Classifications

• • C—CHEMISTRY; METALLURGY
  • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
  • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
  • C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
  • C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
  • C23C14/48—Ion implantation
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
  • H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
  • H01J37/02—Details
  • H01J37/04—Arrangements of electrodes and associated parts for generating or controlling the discharge, e.g. electron-optical arrangement or ion-optical arrangement
  • H01J37/08—Ion sources; Ion guns
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
  • H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
  • H01J37/30—Electron-beam or ion-beam tubes for localised treatment of objects
  • H01J37/317—Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. for ion implantation
  • H01J37/3171—Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. for ion implantation for ion implantation
• • H—ELECTRICITY
  • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
  • H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
  • H10P30/00—Ion implantation into wafers, substrates or parts of devices
  • H10P30/20—Ion implantation into wafers, substrates or parts of devices into semiconductor materials, e.g. for doping
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
  • H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
  • H01J2237/006—Details of gas supplies, e.g. in an ion source, to a beam line, to a specimen or to a workpiece
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
  • H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
  • H01J2237/30—Electron or ion beam tubes for processing objects
  • H01J2237/317—Processing objects on a microscale
  • H01J2237/31701—Ion implantation

Definitions

• the present invention relates to a composition
• a composition comprising a suitable assistant species in combination with a dopant source to produce the beam current of the target ionic species.
• Ion implantation is utilized in the fabrication of semiconductor based devices such as Light Emitting Diodes (LED), solar cells, and Metal Oxide
• MOSFET Semiconductor Field Effect Transistors
• a gaseous species often referred to as the dopant source is introduced in to the arc chamber of an ion source.
• the ion source chamber comprises a cathode which is heated to its
• thermionic generation temperature to generate electrons. Electrons accelerate towards the arc chamber wall and collide with the dopant source gas molecule present in the arc chamber to generate a plasma.
• the plasma comprises dissociated ions, radicals, and neutral atoms and molecules of the dopant gas species.
• the ions are extracted from the arc chamber and then separated to select a target ionic species which is then directed towards the target substrate.
• the amount of ions produced depends upon various parameters of the arc chamber, including, but not limited to, the amount of energy supplied per unit time to the arc chamber, (i.e. power level) and flow rate of the dopant source and/or assistant species into the ion source.
• dopant sources are currently in use today, such as, fluorides, hydrides, and oxides containing the dopant atom or molecule. These dopant sources can be limited in their ability to produce the beam current of the target ionic species and there is a continuous demand for improving the beam current, especially for high dose ion implantation applications, such as source drain/source drain extension implants, polysilicon doping and threshold voltage tuning.
• Another method includes using isotopically enriched dopant sources.
• U.S. Patent No. 8,883,620 discloses adding isotopically enriched versions of a naturally occurring dopant gas, in an attempt to introduce more moles of the dopant ion per unit volume.
• utilizing isotopically enriched gases may require substantial changes to the ion implant process that can require re-qualification, which is a time consuming process.
• the isotopically enriched version does not necessarily generate a beam current that increases in an amount that is proportional to the isotopic enrichment level.
• isotopically enriched dopant sources are not readily commercially available.
• the present invention relates to a
• composition suitable for use in an ion implanter for production of a target ionic species to create an ion beam current comprising a dopant source in combination with an assistant species wherein the dopant source and the assistant species occupy the ion implanter and interact therein to produce the target ionic species.
• the criteria for selecting an assistant species is based on the combination of the following properties: ionization energy, total ionization cross sections, bond dissociation energy to ionization energy ratio and a certain composition. It should be understood that other uses and benefits of the present invention will be applicable.
• a composition for ion implantation of a non-carbon target ionic species comprising: a dopant source comprising the non-carbon target ionic species; an assistant species comprising: (i) a lower ionization energy in comparison to an ionization energy of the dopant source; (ii) a total ionization cross-section (TICS) greater than 2 A 2 ; (iii) a ratio of bond dissociation energy (BDE) of a weakest bond of the assistant species to the lower ionization energy of the assistant species to be 0.2 or higher; and (iv) a composition that is characterized by an absence of the non-carbon target ionic species; wherein the dopant source and the assistant species occupy the ion implanter and interact therein to produce the non-carbon target ionic species with or without an optional diluent.
• a dopant source comprising the non-carbon target ionic species
• an assistant species comprising: (i) a lower ionization
• compositions suitable for use in an ion implanter for production of Ge-containing target ionic species to create a Ge-containing ion beam current comprising: a dopant source comprising GeF 4 from which the Ge-containing target ionic species are derived; and an assistant species comprising CH 3 F; wherein the dopant source and the assistant species occupy the ion implanter and interact therein to produce the Ge-containing target ionic species.
