WO2017156778A1 - 一种电子产品测试治具 - Google Patents

一种电子产品测试治具 Download PDF

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Publication number
WO2017156778A1
WO2017156778A1 PCT/CN2016/076757 CN2016076757W WO2017156778A1 WO 2017156778 A1 WO2017156778 A1 WO 2017156778A1 CN 2016076757 W CN2016076757 W CN 2016076757W WO 2017156778 A1 WO2017156778 A1 WO 2017156778A1
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WO
WIPO (PCT)
Prior art keywords
test
button
pressing
disposed
head
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Application number
PCT/CN2016/076757
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English (en)
French (fr)
Inventor
李立进
郑道旭
Original Assignee
深圳市艾励美特科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市艾励美特科技有限公司 filed Critical 深圳市艾励美特科技有限公司
Priority to US15/752,352 priority Critical patent/US10718788B2/en
Priority to PCT/CN2016/076757 priority patent/WO2017156778A1/zh
Priority to CN201680040147.0A priority patent/CN107850637B/zh
Publication of WO2017156778A1 publication Critical patent/WO2017156778A1/zh

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/24Arrangements for testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/04Housings; Supporting members; Arrangements of terminals
    • G01R1/0408Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/06Measuring leads; Measuring probes
    • G01R1/067Measuring probes
    • G01R1/06705Apparatus for holding or moving single probes

Definitions

  • the invention relates to an electronic product testing device, in particular to a test fixture for an electronic product.
  • the detection items generally include: sensitivity detection of the button, detection of the screen and the internal working state of each component and performance, detection of whether the internal assembly circuit is conductive, verification of whether the components can be operated after completion of assembly by a virtual program, and the like.
  • the traditional test fixture design is relatively simple, generally using the cylinder drive button to press the test head to test the button of the tested product.
  • the test head is first pressed by the cylinder drive button, and then the button presses the test head to move in the direction of the button until the button presses the test head to press the button.
  • the tester found that during the above test, it was impossible to control the pressing force of the button pressing the test head.
  • the pressing force is too large, it is easy to cause the button to be damaged by pressing; when the pressing force is too small, the test result is inaccurate because the button pressing test head is not completely in contact with the button or the pressing is insufficient.
  • the test connection port usually adopts a male terminal or a female terminal that cooperates with the product cable to be tested.
  • This type of male and female mating connection is easy to cause wear on the terminals of the product cable to be tested, and cannot meet the requirements of fine products.
  • the invention provides an electronic product testing fixture, which can control the pressing of the product button by the pressing force within the rated range when the specific testing is performed, thereby avoiding damage to the tested product button when the pressing force is too large, and when The occurrence of inaccuracies is tested when the pressing force is too small, and this is the main purpose of the present invention.
  • the present invention provides an electronic product test fixture which can avoid wear on the cable terminal of the product to be tested and can meet the test requirements of the fine product. This is another object of the present invention.
  • the present invention provides an electronic product test fixture capable of clamping a product under test while being capable of flipping rotation, and the rotation action is performed in order to cooperate with a tester to connect the cable of the product to be tested to the fixture for testing.
  • the design can make the cable part of the product to be tested exposed, which is convenient for the tester to connect the cable of the product to be tested. After the cable connection is completed, the screen of the product to be tested can be exposed to facilitate observation and testing by the tester, and this is another object of the present invention.
  • the present invention provides an electronic product test fixture, which can avoid the occurrence of poor contact during the test, and stabilize the contact with the terminal of the product to be tested, which is another object of the present invention.
  • an electronic product test fixture comprising a button test unit and a line test unit, the button test unit comprising an X-axis robot, a Y-axis robot, a press manipulator, and a button press test head, the X
  • the shaft robot, the Y-axis robot and the pressing robot are sequentially connected.
  • the button pressing test head is disposed at one end of the pressing robot, and the X-axis robot, the Y-axis robot and the pressing robot drive the button to press the test head.
  • the drop of the test product button position is pressed by the button to complete the test of the button, and the button press test head is provided with a pressure sensor.
  • an electronic product test fixture includes a Y-axis connecting plate, a motor, and an action unit, wherein the Y-axis connecting plate is coupled to the Y-axis robot, and the motor is disposed on the Y-axis connecting plate
  • the operation unit is connected between the motor and the button pressing test head, and the driving force of the motor is converted by the operation unit, and then the button is pressed to press the test head to perform a pressing test operation of reciprocating up and down.
