WO2017215145A1 - 高强度层积材连续压机及其生产方法 - Google Patents

高强度层积材连续压机及其生产方法 Download PDF

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Publication number
WO2017215145A1
WO2017215145A1 PCT/CN2016/100087 CN2016100087W WO2017215145A1 WO 2017215145 A1 WO2017215145 A1 WO 2017215145A1 CN 2016100087 W CN2016100087 W CN 2016100087W WO 2017215145 A1 WO2017215145 A1 WO 2017215145A1
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Prior art keywords
movable mold
mold
extrusion molding
molding machine
press
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PCT/CN2016/100087
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English (en)
French (fr)
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李和麟
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李和麟
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Publication of WO2017215145A1 publication Critical patent/WO2017215145A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure

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  • the present invention relates to a high-strength veneer lumber manufacturing apparatus and a method of producing the same.
  • the high-strength veneer lumber is modified by anti-corrosion, anti-insect, fireproof, density controllable, texture controllable, cold-pressure heat-curing performance, and can meet the most stringent design requirements of wood structure construction, with beautiful texture and price. It is extremely competitive and can be used for the second time. It is the most ideal building decoration material.
  • the patent uses a costly 3000T forming press for one-shot press forming. Since the product is cold-pressed and heat-cured, the wood veneer is integrated at high pressure, and the looseness of the veneer before the unpressed is 6-7 times of the product, the length of the one-shot pressing is long, the tempo is slow, the embossing takes 3-4 minutes, the charging takes 3-4 minutes, and the pressing of each molding product takes 7-8 minutes. The production efficiency is low and the cost is too high, making it difficult to achieve industrialization and large-scale production.
  • An object of the present invention is to provide a high-strength laminated material manufacturing apparatus which is high in production efficiency and low in cost, and a production method thereof.
  • the present invention is implemented as follows:
  • the high-strength veneer laminated continuous press of the present invention comprises at least one pre-press 16 , an extrusion molding machine 17 , at least one movable mold 8 , and a conveying line superimposing the veneer or the bundle into the movable mold 8 .
  • the superimposed veneer has a cover plate 15, and the movable mold 8 enters the first mold frame 1 of the pre-pressing machine 16.
  • the discharging device pre-compresses the pre-compressed material and the movable mold 8 from
  • the first mold frame of the pre-pressing machine 16 is ejected to the area to be pressed, the feeding hydraulic cylinder sends the accumulated material and the movable mold 8 to the conveying line of the area to be pressed, and the fast feeding hydraulic cylinder 18 moves the movable mold of the pre-compressed laminated material.
  • 8 is fed into the second mold frame 2 of the extrusion molding machine 17 for press forming, and the fast feed hydraulic cylinder 18 again presses the movable mold 8 of the press-formed high-density veneer laminated material from the second mold of the extrusion molding machine 7.
  • the frame is ejected into the curing oven conveying line, and the cavity of the movable mold 8 is dynamically matched with the cover plate 15.
  • the first and second mold frames 1 and 2 are groove shapes with open ends.
  • High-strength veneer laminated continuous press including two pre-presses 16, one extrusion molding machine 17, at least two movable molds 8, two pre-presses and their veneer conveying lines, symmetrical to be pressed Arranged on both sides of the axis of the extrusion molding machine, the fast feeding hydraulic cylinder 18 and the conveying line to be nip are located on the axis of the extrusion molding machine 17.
  • the pre-press 16 is a 200T press and the extrusion press 17 is a 3000T press.
  • the first and second mold frames 1 and 2 are respectively matched with the first and second upper molds 3 and 4 of the pre-pressing machine 16 and the extrusion molding machine 17, and the first upper pressing mold 3 has a row of first positioning pin slots under the first upper molding die 3. 5, the first positioning pin slot 5 cooperates with the first pin 13, the second upper die 4 has a row of second positioning pin slots 6, a third positioning pin slot 7, and the second positioning pin slot 6 cooperates with the first pin 13 , The third positioning pin slot 7 is engaged with the second pin 14 , the second positioning pin slot 6 is deeper than the third positioning pin slot 7 , and the third positioning pin slot 7 is located between the second positioning pin slot 6 , the first and second frame The lower part of the cavity of the first and second cavities is in cooperation with the trough-shaped movable mold 8.
  • the opposite vertical walls of the movable mold 8 have first and second rows of first and second symmetric holes 9, 10 uniformly distributed along the horizontal axis.
  • the first symmetric hole 9 is above the second symmetric hole 10, and the first and second symmetric holes 9, 10 are respectively engaged with the first pin 13 and the second pin 14, and the first symmetric hole 9 is respectively connected to the first and second upper molds.