• compositions suitable for use in an ion implanter for production of B-containing target ionic species to create a B-containing ion beam current comprising: a dopant source comprising BF 3 from which the B-containing target ionic species are derived; and an assistant species comprising Si 2 H 6 ; wherein the dopant source and the assistant species occupy the ion implanter and interact therein to produce the B-containing target ionic species.
• Figure 1 is a bar graph of relative 72 Ge ion beam current data for 72 GeF 4 gas mixtures ;
• Figure 2 is a bar graph comparing the relative Ge ion beam current produced from naturally occurring GeF 4 and isotopically enriched 72 GeF 4 gas mixtures;
• Figure 3 is a bar graph of the relative beam current of n B ions generated from gas mixtures of isotopically enriched n BF 3;
• Table 1 is an exemplary listing of assistant species with property values
• Table 2 is an exemplary listing of assistant species and dopant species.
• compositions are expressed as volume percentages (vol %), based on a total volume of the composition.
• the terms “isotopically enriched” and “enriched” dopant gas are used interchangeably to mean the dopant gas contains a distribution of mass isotopes different from the naturally occurring isotopic distribution, whereby one of the mass isotopes has an enrichment level higher than present in the naturally occurring level.
• mass isotopes different from the naturally occurring isotopic distribution, whereby one of the mass isotopes has an enrichment level higher than present in the naturally occurring level.
• 58% 72 GeF 4 refers to an isotopically enriched or enriched dopant gas containing mass isotope 72 Ge at 58% enrichment, whereas naturally occurring GeF 4 contains mass isotope 72 Ge at 27% natural abundance levels.
• Isotopically enriched n BF 3 refers to an isotopically enriched dopant gas containing mass isotope n B at preferably 99.8% enrichment, whereas natural occurring BF 3 contains mass isotope n B at 80.1 % natural abundance levels.
• the enrichment levels as used herein and throughout are expressed as volume percentages, based on a total volume of distribution of the mass isotopes contained in the material.
• the dopant source and the assistant species as described herein and throughout may include other constituents (e.g., unavoidable trace contaminants) whereby such constituents are contained in an amount that does not adversely impact the interaction of the assistant species with the dopant source.
• the present disclosure relates to a composition for ion implantation comprising a dopant source and an assistant species wherein the assistant species in combination with the dopant gas produces an ion beam current of the desired dopant ion with or without an optional diluent species.
• the "target ionic species” is defined as any positively or negatively charged atom or molecular fragment(s) originating from the dopant source that is implanted into the surface of a target substrate, including but not limited to, wafers.
• the present invention recognizes that there is a need for improvement of current dopant sources, particularly in high dose applications (i.e., greater than 10 13 atoms/cm 2 ) of ion implantation, and offers a novel solution for achieving the same.
• dopant source and assistant species may also include any isotopically enriched versions of either the dopant source or assistant species, whereby any atom of the dopant source or the assistant species is isotopically enriched greater than natural abundance levels.
• the present invention involves a dopant source comprising the target ionic species and an assistant species comprising the following attributes: (i) a lower ionization energy than the dopant source; (ii) a total ionization cross section greater than 2 A 2 (iii) a ratio of bond dissociation energy to ionization energy greater than or equal to 0.2; and (iv) a composition characterized by an absence of the target ionic species.
• the Applicants have discovered that when an assistant species is selected with the criteria above and co- flowed, sequentially flowed or mixed with a dopant source, the resultant composition can interact with each other to produce the target ionic species with or without an optional diluent species.
• the present invention involves a non-carbon dopant source comprising the target ionic species and an assistant species comprising the following attributes: (i) a lower ionization energy than the non-carbon dopant source; (ii) a total ionization cross section greater than 2 A 2 (iii) a ratio of bond dissociation energy to ionization energy greater than or equal to 0.2; and (iv) a composition characterized by an absence of the target ionic species.
• the non-carbon dopant source and the assistant species occupy the ion implanter and interact therein to produce the target ionic species.
• the Applicants have discovered that when an assistant species is selected with the criteria above and co- flowed, sequentially flowed or mixed with a dopant source, the resultant composition can interact with each other to produce the target ionic species with or without an optional diluent species.
• the present invention involves a dopant source comprising a non-carbon target ionic species and an assistant species comprising the following attributes: (i) a lower ionization energy than the non-carbon dopant source; (ii) a total ionization cross section greater than 2 A 2 (iii) a ratio of bond dissociation energy to ionization energy greater than or equal to 0.2; and (iv) a composition characterized by an absence of the non-carbon target ionic species.
• the dopant source and the assistant species occupy the ion implanter and interact therein to produce the non-carbon target ionic species.
• the dopant source and the assistant species can interact with each other to produce a higher ion beam current of the non-carbon target ionic species than that generated solely from the dopant source.
• the ability to produce a higher beam current of the non-carbon target ionic species is surprising, given that the assistant species does not contain the target ionic species and, as a result, is diluting the dopant source and reducing the number of dopant source molecules introduced into the plasma.
