WO2017159267A1 - 非水電解液二次電池およびその製造方法 - Google Patents
非水電解液二次電池およびその製造方法 Download PDFInfo
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- WO2017159267A1 WO2017159267A1 PCT/JP2017/006784 JP2017006784W WO2017159267A1 WO 2017159267 A1 WO2017159267 A1 WO 2017159267A1 JP 2017006784 W JP2017006784 W JP 2017006784W WO 2017159267 A1 WO2017159267 A1 WO 2017159267A1
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- Prior art keywords
- active material
- negative electrode
- electrode active
- secondary battery
- aqueous electrolyte
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Classifications
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- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/133—Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0566—Liquid materials
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- H—ELECTRICITY
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- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
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- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0566—Liquid materials
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- H01M4/505—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
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Definitions
- the present invention relates to a non-aqueous electrolyte secondary battery and a manufacturing method thereof.
- Lithium ion secondary batteries which are non-aqueous electrolyte secondary batteries, are widely used as power sources for small mobile devices such as mobile phones and notebook computers because of their high energy density and excellent charge / discharge cycle characteristics. .
- a lithium ion secondary battery includes a negative electrode including a carbon material capable of occluding and releasing lithium ions as a negative electrode active material, a positive electrode including a lithium composite oxide capable of occluding and releasing lithium ions as a positive electrode active material, and a negative electrode and a positive electrode. And a non-aqueous electrolyte in which a lithium salt is dissolved in a non-aqueous solvent.
- Patent Document 1 the non-aqueous electrolyte solution containing a specific fluorinated cyclic carbonate, the upper limit operating voltage of the positive electrode and wherein the at 4.75V or 4.90V below in Li / Li + reference non
- a water electrolyte secondary battery is described, and it is described that a battery having a high energy density can be provided, which is designed to have a high voltage specification, is excellent in cycle durability at a high temperature.
- a specific lithium transition metal-based compound LiNi 0.5 Mn 1.5 O 4 in Example 1
- graphite particles naturally graphite-based carbonaceous material in the examples
- various cyclic sulfonate esters such as 1,3-propane sultone and methylenemethane disulfonate may be blended in the electrolytic solution in addition to the fluorinated cyclic carbonate.
- amorphous carbon or graphite is used, and graphite is generally used for applications requiring high energy density.
- artificial graphite particles and natural graphite particles are mixed at 50:50 to 80:20 (mass ratio) as a carbon material used for a negative electrode of a nonaqueous electrolyte secondary battery.
- the artificial graphite particles have an (002) plane spacing d 002 in the X-ray diffraction pattern of 0.3354 to 0.3360 nm, an average aspect ratio of 1 to 5, and the natural graphite particles have an X-ray diffraction pattern of
- the (002) plane spacing d 002 is 0.3354 to 0.3357 nm
- the median diameter (D 50 ) is 10 to 25 ⁇ m
- 90% integrated diameter It is described that the relationship of (D 90 ) is 1.6 or less for both D 90 / D 50 and D 50 / D 10 . It is described that an object is to provide a non-aqueous electrolyte secondary battery excellent in charging load characteristics under a low temperature environment using such a carbon material.
- Patent Document 3 as a negative electrode of a non-aqueous electrolyte secondary battery, a first carbon capable of electrochemically occluding and releasing lithium ions and a lithium ion capable of electrochemically occluding and releasing lithium ions can be used.
- An anode including a second carbon that does not occlude lithium ions, and an aggregate composed of second carbon particles is mainly localized in the gap between the plurality of particles of the first carbon, Those having an average particle diameter of 15% or less of the average particle diameter of the first carbon are described. It is described that an object of the present invention is to provide a non-aqueous electrolyte secondary electrolyte that can prevent a mixture layer from being peeled off by a charge / discharge cycle and obtain a high capacity using such a negative electrode.
- Patent Document 4 discloses a negative electrode material for a non-aqueous electrolyte secondary battery including a graphite particle (A) and a carbon material (B), and the graphite particle (A) is a 002 surface by an X-ray wide angle diffraction method.
- the surface spacing (d002) is 3.37 mm (0.337 nm) or less, the average circularity is 0.9 or more, and the carbon material (B) has a surface spacing (d002) of 3.37 mm (0.337 nm) or less.
- An object of the present invention is to provide a non-aqueous electrolyte secondary battery having good cycle characteristics.
- a positive electrode including a positive electrode active material capable of occluding and releasing lithium ions, a negative electrode including a negative electrode active material capable of occluding and releasing lithium ions, a non-aqueous electrolyte containing lithium ions, and an outer package
- a non-aqueous electrolyte secondary battery comprising:
- a lithium-containing composite oxide having a layered rock salt structure represented by: Provided is a non-aqueous electrolyte secondary battery that contains a methylene methane disulfonate ester and is formed using a non-aqueous electrolyte that has a content of 2.0% by mass or more and 5.0% by mass or less with respect to the solvent.
- a positive electrode including a positive electrode active material capable of occluding and releasing lithium ions, a negative electrode including a negative electrode active material capable of occluding and releasing lithium ions, a non-aqueous electrolyte containing lithium ions, and an exterior
- a lithium-containing composite oxide having a layered rock salt structure represented by: Provided is a non-aqueous electrolyte secondary battery in which the content of methylenemethane disulfonate in the non-aqueous electrolyte does not exceed 5.0% by mass with respect to the solvent.
- a positive electrode including a positive electrode active material capable of occluding and releasing lithium ions, a negative electrode including a negative electrode active material capable of occluding and releasing lithium ions, a non-aqueous electrolyte containing lithium ions, and an exterior
- a method for producing a non-aqueous electrolyte secondary battery including a body, Forming a positive electrode; Forming a negative electrode; Forming a non-aqueous electrolyte; Having the step of accommodating the positive electrode, the negative electrode and the non-aqueous electrolyte in an exterior body,
- a lithium-containing composite oxide having a layered rock salt structure represented by: The non-aqueous electrolyte
- a non-aqueous electrolyte secondary battery (lithium ion secondary battery) according to an embodiment of the present invention includes a positive electrode including a specific lithium-containing composite oxide as a positive electrode active material, a negative electrode including a negative electrode active material, and a non-aqueous electrolyte.
- the positive electrode, the negative electrode, and the nonaqueous electrolytic solution are contained in the exterior body.
- a separator can be provided between the positive electrode and the negative electrode.
- a plurality of pairs of positive and negative electrodes can be provided.
- lithium-containing composite oxide containing nickel lithium nickel composite oxide
- SOC state of charge
- the present inventor paid attention to this phenomenon and the composition of the electrolytic solution, and as a result of intensive studies, the non-aqueous electrolytic solution having improved cycle characteristics even when a lithium-containing composite oxide having a high nickel content is used as the positive electrode active material.
- the inventors have found that a secondary battery can be obtained and completed the present invention.
- the purpose is to form a battery using the following non-aqueous electrolyte solution (0.13 to 0.31 mol / L).
- the content of methylenemethane disulfonate is 2.0% by mass or more, a sufficient improvement effect is obtained, 2.3% by mass or more is more preferable, and 3.0% by mass or more is more preferable.
- This content is preferably 5.0% by mass or less, more preferably 4.0% by mass or less, from the viewpoint of suppressing increase in the viscosity and resistance of the electrolytic solution.
- the lithium-containing composite oxide having a high nickel content undergoes a phase transition in a high SOC region (such a phase transition is up to 4.3 V of other lithium-containing composite oxides). Not seen in the range).
- This phase transition is considered to be caused by an increase in charge transfer resistance and a decrease in cycle characteristics (see, for example, Comparative Examples 5 and 6 in Table 3). Due to the expansion and contraction accompanying this phase transition, the active material surface is cracked and a new surface is likely to appear. The reactivity of the methylenemethane disulfonic acid ester is high with respect to this new surface, and a good film is formed by reacting with the new surface.
- this coating By forming this coating, it is considered that cracking of the active agent, decomposition of the solvent, and elution of the alkaline component are suppressed, increase in charge transfer resistance is suppressed, and as a result, cycle characteristics are improved.
- This improvement effect is particularly great when methylenemethane disulfonate (MMDS) is used, and propane sultone, which is another sulfur-based additive, cannot provide a sufficient improvement effect (for example, compared with Example 1 in Table 3). (See Example 8).
