WO2018086482A1 - 液流电池电极结构、液流电池电堆及液流电池电堆的密封结构 - Google Patents
液流电池电极结构、液流电池电堆及液流电池电堆的密封结构 Download PDFInfo
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- WO2018086482A1 WO2018086482A1 PCT/CN2017/109236 CN2017109236W WO2018086482A1 WO 2018086482 A1 WO2018086482 A1 WO 2018086482A1 CN 2017109236 W CN2017109236 W CN 2017109236W WO 2018086482 A1 WO2018086482 A1 WO 2018086482A1
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/8605—Porous electrodes
- H01M4/861—Porous electrodes with a gradient in the porosity
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/8636—Inert electrodes with catalytic activity, e.g. for fuel cells with a gradient in another property than porosity
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/8647—Inert electrodes with catalytic activity, e.g. for fuel cells consisting of more than one material, e.g. consisting of composites
- H01M4/8657—Inert electrodes with catalytic activity, e.g. for fuel cells consisting of more than one material, e.g. consisting of composites layered
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0271—Sealing or supporting means around electrodes, matrices or membranes
- H01M8/0273—Sealing or supporting means around electrodes, matrices or membranes with sealing or supporting means in the form of a frame
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0271—Sealing or supporting means around electrodes, matrices or membranes
- H01M8/0276—Sealing means characterised by their form
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/18—Regenerative fuel cells, e.g. redox flow batteries or secondary fuel cells
- H01M8/184—Regeneration by electrochemical means
- H01M8/188—Regeneration by electrochemical means by recharging of redox couples containing fluids; Redox flow type batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/20—Indirect fuel cells, e.g. fuel cells with redox couple being irreversible
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/24—Grouping of fuel cells, e.g. stacking of fuel cells
- H01M8/2455—Grouping of fuel cells, e.g. stacking of fuel cells with liquid, solid or electrolyte-charged reactants
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/24—Grouping of fuel cells, e.g. stacking of fuel cells
- H01M8/2465—Details of groupings of fuel cells
- H01M8/2483—Details of groupings of fuel cells characterised by internal manifolds
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M2004/021—Physical characteristics, e.g. porosity, surface area
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/70—Carriers or collectors characterised by shape or form
- H01M4/75—Wires, rods or strips
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Definitions
- the invention relates to the technical field of liquid flow batteries, in particular to a liquid flow battery electrode structure and a flow battery stack.
- the flow battery system As a large-scale energy storage technology, the flow battery system has received extensive attention due to its advantages of reliability, safety, freedom of location, independent design of capacity and power.
- the power performance directly affects the reliability, safety and cost of the entire flow battery system.
- the main factors affecting the power performance of a flow battery stack include ohmic polarization, electrochemical polarization, and concentration polarization. Among them, electrochemical polarization and concentration polarization are mainly affected by electrode materials, electrolytes and operating conditions, while ohmic polarization is mainly affected by the conductivity of the electrode material body and the contact resistance between the electrode material and adjacent components.
- the magnitude of the ohmic polarization of the flow battery will depend only on the contact resistance between the electrode and the adjacent component (bipolar plate/ion film).
- the large contact resistance will greatly limit the performance of the discharge power and voltage efficiency of the flow battery.
- the electrode material of the flow battery is usually a porous carbon felt or graphite felt.
- the porosity of the carbon felt or the graphite felt changes in the thickness direction due to the pressing force on both sides thereof.
- the porosity on both sides is much smaller than the porosity at the center.
- the unevenness of the porosity will cause the electrolyte to have a different flow rate and resistance at the center of the electrode and at both sides of the surface. This will lead to problems such as uneven electrolyte distribution, uneven electrochemical reaction, uneven current transfer and heat transfer in the flow battery stack, and reduce the energy efficiency and life of the stack.
- the invention provides a liquid battery electrode structure, which aims to solve the problem that the contact resistance between the conventional electrode and the adjacent component is large, and the porosity of the conventional electrode structure is inconsistent after being assembled into a stack.
- the electrode of the flow battery is generally composed of a plurality of mutually continuous mesh-like porous structures (electrode fibers), wherein each layer structure is composed of parallel tows woven with at least two directions; the connection between the layered structures passes through the vertical wires.
- the bundle perpendicular to the electrode surface
- the present invention provides a flow battery electrode structure comprising electrode fibers, wherein the density of the vertical tows in the electrode fibers is greater than the density of the parallel tows.
- the ratio of the number of the vertical tow and the parallel tow is at least 6:4.
- the electrode structure is composed of at least three layers of the electrode fibers, and the other layers have a porosity greater than that of the center layer.
- the number of layers of the electrode fibers is an odd number, and the porosity of each electrode fiber layer is outwardly increased from the center layer.
- the central layer electrode fiber has a porosity of 90 to 93%; and the electrode fibers of the other layers have a porosity of 93 to 96%.
- the electrode fiber is made of a polypropylene-based and/or viscose-based material and/or a pitch-based material.
- the electrode fibers of each layer can be selected from the same material or different materials.
