより製造することができる。ポリアミック酸エステルからポリイミドを製造する場合、前記ポリアミック酸エステル溶液、又はポリアミック酸エステル樹脂粉末を有機溶媒に溶解させて得られるポリアミック酸溶液に塩基性触媒を添加する化学的イミド化が簡便である。化学的イミド化は、比較的低温でイミド化反応が進行し、イミド化の課程で重合体の分子量低下が起こりにくいので好ましい。
前記貧溶媒は、特に限定されないが、メタノール、アセトン、ヘキサン、ブチルセルソルブ、ヘプタン、メチルエチルケトン、メチルイソブチルケトン、エタノール、トルエン、ベンゼン等が挙げられる。
また、ポリイミドの分子量は、重量平均分子量(Mw)で2,000~500,000が好ましく、より好ましくは5,000~300,000であり、さらに好ましくは、10,000~100,000である。また、数平均分子量(Mn)は、好ましくは、1,000~250,000であり、より好ましくは、2,500~150,000であり、さらに好ましくは、5,000~50,000である。
本発明の液晶配向剤に含有される(B)成分は、架橋性官能基を2つ以上有する化合物である。かかる、架橋性官能基としては、入手性及び効果の点から、ヒドロキシル基、 (メタ)アクリレート基、ブロックイソシアネート基、オキセタン基、及びエポキシ基からなる群から選ばれる少なくとも1種が好ましい。なかでも、ヒドロキシル基が好ましい。(B)成分である化合物は、同じ架橋性官能基を2つ以上有していてもよいし、異なる2種以上の架橋性官能基を2つ以上有していてもよい。架橋性官能基の数に上限はないが、通常は8つ以下であり、好ましくは6つ以下である。
なかでも、式(2)中のX2のカルボニル基に直接結合する原子は、芳香環を形成していない炭素原子であることが液晶配向性の観点から好ましい。また、式(2)のX2は、液晶配向性及び溶解性の観点から、脂肪族炭化水素基であることが好ましく、炭素数1~10であることがより好ましい。式(2)中、nは溶解性の点から、2~4が好ましい。
本発明の液晶配向剤は、更に、テトラカルボン酸誘導体成分と、ジアミン成分との反応物であるポリイミド前駆体を(C)成分として含有することができる。
かかる(C)成分のポリイミド前駆体としては、前記(A)成分のポリイミドの前駆体であるポリイミド前駆体の原料として記載したテトラカルボン酸誘導体、及びジアミンが使用できるが、同じ液晶配向剤中に含有される(A)成分のポリイミドの前駆体と同じポリイミド前駆体は除かれる。ポリイミド前駆体としては、ポリアミック酸が好ましい。
本発明の液晶配向剤は、かかる(C)成分を含有することにより、得られる液晶配向膜の膜強度を一層高めることができる。液晶配向剤中における(C)成分は、(A)成分に対して20~80モル%が好ましく、40~70モル%がより好ましい。
本発明の液晶配向剤は、前記した(A)成分、及び(B)成分、更に、必要に応じて(C)成分が、有機溶媒中に溶解された溶液の形態を有する。
本発明の液晶配向剤中の重合体の濃度は、形成させようとする塗膜の厚みによって適宜変更することができるが、均一で欠陥のない塗膜を形成させるという点からは、1質量%以上であることが好ましく、溶液の保存安定性の点からは、10質量%以下とすることが好ましい。特に好ましくは3~6.5質量%である。
例えば、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N-メチル-2-ピロリドン、N-エチル-2-ピロリドン、ジメチルスルホキシド、γ-ブチロラクトン、1,3-ジメチル-イミダゾリジノン、メチルエチルケトン、シクロヘキサノン、シクロペンタノン又は4-ヒドロキシ-4-メチル-2-ペンタノンなどを挙げられる。特に、N-メチル-2-ピロリドン、N-エチル-2-ピロリドン、又はγ-ブチロラクトンを用いることが好ましい。
本発明の液晶配向剤に含有される有機溶媒は、なかでも、N-メチル-2-ピロリドン、N-エチル-2-ピロリドン、N-ペンチル-2-ピロリドン、γ-ブチロラクトン、γ-バレロラクトン、1,3-ジメチル-2-イミダゾリジノン、3-メトキシ-N,N-ジメチルプロピオンアミド、及び3-ブトキシ-N,N-ジメチルプロピオンアミドからなる群から選ばれる少なくとも1種からなる第一の溶剤(I)と、