  • an electronic product test fixture includes a screw nut, a nut fixing plate, a contour screw, and a slider; the screw nut is screwed with the rotating screw of the motor, and when the motor works At the same time, the rotating screw rotates, and the screw nut can be reciprocated up and down along the rotating screw by the cooperation relationship between the screw nut and the rotating screw;
  • the screw nut is fixedly disposed on the nut fixing plate, and the contour screw is connected between the nut fixing plate and the slider, wherein the lower end of the contour screw is fixedly connected to the slider, the contour screw top Inserted in the through hole of the nut fixing plate, the button pressing test head is disposed under the slider, the nut fixing plate, the contour screw, the slider and the button pressing test head are synchronized with the screw nut Reciprocating up and down to complete the down pressure test action.
  • an electronic product test fixture is mounted on the slider and disposed on the top of the test head.
  • an electronic product test fixture the contour screw is sleeved with a spring, the spring is located between the nut fixing plate and the slider, and the spring is pressed by the spring to test the head under the pressure test function Can play a buffering role.
  • an electronic product test fixture is slidably coupled to an action track disposed on a side of the track mounting plate, the top of the track mounting plate being coupled to the lower end of the Y-axis connecting plate for performing a down-pressure test
  • the slider slides up and down along the motion track.
  • an electronic product test fixture is further provided with a displacement sensing sheet.
  • an electronic product test fixture includes an inner template, a needle mold assembly, a main board test assembly, and a rotary electric machine; the jig further includes a frame, the button test unit, and the line test The unit is respectively disposed on the frame; the top of the frame is provided with a carrier plate, the inner template is disposed under the carrier plate, the rotating motor is disposed at one end of the inner template, and the rotating motor can drive the inner template to rotate, A slot is formed in the inner template, and the needle mold assembly is located under the cutout, and the needle mold assembly is connected to the motherboard test component.
  • an electronic product test fixture is provided with a plurality of vacuum nozzles
  • the needle mold assembly includes a connection cable
  • the lower end of the connection cable is connected to the motherboard test component
  • the top of the connection cable is The probes in the needle mold assembly are connected
  • the line test unit further includes a test port
  • the needle The probe in the mold assembly is disposed in the test port
  • the needle mold assembly further includes a cable adsorption head
  • the wire adsorption head is provided with a nozzle
  • the needle mold assembly further comprises a cable clamp
  • the cable clamp can press the cable of the product to be tested, so that the connection terminal of the product cable to be tested is in close contact with the probe, and a pressing door is pivotally connected to each side of the cable adsorption head, and the pressing door is respectively connected
  • the wire of the product to be tested can be pressed on the wire adsorption head.
  • an electronic product test fixture is disposed at one end of the inner template, the rotary motor is connected to one end of the inner template through a coupling, and the other end of the inner template is connected to the frame through a bearing,
  • the rotary electric machine operates, and the inner mold can be rotated about its own axis by means of the coupling and the bearing.
  • the button pressing test head of the button test unit of the invention is provided with a pressure sensor, and can control the button pressing test head to press and test the product button with the pressing force within the rated range when the test is specifically performed, thereby avoiding the pressing force.
  • the button press test head of the button test unit has a reasonable design, small size, low cost, and the structure is suitable for installing the pressure sensor. .
  • the line test unit of the present invention is tested by contacting the probe with the cable of the product to be tested, thereby avoiding wear on the cable terminal of the product to be tested, and meeting the test requirements of the fine product.
  • the cable of the tested product is fixed by the relevant adsorption clamping device to avoid contact failure during the test, and the contact between the probe and the terminal of the product to be tested is stable.
  • the inner template of the line test unit of the present invention is capable of clamping the tested product while the inner template is flipped and rotated, and the rotating action is performed in order to cooperate with the tester to connect the cable of the product to be tested to the needle mold assembly for testing.
  • the inner template rotates to expose the cable portion of the product to be tested, so that the tester can connect the cable of the product to be tested to the needle mold assembly.
  • the inner template is rotated in the reverse direction to expose the screen of the product to be tested, which is convenient for the tester to observe and test.
  • Figure 1 is a perspective view of the present invention.
  • Figure 2 is a perspective exploded view of the present invention.
  • FIG 3 is a perspective view of a button test unit of the present invention.
  • FIG. 4 is a perspective view of a button test unit and a line test unit of the present invention.
  • FIG. 5 is a perspective view of the button test unit of the present invention.
  • Figure 6 is a perspective view showing the line test unit of the present invention in a pressed state.
  • FIG 7 and 8 are schematic perspective views showing the line test unit in an open state according to the present invention.