- the ratio of the thickness of the central layer electrode fiber to the total thickness of the electrode is 20% to 30%, and the ratio of the thickness of the electrode fiber on one side to the total thickness of the electrode is 20% to 45%, and the assembled flow battery
- the side of the stack is close to the bipolar plate; the ratio of the thickness of the electrode fiber on the other side to the total thickness of the electrode is 15% to 35%, and the side is close to the ion membrane when the battery stack is assembled.
- Another object of the present invention is to provide a flow battery stack which is assembled by the above electrode structure, and after being assembled and assembled under a preload of 0.1 to 0.25 MPa, the porosity of each layer of the electrode fibers in the stack is compressed into 89 to 92%.
- the difference in porosity of each layer of the electrode fibers in the stack is less than 3%, preferably 1.5%.
- the thickness of each layer is preferably not more than 2.5 mm, and the total thickness of the electrode is preferably from 3 to 6 mm.
- the thickness of the electrode fibers of each layer is preferably gradually reduced from the outer to the inner layer, and the thickness ratio of the other layers to the central layer is not less than 1.5:1.
- the surface of the outermost electrode fiber of the electrode is a thorn-like or needle-like structure, and the height of the thorn-like or needle-like structure is high and low.
- the thorn-like or needle-like structure is composed of a vertical tow perpendicular to the surface of the electrode, the vertical tow having a diameter of 6 to 18 ⁇ m, preferably 7 to 15 ⁇ m.
- the electrode material is a three-layer structure, wherein the center layer is a viscose-based material, and the two sides are made of a polypropylene-based material.
- the electrode fiber layer that ensures that the electrode is in contact with the ion membrane and the bipolar plate is a polypropylene-based material. The advantage is that the viscose-based fiber has a large specific surface area, and under the same conditions, it can provide more reactive regions between the electrolyte and the electrode than the polypropylene-based fiber.
- the porosity of the present invention is a volume porosity, specifically a ratio of a via volume to an electrode material volume.
- the two side layers in the present invention refer to two layers of electrode fibers located at the outermost side in the electrode structure.
- the central layer of the present invention refers to an electrode fiber layer located at the center of the electrode structure.
- the other layers described in the present invention refer to other electrode fiber layers other than the center layer, including the aforementioned two side layers.
- the electrode structure of the present invention is mainly a vertical tow perpendicular to the surface of the electrode, one can increase the contact resistance of the contact area between the outer surface of the electrode and the adjacent component, and the second is to impart good mechanical properties to the electrode. Compared with the original structure, the contact resistance is reduced by 30% to 50%;
- the layers of the electrode have different thicknesses depending on the porosity, and the layers with optimized thickness have the same porosity after compression, and the uniform structure after compression avoids mass transfer unevenness when the electrolyte flows through the inside of the electrode. , reducing the concentration polarization of the battery to increase the energy output of the battery at a given power;
- Figure 1 is a perspective view of a fiber structure of an electrode of the present invention
- Figure 2 is a structural view of a three-layer electrode of the present invention.
- Figure 3 is a structural view of a five-layer electrode of the present invention.
- Figure 4 is a side view comparison of the multilayer electrode structure before and after compression
- Figure 5 is a schematic structural view of the sealing rubber of the present invention.
- Figure 6 is a rear view of the sealing rubber of the present invention.
- Figure 7 is an assembled view of the sealing rubber and the electrode frame of the present invention.
- Figure 8 is a schematic structural view of the diaphragm, the sealing rubber and the electrode frame of the present invention.
- Figure 9 is a schematic structural view of the diaphragm side seal of the present invention.
- 2-1 electrode frame; 2-11, wire sealing groove; 2-12, gasket sealing groove; 2-121, gasket sealing groove and wire sealing groove non-joining area; 2-2, sealing rubber; 2-21 , sealing line; 2-22, sealing gasket; 2-221, gasket sealing groove and wire sealing groove connection area; 2-222, compression deformation structure; 2-223, annular convex structure; 2-224, sealing gasket positioning structure ; 2-3, diaphragm.
- the electrode structure comprises three layers of electrode fibers, which are an electrode fiber layer 1 near the bipolar plate side, an electrode fiber layer 2 located at the center, and an electrode fiber layer 3 near the ion film side.
- the polyacrylonitrile-based material has a density ratio of 6:4 for the vertical tow and the parallel tow, and 6 ⁇ m for the vertical tow;
- the structure of the electrode fiber layer 1 and the electrode fiber layer 3 is as follows: porosity: 95%, thickness: 3 mm
- the electrode fiber layer 2 has a porosity of 92.5% and a thickness of 1.5 mm, and the surface in contact with the graphite bipolar plate or the ion film is provided with a convex thorn-like structure and has a high and low undulation.
- Comparative Example 1 The appearance of the electrode was the same as in Example 1, and the structure was a conventional structure (no multi-layer fiber layer,
- the surface has no thorn-like protrusions and a porosity of 92%.
- the same 5W single cell as in the first embodiment is assembled by the electrode, and the porosity after compression of the electrode is 91%, and the electrical property test and related parameters are recorded and tested. The data is shown in Table 1.
- the electrode structure comprises five electrode electrode fibers, which are an electrode fiber layer 1 near the bipolar plate side, a central electrode fiber layer 2 and an electrode fiber layer 3 near the ion film side, and are located at the electrode fiber layer.