ブチルセロソルブ、ブチルセロソルブアセテート、1-ブトキシ-2-プロパノール、2-ブトキシ-1-プロパノール、ジプロピレングリコールジメチルエーテル、ジプロピレングリコールモノメチルエーテル、ダイアセトンアルコール、ジイソブチルカルビノール、ジイソブチルケトン、プロピレンカーボネート、プロピレングリコールジアセテート、及びソペンチルエーテルからなる群から選ばれる少なくとも1種からなる第二の溶剤(II)と、を含有するものであるのが好ましい。
本発明の液晶配向剤における有機溶媒は、液晶配向剤に含まれる溶媒全体の20~99質量%であることが好ましい。なかでも、20~90質量%が好ましい。より好ましいのは、30~80質量%である。
例えば、エタノール、イソプロピルアルコール、1-ブタノール、2-ブタノール、イソブチルアルコール、tert-ブチルアルコール、1-ペンタノール、2-ペンタノール、3-ペンタノール、2-メチル-1-ブタノール、イソペンチルアルコール、tert-ペンチルアルコール、3-メチル-2-ブタノール、ネオペンチルアルコール、1-ヘキサノール、2-メチル-1-ペンタノール、2-メチル-2-ペンタノール、2-エチル-1-ブタノール、1-ヘプタノール、2-ヘプタノール、3-ヘプタノール、1-オクタノール、2-オクタノール、2-エチル-1-ヘキサノール、シクロヘキサノール、1-メチルシクロヘキサノール、2-メチルシクロヘキサノール、3-メチルシクロヘキサノール、1,2-エタンジオール、1,2-プロパンジオール、1,3-プロパンジオール、1,2-ブタンジオール、1,3-ブタンジオール、1,4-ブタンジオール、2,3-ブタンジオール、1,5-ペンタンジオール、2-メチル-2,4-ペンタンジオール、2-エチル-1,3-ヘキサンジオール、ジプロピルエーテル、ジブチルエーテル、ジヘキシルエーテル、ジオキサン、エチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、エチレングリコールジブチルエーテル、1,2-ブトキシエタン、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールメチルエチルエーテル、ジエチレングリコールジブチルエーテル、2-ペンタノン、3-ペンタノン、2-ヘキサノン、2-ヘプタノン、4-ヘプタノン、3-エトキシブチルアセタート、1-メチルペンチルアセタート、2-エチルブチルアセタート、2-エチルヘキシルアセタート、エチレングリコールモノアセタート、エチレングリコールジアセタート、プロピレンカーボネート、エチレンカーボネート、2-(メトキシメトキシ)エタノール、エチレングリコールモノブチルエーテル、エチレングリコールモノイソアミルエーテル、エチレングリコールモノヘキシルエーテル、2-(ヘキシルオキシ)エタノール、フルフリルアルコール、ジエチレングリコール、プロピレングリコール、プロピレングリコールモノブチルエーテル、1-(ブトキシエトキシ)プロパノール、プロピレングリコールモノメチルエーテルアセタート、ジプロピレングリコール、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールモノエチルエーテル、ジプロピレングリコールジメチルエーテル、トリプロピレングリコールモノメチルエーテル、エチレングリコールモノメチルエーテルアセタート、エチレングリコールモノエチルエーテルアセタート、エチレングリコールモノブチルエーテルアセタート、エチレングリコールモノアセタート、エチレングリコールジアセタート、ジエチレングリコールモノエチルエーテルアセタート、ジエチレングリコールモノブチルエーテルアセタート、2-(2-エトキシエトキシ)エチルアセタート、ジエチレングリコールアセタート、トリエチレングリコール、トリエチレングリコールモノメチルエーテル、トリエチレングリコールモノエチルエーテル、乳酸メチル、乳酸エチル、酢酸メチル、酢酸エチル、酢酸n-ブチル、酢酸プロピレングリコールモノエチルエーテル、ピルビン酸メチル、ピルビン酸エチル、3-メトキシプロピオン酸メチル、3-エトキシプロピオン酸メチルエチル、3-メトキシプロピオン酸エチル、3-エトキシプロピオン酸、3-メトキシプロピオン酸、3-メトキシプロピオン酸プロピル、3-メトキシプロピオン酸ブチル、乳酸メチルエステル、乳酸エチルエステル、乳酸n-プロピルエステル、乳酸n-ブチルエステル、乳酸イソアミルエステル、前記式[D-1]~式[D-3]で示される溶媒などを挙げることができる。
