WO2018076726A1 - 涂布设备 - Google Patents

涂布设备 Download PDF

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Publication number
WO2018076726A1
WO2018076726A1 PCT/CN2017/089170 CN2017089170W WO2018076726A1 WO 2018076726 A1 WO2018076726 A1 WO 2018076726A1 CN 2017089170 W CN2017089170 W CN 2017089170W WO 2018076726 A1 WO2018076726 A1 WO 2018076726A1
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WO
WIPO (PCT)
Prior art keywords
coating
coating head
coated
platform
head
Prior art date
Application number
PCT/CN2017/089170
Other languages
English (en)
French (fr)
Inventor
刘颖
凌小涵
许安龙
钱志禹
申昌权
Original Assignee
京东方科技集团股份有限公司
合肥京东方显示技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 京东方科技集团股份有限公司, 合肥京东方显示技术有限公司 filed Critical 京东方科技集团股份有限公司
Priority to US15/742,270 priority Critical patent/US10441966B2/en
Publication of WO2018076726A1 publication Critical patent/WO2018076726A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • B05C5/0212Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
    • B05C5/0216Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles by relative movement of article and outlet according to a predetermined path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0431Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/68Arrangements for adjusting the position of spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/16Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed
    • B05B7/22Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc
    • B05B7/228Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed electrically, magnetically or electromagnetically, e.g. by arc using electromagnetic radiation, e.g. laser
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0254Coating heads with slot-shaped outlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/26Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2252/00Sheets

Definitions

  • At least one embodiment of the present disclosure is directed to a coating apparatus.
  • the surface-bonding (OLB) engineering ultraviolet (UV) glue coating process is used to prevent the electrode from being exposed to the exposed bond (Bonding) in the air (Lead).
  • the purpose of causing adverse effects such as corrosion and preventing light leakage is mainly divided into three processes: front coating, back coating, and side sealing.
  • the back coating and side sealing processes are selectively applied according to product design and customer requirements, and the front coating is applied to all types of products.
  • the UV coating equipment in use designs three coating units for three different coating processes, namely a front coating unit, a back coating unit, and a side sealing unit, and each unit is coated with 1 to 2 coatings. The cloth is subjected to a coating process.
  • At least one embodiment of the present disclosure provides a coating apparatus.
  • the coating equipment is a switchable integrated device that can handle three different processes of front coating, back coating and side sealing with one applicator, thereby saving equipment costs and improving equipment utilization.
  • At least one embodiment of the present disclosure provides a coating apparatus including: an applicator configured to move and coat in a first direction, the applicator including a coating head and a coating head moving mechanism, The coating head moving mechanism is configured to move the coating head in a plane intersecting the first direction and to rotate the coating head in a plane intersecting the first direction.
  • FIG. 1 is a schematic structural view of a coating apparatus according to an embodiment of the present disclosure
  • FIG. 2a is a front view of a coating apparatus according to an embodiment of the present disclosure
  • FIG. 2b is a front view of another coating apparatus according to an embodiment of the present disclosure.
  • FIG. 3 is a schematic structural diagram of an applicator according to an embodiment of the present disclosure.
  • FIG. 4 is a schematic structural view of another applicator according to an embodiment of the present disclosure.
  • FIG. 5 is a schematic diagram of an operation process of a coating apparatus according to an embodiment of the present disclosure.
  • FIG. 5b is a schematic diagram of an operation process of another coating apparatus according to an embodiment of the present disclosure.
  • FIG. 5c is a schematic diagram of an operation process of another coating apparatus according to an embodiment of the present disclosure.
  • a typical coating apparatus can include three coating units that are designed separately for three different coating processes. Each is a front coating unit, a back coating unit, and a side seal coating unit. Each unit is coated with one or two coaters to perform front coating, back coating, side sealing, and the like. Cloth craft.
  • the designers of the present application found that in the production of array substrate row drive (GOA) products, because the array substrate row drive products require a side sealing process in addition to the front coating and back coating processes, Therefore, the coating equipment needs to be provided with three coating units; if the production line is provided with three coating units, that is, the front coating unit, the back coating unit, and the side sealing unit, when the conventional product is produced, since the conventional product only needs to be carried out
  • the front coating and back coating processes so the front coating unit and the back coating unit are used, and the side sealing coating unit is left idle, resulting in low utilization of the coating equipment, increasing unnecessary energy and material loss;
  • the production line is only equipped with two units, for example, only the front coating unit and the back coating unit.
  • the curing glue for example, UV curing glue
  • the coating unit or applicator it is necessary to perform the work of discharging the glue, re-adjusting the coating parameters, etc., and affecting the rate of utilization.
  • Embodiments of the present disclosure provide a coating apparatus including an applicator movable in a first direction and coating, the applicator including a coating head and a coating head moving mechanism, the coating head moving mechanism
  • the coating head is configured to move in a plane intersecting the first direction and to rotate the coating head in a plane that intersects the first direction.
  • the coating equipment is a switchable integrated device that can handle three different processes of front coating, back coating and side sealing with one applicator, thereby saving equipment costs and improving equipment utilization.
  • This embodiment provides a coating apparatus, as shown in Figure 1, which includes an applicator 300 that can be used to coat in a first direction.
  • the applicator 300 includes a coating head 310 and a coating head moving mechanism 320 that can move the coating head 310 in a plane intersecting the first direction and cause the coating head 310 is rotated in a plane that intersects the first direction, that is, the coating head moving mechanism 320 can be used to cause the coated end 311 of the coating head 310 to intersect the first direction Arc motion in the plane.
  • the first direction is the horizontal direction along the paper surface in FIG. 2a.
  • the disclosure includes but is not limited thereto, and the first direction is not limited to that shown in FIG. 2a, and may be set according to actual needs.
  • the coating apparatus by providing an applicator including a coating head and a coating head moving mechanism, the coating head can be moved in a plane intersecting the first direction and intersecting with the first direction The plane rotates.
  • the applicator can adjust the position and angle of the coating head by the coating head moving mechanism, so that the front coating process, the back coating process, and the side sealing process can be separately implemented. That is to say, the coating apparatus provided in the embodiment can simultaneously implement the front coating process, the back coating process, and the side sealing process by providing only one applicator, so that the coating device provided by the embodiment can be used.
  • the production line can handle different products such as conventional products and array substrate drive (GOA) products, and will not cause problems such as idle coater and low utilization rate of coating equipment, thereby avoiding unnecessary energy and material loss.