• the assistant species enhances the ionization of the dopant source into forming the desired or non-carbon target ionic species to enable increase of the beam current of the non-carbon target ionic species from the dopant source even though the assistant species does not include the non- carbon target ionic species.
• the dopant source is a non-carbon dopant source and the assistant species (having the criteria described herein) can interact with each other to produce a higher ion beam current of the target ionic species than that generated solely from the non-carbon dopant source.
• the ability to produce a higher beam current of the target ionic species is surprising, given that the assistant species does not contain the target ionic species and, as a result, is diluting the non-carbon dopant source and reducing the number of non-carbon dopant source molecules introduced into the plasma.
• the assistant species enhances the ionization of the non-carbon dopant source into forming the desired or target ionic species to enable increase of the beam current of the target ionic species from the non-carbon dopant source even though the assistant species does not include the target ionic species.
• the present invention involves a dopant source comprising the target ionic species and an assistant species comprising the following attributes: (i) a lower ionization energy than the dopant source; (ii) a total ionization cross section greater than 2 A 2 (iii) a ratio of bond dissociation energy to ionization energy greater than or equal to 0.2; and (iv) a composition characterized by an absence of the target ionic species.
• the resultant composition can interact with each other to produce the target ionic species which creates the ion beam current having a higher level than that generated solely from the dopant source, with or without an optional diluent species.
• the assistant species can be mixed with the dopant source in a single storage container.
• the assistant species and dopant source can be co flown from separate storage containers.
• the assistant species and dopant source can be sequentially flowed from separate storage containers. When co-flown or sequentially flowed, the resultant compositional mixture can be produced upstream of the ion chamber or within the ion source chamber.
• the assistant species and dopant source can be co flown from separate storage containers.
• compositional mixture is withdrawn in the vapor or gas phase and then flows into an ion source chamber where the gas mixture is ionized to create a plasma.
• the target ionic species can then be extracted from the plasma and implanted into the surface of a substrate.
• the ionization energy as used herein refers to the energy required to remove an electron from an isolated gas species and form a cation.
• the values for ionization energy can be obtained from the literature. More specifically, the literature sources can be found in the National Institute of Standards and Technology (NIST) chemistry webbook (P.J. Linstrom and W.G. Mallard, Eds., NIST Chemistry
• Values for ionization energy can be determined experimentally using electron impact ionization, photoelectron spectroscopy, or photoionization mass spectrometry. Theoretical values for ionization energy can be obtained using density functional theory (DFT) and modeling software, such as commercially available dacapo, VASP, and Gaussian. Although the energy supplied to the plasma is a discrete value, the species in the plasma are present over a broad distribution of different energies. When an assistant species with a lower ionization energy than the dopant source is added or introduced with the dopant source, the assistant species can ionize over a larger distribution of energies in the plasma.
• DFT density functional theory
• the overall population of ions in the plasma can increase.
• Such an increased population of ions leads to "assistant species ion-assisted ionization" of the dopant species as a result of the ions of the assistant species accelerating in the presence of the electric field and colliding with the dopant source to further break it down into more fragments.
• the net result is an increase in beam current for the target ionic species.
• the added species can form a lower percentage of ions compared to the ions generated from the dopant source which can reduce the overall percentage of ions in the plasma and can reduce the beam current of the target ionic species.
• the ionization energy of the assistant species is at least 5% lower than the ionization energy of the dopant source.
• the assistant species must have a minimum total ionization cross section.
• the total ionization cross section (TICS) of a molecule or atom as used herein is defined as the probability of the molecule or the atom forming an ion under electron and/or ion impact ionization represented in units of Area (e.g., cm 2 , A 2 , m 2 ) as a function of the electron energy in eV.
• TICS as used herein and throughout refers to a maximum value at a particular electron energy; Experimental data and BEB estimates are available in the literature and through the National Institute of Standards and Technology (NIST) database (Kim, Y., K. et al, Electron-Impact Cross Sections for Ionization and Excitation Database 107, National Institute of Standards and Technology, Gaithersburg MD, 20899,
• TICS values can be determined experimentally using electron impact ionization or electron ionization dissociation.
• the TICS can be estimated theoretically using the binary encounter Bethe (BEB) model.
• BEB binary encounter Bethe
• the assistant species has a TICS that is greater than 2 A 2 .
• an ionization cross-section greater than 2 A 2 provides sufficient likelihood that the necessary collisions can occur.
• the ionization cross section is less than 2 A 2 , applicants have discovered that the number of collision events in the plasma is expected to decrease and, as a result, the beam current can also decrease.
• H 2 has a total ionization cross section less than 2 A 2 , and when added to a dopant source such as GeF 4 , the beam current of Ge + is observed to decrease relative to that generated solely from GeF 4 .