- MMDS methylenemethane disulfonate
- propane sultone which is another sulfur-based additive
- Embodiments according to the present invention can also be described as follows. That is, a positive electrode containing a positive electrode active material capable of occluding and releasing lithium ions, a negative electrode containing a negative electrode active material capable of occluding and releasing lithium ions, a non-aqueous electrolyte containing lithium ions, and a non-aqueous electrolyte containing an exterior body.
- a lithium-containing composite oxide having a layered rock salt structure represented by: The nonaqueous electrolyte secondary battery in which the content of methylenemethane disulfonic acid ester in the nonaqueous electrolyte does not exceed 5.0 mass% with respect to the solvent.
- the methylenemethane disulfonate ester in the non-aqueous electrolyte can react to form a film on the surface of the active material during the production of the battery (for example, during the aging process), but is present in the non-aqueous electrolyte of the battery after production. Thus, a film may be formed by reacting during the cycle. From this point of view, after the battery is manufactured (for example, after the aging step), the content of methylenemethane disulfonate in the non-aqueous electrolyte may be 0.01% by mass or more based on the solvent.
- 0.05 mass% or more may be sufficient and it can also be 0.1 mass% or more, and it is preferable not to exceed 5.0 mass% from the point which suppresses the increase in the viscosity or resistance of electrolyte solution. 0 mass% or less is more preferable.
- the negative electrode of the secondary battery using the positive electrode preferably includes a graphite-based active material as the negative electrode active material from the viewpoint of high energy density. From the viewpoint of improving conductivity, it is preferable to further include a conductive assistant.
- the negative electrode preferably contains a fine graphite material having an average particle size smaller than that of the negative electrode active material.
- the average particle diameter (median diameter D 50 ) of the fine graphite material is preferably in the range of 1 to 15 ⁇ m.
- the fine graphite particles are involved in the formation and maintenance of the conductive path between the negative electrode active material particles, and the negative electrode active
- the disconnection of the conductive path between the substance particles is suppressed, and the conductive path is easily maintained. As a result, it can contribute to the improvement of the cycle characteristics.
- the ratio Db / Da of the average particle diameter Db (D 50 ) of the fine graphite-based material to the average particle diameter Da (D 50 ) of the negative electrode active material is preferably in the range of 0.2 to 0.7.
- the content of the fine graphite-based material is preferably in the range of the equivalent amount to 10 times (mass ratio) with respect to the conductive additive.
- the content of the fine graphite-based material is preferably in the range of 0.1 to 6.0% by mass with respect to the negative electrode active material.
- the content of the conductive assistant is preferably in the range of 0.1 to 3.0% by mass with respect to the negative electrode active material.
- the fine graphite material is preferably scaly particles, and the negative electrode active material is preferably spheroidized graphite particles.
- the non-aqueous electrolyte secondary battery according to the embodiment of the present invention can have the following preferred configuration.
- the positive electrode preferably has a structure including a current collector and a positive electrode active material layer formed on the current collector.
- the positive electrode active material As the positive electrode active material, it is preferable to use the lithium-containing composite oxide having the layered rock salt structure.
- the positive electrode active material layer may contain an active material other than the lithium composite oxide, but from the viewpoint of energy density, the content of the lithium nickel composite oxide is preferably 80% by mass or more, and 90% by mass. % Or more is more preferable, and 95 mass% or more is further more preferable.
- the BET specific surface area of the positive electrode active material (based on measurement at 77 K by the nitrogen adsorption method) is preferably in the range of 0.1 to 1 m 2 / g, more preferably 0.3 to 0.5 m 2 / g. .
- the specific surface area of the positive electrode active material is excessively small, the particle size is large, so that cracking is likely to occur during pressing or cycling during electrode production, and there is a tendency for characteristic deterioration to be noticeable. It becomes difficult.
- the specific surface area is excessively large, the necessary amount of the conductive auxiliary agent brought into contact with the active material increases, and as a result, it is difficult to increase the energy density.
- the specific surface area of the positive electrode active material is in the above range, an excellent positive electrode can be obtained from the viewpoint of energy density and cycle characteristics.
- the average particle diameter of the positive electrode active material is preferably 0.1 to 50 ⁇ m, more preferably 1 to 30 ⁇ m, and further preferably 2 to 25 ⁇ m.
- the average particle diameter means a particle diameter (median diameter: D 50 ) at an integrated value of 50% in a particle size distribution (volume basis) by a laser diffraction scattering method.
- the positive electrode active material layer can be formed as follows. First, it is formed by preparing a slurry containing a positive electrode active material, a binder and a solvent (and if necessary, a conductive aid), applying the slurry onto a positive electrode current collector, drying, and pressing as necessary. it can. N-methyl-2-pyrrolidone (NMP) can be used as a slurry solvent used in preparing the positive electrode.
- NMP N-methyl-2-pyrrolidone
- Binder for positive electrode Although it does not restrict
- binders other than polyvinylidene fluoride (PVdF) vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-tetrafluoroethylene copolymer, styrene-butadiene copolymer rubber, polytetrafluoroethylene (PTFE) , Polypropylene, polyethylene, polyimide, and polyamideimide.
- the content of the binder for the positive electrode is preferably in the range of 1 to 25% by mass with respect to the positive electrode active material from the viewpoint of the binding force and energy density which are in a trade-off relationship. Is more preferable, and the range of 2 to 10% by mass is more preferable.
- a conductive additive may be added to the positive electrode active material layer for the purpose of reducing impedance.
- the conductive assistant include carbon black such as acetylene black.
- the content of the conductive additive in the active material layer can be set in the range of 1 to 10% by mass with respect to the positive electrode active material.
- the porosity of the positive electrode active material layer (not including the current collector) constituting the positive electrode is preferably 30% or less, and more preferably 20% or less.
- the porosity is high (that is, the electrode density is low), the contact resistance and the charge transfer resistance tend to increase. Therefore, it is preferable to reduce the porosity in this way, and as a result, the electrode density can also be increased.
- the porosity is preferably 10% or more, more preferably 12% or more, and may be set to 15% or more.
- the “particle volume” (volume occupied by particles contained in the active material layer) in the above formula can be calculated by the following formula.
- Particle volume (Weight per unit area of active material layer ⁇ area of active material layer ⁇ content ratio of particles) ⁇ true density of particles
- area of active material layer is the side opposite to the current collector side (separator side) ) Plane area.
- the thickness of the positive electrode active material layer is not particularly limited, and can be appropriately set according to desired characteristics. For example, it can be set thick from the viewpoint of energy density, and thin from the viewpoint of output characteristics. Can be set.
- the thickness of the positive electrode active material layer can be appropriately set, for example, in the range of 10 to 250 ⁇ m, preferably 20 to 200 ⁇ m, and more preferably 40 to 180 ⁇ m.
- Electrode current collector As the current collector for the positive electrode, aluminum, stainless steel, nickel, titanium, or an alloy thereof can be used. Examples of the shape include foil, flat plate, and mesh. In particular, an aluminum foil can be suitably used.
- the negative electrode preferably has a structure including a current collector and a negative electrode active material layer formed on the current collector.
- the negative electrode active material layer preferably includes a negative electrode active material and a binder, and also includes a conductive aid from the viewpoint of enhancing conductivity. Moreover, it is preferable that a fine graphite material is further included from the point of improving cycle characteristics.
- the negative electrode active material is not particularly limited as long as it is a negative electrode active material capable of occluding and releasing lithium ions, but is not limited to graphite material, amorphous carbon (for example, graphitizable carbon, non-graphitizable carbon).
- a carbon-based active material such as can be suitably used.
- the carbon-based active material can be prepared using a material that is usually used as a negative electrode active material for a lithium ion secondary battery.
- the graphite material natural graphite or artificial graphite can be used, and inexpensive natural graphite is preferable from the viewpoint of material cost.
- Examples of the amorphous carbon include those obtained by heat treatment of coal pitch coke, petroleum pitch coke, acetylene pitch coke, and the like.
- the graphite-based material When a graphite-based material, particularly natural graphite, is used as the negative electrode active material, the graphite-based material can be coated with amorphous carbon.
- the method of coating the surface of the particles of the graphite-based material with amorphous carbon can be performed according to a usual method. For example, a method in which an organic substance such as tar pitch is attached to the particle surface and heat-treated, a chemical vapor deposition method (CVD method) using an organic substance such as condensed hydrocarbon such as benzene or xylene, or a sputtering method (for example, an ion beam sputtering method).