  • GOA array substrate drive
  • the production line of the coating device provided by the embodiment is used to produce different types of products, it is only necessary to adjust the working mode of the applicator, and it is not necessary to re-elute the glue, adjust the coating parameters, etc. Utilization rate.
  • the coating apparatus further includes: a handling mechanism 100 and a coating platform 200.
  • the transport mechanism 100 is used to transport an object to be coated;
  • the coating platform 200 is used to carry the object to be coated (for example, a liquid crystal display panel to be coated), and the first direction is parallel to the plane in which the coating platform is located.
  • the coating apparatus can carry the object to be coated by the transport mechanism, can carry the object to be coated through the coating platform, and can be coated on the object to be coated carried on the coating platform.
  • the coating head moving mechanism can move the coating head in a second direction perpendicular to the coating platform and make the coating head perpendicular to Rotation in the plane in the first direction.
  • first direction is the horizontal direction along the paper surface in FIG. 2a
  • second direction is the vertical direction along the paper surface in FIG. 2a.
  • the disclosure includes but is not limited thereto, the first direction and the second direction. The direction is not limited to the one shown in the figure, and can be set according to actual needs.
  • the coating head 310 is moved over the coating platform 200 by a coating head moving mechanism, and by coating
  • the head moving mechanism adjusts the rotation angle of the coating head 310 by rotating in a plane perpendicular to the first direction such that the coating head 310 is in the downward position, thereby performing the front side of the object to be coated 900 to be coated. Coating process.
  • the object to be coated 900 is a liquid crystal display panel, as shown in FIG. 5a, the liquid crystal display panel
  • the array substrate polarizer 901, the array substrate 902, the counter substrate 903, and the counter substrate polarizer 904, which are sequentially disposed on the coating platform 200, and the flip chip 905 disposed on one edge of the array substrate 902 are included.
  • the array substrate 902 has a display area for display and a connection area (Fan Out) at the periphery of the display area. The end of the lead in the display area is located in the connection area; the flip chip 905 is provided with leads or electrodes, and the flip chip 905 It is used to connect and bond the ends of the connection regions of the array or the substrate 902 through the leads or electrodes.
  • the coating head 310 is moved over the coating platform 200 by the coating head moving mechanism, and the rotation angle of the coating head 310 is adjusted by the coating head moving mechanism by rotating in a plane perpendicular to the first direction, that is, The coating end 311 is rotated along an arc in a plane perpendicular to the first direction, so that the coating head 310 is coated with liquid light curing at a position where the flip chip 905 is away from the array substrate 902 near the opposite substrate 903. Glue to prevent the lead or electrode after bonding from being exposed to the air to avoid corrosion of the electrode and to prevent light leakage.
  • the coating head 310 is moved under the coating platform 200 by a coating head moving mechanism, and by coating
  • the head moving mechanism adjusts the rotation angle of the coating head 310 by rotating in a plane perpendicular to the first direction such that the coating head 310 is in an upward position, thereby performing back coating at the position of the object to be coated 900 to be coated.
  • the object to be coated 900 is the liquid crystal display panel described above, as shown in FIG. 5b, the coating head 310 is moved under the coating platform 200 by the coating head moving mechanism, and passed through the coating head moving mechanism
  • the in-plane rotation of the first direction adjusts the rotation angle of the coating head 310, so that the coating head 310 is coated with the liquid photo-curing adhesive at a position close to the array substrate 902 on the side of the flip-chip film 905 near the array substrate 902 to prevent
  • the bonded leads or electrodes are exposed to the air to avoid corrosion of the electrodes and to prevent light leakage.
  • the coating head 310 is moved over the coating platform 200 by the coating head moving mechanism, and by coating
  • the head moving mechanism adjusts the rotation angle of the coating head 310 by rotating in a plane perpendicular to the first direction such that the coating head 310 is flush with the object 900 to be coated, thereby coating the object 900 to be coated
  • the position is for the side sealing process.
  • the object to be coated 900 is the liquid crystal display panel described above, as shown in FIG. 5c, the coating head 310 is moved over the coating platform 200 by the coating head moving mechanism, and passed through the coating head moving mechanism
  • the in-plane rotation in the first direction adjusts the rotation angle of the coating head 310 such that the gap between the coating head 310 and the array substrate 902 and the opposite substrate 903 is flush, that is, coating
  • the gap between the head 310 and the array substrate 902 and the opposite substrate 903 is on the same horizontal surface, so that the coating head 310 applies a liquid photocuring adhesive to the gap between the array substrate 902 and the opposite substrate 903 for side sealing.
  • the object to be coated is a liquid crystal display panel, but the disclosure includes but is not limited thereto, and the object to be coated may be other objects, for example, an organic light emitting diode display panel.
  • the present embodiment provides a coating apparatus.
  • the coating apparatus includes a handling mechanism 100, a coating platform 200, and an applicator 300.
  • the coating platform 200 and the applicator 300 may be disposed on the same plane, and the handling mechanism 100 may be disposed on a plane higher than the plane on which the coating platform 200 and the applicator 300 are disposed.
  • the embodiment includes but is not limited thereto.
  • the coating apparatus further includes a first propulsion mechanism 400.
  • the first propulsion mechanism 400 includes a first rail 410 extending in a first direction, the applicator 300 is disposed on the first rail 410, and the first propulsion mechanism 400 is configured to cause the applicator 300 in the first direction motion.
  • the first propulsion mechanism 400 further includes a roller 420 and a motor (not shown) that drives the roller 420.
  • the roller 420 may be disposed on the first rail 410 and connected to the applicator 300, whereby the first propulsion mechanism 400
  • the roller 420 can be driven by the motor to move in the first direction on the first rail 410, so that the applicator 300 can be coated in the first direction.
  • the first propulsion mechanism 400 includes the first rail 410 as an example, but is not limited thereto.
  • the first advancement mechanism can include a first direction lead screw to allow precise movement of the applicator.
  • the first propulsion mechanism may also include a translating cylinder.
  • the coating head moving mechanism 320 includes: a second pushing mechanism 500 and a rotating structure 600; and the second pushing mechanism 500 can make the coating head 310 Moving in the second direction; and rotating the structure 600, the coating head 310 can be rotated in a plane perpendicular to the first direction.
  • the coating head moving mechanism 320 realizes the movement of the coating head 310 in the second direction perpendicular to the coating platform 200 and in the plane perpendicular to the first direction by the second pushing mechanism 500 and the rotating structure 600, respectively.
  • the coating device provided by the embodiment has a simple and reliable structure.
  • the transport mechanism 100 includes a first sub-transport mechanism 101 and a second sub-transport mechanism 102, and the first sub-transport mechanism 101 is used to be coated.