  • an electronic product test fixture includes a button test unit and a line test unit.
  • the tablet and mobile phone electronic products to be tested are placed on the electronic product test fixture, and the button test unit and the line test unit are respectively tested to achieve screening of defective products. purpose.
  • the electronic product test fixture further includes a rack 10, the button test unit and the line test unit are respectively disposed on the rack 10, wherein the line test unit includes an inner template 20, Needle mold assembly 30 and rotating electrical machine.
  • the top of the frame 10 is provided with a carrier plate 11 disposed under the carrier plate 11, and the rotating motor is disposed at one end of the inner template 20.
  • the rotary electric machine can drive the inner die plate 20 to rotate.
  • the inner template 20 is provided with a notch 21.
  • the interface and the socket portion of the electronic product can be exposed from the notch 21 for convenient detection.
  • the needle mold assembly 30 is located below the cutout 21 .
  • the line test unit further includes a motherboard test component 31.
  • the die assembly 30 is coupled to the motherboard test assembly 31.
  • the motherboard test assembly 31 can be of a different type depending on the product being tested, such as Apple's MLB component.
  • the inner template 20 is provided with a plurality of vacuum nozzles 22 through which the product to be tested can be placed more stably on the inner template 20.
  • the button test unit is disposed at the top of the frame 10.
  • the button test unit includes an X-axis robot 51, a Y-axis robot 52, a pressing robot 53 and a button press test head.
  • the X-axis robot 51, the Y-axis robot 52, and the lower pressing robot 53 are sequentially connected, and the button pressing test head is disposed at one end of the pressing robot 53.
  • the X-axis robot 51, the Y-axis robot 52 and the pressing robot 53 drive the button to press the test head, and the button is pressed at the test product to press the test head to complete the test of the button.
  • the button press test head is provided with a pressure sensor 56.
  • the pressing robot 53 includes a Y-axis connecting plate 531, a motor 532, and an action unit 533, wherein the Y-axis connecting plate 531 is coupled to the Y-axis robot 52.
  • the 532 is disposed on the Y-axis connecting plate 531.
  • the action unit 533 is connected between the motor 532 and the button pressing test head. The driving force of the motor 532 is converted by the action unit 533 and the button pressing test is driven. The head performs a press test operation of reciprocating up and down.
  • the action unit 533 includes a screw nut 534, a nut fixing plate 535, a contour screw 536, and a slider 537.
  • the screw nut 534 is screwed with the rotating screw of the motor 532.
  • the rotating screw rotates, and the wire is matched by the screw nut 534 and the rotating screw.
  • the rod nut 534 is capable of reciprocating up and down along the rotating screw.
  • the lead nut 534 is fixedly disposed on the nut fixing plate 535.
  • the contour screw 536 is coupled between the nut fixing plate 535 and the slider 537.
  • the lower end of the contour screw 536 is fixedly connected to the slider 537, and the top end of the contour screw 536 is inserted into the through hole of the nut fixing plate 535.
  • the contour screw 536 is sleeved with a spring (not shown), and the spring is located between the nut fixing plate 535 and the slider 537, and the spring is pressed by the spring to press the test head during the lower pressure test operation. It can act as a buffer to prevent the button from pressing the test head to crush the product to be tested.
  • the button press test head is disposed below the slider 537.
  • the nut fixing plate 535, the contour screw 536, the slider 537, and the button pressing test head reciprocate up and down in synchronization with the screw nut 534 to complete the pressing test operation.
  • the pressure sensor 56 is mounted on the slider 537 and is disposed at the top of the button press test head.
  • the slider 537 is slidably coupled to the action track 538, which is disposed on the side of the track mounting plate 539.
  • the top of the rail mounting plate 539 is connected to the lower end of the Y-axis connecting plate 531.
  • the slider 537 slides up and down along the motion rail 538.
  • the nut fixing plate 535 is further provided with a displacement sensing piece (not shown), which is used to determine the starting position (corresponding to the function of marking the origin) for determining the movement of the motor 532. stroke.
  • the slider 537 is further provided with a moving scale 540, and the moving scale 540 moves up and down in synchronization with the slider 537.
  • a scale is marked on the rail mounting plate 539 for the human eye to directly observe the position of the up and down movement.
  • the distance of the downward movement can be preset by the controller to prevent the test head from being damaged by the test head and the test efficiency is improved.
  • the button press test head includes a first press test head 54 and a second press test head 55.
  • the first press test head 54 and the second press test head 55 both press the test button.
