WO2018059753A1 - Installation de traitement de récipients - Google Patents

Installation de traitement de récipients Download PDF

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Publication number
WO2018059753A1
WO2018059753A1 PCT/EP2017/065988 EP2017065988W WO2018059753A1 WO 2018059753 A1 WO2018059753 A1 WO 2018059753A1 EP 2017065988 W EP2017065988 W EP 2017065988W WO 2018059753 A1 WO2018059753 A1 WO 2018059753A1
Authority
WO
WIPO (PCT)
Prior art keywords
treatment
container
stations
container treatment
module
Prior art date
Application number
PCT/EP2017/065988
Other languages
German (de)
English (en)
Inventor
Volker Damerow
Hilmar FICKERT
Ingo Bergmiller
Martin Fetzer
Original Assignee
Khs Gmbh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Khs Gmbh filed Critical Khs Gmbh
Priority to EP17734710.1A priority Critical patent/EP3519346B1/fr
Priority to ES17734710T priority patent/ES2908439T3/es
Publication of WO2018059753A1 publication Critical patent/WO2018059753A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/30—Filling of barrels or casks

Definitions

  • the invention provides a modular complete system for treating containers by means of different treatment steps, such as e.g. Cleaning, sterilization, inspection and filling.
  • the containers can be barrels,
  • the cleaning periodically includes, according to the degree of container contamination, several stages, e.g. Emptying, flushing with water, treatment with one or more alkalis, blank pressing and tempering with
  • Filling comprises filling processes of the known beverage technology for drinks of all kinds, mainly carbonated drinks with and without
  • Container treatment plants which were designed as fully automatic machines are further subdivided into container treatment plants which, in addition to internal container treatment, also perform external cleaning, and those which carry out only the internal cleaning and the filling of the containers.
  • Container treatment plants which in addition to the internal container treatment and the external cleaning take over, are referred to as compact systems.
  • Tank treatment systems which only carry out the internal cleaning and filling of the containers, are further differentiated in linear systems and rotary units (systems).
  • Rotary units are generally designed in such a way that separate, circular, rotating treatment gyros are provided both for the internal treatment or internal cleaning of the containers and for the filling of the containers. This procedure is complex and expensive, an increase in performance of such a system is usually not possible.
  • linear systems two principles are known: the longitudinal passage through the treatment plant and the cross-pass through the treatment plant, which is also referred to as transversal passage.
  • the containers During the longitudinal pass, the containers inevitably pass through a fixed sequence of treatment stations, a container always being moved from one station to the station behind it as soon as the current one
  • the system has at least one conveyor for the containers, which has both a horizontal and a vertical transport direction and is designed to equip all treatment stations with containers and / or remove the containers from the treatment stations.
  • the task of the transporter can preferably be taken over by a single transporter, which both supplies and discharges the containers.
  • a single transporter which both supplies and discharges the containers.
  • several transporters may be provided, with transporters being able to be provided specifically only for the supply and only for the container removal.
  • the at least one conveyor with a certain route can reach more container stations, or a certain number of container stations at a shorter route. With the route shortened the same time the travel time, which is very desirable in the practical application of such container treatment plants.
  • container stations to be provided on both sides of the at least one transporter, wherein the treatment stations arranged on the same side of the transporter can again be arranged both side by side and one above the other.
  • the entire system is more compact, the transport routes are shorter and the three-dimensional extent of the system allows many different treatment tasks to be carried out in a compact space, such as pre-rinsing, exterior cleaning, filling and sterilization.
  • some of the treatment stations can only serve as a buffer to temporarily receive containers should there be delays at a container station or to provide a sufficient number of containers for a break or the like.
  • the novel constellation of the functional units eliminates the known disadvantages, such as rigid cycle times, high space requirements, many transporters and at the same time allows all known linear and rotary systems to be replaced modularly.
  • the container treatment stations are arranged on floors one above the other, wherein preferably all the treatment stations located on one floor are arranged at the same height level,
  • the conveying paths can be reduced more easily and the entire logistics of the supply and removal of the containers can be accelerated and also automated more easily.
  • the treatment stations are preferably arranged in at least two mutually parallel vertical planes, wherein these parallel vertical planes are located on both sides of the at least one transportor. Within a parallel vertical plane, in turn, the treatment stations are arranged side by side and one above the other. In this way, all arranged on both sides of the conveyor treatment stations have the same distance from the feed dog.