なかでも、1-ヘキサノール、シクロヘキサノール、1,2-エタンジオール、1,2-プロパンジオール、プロピレングリコールモノブチルエーテル、エチレングリコールモノブチルエーテル又はジプロピレングリコールジメチルエーテルが好ましい。
本発明の液晶配向剤には、上記の他、本発明に記載の重合体以外の重合体、液晶配向膜の誘電率や導電性などの電気特性を変化させる目的の誘電体若しくは導電物質、液晶配向膜と基板との密着性を向上させる目的のシランカップリング剤、液晶配向膜にした際の膜の硬度や緻密度を高める目的の架橋性化合物、さらには塗膜を焼成する際にポリイミド前駆体の加熱によるイミド化を効率よく進行させる目的のイミド化促進剤等を添加しても良い。
本発明の液晶配向膜は、上記液晶配向剤を基板に塗布し、乾燥し、焼成して得られる膜である。本発明の液晶配向剤を塗布する基板としては、透明性の高い基板であれば特に限定されず、ガラス基板、窒化珪素基板、アクリル基板、ポリカーボネート基板等のプラスチック基板等を用いることができる。さらに、液晶駆動のためのITO電極等が形成された基板を用いることが、プロセスの簡素化の点から好ましい。また、反射型の液晶表示素子では、片側の基板のみにならばシリコンウエハー等の不透明な物でも使用でき、この場合の電極は、アルミニウム等の光を反射する材料も使用できる。
ラビング処理は、既存のラビング装置を使用して行うことができる。この際のラビング布の材質としては、コットン、ナイロン、レーヨンなどが挙げられる。ラビング処理の条件としては一般に、回転速度300~2000rpm、送り速度5~100mm/s、押し込み量0.1~1.0mmという条件が用いられる。その後、純水やアルコールなどを用いて超音波洗浄により、ラビングで生じた残渣が除去される。
偏光された紫外線の消光比が高いほど、より高い異方性が付与できるため好ましい。具体的には、直線に偏光された紫外線の消光比は、10:1以上が好ましく、20:1以上がより好ましい。
上記で、偏光された放射線を照射した膜は、次いで、水及び有機溶媒からなる群から選ばれる少なくとも1種を含む溶媒で接触処理してもよい。
汎用性や安全性の点から、水、2-プロパノール、1-メトキシ-2-プロパノール及び乳酸エチルからなる群から選ばれる少なくとも1種がより好ましい。水、2-プロパンール、又は水と2-プロパノールの混合溶媒が特に好ましい。
接触処理の後に、使用した溶液中の溶媒を除去する目的で、水、メタノール、エタノール、2-プロパノール、アセトン、メチルエチルケトンなどの低沸点溶媒によるすすぎ(リンス)や乾燥のいずれか、又は両方を行ってよい。
加熱の温度としては、150~300℃が好ましい。温度が高いほど、分子鎖の再配向が促進されるが、温度が高すぎると分子鎖の分解を伴う恐れがある。そのため、加熱温度としては、180~250℃がより好ましく、200~230℃が特に好ましい。
加熱する時間は、短すぎると、分子鎖の再配向の効果が得られない可能性があり、長すぎると、分子鎖が分解してしまう可能性があるため、10秒~30分が好ましく、1~10分がより好ましい。
本発明の液晶表示素子は、本発明の液晶配向膜を具備することを特徴とする。本発明の液晶表示素子は、本発明の液晶配向剤から前記液晶配向膜の製造方法によって液晶配向膜付きの基板を得た後、公知の方法で液晶セルを作製し、それを使用して液晶表示素子としたものである。
液晶セルの作製方法の一例として、パッシブマトリクス構造の液晶表示素子を例にとり説明する。尚、画像表示を構成する各画素部分に、TFT(Thin Film Transistor)などのスイッチング素子を設けたアクティブマトリクス構造の液晶表示素子であってもよい。
次に、各基板の上に、本発明の液晶配向膜を形成する。次に、一方の基板に他方の基板を互いの配向膜面が対向するようにして重ね合わせ、周辺をシール材で接着する。シール材には、基板間隙を制御するために、通常、スペーサーを混入しておく。また、シール材を設けない面内部分にも、基板間隙制御用のスペーサーを散布しておくことが好ましい。シール材の一部には、外部から液晶を充填可能な開口部を設けておく。
本発明において、シール剤としては、例えば、エポキシ基、アクリロイル基、(メタ)アクリロイル基、ヒドロキシル基、アリル基、アセチル基などの反応性基を有する、紫外線照射や加熱によって硬化する樹脂が用いられる。特に、エポキシ基と(メタ)アクリロイル基の両方の反応性基を有する硬化樹脂系を用いるのが好ましい。
