WO2018012631A1 - 硬化性樹脂組成物、硬化物、燃料電池およびシール方法 - Google Patents
硬化性樹脂組成物、硬化物、燃料電池およびシール方法 Download PDFInfo
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- WO2018012631A1 WO2018012631A1 PCT/JP2017/025803 JP2017025803W WO2018012631A1 WO 2018012631 A1 WO2018012631 A1 WO 2018012631A1 JP 2017025803 W JP2017025803 W JP 2017025803W WO 2018012631 A1 WO2018012631 A1 WO 2018012631A1
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- C—CHEMISTRY; METALLURGY
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/18—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
- C08L23/20—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
- C08L23/22—Copolymers of isobutene; Butyl rubber ; Homo- or copolymers of other iso-olefins
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
- H01M8/102—Polymeric electrolyte materials characterised by the chemical structure of the main chain of the ion-conducting polymer
- H01M8/1023—Polymeric electrolyte materials characterised by the chemical structure of the main chain of the ion-conducting polymer having only carbon, e.g. polyarylenes, polystyrenes or polybutadiene-styrenes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/42—Introducing metal atoms or metal-containing groups
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F110/00—Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F110/04—Monomers containing three or four carbon atoms
- C08F110/08—Butenes
- C08F110/10—Isobutene
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- C—CHEMISTRY; METALLURGY
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0016—Plasticisers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/02—Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L91/00—Compositions of oils, fats or waxes; Compositions of derivatives thereof
- C08L91/005—Drying oils
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K3/1006—Materials in mouldable or extrudable form for sealing or packing joints or covers characterised by the chemical nature of one of its constituents
- C09K3/1018—Macromolecular compounds having one or more carbon-to-silicon linkages
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/14—Sealings between relatively-stationary surfaces by means of granular or plastic material, or fluid
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0271—Sealing or supporting means around electrodes, matrices or membranes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0271—Sealing or supporting means around electrodes, matrices or membranes
- H01M8/0273—Sealing or supporting means around electrodes, matrices or membranes with sealing or supporting means in the form of a frame
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0271—Sealing or supporting means around electrodes, matrices or membranes
- H01M8/028—Sealing means characterised by their material
- H01M8/0284—Organic resins; Organic polymers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0271—Sealing or supporting means around electrodes, matrices or membranes
- H01M8/0286—Processes for forming seals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/14—Gas barrier composition
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2312/00—Crosslinking
- C08L2312/06—Crosslinking by radiation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M2008/1095—Fuel cells with polymeric electrolytes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S277/00—Seal for a joint or juncture
- Y10S277/935—Seal made of a particular material
- Y10S277/936—Composite
Definitions
- the present invention relates to a curable resin composition having properties such as rubber physical properties and hydrogen gas barrier properties while having low viscosity.
- a fuel cell is a power generator that extracts electricity by chemically reacting hydrogen and oxygen.
- a fuel cell is a clean next-generation power generation device because it has high energy efficiency during power generation and water is generated by the reaction of hydrogen and oxygen.
- fuel cells There are four types of fuel cells: solid polymer fuel cells, phosphoric acid fuel cells, molten carbonate fuel cells, and solid oxide fuel cells.
- solid polymer fuel cells have an operating temperature. Since it has a relatively low temperature (around 80 ° C.) and high power generation efficiency, it is expected to be used in applications such as a power source for automobiles, a household power generator, a small power source for electronic devices such as a mobile phone, and an emergency power source.
- the cell 1 of the polymer electrolyte fuel cell is an electrolyte membrane electrode assembly 5 (MEA) having a structure in which a polymer electrolyte membrane 4 is sandwiched between a fuel electrode 3a and an air electrode 3b. ), A frame 6 that supports the MEA, and a separator 2 in which a gas flow path is formed.
- MEA electrolyte membrane electrode assembly 5
- hydrosilylation using polyisobutylene polymer is a rubber elastic body with excellent hydrogen gas barrier properties, low moisture permeability, heat resistance, acid resistance, and flexibility.
- Heat curable resin composition (see Patent Document 1) that undergoes a hydration reaction, heat curable resin composition that undergoes a hydrosilylation reaction using a fluoropolyether compound (see Patent Document 2), heating that undergoes a hydrosilylation reaction using a fluoropolymer A curable resin composition (see Patent Document 3) and a heat-curable resin composition using an ethylene-propylene-diene rubber (see Patent Document 4) have been studied.
- thermosetting resin compositions of Patent Documents 1 to 4 use a polymer having a high molecular weight in order to improve the sealing property, there is a problem that the viscosity increases and the coating workability decreases. . Further, generally, a technique of adding a plasticizer is used to lower the viscosity in the curable resin composition, but this time there is a problem that the physical properties of rubber and the hydrogen gas barrier property are lowered.
- an object of the present invention is to provide a curable resin composition that is compatible with properties such as rubber physical properties and hydrogen gas barrier properties while having low viscosity.
- the present invention comprises a curable resin composition comprising the following components (A) to (D): Component (A): Vinyl polymer having one or more alkenyl groups in the molecule (B) Component: Compound (C) having one or more hydrosilyl groups in the molecule Component: Hydrosilylation catalyst (D) Component: GPC Plasticizer with at least two peaks in the molecular weight distribution measured by
- the curable resin composition is used in any one of a seal between adjacent separators in a fuel cell, and a seal between a fuel cell frame and an electrolyte membrane or MEA. This is a featured fuel cell.
- the curable resin composition is applied to the flange of the part to be sealed by applying the curable resin composition and irradiating with heat or active energy rays in a state of being bonded to the other flange.
- a sealing method characterized by curing and sealing an object.
- the curable resin composition is applied to a flange of a part to be sealed, and heated or irradiated with active energy rays to cure the curable resin composition to form a gasket, and then
- the sealing method is characterized in that the other flange is bonded and compression-sealed.
- a mold is pressed against a flange of a part to be sealed in advance, the curable resin composition is injected into a cavity formed between the mold and the flange, and heating or active energy rays are irradiated. Is cured to form a gasket, and then bonded to the other flange and sealed.
- a curable resin composition comprising the following components (A) to (D): Component (A): Vinyl polymer having one or more alkenyl groups in the molecule (B) Component: Compound (C) having one or more hydrosilyl groups in the molecule Component: Hydrosilylation catalyst (D) Component: GPC A plasticizer having at least two peak top molecular weights in the molecular weight distribution measured in [2]
- a fuel cell sealant comprising the curable resin composition according to any one of [1] to [4].
- the fuel cell sealant is a sealant for the periphery of any member of the group consisting of a separator, a frame, an electrolyte, a fuel electrode, an air electrode, and an electrolyte membrane electrode assembly, which are members in a fuel cell.
- the fuel cell sealant is a sealant between adjacent separators in a fuel cell, or a sealant between a fuel cell frame and an electrolyte membrane or an electrolyte membrane electrode assembly. Or the sealing agent for fuel cells as described in [6].
- a fuel cell comprising any one of the group consisting of a seal between adjacent separators in a fuel cell and a seal between a frame of the fuel cell and an electrolyte membrane or an electrolyte membrane electrode assembly, A fuel cell, wherein the seal comprises the cured product according to [9].
- a method of sealing at least a portion between at least two flanges of a part to be sealed having at least two flanges, wherein at least one of the flanges is capable of transmitting light of active energy rays The step of applying the curable resin composition according to any one of [1] to [4] on one surface, the one flange coated with the curable resin composition, and the other flange A step of bonding through the curable resin composition, and irradiating an active energy ray through the light-transmittable flange to cure the curable resin composition, and at least a part between the at least two flanges; Sealing, the sealing method comprising the steps of: [13] A method for sealing at least a part between at least two flanges of a part to be sealed having at least two flanges, wherein at least one of the flanges is provided with any one of the above [1] to [4] The step of applying the curable resin composition according to the item, irradiating the
- a method for sealing at least a portion between at least two flanges of a part to be sealed having at least two flanges the step of disposing a gasket forming mold on at least one of the flanges, the gasket Injecting the curable resin composition according to any one of [1] to [4] into at least a part of a gap between a forming mold and a flange on which the mold is disposed, the curing Irradiating the curable resin composition with the active energy ray to cure the curable resin composition to form a gasket made of a cured product of the curable resin composition, and removing the mold from the one flange
- a curable resin composition comprising the following components (A) to (D): Component (A): Vinyl polymer having one or more alkenyl groups in the molecule (B) Component: Compound (C) having one or more hydrosilyl groups in the molecule Component: Hydrosilylation catalyst (D) Component: GPC A plasticizer having at least two peak top molecular weights in the molecular weight distribution measured in [2b] The curable resin composition as described in [1b] above, wherein the component (D) is a poly ⁇ -olefin plasticizer.
