WO2018092184A1 - 切削工具 - Google Patents

切削工具 Download PDF

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Publication number
WO2018092184A1
WO2018092184A1 PCT/JP2016/083799 JP2016083799W WO2018092184A1 WO 2018092184 A1 WO2018092184 A1 WO 2018092184A1 JP 2016083799 W JP2016083799 W JP 2016083799W WO 2018092184 A1 WO2018092184 A1 WO 2018092184A1
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WO
WIPO (PCT)
Prior art keywords
cutting
cutting edge
central axis
blade
edge portion
Prior art date
Application number
PCT/JP2016/083799
Other languages
English (en)
French (fr)
Japanese (ja)
Other versions
WO2018092184A9 (ja
Inventor
松田　裕介
泰助 東
久木野　暁
神田　孝
Original Assignee
住友電工ハードメタル株式会社
住友電気工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 住友電工ハードメタル株式会社, 住友電気工業株式会社 filed Critical 住友電工ハードメタル株式会社
Priority to CA3009030A priority Critical patent/CA3009030A1/en
Priority to EP16921616.5A priority patent/EP3375553B1/de
Priority to PCT/JP2016/083799 priority patent/WO2018092184A1/ja
Priority to CN201680078635.0A priority patent/CN108472747B/zh
Priority to US16/065,223 priority patent/US10525538B2/en
Priority to KR1020187019660A priority patent/KR102063000B1/ko
Priority to JP2018550892A priority patent/JP6587758B2/ja
Publication of WO2018092184A1 publication Critical patent/WO2018092184A1/ja
Publication of WO2018092184A9 publication Critical patent/WO2018092184A9/ja

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C5/00—Milling-cutters
    • B23C5/02—Milling-cutters characterised by the shape of the cutter
    • B23C5/10—Shank-type cutters, i.e. with an integral shaft
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C5/00—Milling-cutters
    • B23C5/006—Details of the milling cutter body
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C2210/00—Details of milling cutters
    • B23C2210/04—Angles
    • B23C2210/0407—Cutting angles
    • B23C2210/0442—Cutting angles positive
    • B23C2210/045—Cutting angles positive axial rake angle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C2210/00—Details of milling cutters
    • B23C2210/04—Angles
    • B23C2210/0485—Helix angles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C2210/00—Details of milling cutters
    • B23C2210/08—Side or top views of the cutting edge
    • B23C2210/088—Cutting edges with a wave form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C2210/00—Details of milling cutters
    • B23C2210/28—Arrangement of teeth
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C2210/00—Details of milling cutters
    • B23C2210/32—Details of teeth
    • B23C2210/323—Separate teeth, i.e. discrete profiled teeth similar to those of a hob
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C2210/00—Details of milling cutters
    • B23C2210/54—Configuration of the cutting part
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C2222/00—Materials of tools or workpieces composed of metals, alloys or metal matrices
    • B23C2222/64—Nickel
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C2226/00—Materials of tools or workpieces not comprising a metal
    • B23C2226/12—Boron nitride
    • B23C2226/125—Boron nitride cubic [CBN]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C2226/00—Materials of tools or workpieces not comprising a metal
    • B23C2226/31—Diamond
    • B23C2226/315—Diamond polycrystalline [PCD]

Definitions

  • the present invention relates to a cutting tool.
  • an end mill is used in the cutting of a material that is generally difficult to cut, such as a nickel-based heat-resistant alloy.
  • cutting tools have been proposed in which cutting portions are provided with divided portions called nicks (for example, Patent Documents 1 to 3). By providing a nick on the cutting edge to make the cutting edge discontinuous, chips are divided to reduce cutting resistance, and the temperature rise of the cutting edge is suppressed.
  • a cutting tool includes a shaft and a plurality of blade area groups.
  • the shaft portion has an outer peripheral surface extending along the central axis and surrounding the central axis.
  • the plurality of blade region groups are spirally provided on the outer peripheral surface.
  • the plurality of blade region groups include a first blade region group divided by a first nick.
  • the first blade area group has a first blade area and a second blade area adjacent to the first blade area via the first nick.
  • the first blade region has a first rake surface portion and a first flank surface portion connected to the first rake surface portion. The ridge line between the first rake face portion and the first flank face portion constitutes a first cutting edge portion.
  • the second blade region has a second rake face portion and a second flank portion continuous with the second rake face portion.
  • the ridge line between the second rake face portion and the second flank face portion constitutes a second cutting edge portion.
  • FIG. 1 is a schematic front view showing the configuration of the cutting tool according to the first embodiment.
  • FIG. 2 is an enlarged front schematic view showing the configuration of the first cutting blade to the fourth cutting blade.
  • FIG. 3 is a developed schematic view showing the positional relationship of cutting edges by developing the outer peripheral surface on a plane with the vertical axis as the axial direction and the horizontal axis as the circumferential direction.
  • FIG. 4 is a schematic diagram geometrically showing the configuration of one unit constituted by one cutting edge and one nick.
  • FIG. 5: is a front schematic diagram which shows the structure of the cutting tool which concerns on 2nd Embodiment.
  • FIG. 6 is a schematic front view showing the configuration of the cutting tool according to the third embodiment.
  • FIG. 1 is a schematic front view showing the configuration of the cutting tool according to the first embodiment.
  • FIG. 2 is an enlarged front schematic view showing the configuration of the first cutting blade to the fourth cutting blade.
  • FIG. 3 is a developed schematic view showing the positional relationship of cutting edges by
  • FIG. 7 is a developed schematic view showing the configuration of the cutting tool according to the fourth embodiment.