  • the covering object moves to the coating platform 200, and the second sub-transport mechanism 102 is used to coat the finished coating
  • the covering object is removed from the coating platform 200. Therefore, by providing two sub-transport mechanisms (ie, the first sub-transport mechanism 101 and the second transport mechanism 102), when a plurality of objects to be coated are coated, the moving in and out operations can be simultaneously performed, and the implementation is fast. Handling, thereby reducing the time of the beat.
  • FIGS. 2a and 2b a front view of the coating apparatus is illustrated using FIGS. 2a and 2b, respectively.
  • the transport mechanism 100 may be moved in the first direction and the second direction.
  • the transport mechanism can transport the object to be coated from the outside of the coating device to the coating device by moving in the first direction or transport the object to be coated from the coating device to the outside of the coating device, and pass the The two-direction movement places the object to be coated from the handling mechanism onto the coating platform or grabs the object to be coated from the coating platform.
  • the handling mechanism 100 further includes a gripping head 130 on which a suction cup or a jaw is fixed for sucking or clamping.
  • a gripping head 130 on which a suction cup or a jaw is fixed for sucking or clamping. The object to be coated.
  • the transport mechanism 100 further includes: a first transport rail 110 and a second transport rail 120; and a first transport rail 110 along the first direction.
  • the transport mechanism 100 is configured to move in a first direction by the first transport rail 110; the second transport rail 120 extends in a second direction, and the transport mechanism 100 is configured to move in the second direction by the second transport rail 120.
  • the handling mechanism may also be a robotic arm to move the object to be coated to the coating platform or to remove the coated object to be coated from the coating platform.
  • the transport mechanism when the transport mechanism includes two sub-transport mechanisms (for example, the first sub-transport mechanism 101 and the second sub-transport mechanism 102), the two sub-transport mechanisms may share the first transport rail 110.
  • the coating platform 200 is configured to move in a first direction and a third direction perpendicular to the first direction and the second direction and Rotate in a plane perpendicular to the second direction.
  • the third direction in Fig. 2b refers to the direction perpendicular to the plane of the paper, i.e. the third direction is perpendicular to the first direction and the second direction.
  • the coating platform 200 includes a first coating rail 210, a second coating rail 220, and a rotating portion 230.
  • First coat The cloth guide rail 210 extends in the first direction, the coating platform 200 can be moved in the first direction by the first coating rail 210; the second coating rail 220 extends in the third direction, and the coating platform 200 can pass the second coating
  • the cloth guide rail 220 moves in the second direction; the rotating portion 230 can rotate the coating platform 200 in a plane perpendicular to the second direction.
  • the coating platform 200 can receive the object to be coated at the position of the transport mechanism 100 by the movement on the first coating rail 210 and the second coating rail 220; after the object to be coated is coated, the coating platform The 200 again passes the movement on the first coating rail 210 and the second coating rail 220 to the position where the handling mechanism 100 is located, and the completed coated object to be coated is handed over to the handling mechanism 100.
  • the rotating portion 230 rotates the coating platform 200 in a plane perpendicular to the second direction.
  • the rotation angle of the coating platform 200 in a plane perpendicular to the second direction is 0°-360°, so that the applicator can be made 300 coat the different sides of the coated object.
  • the coating head 310 may pass through the coating platform 200 in a plane perpendicular to the second direction. Rotation rotates the object to be coated 900 to rotate the other side of the object to be coated 900 to be coated to the side close to the coating head 310, so that the applicator 300 can be coated with different sides of the object to be coated.
  • the coating apparatus provided in the embodiment of the embodiment further includes: a positioning mechanism for aligning the object to be coated disposed on the coating platform with the applicator.
  • the present embodiment provides a coating apparatus.
  • the rotating structure 600 for rotating the coating head 310 in a plane perpendicular to the first direction may include: a driving motor 610, coating head shaft 620, and conveyor belt 630.
  • the drive electrode 610 includes an output shaft 611 that is rotatable about an axial direction parallel to the first direction; the coating head shaft 620 is fixedly coupled to the coating head 310, and the coating head 310 can follow the coating head shaft 620 Rotating and rotating, and the axial direction of the coating head rotating shaft 620 is a first direction; the driving belt 630 is connected to the output shaft 611 and the coating head rotating shaft 620.
  • the coating head rotating shaft 620 can be driven by the belt 630 to rotate in a plane perpendicular to the first direction, thereby driving the coating head 310. Rotate in a plane perpendicular to the first direction.
  • the rotating structure 600 further includes: a fixing portion 640, and the output shaft 611 and the coating head rotating shaft 620 are disposed at both ends of the fixing portion 640 to make the output shaft 611 and the coating
  • the relative position of the head shaft 620 is fixed, so that the coating head 310 can be accurately and stably rotated in a plane perpendicular to the first direction, thereby ensuring coating precision.
  • the rotating structure provided by the present disclosure includes but is not limited thereto, and the rotating structure may also be adopted.
  • a rotating shaft and a drive motor are provided inside the coating head.
  • the applicator 300 further includes a curing lamp 700, and the curing lamp 700 and the coating head 310 are sequentially disposed in the first direction, and the curing lamp 700 is sequentially disposed.
  • a liquid curable gel for curing the coating head 310 coating is sequentially disposed.
  • the curing light 700 disposed in sequence with the coating head 310 can quickly cure the coated liquid photocuring adhesive. Prevent the malfunction caused by the flow of liquid photo-curing adhesive.
  • the curing lamp 700 is fixedly coupled to the coating head rotating shaft 620.
  • the output shaft 611 drives the curing lamp 700 to rotate in a plane perpendicular to the first direction through the belt 630 and the coating head rotating shaft 620, that is, perpendicular to the first direction. Arc motion in the plane.
  • the curing lamp 700 can cure the liquid curable adhesive while the applicator 300 performs the coating operation.
  • the curing light 700 may also not rotate with the coating head shaft 620 in a plane that is perpendicular to the first direction.
  • the curing light 700 can be an ultraviolet curing light.
  • the light source of the curing light 700 can be a laser emitter, and the curing light 700 can emit a parallel light source.
  • the curing light 700 may also be integrally formed with the coating head 310, formed inside the coating head 310.
  • the liquid curable gel may be a liquid optical gel, a photoresist, or the like.
  • Embodiments of the present disclosure provide a method of operating a coating apparatus including: a front coating process operation, a back coating process operation, and a side sealing process operation.