NMP:N-メチル-2-ピロリドン、GBL:γ―ブチロラクトン、
BCS:ブチルセロソルブ、
DA-1:ビス(4-アミノフェノキシ)メタン、
DA-2:1,2-ビス(4-アミノフェノキシ)エタン、
DA-3:N-tert-ブトキシカルボニル-N-(2-(4-アミノフェニル)エチル)-N-(4-アミノベンジル)アミン、
DA-4:下記式(DA-4)参照、
DA-5:2-tert-ブトキシカルボニルアミノメチル-p-フェニレンジアミン(式中、Bocは、tert-ブトキシカルボニル基を表す)、
DA-6:下記式(DA-6)参照、
CA-1:下記式(CA-1)参照、CA-2:下記式(CA-2)参照、
CA-3:下記式(CA-3)参照、AD-1:下記式(AD-1)参照
溶液の粘度は、E型粘度計TVE-22H(東機産業社製)を用い、サンプル量1.1mL、コーンロータTE-1(1°34’、R24)、温度25℃で測定した。
[分子量]
分子量はGPC(常温ゲル浸透クロマトグラフィー)装置によって測定し、ポリエチレングリコール、ポリエチレンオキシド換算値として数平均分子量(Mn)と重量平均分子量(Mw)を算出した。
GPC装置:Shodex社製(GPC-101)、カラム:Shodex社製(KD803、KD805の直列)、カラム温度:50℃、溶離液:N,N-ジメチルホルムアミド(添加剤として、臭化リチウム-水和物(LiBr・H2O)が30mmol/L、リン酸・無水結晶(o-リン酸)が30mmol/L、テトラヒドロフラン(THF)が10ml/L)、流速:1.0ml/分
検量線作成用標準サンプル:東ソー社製 TSK 標準ポリエチレンオキサイド(重量平均分子量(Mw) 約900,000、150,000、100,000、30,000)、及び、ポリマーラボラトリー社製 ポリエチレングリコール(ピークトップ分子量(Mp)約12,000、4,000、1,000)。測定は、ピークが重なるのを避けるため、900,000、100,000、12,000、1,000の4種類を混合したサンプル、及び150,000、30,000、4,000の3種類を混合したサンプルの2サンプルを別々に測定した。
ポリイミド粉末20mgをNMRサンプル管(NMRサンプリングチューブスタンダード,φ5(草野科学社製))に入れ、重水素化ジメチルスルホキシド(DMSO-d6,0.05%TMS(テトラメチルシラン)混合品)を0.53ml添加し、超音波をかけて完全に溶解させた。この溶液をNMR測定機(JNW-ECA500)(日本電子データム社製)にて500MHzのプロトンNMRを測定した。イミド化率は、イミド化前後で変化しない構造に由来するプロトンを基準プロトンとして決め、このプロトンのピーク積算値と、9.5ppm~10.0ppm付近に現れるアミド酸のNH基に由来するプロトンピーク積算値とを用い以下の式によって求めた。
イミド化率(%)=(1-α・x/y)×100
上記式において、xはアミド酸のNH基由来のプロトンピーク積算値、yは基準プロトンのピーク積算値、αはポリアミド酸(イミド化率が0%)の場合におけるアミド酸のNH基プロトン1個に対する基準プロトンの個数割合である。
フリンジフィールドスィッチング(Fringe Field Switching:FFS)モード液晶表示素子の構成を備えた液晶セルを作製する。
始めに、電極付きの基板を準備した。基板は、30mm×50mmの大きさで、厚さが0.7mmのガラス基板である。基板上には第1層目として対向電極を構成する、ベタ状のパターンを備えたITO電極が形成されている。第1層目の対向電極の上には第2層目として、CVD法により成膜されたSiN(窒化珪素)膜が形成されている。第2層目のSiN膜の膜厚は500nmであり、層間絶縁膜として機能する。第2層目のSiN膜の上には、第3層目としてITO膜をパターニングして形成された櫛歯状の画素電極が配置され、第1画素及び第2画素の2つの画素を形成している。各画素のサイズは、縦10mmで横約5mmである。このとき、第1層目の対向電極と第3層目の画素電極とは、第2層目のSiN膜の作用により電気的に絶縁されている。
上記した残像評価に使用した液晶セルと同様の構造の液晶セルを準備した。