- CVD method chemical vapor deposition method
- a sputtering method for example, an ion beam sputtering method.
- a film forming method such as a vacuum deposition method, a plasma method, or an ion plating method can be used.
- the average particle diameter of the negative electrode active material is preferably in the range of 2 to 40 ⁇ m, more preferably in the range of 5 to 30 ⁇ m, from the viewpoint of charge / discharge efficiency, input / output characteristics, and the like, and is preferably in the range of 10 to 30 ⁇ m. More preferably, it is within the range.
- the average particle diameter means the particle diameter (median diameter: D 50 ) at an integrated value of 50% in the particle size distribution (volume basis) by the laser diffraction scattering method.
- the BET specific surface area of the negative electrode active material (based on measurement at 77 K by the nitrogen adsorption method) is preferably in the range of 0.3 to 10 m 2 / g from the viewpoint of charge / discharge efficiency and input / output characteristics. It is more preferably in the range of 5 to 10 m 2 / g, and still more preferably in the range of 0.5 to 7.0 m 2 / g.
- the ratio D 90 / D 50 of the 90% cumulative particle diameter (D 90 ) in the cumulative distribution with respect to the median diameter D 50 of the negative electrode active material is preferably 1.5 or less, and more preferably 1.3 or less.
- the particle diameter D 90 refers to the particle diameter at the cumulative value of 90% in the particle size distribution (volume basis) by a laser diffraction scattering method
- a median diameter D 50 is the particle size distribution by a laser diffraction scattering method (by volume) Means the particle diameter at an integrated value of 50%.
- the negative electrode active material particles are preferably spherical (non-flaky) particles, preferably having an average particle circularity in the range of 0.6 to 1, more preferably in the range of 0.86 to 1. A range of 0.90 to 1 is more preferable, and a range of 0.93 to 1 is particularly preferable.
- the spheronization treatment can be performed by a normal method.
- Such negative electrode active material particles are preferably spheroidized natural graphite particles from the viewpoint of increasing the capacity while suppressing raw material costs, and generally available spheroidized natural graphite materials can be used.
- the particle circularity is given by a ratio of l / L between the peripheral length l of an equivalent circle having the same area as the particle projected image and the peripheral length L of the particle projected image when the particle image is projected on a plane. .
- the average particle circularity can be measured as follows using a commercially available electron microscope (for example, a scanning electron microscope manufactured by Hitachi, Ltd., trade name: S-2500). First, an image of particles (powder) with a magnification of 1000 times is observed with an electron microscope, and the peripheral length L of the projected image on the plane is determined. Then, the peripheral length l of the equivalent circle having the same area as the observed image of the projected particle is obtained. Ratio of the perimeter length l to the perimeter length L of the particle projection image: l / L is obtained for any 50 particles, and the average value is defined as the average particle circularity. Such measurement can also be performed using a flow particle image analyzer. For example, even if the particle circularity is measured using a powder measuring device (trade name: FPIA-1000) sold by Hosokawa Micron Corporation, substantially the same value can be obtained.
- a powder measuring device (trade name: FPIA-1000) sold by Hosokawa Micron Corporation, substantially the same value can be obtained.
- the circularity of the negative electrode active material is high, voids are easily formed between the negative electrode active material particles, and the fine graphite material is easily dispersed and arranged, which can contribute to improvement of cycle characteristics.
- the formation of voids between the particles facilitates the flow of the electrolyte, which can contribute to the improvement of output characteristics.
- natural graphite when used as the negative electrode active material, natural graphite tends to have a specific orientation by pressing during electrode preparation compared to artificial graphite, but the orientation becomes random due to spheroidization, which improves output characteristics. Can contribute.
- the negative electrode active material, the fine graphite-based material, and the conductive additive can be mixed by a known mixing method. If necessary, other active material materials may be mixed within a range that does not impair the desired effect.
- the content of the graphite-based material with respect to the entire negative electrode active material is preferably 90% by mass or more, and more preferably 95% by mass or more.
- a negative electrode active material can be comprised only with a graphite-type material.
- the negative electrode of the non-aqueous electrolyte secondary battery according to the embodiment of the present invention preferably includes a negative electrode active material, a fine graphite material, a conductive additive, and a binder.
- the fine graphite-based material includes particles in contact with the particles of the negative electrode active material or particles in contact with the particles of the conductive auxiliary agent in contact with the particles of the negative electrode active material.
- a conductive path can be formed between the negative electrode active material particles.
- the average particle size of the fine graphite material in the negative electrode is preferably smaller than the average particle size of the negative electrode active material (median diameter D 50), further preferably in the range of 1 ⁇ 15 [mu] m.
- the content of the fine graphite-based material in the negative electrode is preferably in the range of an equivalent amount to 10 times (mass ratio) with respect to the conductive additive.
- Cycle characteristics of a nonaqueous electrolyte secondary battery can be improved by using such a negative electrode.
- the fine graphite particles are involved in the formation and retention of conductive paths between the negative electrode active material particles, and the charge / discharge cycle This is considered to be because the disconnection of the conductive path between the negative electrode active material particles is suppressed and the conductive path is easily retained.
- Conductive auxiliaries such as carbon black and ketjen black (especially conductive auxiliaries with a primary particle size of several tens of nanometers) are highly cohesive and difficult to disperse uniformly among the negative electrode active material particles, Unevenness is likely to occur in the network of conductive paths.
- the conductive path formed by such fine conductive auxiliary particles is effective in the early cycle, but as the charge / discharge cycle is repeated, for example, due to the volume change (expansion and contraction) of the negative electrode active material. As a result, the conductive path is likely to be cut off, and a sudden increase in resistance and a decrease in capacity may occur.
- the fine particles of the conductive auxiliary agent fill the gaps between the negative electrode active material particles, and the flow path of the electrolytic solution may be cut.
- the particle diameter of the fine graphite particles is relatively large, the fine graphite particles are excellent in dispersibility, unevenness of the network of the conductive path can be suppressed, and filling of gaps between the negative electrode active material particles can also be suppressed. As a result, it is difficult for the conductive path and the electrolyte flow path to be cut off during the charge / discharge cycle, and resistance increase and capacity deterioration can be suppressed.
- the SEI film is also formed on the fine graphite particles constituting the conductive path, and the SEI film of the fine graphite particles dispersed uniformly can function as a lithium ion migration path, contributing to improvement of characteristics.
- the fine graphite particles in contact with the negative electrode active material particles may be in direct contact with other particles of the negative electrode active material, or the conductive particles ( For example, a conductive path that is electrically connected to other particles of the negative electrode active material via conductive auxiliary particles or other fine graphite particles may be formed.
- fine graphite-based particles that are in contact with the negative electrode active material particles can be in contact with conductive aid particles (primary particles or secondary particles) that are in contact with other particles of the negative electrode active material.
- the fine graphite particles in contact with the negative electrode active material particles may be in contact with other fine graphite particles in contact with other particles of the negative electrode active material.
- the fine graphite particles in contact with the conductive auxiliary particles (primary particles or secondary particles) in contact with the negative electrode active material particles are other particles of the negative electrode active material.
- the conductive material may be in direct contact with the other electrode or electrically connected to other particles of the negative electrode active material through particles of a conductive material contained in the negative electrode (for example, conductive auxiliary particles or other fine graphite particles).
- a path may be formed.
- the fine graphite particles in contact with the particles of the conductive auxiliary agent (primary particles or secondary particles) in contact with the negative electrode active material particles are the other particles (primary particles) of the conductive auxiliary agent in contact with the other particles of the negative electrode active material.
- the fine graphite particles in contact with the conductive auxiliary particles (primary particles or secondary particles) in contact with the negative electrode active material particles are in contact with other fine graphite particles in contact with the other particles of the negative electrode active material. Also good.
- FIG. 2A and 2B are schematic views for explaining the distribution state of particles in the negative electrode during discharge (when the active material contracts) after repeating the charge / discharge cycle, and FIG.
- FIG. 2B shows the case where a fine graphite material is added.
- reference numeral 11 denotes negative electrode active material particles
- reference numeral 12 denotes conductive auxiliary particles
- reference numeral 13 denotes fine graphite particles.
- the conductive path is cut by the active material contraction during discharge after the charge / discharge cycle
- FIG. 2B the conductive path along the arrow passes through the fine graphite particles 13. It is shown to be retained.