  • the hole 11 corresponds to the second symmetrical hole 10 corresponding to the second hole 12 on the left wall of the second mold frame 2.
  • the first pin 13 has a cylindrical shape, the length of which is equal to the width of the movable mold 8, the nail head of the second pin 14 cooperates with the second hole 12, and the nail body cooperates with the second symmetric hole 10, and the end of the nail body is threaded and located at the
  • the base 20 of the second mold frame 2 has a left wall 21 and a right wall 37.
  • the left and right walls are adjacent to the left and right vertical plates 22 and 23, respectively, and the left and right vertical plates 22 and 23 respectively.
  • the first and second cylinders 34 and 35 are connected by transmission, and there is a square between the right vertical plate 23 and the right wall 37.
  • the square is composed of a left oblique iron 25 and a right oblique iron 26 which are attached to the inclined surface, and one end of the square has a positioning plate 27, and another There is a third cylinder 32 at one end, the first positioning screw 28 is connected to the left inclined iron 25 through the slot 29 on the positioning plate 27, and the output shaft 31 of the third cylinder 32 is connected with the sleeve 30 of the right inclined iron 26, and the right inclined iron There are a plurality of grooves on the outer side of the 26, and the second positioning screw 33 is connected to the right inclined iron 26 or/and the left oblique iron 25 through the groove, and the pinning cylinder is connected to the second pin 14 on the left wall 21.
  • the production method of high-strength laminated timber continuous press has the following steps:
  • the conveyor line is superimposed on the movable mold to form a laminated material, a cover plate is added on the laminated material, and then the movable mold is fed into the pre-pressing machine;
  • the pre-pressing machine pre-presses the laminated material in the movable mold to reduce the height of the inner layer of the movable mold. After the pre-pressing machine completes the pre-pressing, the first pin is driven into the movable mold to press the cover plate, and the moving mold is pulled by the discharging device. Exit into the area to be pressed;
  • the feeding cylinder of the nip area feeds the movable mold into the conveying line of the coaxial line with the extrusion molding machine;
  • the movable mold After the ejection, the movable mold enters the curing oven conveying line. After the laminated material is solidified, the first and second pins on the movable mold are taken out, and the laminated material is ejected.
  • step 1-3 a plurality of pre-pressers are operated on one side or both sides of the conveying line of the coaxial line of the extrusion molding machine, but only one pre-pressed movable mold on the conveying line is waiting for input into the extrusion molding machine.
  • the pre-pressing machine is a 200T press
  • the extrusion molding machine is a 3000T press.
  • the laminated material in the present invention is composed of a veneer or a bundle material which is a material which is separated but joined by fibers which are pressed by a plate or a rod or a strip.
  • the invention is suitable for continuous production of a 3000T forming press, which requires only 1.2 minutes per die.
  • the 200T pre-pressing machine is used to have a row of pre-pressed anti-rebound pin holes 9 in the upper part of the movable mold 8, and a row of fixed holes 10 in the lower part, and the movable mold 8 is loaded into the mold frame 1 above it, and the mold frame 1 is placed.
  • the 200T pre-pressing machine places the anti-rebound cover 15 on the loose wood veneer, and then presses the upper die 3 with the positioning pin groove 5 to the upper end of the movable mold 8 to pre-press the anti-rebound pin hole 9
  • the pre-stressed anti-rebound pin 13 (the flat ends of both ends are aligned with the outer wall of the movable mold 8) is locked, so that the material height is lowered.
  • the movable mold 8 installed in the mold frame 1 is pushed out and fed into the mold frame 2 on the 3000T forming press, and the upper mold 4 is pressed against the cover plate 15, and the deep positioning pin groove 6 of the upper mold 4 contains the pin 13 ( The pin is still on the movable mold 8, without taking out), the veneer is compacted and then the second pin 14 is worn twice.
  • the small end of the second pin 14 is threaded in the horizontal groove of the inner wall of the mold frame 2, and the big end is
  • the outer wall of the mold frame 2 is flush, and the movable mold 8 installed in the mold frame 2 is pushed out from the 3000T forming press to wear the nut of the pin 14 small end, and after being solidified, the pre-press pin 13 mounted on the movable mold 8 is pushed out. And the locking pin 14 below.
  • Such a 3000T forming press is equipped with two 200T pre-presses and four to five movable molds 8.
  • the pre-pressed movable mold 8 is repeatedly and continuously input into the 3000T forming press by the rolling hydraulic platform, shortening the 3000T forming press.