- [3b] The curable resin composition according to any one of [1b] or [2b], wherein the component (D) has a number average molecular weight of 300 to 5,000.
- [4b] The curable resin composition according to any one of [1b] to [3b], wherein the vinyl polymer as the component (A) is polyisobutylene having one or more alkenyl groups.
- [5b] A fuel cell sealant using the curable resin composition according to any one of [1b] to [4b].
- [9b] A cured product obtained by curing the curable resin composition according to any one of [1b] to [4b] by heating or irradiating active energy rays.
- the curable resin composition according to any one of the above [1b] to [4b], the seal between adjacent separators in a fuel cell, the seal between a fuel cell frame and an electrolyte membrane or MEA A fuel cell characterized by being used in any of the above.
- [11b] The fuel cell according to [10b], wherein the fuel cell is a solid polymer fuel cell.
- [12b] Apply the curable resin composition described in any one of [1b] to [4b] above to the flange of the part to be sealed, and irradiate it with heating or active energy rays while it is bonded to the other flange. Then, the curable resin composition is cured and sealed.
- [13b] Apply the curable resin composition according to any one of [1b] to [4b] above to the flange of the part to be sealed, and cure the curable resin composition by applying heat or active energy rays. Forming a gasket, and then compressing and sealing with another flange.
- a mold is pressed against a flange of a part to be sealed in advance, and the curable resin composition according to any one of [1b] to [4b] is injected into a cavity formed between the mold and the flange and heated.
- a sealing method is characterized in that a gasket is formed by curing by irradiating an active energy ray, and then bonded to the other flange and sealed.
- the present invention relates to a curable resin composition containing the following components (A) to (D).
- Component Component: Compound (C) having one or more hydrosilyl groups in the molecule
- Component Hydrosilylation catalyst
- Component GPC A plasticizer having at least two peak top molecular weights in the molecular weight distribution measured in
- the components (A) to (D) and optional components of the curable resin composition of the present invention can be used in any combination that satisfies any of the following conditions.
- the component (A) used in the present invention is not particularly limited as long as it is a vinyl polymer having one or more alkenyl groups in one molecule.
- the viscosity at 25 ° C. of the component (A) in the present invention is not particularly limited, but is preferably 5 to 3000 Pa ⁇ s, more preferably 50 to 2700 Pa ⁇ s, particularly preferably from the viewpoint of workability. 100 to 2500 Pa ⁇ s.
- the viscosity was measured using a cone plate viscometer. Further, when the alkenyl group is present at the end of the main chain of the vinyl polymer, it is preferable from the viewpoint that it is easy to obtain a rubber elastic body having low strength but high strength and low compression set.
- the molecular weight of the component (A) in the present invention is not particularly limited, but the number average molecular weight is preferably 500 to 500,000, more preferably 1,000 to 100 in terms of fluidity and physical properties after curing. 3,000, particularly preferably 3,000 to 50,000.
- the number average molecular weight was calculated by a standard polystyrene conversion method using size exclusion chromatography (SEC) unless otherwise specified.
- the vinyl polymer of component (A) is, for example, polyisobutylene, polyisoprene, polybutadiene, styrene, (meth) acrylic acid, (meth) acrylic ester, (meth) acrylamide, acrylonitrile, vinyl acetate fluorine-containing vinyl
- examples thereof include polymers that are mainly produced by polymerizing a monomer selected from the group consisting of a vinyl monomer and a silicon-containing vinyl monomer.
- polyisobutylene, polyisoprene, and polybutadiene are preferable.
- Polyisobutylene is particularly preferable from the viewpoint of excellent hydrogen gas barrier properties.
- the polyisobutylene of the component (A) may have, for example, a — [CH 2 C (CH 3 ) 2 ] — unit, and other than “— [CH 2 C (CH 3 ) 2 ] — units”.
- Polyisobutylene containing “structural unit” may be used. Further, it preferably contains at least 50% by mass of — [CH 2 C (CH 3 ) 2 ] — units, more preferably at least 70% by mass.
- a polymer refers to the compound which consists of a repeating unit of a monomer in a polymer principal chain, and consists of 100 or more repeating units.
- EPION (Epion) 200A, 400A, 600A made by Kaneka Corporation
- the hydrosilyl group-containing compound of the component (B) of the present invention is not particularly limited as long as it can be cured by the hydrosilylation reaction with the component (A).
- the hydrosilyl group represents a group having a SiH bond.
- the component (B) is not particularly limited, but preferably includes an organohydrogenpolysiloxane. More specifically, a hydrosilyl group is formed in a molecule composed of a linear, branched, cyclic or network molecule. Examples thereof include silicone. A compound having two or more hydrosilyl groups is preferred.
- the commercial product of the component (B) is not particularly limited, but CR-300, CR-500 (manufactured by Kaneka Corporation), HMS-013, HMS-151, HMS-301 (manufactured by Azmax Co., Ltd.), SH1107 fluid ( Toray Dow Corning Co., Ltd.).
- the blending amount of the component (B) is not particularly limited, but is preferably 0.1 to 50 parts by weight, more preferably 1 to 40 parts by weight with respect to 100 parts by weight of the component (A).
- the amount is more preferably 5 to 30 parts by mass, and particularly preferably 8 to 20 parts by mass.
- the amount of component (B) added is such that the equivalent ratio (hydrosilyl group / alkenyl group) of the hydrosilyl group of component (B) to the alkenyl group contained in component (A) is 0.5 to 2.0. Is preferable, and 0.8 to 1.5 is particularly preferable.
- the amount is 0.5 equivalents or more, the crosslinking density increases, and the hydrogen gas barrier property of the cured product tends to be improved.
- the amount is 2.0 equivalents or less, hydrogen gas is generated by the dehydrogenation reaction. Therefore, the problem of foaming of the cured product tends not to occur.
- platinum examples include platinum-vinylsiloxane complexes such as divinyltetramethyldisiloxane complexes; platinum-phosphite complexes such as Pt (PPh 3 ) 4 and Pt (PBu 3 ) 4 . Of these, chloroplatinic acid, platinum-olefin complexes, platinum-vinylsiloxane complexes and the like are preferable from the viewpoint of excellent activity. Vi means a vinyl group.
- a preferable complex (C) is a platinum complex having a ⁇ -diketonate compound as a ligand or a cyclic diene compound. Examples include platinum complexes in ligands.
- platinum complex having the ⁇ -diketonate compound as a ligand examples include, for example, trimethyl (acetylacetonato) platinum, trimethyl (3,5-heptanedionate) platinum, trimethyl (methylacetoacetate) platinum, bis (2 , 4-pentanedionato) platinum, bis (2,4-hexandionato) platinum, bis (2,4-heptaneedionato) platinum, bis (3,5-heptaneedionato) platinum, bis (1-phenyl-1,3 -Butanedionato) platinum, bis (1,3-diphenyl-1,3-propanedionato) platinum, etc.
- bis (2,4-pentanedionato) platinum is particularly preferred from the viewpoint of high activity by ultraviolet rays. Is preferred.
- platinum complex having the cyclic diene compound as a ligand examples include (1,5-cyclooctadienyl) dimethylplatinum complex, (1,5-cyclooctadienyl) diphenylplatinum complex, (1,5 -Cyclooctadienyl) dipropylplatinum complex, (2,5-norboradiene) dimethylplatinum complex, (2,5-norboradiene) diphenylplatinum complex, (cyclopentadienyl) dimethylplatinum complex, (methylcyclopentadienyl) diethyl Platinum complex, (trimethylsilylcyclopentadienyl) diphenylplatinum complex, (methylcycloocta-1,5-dienyl) diethylplatinum complex, (cyclopentadienyl) trimethylplatinum complex, (cyclopentadienyl) ethyldimethylplatinum complex
- catalysts other than platinum compounds include RhCl (PPh 3 ) 3 , RhCl 3 , RuCl 3 , IrCl 3 , FeCl 3 , AlCl 3 , PdCl 2 .2H 2 O, NiCl 2 , TiCl 4 and the like. . These catalysts may be used alone or in combination of two or more.
- the amount of component (C) is not particularly limited, but it is preferably used in the range of 1 ⁇ 10 ⁇ 1 to 1 ⁇ 10 ⁇ 8 mol as a compound with respect to 1 mol of alkenyl group in component (A). Preferably, it is used in the range of 1 ⁇ 10 ⁇ 2 to 1 ⁇ 10 ⁇ 6 mol.