  • the specific model of the test head is different, and the X-axis robot 51 is disposed in the rack 10 At the top, the Y-axis robot 52 is disposed above the X-axis robot 51, and the lower pressing robot 53 is disposed at one end of the Y-axis robot 52.
  • the inspector first needs to place the product to be tested on the inner template 20, press the start button, the product is sucked by the vacuum on the inner template 20, and then the inner template 20 is rotated to make the needle
  • the probe of the mold assembly 30 is in contact with the tested circuit of the product and begins testing.
  • the inner template 20 rotates the product to rotate to the horizontal position with the inner template 20, the X-axis robot 51, the Y-axis robot 52, and the The pressing robot 53 operates and tests the buttons of the product through the first pressing test head 54 and the second pressing test head 55, respectively.
  • the button test unit is integrally disposed in a protective cover 61.
  • the rack 10 is provided with a console 62.
  • the console 62 is provided with a plurality of control buttons 63, and the rack 10 is further disposed.
  • connection ports of the line test part of the traditional test fixture are designed by adopting the male terminal or the female terminal with the cable of the product to be tested. Since the connection is made by the connection of the male and female terminals, it is easy to be tested. In order to avoid the above situation, the inventors changed the way of probe docking. However, the way of probe docking is prone to poor contact, so the corresponding structure needs to be designed to make the probe.
  • the contact with the terminal of the product to be tested is stable, and the specific technical contents are as follows.
  • the die assembly 30 includes a connecting cable 32, and the lower end of the connecting cable 32 is connected to the motherboard testing component 31.
  • the top of the connecting cable 32 and the die assembly The probes in 30 are connected, and the line test unit further includes a test port 33 in which the probe is disposed in the test port 33.
  • connection terminal (not shown) of the product cable to be tested is connected to the test port 33, and the cable of the product to be tested is contacted with the probe in the test port 33. Test work.
  • the probe in order to fix the cable of the product to be tested, the probe is in contact with the terminal of the product to be tested, and the inventor has designed the following technical solution.
  • the needle mold assembly 30 further includes a cable absorbing head 34.
  • the wire absorbing head 34 is provided with a suction nozzle 341.
  • the suction nozzle 341 absorbs the cable of the product to be tested to fix its position. Prevent the cable of the product to be tested from rebounding.
  • the needle mold assembly 30 further includes a wire pressing block 35 capable of pressing the wire of the product to be tested, so that the connecting terminal of the product wire to be tested is in close contact with the probe.
  • the cable clamp 35 is driven by a cylinder, and the cylinder may be disposed on the left or right side of the cable clamp 35, preferably on the right side, as shown in FIG.
  • the pressure will be greater, and it can avoid the occurrence of poor contact between the probe and the cable to be tested when the air pressure is insufficient.
  • a pressing door 36 is pivotally connected to both sides of the wire suction head 34, and the pressing door 36 can press the cable of the product to be tested to the cable. On head 34.
  • the two left and right pressing doors 36 are spare, not necessary, in order to prevent the nozzle 341 from being used in the event of failure.
  • the pressing door 36 is pressed by the magnet suction.
  • the rotary electric machine is disposed at one end of the inner die plate 20, and the rotary electric machine is connected to one end of the inner die plate 20 through a coupling, and the other end of the inner die plate 20 is connected to the frame 10 through a bearing, when the inner die plate When the rotation is required, the rotary motor operates and the inner die plate 20 is rotatable about its own axis by means of the coupling and the bearing.