  • the front coating process operation includes: moving the conveying mechanism in the first direction and the second direction to carry the object to be coated to a predetermined position; the coating platform moves in the first direction and the third direction, and moves to the position where the handling mechanism is located Receiving an object to be coated under the predetermined position, at this time, the transport mechanism can move the object to be coated on the coating platform by moving in the second direction; the transport mechanism moves back to the initial position in the first direction and the second direction; The coating platform moves in the first direction and the third direction, and reaches the coating position with the help of the alignment mechanism, waits for the applicator to complete the gluing action; moves the applicator in the second direction, adjusts its height and rotates Angle, moving the coating head over the coating platform and in a downward position (as shown in Figure 5a), thereby performing a front coating process on the object to be coated where the object to be coated is to be coated.
  • the coating platform moves in the first direction and the third direction, and the coated object to be coated is transported to the removal position, waiting for the handling mechanism to be connected Taking; the transport mechanism moves to the removal position in the first direction and the second direction, and the coated object to be coated is moved Out.
  • the back coating process operation includes: moving the transport mechanism in the first direction and the second direction to transport the object to be coated to a predetermined position; the coating platform moves in the first direction and the third direction, and moves to the position where the transport mechanism is located Receiving an object to be coated under the predetermined position, at this time, the transport mechanism can move the object to be coated on the coating platform by moving in the second direction; the transport mechanism moves back to the initial position in the first direction and the second direction; The coating platform moves in the first direction and the third direction, and reaches the coating position with the help of the alignment mechanism, waits for the applicator to complete the gluing action; moves the applicator in the second direction, adjusts its height and rotates Angle, moving the coating head under the coating platform and in an upward position (as shown in Figure 5b), so that the back coating process is completed at the position of the object to be coated to be coated.
  • the coating platform moves in the first direction and the third direction, and the coated object to be coated is transported to the removal position, waiting for the handling mechanism to be connected. Taking; the transport mechanism moves to the removal position in the first direction and the second direction to remove the coated object to be coated.