- the absolute amount of the component (C) in the curable resin composition is, for example, 10 to 1000 ⁇ l, preferably 20 to 500 ⁇ l, more preferably 30 to 300 ⁇ l, still more preferably 50 to 100 ⁇ l.
- the form of component (C) may be either solid or liquid. For example, it is used in the form of an alcohol solution, preferably in the form of a solution such as methanol, ethanol or propanol, more preferably in the form of an isopropanol solution. It is appropriate to do.
- the plasticizer having at least two peak top molecular weights in the molecular weight distribution measured by GPC (gel permeation chromatography) which is the component (D) of the present invention has a low viscosity when combined with the other components of the present invention.
- GPC gel permeation chromatography
- a poly ⁇ -olefin plasticizer is preferable because the structure and polarity of the component (A) of the present invention are close and excellent in compatibility.
- the peak top molecular weight is measured by GPC (gel permeation chromatography) and is a value obtained from the position of the peak of the molecular weight distribution.
- the at least two peak top molecular weights are preferably in the range of 300 to 5000, more preferably in the range of 500 to 4000, and still more preferably in the range of 700 to 3000.
- the number average molecular weight of the whole molecular weight distribution of the component (D) of the present invention is 300 to 5000, more preferably 500 to 4000, and particularly preferably 700 to 3000. By being in said range, it has the remarkable effect that it is compatible with characteristics, such as a rubber physical property and hydrogen gas barrier property, though it is low viscosity.
- the number average molecular weight of the component (D) of the present invention was measured by GPC and calculated by a standard polystyrene conversion method.
- the polydispersity (weight average molecular weight / number average molecular weight) of the entire molecular weight distribution of the component (D) of the present invention is 1.02 to 1.10, particularly preferably in the range of 1.025 to 1.075. It is. By being in said range, it has the remarkable effect that it is compatible with characteristics, such as a rubber physical property and hydrogen gas barrier property, though it is low viscosity.
- the polydispersity of the component (D) of the present invention was measured by GPC and determined by the number average molecular weight and the weight average molecular weight calculated by the standard polystyrene conversion method.
- poly ⁇ -olefin, liquid polybutene, vegetable oil such as liquid polyisoprene, castor oil, fatty acid ester, etc. are suitable, among which poly ⁇ -olefin, liquid polybutene, liquid Polyisoprene is preferable, and poly ⁇ -olefin is particularly preferable.
- poly ⁇ -olefin, liquid polybutene, liquid Polyisoprene is preferable, and poly ⁇ -olefin is particularly preferable.
- it does not specifically limit as a commercial item of the above-mentioned (D) component of the present invention For example, SpectraSyn 6 (made by ExxonMobil) etc. are mention
- the molecular weight distribution measured by GPC of SpectraSyn 6 is as shown in FIG. As can be seen from FIG. 3, SpectraSyn 6 has peaks at two locations around a molecular weight of 723 and a molecular weight of 862.
- the component (D) can be obtained by using two or more poly ⁇ -olefin plasticizers having one peak in the molecular weight distribution measured by GPC.
- it can be obtained by using SpectraSynS4 (manufactured by ExxonMobil), which is a poly ⁇ -olefin plasticizer having one peak in the molecular weight distribution measured by GPC, and SpectraSyn 10 (manufactured by ExxonMobil).
- the molecular weight distribution measured by GPC of SpectraSyn 4 and SpectraSyn 10 is as shown in FIG. As can be seen from FIG. 3, SpectraSyntra4 and SpectraSyn 10 have one peak in the vicinity of molecular weight 627 and molecular weight 1124, respectively.
- the blending amount of the component (D) is not particularly limited, but is preferably 1 to 70 parts by weight, more preferably 5 to 60 parts by weight with respect to 100 parts by weight of the component (A).
- the amount is preferably 10 to 50 parts by mass, and particularly preferably 20 to 45 parts by mass.
- the amount is 1 part by mass or more, the viscosity of the curable resin composition is reduced to improve workability, and when the amount is 70 parts by mass or less, a cured product having excellent hydrogen gas barrier properties is obtained.
- composition of the present invention various elastomers such as a crosslinking agent, a reaction rate regulator, a styrene copolymer, a filler, a storage stabilizer, an antioxidant, and a light stabilizer, as long as the object of the present invention is not impaired.
- Additives such as plasticizers such as polyalphaolefins, pigments, flame retardants, and surfactants can be used.
- a crosslinking agent may be added to the present invention.
- the crosslinking agent include 2,4,6-tris (allyloxy) -1,3,5-triazine, 1,2-polybutadiene, 1,2-polybutadiene derivative, trimethylolpropane diallyl ether, pentaerythritol triallyl ether.
- 1,2,4-trivinylcyclohexane, triallyl isocyanurate, 2,4,6-tris (allyloxy) -1,3,5-triazine 1,2-polybutadiene is preferred.
- reaction rate modifier may be added to the present invention.
- reaction rate modifier include a compound containing an aliphatic unsaturated bond, an organic phosphorus compound, an organic sulfur compound, and a nitrogen-containing compound. These may be used alone or in combination of two or more.
- the compound containing an aliphatic unsaturated bond examples include 3-hydroxy-3-methyl-1-butyne, 3-hydroxy-3-phenyl-1-butyne, and 3,5-dimethyl-1- Examples thereof include propargyl alcohols such as hexyn-3-ol and 1-ethynyl-1-cyclohexanol, ene-yne compounds, maleic acid esters such as maleic anhydride and dimethyl maleate, and the like.
- the organic phosphorus compound include triorganophosphine, diorganophosphine, organophosphon, and triorganophosphite.
- organic sulfur compound examples include organomercaptans, diorganosulfides, hydrogen sulfide, benzothiazole, thiazole, benzothiazole disulfide, and the like.
- nitrogen-containing compounds include N, N, N ′, N′-tetramethylethylenediamine, N, N-dimethylethylenediamine, N, N-diethylethylenediamine, N, N-dibutylethylenediamine, and N, N.
- a styrene copolymer may be blended for the purpose of adjusting the rubber physical properties of the cured product.
- the styrene copolymer is not particularly limited.
- styrene-butadiene copolymer styrene-isoprene copolymer (SIP), styrene-butadiene copolymer (SB), styrene-ethylene-butylene-styrene copolymer.
- SEBS polymer
- SIBS styrene-isobutylene-styrene copolymer
- AS acrylonitrile-styrene copolymer
- ABS styrene-butadiene-acrylonitrile copolymer
- a filler that does not impair storage stability may be added to the present invention.
- the shape of the filler is not particularly limited, but a spherical shape is preferable because the mechanical strength of the cured product of the curable resin composition can be improved and an increase in viscosity can be suppressed.
- the average particle size of the filler is not particularly limited, but is preferably in the range of 0.1 to 1000 ⁇ m, more preferably in the range of 0.5 to 300 ⁇ m.
- the filler include organic powder, inorganic powder, and metallic powder.
- the inorganic powder filler examples include glass, silica, alumina, mica, ceramics, silicone rubber powder, calcium carbonate, aluminum nitride, carbon powder, kaolin clay, dry clay mineral, and dry diatomaceous earth.
- the blending amount of the inorganic powder is preferably about 0.1 to 100 parts by mass with respect to 100 parts by mass of the component (A). If it is larger than 0.1 parts by mass, the effect is not reduced, and if it is 100 parts by mass or less, sufficient fluidity of the curable resin composition is obtained, and good workability is obtained.
- Silica can be blended for the purpose of adjusting the viscosity of the curable resin composition or improving the mechanical strength of the cured product.
- those hydrophobized with organochlorosilanes, polyorganosiloxane, hexamethyldisilazane and the like can be used.
- Specific examples of silica include, for example, commercial products such as Aerosil R974, R972, R972V, R972CF, R805, R812, R812S, R816, R8200, RY200, RX200, RY200S, and R202 manufactured by Nippon Aerosil. Is mentioned.
- the organic powder filler examples include polyethylene, polypropylene, nylon, crosslinked acrylic, crosslinked polystyrene, polyester, polyvinyl alcohol, polyvinyl butyral, and polycarbonate.
- the blending amount of the organic powder is preferably about 0.1 to 100 parts by mass with respect to 100 parts by mass of the component (A). If it is larger than 0.1 parts by mass, the effect is not reduced, and if it is 100 parts by mass or less, sufficient fluidity of the curable resin composition is obtained, and good workability is obtained.