  • the travel time speeds up the beat, which makes the 3000T forming press improve the efficiency by 3-4 times, completely changes the long pressing time of a 3000T forming press, and the problem of long loading time of one mold.
  • the invention makes the high-strength wooden single sheet Continuous laminating presses greatly improve production efficiency, ensure product quality, reduce costs, and enable industrial mass production.
  • the invention realizes continuous production, realizes recycling of the mold, saves manpower, reduces the labor intensity of the employee, reduces the scrap rate, and increases the production capacity.
  • the invention only needs 1.2 minutes per mold, which greatly improves the production efficiency, ensures the product quality, reduces the cost, and can industrialize mass production.
  • Figure 1 is a structural view of a continuous press of a high-strength veneer laminated material.
  • Figure 2 is a plan view of Figure 1.
  • FIG 3 is a structural view of a first upper stamper and a mold frame.
  • Figure 4 is a left side view of Figure 3.
  • Figure 5 is a structural view of the movable mold.
  • Fig. 6 is a structural view of a second upper stamper and a mold frame.
  • Figure 7 is a left side view of Figure 6.
  • Figure 8 is a structural view of the second mold frame.
  • Figure 9 is a plan view of Figure 8.
  • the high-strength laminated material continuous press comprises two pre-presses 16, an extrusion molding machine 17, two movable molds 8, a conveying line superimposing the veneers into the movable mold 8, and the movable mold 8 entering the pre-pressing machine 16
  • the discharging device pushes the pre-compressed material and the movable mold 8 from the first mold frame of the pre-pressing machine 16 to the area to be pressed, and feeds the material.
  • the hydraulic cylinder feeds the stock material and the movable mold 8 to the conveying line of the nip area, and the fast feeding hydraulic cylinder 18 feeds the movable mold 8 of the pre-compressed material into the second mold frame 2 of the extrusion molding machine 17 for pressing.
  • the forming, fast feeding hydraulic cylinder 18 again pushes the movable mold 8 of the press-formed high-density veneer lumber from the second mold frame of the extrusion molding machine 7 into the curing oven conveying line, and the mold of the movable mold 8
  • the cavity and the cover plate 15 are movably matched, and the first and second mold frames 1 and 2 are groove shapes which are open at both ends.
  • High-strength veneer laminated continuous press including two pre-presses 16, one extrusion molding machine 17, four movable molds 8, two pre-presses and their veneer conveying lines, symmetrically arranged to be pressed
  • the fast feed hydraulic cylinder 18 and the conveying line to be pressed are located on the axis of the extrusion molding machine 17.
  • the pre-press 16 is a 200T press and the extrusion press 17 is a 3000T press.
  • the first and second mold frames 1 and 2 are respectively matched with the first and second upper molds 3 and 4 of the pre-pressing machine 16 and the extrusion molding machine 17, and the first upper pressing mold 3 has a row of first positioning pin slots under the first upper molding die 3. 5, the first positioning pin slot 5 cooperates with the first pin 13, the second upper die 4 has a row of second positioning pin slots 6, a third positioning pin slot 7, and the second positioning pin slot 6 cooperates with the first pin 13
  • the third positioning pin slot 7 is engaged with the second pin 14, the second positioning pin slot 6 is deeper than the third positioning pin slot 7, and the third positioning pin slot 7 is located between the second positioning pin slot 6, the first and second modes.
  • the lower part of the cavity of the frame 1 and 2 is fitted into the grooved movable mold 8 , and the opposite vertical walls of the movable mold 8 have first and second rows of first and second symmetric holes 9 and 10 uniformly distributed along the horizontal axis.
  • the first symmetric hole 9 is above the second symmetric hole 10, and the first and second symmetric holes 9, 10 are respectively engaged with the first pin 13 and the second pin 14, and the first symmetric hole 9 is pressed with the first and second
  • the second symmetric hole 10 corresponds to the third positioning pin groove 7, the first symmetric hole 9 and the first wall of the first mold frame 1 11 pairs of holes
  • the second symmetrical hole 10 corresponds to the second hole 12 on the left wall of the second mold 2.
  • the first pin 13 has a cylindrical shape, the length of which is equal to the width of the movable mold 8, the nail head of the second pin 14 cooperates with the second hole 12, and the nail body cooperates with the second symmetric hole 10, and the end of the nail body is threaded and located at the The horizontal groove of the right wall of the second mold frame 2.
  • the base 20 of the second mold frame 2 has a left wall 21 and a right wall 37.
  • the left and right walls are adjacent to the left and right vertical plates 22 and 23, respectively, and the left and right vertical plates 22 and 23 are respectively first and second.