  • the side sealing process operation includes: moving the conveying mechanism in the first direction and the second direction to carry the object to be coated to a predetermined position; the coating platform moves in the first direction and the third direction, and moves to the position where the handling mechanism is located Receiving an object to be coated under the predetermined position, at this time, the transport mechanism can move the object to be coated on the coating platform by moving in the second direction; the transport mechanism moves back to the initial position in the first direction and the second direction; The coating platform moves in the first direction and the third direction, and reaches the coating position with the help of the alignment mechanism, waits for the applicator to complete the gluing action; moves the applicator in the second direction, adjusts its height and rotates Angle, moving the coating head over the coating platform and at a position flush with the position to be coated on the side of the object to be coated (as shown in Figure 5c), thereby coating the object to be coated The position is subjected to a side sealing process to complete coating of the object to be coated; after the applicator completes the a side
  • front coating process operation back coating process operation and side sealing process operation can also be performed on the same object to be coated, in which case only the object to be coated is transported to a predetermined position by the transport mechanism. , moving to the coating position through the coating platform, and then performing the front coating process operation, the back coating process operation, and the side sealing process operation (in no particular order) by adjusting the height and the rotation angle of the applicator; The coated object to be coated is removed by a handling mechanism.

Abstract

一种涂布设备,其包括:可沿第一方向运动并进行涂布的涂布器(300),涂布器(300)包括涂覆头(310)以及涂覆头移动机构(320),涂覆头移动机构(320)被配置为使涂覆头(310)在与第一方向相交的平面内运动并使涂覆头(310)在与第一方向相交的平面内转动。该涂布设备是一种可切换一体化设备,可利用一个涂布器应对正面涂布、背面涂布以及侧边密封三种不同工艺,从而可节省设备成本,提高设备利用率。

Description

涂布设备 技术领域
本公开至少一实施例涉及一种涂布设备。
背景技术
在薄膜晶体管-液晶显示器(TFT-LCD)领域外引脚贴合(OLB)工程紫外(UV)胶涂布工艺,为达到防止键合(Bonding)后的电极裸露在空气中造成引脚(Lead)腐蚀等不良的发生和防止漏光等目的,主要分为正面涂布、背面涂布、侧边密封(Side Sealing)三种工艺。背面涂布和侧边密封工艺会根据产品设计及客户需求选择性涂布,正面涂布对所有型号产品进行涂布工艺。目前使用中的UV涂布设备为对应三种不同涂布工艺分别设计三个涂布单元,分别是正面涂布单元、背面涂布单元、侧边密封单元,各个单元分别使用1~2个涂布器进行涂布工艺。
发明内容
本公开的至少一实施例提供一种涂布设备。该涂布设备是一种可切换一体化设备,可利用一个涂布器应对正面涂布、背面涂布以及侧边密封三种不同工艺,从而可节省设备成本,提高设备利用率。
本公开的至少一实施例提供一种涂布设备,其包括:涂布器,被配置为沿第一方向运动并进行涂布,所述涂布器包括涂覆头以及涂覆头移动机构,所述涂覆头移动机构被配置为使所述涂覆头在与所述第一方向相交的平面内运动并使所述涂覆头在与所述第一方向相交的平面内转动。
附图说明
为了更清楚地说明本公开实施例的技术方案,下面将对实施例的附图作简单地介绍,显而易见地,下面描述中的附图仅仅涉及本公开的一些实施例,而非对本公开的限制。
图1为本公开一实施例提供的一种涂布设备的结构示意图;
图2a为本公开一实施例提供的一种涂布设备的正面示意图;
图2b为本公开一实施例提供的另一种涂布设备的正面示意图;
图3为本公开一实施例提供的一种涂布器的结构示意图;
图4为本公开一实施例提供的另一种涂布器的结构示意图;
图5a为本公开一实施例提供的一种涂布设备操作过程示意图;
图5b为本公开一实施例提供的另一种涂布设备操作过程示意图;以及
图5c为本公开一实施例提供的另一种涂布设备操作过程示意图。
附图标记:
100-搬运机构;101-第一子搬运机构;102-第二子搬运机构;110-第一搬运导轨;120-第二搬运导轨;130-抓取头;200-涂布平台;210-第一涂布导轨;220-第二涂布导轨;230-旋转部;300-涂布器;310-涂敷头;311-涂覆端;320-涂敷头移动机构;400-第一推进机构;410-第一导轨;420-滚轮;500-第二推进机构;600-旋转机构;610-驱动电机;611-输出轴;620-涂敷头转轴;630-传动带;640-固定部;700-固化灯;900-待涂覆物体;901-阵列基板偏光片;902-阵列基板;903-对置基板;904-对置基板偏光片;905-覆晶薄膜。
具体实施方式
为使本公开实施例的目的、技术方案和优点更加清楚,下面将结合本公开实施例的附图,对本公开实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本公开的一部分实施例,而不是全部的实施例。基于所描述的本公开的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本公开保护的范围。
除非另外定义,本公开使用的技术术语或者科学术语应当为本公开所属领域内具有一般技能的人士所理解的通常意义。本公开中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。