  • FIG. 8 is a view showing the relationship between cutting force and time in a cutting tool according to a comparative example.
  • FIG. 9 is a view showing the relationship between cutting resistance and time in the cutting tool according to the embodiment.
  • the arrangement direction of the plurality of cutting edges is the same as the extending direction of each cutting edge, and in the circumferential direction, the cutting edges and the nick are alternately arranged. It is arranged. Therefore, at the time of cutting, the cutting edge portion intermittently contacts the work material, and for example, impact vibration such as chattering vibration may be large, and it has been difficult to improve the life of the cutting tool. Moreover, it was difficult to fully reduce cutting resistance.
  • An object of an aspect of the present invention is to provide a cutting tool which improves its life while reducing cutting resistance.
  • a cutting tool 100 includes a shaft 2 and a plurality of blade region groups 1.
  • the shaft portion 2 has an outer circumferential surface 3 extending along the central axis A and surrounding the central axis A.
  • the plurality of blade region groups 1 are provided spirally on the outer peripheral surface 3.
  • the plurality of blade region groups 1 includes a first blade region group 10 divided by a first nick 16.
  • the first blade region group 10 has a first blade region 10 b and a second blade region 10 a adjacent to the first blade region 10 b via the first nick 16.
  • the first blade region 10b has a first rake surface portion 11b and a first flank surface portion 12b connected to the first rake surface portion 11b.
  • the ridgeline of the first rake face portion 11b and the first flank face portion 12b constitutes a first cutting edge portion 14b.
  • the second blade region 10a has a second rake surface portion 11a and a second flank surface portion 12a connected to the second rake surface portion 11a.
  • the ridgeline of the 2nd rake face part 11a and the 2nd flank face part 12a constitutes the 2nd cutting edge part 14a.
  • the inclination angle ⁇ with respect to the axis A is larger than the inclination angle ⁇ with respect to the central axis A of a straight line SL connecting the first end 15 b and the second end 15 a on the front end side of the second cutting edge 14 a.
  • the inclination angle ⁇ of the first cutting edge 14b with respect to the central axis A is the first end 15b and the second end 15a on the front end side of the second cutting edge 14a. Is larger than the inclination angle ⁇ with respect to the central axis A of the straight line SL connecting. Therefore, the inclination angle ⁇ with respect to the central axis A of the first cutting edge 14b is compared with the case where the inclination angle ⁇ with respect to the central axis A of the first cutting edge 14b is the same as the inclination angle ⁇ with respect to the central axis A of the straight line SL.
  • the rake angle of the first cutting edge portion 14b becomes large. As a result, the cutting resistance of the first cutting edge portion 14 b can be reduced. Further, the inclination angle ⁇ with respect to the central axis A of the first cutting edge portion 14 b is higher than that in the case where the inclination angle ⁇ with respect to the central axis A of the first cutting edge portion 14 b is the same as the inclination angle ⁇ with respect to the central axis A of the straight line.
  • the distance between the first cutting edge portion 14 b and the second cutting edge portion 14 a in the circumferential direction becomes smaller. Therefore, at the time of cutting, it can be suppressed that the first cutting edge portion 14b and the second cutting edge portion 14a contact the work material intermittently. As a result, for example, impact vibration such as chatter vibration can be suppressed, and the life of the cutting tool 100 can be improved.
  • the plurality of blade region groups 1 may include the second blade region group 20 divided by the second nick 26.
  • the second blade region group 20 may have a third blade region 20 b and a fourth blade region 20 a adjacent to the third blade region 20 b via the second nick 26.
  • the third blade region 20b may have a third rake face portion 21b and a third flank portion 22b connected to the third rake face portion 21b.
  • the ridge line between the third rake face portion 21b and the third flank face portion 22b may constitute the third cutting edge portion 24b.
  • the fourth blade region 20a may have a fourth rake face portion 21a and a fourth flank portion 22a connected to the fourth rake face portion 21a.
  • the ridge line between the fourth rake face portion 21a and the fourth flank face portion 22a may constitute the fourth cutting edge portion 24a.
  • the first cutting edge portion 14 b may be arranged to overlap the second nick 26, and the fourth cutting edge portion 24 a may be arranged to overlap the first nick 16. .
  • the cutting blade can be arranged at all positions in the axial direction.
  • the 2nd cutting blade part 14a may have the 3rd end part 17a on the opposite side to the 2nd end part 15a.
  • the first cutting edge portion 14 b and the second cutting edge portion 14 a may overlap in the circumferential direction of the outer peripheral surface 3.
  • the distance W2 between the first end 15b and the third end 17a in the circumferential direction is the first end 15b and the second end 15a in the circumferential direction, as viewed from the direction perpendicular to the plane in contact with the outer circumferential surface 3 Or less may be 0.3 times or less the distance W1 between the Thereby, cutting resistance can be reduced.
  • the distance W2 between the first end 15b and the third end 17a in the circumferential direction as viewed from the direction perpendicular to the plane in contact with the outer peripheral surface 3 is It may be equal to or less than 0.05 times the distance W1 between the first end 15b and the second end 15a in the circumferential direction. Thereby, cutting resistance can be further reduced.
  • the 2nd cutting blade part 14a may have the 3rd end part 17a on the opposite side to the 2nd end part 15a.
  • the first cutting edge portion 14 b and the second cutting edge portion 14 a may be separated in the circumferential direction of the outer peripheral surface 3.