この液晶セルを用い、60℃の恒温環境下、周波数60Hzで±5Vの交流電圧を120時間印加した。その後、液晶セルの画素電極と対向電極との間をショートさせた状態にし、そのまま室温に一日放置した。
放置の後、液晶セルを偏光軸が直交するように配置された2枚の偏光板の間に設置し、電圧無印加の状態でバックライトを点灯させておき、透過光の輝度が最も小さくなるように液晶セルの配置角度を調整した。そして、第1画素の第2領域が最も暗くなる角度から第1領域が最も暗くなる角度まで液晶セルを回転させたときの回転角度を角度Δとして算出した。第2画素でも同様に、第2領域と第1領域とを比較し同様の角度Δを算出した。
鉛筆硬度評価のサンプルは、以下のように作製した。30mm×40mmのITO基板に、スピンコート塗布にて液晶配向剤を塗布した。80℃のホットプレート上で2分間乾燥させた後、230℃の熱風循環式オーブンで14分間焼成を行い、膜厚100nmの塗膜を形成させた。この塗膜面にラビングや偏光紫外線照射などの配向処理を施し、液晶配向膜付き基板を得た。この基板を、水及び有機溶媒から選ばれる少なくとも1種類の溶媒に3分間浸漬させ、次いで純水に1分間浸漬させ、150℃~300℃のホットプレート上で14分間加熱し、液晶配向膜付き基板を得た。この基板の液晶配向膜面を鉛筆硬度試験法(JIS K5400)で測定した。
撹拌装置付き及び窒素導入管付きの100mL四つ口フラスコに、DA-1を1.75g(7.60mmol)、DA-2を4.64g(19.0mmol)、DA-3を3.89g(11.4mmol)を測り取り、NMPを46.9g加えて、窒素を送りながら撹拌し溶解させた。このジアミン溶液を撹拌しながらCA-1を7.93g(35.3mmol)添加し、更に固形分濃度が18質量%になるようにNMPを36.1g加え、40℃で24時間撹拌してポリアミック酸溶液(A)(粘度:800mPa・s)を得た。ポリアミック酸のMn=10800、Mw=23600であった。
撹拌装置付き及び窒素導入管付きの100ml四つ口フラスコに得られたポリアミック酸溶液を30g取り、NMPを37.5g加え、30分撹拌した。得られたポリアミック酸溶液に、無水酢酸を3.39g、ピリジンを0.88g加えて、55℃で3時間加熱し、化学イミド化を行った。得られた反応液を270mlのメタノールに撹拌しながら投入し、析出した沈殿物をろ取し、続いて、270mlのメタノールで3回洗浄した。得られた樹脂粉末を60℃で12時間乾燥することで、ポリイミド樹脂粉末(A)を得た。
このポリイミド樹脂粉末のイミド化率は67%であり、Mn=7500、Mw=1100であった。
撹拌装置付き及び窒素導入管付きの100mL四つ口フラスコに、DA-1を3.50g(15.2mmol)、DA-2を2.78g(11.4mmol)、DA-3を3.89g(11.4mmol)を測り取り、NMPを46.36g加えて、窒素を送りながら撹拌し溶解させた。このジアミン溶液を撹拌しながらCA-1を7.92g(35.3mmol)添加し、更に固形分濃度が18質量%になるようにNMPを36.1g加え、40℃で24時間撹拌してポリアミック酸溶液(C)(粘度:820mPa・s)を得た。ポリアミック酸のMn=11000、Mw=25200であった。
撹拌装置付き及び窒素導入管付きの100ml四つ口フラスコに得られたポリアミック酸溶液を30g取り、NMPを37.5g加え、30分撹拌した。得られたポリアミック酸溶液に、無水酢酸を3.40g、ピリジンを0.88g加えて、55℃で3時間加熱し、化学イミド化を行った。得られた反応液を270mlのメタノールに撹拌しながら投入し、析出した沈殿物をろ取し、続いて、270mlのメタノールで3回洗浄した。得られた樹脂粉末を60℃で12時間乾燥することで、ポリイミド樹脂粉末(B)を得た。
このポリイミド樹脂粉末のイミド化率は67%であり、Mn=8000、Mw=12500であった。
撹拌装置付き及び窒素導入管付きの50mL四つ口フラスコに、DA-1を0.69g(3.00mmol)、DA-4を1.60g(5.00mmol)、DA-3を0.68g(2.00mmol)を測り取り、NMPを32.3g加えて、窒素を送りながら撹拌し溶解させた。このジアミン溶液を撹拌しながらCA-1を2.17g(9.70mmol)添加し、更に固形分濃度が18質量%になるようにNMPを5.00g加え、40℃で24時間撹拌してポリアミック酸溶液(C)(粘度:790mPa・s)を得た。ポリアミック酸のMn=15500、Mw=40600であった。