  • the above-mentioned rotating operation mode of the inner template 20 is designed to cooperate with the tester to connect the cable of the product to be tested to the needle mold assembly 30 for testing. After the product to be tested is placed on the inner template 20, The rotation of the inner template 20 exposes the cable portion of the product to be tested, so that the tester can connect the cable of the product to be tested to the needle mold assembly 30. After the cable connection is completed, the inner template 20 rotates in the opposite direction. Exposing the screen of the product to be tested is convenient for the tester to observe and test.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Signal Processing (AREA)
  • Tests Of Electronic Circuits (AREA)
  • Testing Electric Properties And Detecting Electric Faults (AREA)
  • Testing Of Individual Semiconductor Devices (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

一种电子产品测试治具,其包括按键测试单元以及线路测试单元,该按键测试单元包括X轴机械手(51)、Y轴机械手(52)、下压机械手(53)以及按键按压测试头(54、55),该X轴机械手(51)、该Y轴机械手(52)以及该下压机械手(53)顺序连接,该按键按压测试头(54、55)设置在该下压机械手(53)一端,该X轴机械手(51)、该Y轴机械手(52)以及该下压机械手(53)驱动该按键按压测试头(54、55)动作,并在被测试产品按键位置处下落且由该按键按压测试头(54、55)完成对按键的测试,该按键按压测试头(54、55)上设置有压力感应器(56)。该测试治具可以避免当按压力度过大时损坏被测试产品按键以及当按压力度过小时测试不准确;其线路测试单元采用探针与被测试产品的排线相接触进行测试,避免了给被测试产品的排线端子造成磨损,且能满足对精细产品的测试要求。

Description

一种电子产品测试治具 技术领域
本发明涉及一种电子产品测试设备,特别涉及一种电子产品的测试治具。
背景技术
目前,在平板电脑、手机类电子产品的制造过程中,产品品质检测是非常重要的环节。检测项目一般包括:按键的灵敏度检测、屏幕以及内部各个元件工作状态以及性能的检测、内部组装线路是否导通的检测、通过虚拟程序验证各部件完成装配后能否运行的检测等等。
其中,在按键测试单元部分,传统的测试治具设计都较为简单,一般采用气缸驱动按键按压测试头对被测试产品的按键进行测试。在具体测试的时候,首先由气缸驱动按键按压测试头,而后按键按压测试头向按键的方向运动直至按键按压测试头按压到按键。但是,测试人员发现,在上述测试过程中,无法控制按键按压测试头的按压力度。当按压力度过大时,容易造成按键被按压损坏的情况;当按压力度过小时,由于按键按压测试头没有与按键完全接触或者按压不充分,导致测试结果不准确。
为解决上述问题,需安装压力感应器进行监控,使按键按压测试头的按压力度控制在设定范围内。但是,采用上述气缸结构设计无法安装压力感应器,因此需考虑其他方案替代上述气缸结构设计。
另外,在线路测试单元部分,测试连接端口通常采用与待测产品排线配合的公端子或母端子。这种公母配合连接的方式容易对待测产品排线的端子造成磨损,不能满足精细产品的要求。
发明内容
本发明提供一种电子产品测试治具,其在具体进行测试的时候能够控制以额定范围内的按压力度对产品按键进行按压测试,从而避免发生当按压力度过大时损坏被测试产品按键以及当按压力度过小时测试不准确情况的发生,而此为本发明的主要目的。
进一步地,本发明提供一种电子产品测试治具,其可以避免给待测产品的排线端子造成磨损,能满足精细产品的测试要求。而此为本发明的又一目的。
进一步地,本发明提供一种电子产品测试治具,其能够夹持被测试产品同时能够翻转旋转,其进行旋转动作是为了配合测试人员将待测产品的排线连接到该治具中进行测试而设计的,可以使使待测产品的排线部分暴露在外,方便测试人员连接待测产品的排线。在完成排线连接之后,可使待测产品的屏幕暴露在外方便测试人员观测、测试,而此为本发明的再一目的。