通常的涂布设备可包括应对三种不同涂布工艺分别设计的三个涂布单元, 分别是正面涂布单元、背面涂布单元、侧边密封涂布(Side Sealing)单元,各个单元分别使用1~2个涂布器以分别进行正面涂布、背面涂布、侧边密封等涂布工艺。在研究中,本申请的设计人发现:在生产阵列基板行驱动(GOA)产品时,因为阵列基板行驱动产品除了需要进行正面涂布和背面涂布工艺之外还需要进行侧边密封工艺,所以涂布设备需要设置三个涂布单元;如果产线配置三个涂布单元,即正面涂布单元、背面涂布单元、侧边密封单元,在生产常规产品时,因为常规产品只需要进行正面涂布和背面涂布工艺,所以正面涂布单元和背面涂布单元被使用,而侧边密封涂布单元被闲置,从而导致涂布设备利用率低,增加不必要能源及材料损耗;如果产线只配置两个单元,例如只有正面涂布单元和背面涂布单元,那么在产线转型、生产阵列基板行驱动产品时,因为需要进行侧边密封工艺,产线无法对应,从而造成其他损失。另一方面,由于常规产品通常需要涂覆三个键合边,各个单元需要分别使用多个涂布器来进行涂布,然而阵列基板行驱动(GOA)产品通常只需要涂覆一个键合边,在生产阵列基板行驱动(GOA)产品时,涂布设备上用于生产常规产品的涂布器会有闲置,从而也导致涂布设备利用率低,增加不必要能源及材料损耗。另外,如果涂布单元或涂布器长时间不使用,固化胶(例如,紫外固化胶)会在管路中凝固,从而影响设备寿命及后续涂布效果,所以每次长时间停止,重新启用涂布单元或涂布器时需要进行排胶、重新调整涂布参数等工作,影响稼动率。
本公开的实施例提供一种涂布设备,其包括可沿第一方向运动并进行涂布的涂布器,涂布器包括涂覆头以及涂覆头移动机构,所述涂覆头移动机构被配置为使所述涂覆头在与所述第一方向相交的平面内运动并使所述涂覆头在与所述第一方向相交的平面内转动。该涂布设备是一种可切换一体化设备,可利用一个涂布器应对正面涂布、背面涂布以及侧边密封三种不同工艺,从而可节省设备成本,提高设备利用率。
下面结合附图对本公开实施例提供的涂布设备进行详细的描述。
实施例一
本实施例提供一种涂布设备,如图1所示,该涂布设备包括涂布器300,可用于为沿第一方向进行涂布。如图2a所示,涂布器300包括涂覆头310以及涂覆头移动机构320,涂覆头移动机构320可使涂覆头310在与第一方向相交的平面内运动并使涂覆头310在与第一方向相交的平面内转动,也就是说,涂覆头移动机构320可用于使涂覆头310的涂覆端311沿在与第一方向相交的 平面内的弧线运动。需要说明的是,第一方向为图2a中沿纸面的水平方向,当然,本公开包括但不限于此,第一方向不限于图2a中所示,可根据实际需求进行设置。
在本实施例提供的涂布设备中,通过设置包括涂覆头以及涂覆头移动机构的涂布器,可使涂覆头在与第一方向相交的平面内运动并在与第一方向相交的平面内转动。由此,该涂布器可通过涂覆头移动机构来调整涂覆头的位置以及角度,从而可单独实现正面涂布工艺、背面涂布工艺以及侧边密封工艺。也就是说,本实施例提供的涂布设备可只设置一个涂布器就可同时实现正面涂布工艺、背面涂布工艺以及侧边密封工艺,从而可使采用本实施例提供的涂布设备的产线可应对常规产品以及阵列基板行驱动(GOA)产品等不同产品,并且不会造成涂布器闲置以及涂布设备利用率低等问题,进而可避免不必要能源及材料损耗。另外,当采用本实施例提供的涂布设备的产线转型生产不同类型的产品时,只需对涂布器的工作方式进行调整,无需重新进行排胶、调整涂布参数等工作,可提高稼动率。
例如,在本实施例一示例提供的涂布设备中,如图1所示,该涂布设备还包括:搬运机构100和涂布平台200。搬运机构100用于搬运待涂覆物体;涂布平台200用于承载所述待涂覆物体(例如,待涂覆的液晶显示面板),第一方向平行于涂布平台所在的平面。由此,该涂布设备可通过搬运机构搬运待涂覆物体,可通过涂布平台承载待涂覆物体,并且可在涂布平台上承载的待涂覆物体上进行涂覆。
例如,在本实施例一示例提供的涂布设备中,如图2a所示,涂覆头移动机构可使涂覆头沿垂直于涂布平台的第二方向运动并使涂覆头在垂直于第一方向的平面内转动。需要说明的是,第一方向为图2a中沿纸面的水平方向,第二方向为图2a中沿纸面的竖直方向,当然,本公开包括但不限于此,第一方向和第二方向不限于图中所示,可根据实际需求进行设置。
例如,当本公开的实施例提供的涂布设备用于正面涂布工艺时,如图5a所示,通过涂覆头移动机构将涂覆头310移动到涂布平台200上方,并通过涂覆头移动机构通过在垂直于第一方向的平面内转动来调整涂覆头310的旋转角度,使得涂覆头310处于向下的位置,从而在待涂覆物体900的待涂覆的位置进行正面涂布工艺。
例如,待涂覆物体900为液晶显示面板,如图5a所示,该液晶显示面板 包括依次设置在涂布平台200上的阵列基板偏光片901、阵列基板902、对置基板903和对置基板偏光片904以及设置在阵列基板902一侧边缘上的覆晶薄膜905。阵列基板902具有用于进行显示的显示区和位于显示区外围的连接区(Fan Out),显示区中引线的端头位于连接区中;覆晶薄膜905设有引线或电极,覆晶薄膜905用于通过这些引线或电极和阵列基板902的连接区的端头相连并键合。通过涂覆头移动机构将涂覆头310移动到涂布平台200上方,并通过涂覆头移动机构通过在垂直于第一方向的平面内转动来调整涂覆头310的旋转角度,也就是说,涂覆端311沿在垂直于第一方向的平面内的弧线转动,从而使涂覆头310在覆晶薄膜905远离阵列基板902的一侧靠近对置基板903的位置涂覆液态光固化胶,以防止键合后的引线或电极裸露在空气中以避免电极被腐蚀并且还可防止漏光现象的发生。
例如,当本公开的实施例提供的涂布设备用于背面涂布工艺时,如图5b所示,通过涂覆头移动机构将涂覆头310移动到涂布平台200下方,并通过涂覆头移动机构通过在垂直于第一方向的平面内转动来调整涂覆头310的旋转角度,使得涂覆头310处于向上的位置,从而在待涂覆物体900的待涂覆的位置进行背面涂布工艺。
例如,待涂覆物体900为上述的液晶显示面板,如图5b所示,通过涂覆头移动机构将涂覆头310移动到涂布平台200下方,并通过涂覆头移动机构通过在垂直于第一方向的平面内转动来调整涂覆头310的旋转角度,从而使涂覆头310在覆晶薄膜905靠近阵列基板902的一侧靠近阵列基板902的位置涂覆液态光固化胶,以防止键合后的引线或电极裸露在空气中以避免电极被腐蚀并且还可防止漏光现象的发生。
例如,当本公开的实施例提供的涂布设备用于侧边涂布工艺时,如图5c所示,通过涂覆头移动机构将涂覆头310移动到涂布平台200上方,并通过涂覆头移动机构通过在垂直于第一方向的平面内转动来调整涂覆头310的旋转角度,使得涂覆头310与待涂覆物体900齐平,从而在待涂覆物体900的待涂覆的位置进行侧边密封工艺。
例如,待涂覆物体900为上述的液晶显示面板,如图5c所示,通过涂覆头移动机构将涂覆头310移动到涂布平台200上方,并通过涂覆头移动机构通过在垂直于第一方向的平面内转动来调整涂覆头310的旋转角度,从而使涂覆头310与阵列基板902和对置基板903之间的缝隙齐平,也就是说,使得涂覆 头310与阵列基板902和对置基板903之间的缝隙处于同一水平面上,从而使得涂覆头310在阵列基板902和对置基板903之间的缝隙涂覆液态光固化胶以进行侧边密封工艺。
需要说明的是,上述的待涂覆物体为液晶显示面板,然而本公开包括但不限于此,待涂覆物体可为其他物体,例如,有机发光二极管显示面板。
实施例二
在实施例一的基础上,本实施例提供一种涂布设备,如图1所示,该涂布设备包括:搬运机构100、涂布平台200和涂布器300。涂布平台200和涂布器300可设置在同一平面上,搬运机构100可设置在高于涂布平台200和涂布器300所设置的平面上的平面上。当然,本实施例包括但不限于此。