- the fine graphite-based particles are in direct contact with the negative electrode active material particles, but may be in contact with the conductive auxiliary particles in contact with the negative electrode active material particles and the secondary particles thereof.
- graphite materials such as artificial graphite and natural graphite can be used.
- the graphite material can be prepared by using a material that is usually used as a negative electrode active material of a lithium ion secondary battery.
- the fine graphite-based material is preferably artificial graphite from the viewpoint of having an appropriate degree of graphitization, low impurities and low electrical resistance, and advantageous for improving battery performance such as cycle characteristics. Commonly available ordinary artificial graphite can be applied.
- the physical properties of artificial graphite depend on the type of raw material, the firing temperature at the time of manufacture, the type and pressure of the atmospheric gas, and the desired fine graphite-based material can be obtained by adjusting these manufacturing conditions.
- graphitizable carbon such as coke (petroleum coke, coal coke, etc.) and pitch (coal pitch, petroleum pitch, coal tar pitch, etc.) is heat treated at a high temperature of 2000 to 3000 ° C., preferably 2500 ° C. or higher.
- artificial graphite graphitized is also mentioned.
- hydrocarbons such as benzene and xylene are thermally decomposed by CVD (chemical vapor deposition), vapor-deposited on the surface of a substrate made of natural graphite or artificial graphite, and coated with amorphous carbon. be able to.
- CVD chemical vapor deposition
- the content of the fine graphite-based material can be set in a range of the equivalent amount to 10 times (mass ratio) with respect to the conductive additive. From the viewpoint of obtaining a sufficient addition effect, the content of the fine graphite-based material is preferably equal to or more than that of the conductive additive, more preferably 1.5 times or more, and even more preferably 2 times or more. From the viewpoint of suppressing gas generation and peeling strength reduction, the amount is preferably 10 times or less, more preferably 8 times or less, and even more preferably 7 times or less.
- the content of the fine graphite material with respect to the negative electrode active material is preferably in the range of 0.1 to 6.0% by mass.
- the content of the fine graphite-based material with respect to the negative electrode active material is preferably 0.1% by mass or more, more preferably 0.3% by mass or more, and even more preferably 0.6% by mass or more from the viewpoint of obtaining a sufficient addition effect.
- 6.0 mass% or less is preferable from the point which suppresses gas generation
- the “content ratio of the fine graphite-based material to the negative electrode active material” (% by mass) can be obtained as 100 ⁇ A / B, where A is the mass of the fine graphite-based material and B is the mass of the negative electrode active material.
- the average particle size of the fine graphite material is preferably smaller than the average particle size of the negative electrode active material (median diameter D 50), further preferably in the range of 1 ⁇ 15 [mu] m.
- the median particle diameter of the fine graphite-based material is moderately small, the number of particles per unit weight increases, so that the contact point increases with a small amount of addition, and an advantageous effect for forming a conductive path can be obtained.
- the particles of the fine graphite-based material are smaller than the particles of the negative electrode active material, the particles of the fine graphite-based material are easily arranged between the particles of the negative electrode active material or between the gaps, and an advantageous effect for forming a conductive path is obtained. be able to. Furthermore, the influence on peel strength can be reduced.
- the average particle diameter (D 50 ) of the fine graphite-based material is preferably 15 ⁇ m or less, and more preferably 10 ⁇ m or less.
- the average particle diameter (D 50) of the fine graphite material is the fine graphite for preferably smaller than the average particle size of the negative electrode active material (D 50), an average particle size of the negative electrode active material (D 50) Da
- the ratio Db / Da of Db which is the average particle diameter (D 50 ) of the system material is more preferably 0.7 or less, and further preferably 0.67 or less.
- the average particle size (D 50 ) of the system material is preferably 1 ⁇ m or more, more preferably 4 ⁇ m or more, and the BET specific surface area of the fine graphite-based material (based on measurement at 77 K by the nitrogen adsorption method) is 45 m 2 / g or less. Is preferably 20 m 2 / g or less, and Db / Da is preferably 0.2 or more, and more preferably 0.3 or more. From the viewpoint of forming sufficient contact points, the BET specific surface area of the fine graphite-based material is preferably larger than 1 m 2 / g, more preferably 4 m 2 / g or more.
- the particle size of the fine graphite material is preferably larger than the particle size of the conductive aid.
- the particle size of the fine graphite-based material is preferably larger than the average diameter of the conductive additive.
- the ratio D 90 / D 50 of the 90% cumulative particle diameter (D 90 ) in the cumulative distribution to the average particle diameter (D 50 ) of the fine graphite-based material is preferably larger than 1.5, more preferably 1.65 or larger. .
- D 90 means a particle diameter at an integrated value of 90% in the particle size distribution (volume basis) by the laser diffraction scattering method
- D 50 is an integrated value 50 in the particle size distribution (volume basis) by the laser diffraction scattering method. It means the particle diameter (median diameter) in%.
- the particles of the fine graphite material preferably have an average particle circularity lower than that of the negative electrode active material particles, and the average particle circularity is preferably less than 0.86, more preferably 0.85 or less. More preferably, it is 0.80 or less.
- graphite particles having an average particle circularity of 0.5 or more and less than 0.86, or graphite particles having an average particle circularity of 0.6 to 0.85 can be used.
- scaly particles can be suitably used.
- Spherical particles are used as the negative electrode active material particles, and particles having a lower circularity than the negative electrode active material particles (eg, scaly particles) are used as the fine graphite-based particles (
- the fine graphite particles can be uniformly dispersed and embedded between the negative electrode active material particles. It becomes possible to pack the particles with high density. As a result, while the electrolyte solution is sufficiently infiltrated, contact points between the particles are sufficiently formed, and disconnection of the conductive path is prevented, so that an increase in resistance during the cycle can be suppressed and the capacity is hardly lowered.
- a carbon material that is usually used as a conductive auxiliary agent for a lithium ion secondary battery can be used.
- conductive amorphous carbon such as ketjen black, acetylene black, and carbon black
- carbon Examples thereof include conductive nanocarbon materials such as nanofibers and carbon nanotubes.
- the conductive aid as the amorphous carbon used, high conductivity is low graphitization degree (e.g. R value: I D / I G 0.18 to 0.7 or less) is Can be used.
- I D is the peak intensity of D-band near 1300 ⁇ 1400 cm -1 of the Raman spectrum
- I G is the peak intensity of G-band near 1500 ⁇ 1600 cm -1 in the Raman spectrum.
- the content of the conductive additive relative to the negative electrode active material is preferably in the range of 0.1 to 3.0% by mass.
- the content of the conductive additive with respect to the negative electrode active material is preferably 0.1% by mass or more, more preferably 0.2% by mass or more, and further preferably 0.3% by mass or more from the viewpoint of forming a sufficient conductive path.
- the amount is preferably 3.0% by mass or less, more preferably 1.5% by mass or less, from the viewpoint of suppressing gas generation due to electrolyte decomposition due to excessive addition of the conductive additive, reduction in peel strength, and reduction in capacity. 0 mass% or less is more preferable.
- the content rate of the conductive support agent with respect to a negative electrode active material (mass%) is calculated
- the average particle diameter (primary particle diameter) of the conductive assistant is preferably in the range of 10 to 100 nm.
- the average particle diameter (primary particle diameter) of the conductive assistant is preferably 10 nm or more, more preferably 30 nm or more, and a sufficient number of contact points from the viewpoint of uniformly dispersing the conductive assistant in the negative electrode while suppressing excessive aggregation of the conductive assistant.
- 100 nm or less is preferable from the viewpoint of forming a good conductive path, and 80 nm or less is more preferable.
- the conductive auxiliary agent is fibrous, those having an average diameter of 2 to 200 nm and an average fiber length of 0.1 to 20 ⁇ m can be mentioned.
- the average particle diameter of the conductive auxiliary agent is the median diameter (D 50 ), and means the particle diameter at an integrated value of 50% in the particle size distribution (volume basis) by the laser diffraction scattering method.
- a negative electrode for a lithium ion secondary battery for example, a negative electrode active material layer containing a negative electrode active material, a fine graphite-based material, a conductive additive, and a binder on a negative electrode current collector. Can be used.
- the negative electrode can be formed by a general slurry coating method.