- the filler for the metallic powder include gold, platinum, silver, copper, indium, palladium, nickel, alumina, tin, iron, aluminum, and stainless steel.
- the blending amount of the metallic powder is preferably about 0.1 to 100 parts by mass, more preferably 1 to 50 parts by mass with respect to 100 parts by mass of the component (A).
- An antioxidant may be added to the present invention.
- the antioxidant include ⁇ -naphthoquinone, 2-methoxy-1,4-naphthoquinone, methyl hydroquinone, hydroquinone, hydroquinone monomethyl ether, mono-tert-butyl hydroquinone, 2,5-di-tert-butyl hydroquinone, p Quinone compounds such as benzoquinone, 2,5-diphenyl-p-benzoquinone, 2,5-di-tert-butyl-p-benzoquinone; phenothiazine, 2,2-methylene-bis (4-methyl-6-tert- Butylphenol), catechol, tert-butylcatechol, 2-butyl-4-hydroxyanisole, 2,6-di-tert-butyl-p-cresol, 2-tert-butyl-6- (3-tert-butyl-2- Hydroxy-5-methylbenzyl) -4-methyl Phenyl acrylate
- a light stabilizer may be added to the present invention.
- the light stabilizer include bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate, bis (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate, and 4-benzoyl.
- the curable resin composition of the present invention can be produced by a conventionally known method. For example, by blending predetermined amounts of the components (A) to (D) and using a mixing means such as a mixer, the mixture is preferably mixed at a temperature of 10 to 70 ° C., preferably for 0.1 to 5 hours. More preferably, it can be produced by mixing at room temperature (25 ° C. ⁇ 10 ° C.) for 0.5 to 2 hours.
- ⁇ Application method> As a method for applying the curable resin composition of the present invention to an adherend, known sealing agents and adhesive methods are used. For example, methods such as dispensing, spraying, inkjet, screen printing, gravure printing, dipping, spin coating using an automatic coater can be used.
- the curable resin composition of the present invention is preferably liquid at 25 ° C. from the viewpoint of applicability.
- the hardening method of the curable resin composition of this invention is not specifically limited, It can harden
- the curing temperature is not particularly limited, but is preferably 30 to 300 ° C, more preferably 50 to 200 ° C, and further preferably 60 to 150 ° C.
- the curing time is not particularly limited, but in the case of 60 to 150 ° C., it is preferably 20 minutes or more and less than 5 hours, more preferably 40 minutes or more and 3 hours or less.
- the light source is not particularly limited.
- the low pressure mercury lamp, the medium pressure mercury lamp, the high pressure mercury lamp, the ultrahigh pressure mercury lamp, the black light lamp, the microwave Examples include an excited mercury lamp, a metal halide lamp, a sodium lamp, a halogen lamp, a xenon lamp, an LED, a fluorescent lamp, sunlight, and an electron beam irradiation device.
- the irradiation amount of light irradiation is preferably 10 kJ / m 2 or more, more preferably 15 kJ / m 2 or more.
- the cured product of the present invention is cured, preferably photocured, by irradiating the curable resin composition of the present invention with active energy rays such as ultraviolet rays by the above curing method.
- active energy rays such as ultraviolet rays
- any curing method may be used.
- the curable resin composition of the present invention by making the curable resin composition of the present invention into a two-part composition, it can be cured at room temperature after mixing.
- the two liquids can be mixed or applied separately and then contacted and cured.
- an application in which the curable resin composition of the present invention or a cured product thereof is suitably used is a sealing agent.
- the sealing agent includes uses such as an adhesive, a coating agent, a casting agent, and a potting agent.
- the curable resin composition of this invention is a liquid at 25 degreeC.
- the curable resin composition of the present invention is a rubber elastic body having low gas permeability, low moisture permeability, heat resistance, acid resistance, and flexibility.
- Solar cell dye-sensitized solar cell, lithium ion battery, electrolytic capacitor, liquid crystal display, organic EL display, electronic paper, LED, hard disk device, photodiode, optical communication / circuit, electric wire / cable / optical fiber, optical isolator
- Examples include laminates such as IC cards, sensors, substrates, and pharmaceutical / medical instruments / equipment.
- the curable resin composition of the present invention is particularly preferred for use in fuel cells because it has a low viscosity and has compatible properties such as rubber properties and hydrogen gas barrier properties.
- a fuel cell is a power generator that extracts electricity by chemically reacting hydrogen and oxygen.
- fuel cells there are four types of fuel cells: solid polymer fuel cells, phosphoric acid fuel cells, molten carbonate fuel cells, and solid oxide fuel cells. Since the operating temperature is relatively low (around 80 ° C.) and high power generation efficiency, it is used for applications such as automobile power sources, household power generators, small power supplies for electronic devices such as mobile phones, and emergency power supplies.
- a cell 1 of a typical polymer electrolyte fuel cell is an electrolyte membrane electrode assembly having a structure in which a polymer electrolyte membrane 4 is sandwiched between a fuel electrode 3a and an air electrode 3b. 5 (MEA), a frame 6 that supports the MEA, and a separator 2 in which a gas flow path is formed.
- fuel gas hydrogen gas
- oxidizing gas oxygen gas
- the cooling water flows through the cooling water passage 9 for the purpose of relaxing the heat generation during power generation.
- a package in which several hundreds of cells are stacked is called a cell stack 10 as shown in FIG.
- a sealing agent is frequently used for the purpose of preventing leakage of fuel gas, oxygen gas and the like. Specifically, a sealant is used between adjacent separators, between the separator and the frame, between the frame and the electrolyte membrane or MEA, and the like.
- the polymer electrolyte membrane examples include a cation exchange membrane having ion conductivity, preferably a chemically stable and strong operation at a high temperature, and examples thereof include a fluorine polymer having a sulfonic acid group. It is done.
- examples of commercially available products include Nafion (registered trademark) manufactured by DuPont, Flemion (registered trademark) manufactured by Asahi Kasei Corporation, and Aciplex (registered trademark) manufactured by Asahi Glass Co., Ltd.
- the polymer electrolyte membrane is a material that hardly adheres, but can be adhered by using the curable resin composition of the present invention.
- the fuel electrode is called a hydrogen electrode or an anode, and a known one is used.
- carbon in which a catalyst such as platinum, nickel, ruthenium or the like is supported is used.
- the air electrode is called an oxygen electrode or a cathode, and a known one is used.
- carbon in which a catalyst such as platinum or an alloy is supported is used.
- the surface of each electrode may be provided with a gas diffusion layer that functions to diffuse the gas and keep the electrolyte moist.
- a known gas diffusion layer is used, and examples thereof include carbon paper, carbon cloth, and carbon fiber.
- the separator 2 has a fine flow path with irregularities, through which fuel gas and oxidizing gas pass and are supplied to the electrodes.
- the separator is made of aluminum, stainless steel, titanium, graphite, carbon, or the like.
- the frame is used to support and reinforce a thin electrolyte membrane or MEA so as not to be broken.
- the material of the frame include thermoplastic resins such as polyvinyl chloride, polyethylene naphthalate (PEN), polyethylene terephthalate (PET), polypropylene (PP), and polycarbonate.
- thermoplastic resins such as polyvinyl chloride, polyethylene naphthalate (PEN), polyethylene terephthalate (PET), polypropylene (PP), and polycarbonate.
- PEN polyethylene naphthalate
- PET polyethylene terephthalate
- PET polypropylene
- PP polypropylene
- the fuel cell of the present invention is a fuel cell characterized by being sealed with the curable resin composition of the present invention or a cured product thereof.
- the member that needs to be sealed in the fuel cell include a separator, a frame, an electrolyte, a fuel electrode, an air electrode, and an MEA. More specific seal locations include between adjacent separators, between separators and frames, between frames and electrolyte membranes or MEAs, and the like.
- the purpose of the main seal “between the separator and the frame” or “between the polymer electrolyte membrane or MEA and the frame” is to prevent gas mixing and leakage, and between the adjacent separators.
- the purpose of the seal is to prevent gas leakage and to prevent cooling water from leaking from the cooling water flow path to the outside.
- the sealing method using the curable resin composition of the present invention is not particularly limited.
- FIPG form in place gasket
- CIPG cure in place gasket
- MIPG mold in place gasket
- Examples include liquid injection molding.
- FIPG means that the curable resin composition of the present invention is applied to a flange of a part to be sealed by an automatic coating apparatus or the like, and is able to transmit active energy rays such as heating or ultraviolet rays while being bonded to the other flange.