撹拌装置付き及び窒素導入管付きの100ml四つ口フラスコに得られたポリアミック酸溶液を50g取り、NMPを62.5g加え、30分撹拌した。得られたポリアミック酸溶液に、無水酢酸を5.39g、ピリジンを1.39g加えて、55℃で3時間加熱し、化学イミド化を行った。得られた反応液を525mlのメタノールに撹拌しながら投入し、析出した沈殿物をろ取し、続いて、525mlのメタノールで3回洗浄した。得られた樹脂粉末を60℃で12時間乾燥することで、ポリイミド樹脂粉末(C)を得た。
このポリイミド樹脂粉末のイミド化率は63%であり、Mn=6000、Mw=9600であった。
撹拌装置付き及び窒素導入管付きの100mL四つ口フラスコに、DA-1を6.91g(30.0mmol)を測り取り、NMPを59.1g加えて、窒素を送りながら撹拌し溶解させた。このジアミン溶液を撹拌しながらCA-3を1.50g(6.00mmol)添加し、室温で3時間撹拌した後、CA-2を6.62g(22.5mmol)を添加し、固形分濃度が15質量%になるようにNMPを12.8gg加え、室温で24時間撹拌してポリアミック酸溶液(D)(粘度:870mPa・s)を得た。ポリアミック酸のMn=13200、Mw=35700であった。
撹拌装置付き及び窒素導入管付きの100mL四つ口フラスコに、DA-2を6.33g(25.9mmol)、DA-3を3.79g(11.1mmol)を測り取り、NMPを73.1g加えて、窒素を送りながら撹拌し溶解させた。このジアミン溶液を撹拌しながらCA-1を7.73g(34.4mmol)添加し、更に固形分濃度が18質量%になるようにNMPを8.12g加え、40℃で24時間撹拌してポリアミック酸溶液(E)(粘度:800mPa・s)を得た。ポリアミック酸のMn=13500、Mw=23600であった。
撹拌装置付き及び窒素導入管付きの100ml四つ口フラスコに得られたポリアミック酸溶液を30g取り、NMPを15.0g加え、30分撹拌した。得られたポリアミック酸溶液に、無水酢酸を3.37g、ピリジンを0.44g加えて、55℃で3時間加熱し、化学イミド化を行った。得られた反応液を212mlのメタノールに撹拌しながら投入し、析出した沈殿物をろ取し、続いて、212mlのメタノールで3回洗浄した。得られた樹脂粉末を60℃で12時間乾燥することで、ポリイミド樹脂粉末(F)を得た。ポリイミド樹脂のイミド化率は68%であり、Mn=9400、Mw=23000であった。
撹拌装置付き及び窒素導入管付きの100mL四つ口フラスコに、DA-2を4.40g(18.0mmol)、DA-3を6.15g(18.0mmol)を測り取り、NMPを74.0g加えて、窒素を送りながら撹拌し溶解させた。このジアミン溶液を撹拌しながらCA-1を7.50g(33.4mmol)添加し、更に固形分濃度が18質量%になるようにNMPを8.22g加え、40℃で24時間撹拌してポリアミック酸溶液(G)(粘度:820mPa・s)を得た。ポリアミック酸のMn=11000、Mw=30700であった。
撹拌装置付き及び窒素導入管付きの100ml四つ口フラスコに得られたポリアミック酸溶液(A)を20g測り取り、NMPを14.29g加え、30分撹拌した。得られたポリアミック酸溶液に、無水酢酸を1.48g、ピリジンを0.38g加えて、60℃で3時間加熱し、化学イミド化を行った。得られた反応液を150mlのメタノールに撹拌しながら投入し、析出した沈殿物をろ取し、続いて、150mlのメタノールで3回洗浄した。得られた樹脂粉末を60℃で12時間乾燥することで、ポリイミド樹脂粉末(H)を得た。このポリイミド樹脂粉末のイミド化率は70%であり、Mn=9050、Mw=16600であった。
合成例1で得られたポリイミド樹脂粉末(A)1.80gを100ml三角フラスコに取り、固形分濃度が15%になるようにNMPを10.2g加え、70℃で24時間撹拌し溶解させてポリイミド溶液(K)を得た。このポリイミド溶液にAD-1を0.09g、NMPを11.9g、BCSを6.00g添加し、室温で3時間撹拌し、液晶配向剤(1)を得た。この液晶配向剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