- a negative electrode current collector is prepared by preparing a slurry containing a negative electrode active material, a fine graphite-based material, a binder, and a solvent, applying the slurry onto the negative electrode current collector, drying, and pressing as necessary.
- a negative electrode on which a negative electrode active material layer is provided can be obtained.
- the method for applying the negative electrode slurry include a doctor blade method, a die coater method, and a dip coating method.
- a negative electrode can be obtained by forming a thin film of aluminum, nickel, or an alloy thereof as a current collector by a method such as vapor deposition or sputtering.
- the binder for the negative electrode is not particularly limited, but polyvinylidene fluoride (PVdF), vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-tetrafluoroethylene copolymer, styrene-butadiene.
- NMP N-methyl-2-pyrrolidone
- water carboxymethyl cellulose, methyl cellulose, hydroxymethyl cellulose, ethyl cellulose, and polyvinyl alcohol can be used as a thickener.
- the content of the binder for the negative electrode is preferably in the range of 0.5 to 30% by mass as the content with respect to the negative electrode active material, from the viewpoint of the binding force and energy density which are in a trade-off relationship.
- the range of 0.5 to 25% by mass is more preferable, and the range of 1 to 20% by mass is more preferable.
- Negative electrode current collector Although it does not restrict
- Nonaqueous electrolyte As the nonaqueous electrolytic solution, one in which a lithium salt is dissolved in one or two or more nonaqueous solvents can be used.
- cyclic carbonates such as ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate (BC), and vinylene carbonate (VC); Dimethyl carbonate (DMC), Chain carbonates such as diethyl carbonate (DEC), ethyl methyl carbonate (EMC) and dipropyl carbonate (DPC); aliphatic carboxylic acid esters such as methyl formate, methyl acetate and ethyl propionate; ⁇ -lactones such as ⁇ -butyrolactone Chain ethers such as 1,2-ethoxyethane (DEE) and ethoxymethoxyethane (EME); and cyclic ethers such as tetrahydrofuran and 2-methyltetrahydrofuran.
- EC ethylene carbonate
- PC propylene carbonate
- BC butylene carbonate
- VVC vinylene carbonate
- DMC Dimethyl carbonate
- DEC diethyl carbonate
- EMC ethy
- lithium salt dissolved in the nonaqueous solvent is not particularly limited, for example LiPF 6, LiAsF 6, LiAlCl 4 , LiClO 4, LiBF 4, LiSbF 6, LiCF 3 SO 3, LiCF 3 CO 2, Li (CF 3 SO 2 ) 2 , LiN (CF 3 SO 2 ) 2 , and lithium bisoxalatoborate are included. These lithium salts can be used individually by 1 type or in combination of 2 or more types. Moreover, a polymer component may be included as a non-aqueous electrolyte. The concentration of the lithium salt can be set in the range of 0.8 to 1.2 mol / L, preferably 0.9 to 1.1 mol / L.
- an electrode protective film forming agent may be added as an additive in order to form a high-quality SEI (Solid Electrolyte Interface) film on the negative electrode surface and maintain it stably.
- SEI Solid Electrolyte Interface
- the SEI film has the effect of suppressing the reactivity (decomposition) of the electrolytic solution, the effect of promoting the desolvation accompanying the insertion / desorption of lithium ions, and suppressing the physical structural deterioration of the negative electrode active material. is there.
- Examples of the electrode protective film forming agent for forming and maintaining such a high-quality SEI film include, for example, a compound having a sulfo group; a fluorinated carbonate such as fluoroethylene carbonate; an unsaturated cyclic carbonate such as vinylene carbonate; Sultone compounds (cyclic monosulfonic acid esters) such as 1,3-propane sultone and 1,4-butane sultone; cyclic disulfonic acid esters such as methylene methane disulfonic acid ester, ethylene methane disulfonic acid ester, and propylene methane disulfonic acid ester .
- the content of the additive in the electrolyte is preferably 0.005% by mass or more from the viewpoint of obtaining a sufficient addition effect, 0.01 mass% or more is more preferable, 0.1 mass% or more is further more preferable, and 10 mass% or less is preferable and 5 mass% or less is more preferable from the point which suppresses the fall of the viscosity of electrolyte solution, an increase in resistance, etc.
- Methylenemethane disulfonate added for reducing the charge transfer resistance of the positive electrode and improving the cycle characteristics of the battery can form an SEI film on the surface of the negative electrode, so that it can be combined with other electrode protective film forming agents.
- the amount is preferably 10% by mass or less, more preferably 5% by mass or less, and further preferably 4% by mass or less.
- a separator can be provided between the positive electrode and the negative electrode.
- a porous film, a woven fabric, or a nonwoven fabric made of a polyolefin such as polypropylene or polyethylene, a fluororesin such as polyvinylidene fluoride, polyimide, or the like can be used.
- the battery shape examples include a cylindrical shape, a square shape, a coin shape, a button shape, and a laminate shape.
- a laminate type it is preferable to use a laminate film as an exterior body that accommodates a positive electrode, a separator, a negative electrode, and a non-aqueous electrolyte.
- the laminate film includes a resin base material, a metal foil layer, and a heat seal layer (sealant).
- the resin base material include polyester and nylon
- examples of the metal foil layer include aluminum, an aluminum alloy, and a titanium foil.
- the material for the heat welding layer include thermoplastic polymer materials such as polyethylene, polypropylene, and polyethylene terephthalate.
- the resin base material layer and the metal foil layer are not limited to one layer, and may be two or more layers. From the viewpoint of versatility and cost, an aluminum laminate film is preferable.
- the positive electrode, the negative electrode, and the separator disposed between them are accommodated in an outer container made of a laminate film or the like, and an electrolyte is injected and sealed.
- a structure in which an electrode group in which a plurality of electrode pairs are stacked can be accommodated.
- a doctor blade, a die coater, a gravure coater, a transfer method, a device that performs various coating methods such as a vapor deposition method A combination of these coating devices can be used.
- a die coater In order to form the coated end portion of the active material with high accuracy, it is particularly preferable to use a die coater.
- the active material application method using a die coater is roughly divided into a continuous application method in which an active material is continuously formed along the longitudinal direction of a long current collector, and an active material application method along the longitudinal direction of the current collector.
- FIG. 1 shows a cross-sectional view of an example (laminate type) non-aqueous electrolyte secondary battery (lithium ion secondary battery) according to an embodiment of the present invention.
- the lithium ion secondary battery of this example includes a positive electrode current collector 3 made of a metal such as an aluminum foil and a positive electrode active material layer 1 containing a positive electrode active material provided thereon.
- a negative electrode current collector 4 made of a metal such as copper foil and a negative electrode active material layer 2 containing a negative electrode active material provided thereon.
- the positive electrode and the negative electrode are laminated via a separator 5 made of a nonwoven fabric or a polypropylene microporous film so that the positive electrode active material layer 1 and the negative electrode active material layer 2 face each other.
- This electrode pair is accommodated in a container formed by the outer casings 6 and 7 made of an aluminum laminate film.
- a positive electrode tab 9 is connected to the positive electrode current collector 3, and a negative electrode tab 8 is connected to the negative electrode current collector 4, and these tabs are drawn out of the container.
- An electrolytic solution is injected into the container and sealed. It can also be set as the structure where the electrode group by which the several electrode pair was laminated
- the battery having the structure described above can be formed as follows. First, a positive electrode and a negative electrode laminated through a separator are accommodated in a container, and then an electrolytic solution is added, followed by vacuum impregnation. In order to more fully soak the electrolyte, it may be left for a certain period of time before being vacuumed or may be pressurized.
- the unsealed opening of the outer package is fused in a vacuum state to perform temporary sealing.
- the battery can be pressurized by sandwiching the battery between a pair of pressing plates and applying pressure from the outside of the container. It is preferable to leave in a pressurized state (eg, 2 to 6 N ⁇ m) for a predetermined time (eg, 10 hours or more, preferably 18 hours or more, preferably 30 hours or less from the viewpoint of process efficiency).
- a pressurized state eg, 2 to 6 N ⁇ m
- a predetermined time eg, 10 hours or more, preferably 18 hours or more, preferably 30 hours or less from the viewpoint of process efficiency.
- precharge is performed in a temporarily sealed state. Charging and discharging may be repeated a predetermined number of times. It is preferable to maintain for a predetermined time (about 10 to 60 minutes) in a precharged state.