- 1 is an electrode fiber layer 4 between the center electrode fiber layer 2, and an electrode fiber layer 5 between the electrode fiber layer 2 and the electrode fiber layer 3.
- the five layers of raw materials were all polyacrylonitrile-based materials, the vertical tow and parallel tow bundles had a density ratio of 7:3, and the vertical tow had a diameter of 18 ⁇ m.
- the structure of the electrode fiber layer 1 and the electrode fiber layer 3 is as follows: a porosity of 94% and a thickness of 2 mm; the structure of the electrode fiber layer 4 and the electrode fiber layer 5 is as follows: a porosity of 93% and a thickness of 1 mm; pores of the electrode fiber layer 2 The rate was 92% and the thickness was 0.5 mm. Recording the vertical resistivity of the electrode in close contact with the bipolar plate with an overall porosity of 91%, and assembling the electrode to a 10 kW stack, recording the overall porosity and compression ratio of each layer after compression, as shown in Table 2 .
- Example 2 After integrating the above 10 kW stack into a 100 kW/100 kWh battery system, charge and discharge were performed in a constant current mode of 80 mA/cm 2 , and the energy efficiency conversion of the stable cycle was recorded. The test data is shown in Table 2. Comparative Example 2: The electrode had the same external dimensions as in Example 2, and its structure was a conventional structure (no multilayer fiber layer, porosity: 93%), and the same 100 kW/100 kWh battery system as that of Example 2 was assembled using the electrode, and electrode compression was performed. After the porosity was 91%, and the electrical performance test and related parameters were recorded. The test data is shown in Table 2.
- the electrode structure comprises five electrode fibers, which are an electrode fiber layer 1 near the bipolar plate side, an electrode fiber layer 2 located at the center, and an electrode fiber layer 3 near the ion film side, which are located in the electrode fiber layer 1.
- the raw material of the electrode fiber layer 1, the electrode fiber layer 3, the electrode fiber layer 4, and the electrode fiber layer 5 is a polyacrylonitrile-based material
- the raw material of the electrode fiber layer 2 is a viscose-based material, a vertical tow and a parallel tow.
- the density ratio was 6.5:3.5 and the diameter of the vertical tow was 7 ⁇ m.
- the structure of the electrode fiber layer 1 and the electrode fiber layer 3 is as follows: a porosity of 95% and a thickness of 2 mm, and a surface in contact with the carbon composite bipolar plate or the ion film is provided with a convex thorn-like structure and has a high and low undulation shape;
- the structure of the fiber layer 4 and the electrode fiber layer 5 was as follows: a porosity of 93.5% and a thickness of 1 mm; and an electrode fiber layer 2 having a porosity of 93% and a thickness of 0.5 mm.
- the electrode structure comprises five electrode fibers, which are an electrode fiber layer 1 near the bipolar plate side, a central electrode fiber layer 2 and an electrode fiber layer 3 near the ion film side, and are located in the electrode fiber layer 1 and the electrode fiber layer 2; An electrode fiber layer 4, and an electrode fiber layer 5 between the electrode fiber layer 2 and the electrode fiber layer 3.
- the raw materials of the electrode fiber layer 1, the electrode fiber layer 2, the electrode fiber layer 3, the electrode fiber layer 4, and the electrode fiber layer 5 are all polyacrylonitrile-based materials, and the density ratio of the vertical tow and the parallel tow is 6:4.
- the vertical tow has a diameter of 15 ⁇ m.
- the structure of the electrode fiber layer 1 and the electrode fiber layer 3 is as follows: a porosity of 94% and a thickness of 1.5 mm; the structure of the electrode fiber layer 4 and the electrode fiber layer 5 is as follows: a porosity of 93%, a thickness of 1 mm; and an electrode fiber layer 2; The porosity was 92% and the thickness was 0.5 mm.
- the vertical resistivity of the electrode when the electrode was in close contact with the bipolar plate at a porosity of 91% was recorded, and the electrode was used for 5W single cell assembly, and the overall porosity and the compression ratio of each layer after recording the electrode were recorded. The data is shown in Table 4.
- the single cell was charged and discharged in a constant current mode of 80 mA/cm 2 , and the energy efficiency conversion of the stable cycle was recorded.
- the test data is shown in 4.
- Comparative Example 4 The electrode had the same external dimensions as in Example 4, and its structure was a conventional structure (no multi-layer fiber layer, no thorn-like protrusion on the surface, porosity: 93%), and the same 5W as that of Example 4 was assembled using the electrode. Single cell, the porosity after electrode compression is 91%, and the electrical performance test and related parameters are recorded.
- the test data is shown in Table 4.
- the electrode structure comprises five electrode fibers, which are an electrode fiber layer 1 near the bipolar plate side, a central electrode fiber layer 2 and an electrode fiber layer 3 near the ion film side, and are located in the electrode fiber layer 1 and the electrode fiber layer 2; An electrode fiber layer 4, and an electrode fiber layer 5 between the electrode fiber layer 2 and the electrode fiber layer 3.