  • the distance W3 between the first end 15b and the third end 17a in the circumferential direction is the first end 15b and the second end 15a in the circumferential direction, as viewed from the direction perpendicular to the plane in contact with the outer circumferential surface 3 Or less may be equal to or less than 0.1 times the distance W1 between the Thereby, the fluctuation of cutting resistance can be reduced.
  • the distance W3 between the first end 15b and the third end 17a in the circumferential direction as viewed from the direction perpendicular to the plane in contact with the outer peripheral surface 3 is It may be equal to or less than 0.05 times the distance W1 between the first end 15b and the second end 15a in the circumferential direction. Thereby, the fluctuation of cutting resistance can be further reduced.
  • the central axis A overlaps the first end 15 b when viewed from the direction perpendicular to the plane in contact with the outer peripheral surface 3
  • the inclination angle ⁇ of the straight line SL to the central axis A is 5 ° or more and 45 ° or less
  • the inclination angle ⁇ of the first cutting edge 14b to the central axis A is the inclination angle of the straight line SL to the central axis A It may be larger than ⁇ by 3 ° or more and 15 ° or less. Thereby, the cutting resistance value can be reduced.
  • the plurality of blade region groups 1 is a material in which a cemented carbide is coated with diamond, polycrystalline sintered diamond and cubic boron nitride It may be made of at least one of the materials listed above.
  • a hard material such as diamond-coated cemented carbide as a tool material, polycrystalline sintered diamond and cubic boron nitride, it is possible to obtain a tool with a longer tool life because of its excellent wear resistance. it can.
  • the central axis A overlaps the first end 15 b when viewed from the direction perpendicular to the plane in contact with the outer peripheral surface 3
  • the width of the first nick 16 in the direction parallel to the central axis A May be tan (90- ⁇ ) -tan (90- ⁇ ) or less. This can suppress the occurrence of intermittent impact vibration.
  • the cutting tool 100 is, for example, an end mill used for milling.
  • the workpiece to be cut by the cutting tool 100 of the present embodiment is, for example, a material that is called a hard-to-cut material.
  • a nickel base alloy is mentioned as an example of a workpiece.
  • the cutting tool 100 mainly has a shaft portion 2 and a plurality of blade region groups 1.
  • the shaft portion 2 is, for example, substantially cylindrical and extends along the central axis A.
  • the shaft portion 2 has an outer circumferential surface 3 surrounding the central axis A. Outer peripheral surface 3 is, for example, a cylindrical surface.
  • the shaft portion 2 has a front end 4 and a rear end opposite to the front end 4.
  • the rear end is, for example, a portion that constitutes a shank.
  • the front end 4 is a portion facing the workpiece at the time of cutting.
  • the front end 4 is, for example, the bottom of an end mill.
  • the plurality of blade region groups 1 are provided spirally on the outer peripheral surface 3 of the shaft portion 2. Each of the plurality of blade region groups 1 is separated from one another. Each of the plurality of blade region groups 1 spirally extends around the central axis A.
  • the number of blade region groups is not particularly limited as long as it is two or more, but may be four or more, six or more, or eight or more, for example.
  • the plurality of blade region groups 1 include, for example, a first blade region group 10 and a second blade region group 20.
  • the first blade region group 10 is divided by a first nick 16.
  • the first blade region group 10 and the first nick 16 are located on the first spiral lead wire S1.
  • the second blade region group 20 is divided by the second nick 26.
  • the second blade region group 20 and the second nick 26 are located on the second spiral lead wire S2.
  • the first spiral lead wire S1 and the second spiral lead wire S2 are separated so as not to cross each other.
  • the twist angle of the first spiral lead wire S1 may be different from the twist angle of the second spiral lead wire S2 (unequal lead design).
  • the pitches of the plurality of blade regions constituting each blade region group may be different (unequal division design).
  • the first blade region group 10 has, for example, a first blade region 10 b and a second blade region 10 a.
  • the second blade region 10 a is adjacent to the first blade region 10 b via the first nick 16.
  • the first nick 16 is between the first blade area 10b and the second blade area 10a.
  • the first blade area 10 b and the second blade area 10 a are divided by the first nick 16.
  • the first blade area 10b has a first rake face 11b, a first flank 12b, and a first bottom face 13b.
  • the first flank surface portion 12b communicates with the first rake surface portion 11b.
  • the first bottom surface portion 13b is continuous with both the first rake surface portion 11b and the first flank surface portion 12b.
  • the ridgeline of the first rake face portion 11b and the first flank face portion 12b constitutes a first cutting edge portion 14b.
  • the first cutting edge portion 14b has a first end 15b and a fourth end 17b.
  • the first end 15 b is located on the front end side of the shaft 2.
  • the first end 15 b is a portion where the first rake face 11 b, the first flank 12 b, and the first bottom face 13 b are in contact with each other.
  • the fourth end 17 b is located on the opposite side of the first end 15 b.
  • the fourth end 17 b is located on the shank side (rear end side).
  • the second blade region 10a has a second rake surface portion 11a, a second flank surface portion 12a, and a second bottom surface portion 13a.
  • the second flank 12a communicates with the second rake face 11a.
  • the second bottom surface portion 13a is continuous with both the second rake surface portion 11a and the second flank surface portion 12a.
  • the ridgeline of the 2nd rake face part 11a and the 2nd flank face part 12a constitutes the 2nd cutting edge part 14a.
  • the second cutting edge portion 14a has a second end 15a and a third end 17a. The second end 15 a is located on the front end side of the shaft 2.