• the total ionization cross-section of the desired assistant species is greater than 3 A 2 ; greater than 4 A 2 ; or greater than 5 A 2 .
• the assistant species that is selected must also have a certain bond dissociation energy (BDE) such that a ratio of the BDE of a weakest bond of the assistant species to the ionization energy of the assistant species is 0.2 or higher.
• BDE bond dissociation energy
• BDE values can also be experimentally determined through techniques such as pyrolysis, calorimetry, or mass spectrometry and also can be determined theoretically through density functional theory and modeling software such as commercially available dacapo, VASP, and Gaussian.
• the ratio is an indicator of the proportion of ions produced in the plasma relative to uncharged species.
• the BDE can be defined as the energy required to break a chemical bond. The bond with the weakest BDE will be the most likely to initially break in the plasma. Therefore, this metric is calculated using the weakest bond dissociation energy in the molecule, as each molecule can have multiple bonds with differing energies.
• the ratio of BDE of the weakest bond to ionization energy is selected in accordance with the principles of the present invention so as to increase the proportion of ions in the plasma while reducing the proportion of free radicals and neutral species, as both the free radicals and neutral species have no charge and, therefore, are not influenced by electric fields or magnetic fields. Further, these species are inert in a plasma and cannot be extracted to form an ion beam. Accordingly, the ratio of the BDE of the weakest bond of the assistant species to the ionization energy is an indicator of the fraction of ions formed in the plasma relative to the free radicals and neutral species.
• the plasma is more likely to produce a greater proportion of ions compared to free radical and neutral species in the plasma.
• the greater proportion of ions can increase the beam current of the target ionic species.
• the assistant species is selected to have a weakest bond dissociation energy to ionization energy ratio of at least 0.25 or higher; and preferably 0.3 or higher.
• this non-dimensional metric of the present invention allows a better comparison between the ability of species to produce a higher proportion of ions relative to free radicals and/or neutrals in the plasma.
• the assistant species has a composition that is characterized by an absence of the target ionic species.
• Table 2 shows several examples of dopant sources with target ionic species along with examples of suitable assistant species for each dopant source based on the four criteria of ionization energy, TICS and weakest BDE to ionization energy ratio and where the assistant species does not contain the target ionic species.
• Table 2 comprises examples of suitable assistant species for each dopant source (as indicated by "X"), but it should be understood that the present invention contemplates any species that satisfies the criteria described previously. As can been seen in Table 2, the assistant species does not contain the target ionic species.
• assistant species when added to the dopant source or vice versa, can increase the beam current of the target ionic species compared to the beam current generated solely from the dopant source.
• the assistant species enhances the formation of the target ionic species from the dopant source to increase the ion beam current of the target ionic species.
• the increase in beam current may be 5% or higher; 10% or higher; 20% or higher; 25% or higher; or 30% or higher.
• the exact percentage by which the ion beam current is increased can be a result of selected operating conditions, such as, by way of example, power level of the ion implanter and/or flow rate of the dopant source and/or the assistant species gases introduced into the ion implanter.
• a preferred assistant species to enhance the beam current of the target ionic species from the dopant source has a lower ionization energy than the dopant source; a total ionization cross-section greater than 2 A 2 at the same operating conditions as the dopant source and a weakest bond dissociation energy to ionization energy ratio of 0.2 or higher.
• Table 1 shows a tabular listing of select assistant species and their respective numerical values for TICS, ionization energy and BDE/IE ratio. The TICS values shown in Table 1 are published values that are obtained from either the Electron-Impact Cross Sections for Ionization and Excitation Database 107 from NIST; or from Bull, S. et al, J. Phys. Chem. A (2012) 116, pp.
• Ionization energy values for each molecule in Table 1 are obtained from the NIST Chemistry WebBook or NIST Standard Reference Database Number 69 (i.e., specifically, the most recent published version as of the filing date of the present invention). The ionization values were based on electron impact ionization, which was the experimental technique used to obtain such values. BDE values used in the calculation of the BDE/IE ratio were obtained from the National Bureau of Standards or "Lange's Handbook of Chemistry" cited hereinbefore. Table 1 comprises examples of suitable assistant species but any species that follows the criteria described herein in accordance with the principles of the present invention can be utilized.
• the assistant species does not contain the target ionic species as the purpose of the assistant species is to enhance formation of the target ionic species from the dopant source.
• the combination of suitable assistant species and dopant source preferably can generate an ion beam capable of doping at least 10 11 atoms/cm 2 of the target ionic species from the dopant source.
• Suitable dopant source and assistant species are now described, with reference to Table 2.
• An example of a dopant source compound is GeF 4 for Ge ion implantation.
• GeF 4 has an ionization energy of 15.7 eV and a weakest bond dissociation energy to ionization energy ratio of 0.32.
• an example of an assistant species is CH 3 F.