- the pressure at the time of precharging is not limited. However, when pressure is applied before precharging, the pressure can be set lower than the pressure at the time of pressurization (for example, pressing at about 0.2 to 0.6 N ⁇ m).
- the temporary sealing part is opened and degassing is performed. Thereafter, vacuum impregnation, temporary sealing, and precharging may be performed again as necessary.
- the container surface can be made uniform by rolling.
- the battery is charged and subsequently charged, with heating (for example, 35 to 55 ° C., preferably 40 to 50 ° C.) for a predetermined time (for example, 7 days or more, preferably 7 to 30 days, or more). Aging is carried out by leaving it to stand for 10 to 25 days.
- the methylenemethane disulfonate added to the electrolytic solution can form a film on the surface of the positive electrode. By forming this film, it can be estimated that cracking of the active agent, decomposition of the solvent, and elution of the alkali component due to phase transition are suppressed, and as a result, cycle characteristics can be improved.
- Example 1 Spherical artificial graphite (average particle size) is prepared as a fine graphite material (hereinafter referred to as “fine graphite”) by preparing spherical natural graphite having a high circularity (average particle size (D 50 ) of 15 ⁇ m) as a negative electrode active material. (D 50 ) 10 ⁇ m) was prepared. In addition, fine particles (carbon black) having an average particle diameter (D 50 ) of 100 nm or less were prepared as a conductive aid.
- fine graphite fine graphite material
- the amount of the fine graphite-based material added was 2.0% by mass with respect to the negative electrode active material (mass ratio with respect to the conductive additive: about 6.7).
- the addition amount of the conductive assistant was 0.3% by mass with respect to the negative electrode active material.
- Negative electrode active material Natural graphite
- fine graphite material fine artificial graphite
- conductive additive 1.0 wt% aqueous solution of carboxymethylcellulose (thickener).
- carboxymethylcellulose thickener
- This slurry was applied to one side of a copper foil having a thickness of 10 ⁇ m, and the coating film was dried. Similarly, the slurry was applied to the other side and dried. Thereafter, the density of the coating film (negative electrode coating film) is roll-pressed so as to be 1.5 g / cm 3, and processed into a predetermined shape to obtain a negative electrode sheet of 130 ⁇ 69.0mm.
- LiNi 0.8 Co 0.1 Mn 0.1 O 2 positive electrode active material
- polyvinylidene fluoride binder
- ethylene carbonate (EC), diethyl carbonate (DEC), and ethyl methyl carbonate (EMC) as a solvent are mixed at a volume ratio of 3: 6: 1 (EC: DEC: EMC), and lithium is used as an electrolyte salt.
- EC: DEC: EMC ethylene carbonate
- EMC ethyl methyl carbonate
- LiPF 6 LiPF 6
- MMDS methylenemethane disulfonic acid ester
- the temporarily sealed portion was opened and degassed. Thereafter, a second vacuum impregnation treatment was performed, and then temporary sealing was performed in a vacuum state. Subsequently, the temporarily sealed portion was fully sealed (fused).
- charge / discharge treatment (RtRc treatment) was performed in the order of discharge, charge, and discharge under predetermined conditions.
- the lithium ion secondary battery produced as described above was subjected to a charge / discharge cycle test (Cycle-Rate: 1C, temperature: 25 ° C., upper limit voltage: 4.15 V, lower limit voltage: 2.5 V), and after 300 cycles And the capacity
- the results are shown in Tables 1-2.
- Example 2 A secondary battery was fabricated and evaluated in the same manner as in Example 1 except that the content of the additive (MMDS) was 3.2 mass%. The results are shown in Tables 1-2.
- Example 1 A secondary battery was prepared and evaluated in the same manner as in Example 1 except that the additive (MMDS) and fine graphite were not used. The results are shown in Table 2.
- Example 2 A secondary battery was prepared and evaluated in the same manner as in Example 1 except that the content of the additive (MMDS) was 1.6 mass% and fine graphite was not used. The results are shown in Table 2.
- Example 3 A secondary battery was fabricated and evaluated in the same manner as in Example 1 except that the content of the additive (MMDS) was 1.6% by mass. The results are shown in Tables 1-2.
- NCA lithium nickel cobalt aluminum composite oxide: LiNi 0.8 Co 0.15 Al 0.05 O 2
- VC vinyl carbonate
- Example 6 A secondary battery was fabricated and evaluated in the same manner as in Example 1 except that VC was used instead of MMDS as the additive and the content thereof was 1.5% by mass. The results are shown in Table 3.