- the curable resin composition is cured by irradiation from the flange side and is adhesively sealed. More specifically, it is a method for sealing at least a part between at least two flanges of a part to be sealed having at least two flanges, wherein at least one of the flanges can transmit light of active energy rays.
- This is a sealing method.
- CIPG means that the curable resin composition of the present invention is bead-coated on the flange of the part to be sealed by an automatic coating apparatus or the like, and the curable resin composition is cured by heating or irradiating active energy rays such as ultraviolet rays. To form a gasket. And it is the technique of pasting together and compressing and sealing with the other flange. More specifically, a method for sealing at least a part between at least two flanges of a part to be sealed having at least two flanges, wherein at least one of the flanges has the curable resin composition described above.
- the flange is disposed on the gasket, one flange to which the curable resin composition is applied and the other flange are pressure-bonded via the gasket, and at least a part between the at least two flanges is sealed.
- a mold is pressed against a flange of a part to be sealed in advance, a curable resin composition is injected into a cavity formed between the mold and a flange made of a material capable of transmitting active energy rays, and heated or irradiated with ultraviolet rays.
- a gasket is formed by irradiating the active energy rays.
- die is a material which can permeate
- a release agent such as a fluorine type or a silicone type in advance to the mold in order to facilitate removal from the mold after the gasket is formed. More specifically, a method for sealing at least a part between at least two flanges of a part to be sealed having at least two flanges, wherein a gasket forming mold is disposed on at least one of the flanges. A step of injecting the curable resin composition described above into at least a part of a gap between the gasket forming mold and the flange on which the mold is disposed, and the active energy in the curable resin composition.
- Liquid injection molding means that the curable resin composition of the present invention is poured into a mold made of a material capable of transmitting active energy rays at a specific pressure, and irradiated with active energy rays such as ultraviolet rays, and (light) cured to form a gasket. Form. And it is the technique of pasting together and compressing and sealing with the other flange.
- die is a material which can permeate
- a release agent such as a fluorine type or a silicone type in advance to the mold in order to facilitate removal from the mold after the gasket is formed.
- Example 1 As component (A) of the present invention, polyisobutylene having an alkenyl group at both ends of 1700 Pa ⁇ s at 25 ° C. (EPION 400A, manufactured by Kaneka Corporation) (a1) 77 parts by mass, and component (B) containing a hydrosilyl group Compound (CR-300, manufactured by Kaneka Co., Ltd.) 7 parts by mass (equivalent to 1.2 equivalent ratio (hydrosilyl group / alkenyl group of component (A)) and isopropyl platinum divinyltetramethyldisiloxane complex as component (C) Alcohol solution (Pt-VTS-3.0IPA, manufactured by Umicore Precious Metals Japan Co., Ltd.) 65 ⁇ l (1 ⁇ 10 ⁇ 3 mol with respect to 1 mol of alkenyl group in component (A)), Average molecular weight 807, polydispersity 1.037, molecular weight distribution measured by GPC has two
- Example 2 was prepared in the same manner as in Example 1 except that 23 parts by mass of component (d1) in Example 1 was changed to 34 parts by mass.
- Example 3 was prepared in the same manner as in Example 1 except that 23 parts by mass of component (d1) in Example 1 was changed to 46 parts by mass.
- Comparative example 1 In Example 1, instead of the component (d1), the number average molecular weight is 1100, the polydispersity is 1.079, and there is one peak in the molecular weight distribution measured by GPC (peak top molecular weight 1124, molecular weight distribution in FIG. 3). Comparative Example 1 was obtained in the same manner as in Example 1 except that the poly ⁇ -olefin plasticizer (SPECTORASYN 10, manufactured by ExxonMobil) (d′ 1) was changed.
- SPECTORASYN 10 manufactured by ExxonMobil
- Comparative example 2 In Example 1, instead of the component (d1), the number average molecular weight is 660, the polydispersity is 1.028, and there is one peak in the molecular weight distribution measured by GPC (peak top molecular weight 627, molecular weight distribution in FIG. 3). Comparative Example 2 was obtained in the same manner as in Example 1 except that the poly ⁇ -olefin plasticizer (SPECTORASYN 4, manufactured by ExxonMobil) (d′ 2), which was a reference) was changed.
- SPECTORASYN 4 manufactured by ExxonMobil
- test methods implemented in the examples and comparative examples in Table 1 are as follows.
- the viscosity (Pa ⁇ s) of the curable resin composition was measured with a cone plate viscometer (manufactured by Brookfield) based on the following measurement conditions. The results are shown in Table 1.
- the viscosity is preferably 500 Pa ⁇ s or less from the viewpoint of screen printability.
- Measurement condition Cone type CPE-52 Rotation speed 0.5rpm Shear rate 1.0 1 / s Temperature 25 ° C
- the thickness of the curable resin composition is set to 2 mm, and is heated and cured by heating at 130 ° C. for 1 hour to create a sheet-like cured product. While holding the pressure surface of the A-type durometer (hardness meter) parallel to the test piece (three sheets of cured product stacked and set to a thickness of 6 mm), press and apply with a force of 10 N The pressing surface and the sample are brought into close contact with each other. The maximum value is read during measurement, and the maximum value is defined as “hardness” (Shore A hardness). Details follow JIS K 6253.
- preferable hardness is 20 or more and less than 80.
- tensile strength (MPa) The thickness of the curable resin composition is set to 2 mm, and is heated and cured by heating at 130 ° C. for 1 hour to create a sheet-like cured product.
- a test piece is produced by punching with No. 3 dumbbell. Fix both ends of the test piece to the chuck so that the long axis of the test piece and the center of the chuck are aligned. The maximum load until the test piece is pulled and cut at a pulling speed of 500 mm / min is measured. The strength at the maximum load is defined as “tensile strength (MPa)”. Details follow JIS K 6251. The results are shown in Table 1.
- preferable tensile strength is 1.5 Mpa or more.
- the thickness of the curable resin composition is set to 2 mm, and is heated and cured by heating at 130 ° C. for 1 hour to create a sheet-like cured product.
- a test piece is made by punching with a No. 3 dumbbell, and marked lines at intervals of 20 mm are written on the test piece. The sample is fixed to the chuck in the same manner as the measurement of the tensile strength, and pulled until the test piece is cut at a tensile speed of 500 mm / min. Since the test piece extends during measurement and the interval between the marked lines increases, the interval between the marked lines is measured with a caliper until the test piece is cut.
- the elongation ratio is defined as “elongation rate (%)”.
- elongation rate %
- the results are shown in Table 1.
- preferable elongation rate is 240% or more.
- the present invention was found to have rubber properties while having low viscosity.
- the comparative example 1 uses (d'1) which is not (D) component of this invention, it was a result that a viscosity is high compared with Example 1, and elongation rate is low.
- the comparative example 2 uses (d'2) which is not (D) component of this invention, compared with Example 1, it was a result with low hardness and inferior tensile strength.
- ⁇ Hydrogen gas barrier test> The thickness of the curable resin composition of Example 1 or 3 was set to 2 mm, and was heated and cured by heating at 130 ° C. for 1 hour to prepare a sheet-like cured product.
- the cured product was measured in accordance with JIS K7126-1: 2006 (Plastics—Films and Sheets—Gas Permeability Test Method—Part 1: Differential Pressure Method).
- the type of test was the pressure sensor method, and the conditions were 23 ° C., the test gas (hydrogen gas) on the high pressure side was 100 kPa, and the sheet was 1 mm thick.
- a preferable hydrogen gas barrier property value is less than 1 ⁇ 10 ⁇ 14 mol ⁇ m / m 2 ⁇ s ⁇ Pa because excellent sealability is obtained. It is.
- Example 1 was 7 ⁇ 10 ⁇ 15 mol ⁇ m / m 2 ⁇ s ⁇ Pa
- Example 3 was 3 ⁇ 10 ⁇ 15 mol ⁇ m / m 2 ⁇ s ⁇ Pa.
- the curable resin composition of the present invention has various properties such as a sealing agent, an adhesive, a coating agent, a casting agent, a potting agent, etc., since it has a low viscosity but has compatible properties such as rubber physical properties and hydrogen gas barrier properties. It can be used in applications and is industrially useful.