  • the second end 15a is a portion where the second rake face 11a, the second flank 12a, and the second bottom face 13a are in contact with each other.
  • the third end 17a is located on the opposite side of the second end 15a.
  • the third end 17a is located on the shank side (rear end side).
  • the second blade region group 20 includes, for example, a third blade region 20 b and a fourth blade region 20 a.
  • the fourth blade region 20 a is adjacent to the third blade region 20 b via the second nick 26.
  • the second nick 26 is between the third blade area 20b and the fourth blade area 20a.
  • the third blade region 20 b and the fourth blade region 20 a are divided by the second nick 26.
  • the third blade area 20b has a third rake face 21b, a third flank 22b, and a third bottom 23b.
  • the third flank portion 22b is continuous with the third rake face 21b.
  • the third bottom surface portion 23b is continuous with both the third rake surface portion 21b and the third flank surface portion 22b.
  • a ridge line between the third rake face portion 21b and the third flank face portion 22b constitutes a third cutting edge portion 24b.
  • the fourth blade area 20a has a fourth rake face 21a, a fourth flank 22a, and a fourth bottom 23a.
  • the fourth flank portion 22a communicates with the fourth rake face portion 21a.
  • the fourth bottom surface portion 23a is continuous with both the fourth rake face portion 21a and the fourth flank portion 22a.
  • the ridgeline of the fourth rake face portion 21a and the fourth flank face portion 22a constitutes a fourth cutting edge portion 24a.
  • the blade regions in the first blade region group 10 overlap with the nicks in the second blade region group 20, and the blade regions in the second blade region group 20 overlap with the nicks in the first blade region group 10. It may be Specifically, in the circumferential direction of the outer peripheral surface 3, the first cutting edge portion 14 b is arranged to overlap the second nick 26, and the fourth cutting edge portion 24 a is arranged to overlap the first nick 16. It is done. Similarly, in the circumferential direction of the outer peripheral surface 3, the second cutting edge portion 14 a is disposed so as to overlap the second nick 26, and the third cutting edge portion 24 b is disposed so as to overlap the first nick 16 There is.
  • the central axis A overlaps the first end 15b when viewed from the direction perpendicular to the plane (the plane shown in FIG. 2) in contact with the outer peripheral surface 3, the central axis A with respect to the central axis A of the first cutting edge 14b.
  • the inclination angle ⁇ is larger than the inclination angle ⁇ with respect to the central axis A of a straight line SL connecting the first end 15 b and the second end 15 a.
  • the inclination angle of the second cutting edge 14a with respect to the central axis A is a straight line connecting the first end 15b and the second end 15a.
  • the direction in which the straight line SL connecting the first end 15 b and the second end 15 a extends is the direction in which the first blade region group 10 extends.
  • the direction in which the straight line SL connecting the first end 15 b and the second end 15 a extends is the end on the front end side of the cutting edge of the plurality of blade areas constituting the first blade area group 10 Direction is arranged.
  • the inclination angle ⁇ of the straight line SL with respect to the central axis A is 5 ° or more and 45 ° or less
  • the inclination angle ⁇ of the first cutting edge portion 14b with respect to the central axis A may be 3 ° to 15 ° larger than the inclination angle ⁇ of the straight line SL with respect to the central axis A.
  • inclination angle ⁇ with respect to central axis A of straight line SL is 5 ° or more
  • the inclination angle ⁇ of the second cutting edge portion 14a with respect to the central axis A may be 3 ° to 15 ° larger than the inclination angle ⁇ of the straight line SL with respect to the central axis A.
  • the inclination angle of the first cutting edge portion 14b with respect to the central axis A may be the same as or different from the inclination angle of the second cutting edge portion 14a with respect to the central axis A.
  • the inclination angle of the first cutting edge portion 14b with respect to the central axis A is different from the inclination angle of the second cutting edge portion 14a with respect to the central axis A, the inclination angle of the first cutting edge portion 14b with respect to the central axis A is
  • the inclination angle with respect to the central axis A of the two cutting edges 14a may be larger or smaller.
  • the cutting tool 100 is disposed such that the cutting tool 100 can be seen from a direction perpendicular to a plane in contact with the outer circumferential surface 3. While maintaining this state, the position of the cutting tool 100 in the rotational direction is adjusted such that the central axis A of the cutting tool 100 overlaps with the first end 15 b of the first cutting edge 14 b. In this state, an image of the surface of the cutting tool 100 is taken.
  • a straight line SL connecting the first end 15b of the first cutting edge 14b and the second end 15a of the second cutting edge 14a is specified using the image.
  • the inclination angle ⁇ with respect to the central axis A of the straight line SL is determined.
  • the inclination angle ⁇ with respect to the central axis A of the first cutting edge portion 14b is determined.
  • a line obtained by extending the ridge line between the first bottom face 13b and the first rake face 11b; A contact point between a first bottom surface portion 13b and a line extending the ridge line between the first flank surface portion 12b is referred to as a first end portion 15b.
  • FIG. 3 is a schematic view showing the positional relationship of cutting edges by developing the outer peripheral surface on a plane with the vertical axis as the axial direction and the horizontal axis as the circumferential direction.
  • each of the end portions on the front end side of the plurality of cutting edge portions (the first cutting edge portion 14 b, the second cutting edge portion 14 a, the fifth cutting edge portion 14 c) is a first spiral lead wire Located on S1.
  • the inclination angle ⁇ with respect to the axial direction (central axis A) of each of the plurality of cutting edges is larger than the inclination angle ⁇ with respect to the axial direction (central axis A) of the first spiral lead wire S1. .