  • the cylinders 34 and 35 are drivingly connected, and there is a square between the right vertical plate 23 and the right wall 37.
  • the square is composed of a left oblique iron 25 and a right oblique iron 26 which are attached to each other by a slope.
  • the square has a positioning plate 27 at one end and a third portion at the other end.
  • the cylinder 32 has a first positioning screw 28 connected to the left inclined iron 25 through a slot 29 in the positioning plate 27, and an output shaft 31 of the third cylinder 32 is connected to the sleeve 30 of the right inclined iron 26, and the outer side of the right inclined iron 26 has A plurality of slots, the second positioning screw 33 is connected to the right inclined iron 26 or/and the left oblique iron 25 through the slot, and the left pin 21 has a pinning cylinder connected to the second pin 14.
  • a method for producing a high-strength laminated continuous press characterized in that the steps are as follows:
  • the conveyor line is superimposed on the movable mold to form a laminated material, a cover plate is added on the laminated material, and then the movable mold is fed into the pre-pressing machine;
  • the pre-pressing machine pre-presses the laminated material in the movable mold to reduce the height of the inner layer of the movable mold. After the pre-pressing machine completes the pre-pressing, the first pin is driven into the movable mold to press the cover plate, and the moving mold is pulled by the discharging device. Exit into the area to be pressed;
  • the feeding cylinder of the nip area feeds the movable mold into the conveying line of the coaxial line with the extrusion molding machine;
  • the movable mold After the ejection, the movable mold enters the curing oven conveying line. After the laminated material is solidified, the first and second pins on the movable mold are taken out, and the laminated material is ejected.
  • step 1-3 there is a pre-pressing machine on both sides of the conveying line of the coaxial line of the extrusion molding machine, but only one pre-pressed movable mold on the conveying line is waiting for input into the extrusion molding machine, the pre-preparation