- the raw materials of the electrode fiber layer 1, the electrode fiber layer 2, the electrode fiber layer 3, the electrode fiber layer 4, and the electrode fiber layer 5 are all polyacrylonitrile-based materials, and the density ratio of the vertical tow and the parallel tow is 6:4.
- the vertical tow has a diameter of 10 ⁇ m.
- the structure of the electrode fiber layer 1 and the electrode fiber layer 3 is as follows: a porosity of 96% and a thickness of 1.75 mm; the structure of the electrode fiber layer 4 and the electrode fiber layer 5 is as follows: a porosity of 94%, a thickness of 1.25 mm; and an electrode fiber layer 2 The porosity is 93% and the thickness is 0.75 mm.
- the vertical resistivity of the electrode when the electrode was in close contact with the bipolar plate was 91%, and the electrode was used for 5W single cell assembly, and the overall porosity and compression of each layer after compression of the recording electrode were recorded. The data is shown in Table 5. The single cell was charged and discharged in a constant current mode of 80 mA/cm 2 , and the energy efficiency conversion of the stable cycle was recorded. The test data is shown in 5.
- Comparative Example 5 The electrode was the same size as in Example 5, and its structure was a conventional structure (no multi-layer fiber layer, no thorn-like protrusion on the surface, porosity: 93%), and the same 5W single sheet as in Example 5 was assembled using the electrode. The battery, the porosity after compression of the electrode was 91%, and the electrical performance test and related parameters were recorded. The test data is shown in Table 5.
- the electrode structure comprises five electrode fibers, which are an electrode fiber layer 1 near the bipolar plate side, a central electrode fiber layer 2 and an electrode fiber layer 3 near the ion film side, and are located in the electrode fiber layer 1 and the electrode fiber layer 2; An electrode fiber layer 4, and an electrode fiber layer 5 between the electrode fiber layer 2 and the electrode fiber layer 3.
- the raw materials of the electrode fiber layer 1, the electrode fiber layer 2, the electrode fiber layer 3, the electrode fiber layer 4, and the electrode fiber layer 5 are all polyacrylonitrile-based materials, and the density ratio of the vertical tow and the parallel tow is 6:4.
- the vertical tow has a diameter of 9 ⁇ m.
- the structure of the electrode fiber layer 1 and the electrode fiber layer 3 is as follows: a porosity of 95% and a thickness of 1.6 mm; the structure of the electrode fiber layer 4 and the electrode fiber layer 5 is as follows: a porosity of 93% and a thickness of 1.5 mm; the electrode fiber layer 2 The porosity is 90% and the thickness is 1 mm.
- the vertical resistivity of the electrode in close contact with the bipolar plate was recorded to be 91%, and the electrode was used for 5W cell assembly, and the overall porosity and compression ratio of each layer after recording were recorded.
- the data is shown in Table 6.
- the single cell was charged and discharged in a constant current mode of 80 mA/cm 2 , and the energy efficiency conversion of the stable cycle was recorded.
- the test data is shown in 6.
- Comparative Example 6 The electrode was the same size as in Example 6, and its structure was a conventional structure (no multi-layer fiber layer, no thorn-like protrusion on the surface, porosity: 92%), and the same 5W single sheet as in Example 6 was assembled using the electrode. The porosity of the battery electrode after compression was 91%, and the electrical property test and related parameters were recorded. The test data is shown in Table 6.
- the electrode structure comprises three layers of electrode fibers, which are an electrode fiber layer 1 near the bipolar plate side, an electrode fiber layer 2 located at the center, and an electrode fiber layer 3 near the ion film side.
- the raw material of the electrode fiber layer 2 is a viscose-based material.
- the raw material of the electrode fiber layers 1 and 3 is a polypropylene-based material, the density ratio of the vertical tow and the parallel tow is 6:4, and the diameter of the vertical tow is 12 ⁇ m; the structure of the electrode fiber layer 1 and the electrode fiber layer 3
- the porosity was 93% and the thickness was 1.5 mm; the electrode fiber layer 2 had a porosity of 91.5% and a thickness of 1 mm.
- the vertical resistivity of the electrode when the electrode was in close contact with the bipolar plate was 91%, and the electrode was used for 5W cell assembly, and the overall porosity and compression ratio of each layer after recording were recorded.
- the data is shown in Table 7.
- the single cell was charged and discharged in a constant current mode of 80 mA/cm 2 , and the energy efficiency conversion of the stable cycle was recorded.
- the test data is shown in 7.
- Comparative Example 6 The electrode was the same size as in Example 7, and its structure was a conventional structure (no multi-layer fiber layer, no thorn-like protrusion on the surface, porosity: 92%), and the same 5W single sheet as in Example 7 was assembled using the electrode. The battery, the porosity after compression of the electrode was 91%, and the electrical performance test and related parameters were recorded. The test data is shown in Table 7.
- the flow battery has the characteristics of good safety, long service life, large storage capacity, adjustable power and capacity separation, free site selection and clean and environmental protection. It can ensure the smooth output of new energy such as wind energy and solar energy after storage adjustment.
- the standard open circuit voltage of the battery of the flow battery is small. To meet the practical application, a certain number of single cells need to be assembled in series into a stack to obtain the required voltage.
- the stack structure of the stack puts high demands on its sealing.