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Abstract
Description
上記課題は本発明の硬化性樹脂組成物によって解決され得る。
本発明は、下記の(A)~(D)成分を含有することを特徴とする硬化性樹脂組成物。
(A)成分:1分子中にアルケニル基を1以上有するビニル系重合体
(B)成分:1分子中にヒドロシリル基を1以上有する化合物
(C)成分:ヒドロシリル化触媒
(D)成分:GPCにて測定された分子量分布において少なくとも二つのピークがある可塑剤
さらに、本願発明は以下の態様であり得る。
〔1〕
下記の(A)~(D)成分を含有することを特徴とする硬化性樹脂組成物。
(A)成分:1分子中にアルケニル基を1以上有するビニル系重合体
(B)成分:1分子中にヒドロシリル基を1以上有する化合物
(C)成分:ヒドロシリル化触媒
(D)成分:GPCにて測定された分子量分布において少なくとも二つのピークトップ分子量を有する可塑剤
〔2〕
前記(D)成分が、ポリα-オレフィン系可塑剤である、前記〔1〕に記載の硬化性樹脂組成物。
〔3〕
前記(D)成分が、数平均分子量が300~5000である、前記〔1〕又は〔2〕のいずれか1項に記載の硬化性樹脂組成物。
〔4〕
前記(A)成分のビニル系重合体が、アルケニル基を1以上有するポリイソブチレンである、前記〔1〕~〔3〕のいずれか1項に記載の硬化性樹脂組成物。
〔5〕
前記〔1〕~〔4〕のいずれか1項に記載の硬化性樹脂組成物を含む、燃料電池用シール剤。
〔6〕
前記燃料電池用シール剤が、燃料電池における部材であるセパレータ、フレーム、電解質、燃料極、空気極、及び電解質膜電極接合体からなる群のいずれかの部材周辺用シール剤である、前記〔5〕に記載の燃料電池用シール剤。
〔7〕
前記燃料電池用シール剤が、燃料電池における隣り合うセパレータ同士との間のシール剤、若しくは、燃料電池のフレームと電解質膜または電解質膜電極接合体との間のシール剤である、前記〔5〕又は〔6〕に記載の燃料電池用シール剤。
〔8〕
前記燃料電池が、固体高分子形燃料電池である、前記〔5〕~〔7〕のいずれか1項に記載の燃料電池用シール剤。
〔9〕
前記〔1〕~〔4〕のいずれか1項に記載の硬化性樹脂組成物を加熱または活性エネルギー線を照射することにより硬化させた硬化物。
〔10〕
燃料電池における隣り合うセパレータ同士との間のシール、及び、燃料電池のフレームと電解質膜または電解質膜電極接合体との間のシールからなる群のいずれかを含む燃料電池であって、前記いずれかのシールが、前記〔9〕に記載の硬化物を含む、燃料電池。
〔11〕
前記燃料電池が、固体高分子形燃料電池である、前記〔10〕に記載の燃料電池。
〔12〕
少なくとも2つのフランジを有する被シール部品の当該少なくとも2つのフランジの間の少なくとも一部をシールする方法であって、前記フランジの少なくとも一方が活性エネルギー線の光を透過可能であり、前記フランジの少なくとも一方の表面に、前記〔1〕~〔4〕のいずれか1項に記載の硬化性樹脂組成物を塗布する工程、前記硬化性樹脂組成物を塗布した一方のフランジと他方のフランジとを前記硬化性樹脂組成物を介して貼り合わせる工程、及び、活性エネルギー線を前記光透過可能なフランジを通して照射して前記硬化性樹脂組成物を硬化させ、前記少なくとも2つのフランジの間の少なくとも一部をシールする工程、を含むことを特徴とする前記シール方法。
〔13〕
少なくとも2つのフランジを有する被シール部品の当該少なくとも2つのフランジの間の少なくとも一部をシールする方法であって、前記フランジの少なくとも一方のフランジに、前記〔1〕~〔4〕のいずれか1項に記載の硬化性樹脂組成物を塗布する工程、前記塗布した硬化性樹脂組成物に活性エネルギー線を照射して前記硬化性樹脂組成物を硬化させ、前記硬化性樹脂組成物の硬化物からなるガスケットを形成する工程、他方のフランジを前記ガスケット上に配置して、硬化性樹脂組成物を塗布した一方のフランジと前記他方のフランジとを前記ガスケットを介して圧着し、前記少なくとも2つのフランジの間の少なくとも一部をシールする工程、を含むことを特徴とする前記シール方法。
〔14〕
少なくとも2つのフランジを有する被シール部品の当該少なくとも2つのフランジの間の少なくとも一部をシールする方法であって、前記フランジの少なくとも一方のフランジ上にガスケット形成用金型を配置する工程、前記ガスケット形成用金型と該金型を配置したフランジとの間の空隙の少なくとも一部に前記〔1〕~〔4〕のいずれか1項に記載の硬化性樹脂組成物を注入する工程、前記硬化性樹脂組成物に前記活性エネルギー線を照射して前記硬化性樹脂組成物を硬化させ、前記硬化性樹脂組成物の硬化物からなるガスケットを形成する工程、前記金型を前記一方のフランジから取り外す工程、他方のフランジを前記ガスケット上に配置して、前記一方のフランジと前記他方のフランジとを前記ガスケットを介して圧着し、前記少なくとも2つのフランジの間の少なくとも一部をシールする工程、を含むことを特徴とするシール方法。
〔1b〕
下記の(A)~(D)成分を含有することを特徴とする硬化性樹脂組成物。
(A)成分:1分子中にアルケニル基を1以上有するビニル系重合体
(B)成分:1分子中にヒドロシリル基を1以上有する化合物
(C)成分:ヒドロシリル化触媒
(D)成分:GPCにて測定された分子量分布において少なくとも二つのピークトップ分子量を有する可塑剤
〔2b〕
前記(D)成分が、ポリα-オレフィン系可塑剤であることを特徴とする前記〔1b〕に記載の硬化性樹脂組成物。
〔3b〕
前記(D)成分が、数平均分子量が300~5000であることを特徴とする前記〔1b〕又は〔2b〕のいずれか1項に記載の硬化性樹脂組成物。
〔4b〕
前記(A)成分のビニル系重合体が、アルケニル基を1以上有するポリイソブチレンであることを特徴とする前記〔1b〕~〔3b〕のいずれか1項に記載の硬化性樹脂組成物。
〔5b〕
前記〔1b〕~〔4b〕のいずれか1項に記載の硬化性樹脂組成物を用いた燃料電池用シール剤。
〔6b〕
燃料電池における部材であるセパレータ、フレーム、電解質、燃料極、空気極、MEAからなる群のいずれかのシールに用いることを特徴とする前記〔1b〕~〔5b〕のいずれか1項に記載の硬化性樹脂組成物。
〔7b〕
燃料電池における隣り合うセパレータ同士との間のシール剤、燃料電池のフレームと電解質膜またはMEAとの間のシールに用いることを特徴とする前記〔1b〕~〔5b〕のいずれか1項に記載の硬化性樹脂組成物。
〔8b〕
前記燃料電池が、固体高分子形燃料電池であることを特徴とする前記〔5b〕~〔7b〕のいずれか1項に記載の硬化性樹脂組成物。
〔9b〕
前記〔1b〕~〔4b〕のいずれか1項に記載の硬化性樹脂組成物を加熱または活性エネルギー線を照射することにより硬化させた硬化物。
〔10b〕
前記〔1b〕~〔4b〕のいずれか1項に記載の硬化性樹脂組成物を、燃料電池における隣り合うセパレータ同士との間のシール、燃料電池のフレームと電解質膜またはMEAとの間のシールのいずれかで用いたことを特徴とする燃料電池。
〔11b〕
前記燃料電池が、固体高分子形燃料電池であることを特徴とする前記〔10b〕に記載の燃料電池。
〔12b〕
被シール部品のフランジに、前記〔1b〕~〔4b〕のいずれか1項に記載の硬化性樹脂組成物を塗布し、もう一方のフランジと貼り合わせた状態で、加熱または活性エネルギー線を照射して、前記硬化性樹脂組成物を硬化させシールすることを特徴とするシール方法。
〔13b〕
被シール部品のフランジに、前記〔1b〕~〔4b〕のいずれか1項に記載の硬化性樹脂組成物を塗布し、加熱または活性エネルギー線を照射して、前記硬化性樹脂組成物を硬化させてガスケットを形成し、その後、もう一方のフランジと貼り合わせて圧縮シールすることを特徴とするシール方法。
〔14b〕
予め被シール部品のフランジに金型を圧接し、金型とフランジ間に生じたキャビティーに前記〔1b〕~〔4b〕のいずれか1項に記載の硬化性樹脂組成物を注入し、加熱または活性エネルギー線を照射することにより、硬化させガスケットを形成し、その後、もう一方のフランジと貼り合わせてシールすることを特徴とするシール方法。