  • the transport paths can be represented as a combination of straight lines, which considerably simplifies the corresponding programming.
  • the transporter reaches all side by side and stacked container treatment stations with only very short travels.
  • the conveyor can move containers horizontally horizontally from one processing station in the one parallel vertical plane directly horizontally to one container processing station in the other parallel vertical plane without having to move up or down.
  • the container treatment stations arranged in the same "floors" are therefore preferably not vertically offset from one another.
  • the feed dog is designed in the manner of a movable lift truck, which moves between the two parallel vertical planes of container treatment stations, whereby the horizontal transport of the carriage covers the horizontal transport path and the lifting functionality covers the vertical transport path.
  • the horizontal and vertical transport function is realized simultaneously, which additionally shortens the transport routes.
  • the carriage is preferably rail-guided.
  • the transporter can also include a handling robot or other known handling devices.
  • treatment stations preferably all treatment stations are designed as treatment modules and held interchangeably in at least one horizontally and vertically extending support frame of the treatment facility.
  • the side by side and one above the other arranged treatment modules are thus arranged in a support frame, in which the
  • Treatment modules preferably have a standardized size and standardized media connections or interfaces such as fluid supplies and the like, as well as electrical connections.
  • an existing treatment module can be replaced by another at any point of the support frame at any time, for example in case of failure of a module.
  • the treatment modules are held and / or secured by means of a plug connection in or on the support frame.
  • Such a connection can be produced quickly and allows a reproducible fixed mounting position of the treatment module.
  • Such a technology is described, for example, in EP 2 059 446 B1.
  • each treatment module is secured in the support frame by means of a latching device.
  • a defined operating position of the treatment module is achieved, which is important because the locations where the containers, such as KEGs, are treated in the treatment modules, are typically well defined and allow an inaccurate operating position of a treatment module could cause disruptions in the operation.
  • a fluid interface connected to central fluid lines of the container treatment system is arranged with at least one coupling flange, which cooperates with a complementary coupling flange of the treatment module connected to the fluid lines of the treatment module.
  • the fluid interface provided on the support frame offers all necessary media for each treatment module, such as, for example, hydraulic water, hydraulic oil, compressed air, lubricating oil. Likewise, the fluid interface can also provide the product to be filled.
  • a support frame is provided per treatment module.
  • two or more treatment modules may also be arranged in a support frame or a treatment module in at least two support frames.
  • Coupling flange arranged such that they automatically fluid-tight coupling with each other when moving the treatment module in the operating position.
  • the installation of the treatment module is substantially simplified because the mechanical coupling of the treatment module is coupled to the operating position on the support frame with the simultaneous coupling of the coupling flanges.
  • An exchange of a treatment module is therefore very fast and without much installation effort.
  • at each operating position of a treatment module in or on the support frame there is an electrical interface connected to electrical lines of the container treatment installation.
  • a complementary interface for electrical lines of the treatment module is arranged, which is connectable to the interface of the container treatment plant.
  • This electrical interface is preferably designed such that it automatically couples when the treatment module is pushed into the operating position.
  • each treatment module is connected to a controller of the container treatment plant via an electric bus system and a first connection element is arranged on the support frame in a locally fixed position to the operating position of each treatment module, which cooperates with a complementary second connection element arranged on the treatment module such that upon insertion coupling the treatment module in the support frame, the first and second connection element contact each other, at the latest when the treatment module has reached its operating position in the support frame.
  • an electrical control system of the treatment module is automatically coupled when moving the treatment module in the operating position on the support frame to an electrical control of the treatment plant.
  • the frames of the treatment stations in the operating position of the treatment stations can be assembled with support structures formed on the support frame. In this way, a stable mounting of the components is ensured on the support frame of the container treatment plant.