  • the press is a 200T press and the extrusion press is a 3000T press.
  • the veneers are superimposed by the conveying line, and then transported into the movable mold 8 into the 200T pre-pressing machine;
  • 2.200T pre-pressing machine pre-presses the veneer to reduce the height of the superimposed veneer material.
  • the pre-compressed material and the movable mold 8 are fed into a 3000T forming press for press forming.
  • the fast feed hydraulic cylinder ejects the high-density veneer lumber extrusion material movable mold 8 containing the press molding from the 3000T forming press.
  • the movable mold 8 After the ejection, the movable mold 8 enters the curing oven conveying line, and the 3000T forming press produces the beat: ⁇ 1.2 minutes/piece.
  • Preparation pressing time pre-pressing feeding time is 15 seconds, pre-pressing time is 56 seconds, pre-pressing discharging time; 15 seconds, entering time to be pressed is 12 seconds; total is 98 seconds. (1. In order to improve the efficiency, the feed is started to the pre-pressing zone after the automatic discharge reaches a certain range. 2. The design has two pre-presses to improve the efficiency of the next process);

Abstract

一种高强度的单板层积材连续压机，包括至少一台预压机(16)、一台挤压成型机(17)和至少一个活动模具(8)。单板输送线将单板叠加进入活动模具(8)，叠加单板上有盖板(15)，活动模具(8)进入预压机(16)的第一模框(1)内，预压机(16)完成预压后，出料装置将活动模具(8)从预压机(16)的第一模框(1)顶出至待压区，快速送料液压缸(18)将活动模具(8)送入待压区输送线上，快速送料液压缸(18)将活动模具(8)送入挤压成型机(17)的第二模框(2)内压制成型，快速送料液压缸(18)再次将活动模具(8)从挤压成型机(17)的第二模框(2)内顶出送入固化烘箱输送线内。还公开了一种高强度单板层积材连续压机的生产方法。上述高强度单板层积材连续压机具有生产效率高，成本低的优点。

Description

高强度层积材连续压机及其生产方法 技术领域：
本发明与高强度单板层积材制造装置及其生产方法有关。
技术背景：
高强度单板层积材通过单板改性防腐、防虫、防火，密度可控、纹理可控，冷压热固化性能稳定，能满足木结构建筑最严格的设计要求，具有美丽的纹理，价格具有极强的竞争力，可不做第二次装修，是最理想的建筑装饰材料。
ZL200620033529.4，ZL200610020494.5，ZL201010284527.3专利采用成本高昂的3000T成型压机一模压制成型，由于产品是冷压热固化将木单板高压集成，在未压前木单板疏松高度是产品的6-7倍，完成一模压制的行程长、节拍慢，一模压制需要3-4分钟，装料需要3-4分钟，压制每模产品共需要7-8分钟。生产效率低，成本过高，难以实现产业化、规模化生产。
发明内容：
本发明的目的是提供一种生产效率高，成本低的高强度层积材制造装置及其生产方法。
本发明是这样实现的：
本发明高强度单板层积材连续压机，包括至少一台预压机16，一台挤压成型机17，至少一个活动模具8，输送线将单板或束材叠加进入活动模具8，叠加单板上有盖板15，活动模具8进入预压机16的第一模框1内，预压成机16完成预压后，出料装置将预压好的积材与活动模具8从预压机16的第一模框顶出至待压区，送料液压缸将积材与活动模具8送入待压区输送线上，快速送料液压缸18将预压好的积材的活动模具8送入挤压成型机17的第二模框2内进行压制成型，快速送料液压缸18再次将压制成型的高密度单板层积材的活动模具8从挤压成型机7的第二模框内顶出送入固化烘箱输送线内，活动模具8的模腔与盖板15动配合，第一、二模框1、2为两端开放的槽形。