<硬化性樹脂組成物>
本発明は、下記の(A)~(D)成分を含有することを特徴とする硬化性樹脂組成物に関する。
(A)成分:1分子中にアルケニル基を1以上有するビニル系重合体
(B)成分:1分子中にヒドロシリル基を1以上有する化合物
(C)成分:ヒドロシリル化触媒
(D)成分:GPCにて測定された分子量分布において少なくとも二つのピークトップ分子量を有する可塑剤。
本発明の硬化性樹脂組成物の各(A)~(D)成分、並びに任意成分は、下記のいずれかの条件を満たすものを任意に組み合わせて使用することができる。
本発明に用いられる(A)成分とは、1分子中にアルケニル基を1以上有するビニル重合体であれば特に限定されるものではない。本発明における(A)成分の25℃での粘度は、特に制限は無いが、作業性などの面から5~3000Pa・sが好ましく、より好ましくは、50~2700Pa・sであり、特に好ましくは、100~2500Pa・sである。なお、粘度の測定はコーンプレート型粘度計を用いて測定した。また、アルケニル基がビニル重合体の主鎖末端にあるとき、低硬度ながら高強度、低圧縮永久ひずみのゴム弾性体が得られやすくなるなどの点から好ましい。
本発明の(B)成分のヒドロシリル基含有化合物としては、(A)成分とヒドロシリル化反応により硬化できるものであれば特に制限はない。ヒドロシリル基とは、SiH結合を有する基を表す。(B)成分としては、特に限定されないが、好ましくはオルガノハイドロジェンポリシロキサンなどが挙げられ、より具体的には、直鎖状、分岐状、環状または網状の分子からなる分子中にヒドロシリル基を含有するシリコーンなどが挙げられる。また、ヒドロシリル基を2以上有する化合物が好ましい。
0.5当量以上である場合には、架橋密度が高くなり、硬化物の水素ガスバリア性が向上する傾向があり、2.0当量以下である場合には、脱水素反応による水素ガスが発生して硬化物発泡の問題が生じたりしない傾向にある。
本発明の(C)成分であるヒドロシリル化触媒については、特に制限はなく、任意のものが使用できる。
本発明の(D)成分であるGPC(ゲル浸透クロマトグラフィー)にて測定された分子量分布において少なくとも二つのピークトップ分子量を有する可塑剤は、本発明のその他成分と組み合わせることによって、低粘度でありながら、ゴム物性、水素ガスバリア性等の特性を両立できるという顕著な効果を得ることができる。中でも、本発明の(A)成分の構造と極性が近く相溶性に優れることから、ポリα-オレフィン系可塑剤が好ましい。ピークトップ分子量とは、GPC(ゲル浸透クロマトグラフィー)にて測定されたもので、分子量分布のピークの頂点の位置から求めた値である。また、少なくとも二つのピークトップ分子量は300~5000の範囲にあることが好ましく、より好ましくは500~4000の範囲であり、更に好ましくは700~3000の範囲である。
本発明の組成物に対し、本発明の目的を損なわない範囲で、架橋剤、反応速度調節剤、スチレン系共重合体等の各種エラストマー、充填材、保存安定剤、酸化防止剤、光安定剤、ポリアルファオレフィン等の可塑剤、顔料、難燃剤、及び界面活性剤等の添加剤を使用することができる。
金属質粉体の充填材としては、例えば、金、白金、銀、銅、インジウム、パラジウム、ニッケル、アルミナ、錫、鉄、アルミニウム、ステンレスなどが挙げられる。金属質粉体の配合量は、(A)成分100質量部に対し、0.1~100質量部程度が好ましく、より好ましくは1~50質量部である。
本発明の硬化性樹脂組成物を被着体への塗布する方法としては、公知のシール剤や接着剤の方法が用いられる。例えば、自動塗布機を用いたディスペンシング、スプレー、インクジェット、スクリーン印刷、グラビア印刷、ディッピング、スピンコートなどの方法を用いることができる。なお、本発明の硬化性樹脂組成物は、塗布性の観点から25℃で液状であることが好ましい。
本発明の硬化性樹脂組成物の硬化方法は特に限定されないが、加熱または活性エネルギー線、例えば紫外線、可視光等の光を照射することにより硬化させることができる。
本発明の硬化物は、本発明の硬化性樹脂組成物に対し、上記硬化方法によって紫外線等の活性エネルギー線を照射することにより硬化、好ましくは光硬化させてなる。本発明の硬化物は、本発明の硬化性樹脂組成物が硬化したものであれば、その硬化方法の如何は問わない。
本発明の硬化性樹脂組成物またはその硬化物が好適に用いられる用途としては、シール剤である。本発明においてシール剤とは、接着剤、コーティング剤、注型剤、ポッティング剤等の用途も含まれるものである。なお、このような用途で使用するにあたり、本発明の硬化性樹脂組成物は25℃で液状であることが好ましい。
燃料電池とは、水素と酸素を化学的に反応させることにより電気を取り出す発電装置である。また、燃料電池には、固体高分子形燃料電池、りん酸形燃料電池、溶融炭酸塩形燃料電池、固体酸化物形燃料電池の4つの方式があるが、中でも固体高分子形燃料電池は、運転温度が比較的低温(80℃前後)でありながら高発電効率であるので、自動車用動力源、家庭用発電装置、携帯電話などの電子機器用小型電源、非常電源等の用途に用いられる。
燃料極(アノード電極):H2→2H++2e-
空気極(カソード電極):1/2O2+2H++2e-→H2O
ナフィオン(登録商標)
本発明の硬化性樹脂組成物を用いたシール手法としては、特に限定されないが、代表的には、FIPG(フォームインプレイスガスケット)、CIPG(キュアーインプレイスガスケット)、MIPG(モールドインプレイスガスケット)、液体射出成形などが挙げられる。
・実施例1
本発明の(A)成分として25℃で1700Pa・sである両末端にアルケニル基を有するポリイソブチレン(EPION 400A、株式会社カネカ製)(a1)77質量部と、(B)成分としてヒドロシリル基含有化合物(CR-300、株式会社カネカ製)7質量部(1.2当量比(ヒドロシリル基/(A)成分のアルケニル基)相当)と、(C)成分として白金ジビニルテトラメチルジシロキサン錯体のイソプロピルアルコール溶液(Pt-VTS-3.0IPA、ユミコアプレシャスメタルズジャパン株式会社製)65μl((A)成分中のアルケニル基1molに対して1×10-3mol)と、(D)成分として、数平均分子量807、多分散度が1.037、GPCにて測定された分子量分布において、ピークが2つ(高分子量側ピークトップ分子量862、低分子量側ピークトップ分子量723、図3の分子量分布参照)であるポリα-オレフィン系可塑剤(SPECTORASYN 6、ExxonMobil製)(d1)を23質量部と、充填剤として平均粒径2.9μmの球状シリカ20質量部、反応速度調節剤としてマレイン酸ジメチル0.015質量部を添加し、常温(25℃)にてプラネタリーミキサーで60分混合し、硬化性樹脂組成物である実施例1を得た。
実施例1において、(d1)成分23質量部を34質量部に変更した以外は、実施例1と同様にして調製し、実施例2を得た。
実施例1において、(d1)成分23質量部を46質量部に変更した以外は、実施例1と同様にして調製し、実施例3を得た。
実施例1において、(d1)成分の代わりに、数平均分子量1100、多分散度が1.079、GPCにて測定された分子量分布においてピークが1つ(ピークトップ分子量1124、図3の分子量分布参照)であるポリα-オレフィン系可塑剤(SPECTORASYN 10、ExxonMobil製)(d’1)に変更した以外は、実施例1と同様にして調製し、比較例1を得た。
実施例1において、(d1)成分の代わりに、数平均分子量660、多分散度が1.028、GPCにて測定された分子量分布においてピークが1つ(ピークトップ分子量627、図3の分子量分布参照)であるポリα-オレフィン系可塑剤(SPECTORASYN 4、ExxonMobil製)(d’2)に変更した以外は、実施例1と同様にして調製し、比較例2を得た。
コーンプレート型粘度計(ブルックフィールド社製)により下記の測定条件に基づき硬化性樹脂組成物の粘度(Pa・s)を測定した。結果を表1に示す。なお、本発明において粘度は、スクリーン印刷性の観点から好ましくは500Pa・s以下であることが好ましい。
測定条件:
コーン型CPE-52
回転数 0.5rpm