• CH 3 F has an ionization energy of 13.1 eV which is lower than GeF 4 , a TICS of 4.4 A 2 , and a weakest bond dissociation energy for the C-H bond to ionization energy ratio of 0.35.
• the assistant species will preferably have a TICS of at least 3 A 2 , and a ratio of BDE of the weakest bond to ionization energy of 0.22 or greater.
• Another example of a dopant source compound is SiF for Si ion implantation.
• This molecule has an ionization energy of 16.2 eV and a weakest bond dissociation energy to ionization energy ratio of 0.35.
• An example assistant species is CH 3 C1.
• This molecule has an ionization energy of 11.3 eV which is lower than SiF , a TICS of 7.5 A 2 , and a weakest bond dissociation energy for the C-Cl bond to ionization energy ratio of 0.31.
• the assistant species will preferably have a TICS of at least 4 A 2 , and a ratio of BDE of the weakest bond to ionization energy of 0.25 or greater.
• a dopant source compound is BF 3 for BF 2 and B ion implantation.
• This molecule has an ionization energy of 15.8 eV and a weakest bond dissociation energy to ionization energy ratio of 0.37.
• An example assistant species is Si23 ⁇ 4. This molecule has an ionization energy of 9.9 eV which is lower than BF 3 , a TICS of 8.1 A 2 , and for the Si-H bond a weakest bond dissociation energy to ionization energy ratio of 0.31.
• the assistant species will preferably have a TICS of at least 3 A 2 , and a ratio of BDE of the weakest bond to ionization energy of 0.23 or greater.
• a dopant source compound is CO for C + ion implantation.
• This molecule has an ionization energy of 14.02 eV and a bond dissociation energy to ionization energy ratio of 0.8.
• An example assistant species is GeH 4 , which has an ionization energy of 10.5 eV, a TICS of 5.3 A 2 , and a weakest bond dissociation energy to ionization energy ratio of 0.32.
• the assistant species will preferably have a maximum TICS of at least 2.7 A 2 , and a ratio of BDE of the weakest bond to ionization energy of 0.25 or greater.
• Another aspect of the disclosure relates to choosing a dopant source that contains, for example, but not limited to, germanium, boron, silicon, nitrogen, arsenic, selenium, antimony, indium, sulfur, tin, gallium, aluminum, or phosphorous atoms contained in the target ionic species and then selecting an assistant species having the attributes (i) through (iv) mentioned hereinbefore, and further whereby the assistant species contains one or more functional groups selected from the following: alkanes, alkenes, alkynes, haloalkanes, haloalkenes, haloalkynes, thiols, nitriles, amines, or amides.
• the operating conditions of the ion source can be adjusted such that the composition of the dopant source and assistant species is configured to generate an ion beam current that is the same or less than the ion beam current generated solely from the dopant source with or without an optional diluent.
• Operating at such beam current levels can create other operational benefits.
• some of the operational benefits include but are not limited to reduction of beam glitching, increased beam uniformity, limited space charge effects and beam expansion, limited particle formation, and increased source lifetime of the ion source, whereby all such operational benefits are being compared to sole use of the dopant source.
• the operational conditions which may be manipulated include, but are not limited to, arc voltage, arc current, flow rate, extraction voltage and extraction current or any combination thereof.
• the ion source may include use of one or more optional diluent, which can include H 2 , N 2 , He, Ne, Ar, Kr, and/or Xe.
• the ions produced from ionization of the assistant species can be selected to be implanted into the target substrate.
• the arc voltage can be in a range of 50-150 V
• the flow rate of each of the dopant gas and assistant species into the ion implanter can be in in a range of 0.1-100 seem
• the extraction voltage can be in a range of 500V to 50 kV.
• each of these operating conditions is selected to achieve a source life of at least 50 hours; with an ion beam current between 10 microamps and 100 mA.
• compositions for the assistant species are contemplated.
• these species include but are not limited to CH 4 , CF 4 , CC1 4 , CH 3 C1, CH 3 F, CH 2 C1 2 , CHC1 3 , CH 2 F 2 , CHF 3 , CH 3 Br, CH 2 Br 2 , or CHBr 3 .
• these species include but are not limited to CC1F 3 , CH 2 C1F, CHF 2 C1, CHC1 2 F, CC1 2 F 2 , and CC1 3 F.
• assistant species that have attributes (i) through (iv) mentioned hereinbefore and has the formula CiH j N y X z where X is any halogen species, i ranges from 1 to 4,y and z, range from 0 to 4, and the value of j varies such that each atom has a closed shell of valence electrons.
• these species include but are not limited to CH 3 CN, CF 3 CN, HCN, CH 2 CF 4 , CH 3 CF 3 , C 2 H 6 , and CH 3 NH 2 .