高强度单板层积材连续压机，包括两台预压机16，一台挤压成型机17，至少两个活动模具8，两台预压机及其单板输送线、待压区对称布置于挤压成型机轴线两侧，快速送料液压缸18、待压区输送线位于挤压成型机17轴线上。
所述预压机16为200T压机，挤压成型机17为3000T压机。
所述第一、二模框1、2分别与预压机16、挤压成型机17的第一、二上压模3、4配合，第一上压模3下面有一排第一定位销槽5，第一定位销槽5与第一销钉13配合，第二上压模4下面有一排第二定位销槽6、第三定位销槽7，第二定位销槽6与第一销钉13配合， 第三定位销槽7与第二销钉14配合，第二定位销槽6深度大于第三定位销槽7，第三定位销槽7位于第二定位销槽6之间，第一、二模框1、2的模腔的下部与槽形活动模具8相嵌配合，活动模具8的相对两竖壁沿水平轴线各有均匀分布的第一、二排的第一、二对称孔9、10，第一对称孔9在第二对称孔10之上，第一、二对称孔9、10分别与第一销钉13、第二销钉14配合，第一对称孔9分别与第一、二上压模3、4下面的第一、二定位销槽5、6相对应，第二对称孔10与第三定位销槽7对应，第一对称孔9与第一模框1的左壁上的第一孔11对应，第二对称孔10与第二模框2的左壁上的第二孔12对应。
第一销钉13为柱形，其长度与活动模具8的宽度相等，第二销钉14的钉头与第二孔12配合，钉体与第二对称孔10配合，钉体末端有螺纹并位于第二模框2第二模框2的基座20上有左壁21、右壁37，左、右壁分别与左、右立板22、23相邻，左、右立板22、23分别与第一、二油缸34、35传动连接，右立板23与右壁37之间有方块，方块由斜面相贴的左斜铁25、右斜铁26组成，方块的一端有定位板27，另一端有第三油缸32，第一定位螺杆28穿过定位板27上的槽29与左斜铁25连接，第三油缸32的输出轴31与右斜铁26的轴套30连接，右斜铁26的外侧有若干槽，第二定位螺杆33穿过槽与右斜铁26或/和左斜铁25连接，左壁21上有穿销油缸与第二销钉14传动连接。
高强度层积材连续压机的生产方法，其步骤如下：
1.将单板或束材浸胶干燥后由输送线叠加到活动模具内形成层积材，在层积材上加盖板，再输送活动模具进入预压机内；
2.预压机预压活动模具中层积材，减少活动模具内层积材高度，预压机完成预压后将第一销钉打入活动模具压住盖板后由出料装置将活动模具拉出进入待压区；
3.待压区送料液压缸将活动模具送入与挤压成型机同轴线的输送线；
4.第二模框2内放入方块并定位，放下左、右立板22、23，由快速送料液压缸将活动模具送入挤压成型机，挤压成型机的上压模有槽包容活动模具上的第一销钉，第二上压模4下压，将活动模具中层积材压制成型后打入第二销钉14压住盖板15后，第二上压模4上升，左、右立板22、23上升，卸下定位螺杆，拉出右斜铁26，快速送料液压缸再次将活动模具从挤压成型机内顶出；
5.顶出后活动模具进入固化烘箱输送线内，层积材固化后取出活动模具上的第一、二销钉后，顶出层积材。
步骤1—3中，挤压成型机同轴线的输送线一侧或两侧有多台预压机同时工作，但输送线上只有一个预压后的活动模具等待输入挤压成型机，所述预压机为200T压机，挤压成型机为3000T压机。
本发明中的层积材由单板或束材构成，束材是由板或棒或条材压制成的纤维分开但连接的材料。
本发明适于3000T成型压机连续生产，每模只需1.2分钟。先使用200T预压机，将活动模具8上部有一排预压后防反弹销孔9，下部有一排定形孔10，将活动模具8装进高于它的模框1内，模框1放入200T预压机，将防反弹盖板15放在疏松的木单板上面，再将带有定位销槽5的上压模3压下便对准了活动模具8上端预压防反弹销孔9，打进预压防反弹销钉13(两端平头与活动模具8外壁齐)锁住，使材料高度下降。将装在模框1内的活动模具8推出后送进3000T成型压机上的模框2，用上模具4压住盖板15，上压模4的深的定位销槽6包容销钉13(销钉还在活动模具8上，不用取出)将单板加压密实化后再二次穿第二销钉14，第二销钉14的小端有螺纹位于模框2内壁的水平槽内，大端与模框2外壁平齐，等装在模框2内的活动模具8从3000T成型压机推出来就戴上销钉14小端的螺帽，经固化后推出装在活动模具8上面的预压销钉13和下面的锁紧销钉14。这样一台3000T成型压机配二台200T预压机和四至五个活动模具8，预压后的活动模具8利用滚动液压平台反复快速连续输入到3000T成型压机压制，缩短了3000T成型压机行程时间，加快了节拍，使3000T成型压机提高了3-4倍的效率，彻底改变了一台3000T成型压机压制时间长，一个模具装料时间长的问题，本发明使高强度木单板层积材连续压机大大的提高了生产效率，保证了产品质量，降低了成本，能产业化量产。
本发明实现了连续的生产，并实现模具的循环使用，节约了人力，减轻了员工的劳动强度，以及减少废品率，增加了产能。本发明每模只需1.2分钟，大大的提高了生产效率，保证了产品质量，降低了成本，能产业化量产。
附图说明：
图1为高强度单板层积材连续压机结构图。
图2为图1的俯视图。
图3为第一上压模、模框结构图。
图4为图3的左视图。
图5为活动模具结构图。
图6为第二上压模、模框结构图。
图7为图6的左视图。
图8为第二模框结构图。