  • At least a part of the treatment stations acts as an intermediate storage, so that different processing times in upstream and / or downstream container treatment plants or else disturbances in the production process can be compensated for by the intermediate storage, which acts as a buffer.
  • At least a part of the treatment stations has its own control electronics, which optionally allows the activity of the treatment stations to be carried out largely independently of the other treatment stations.
  • At least one of the treatment stations are designed as a cleaning station and at least one as a filling station, which represents the usual treatment stations in the context of a container filling.
  • the core of the invention is a tiered arrangement of the functional processing stations (also called cleaning and filling heads) on top of each other, with a centrally located multi-directional conveyor system for equipping the treatment stations NEN.
  • the treatment plant according to the invention with a multi-directional conveyor system saves up to 200 m of feed dog.
  • the document area is correspondingly reduced by approx. 80%, the number of drives, for example, is reduced by approx. 60%.
  • the number of degrees of freedom in the arrangement of the treatment stations, in order to ensure the smoothest possible sequence of successive working cycles, is considerably increased by the invention.
  • the system can be built on top of each other, eg two to five floors, whereby a higher number of floors additionally optimizes the savings.
  • the system is suitable for low throughputs from 30 containers / hour up to 1, 300 containers / hour.
  • multiple-use containers and / or disposable containers can even be driven simultaneously.
  • a core of the system is the intelligent control of the conveyor. Therefore, the treatment plant preferably has an intelligent multi-way transport system, which takes over the complete container transport within the system between a container supply and discharge and the treatment modules.
  • Such intelligent container supply to the treatment modules on the principle of high-bay warehouses allows all the necessary degrees of freedom in the container supply and removal at the highest performance.
  • the novel container cleaning and filling system concept of the treatment plant according to the invention utilizes, in addition to the modular structure of the treatment stations, the basic principles of an automatic loading and unloading system of a high-bay warehouse.
  • the modularity of the treatment plant preferably ranges from treatment functions to the container types.
  • the constellation of treatment modules allows a likewise modular piping for the media, sterile air, CO2, alkali, acid, hot water, cold water, Ste lisationsmedien preferably on a side facing away from the conveyor outside or back of the treatment modules.
  • the treatment modules have a frame which can be connected to the frame of other treatment modules, the connected frames of the treatment modules forming the support frame of the treatment system.
  • a treatment station is associated with a support frame.
  • two or more treatment stations may share a support frame or a treatment station may have a plurality of support frames.
  • the plant can theoretically have any power between 10 and 2000
  • the transporter can have any desired design, for example as a forklift truck for one or more containers.
  • the conveyor can also have separate conveyor systems for horizontal and vertical transport of the containers.
  • the conveyor systems can have a different degree of automation, from hand conveyors to fully automatic conveyor robots.
  • the supply terminals of the treatment stations include fluid and
  • Media connections in particular standardized interfaces, electrical connections as well as electrical control connections, e.g. Bus systems, which are preferably standardized as described above and automatically coupled. These are preferably arranged on a side of the treatment stations, in particular treatment modules, facing away from the conveyor.
  • Fig. 1 is a perspective view of a container treatment station
  • FIG. 2 is a perspective schematic view of three different treatment modules, the construction of a horizontal plane of the Be Daveer aspectsanla ge with different treatment modules
  • Figure 4 is the horizontal plane of Figure 3 in a perspective view.
  • 5 shows a container treatment plant with two horizontal levels of treatment modules arranged one above the other, which have two parallel vertical planes of treatment modules
  • Fig. 1 shows a treatment module 1 1 in a realistic structure.
  • the treatment module 1 1 has a frame 12 and a treatment assembly 14, which serves for example for filling or for cleaning or sterilizing a container depending on the task.
  • the frames 12 of a plurality of treatment modules 1 1 arranged side by side and one above the other can be connected to form a common support frame, as shown in FIGS. 4 and 5. Therefore, no separate support frame of the system must be mounted.
  • the support frame grows with the number of mounted treatment modules
  • the treatment module 1 1 contains a standardized interface for different media, an electrical interface and a control interface. These interfaces are standardized.
  • such a treatment module in a container treatment plant can be connected at any point, without additional infrastructure, such as new piping, connections, etc.
  • the connections are preferably self-coupling fluid-tight, when mounting a treatment module in its operating position.