• assistant species that have attributes (i) through (iv) mentioned hereinbefore and has the formula Si q H y X z where X is any halogen species, q ranges from 1 to 4, y, and z, range from 0 to 4, and the values of y and z vary such that each atom has a closed shell of valence electrons.
• these species include but are not limited to SiH 4 , Si 2 3 ⁇ 4,
• assistant species may include CS 2 , GeH 4 , Ge 2 3 ⁇ 4, or
• the present disclosure relates to a composition for ion implantation comprising a dopant source, GeF 4 , and an assistant species, CH 3 F, wherein the assistant species in combination with the dopant gas produces a Ge-containing ion beam current with or without an optional diluent species.
• the term "Ge-containing target ionic species" or “desired dopant ion” as used herein and throughout is defined as any Ge-containing positively or negatively charged atom or molecular fragment(s) originating from the GeF 4 dopant source that is implanted into the surface of a target substrate, including but not limited to, wafers.
• GeF as used herein and throughout refers to a dopant source in its naturally occurring form.
• Ge-containing as used herein and throughout includes any mass isotope of Ge.
• the present invention recognizes that there is a need for improvement of current dopant sources, particularly in high dose applications (i.e., greater than 10 13 atoms/cm 2 ) of ion implantation, and offers a novel solution for achieving the same.
• the present invention involves a dopant source GeF comprising the Ge-containing target ionic species and an assistant species comprising CH 3 F, in which the assistant species has the following attributes: (i) a lower ionization energy than the dopant source; (ii) a total ionization cross section greater than 2 A 2 (iii) a ratio of bond dissociation energy to ionization energy greater than or equal to 0.2; and (iv) a composition characterized by an absence of the target ionic species.
• the Applicants have discovered that when the assistant species CH 3 F with such attributes is co-flowed, sequentially flowed or mixed with the dopant source GeF , the GeF4 dopant source and the CH3F assistant species can interact with each other to produce Ge-containing target ionic species.
• the GeF dopant source and the CH 3 F assistant species can interact with each other to produce a higher Ge-containing ion beam current of Ge- containing ions that that generated solely from the GeF4 dopant source.
• the ability to produce a higher Ge-containing ion beam current of the Ge-containing target ionic species is surprising, given that the assistant species CH 3 F does not contain the Ge- containing target ionic species and, as a result, is diluting the GeF 4 dopant source and reducing the number of GeF 4 dopant source molecules introduced into the plasma.
• the assistant species CH 3 F can enhance the ionization of the dopant source GeF 4 by synergistically interacting with the same to form the Ge-containing target ionic species to enable increase of the Ge-containing ion beam current of the Ge-containing target ionic species from the GeF 4 dopant source, even though the CH 3 F assistant species does not include the Ge-containing target ionic species.
• the CH 3 F assistant species can be mixed with the GeF dopant source in a single storage container.
• the CH 3 F assistant species and GeF dopant source can be co flown from separate storage containers.
• the CH 3 F assistant species and GeF dopant source can be sequentially flowed from separate storage containers into an ion implanter to produce the resultant mixture.
• the resultant compositional mixture can be produced upstream of the ion chamber or within the ion source chamber.
• the compositional mixture is withdrawn in the vapor or gas phase and then flows into an ion source chamber where the gas mixture is ionized to create a plasma.
• the Ge- containing target ionic species can then be extracted from the plasma and implanted into the surface of a substrate.
• the present disclosure relates to a composition for ion implantation comprising a dopant source, BF 3 , and an assistant species, Si 2 H 6 , wherein the assistant species in combination with the dopant gas produces a B-containing ion beam current.
• B-containing target ionic species or “desired dopant ion” as used herein and throughout is defined as any B- containing positively or negatively charged atom or molecular fragment(s) originating from the BF 3 dopant source that is implanted into the surface of a target substrate, including but not limited to, wafers.
• BF 3 as used herein and throughout refers to a dopant source in its naturally occurring form.
• B-containing as used herein and throughout includes any mass isotope of B.
• the present invention recognizes that there is a need for improvement of current dopant sources, particularly in high dose applications (i.e., greater than 10 13 atoms/cm 2 ) of ion implantation, and offers a novel solution for achieving the same.
• the present invention involves a dopant source BF 3 comprising the B-containing target ionic species and an assistant species comprising Si23 ⁇ 4 in which the assistant species has the following attributes: (i) a lower ionization energy than the dopant source; (ii) a total ionization cross section greater than 2 A 2 (iii) a ratio of bond dissociation energy to ionization energy greater than or equal to 0.2; and (iv) a composition characterized by an absence of the target ionic species.
• the applicants have discovered that when the assistant species Si 2 H 6 with the criteria above is co-flowed, sequentially flowed or mixed with the dopant source BF 3 , the BF 3 dopant source and the Si2H 6 assistant species can interact with each other to produce B-containing target ionic species.