图9为图8的俯视图。
具体实施方式：
实施例1：
高强度层积材连续压机，包括两台预压机16，一台挤压成型机17，两个活动模具8，输送线将单板叠加进入活动模具8，活动模具8进入预压机16的第一模框1内，预压成机16完成预压后，出料装置将预压好的积材与活动模具8从预压机16的第一模框顶出至待压区，送料液压缸将积材与活动模具8送入待压区输送线上，快速送料液压缸18将预压好的积材的活动模具8送入挤压成型机17的第二模框2内进行压制成型，快速送料液压缸18再次将压制成型的高密度单板层积材的活动模具8从挤压成型机7的第二模框内顶出送入固化烘箱输送线内，活动模具8的模腔与盖板15动配合，第一、二模框1、2为两端开放的槽形。
高强度单板层积材连续压机，包括两台预压机16，一台挤压成型机17，四个活动模具8，两台预压机及其单板输送线、待压区对称布置于挤压成型机轴线两侧，快速送料液压缸18、待压区输送线位于挤压成型机17轴线上。
所述预压机16为200T压机，挤压成型机17为3000T压机。
所述第一、二模框1、2分别与预压机16、挤压成型机17的第一、二上压模3、4配合，第一上压模3下面有一排第一定位销槽5，第一定位销槽5与第一销钉13配合，第二上压模4下面有一排第二定位销槽6、第三定位销槽7，第二定位销槽6与第一销钉13配合，第三定位销槽7与第二销钉14配合，第二定位销槽6深度大于第三定位销槽7，第三定位销槽7位于第二定位销槽6之间，第一、二模框1、2的模腔的下部与槽形活动模具8相嵌配合，活动模具8的相对两竖壁沿水平轴线各有均匀分布的第一、二排的第一、二对称孔9、10，第一对称孔9在第二对称孔10之上，第一、二对称孔9、10分别与第一销钉13、第二销钉14配合，第一对称孔9分别与第一、二上压模3、4下面的第一、二定位销槽5、6相对应，第二对称孔10与第三定位销槽7对应，第一对称孔9与第一模框1的左壁上的第一孔11对应，第二对称孔10与第二模框2的左壁上的第二孔12对应。
第一销钉13为柱形，其长度与活动模具8的宽度相等，第二销钉14的钉头与第二孔12配合，钉体与第二对称孔10配合，钉体末端有螺纹并位于第二模框2右壁的水平槽内。
第二模框2的基座20上有左壁21、右壁37，左、右壁分别与左、右立板22、23相邻，左、右立板22、23分别与第一、二油缸34、35传动连接，右立板23与右壁37之间有方块，方块由斜面相贴的左斜铁25、右斜铁26组成，方块的一端有定位板27，另一端有第三油缸32，第一定位螺杆28穿过定位板27上的槽29与左斜铁25连接，第三油缸32的输出轴31与右斜铁26的轴套30连接，右斜铁26的外侧有若干槽，第二定位螺杆33穿过槽与右斜铁26或/和左斜铁25连接，左壁21上有穿销油缸与第二销钉14传动连接。
实施例2：
高强度层积材连续压机的生产方法，其特征在于其步骤如下：
1.将单板或束材浸胶干燥后由输送线叠加到活动模具内形成层积材，在层积材上加盖板，再输送活动模具进入预压机内；
2.预压机预压活动模具中层积材，减少活动模具内层积材高度，预压机完成预压后将第一销钉打入活动模具压住盖板后由出料装置将活动模具拉出进入待压区；
3.待压区送料液压缸将活动模具送入与挤压成型机同轴线的输送线；
4.第二模框2内放入方块并定位，放下左、右立板22、23，由快速送料液压缸将活动模具送入挤压成型机，挤压成型机的上压模有槽包容活动模具上的第一销钉，第二上压模4下压，将活动模具中层积材压制成型后打入第二销钉14压住盖板15后，第二上压模4上升，左、右立板22、23上升，卸下定位螺杆，拉出右斜铁26，快速送料液压缸再次将活动模具从挤压成型机内顶出；
5.顶出后活动模具进入固化烘箱输送线内，层积材固化后取出活动模具上的第一、二销钉后，顶出层积材。
在步骤1—3中，挤压成型机同轴线的输送线两侧各有一台预压机同时工作，但输送线上只有一个预压后的活动模具等待输入挤压成型机，所述预压机为200T压机，挤压成型机为3000T压机。
工作原理及操作方式：
1.在生产前期先将单板处理好后由输送线对单板进行叠加，再输送进活动模具8进入200T预压机内；
2.200T预压机进行单板预压，减少叠加单板材料高度。
3.将预压好的积材与活动模具8拉出。
4.将预压好的积材与活动模具8送入3000T成型压机内进行压制成型。
5.快速送料液压缸将含压制成型的高密度单板层积材挤压材活动模具8从3000T成型压机内顶出。
6.顶出后活动模具8进入固化烘箱输送线内，3000T成型压机生产节拍：≥1.2分钟/件。
生产节拍计算公式：
1)准备压制时间：预压进料时间为15秒，预压时间为56秒，预压出料时间；为15秒，进入待压区时间为12秒；合计为98秒。(1.为了提高效率，在自动出料到一定范围后开始送料到预压区。2.设计有两台预压机，提高下一部工序效率)；
2)压制成型时间：从待压区进入主压区时间为9.5秒，主机压制时间为50秒，再次送料 进入主机时将压好的成品(含活动模具)自动顶出；合计59.5秒；
3)通过以上按一般工作效率计算，设备进行调整增速与去除未知因素完全满足≥1.2分钟/件的条件，3.年生产能力：10000m3/年。
1)产品体积：22cm×22cm×180cm＝87120cm3＝0.08712m3；