  • each of the plurality of cutting edges is inclined in the circumferential direction from the first spiral lead wire S1.
  • the position of the end on the front end side of one cutting edge is the rear end of the other cutting edge ( It may be the same as the position of the end of the shank).
  • the outer peripheral surface 3 is developed on a plane with the vertical axis as the axial direction and the horizontal axis as the circumferential direction.
  • the errors between the inclination angle ⁇ and the inclination angle ⁇ obtained in the above and the inclination angle ⁇ and the inclination angle ⁇ obtained when the cutting tool 100 is viewed from the direction perpendicular to the plane in contact with the outer peripheral surface 3 are negligibly small Become.
  • the vertical axis is the axial direction
  • the horizontal axis is the circumferential direction
  • the outer peripheral surface 3 is flat.
  • the inclination angle ⁇ and the inclination angle ⁇ obtained in the unfolded state are approximately equal to the inclination angle ⁇ and the inclination angle ⁇ obtained when the cutting tool 100 is viewed from the direction perpendicular to the plane in contact with the outer peripheral surface 3 It can be estimated.
  • FIG. 4 is a schematic diagram geometrically showing the configuration of one unit constituted by one cutting edge and one nick.
  • the inclination angle of the cutting edge with respect to the axial direction is ⁇
  • the inclination angle of the diagonal of the rectangle with respect to the axial direction is ⁇ .
  • the diagonal of the rectangle corresponds to the straight line connecting the first end 15 b and the second end 15 a described above.
  • the width of the nick in the axial direction is tan (90 ⁇ ) ⁇ tan (90 ⁇ ). For example, if ⁇ is 30 ° and ⁇ is 45 °, the width of the nick is about 0.73.
  • the inclination angle with respect to the central axis A of the straight line is ⁇ °
  • the first cutting edge Assuming that the inclination angle with respect to the central axis A of 14 b is ⁇ °, the width of the first nick 16 in the direction parallel to the central axis A may be tan (90 ⁇ ) ⁇ tan (90 ⁇ ) or less.
  • the length of the first cutting edge portion 14b is, for example, 0.1 mm or more and 5.0 mm or less.
  • the length of the first cutting edge portion 14 b may vary depending on the diameter of the tool, and thus may be selected appropriately at the time of design.
  • a CBN (cubic boron nitride) sintered body and a PCD (polycrystalline diamond) sintered body manufactured by the ultrahigh pressure technology are generally flat plate-like disc materials.
  • the shape of the blade region group is often relatively small in twist angle (for example, the inclination angle ⁇ is about 20 ° or less). Even in that case, by adopting the blade shape of the first embodiment, each cutting edge portion can have an inclination angle ⁇ larger than the inclination angle ⁇ . This makes it possible to create a cutting tool 100 with high sharpness.
  • the material which comprises cutting tool 100 is hard materials, such as a CBN sintered compact, a polycrystalline diamond sintered compact, ceramics, tungsten carbide (superhard), a cermet, for example.
  • the material constituting the plurality of blade region groups 1 is not particularly limited, but is made of, for example, a material in which a cemented carbide is coated with diamond, polycrystalline sintered diamond and / or cubic boron nitride. Is desirable. Regardless of the type of hard material, in the case of a cylindrical material, the degree of freedom of the shape is further increased, and it becomes possible to set multiple blade region groups around the outer periphery of the tool body.
  • the cutting tool 100 by dividing the blade region group with a plurality of nicks, chips can be divided into small pieces, and the cutting resistance value can be reduced.
  • Each of the plurality of blade region groups 1 is ideally arranged on a spiral lead having an inclination angle ⁇ .
  • the size and shape may not be large, and the blade regions constituting each of the plurality of blade region groups 1 may be arranged on a straight line.
  • the length of each of the plurality of cutting edges in the direction parallel to the central axis A does not have to be the same.
  • the widths of each of the plurality of nicks in the direction parallel to the central axis A do not necessarily have to be the same. It suffices that the cutting edge portion be arranged such that no nicks of the cutting material are left by concentrating the nick at a specific place.
  • the cutting tool 100 according to the present embodiment can be manufactured by using, for example, laser processing and a 3D printer.
  • the inclination angle ⁇ of the first cutting edge 14b with respect to the central axis A is the second end 15a of the first end 15b and the front end of the second cutting edge 14a.
  • the inclination angle ⁇ of the first cutting edge portion 14b with respect to the central axis A is the same as the inclination angle ⁇ with respect to the central axis A of the straight line
  • the inclination angle ⁇ of the first cutting edge portion 14b with respect to the central axis A is
  • the rake angle of the first cutting edge portion 14 b becomes large. As a result, the cutting resistance of the first cutting edge portion 14 b can be reduced.
  • the inclination angle ⁇ with respect to the central axis A of the first cutting edge portion 14 b is higher than that in the case where the inclination angle ⁇ with respect to the central axis A of the first cutting edge portion 14 b is the same as the inclination angle ⁇ with respect to the central axis A of the straight line.
  • the distance between the first cutting edge portion 14 b and the second cutting edge portion 14 a in the circumferential direction decreases. Therefore, at the time of cutting, it can be suppressed that the first cutting edge portion 14b and the second cutting edge portion 14a contact the work material intermittently. As a result, for example, impact vibration such as chatter vibration can be suppressed, and the life of the cutting tool 100 can be improved.
  • the plurality of blade region groups 1 includes the second blade region group 20 divided by the second nick 26.