例如,在本实施例一示例提供的涂布设备中,如图2a所示,该涂布设备还包括第一推进机构400。第一推进机构400包括第一导轨410,第一导轨410沿第一方向延伸,涂布器300设置在第一导轨410上,第一推进机构400被配置为使涂布器300沿第一方向运动。例如,第一推进机构400还包括滚轮420以及驱动滚轮420的电机(图中未示出),滚轮420可设置在第一导轨410上并与涂布器300相连,由此第一推进机构400可通过电机驱动滚轮420以在第一导轨410上沿第一方向进行运动,从而可使涂布器300在第一方向上进行涂布。
需要说明的是,本实施例以第一推进机构400包括第一导轨410为例进行说明,但不限于此。例如,第一推进机构可以包括第一方向丝杠,以使涂布器进行精确的移动。或者,第一推进机构也可以包括平移气缸。
例如,在本实施例一示例提供的涂布设备中,如图2a所示,涂覆头移动机构320包括:第二推进机构500和旋转结构600;第二推进机构500可使涂覆头310沿第二方向运动;以及旋转结构600,可使涂覆头310在垂直于第一方向的平面内转动。由此,涂覆头移动机构320分别通过第二推进机构500和旋转结构600来实现使涂覆头310沿垂直于涂布平台200的第二方向运动和在垂直于第一方向的平面内转动。另外,本实施例提供的涂布设备结构较为简单、可靠。
例如,在本实施例一示例提供的涂布设备中,如图2b所示,搬运机构100包括第一子搬运机构101和第二子搬运机构102,第一子搬运机构101用于将待涂覆物体移动到涂覆平台200,第二子搬运机构102用于将完成涂覆的待涂 覆物体移出涂覆平台200。由此,通过设置两个子搬运机构(即,第一子搬运机构101和第二搬运机构102)可以在对多个待涂覆物体进行涂覆时,能够实现移入与移出动作同时进行,实现快速的搬运,从而减少节拍时间。需要说明的是本实施例以设置两个子搬运机构为例进行说明,但不限于此,还可以是一个或多个。另外,由于涂布器300和涂布平台200设置在同一水平面上,这里为了清楚标示涂布器300和涂布平台200,采用图2a和图2b分别示出涂布设备的正面示意图。
例如,在本实施例一示例提供的涂布设备中,搬运机构100可为沿第一方向以及第二方向运动。由此,搬运机构可通过沿第一方向运动将待涂覆物体从涂布设备外搬运到涂布设备中或者将待涂覆物体从涂布设备中搬运到涂布设备外,并通过沿第二方向运动将待涂覆物体从搬运机构上放置到涂布平台上或者从涂布平台上抓起待涂覆物体。
例如,在本实施例一示例提供的涂布设备中,如图2b所示,搬运机构100还包括抓取头130,抓取头130上固定有吸盘或夹爪,用于吸住或夹住待涂覆物体。
例如,在本实施例一实施例提供的涂布设备中,如图2b所示,搬运机构100还包括:第一搬运导轨110和第二搬运导轨120;第一搬运导轨110,沿第一方向延伸,搬运机构100被配置为通过第一搬运导轨110沿第一方向运动;第二搬运导轨120,沿第二方向延伸,搬运机构100被配置为通过第二搬运导轨120沿第二方向运动。当然,本公开包括但不限于此,搬运机构还可为机械臂,从而将待涂覆物体移动到涂覆平台或将完成涂覆的待涂覆物体移出涂覆平台。
需要说明的是,如图2b所示,当搬运机构包括两个子搬运机构(例如,第一子搬运机构101和第二子搬运机构102)时,两个子搬运机构可共用第一搬运导轨110。
例如,在本实施例一实施例提供的涂布设备中,如图2b所示,涂布平台200被配置为沿第一方向和垂直于第一方向和第二方向的第三方向运动并且在垂直于第二方向的平面内转动。图2b中第三方向是指垂直于纸面的方向,即第三方向垂直于第一方向和第二方向。
例如,在本实施例一实施例提供的涂布设备中,如图1和2b所示,涂布平台200包括:第一涂布导轨210、第二涂布导轨220和旋转部230。第一涂 布导轨210,沿第一方向延伸,涂布平台200可通过第一涂布导轨210沿第一方向运动;第二涂布导轨220,沿第三方向延伸,涂布平台200可通过第二涂布导轨220沿第二方向运动;旋转部230可使涂布平台200在垂直于第二方向的平面内转动。涂布平台200通过在第一涂布导轨210和第二涂布导轨220上的运动,可以到达搬运机构100所在位置处接收待涂覆物体;待涂覆物体被涂覆完毕后,涂布平台200再次通过在第一涂布导轨210和第二涂布导轨220上的运动,到达搬运机构100所在位置处,将已完成涂覆的待涂覆物体移交给搬运机构100。旋转部230使涂布平台200在垂直于第二方向的平面内转动,例如,涂布平台200在垂直于第二方向的平面内的转动角度为0°-360°,因而可以使涂布器300对待涂覆物体不同边进行涂覆。
例如,如图5a-5c所示,当涂覆头310完成待涂覆物体900一边的正面涂布工艺和背面涂布工艺后,可通过涂布平台200在在垂直于第二方向的平面内转动将待涂覆物体900进行旋转,使待涂覆物体900其他待涂覆的边旋转到靠近涂覆头310的一侧,从而可以使涂布器300对待涂覆物体不同边进行涂覆。
例如,本实施例一实施例提供的涂布设备还包括:对位机构,用于使设置在涂布平台上的待涂覆物体与涂布器对准。
实施例三
在实施例一的基础上,本实施例提供一种涂布设备,如图3所示,用于使涂覆头310在垂直于第一方向的平面内转动的旋转结构600可包括:驱动电机610、涂覆头转轴620以及传送带630。驱动电极610包括输出轴611,输出轴611可在绕平行于第一方向的轴向转动;涂覆头转轴620与涂覆头310固定相连,涂覆头310可随着涂覆头转轴620的转动而转动,并且涂覆头转轴620的轴向为第一方向;传动带630连接输出轴611与涂覆头转轴620。由此,当驱动电极610的输出轴611在垂直于第一方向的平面内转动时,可通过传动带630驱动涂覆头转轴620在垂直于第一方向的平面内转动,进而驱动涂覆头310在垂直于第一方向的平面内转动。
例如,在本实施例一示例提供的涂布设备中,旋转结构600还包括:固定部640,输出轴611和涂覆头转轴620设置在固定部640的两端以使输出轴611与涂覆头转轴620的相对位置固定,从而使涂覆头310能够精确、稳定地在垂直于第一方向的平面内转动,从而保证涂布的精准度。
需要说明的是,本公开提供的旋转结构包括但不限于此,旋转结构还可采 用其他结构,例如,在涂覆头内部设置转轴和驱动电机。
例如,在本实施例一示例提供的涂布设备中,如图4所示,涂布器300还包括固化灯700,固化灯700与涂覆头310在第一方向上依次设置,固化灯700用于固化涂覆头310涂覆的液态固化胶。由此,当涂覆头310用于涂覆液态光固化胶(例如,紫外光固化胶)时,与涂覆头310依次设置的固化灯700可快速地将涂覆的液态光固化胶固化,防止液态光固化胶流动造成的不良。
例如,固化灯700与涂覆头转轴620固定相连,输出轴611通过传动带630和涂覆头转轴620带动固化灯700在与第一方向垂直的平面内转动,也即沿垂直于第一方向的平面内的弧线运动。固化灯700可以随着涂布器300进行涂布动作的同时对液态固化胶进行固化。
例如,固化灯700也可以不随涂覆头转轴620在垂直于第一方向的平面内转动。
例如,固化灯700可以为紫外光固化灯。
例如,固化灯700的光源可以为激光发射器,固化灯700可发出平行光源。
例如,固化灯700还可以与涂覆头310一体化形成,形成在涂覆头310内部。
例如,液态固化胶可以是液态光学胶、光刻胶等。
实施例四
本公开的实施例提供一种涂布设备的操作方法,其包括:正面涂布工艺操作、背面涂布工艺操作和侧边密封工艺操作。