- the common sealing methods of the stack include stranded wire seal, sheet surface seal, sheet surface seal, glue, welding or groove matching.
- the above several sealing methods exist in a single method, and it is impossible to completely solve the problem of leakage and leakage of the electrolyte in the stack.
- Adhesive, welding and groove matching modes are incapable of disassembly and secondary use after the damage of the stack cell, and the series of problems between the positive electrode frame and the negative electrode frame are not precisely matched, and the practicability is poor.
- the present invention solves the above problems by a new flow battery stack sealing structure.
- the invention provides a flow battery stack sealing structure
- the flow battery stack sealing structure comprises a sealing rubber
- the sealing rubber is formed by connecting a plurality of sealing gaskets by a sealing wire
- the sealing gasket is provided with electrolysis
- the liquid common passage hole has one side of the sealing gasket provided with a compression deformation structure, and the other surface of the sealing gasket is provided with an annular convex structure.
- the material of the sealing rubber of the present invention is preferably a fluororubber or an ethylene propylene diene monomer.
- the sealing wire of the present invention preferably has a diameter of from 1 to 3 mm.
- the thickness of the sealing gasket of the present invention is preferably from 1 to 3 mm.
- the shortest distance from the outer edge of the sealing gasket of the present invention to the center of the common flow path of the electrolyte is preferably 1.5 to 3 times the radius of the common flow path of the electrolyte.
- the sealing gasket of the present invention preferably has at least two annular projection structures, and the inner edge diameter of the innermost annular projection structure is greater than or equal to the outer diameter of the common flow passage hole of the electrolyte.
- the spacing between the annular raised structures of the layers of the present invention is from 0.5 to 3 mm, further preferably from 1 to 2 mm.
- each of the annular projection structures of the present invention is preferably rectangular, semi-circular or inverted trapezoidal, further preferably rectangular.
- the compression set structure of the present invention is preferably a plurality of grooves.
- the shape of the groove of the present invention is preferably curved, rectangular or triangular.
- the sealing gasket of the present invention is preferably provided with at least one sealing gasket positioning structure, and further preferably provided with at least two sealing gasket positioning structures.
- the thickness of the sealing gasket positioning structure of the present invention is preferably from 0.3 to 0.8 times the thickness of the sealing gasket, and further preferably from 0.4 to 0.6 times the thickness of the sealing gasket.
- the sealing rubber of the present invention preferably has a Shore hardness of 40 to 100, more preferably 60 to 80.
- the compression ratio of the sealing gasket of the present invention is preferably from 10 to 30%.
- the flow battery stack sealing structure of the present invention preferably further includes an electrode frame, the electrode frame is provided with a wire sealing groove and a gasket sealing groove, and the sealing wire and the sealing gasket are respectively disposed in the wire sealing groove and the gasket sealing groove,
- the filling ratio of the sealing gasket to the gasket sealing groove is 90-95%, and the filling ratio of the sealing wire to the wire sealing groove is 90-95%.
- the gasket sealing groove and the wire sealing groove connection region of the present invention are in close contact with the sealing gasket, and other regions of the gasket sealing groove are larger in size than the sealing gasket.
- the compression deformation structure of the sealing gasket of the present invention is placed in a gasket sealing groove.
- the width of the wire sealing groove of the present invention is preferably 1-5 mm, the depth of the wire sealing groove is preferably 1-5 mm, and the distance of the outer edge of the gasket sealing groove from the outer edge of the electrode frame is preferably 5-20 mm.
- the flow battery stack sealing structure of the present invention preferably further comprises two electrode frames, two sealing rubbers and a diaphragm; the line sealing grooves of the two electrode frames are different from the outer edges of the respective electrode frames, and the sealing is
- the rubber is placed in the sealing groove of the electrode frame, and the sealing gasket of the sealing rubber is provided with one surface of the compression deformation structure in contact with the electrode frame and the other surface is in contact with the diaphragm, and the sealing of the diaphragm at the common flow channel hole of the electrolyte is
- the electrolyte common flow hole of the diaphragm is sleeved on the outermost annular convex structure of one of the sealing gaskets, one side of the diaphragm is in contact with one of the sealing rubber sealing gaskets, and the other side is in contact with the sealing line of the other sealing rubber
- the sealing of the diaphragm at the non-electrolyte common channel hole is such that the diaphragm is sealed by
- the center of the common flow hole of the electrolyte is the same, and the diameter of the common flow hole of the electrolyte of the diaphragm, the sealing gasket and the electrode frame is sequentially increased by 1-5 mm.
- the sealing line of one of the sealing rubbers of the present invention and the sealing line of the other sealing rubber are sealed to the dislocation side of the diaphragm, and the spacing of the two sealing lines is preferably greater than 0.5 mm, further preferably greater than 2 mm.
- the function of the annular protrusion of the invention is: a, ensuring accurate positioning of the diaphragm installation; b, preventing the common flow hole of the electrolyte of the diaphragm from shifting; c, sealing the inner wall section of the common flow passage hole of the electrolyte of the diaphragm, Preventing the flow battery electrolyte from flowing through the inner wall of the common flow passage hole of the diaphragm to the external leakage of the stack, causing leakage of the stack and short circuit of the battery.