  • the second blade region group 20 has a third blade region 20 b and a fourth blade region 20 a adjacent to the third blade region 20 b via the second nick 26.
  • the third blade region 20b has a third rake face portion 21b and a third flank portion 22b connected to the third rake face portion 21b.
  • a ridge line between the third rake face portion 21b and the third flank face portion 22b constitutes a third cutting edge portion 24b.
  • the fourth blade region 20a has a fourth rake face portion 21a and a fourth flank portion 22a connected to the fourth rake face portion 21a.
  • a ridge line between the fourth rake face portion 21a and the fourth flank face portion 22a constitutes a fourth cutting edge portion 24a.
  • the first cutting edge portion 14 b is disposed to overlap the second nick 26 in the circumferential direction of the outer peripheral surface 3, and the fourth cutting edge portion 24 a is disposed to overlap the first nick 16. Thereby, the cutting blade can be arranged at all positions in the axial direction.
  • the central axis A of the straight line is in a state where the central axis A overlaps the first end 15 b when viewed from the direction perpendicular to the plane in contact with the outer peripheral surface 3.
  • the inclination angle with respect to A is 5 ° or more and 45 ° or less
  • the inclination angle with respect to the central axis A of the first cutting edge portion 14b is 3 ° or more and 15 ° or less larger than the inclination angle with respect to the central axis A of the straight line.
  • the central axis A of the straight line is in a state where the central axis A overlaps the first end 15 b when viewed from the direction perpendicular to the plane in contact with the outer peripheral surface 3.
  • the width of the first nick 16 in the direction parallel to the central axis A is tan (90 ⁇ ) -Tan (90- ⁇ ) or less.
  • the length of the first cutting edge portion 14b in the direction parallel to the central axis A is longer than tan (90 ⁇ ).
  • the first cutting edge portion 14 b and the second cutting edge portion 14 a may overlap in the circumferential direction of the outer peripheral surface 3.
  • the first cutting edge portion 14b and the second cutting edge portion 14a may be located on the same straight line parallel to the central axis A when viewed from the direction perpendicular to the plane in contact with the outer peripheral surface 3 .
  • the distance W2 between the first end 15b and the third end 17a in the circumferential direction is, for example, the first end 15b and the second end in the circumferential direction, viewed from the direction perpendicular to the plane in contact with the outer circumferential surface 3 It is 0.3 times or less of the distance W1 with 15a.
  • the distance W2 between the first end 15b and the third end 17a in the circumferential direction is the first end 15b and the second end in the circumferential direction, as viewed from the direction perpendicular to the plane in contact with the outer peripheral surface 3 It is 0.05 times or less of distance W1 with end 15a.
  • the third end portion 17 a and the first bottom surface portion 13 b are located on a straight line parallel to the central axis A when viewed from the direction perpendicular to the plane in contact with the outer peripheral surface 3. May be
  • the cutting tool 100 according to the second embodiment has the same effect as the cutting tool 100 according to the first embodiment.
  • the cutting tool 100 according to the second embodiment can reduce cutting resistance.
  • the first cutting edge portion 14 b and the second cutting edge portion 14 a may be separated in the circumferential direction of the outer peripheral surface 3.
  • the first cutting edge portion 14 b and the second cutting edge portion 14 a are not located on the same straight line parallel to the central axis A when viewed in the direction perpendicular to the plane in contact with the outer peripheral surface 3. It is also good.
  • the distance W3 between the first end 15b and the third end 17a in the circumferential direction is, for example, the first end 15b and the second end in the circumferential direction, as viewed from the direction perpendicular to the plane in contact with the outer circumferential surface 3 It is 0.1 times or less of the interval with 15a.
  • the distance W3 between the first end 15b and the third end 17a in the circumferential direction is the first end 15b and the second end in the circumferential direction, as viewed from the direction perpendicular to the plane in contact with the outer circumferential surface 3 It may be equal to or less than 0.05 times the distance W1 with the end 15a.
  • the third end 17 a and the first bottom surface 13 b may be located on a straight line parallel to the central axis A, as viewed in a direction perpendicular to the plane in contact with the outer peripheral surface 3.
  • the cutting tool 100 according to the third embodiment has the same effect as the cutting tool 100 according to the first embodiment. Moreover, the cutting tool 100 according to the third embodiment can reduce the fluctuation of cutting resistance.
  • the cutting tool 100 may be, for example, a tapered end mill. If the cutting tool 100 is a tapered end mill, the shank 2 has a frusto-conical portion. As shown in FIG. 7, when the outer peripheral surface 3 of the truncated cone is expanded in the circumferential direction, it has a fan-like shape. Each of the end portions on the front end side of the cutting blade portion 14 is located on the first spiral lead wire S1. The inclination angle ⁇ of the cutting edge portion 14 with respect to the axial direction is larger than the inclination angle ⁇ with respect to the axial direction of the first spiral lead wire S1.
  • the cutting tool 100 according to the fourth embodiment has the same effect as the cutting tool 100 according to the first embodiment.
  • the cutting tool 100 in each of the above embodiments may be, for example, a radial end mill, a ball end mill, or a side cutter having a T-slot shape. Further, the cutting tool 100 in each of the above embodiments may be a solid tool having a hard body itself as a main body and a blade region group, or may be a brazing tool represented by CBN and PCD, or a screw or a hammer It may be a throwaway tool that makes a tip having a cutting edge part detachable by a fastening mechanism such as, for example.
  • the inclination angle ⁇ of the cutting edge portion 14 with respect to the axial direction is the same as the inclination angle ⁇ of the spiral lead S1 with respect to the axial direction.