• the BF 3 dopant source and the Si2H 6 assistant species as described herein and throughout may include other constituents (e.g., unavoidable trace contaminants) whereby such constituents are contained in an amount that does not adversely impact the interaction of the S12H 6 with BF 3.
• S12H 6 assistant species can interact with each other to produce a higher B-containing ion beam current of B-containing ions than that generated solely from the dopant source, BF 3 .
• the ability to produce a higher B-containing ion beam current of the B- containing target ionic species is surprising, given that the assistant species Si2H 6 does not contain the B-containing target ionic species and, as a result, is diluting the BF 3 dopant source and reducing the number of BF 3 dopant source molecules introduced into the plasma.
• the assistant species Si2H 6 can enhance the ionization of the dopant source BF 3 by synergistically interacting with the same to form the B-containing target ionic species to enable increase of the B-containing ion beam current of the B-containing target ionic species from the BF 3 dopant source, even though the Si2H 6 assistant species does not include the B-containing target ionic species.
• the Si2H 6 assistant species can be mixed with the BF 3 dopant source in a single storage container.
• the Si2H 6 assistant species and BF 3 dopant source can be co flown from separate storage containers.
• the S12H6 assistant species and BF 3 dopant source can be sequentially flowed from separate storage containers into an ion implanter to produce the resultant mixture.
• the resultant compositional mixture can be produced upstream of the ion chamber or within the ion source chamber.
• the compositional mixture is withdrawn in the vapor or gas phase and then flows into an ion source chamber where the gas mixture is ionized to create a plasma.
• the B- containing target ionic species can then be extracted from the plasma and implanted into the surface of a substrate.
• compositions described herein contemplates various fields of use for the compositions described herein.
• some methods include but are not limited to beam line ion implantation and plasma immersion ion implantation mentioned in patent US 9,165,773, which is incorporated herein by reference in its entirety.
• the compositions disclosed herein may have utility for other applications besides ion implantation, in which the primary source comprises a target species and the assistant species does not contain the target species and is further characterized as meeting the criteria (i), (ii) and (iii) mentioned hereinbefore.
• the compositions may have applicability for various deposition processes, including, but not limited to, chemical vapor deposition or atomic layer deposition.
• compositions of the present invention can also be stored and delivered from a container with a vacuum actuated check valve that can be used for sub atmospheric delivery, as described in U.S. Patent Application with Docket No. 14057- US-P1, which is incorporated herein by reference in its entirety.
• Any suitable delivery package may be employed, including those described in U.S. Patent Nos. 5,937,895; 6,045,115; 6,007,609; 7,708,028; 7,905,247; and U.S. Serial No. 14/638,397 (U.S. Patent Publication No. 2016-0258537), each of which is incorporated herein by- reference in its entirety.
• the mixture in the storage and delivery container may also be present in the gas phase; a liquid phase in equilibrium with the gas phase wherein the vapor pressure is high enough to allow flow from the discharge port; or an adsorbed state on a solid media, each of which is described in U.S. Patent Application with Docket No. 14057- US-P1.
• the composition of assistant species and dopant source will be able to generate a beam of the target ionic species to implant of 10 11 atoms/cm 2 or higher.
• Applicants have performed several experiments as a proof of concept using GeF 4 as a dopant source and CH 3 F as an assistant species.
• the ion beam performance was measured using the Ge ion beam current produced; and the weight change of components was measured within the ion source chamber to measure the performance of the ion source.
• a cylindrical ion source chamber was used to generate a plasma.
• the ion source chamber consisted of a helical tungsten filament, tungsten walls, and a tungsten anode perpendicular to the axis of the helical filament.
• a substrate plate was positioned in front of the anode to keep the anode stationary during the ionization process.
• FIG. 1 shows a bar graph of the 72 Ge ion beam current relative to the 72 Ge ion beam current produced solely by 72 GeF4 for each gas mixture tested.
• a test was performed to determine the ion beam performance of the dopant gas composition of 72 GeF 4 that was isotopically enriched to 50.1 vol%.
• the 72 GeF 4 was introduced into the ion source chamber.
• a current was applied to the filament to generate electrons and a voltage was applied to the anode to ionize the
• the 72 Ge ion beam current was measured and determined to be about 14% greater than the 72 Ge ion beam current produced using solely 72 GeF 4 and 30% greater than the 72 Ge ion beam current generated with 75 vol% 72 GeF mixed with 25 vol% Xe/H 2 .
• the results are shown in Figure 1.
• a weight loss of 16 milligrams was observed over the course of 12 hours of operation or -1.33 mg/hr indicating a significant improvement over 72 GeF and similar behavior to the 75 vol% 72 GeF 4 mixed with 25 vol% Xe/H 2 .
• Another test was performed to determine the ion beam performance of the dopant gas composition of 50 vol% 72 GeF 4 (isotopically enriched in mass isotope 72 Ge to 50.1 vol%) mixed with 50 vol% Xe/H 2 .