- the invention respectively seals the hole and the periphery of the common flow channel of the electrolyte of the diaphragm, and the diaphragm side seal realizes double-layer protection for the inner and outer embedded line sealing manner, and realizes the inside and outside by means of surface sealing at the position of the common flow path of the electrolyte. Leakage protection, and the volume of all sealing components is less than the volume of the corresponding sealing groove.
- the invention has good sealing property, prolongs the life of the liquid flow battery, and prevents economic leakage caused by frequent leakage of the electrolyte of the liquid flow battery, and has higher secondary utilization than the conventional single-line sealing and single-face sealing. Strong pressure.
- the symmetrical line seal embedded in the inner and outer sides of the invention on the diaphragm side not only saves materials, but also makes the battery resistance small, the battery system runs fast, and the charge and discharge cost is low.
- the invention adopts a surface sealing manner at the position of the common flow path of the electrolyte to make the sealing performance better, wherein the annular protrusion increases the compression ratio, so that the electrolyte is less likely to leak.
- a flow battery stack sealing structure includes two electrode frames 2-1 and two Shore A type 60 hardness seal rubbers 2 - 2, a diaphragm 2-3 provided with an electrolyte common flow hole; the sealing rubber 2-2 (shown in Figures 5-7) is provided with two common electrolyte flow holes by a sealing line 2-21
- the sealing gaskets 2-22 are connected, and the diameter of the sealing wires 2-21 is 1mm, the thickness of the sealing gasket 2-22 is 1mm, the compression ratio of the sealing gasket 2-22 is 10%, and the shortest distance from the outer edge of the sealing gasket 2-22 to the center of the common flow passage of the electrolyte is electrolysis 1.5 times the radius of the liquid common flow path, one side of the sealing gasket 2-22 is provided with a compression deformation structure 2-222, and the compression deformation structure 2-222 is a plurality of arcuate grooves, the sealing gasket 2-22 The other side is provided with two annular protrusion structures 2-223, the convex section of the annular
- the sealing gasket 2-22 is provided with two sealing gasket positioning structures 2-224, the sealing gasket positioning structure 2-224 has a thickness of 0.3 times the thickness of the sealing gasket 2-22;
- the electrode frame 2-1 is provided with a wire Sealing groove 2-11 and gasket sealing groove 2-12, the wire sealing groove 2-11 has a width of 1 mm, the wire sealing groove 2-11 has a depth of 1 mm, and the lines of the two electrode frames 2-1
- the distance between the sealing grooves 2-11 and the outer edges of the respective electrode frames 2-1 is 5 mm and 10 mm, respectively, and the sealing wires 2-21 and the sealing gaskets 2-22 are respectively placed in the wire sealing grooves 2-11 and the gasket sealing grooves.
- the sealing gasket 2-22 provided with the compression deformation structure 2-222 is in contact with the electrode frame 2-1, and the filling ratio of the sealing gasket 2-22 to the gasket sealing groove 2-12 is 90%.
- the filling ratio of the sealing wire 2-21 to the wire sealing groove 2-12 is 90%, and the sealing of the diaphragm 2-3 at the common flow hole of the electrolyte is the common flow of the electrolyte of the diaphragm 2-3
- the hole is sleeved on the outermost annular projection structure 2-223 of one of the sealing gaskets 2-22, one side of the diaphragm 2-3 is in contact with the sealing gasket 2-22 of one of the sealing rubbers 2-2, and the other side is Contacting the sealing wire 2-21 of the other sealing rubber 2-2, the gasket sealing groove 2-12 is in close contact with the sealing groove 2-11 of the sealing gasket 2-22, the gasket sealing groove 2-12
- the other area size is larger than the size of the sealing gasket 2-22; the sealing of the diaphragm 2-3
- a flow battery stack sealing structure includes two electrode frames 2-1 and two Shore A hardnesses of 80 EPDM.
- Sealing rubber 2-2 a diaphragm 2-3 provided with an electrolyte common flow hole; the sealing rubber 2-2 is sealed by a sealing wire 2-21 to two sealing gaskets 2-22 provided with an electrolyte common flow hole Connected, the sealing wire 2-21 has a diameter of 3 mm, the sealing gasket 2-22 has a thickness of 3 mm, the sealing gasket 2-22 has a compression ratio of 30%, and the sealing gasket 2-22 is externally
- the shortest distance from the center of the common flow path of the electrolyte is three times the radius of the common flow path of the electrolyte, and one side of the sealing gasket 2-22 is provided with a compression deformation structure 2-222, and the compression deformation structure 2-222 is a plurality of An arcuate groove, the other side of the sealing gasket 2-22 is provided with two layers of annular convex structures 2-223, the convex
- the electrode frame 2-1 is provided with a wire sealing groove 2-11 and a gasket sealing groove 2-12, and the wire sealing groove 2-11 has a width of 5 mm, and the wire sealing groove 2-11
- the depth of the wire seal grooves 2-11 of the two electrode frames 2-1 is 10 mm and 20 mm from the outer edges of the respective electrode frames 2-1, respectively, and the sealing wires 2-21 and the sealing gasket 2 - 22 is placed in the wire sealing groove 2-11 and the gasket sealing groove 2-12, respectively, and one side of the sealing gasket 2-22 provided with the compression deformation structure 2-222 is in contact with the electrode frame 2-1, the sealing gasket 2
- the filling ratio of 22 to the gasket sealing groove 2-12 is 95%
- the filling ratio of the sealing wire 2-21 to the wire sealing groove 2-12 is 95%
- the separator 2-3 is in the common flow hole of the electrolyte thereof.