2)产能计算公式：年产量＝日产量×300天(去除节假日及未知因素停机时间，不含加班)设备生产线节拍为每小时50件22cm×22cm×180cm硬木日产量为400件/天400件/天×300天＝120000件/年120000件/年×0.08712m3＝10454.4m3/年；
3)通过以上计算公式完全满足年产量10000m3/年的条件。

Claims (8)

  1. 高强度层积材连续压机，其特征在于包括至少一台预压机(16)，一台挤压成型机(17)，至少一个活动模具(8)，单板输送线将单板或束材叠加入活动模具(8)，叠加层积材上有盖板(15)，活动模具(8)进入预压机(16)的第一模框(1)内，预压机完成预压后，出料装置将活动模具从预压机的第一模框顶出至待压区，送料液压缸将活动模具送入待压区输送线上，快速送料液压缸(18)将活动模具送入挤压成型机(17)的第二模框(2)内压制成型，快速送料液压缸(18)再次将活动模具从挤压成型机的第二模框内顶出送入固化烘箱输送线内，活动模具(8)的模腔与盖板(15)动配合，第一、二模框(1、2)为两端开放的槽形。
  2. 根据权利要求1所述的高强度层积材连续压机，其特征在于包括两台预压机(16)，一台挤压成型机(17)，至少两个活动模具(8)，两台预压机及其单板输送线、待压区对称布置于挤压成型机轴线两侧，快速送料液压缸(18)、待压区输送线位于挤压成型机(17)轴线上。
  3. 根据权利要求1所述的高强度层积材连续压机，其特征在于所述预压机为200T压机，挤压成型机为3000T压机。
  4. 根据权利要求1或2或3所述的高强度层积材连续压机，其特征在于所述第一、二模框(1、2)分别与预压机、挤压成型机的第一、二上压模(3、4)配合，第一上压模(3)下面有一排第一定位销槽(5)，第一定位销槽(5)与第一销钉(13)配合，第二上压模(4)下面有一排第二定位销槽(6)、第三定位销槽(7)，第二定位销槽(6)与第一销钉(13)配合，第三定位销槽(7)与第二销钉(14)配合，第二定位销槽(6)深度大于第三定位销槽(7)，第三定位销槽位于第二定位销槽之间，第一、二模框的模腔的下部与槽形活动模具相嵌配合，活动模具的相对两竖壁沿水平轴线各有均匀分布的第一、二排的第一、二对称孔(9、10)，第一对称孔(9)在第二对称孔(10)之上，第一、二对称孔(9、10)分别与第一、二销钉(13、14)配合，第一对称孔(9)分别与第一、二上压模(3、4)下面的第一、二定位销槽(5、6)相对应，第二对称孔(10)与第三定位销槽(7)对应，第一对称孔(9)与第一模框(1)的左壁上的第一孔(11)对应，第二对称孔(10)与第二模框(2)的左壁上的第二孔(12)对应。
  5. 根据权利要求4所述的高强度层积材连续压机，其特征在于第一销钉(13)为柱形，其长度与活动模具的宽度相等，第二销钉(14)的钉头与第二孔(12)配合，钉体与第二对称孔(10)配合，钉体末端有螺纹并位于第二模框(2)右壁的水平槽内。
  6. 根据权利要求5所述的高强度层积材连续压机，其特征在于第二模框(2)的基座(20)上有左壁(21)、右壁(37)，左、右壁分别与左、右立板(22、23)相邻，左、右立板(22、 23)分别与第一、二油缸(34、35)传动连接，右立板(23)与右壁(37)之间有方块，方块由斜面相贴的左斜铁(25)、右斜铁(26)组成，方块的一端有定位板(27)，另一端有第三油缸(32)，第一定位螺杆(28)穿过定位板(27)上的槽(29)与左斜铁(25)连接，第三油缸(32)的输出轴(31)与右斜铁(26)的轴套(30)连接，右斜铁(26)的外侧有若干槽，第二定位螺杆(33)穿过槽与右斜铁(26)或/和左斜铁(25)连接，左壁(21)上有穿销油缸与第二销钉(14)传动连接。
  7. 根据权利要求6所述的高强度层积材连续压机的生产方法，其特征在于其步骤如下：
    1.将单板或束材浸胶干燥后由输送线叠加到活动模具内形成层积材，在层积材上加盖板，再输送活动模具进入预压机内；
    2.预压机预压活动模具中层积材，减少活动模具内层积材高度，预压机完成预压后将第一销钉打入活动模具压住盖板后由出料装置将活动模具拉出进入待压区；
    3.待压区送料液压缸将活动模具送入与挤压成型机同轴线的输送线；
    4.第二模框(2)内放入方块并定位，放下左、右立板(22、23)，由快速送料液压缸将活动模具送入挤压成型机，挤压成型机的第二上压模有槽包容活动模具上的第一销钉，第二上压模下压，将活动模具中层积材压制成型后打入第二销钉(14)压住盖板(15)后，第二上压模上升，左、右立板(22、23)上升，卸下定位螺杆，拉出右斜铁(26)，快速送料液压缸再次将活动模具从挤压成型机内顶出；
    5.顶出后活动模具进入固化烘箱输送线内，层积材固化后取出活动模具上的第一、二销钉后，顶出层积材。
  8. 根据权利要求7所述的高强度层积材连续压机的生产方法，其特征在于在步骤1—3中，挤压成型机同轴线的输送线一侧或两侧有多台预压机同时工作，但输送线上只有一个预压后的活动模具等待输入挤压成型机，所述预压机为200T压机，挤压成型机为3000T压机。
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