  • the cutting edge portion and the nick are alternately arranged. Therefore, when the vertical axis is the cutting resistance and the horizontal axis is the time, the cutting edge portion contacts the work material in a certain period, but the cutting edge portion does not contact the work material in another certain period. That is, since the cutting edge portion intermittently contacts with the work material, impact vibration such as chattering vibration becomes large.
  • the inclination angle ⁇ of the cutting edge portion with respect to the axial direction is larger than the inclination angle ⁇ with respect to the cutting edge arrangement direction with respect to the axial direction.
  • the inclination angle ⁇ of the cutting edge portion 14 with respect to the axial direction of the cutting tool 100 according to the embodiment is the cutting direction with respect to the axial direction of the cutting tool 100 according to the comparative example.
  • the inclination angle ⁇ of the blade portion 14 becomes larger.
  • the cutting edge rake angle is larger than that of the cutting tool 100 according to the comparative example. Therefore, cutting resistance can be reduced.
  • the cutting resistance R2 (see FIG. 9) of the cutting tool 100 according to the example is smaller than the cutting resistance R1 (see FIG. 8) of the cutting tool 100 according to the comparative example.
  • the cutting blade part 14 is continuously arrange
  • a cutting test was performed on the work material using the end mill according to Samples 1A to 1D.
  • the material to be cut is Inconel 718 (registered trademark of Special Metals, Inc.).
  • the cutting speed (V) 100 m / min.
  • the diameter of the end mill is 10 ⁇ .
  • the number of blade area groups is eight.
  • the axial cut (ap) is 5 mm.
  • the radial cut (ae) is 0.1 mm.
  • the feed amount (f) is 0.03 mm / blade.
  • the cutting test is dry.
  • the cutting resistance value of the end mill according to sample 1A to sample 1D was measured by the Kistler cutting resistance measuring device.
  • the cutting resistance value is the maximum value of the measurement value of the dynamometer.
  • the cutting resistance value in the end mills according to sample 1A to sample 1C is 280N or more and 334N or less
  • the cutting resistance value in the endmill according to sample 1D is 396N.
  • the cutting resistance value in the end mill concerning sample 1A and sample 1B is 280N or more and 282N or less
  • the cutting resistance value of the end mill concerning sample 1C was 334N. Thereby, it was confirmed that the cutting resistance value can be further reduced by setting W2 / W1 to 0.05 or less.
  • a cutting test was performed on the work material using the end mill according to Sample 2A to Sample 2D.
  • the material to be cut is Inconel 718 (registered trademark of Special Metals, Inc.).
  • the cutting speed (V) 100 m / min.
  • the diameter of the end mill is 10 ⁇ .
  • the number of blade area groups is eight.
  • the diameter of the end mill is 10 ⁇ .
  • the number of cutting blade area groups is eight.
  • the axial cut (ap) is 5 mm.
  • the radial cut (ae) is 0.1 mm.
  • the feed amount (f) is 0.03 mm / blade.
  • the cutting test is dry.
  • the vibration width of the cutting resistance value of the end mill according to Samples 2A to 2D was measured by the Kistler cutting resistance measuring device.
  • the vibration width of the cutting resistance value is a magnitude (variation amount) in which the measurement value of the dynamometer during cutting is fluctuating.
  • the vibration width of the cutting resistance value in the end mills according to sample 2A to sample 2C is 44N or more and 48N or less
  • the cutting resistance value in the endmill according to sample 2D is 69N.
  • the vibration width of the cutting resistance value can be remarkably reduced by setting W3 / W1 to 0.05 or less.
  • the cutting resistance value in the end mill concerning sample 2A and sample 2B is 44N or more
  • the cutting resistance value of the end mill concerning sample 2C was 48N.
  • the vibration width of the cutting resistance value can be further reduced by setting W3 / W1 to 0.01 or less.
  • sample preparation End mills for samples 3A to 3E were prepared.
  • the inclination angle ⁇ and the inclination angle ⁇ are different (see FIG. 2).
  • the inclination angles ⁇ in the end mill according to Samples 3A to 3E are 2 °, 5 °, 25 °, 45 ° and 60 °, respectively.
  • the inclination angles ⁇ in the end mill according to samples 3A to 3E are 3 °, 8 °, 34 °, 54 ° and 68 °, respectively.
  • a cutting test was performed on the work material using the end mill according to Samples 3A to 3E.
  • the material to be cut is Inconel 718 (registered trademark of Special Metals, Inc.).
  • the cutting speed (V) 100 m / min.
  • the diameter of the end mill is 10 ⁇ .
  • the number of blade area groups is eight.
  • the axial cut (ap) is 5 mm.
  • the radial cut (ae) is 0.1 mm.
  • the feed amount (f) is 0.03 mm / blade.
  • the cutting test is dry.
  • the cutting resistance value of the end mill according to Samples 3A to 3E was measured by a Kistler cutting resistance measuring device.
  • the tool life of the end mill according to Samples 3A to 3E was measured. The tool life is the processing time until the flank wear amount VB reaches 0.2 mm.
  • sample preparation End mills for samples 4A to 4C were prepared.
  • the inclination angle ⁇ is the same but the inclination angle ⁇ is different (see FIG. 2).
  • the inclination angles ⁇ in the end mills according to Samples 4A to 4C are all 5 °.
  • the values obtained by subtracting the tilt angle ⁇ from the tilt angle ⁇ in the end mill according to Samples 4A to 4C are 1 °, 3 ° and 9 °, respectively.