- Example 7 Example 1 except that NCA was used instead of NCM811 as the positive electrode active material, PS (1,3-propane sultone) was used instead of MMDS as the additive, and the content was changed to 2.0% by mass. Then, a secondary battery was produced and evaluated. The results are shown in Table 3.
- Example 8 A secondary battery was produced and evaluated in the same manner as in Example 1 except that PS was used instead of MMDS and the content was changed to 2.0% by mass. The results are shown in Table 3.
- Examples 1 and 2 having an additive content of 2.0% by mass or more with respect to Comparative Example 3 having a lower content than 2.0% by mass are: It can be seen that the charge transfer resistance after 500 cycles is low, and accordingly the capacity retention rate (cycle characteristics) is high.
- Comparative Examples 6 and 8 using NCM811 as the positive electrode active material are Comparative Examples 4 and 4 using other positive electrode active materials (NCA, NCM523), Compared with 5 and 7, it can be seen that the charge transfer resistance is remarkably high. As can be seen from comparison between Comparative Examples 6 and 8 and Example 1, it can be seen that additives other than MMDS (VC, PS) do not provide a sufficient resistance reduction effect.
- Negative electrode active material particle 12 Conductive auxiliary agent particle 13 Fine graphite type particle
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Abstract
Description
前記正極活物質は、下記組成式:
LiNixCoyMnzO2
(0.7≦x≦0.9、0.05≦y≦0.2、0.05≦z≦0.15、x+y+z=1)
で示される、層状岩塩構造を有するリチウム含有複合酸化物を含み、
メチレンメタンジスルホン酸エステルを含有し、その含有率が溶媒に対して2.0質量%以上5.0質量%以下の非水電解液を用いて形成される、非水電解液二次電池が提供される。
前記正極活物質は、下記組成式:
LiNixCoyMnzO2
(0.7≦x≦0.9、0.05≦y≦0.2、0.05≦z≦0.15、x+y+z=1)
で示される、層状岩塩構造を有するリチウム含有複合酸化物を含み、
前記非水電解液中のメチレンメタンジスルホン酸エステルの含有量が、溶媒に対して5.0質量%を超えない非水電解液二次電池が提供される。
正極を形成する工程と、
負極を形成する工程と、
非水電解液を形成する工程と、
前記正極、前記負極および前記非水電解液を外装体に収容する工程を有し、
前記正極活物質は、下記組成式:
LiNixCoyMnzO2
(0.7≦x≦0.9、0.05≦y≦0.2、0.05≦z≦0.15、x+y+z=1)
で示される、層状岩塩構造を有するリチウム含有複合酸化物を含み、
前記非水電解液は、メチレンメタンジスルホン酸エステルを含有し、その含有率が溶媒に対して2.0質量%以上5.0質量%以下である、非水電解液二次電池の製造方法が提供される。
LiNixCoyMnzO2
(0.7≦x≦0.9、0.05≦y≦0.2、0.05≦z≦0.15、x+y+z=1)
で示される、層状岩塩構造を有するリチウム含有複合酸化物を含む正極活物質を用い、メチレンメタンジスルホン酸エステルを含有し、その含有率が溶媒に対して2.0質量%以上5.0質量%以下(0.13~0.31mol/L)の非水電解液を用いて電池を形成することにある。
前記正極活物質は、下記組成式:
LiNixCoyMnzO2
(0.7≦x≦0.9、0.05≦y≦0.2、0.05≦z≦0.15、x+y+z=1)
で示される、層状岩塩構造を有するリチウム含有複合酸化物を含み、
前記非水電解液中のメチレンメタンジスルホン酸エステルの含有量が、溶媒に対して5.0質量%を超えない非水電解液二次電池。
正極は、集電体と、この集電体上に形成された正極活物質層を含む構造を有することが好ましい。
正極活物質としては、前記の層状岩塩構造を有するリチウム含有複合酸化物を用いることが好ましい。正極活物質層は、このリチウム複合酸化物以外の他の活物質を含んでいてもよいが、エネルギー密度の点から、このリチウムニッケル複合酸化物の含有率は80質量%以上が好ましく、90質量%以上がより好ましく、95質量%以上がさらに好ましい。
正極用の結着剤としては、特に制限されるものではないが、通常正極用の結着剤として使用できるものを用いることができる。中でも、汎用性や低コストの観点から、ポリフッ化ビニリデン(PVDF)が好ましい。ポリフッ化ビニリデン(PVdF)以外の結着剤としては、ビニリデンフルオライド-ヘキサフルオロプロピレン共重合体、ビニリデンフルオライド-テトラフルオロエチレン共重合体、スチレン-ブタジエン共重合ゴム、ポリテトラフルオロエチレン(PTFE)、ポリプロピレン、ポリエチレン、ポリイミド、ポリアミドイミドが挙げられる。
正極活物質層には、インピーダンスを低下させる目的で、導電助剤を添加してもよい。導電助剤としては、アセチレンブラック等のカーボンブラックが挙げられる。導電助剤の活物質層中の含有量は、正極活物質に対して1~10質量%の範囲に設定できる。
正極を構成する正極活物質層(集電体は含まない)の空孔率は、30%以下が好ましく、20%以下がより好ましい。空孔率が高い(すなわち電極密度が低い)と、接触抵抗や電荷移動抵抗が大きくなる傾向があるため、このように空孔率を低くすることが好ましく、結果、電極密度も高めることができる。一方、空孔率が低すぎると(電極密度が高すぎると)、接触抵抗は低くなるが、電荷移動抵抗が高くなったり、レート特性が低下したりするため、ある程度の空孔率を確保することが望ましい。この観点から、空孔率は10%以上が好ましく、12%以上がより好ましく、15%以上に設定してもよい。
空孔率=(活物質層の見かけ体積-粒子の体積)/(活物質層の見かけの体積)
粒子の体積=
(活物質層の単位面積当たりの重量×活物質層の面積×その粒子の含有率)÷粒子の真密度
ここで、「活物質層の面積」は、集電体側とは反対側(セパレータ側)の平面の面積をいう。
正極用の集電体としては、アルミニウム、ステンレス鋼、ニッケル、チタンまたはこれらの合金などを用いることができる。その形状としては、箔、平板状、メッシュ状が挙げられる。特にアルミニウム箔を好適に用いることができる。
負極は、集電体と、この集電体上に形成された負極活物質層を含む構造を有することが好ましい。この負極活物質層は、負極活物質と結着剤を含み、導電性を高める点から導電助剤を含むことが好ましい。また、サイクル特性を高める点から微細黒鉛系材料をさらに含むことが好ましい。
負極活物質としては、リチウムイオンを吸蔵、放出可能な負極用の活物質材料であれば特に限定されないが、黒鉛系材料、非晶質炭素(例えば易黒鉛化性炭素、難黒鉛化性炭素)等の炭素系活物質材料を好適に用いることができる。この炭素系活物質材料としては、リチウムイオン二次電池の負極活物質として通常使用されるものを用いて調製することができる。黒鉛系材料としては、天然黒鉛、人造黒鉛を用いることができ、材料コストの観点から安価な天然黒鉛が好ましい。非晶質炭素としては、例えば、石炭ピッチコークス、石油ピッチコークス、アセチレンピッチコークス等を熱処理して得られるものが挙げられる。
本発明の実施形態による非水電解液二次電池の負極は、負極活物質と、微細黒鉛系材料と、導電助剤と、結着剤を含むことが好ましい。この微細黒鉛系材料は、負極活物質の粒子に接する粒子、又は負極活物質の粒子に接した導電助剤の粒子に接する粒子を含み、その微細黒鉛系材料の粒子(以下「微細黒鉛系粒子」ともいう)を介して負極活物質粒子間に導電経路が形成できる。
導電助剤としては、リチウムイオン二次電池の導電助剤として通常使用される炭素材料を用いることができ、例えば、ケッチェンブラック、アセチレンブラック、カーボンブラック等の導電性の非晶質炭素;カーボンナノファイバー、カーボンナノチューブ等の導電性のナノカーボン材料が挙げられる。導電助剤としては、使用される非晶質炭素としては、導電性が高く、黒鉛化度が低いもの(例えばR値:ID/IGが0.18以上0.7以下のもの)が使用できる。IDはラマンスペクトルの1300~1400cm-1付近のDバンドのピーク強度であり、IGはラマンスペクトルの1500~1600cm-1付近のGバンドのピーク強度である。
本発明の実施形態によるリチウムイオン二次電池用負極としては、例えば、負極集電体上に、上述の負極活物質と微細黒鉛系材料と導電助剤とさらに結着剤を含む負極活物質層を設けたものを用いることができる。
負極用の結着剤としては、特に制限されるものではないが、ポリフッ化ビニリデン(PVdF)、ビニリデンフルオライド-ヘキサフルオロプロピレン共重合体、ビニリデンフルオライド-テトラフルオロエチレン共重合体、スチレン-ブタジエン共重合ゴム、ポリテトラフルオロエチレン、ポリプロピレン、ポリエチレン、ポリイミド、ポリアミドイミド、メチル(メタ)アクリレート、エチル(メタ)アクリレート、ブチル(メタ)アクリレート、(メタ)アクリロニトリル、イソプレンゴム、ブタジエンゴム、フッ素ゴムが挙げられる。スラリー溶媒としては、N-メチル-2-ピロリドン(NMP)や水を用いることができる。水を溶媒として用いる場合、さらに増粘剤として、カルボキシメチルセルロース、メチルセルロース、ヒドロキシメチルセルロース、エチルセルロース、ポリビニルアルコールを用いることができる。
負極集電体としては、特に制限されるものではないが、電気化学的な安定性から、銅、ニッケル、ステンレス鋼、チタン、モリブデン、タングステン、タンタルおよびこれらの2種以上を含む合金を用いることができる。その形状としては、箔、平板状、メッシュ状が挙げられる。