  • Different types of such a treatment module are shown very schematically in FIG.
  • the left treatment module 16 is a pre-cleaning station while the middle treatment module 18 is a main cleaning station.
  • the right hand treatment module 20 is a filling station.
  • a container treatment plant 10 with an arrangement of these treatment modules 16, 18, 20 is shown in FIGS. 3 to 5. In Figures 3 and 4, only a lower horizontal level of the treatment plant is shown. In reality, several of these planes may be superimposed, as shown in FIG.
  • the frames 12 of the treatment modules 1 1, 16, 18, 20 are connected to each other and thus form a common support frame, which grows with the number of mounted treatment modules 1 1, 16, 18, 20.
  • the treatment modules may be inserted into a separate support frame of the system 10.
  • the treatment modules 16, 18, 20 are arranged one above the other in the example shown in FIG. 5 on two levels. Of course, the number of floors can be larger as needed.
  • the treatment modules 16, 18, 20 arranged in the different storeys are aligned along two mutually parallel vertical planes E1, E2. Between the two vertical planes E1, E2, a conveyor 22 is arranged, which has at least one preferably guided on rails 24 carriage 26, which serves to transport the container 28 between the different treatment modules 16, 18, 20. Due to the orientation corresponding to the vertical planes, the treatment modules 16, 18, 20 arranged on both sides of the conveyor have the same distance to the feed dog, which means the transport logistics, i. simplifies the supply and removal of containers to the treatment stations.
  • the feed dog is arranged or runs in a vertical height level which corresponds approximately to the middle of the vertical extension of the treatment stations arranged one above the other. This procedure reduces the total travel distances for vertical movements of the feed dog.
  • This arrangement of the transporter can be selected independently of whether treatment stations are arranged on one side or on both sides of the transporter.
  • Fig. 3 the lower floor of the container treatment plant 10 is shown. The vertical planes are perpendicular to the drawing plane.
  • an empty container loading station 30 is arranged, which is connected to a supply conveyor 32.
  • a discharge station 34 is arranged for accepting full container 28, which is connected to a discharge conveyor 36.
  • the loading station and the delivery station and also the shuttle 26 can be made longer, so that three or four containers can be picked up by the carriage 26 at the same time.
  • the carriage 26 also has a lifting functionality, so that, as shown in FIG. 5, treatment modules can also be loaded and unloaded in several superimposed floors. Due to the fact that the treatment modules 16, 18, 20 are arranged side by side as well as above one another, a much more compact construction results, which also enables shorter transport paths. In addition, the treatment modules 16, 18, 20 with their frame 12 in the container treatment system 0 interchangeable, that is removable, arranged. Preferably, all supply connections of the treatment modules 1 1, 16, 18, 20 are arranged on the side facing away from the conveyor 22 of the treatment modules and thus do not interfere with the loading and unloading access of Verfahrwagens 26. They are also easily accessible from the opposite outer side of the vertical planes for maintenance.
  • the frames 12 of the treatment modules 11 are connected to a separate support frame, not shown, preferably via plug connections with a latching device for defining the operating position of each treatment module.
  • Media connections such as product to be filled, water, hydraulic oil, compressed air and electrical or control electrical connections are preferably formed via standardized interfaces, which automatically fluid-tight coupled with each other when inserted into the treatment module in the operating position, so that each type of treatment module is automatically coupled to all necessary connections ,
  • the containers 28 are supplied to the various treatment modules 16, 18, 20 in the required treatment sequence. If the treatment time of a container has expired in a treatment module, the carriage 26 transports the container 28 to the treatment module following in the treatment sequence. In addition to the treatment modules described above, there are preferably also dwell, steam, sterilization and weighing modules.
  • One processing operation is filling with product in the filling station
  • the containers are closed, either automatically by uncoupling or removal from a treatment station, or by active closure on a separate capping station, for example by press fitting or by screwing on a screw cap.
  • the container is supplied by the carriage to the discharge station 34 and discharged via the discharge conveyor 36.
  • Container 28, which does not pass the integrated quality control, are discharged via the carriage 26 at the end of the running rail 24.
  • the media connections of the treatment modules in the two vertical planes face each other.
  • more than two vertical planes E1, E2 can be arranged next to one another, wherein then preferably at least one conveyor is arranged between each two vertical planes.
  • the invention is not limited to the illustrated embodiment, but may be varied as desired within the scope of the following claims.
  • treatment module of a treatment module 16 pre-cleaning station