• the same ion source chamber was utilized as for all previous examples.
• the 72 GeF 4 and Xe/H 2 were introduced from separate storage containers and mixed before entering the ion source chamber.
• a current was applied to the filament to generate electrons and a voltage was applied to the anode to ionize the gas mixture and produce 72 Ge ions.
• the flow rate of 72 GeF 4 in this experiment was significantly higher than the previous examples, thereby making relevant Ge-containing ion beam current comparisons not possible.
• the 72 Ge ion beam current from this mixture was normalized to compare the 72 Ge and 74 Ge ion beam currents from the naturally occurring GeF mixtures shown in Figure 2. Under the operating conditions in these experiments, the 72 Ge ion beam current from 50 vol% 72 GeF 4 + 50 vol% Xe/H 2 and 75 vol% 72 GeF 4 + 25 vol% Xe/H 2 were equivalent.
• Results are shown in Figure 2. A weight gain rate of 0.78 mg/hr was observed, which was significantly lower than the weight gain of 185 mg/hr for 72 GeF 4 and comparable to the weight loss of 2 mg/hr of 75 vol% 72 GeF (isotopically enriched) mixed with 25 vol% Xe/H 2 .
• Another test was performed to determine the ion beam performance of the dopant gas composition of 70 vol% natural GeF mixed with 30 vol% CH 3 F.
• the same ion source chamber was utilized as for previous examples.
• the natural GeF and CH 3 F were introduced from separate storage containers and mixed before entering the ion source chamber.
• a current was applied to the filament to generate electrons and a voltage was applied to the anode to ionize the gas mixture and produce both 72 Ge and
• the natural GeF had a level for Ge of 27.7% and a level for Ge of 35.9%, whereas the isotopically enriched 72 GeF was enriched in 72 Ge to 50.1% while the Ge had a level of 23.9%.
• the Ge ion beam current of both Ge and Ge was measured. Both results are shown in Figure 2 relative to the 72 Ge ion beam current from 50 vol% 72 GeF 4 mixed with 50 vol% Xe/H 2 of Comparative Example 3.
• the ion beam current of 74 Ge from 70 vol% natural GeF with 30 vol% CH 3 F was 10% higher than the Ge ion beam current generated from 50 vol% isotopically enriched GeF 4 with 50 vol% Xe/H 2 .
• a weight gain rate of 2 mg/hr was observed over the course of operation which was similar in behavior to the weight gain of 0.78 mg/hr for 50 vol% isotopically enriched 72 GeF 4 with 50 vol% Xe/H 2 .
• Applicants have performed several additional experiments as a proof of concept using n BF 3 as a dopant source and Si 2 H 6 as an assistant species.
• the ion beam performance was measured using the n B ion beam current produced.
• a cylindrical ion source chamber was used to generate a plasma.
• the ion source chamber consisted of a helical tungsten filament, tungsten walls, and a tungsten anode perpendicular to the axis of the helical filament.
• a substrate plate was positioned in front of the anode to keep the anode stationary during the ionization process.
• n BF 3 was introduced into the ion source chamber from a single bottle. A current was applied to the filament to generate electrons and a voltage was applied to the anode to ionize the mixture and produce ions. The settings of the ion source were adjusted to maximize the beam current of n B ions. The beam current of n B ions was normalized (as shown in Figure 3) to be the basis for comparing against the beam current of n B ions from other gas mixtures.
• n B ions Another test was performed to determine the ion beam performance of the dopant gas composition of Xe/H 2 mixed with isotopically enriched n BF 3 .
• the same ion source chamber was utilized as for n BF 3 in Comparative Example 4.
• the mixture of Xe/H 2 and n BF 3 was generated from a bottle of pure BF 3 and a bottle of Xe/H 2 introduced from separate storage containers and mixed before entering the ion source chamber.
• a current was applied to the filament to generate electrons and a voltage was applied to the anode to ionize the gas mixture and produce n B ions.
• the settings of the ion source were adjusted to maximize the beam current of n B ions.
• n BF 3 with Xe/H 2 produced a maximum beam current of n B ions that was 20% lower than the beam current of n B ions solely produced by n BF 3 in Comparative Example 4.
• the settings of the ion source were adjusted to maximize the beam current of n B ions and the beam current of n B ions was measured for both mixtures.
• the mixture Si 2 H 6 balanced with n BF 3 generated an n B ion beam current 4% greater than the n B ion beam current produced solely from n BF 3 in Comparative Example 4.
• the results from Si 2 H 6 in n BF 3 are unexpected given that the Si 2 H 6 added to n BF 3 is diluting the concentration of boron in the gas mixture and Si 2 H 6 contains no boron atoms to contribute to the increase in the beam current exhibited by the mixture.

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