非水電解液としては、1種又は2種以上の非水溶媒に、リチウム塩を溶解させたものを用いることができる。
正極と負極との間にはセパレータを設けることができる。このセパレータとしては、ポリプロピレン、ポリエチレン等のポリオレフィン、ポリフッ化ビニリデン等のフッ素樹脂、ポリイミド等からなる多孔性フィルムや織布、不織布を用いることができる。
電池形状としては、円筒形、角形、コイン型、ボタン型、ラミネート型が挙げられる。ラミネート型の場合、正極、セパレータ、負極および非水電解液を収容する外装体としてラミネートフィルムを用いることが好ましい。このラミネートフィルムは、樹脂基材と、金属箔層、熱融着層(シーラント)を含む。この樹脂基材としては、ポリエステルやナイロンが挙げられ、この金属箔層としては、アルミニウム、アルミニウム合金、チタン箔が挙げられる。熱溶着層の材質としては、ポリエチレン、ポリプロピレン、ポリエチレンテレフタレート等の熱可塑性高分子材料が挙げられる。また、樹脂基材層や金属箔層はそれぞれ1層に限定されるものではなく2層以上であってもよい。汎用性やコストの観点から、アルミニウムラミネートフィルムが好ましい。
以上に説明した構造を有する電池は、次のようにして形成することができる。
まず、セパレータを介して積層された正極および負極を容器内に収容し、次いで電解液を入れた後、真空含浸を行う。電解液をより十分にしみ込ませるために、真空状態にする前に一定時間放置してもよいし、加圧してもよい。
負極活物質として高円形度の球形化された天然黒鉛(平均粒子径(D50)15μm)を用意し、微細黒鉛系材料(以下「微細黒鉛」という)として鱗片状の人造黒鉛(平均粒子径(D50)10μm)を用意した。また、導電助剤として、平均粒子径(D50)100nm以下の微細粒子(カーボンブラック)を用意した。
添加剤(MMDS)の含有率を3.2質量%にした以外は、実施例1と同様にして二次電池を作製し、評価した。結果を表1~2に示す。
添加剤(MMDS)及び微細黒鉛を用いなかった以外は、実施例1と同様にして二次電池を作製し、評価した。結果を表2に示す。
添加剤(MMDS)の含有率を1.6質量%にし、微細黒鉛を用いなかった以外は、実施例1と同様にして二次電池を作製し、評価した。結果を表2に示す。
添加剤(MMDS)の含有率を1.6質量%にした以外は、実施例1と同様にして二次電池を作製し、評価した。結果を表1~2に示す。
正極活物質をNCM811に代えてNCA(リチウムニッケルコバルトアルミニウム複合酸化物:LiNi0.8Co0.15Al0.05O2)を用い、添加剤をMMDSに代えてVC(ビニレンカーボネート)を用い、その含有率を1.5質量%にした以外は、実施例1と同様にして二次電池を作製し、評価した。結果を表3に示す。
正極活物質をNCM811に代えてNCM523(LiNi0.5Co0.2Mn0.3O2)を用い、添加剤をMMDSに代えてVCを用い、その含有率を1.5質量%にした以外は、実施例1と同様にして二次電池を作製し、評価した。結果を表3に示す。
添加剤をMMDSに代えてVCを用い、その含有率を1.5質量%にした以外は、実施例1と同様にして二次電池を作製し、評価した。結果を表3に示す。
正極活物質をNCM811に代えてNCAを用い、添加剤をMMDSに代えてPS(1,3-プロパンスルトン)を用い、その含有率を2.0質量%にした以外は、実施例1と同様にして二次電池を作製し、評価した。結果を表3に示す。
添加剤をMMDSに代えてPSを用い、その含有率を2.0質量%にした以外は、実施例1と同様にして二次電池を作製し、評価した。結果を表3に示す。
2 負極活物質層
3 正極集電体
4 負極集電体
5 セパレータ
6 ラミネート外装体
7 ラミネート外装体
8 負極タブ
9 正極タブ
11 負極活物質粒子
12 導電助剤粒子
13 微細黒鉛系粒子
Claims (16)
- リチウムイオンを吸蔵放出できる正極活物質を含む正極と、リチウムイオンを吸蔵放出できる負極活物質を含む負極と、リチウムイオンを含有する非水電解液と、外装体を含む非水電解液二次電池であって、
前記正極活物質は、下記組成式:
LiNixCoyMnzO2
(0.7≦x≦0.9、0.05≦y≦0.2、0.05≦z≦0.15、x+y+z=1)
で示される、層状岩塩構造を有するリチウム含有複合酸化物を含み、
メチレンメタンジスルホン酸エステルを含有し、その含有率が溶媒に対して2.0質量%以上5.0質量%以下の非水電解液を用いて形成される、非水電解液二次電池。 - リチウムイオンを吸蔵放出できる正極活物質を含む正極と、リチウムイオンを吸蔵放出できる負極活物質を含む負極と、リチウムイオンを含有する非水電解液と、外装体を含む非水電解液二次電池であって、
前記正極活物質は、下記組成式:
LiNixCoyMnzO2
(0.7≦x≦0.9、0.05≦y≦0.2、0.05≦z≦0.15、x+y+z=1)
で示される、層状岩塩構造を有するリチウム含有複合酸化物を含み、
前記非水電解液中のメチレンメタンジスルホン酸エステルの含有量が、溶媒に対して5.0質量%を超えない非水電解液二次電池。 - 前記負極活物質は黒鉛系活物質材料を含む、請求項1又は2に記載の非水電解液二次電池。
- 前記負極は、前記負極活物質より平均粒径の小さい微細黒鉛系材料をさらに含む、請求項3に記載の非水電解液二次電池。
- 前記微細黒鉛系材料の平均粒子径(メジアン径D50)が1~15μmの範囲にある、請求項4に記載の非水電解液二次電池。
- 前記微細黒鉛系材料の含有率が、前記負極活物質に対して0.1~6.0質量%の範囲にある、請求項4又は5に記載の非水電解液二次電池。
- 前記負極は、さらに導電助剤を含み、
前記微細黒鉛系材料の含有率が、前記導電助剤に対して等量から10倍量(質量比)の範囲にある、請求項4から6のいずれか一項に記載の非水電解液二次電池。 - 前記導電助剤の含有率が、前記負極活物質に対して0.1~3.0質量%の範囲にある、請求項7に記載の非水電解液二次電池。
- 前記導電助剤は、平均粒子径(D50)が10~100nmの範囲にある非晶質炭素粒子、又はナノカーボン材料からなる、請求項7又は8に記載の非水電解液二次電池。
- 前記負極活物質の平均粒子径(D50)が10~30μmの範囲にある、請求項1から9のいずれか一項に記載の非水電解液二次電池。
- 前記負極活物質は、天然黒鉛、又は天然黒鉛を非晶質炭素で被覆したものからなる、請求項1から10のいずれか一項に記載の非水電解液二次電池。
- リチウムイオンを吸蔵放出できる正極活物質を含む正極と、リチウムイオンを吸蔵放出できる負極活物質を含む負極と、リチウムイオンを含有する非水電解液と、外装体を含む非水電解液二次電池の製造方法であって、
正極を形成する工程と、
負極を形成する工程と、
非水電解液を形成する工程と、
前記正極、前記負極および前記非水電解液を外装体に収容する工程を有し、
前記正極活物質は、下記組成式:
LiNixCoyMnzO2
(0.7≦x≦0.9、0.05≦y≦0.2、0.05≦z≦0.15、x+y+z=1)
で示される、層状岩塩構造を有するリチウム含有複合酸化物を含み、
前記非水電解液は、メチレンメタンジスルホン酸エステルを含有し、その含有率が溶媒に対して2.0質量%以上5.0質量%以下である、非水電解液二次電池の製造方法。 - 加温下、充電状態で保持する工程をさらに含む、請求項12に記載の非水電解液二次電池の製造方法。
- 前記負極活物質は黒鉛系活物質材料を含む、請求項12又は13に記載の非水電解液二次電池の製造方法。
- 前記負極は、前記負極活物質より平均粒径の小さい微細黒鉛系材料をさらに含む、請求項12から14のいずれか一項に記載の非水電解液二次電池の製造方法。
- 前記負極は、さらに導電助剤を含み、
前記微細黒鉛系材料の含有率が、前記導電助剤に対して等量から10倍量(質量比)の範囲にある、請求項15に記載の非水電解液二次電池の製造方法。
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JP2021513202A (ja) * | 2018-02-09 | 2021-05-20 | ビーエイエスエフ・ソシエタス・エウロパエアBasf Se | 部分的にコーティングした電極活物質の製造方法、及び電極活物質 |
JP2021513203A (ja) * | 2018-02-09 | 2021-05-20 | ビーエイエスエフ・ソシエタス・エウロパエアBasf Se | 部分的にコーティングした電極活物質の製造方法、及び電極活物質 |
JP2022020568A (ja) * | 2020-07-20 | 2022-02-01 | 中鋼炭素化学股▲ふん▼有限公司 | リチウムイオン電池の極板材料 |
WO2024004252A1 (ja) * | 2022-06-27 | 2024-01-04 | ビークルエナジージャパン株式会社 | リチウムイオン二次電池 |
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KR102254263B1 (ko) * | 2017-10-16 | 2021-05-21 | 주식회사 엘지에너지솔루션 | 리튬 이차전지용 음극, 및 이를 포함하는 리튬 이차전지 |
JP2022092507A (ja) * | 2020-12-10 | 2022-06-22 | セイコーエプソン株式会社 | 前駆体溶液、前駆体粉末、電極の製造方法および電極 |
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JP2022020568A (ja) * | 2020-07-20 | 2022-02-01 | 中鋼炭素化学股▲ふん▼有限公司 | リチウムイオン電池の極板材料 |
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WO2024004252A1 (ja) * | 2022-06-27 | 2024-01-04 | ビークルエナジージャパン株式会社 | リチウムイオン二次電池 |
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JP7281570B2 (ja) | 2023-05-25 |
CN108701859A (zh) | 2018-10-23 |
CN116014120A (zh) | 2023-04-25 |
JP2022060554A (ja) | 2022-04-14 |
US20200303776A1 (en) | 2020-09-24 |
EP3432406A1 (en) | 2019-01-23 |
US20230395864A1 (en) | 2023-12-07 |
ES2936822T3 (es) | 2023-03-22 |
JP7083748B2 (ja) | 2022-06-13 |
EP3432406B1 (en) | 2023-01-18 |
EP3432406A4 (en) | 2019-11-27 |
JPWO2017159267A1 (ja) | 2019-01-24 |
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