せん断速度 1.0 1/s
温度 25℃
硬化性樹脂組成物の厚さを2mmに設定し、130℃にて1時間加熱することにより加熱硬化させてシート状の硬化物を作成する。A型デュロメータ(硬度計)の加圧面を試験片(シート状の硬化物を3枚重ねて、厚さ6mmに設定した状態のもの)に対して平行に保ちながら、10Nの力で押しつけ、加圧面と試料とを密着させる。測定時に最大値を読み取り、最大値を「硬さ」(ショアA硬さ)とする。詳細はJIS K 6253に従う。なお、本発明の硬化性樹脂組成物を燃料電池用シール剤として用いる場合、優れたシール性が得られることから好ましい硬さ(ショアA硬さ)は20以上80未満である。
硬化性樹脂組成物の厚さを2mmに設定し、130℃にて1時間加熱することにより加熱硬化させてシート状の硬化物を作成する。3号ダンベルで打ち抜いてテストピースを作製する。テストピースの長軸とチャックの中心が一直線になる様に、テストピースの両端をチャックに固定する。引張速度500mm/minでテストピースを引張り切断されるまでの最大荷重を測定する。当該最大荷重時の強度を「引張強さ(MPa)」とする。詳細はJIS K 6251に従う。結果を表1に示す。なお、本発明の硬化性樹脂組成物を燃料電池用シール剤として用いる場合、優れたシール性が得られることから好ましい引張強さは、1.5MPa以上である。
硬化性樹脂組成物の厚さを2mmに設定し、130℃にて1時間加熱することにより加熱硬化させてシート状の硬化物を作成する。3号ダンベルで打ち抜いてテストピースを作製し、20mm間隔の標線をテストピースに記入する。
引張強さの測定と同じ要領でチャックに固定して、引張速度500mm/minで試験片の切断に至るまで引っ張る。測定時にテストピースが伸びて標線の間隔の広がるため、テストピースが切断されるまでノギスにより標線の間隔を計測する。初期の標線間隔を基準として、伸びた割合を「伸び率(%)」とする。結果を表1に示す。なお、本発明の硬化性樹脂組成物を燃料電池用シール剤として用いる場合、優れたシール性が得られることから好ましい伸び率は、240%以上である。
また、比較例1は本発明の(D)成分ではない(d’1)を用いたものであるが、実施例1と比較し、粘度が高く、伸び率が低いという結果であった。また、比較例2は本発明の(D)成分ではない(d’2)を用いたものであるが、実施例1と比較し、硬さが低く、引張り強さも劣る結果であった。
実施例1または3の硬化性樹脂組成物の厚さを2mmに設定し、130℃にて1時間加熱することにより加熱硬化させてシート状の硬化物を作成した。その硬化物を用いてJIS K7126-1:2006(プラスチック-フィルム及びシート-ガス透過度試験方法-第1部:差圧法)に準拠し測定した。尚、試験の種類は圧力センサ法であり、条件は23℃、高圧側の試験ガス(水素ガス)は100kPa、厚さ1mmシートにて測定した。本発明の硬化性樹脂組成物を燃料電池用シール剤として用いる場合、優れたシール性が得られることから好ましい水素ガスバリア性の値は1×10-14mol・m/m2・s・Pa未満である。
結果は、実施例1が7×10-15mol・m/m2・s・Paであり、実施例3が3×10-15mol・m/m2・s・Paであった。
2 セパレーター
3a 燃料極(アノード)
3b 空気極(カソード)
4 高分子電解質膜
5 電解質膜電極接合体(MEA)
6 フレーム
7 接着剤またはシール剤
8a 燃料ガス流路
8b 酸化ガス流路
9 冷却水の流路
10 セルスタック
11 固体高分子形燃料電池
Claims (14)
- 下記の(A)~(D)成分を含有することを特徴とする硬化性樹脂組成物。
(A)成分:1分子中にアルケニル基を1以上有するビニル系重合体
(B)成分:1分子中にヒドロシリル基を1以上有する化合物
(C)成分:ヒドロシリル化触媒
(D)成分:GPCにて測定された分子量分布において少なくとも二つのピークトップ分子量を有する可塑剤 - 前記(D)成分が、ポリα-オレフィン系可塑剤である、請求項1に記載の硬化性樹脂組成物。
- 前記(D)成分が、数平均分子量が300~5000である、請求項1又は2のいずれか1項に記載の硬化性樹脂組成物。
- 前記(A)成分のビニル系重合体が、アルケニル基を1以上有するポリイソブチレンである、請求項1~3のいずれか1項に記載の硬化性樹脂組成物。
- 請求項1~4のいずれか1項に記載の硬化性樹脂組成物を含む、燃料電池用シール剤。
- 前記燃料電池用シール剤が、燃料電池における部材であるセパレータ、フレーム、電解質、燃料極、空気極、及び電解質膜電極接合体からなる群のいずれかの部材周辺用シール剤である、請求項5に記載の燃料電池用シール剤。
- 前記燃料電池用シール剤が、燃料電池における隣り合うセパレータ同士との間のシール剤、若しくは、燃料電池のフレームと電解質膜または電解質膜電極接合体との間のシール剤である、請求項5又は6に記載の燃料電池用シール剤。
- 前記燃料電池が、固体高分子形燃料電池である、請求項5~7のいずれか1項に記載の燃料電池用シール剤。
- 請求項1~4のいずれか1項に記載の硬化性樹脂組成物を加熱または活性エネルギー線を照射することにより硬化させた硬化物。
- 燃料電池における隣り合うセパレータ同士との間のシール、及び、燃料電池のフレームと電解質膜または電解質膜電極接合体との間のシールからなる群のいずれかを含む燃料電池であって、前記いずれかのシールが、請求項9に記載の硬化物を含む、燃料電池。
- 前記燃料電池が、固体高分子形燃料電池である、請求項10に記載の燃料電池。
- 少なくとも2つのフランジを有する被シール部品の当該少なくとも2つのフランジの間の少なくとも一部をシールする方法であって、前記フランジの少なくとも一方が活性エネルギー線の光を透過可能であり、前記フランジの少なくとも一方の表面に、請求項1~4のいずれか1項に記載の硬化性樹脂組成物を塗布する工程、前記硬化性樹脂組成物を塗布した一方のフランジと他方のフランジとを前記硬化性樹脂組成物を介して貼り合わせる工程、及び、活性エネルギー線を前記光透過可能なフランジを通して照射して前記硬化性樹脂組成物を硬化させ、前記少なくとも2つのフランジの間の少なくとも一部をシールする工程、を含むことを特徴とする前記シール方法。
- 少なくとも2つのフランジを有する被シール部品の当該少なくとも2つのフランジの間の少なくとも一部をシールする方法であって、前記フランジの少なくとも一方のフランジに、請求項1~4のいずれか1項に記載の硬化性樹脂組成物を塗布する工程、前記塗布した硬化性樹脂組成物に活性エネルギー線を照射して前記硬化性樹脂組成物を硬化させ、前記硬化性樹脂組成物の硬化物からなるガスケットを形成する工程、他方のフランジを前記ガスケット上に配置して、硬化性樹脂組成物を塗布した一方のフランジと前記他方のフランジとを前記ガスケットを介して圧着し、前記少なくとも2つのフランジの間の少なくとも一部をシールする工程、を含むことを特徴とする前記シール方法。
- 少なくとも2つのフランジを有する被シール部品の当該少なくとも2つのフランジの間の少なくとも一部をシールする方法であって、前記フランジの少なくとも一方のフランジ上にガスケット形成用金型を配置する工程、前記ガスケット形成用金型と該金型を配置したフランジとの間の空隙の少なくとも一部に請求項1~4のいずれか1項に記載の硬化性樹脂組成物を注入する工程、前記硬化性樹脂組成物に前記活性エネルギー線を照射して前記硬化性樹脂組成物を硬化させ、前記硬化性樹脂組成物の硬化物からなるガスケットを形成する工程、前記金型を前記一方のフランジから取り外す工程、他方のフランジを前記ガスケット上に配置して、前記一方のフランジと前記他方のフランジとを前記ガスケットを介して圧着し、前記少なくとも2つのフランジの間の少なくとも一部をシールする工程、を含むことを特徴とするシール方法。
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CA3030228C (en) | 2024-05-14 |
EP3486288B1 (en) | 2021-10-20 |
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