- the sealing at the end is to cover the electrolyte common flow passage hole of the diaphragm 2-3 on the outermost annular convex structure 2-223 of one of the sealing gaskets 2-22, one side of the diaphragm 2-3 is sealed with one of them.
- the sealing gasket 2-22 of the rubber 2-2 is in contact, and the other surface is in contact with the sealing wire 2-21 of the other sealing rubber 2-2, and the gasket sealing groove 2-12 is in close contact with the connection region of the wire sealing groove 2-11.
- the other area of the sealing groove 2-12 is larger than the size of the sealing gasket 2-22; the sealing of the diaphragm 2-3 at the non-electrolyte common flow path hole is the sealing of the diaphragm 2-3 through the two misaligned sealing rubber 2-2
- the line 2-21 is sealed, the distance between the two sealing lines 2-21 is 2 mm, and the center of the common flow channel hole of the electrode frame 2-1, the sealing gasket 2-2 and the diaphragm 2-3 is the same.
- the electrolyte common channel hole diameters of the separator 2-3, the gasket 2-2, and the electrode frame 2-1 were sequentially increased by 1 mm.
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Abstract
Description
Claims (20)
- 液流电池电极结构,包括电极纤维,其特征在于,所述电极纤维中垂直丝束的密度大于平行丝束的密度。
- 根据权利要求1所述的液流电池电极结构,其特征在于,单位体积的电极纤维中,垂直丝束与平行丝束的数量比至少为6∶4。
- 根据权利要求1或2所述的液流电池电极结构,其特征在于,所述电极纤维的层数为奇数层,各电极纤维层的孔隙率由中心层向外递增。
- 根据权利要求3所述的液流电池电极结构,其特征在于,所述中心层电极纤维的孔隙率为90~93%;其他各层的电极纤维的孔隙率为93~96%。
- 根据权利要求3所述的液流电池电极结构,其特征在于,所述电极纤维的层数为三层、五层或七层。
- 液流电池电堆,其特征在于,采用权利要求1-5中任意一项所述的电极结构组装,在0.1~0.25MPa的电堆预紧力下压缩组装后,所述电堆中各层电极纤维的孔隙率被压缩为89~92%。
- 根据权利要求6所述的液流电池电堆,其特征在于,所述电堆中各层电极纤维的孔隙率差值小于3%。
- 根据权利要求6所述的液流电池电堆,其特征在于,所述电极总厚度为3~6mm,各层电极纤维的厚度由外而内向中心层逐渐变小,其他各层与中心层的厚度比例为不小于1.5∶1。
- 根据权利要求6所述的液流电池电堆,其特征在于,两侧层电极纤维的表面为刺状或针状结构,所述刺状或针状结构的高度不同。
- 根据权利要求9所述的液流电池电堆,其特征在于,所述刺状或针状结构由垂直于电极表面的垂直丝束构成,所述垂直丝束的直径为6~18μm。
- 一种权利要求6-10任一项所述的液流电池电堆的密封结构,其特征在于:所述液流电池电堆密封结构包括密封橡胶,所述密封橡胶由密封线将若干个密封垫圈连接而成,所述密封垫圈设有电解液公共流道孔,所述密封垫圈的一面设有压缩变形结构,所述密封垫圈的另一面设有环形凸起结构。
- 根据权利要求11所述的液流电池电堆密封结构,其特征在于:所述密封垫圈至少设有两层环形凸起结构,其最内层环形凸起结构的内缘直径大于等于电解液公共流道孔的外缘直径。
- 根据权利要求12所述的液流电池电堆密封结构,其特征在于:各层所述环形凸起结构的截面形状为矩形、半圆形或倒梯形。
- 根据权利要求11所述的液流电池电堆密封结构,其特征在于:所述压缩变形结构为若干个凹槽。
- 根据权利要求11所述的液流电池电堆密封结构,其特征在于:所述密封垫圈设有至少一个密封垫圈定位结构,所述密封垫圈定位结构的厚度为密封垫圈厚度的0.3-0.8倍。
- 根据权利要求11所述的液流电池电堆密封结构其特征在于所述密封橡胶的邵氏硬度优选为40-100。
- 根据权利要求11所述的液流电池电堆密封结构,其特征在于:所述密封垫圈的压缩比为10-30%。
- 根据权利要求11所述的液流电池电堆密封结构,其特征在于:所述液流电池电堆密封结构还包括电极框,所述电极框设有线密封槽和垫圈密封槽,所述密封线与密封垫圈分别置于线密封槽与垫圈密封槽内,所述密封垫圈与垫圈密封槽的填充比为90-95%,所述密封线与线密封槽的填充比为90-95%。
- 根据权利要求18所述的液流电池电堆密封结构,其特征在于:所述垫圈密封槽与线密封槽连接区域紧密接触密封垫圈,所述垫圈密封槽的其他区域尺寸大于密封垫圈尺寸。
- 根据权利要求18所述的液流电池电堆密封结构,其特征在于:所述液流电池电堆密封结构包括两个电极框、两个密封橡胶和一个隔膜;两个所述电极框的线密封槽距离各自电极框外边缘的距离不同,所述密封橡胶置于电极框的密封槽内,所述密封橡胶的密封垫圈设有压缩变形结构的一面与电极框接触、另一面与隔膜接触,所述隔膜在电解液公共流道孔处的密封是将隔膜的电解液公共流道孔套在其中一个密封垫圈的最外层环形凸起结构上,所述隔膜的一面与其中一个密封橡胶的密封垫圈接触、另一面与另一个密封橡胶的密封线接触,所述隔膜在非电解液公共流道孔处的密封为隔膜通过两个错位密封橡胶的密封线密封。
Priority Applications (9)
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KR1020197014290A KR102273630B1 (ko) | 2016-11-09 | 2017-11-03 | 흐름 전지 전극 구조, 흐름 전지 전지 스택 및 흐름 전지 전지 스택의 밀봉 구조 |
US16/348,263 US11063263B2 (en) | 2016-11-09 | 2017-11-03 | Electrode structure including electrode fiber having higher density of vertical tows to parallel tows, flow battery stack including the same, and sealing structure including sealing gaskets connected by sealing wire |