  • End mills for samples 5A to 5E were prepared.
  • the inclination angle ⁇ is the same but the inclination angle ⁇ is different (see FIG. 2).
  • the inclination angles ⁇ in the end mills according to Samples 5A to 5E are all 25 °.
  • the values obtained by subtracting the tilt angle ⁇ from the tilt angle ⁇ in the end mill according to Samples 5A to 5E are 1 °, 3 °, 9 °, 15 ° and 25 °, respectively.
  • End mills for samples 6A to 6D were prepared.
  • the inclination angle ⁇ is the same but the inclination angle ⁇ is different (see FIG. 2).
  • the inclination angles ⁇ in the end mills according to Samples 6A to 6D are all 45 °.
  • the values obtained by subtracting the tilt angle ⁇ from the tilt angle ⁇ in the end mill according to Samples 6A to 6D are 1 °, 3 °, 9 ° and 15 °, respectively.
  • the cutting resistances of the end mills according to Samples 4A to 4C, the end mills according to Samples 5A to 5E, and the end mills according to Samples 6A to 6D were measured by a Kistler cutting resistance measuring device. Further, the tool life of the end mill according to samples 4A to 4C, the end mill according to samples 5A to 5E, and the end mill according to samples 6A to 6D was measured. The tool life is the processing time until the flank wear amount VB reaches 0.2 mm.
  • the cutting resistance value in the end mill according to Sample 4B and Sample 4C is 302 N or more and 320 N or less
  • the cutting resistance value in the end mill according to Sample 4A was 374 N. From this, it was confirmed that when the inclination angle ⁇ is 5 °, the cutting resistance value can be significantly reduced by setting the value of ⁇ - ⁇ to 3 ° or more.
  • the tool life of the end mill according to Samples 4A to 4C was 24 minutes or more and 27 minutes or less. Thereby, when the inclination angle ⁇ is 5 °, by setting the value of ⁇ - ⁇ to 10 ° or less, the gap of the nick portion becomes larger than the cutting edge length, and the number of effective cutting edges decreases. Is the cause of the decrease in tool life. This confirms that the effect decreases even if the amount of ⁇ - ⁇ is too large.
  • the cutting resistance value in the end mills according to sample 5B to sample 5E is 122 N or more and 280 N or less
  • the cutting resistance value in the end mill according to sample 5A is 310 N. From this, it was confirmed that when the inclination angle ⁇ is 25 °, the cutting resistance value can be significantly reduced by setting the value of ⁇ - ⁇ to 3 ° or more.
  • the tool life of the end mill according to Samples 5A to 5D was 30 minutes or more and 47 minutes or less, while the tool life of the end mill according to Sample 5E was 27 minutes. Thus, it was confirmed that the cutting resistance value can be reduced while the tool life is improved by setting the value of ⁇ - ⁇ to 3 ° or more and 15 ° or less when the inclination angle ⁇ is 25 °.
  • the cutting resistance value in the end mills according to sample 6B to sample 6D is 120N or more and 278N or less
  • the cutting resistance value in the endmill according to sample 6A is 292N. From this, it was confirmed that when the inclination angle ⁇ is 45 °, the cutting resistance value can be significantly reduced by setting the value of ⁇ - ⁇ to 3 ° or more.
  • the tool life of the end mill according to Samples 6A to 6D was 15 minutes or more and 38 minutes or less. Thereby, it was confirmed that the cutting resistance value can be reduced by setting the value of ⁇ - ⁇ to 3 ° or more and 15 ° or less when the inclination angle ⁇ is 45 °.
  • the inclination angle ⁇ be 5 ° or more and 45 ° or less, and the tool life be improved when the inclination angle ⁇ is 3 ° or more larger than the inclination angle ⁇ . Meanwhile, it was confirmed that the cutting resistance value can be reduced. However, it is preferable that the size has an appropriate angle depending on ⁇ , and the gap amount of the nick does not become more than half (0.5 times) the height in the cutting edge height direction. In general, the effect can be obtained by setting ⁇ - ⁇ to 3 ° or more and 15 ° or less.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)
PCT/JP2016/083799 2016-11-15 2016-11-15 切削工具 WO2018092184A1 (ja)

Priority Applications (7)

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CA3009030A CA3009030A1 (en) 2016-11-15 2016-11-15 Cutting tool
EP16921616.5A EP3375553B1 (de) 2016-11-15 2016-11-15 Schneidwerkzeug
PCT/JP2016/083799 WO2018092184A1 (ja) 2016-11-15 2016-11-15 切削工具
CN201680078635.0A CN108472747B (zh) 2016-11-15 2016-11-15 切削工具
US16/065,223 US10525538B2 (en) 2016-11-15 2016-11-15 Cutting tool
KR1020187019660A KR102063000B1 (ko) 2016-11-15 2016-11-15 절삭 공구
JP2018550892A JP6587758B2 (ja) 2016-11-15 2016-11-15 切削工具

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EP3375553B1 (de) 2022-05-18
US20190001423A1 (en) 2019-01-03
WO2018092184A9 (ja) 2018-09-07
CA3009030A1 (en) 2018-05-24
EP3375553A1 (de) 2018-09-19
KR20180090890A (ko) 2018-08-13
CN108472747A (zh) 2018-08-31
EP3375553A4 (de) 2019-08-21
JPWO2018092184A1 (ja) 2019-02-14
CN108472747B (zh) 2019-10-18
KR102063000B1 (ko) 2020-01-06
US10525538B2 (en) 2020-01-07

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