例如,正面涂布工艺操作包括:搬运机构沿第一方向和第二方向运动,将待涂覆物体搬运至预定位置;涂布平台沿第一方向和第三方向运动,移动到搬运机构所在的预定位置下方,接收待涂覆物体,此时,搬运机构可通过沿第二方向运动将待涂覆物体放置在涂布平台上;搬运机构沿第一方向和第二方向运动回到初始位置;涂布平台沿第一方向和第三方向运动,并在对位机构的帮助下到达涂布位置,等待涂布器完成涂胶动作;通过涂布器沿第二方向运动,调整其高度以及旋转角度,使涂覆头移动到涂布平台上方,并且处于向下的位置(如图5a所示),从而在待涂覆物体的待涂覆的位置进行正面涂布工艺对待涂覆物体完成涂布;涂布器完成涂胶动作后,涂布平台沿第一方向和第三方向进行运动,将已完成涂覆的待涂覆物体运送到移出位置,等待搬运机构接取;搬运机构沿第一方向和第二方向运动到移出位置,将已完成涂覆的待涂覆物体移 出。
例如,背面涂布工艺操作包括:搬运机构沿第一方向和第二方向运动,将待涂覆物体搬运至预定位置;涂布平台沿第一方向和第三方向运动,移动到搬运机构所在的预定位置下方,接收待涂覆物体,此时,搬运机构可通过沿第二方向运动将待涂覆物体放置在涂布平台上;搬运机构沿第一方向和第二方向运动回到初始位置;涂布平台沿第一方向和第三方向运动,并在对位机构的帮助下到达涂布位置,等待涂布器完成涂胶动作;通过涂布器沿第二方向运动,调整其高度以及旋转角度,使涂覆头移动到涂布平台下方,并且处于向上的位置(如图5b所示),从而在待涂覆物体的待涂覆的位置进行背面涂布工艺对待涂覆物体完成涂布;涂布器完成涂胶动作后,涂布平台沿第一方向和第三方向进行运动,将已完成涂覆的待涂覆物体运送到移出位置,等待搬运机构接取;搬运机构沿第一方向和第二方向运动到移出位置,将已完成涂覆的待涂覆物体移出。
例如,侧边密封工艺操作包括:搬运机构沿第一方向和第二方向运动,将待涂覆物体搬运至预定位置;涂布平台沿第一方向和第三方向运动,移动到搬运机构所在的预定位置下方,接收待涂覆物体,此时,搬运机构可通过沿第二方向运动将待涂覆物体放置在涂布平台上;搬运机构沿第一方向和第二方向运动回到初始位置;涂布平台沿第一方向和第三方向运动,并在对位机构的帮助下到达涂布位置,等待涂布器完成涂胶动作;通过涂布器沿第二方向运动,调整其高度以及旋转角度,使涂覆头移动到涂布平台上方,并且处于与待涂覆物体侧边上的待涂覆位置齐平的位置(如图5c所示),从而在待涂覆物体的待涂覆的位置进行侧边密封工艺对待涂覆物体完成涂布;涂布器完成涂胶动作后,涂布平台沿第一方向和第三方向进行运动,将已完成涂覆的待涂覆物体运送到移出位置,等待搬运机构接取;搬运机构沿第一方向和第二方向运动到移出位置,将已完成涂覆的待涂覆物体移出。
需要说明的是,上述的正面涂布工艺操作、背面涂布工艺操作和侧边密封工艺操作也可对同一待涂覆物体进行,此时只需将待涂覆物体通过搬运机构搬运至预定位置,通过涂布平台移动到涂布位置,然后通过调整涂布器的高度和旋转角度分别进行正面涂布工艺操作、背面涂布工艺操作和侧边密封工艺操作(不分先后次序);最后再通过搬运机构将已完成涂覆的待涂覆物体移出。
有以下几点需要说明:
(1)除非另作定义,本公开实施例以及附图中,同一标号代表同一含义。
(2)本公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计。
(3)为了清晰起见,在用于描述本公开的实施例的附图中,层或区域的厚度被放大。可以理解,当诸如层、膜、区域或基板之类的元件被称作位于另一元件“上”或“下”时,该元件可以“直接”位于另一元件“上”或“下”,或者可以存在中间元件。
以上所述仅是本发明的示范性实施方式,而非用于限制本发明的保护范围,本发明的保护范围由所附的权利要求确定。
本申请要求于2016年10月24日递交的中国专利申请第201621156305.2号的优先权,在此全文引用上述中国专利申请公开的内容以作为本申请的一部分。

Claims (15)

  1. 一种涂布设备,包括:
    涂布器,被配置为沿第一方向运动并进行涂布,
    其中,所述涂布器包括涂覆头以及涂覆头移动机构,所述涂覆头移动机构被配置为使所述涂覆头在与所述第一方向相交的平面内运动并使所述涂覆头在与所述第一方向相交的平面内转动。
  2. 根据权利要求1所述的涂布设备,还包括:搬运机构和/或涂布平台,所述搬运机构被配置为搬运待涂覆物体,所述涂布平台被配置为承载所述待涂覆物体,所述第一方向平行于所述涂布平台所在的平面。
  3. 根据权利要求2所述的涂布设备,其中,所述涂覆头移动机构被配置为使所述涂覆头沿垂直于所述涂布平台的第二方向运动并使所述涂覆头在垂直于所述第一方向的平面内转动。
  4. 根据权利要求1-3中任一项所述的涂布设备,还包括:
    第一推进机构,所述第一推进机构包括第一导轨,所述第一导轨沿所述第一方向延伸,所述涂布器设置在所述第一导轨上,所述第一推进机构被配置为使所述涂布器沿所述第一方向运动。
  5. 根据权利要求3所述的涂布设备,其中,所述涂覆头移动机构包括:
    第二推进机构,被配置为使所述涂覆头沿所述第二方向运动;以及
    旋转结构,被配置为使所述涂覆头在垂直于所述第一方向的平面内转动。
  6. 根据权利要求5所述的涂布设备,其中,所述旋转结构包括:
    驱动电机,包括输出轴,所述输出轴被配置为绕平行于所述第一方向的轴向转动;
    涂覆头转轴,与所述涂覆头固定相连,所述涂覆头转轴的轴向为所述第一方向;以及
    传动带,所述传动带连接所述输出轴与所述涂覆头转轴。
  7. 根据权利要求6所述的涂布设备,其中,所述旋转结构还包括:
    固定部,所述输出轴和所述涂覆头转轴设置在所述固定部的两端以使所述输出轴与所述涂覆头转轴的相对位置固定。
  8. 根据权利要求1-7中任一项所述的涂布设备,还包括:
    固化灯,所述固化灯与所述涂覆头在所述第一方向上依次设置,所述固化 灯被配置为固化所述涂覆头涂覆的液态固化胶。
  9. 根据权利要求8所述的涂布设备,其中,所述固化灯与所述涂覆头转轴固定相连,所述输出轴通过所述传动带和所述涂覆头转轴带动所述固化灯在垂直于所述第一方向的平面内转动。
  10. 根据权利要求2所述的涂布设备,其中,所述搬运机构包括第一子搬运机构和第二子搬运机构,所述第一子搬运机构用于移动所述待涂覆物体至所述涂布平台,所述第二子搬运机构用于将完成涂覆的所述待涂覆物体移出所述涂布平台。
  11. 根据权利要求3所述的涂布设备,其中,所述搬运机构被配置为沿所述第一方向以及所述第二方向运动。
  12. 根据权利要求3所述的涂布设备,其中,所述搬运机构包括:
    第一搬运导轨,沿所述第一方向延伸,所述搬运机构被配置为通过第一搬运导轨沿所述第一方向运动;以及
    第二搬运导轨,沿所述第二方向延伸,所述搬运机构被配置为通过第二搬运导轨沿所述第二方向运动。
  13. 根据权利要求3所述的涂布设备,其中,所述涂布平台被配置为沿所述第一方向和垂直于所述第一方向和所述第二方向的第三方向运动并且在垂直于所述第二方向的平面内转动。
  14. 根据权利要求13所述的涂布设备,其中,所述涂布平台包括:
    第一涂布导轨,沿第一方向延伸,所述涂布平台被配置为通过所述第一涂布导轨沿所述第一方向运动;
    第二涂布导轨,沿第三方向延伸,所述涂布平台被配置为通过所述第二涂布导轨沿所述第二方向运动;以及
    旋转部,被配置使所述涂布平台在垂直于所述第二方向的平面内转动。
  15. 根据权利要求3所述的涂布设备,其中,所述涂布平台在垂直于所述第二方向的平面内的转动角度为0°-360°。
PCT/CN2017/089170 2016-10-24 2017-06-20 涂布设备 WO2018076726A1 (zh)

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