Landscapes

  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)

Abstract

L'invention concerne une installation de traitement (10) de récipients, comprenant plusieurs stations de traitement (11, 16, 18, 20) pour des récipients (28). Selon l'invention, les stations de traitement (11, 16, 18, 20) sont disposées par juxtaposition aussi bien que par superposition. L'installation de traitement (10) de récipients présente au moins un transporteur (22) destiné aux récipients (28), lequel transporteur présente tant une direction de transport horizontale qu'une direction de transport verticale, et est conçu pour pourvoir les stations de traitement (11, 16, 18, 20) en récipients (28) et/ou pour évacuer les récipients (28) des stations de traitement (11, 16, 18, 20).
PCT/EP2017/065988 2016-09-27 2017-06-28 Installation de traitement de récipients WO2018059753A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP17734710.1A EP3519346B1 (fr) 2016-09-27 2017-06-28 Dispositif de traitement des récipients
ES17734710T ES2908439T3 (es) 2016-09-27 2017-06-28 Instalación para el tratamiento de recipientes

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102016118230.3A DE102016118230A1 (de) 2016-09-27 2016-09-27 Behälterbehandlungsanlage
DE102016118230.3 2016-09-27

Publications (1)

Publication Number Publication Date
WO2018059753A1 true WO2018059753A1 (fr) 2018-04-05

Family

ID=59270018

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2017/065988 WO2018059753A1 (fr) 2016-09-27 2017-06-28 Installation de traitement de récipients

Country Status (5)

Country Link
EP (1) EP3519346B1 (fr)
DE (1) DE102016118230A1 (fr)
ES (1) ES2908439T3 (fr)
PT (1) PT3519346T (fr)
WO (1) WO2018059753A1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102021122440A1 (de) 2021-08-31 2023-03-02 Khs Gmbh Behandlungsanlage für KEGs
DE102021122433A1 (de) 2021-08-31 2023-03-02 Khs Gmbh Behandlungsanlage für KEGs
DE102021122452A1 (de) 2021-08-31 2023-03-02 Khs Gmbh Behandlungssystem für KEGs
DE102023104409A1 (de) 2023-02-23 2024-08-29 Khs Gmbh Verfahren und Behandlungsanlage zum Behandeln von KEGs

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2261213A (en) * 1991-09-10 1993-05-12 C M Microdat Ltd Apparatus for aligning a container
DE202007015871U1 (de) * 2007-11-12 2008-03-13 Malek Brautech Gmbh Behandlungsvorrichtung für Behälter
EP2059446B1 (fr) 2006-08-18 2011-03-09 KHS GmbH Dispositif destiné à traiter des articles flexibles du type tube flexible
WO2015155556A1 (fr) * 2014-04-07 2015-10-15 Unix Auto Kft Entrepôt et chariot de retrait pour entrepôt

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1237968B (de) 1963-03-11 1967-04-06 Adolf Fritz Heinemann Grossgefaess-Reinigungsmaschine
DE3517074A1 (de) 1985-05-11 1986-11-13 Seitz Enzinger Noll Maschinenbau Ag, 6800 Mannheim Abfuellanlage
DE102010032143A1 (de) 2010-07-24 2012-01-26 Eisenmann Ag Anlage zur Oberflächenbehandlung von Gegenständen

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2261213A (en) * 1991-09-10 1993-05-12 C M Microdat Ltd Apparatus for aligning a container
EP2059446B1 (fr) 2006-08-18 2011-03-09 KHS GmbH Dispositif destiné à traiter des articles flexibles du type tube flexible
DE202007015871U1 (de) * 2007-11-12 2008-03-13 Malek Brautech Gmbh Behandlungsvorrichtung für Behälter
WO2015155556A1 (fr) * 2014-04-07 2015-10-15 Unix Auto Kft Entrepôt et chariot de retrait pour entrepôt

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102021122440A1 (de) 2021-08-31 2023-03-02 Khs Gmbh Behandlungsanlage für KEGs
DE102021122433A1 (de) 2021-08-31 2023-03-02 Khs Gmbh Behandlungsanlage für KEGs
DE102021122452A1 (de) 2021-08-31 2023-03-02 Khs Gmbh Behandlungssystem für KEGs
WO2023031164A1 (fr) * 2021-08-31 2023-03-09 Khs Gmbh Système de traitement de keg - fûts -
WO2023031165A1 (fr) 2021-08-31 2023-03-09 Khs Gmbh Installation de traitement de fûts
WO2023031141A1 (fr) 2021-08-31 2023-03-09 Khs Gmbh Installation de traitement de fûts
DE102023104409A1 (de) 2023-02-23 2024-08-29 Khs Gmbh Verfahren und Behandlungsanlage zum Behandeln von KEGs
WO2024175323A1 (fr) 2023-02-23 2024-08-29 Khs Gmbh Procédé et installation de traitement pour traiter des fûts

Also Published As

Publication number Publication date
PT3519346T (pt) 2022-03-28
ES2908439T3 (es) 2022-04-29
DE102016118230A1 (de) 2018-03-29
EP3519346A1 (fr) 2019-08-07
EP3519346B1 (fr) 2022-03-02

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