JP2019524279A JP7128812B2 (ja) | 2016-11-09 | 2017-11-03 | フロー電池の電極構造、フロー電池電堆及びフロー電池電堆の密封構造 |
EP17869180.4A EP3534444B1 (en) | 2016-11-09 | 2017-11-03 | Electrode structure of flow battery, flow battery stack, and sealing structure for flow battery stack |
KR1020217020310A KR102365550B1 (ko) | 2016-11-09 | 2017-11-03 | 흐름 전지 전극 구조, 흐름 전지 전지 스택 및 흐름 전지 전지 스택의 밀봉 구조 |
AU2017358245A AU2017358245B2 (en) | 2016-11-09 | 2017-11-03 | Electrode structure of flow battery, flow battery stack, and sealing structure for flow battery stack |
US17/343,674 US11735747B2 (en) | 2016-11-09 | 2021-06-09 | Electrode structure including electrode fiber having higher density of vertical tows to parallel tows, flow battery stack including the same, and sealing structure including sealing gaskets connected by sealing wire |
US17/343,682 US20220102740A1 (en) | 2016-11-09 | 2021-06-09 | Electrode structure including electrode fiber having higher density of vertical tows to parallel tows, flow battery stack including the same, and sealing structure including sealing gaskets connected by sealing wire |
AU2022200525A AU2022200525B2 (en) | 2016-11-09 | 2022-01-27 | Electrode structure of flow battery, flow battery stack, and sealing structure for flow battery stack |
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CN201610986518.6A CN106374129B (zh) | 2016-11-09 | 2016-11-09 | 一种液流电池电堆密封结构 |
CN201610986518.6 | 2016-11-09 | ||
CN201611132210.1 | 2016-12-09 | ||
CN201611132210.1A CN106549161B (zh) | 2016-12-09 | 2016-12-09 | 液流电池电极结构及液流电池电堆 |
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US16/348,263 A-371-Of-International US11063263B2 (en) | 2016-11-09 | 2017-11-03 | Electrode structure including electrode fiber having higher density of vertical tows to parallel tows, flow battery stack including the same, and sealing structure including sealing gaskets connected by sealing wire |
US17/343,674 Division US11735747B2 (en) | 2016-11-09 | 2021-06-09 | Electrode structure including electrode fiber having higher density of vertical tows to parallel tows, flow battery stack including the same, and sealing structure including sealing gaskets connected by sealing wire |
US17/343,682 Division US20220102740A1 (en) | 2016-11-09 | 2021-06-09 | Electrode structure including electrode fiber having higher density of vertical tows to parallel tows, flow battery stack including the same, and sealing structure including sealing gaskets connected by sealing wire |
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US11063263B2 (en) | 2021-07-13 |
KR102273630B1 (ko) | 2021-07-07 |
EP3534444B1 (en) | 2021-03-24 |
EP3534444A4 (en) | 2019-12-04 |
US20190319274A1 (en) | 2019-10-17 |
KR20210084672A (ko) | 2021-07-07 |
EP3534444A1 (en) | 2019-09-04 |
AU2017358245B2 (en) | 2021-11-04 |
US20220102740A1 (en) | 2022-03-31 |
JP7128812B2 (ja) | 2022-08-31 |
US20210313588A1 (en) | 2021-10-07 |
AU2022200525A1 (en) | 2022-02-17 |
US11735747B2 (en) | 2023-08-22 |
AU2022200525B2 (en) | 2023-08-24 |
JP2020501298A (ja) | 2020-01-16 |
KR20190062586A (ko) | 2019-06-05 |
AU2017358245A1 (en) | 2019-06-20 |
KR102365550B1 (ko) | 2022-02-23 |
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