合成例2で得られたポリイミド樹脂粉末(B)1.80gを100ml三角フラスコに取り、固形分濃度が15%になるようにNMPを10.2g加え、70℃で24時間撹拌し溶解させてポリイミド溶液(L)を得た。このポリイミド溶液にAD-1を0.09g、NMPを11.9g、BCSを6.00g添加して室温で3時間撹拌し、液晶配向剤(2)を得た。この液晶配向剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
合成例2で得られたポリイミド樹脂粉末(C)1.80gを100ml三角フラスコに取り、固形分濃度が15%になるようにNMPを22.11g加え、70℃で24時間撹拌し溶解させてポリイミド溶液(M)を得た。このポリイミド溶液にAD-1を0.09g、NMPを11.9g、BCSを6.00g添加して室温で3時間撹拌し、液晶配向剤(3)を得た。この液晶配向剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
18質量%のポリアミック酸(D)7.80gと15質量%のポリイミド溶液(K)5.20gを100mL三角フラスコに取り、AD-1を0.98g、NMPを4.34g、GBLを5.68g、BCSを6.00g添加して室温で3時間撹拌し、液晶配向剤(4)を得た。この液晶配向剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
18質量%のポリアミック酸(D)7.80gと15質量%のポリイミド溶液(L)5.20gを100mL三角フラスコに取り、AD-1を0.98g、NMPを4.36g、GBLを5.66g、BCSを6.00g添加して室温で3時間撹拌し、液晶配向剤(5)を得た。この液晶配向剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
合成例5で得られたポリイミド樹脂粉末(F)1.80gを100ml三角フラスコに取り、固形分濃度が15%になるようにNMPを10.2g加え、70℃で24時間撹拌し溶解させてポリイミド溶液(N)を得た。このポリイミド溶液にAD-1を0.09g、NMPを11.9g、BCSを6.00g添加し、室温で3時間撹拌し、液晶配向剤(6)を得た。この液晶配向剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
合成例6で得られたポリイミド樹脂粉末(H)1.80gを100ml三角フラスコに取り、固形分濃度が15%になるようにNMPを10.2g加え、70℃で24時間撹拌し溶解させてポリイミド溶液(O)を得た。このポリイミド溶液にAD-1を0.09g、NMPを11.9g、BCSを6.00g添加し、室温で3時間撹拌し、液晶配向剤(7)を得た。この液晶配向剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
実施例1で得られたポリイミド溶液(K)12gに、NMPを12.0g、BCSを6.00g添加し、室温で3時間撹拌し、液晶配向剤(8)を得た。この液晶配向剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
上記の液晶配向剤(1)を孔径1.0μmのフィルターで濾過した後、準備された上記電極付き基板と裏面にITO膜が成膜されている高さ4μmの柱状スペーサーを有するガラス基板に、スピンコート塗布にて塗布した。80℃のホットプレート上で5分間乾燥させた後、230℃の熱風循環式オーブンで20分間焼成を行い、膜厚100nmの塗膜を形成させた。この塗膜面に偏光板を介して消光比26:1の直線偏光した波長254nmの紫外線を0.25J/cm2照射した後、純水:2-プロパノール=1/1の混合溶液に5分間浸漬させ、次いで純水に1分間浸漬させた230℃のホットプレート上で14分間加熱して、液晶配向膜付き基板を得た。この基板の液晶配向膜面を鉛筆硬度試験法(JIS K5400)で測定した結果、3Hであった。
液晶配向剤(1)の代わりに、それぞれ、表1に示した液晶配向剤を用いた以外は、実施例6と全く同様にして鉛筆硬度試験用のサンプルをそれぞれ作製した。それぞれの鉛筆硬度試験の評価を行った結果を、実施例6の結果を含めて表1に示す。表1中、「H<」は、鉛筆硬度が1よりも小さいこと表す。
実施例1で得られた液晶配向剤(1)を孔径1.0μmのフィルターで濾過した後、準備された上記電極付き基板と裏面にITO膜が成膜されている高さ4μmの柱状スペーサーを有するガラス基板に、スピンコート塗布にて塗布した。80℃のホットプレート上で5分間乾燥させた後、230℃の熱風循環式オーブンで20分間焼成を行い、膜厚100nmの塗膜を形成させた。この塗膜面に偏光板を介して消光比26:1の直線偏光した波長254nmの紫外線を0.25J/cm2照射した。この基板を、純水に3分間浸漬させ、230℃のホットプレート上で14分間乾燥させて、液晶配向膜付き基板を得た。
得られた上記2枚の基板を一組とし、基板上にシール剤を印刷し、もう1枚の基板を、液晶配向膜面が向き合い配向方向が0°になるようにして張り合わせた後、シール剤を硬化させて空セルを作製した。この空セルに減圧注入法によって、液晶MLC-3019(メルク社製)を注入し、注入口を封止して、FFS駆動液晶セルを得た。その後、得られた液晶セルを110℃で1時間加熱し、一晩放置して、長期交流駆動による残像評価を実施した。長期交流駆動後におけるこの液晶セルの角度Δの値は、0.10度であった。
液晶配向剤(1)の代わりに、それぞれ、表2に示した液晶配向剤を用い、また、紫外線の照射量を表2に示したものにした以外は、実施例11と全く同様の方法でFFS駆動液晶セルを作製し、長期交流駆動による残像評価を実施した。それぞれにおける長期交流駆動後におけるこの液晶セルの角度Δの値を、実施例11の結果を含めて表2に示す。
なお、2016年11月18日に出願された日本特許出願2016-225395号の明細書、特許請求の範囲、図面、及び要約書の全内容をここに引用し、本発明の明細書の開示として、取り入れるものである。
Claims (15)
- 前記ジアミン成分が、式(1)の構造を有するジアミンを20~50モル%含有する、請求項1に記載の液晶配向剤。
- 前記ジアミン成分が、更に、熱によって脱離してアミノ基を生じる構造を有するジアミンを含有する、請求項1又は2に記載の液晶配向剤。
- 前記架橋性官能基が、ヒドロキシル含有基、 (メタ)アクリレート含有基、ブロックイソシアネート含有基、オキセタン含有基、及びエポキシ含有基からなる群から選ばれる少なくとも1種である、請求項1~4のいずれか1項に記載の液晶配向剤。
- 前記架橋性官能基が、ヒドロキシル含有基である、請求項1~4のいずれか1項に記載の液晶配向剤。
- 前記(B)成分が、前記(A)成分に対して0.1~20質量%含有される、請求項1~9のいずれか1項に記載の液晶配向剤。
- 更に、下記の(C)成分を含有する、請求項1~10のいずれかに記載の液晶配向剤。
(C)成分:テトラカルボン酸誘導体成分と、ジアミン成分との反応物であるポリイミド前駆体(但し、前記(A)成分のポリイミドの前駆体と同じポリイミド前駆体を除く。) - 前記有機溶剤が、N-メチル-2-ピロリドン、N-エチル-2-ピロリドン、N-ペンチル-2-ピロリドン、γ-ブチロラクトン、γ-バレロラクトン、1,3-ジメチル-2-イミダゾリジノン、3-メトキシ-N,N-ジメチルプロピオンアミド、及び3-ブトキシ-N,N-ジメチルプロピオンアミドからなる群から選ばれる少なくとも1種からなる第一の溶剤(I)と、ブチルセロソルブ、ブチルセロソルブアセテート、1-ブトキシ-2-プロパノール、2-ブトキシ-1-プロパノール、ジプロピレングリコールジメチルエーテル、ジプロピレングリコールモノメチルエーテル、ダイアセトンアルコール、ジイソブチルカルビノール、ジイソブチルケトン、プロピレンカーボネート、プロピレングリコールジアセテート、ジイソペンチルエーテルからなる群から選ばれる少なくとも1種からなる第二の溶剤(II)と、を含有する、請求項1~11のいずれか1項に記載の液晶配向剤。
- 請求項1~12のいずれか1項に記載の液晶配向剤から得られる液晶配向膜。
- 請求項1~12のいずれか1項に記載の液晶配向剤を塗布、焼成し、さらに偏光された紫外線を照射する液晶配向膜の製造方法。
- 請求項13に記載の液晶配向膜を有する、液晶表示素子。
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| CN111263761A (zh) * | 2017-08-23 | 2020-06-09 | 日产化学株式会社 | 新型聚合物和二胺化合物 |
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