进一步地,本发明提供一种电子产品测试治具,其可以避免测试的过程中发生接触不良的情况,使与待测产品排线的端子接触稳定,而此为本发明的又一目的。
本发明所采取的技术方案是:一种电子产品测试治具,包括按键测试单元以及线路测试单元,该按键测试单元包括X轴机械手、Y轴机械手、下压机械手以及按键按压测试头,该X轴机械手、该Y轴机械手以及该下压机械手顺序连接,该按键按压测试头设置在该下压机械手一端,该X轴机械手、该Y轴机械手以及该下压机械手驱动该按键按压测试头动作,并在被测试产品按键位置下落由该按键按压测试头完成对按键的测试,该按键按压测试头上设置有压力感应器。
进一步地,一种电子产品测试治具,该下压机械手包括Y轴连接板、电机以及动作单元,其中,该Y轴连接板连接在该Y轴机械手上,该电机设置在该Y轴连接板上,该动作单元连接在该电机与该按键按压测试头之间,通过该动作单元将该电机的驱动作用力进行转换而后驱动该按键按压测试头进行上下往复的按压测试动作。
进一步地,一种电子产品测试治具,该动作单元包括丝杆螺母、螺母固定板、等高螺丝、滑块;该丝杆螺母与该电机的转动丝杆相螺合,当该电机工作的时候,该转动丝杆转动,借助该丝杆螺母与该转动丝杆之间的配合关系,该丝杆螺母能够沿着该转动丝杆进行上下往复运动;
该丝杆螺母固定设置在该螺母固定板上,该等高螺丝连接在该螺母固定板与该滑块之间,其中,该等高螺丝下端固定连接在该滑块上,该等高螺丝顶端 插设在该螺母固定板的通孔中,该按键按压测试头设置在该滑块下方,该螺母固定板、该等高螺丝、该滑块以及该按键按压测试头与该丝杆螺母同步进行上下往复运动以完成下压测试动作。
进一步地,一种电子产品测试治具,该压力感应器安装在该滑块上,且设置在该按键按压测试头顶部。
进一步地,一种电子产品测试治具,该等高螺丝上套设有弹簧,该弹簧位于该螺母固定板和该滑块之间,通过该弹簧使该按键按压测试头在进行下压测试动作时能够起到缓冲作用。
进一步地,一种电子产品测试治具,该滑块滑动连接在动作轨道上,该动作轨道设置在轨道安装板侧面,该轨道安装板顶部连接在该Y轴连接板下端,在进行下压测试动作的时候,该滑块沿该动作轨道上下往复滑动。
进一步地,一种电子产品测试治具,该螺母固定板上还安装有位移感应片。
进一步地,一种电子产品测试治具,该线路测试单元包括内模板、针模组件、主板测试组件以及旋转电机;所述治具还包括机架,所述按键测试单元以及所述线路测试单元分别设置在所述机架上;该机架顶部设置有载板,该内模板设置在该载板下方,该旋转电机设置在该内模板一端,该旋转电机能够带动该内模板旋转,该内模板上开设有缺槽,该针模组件位于该缺槽下方,该针模组件与主板测试组件相连接。
进一步地,一种电子产品测试治具,该内模板上设置有若干真空吸嘴,该针模组件包括连接排线,该连接排线下端与该主板测试组件连接,该连接排线顶端与该针模组件中的探针相连接,所述线路测试单元还包括测试端口,该针 模组件中的该探针设置在测试端口中,该针模组件还包括排线吸附头,该排线吸附头上设置有吸嘴,该针模组件还包括排线压块,该排线压块能够压紧待测产品的排线,使待测产品排线的连接端子与该探针紧密接触,在该排线吸附头两侧分别枢接有压紧门,该压紧门能够将待测产品的排线压紧在该排线吸附头上。
进一步地,一种电子产品测试治具,该旋转电机设置在该内模板一端,该旋转电机通过联轴器连接在该内模板一端,该内模板的另外一端通过轴承连接在该机架中,当该内模板需要转动的时候,该旋转电机动作,并借助该联轴器以及该轴承使该内模板能够围绕其自身轴线方向转动。
本发明的有益效果为:
本发明的按键测试单元的按键按压测试头上配置有压力感应器,在具体进行测试的时候能够控制按键按压测试头以额定范围内的按压力度对产品按键进行按压测试,从而避免发生当按压力度过大时损坏被测试产品按键以及当按压力度过小时测试不准确情况的发生,另外,该按键测试单元的按键按压测试头结构设计合理,体积小,成本低,并且其结构适合安装压力感应器。
此外,本发明的线路测试单元以探针与被测试产品的排线相接触测试,可以避免给待测产品的排线端子造成磨损,能满足精细产品的测试要求。同时通过相关吸附夹紧装置对被测试产品的排线进行固定避免测试的过程中发生接触不良的情况,使探针与待测产品排线的端子接触稳定。另外,本发明的线路测试单元的内模板能够夹持被测试产品同时该内模板翻转旋转,其进行旋转动作是为了配合测试人员将待测产品的排线连接到该针模组件中进行测试而设计 的,当待测产品被放置在该内模板上之后,该内模板转动使待测产品的排线部分暴露在外,方便测试人员将待测产品的排线连接到该针模组件中,在完成排线连接之后,该内模板反向转动使待测产品的屏幕暴露在外方便测试人员观测、测试。
附图说明
图1为本发明的立体示意图。
图2为本发明立体分解示意图。
图3为本发明按键测试单元的立体示意图。
图4为本发明按键测试单元以及线路测试单元的立体示意图。
图5为本发明按键测试单元的立体示意图。
图6为本发明线路测试单元处于压合状态的立体示意图。
图7、8为本发明线路测试单元处于打开状态的立体示意图。
具体实施方式
如图1至8所示,一种电子产品测试治具,其包括按键测试单元以及线路测试单元。
在具体实施的时候,需要被测试的平板电脑、手机类电子产品放置在该电子产品测试治具上,分别由该按键测试单元以及该线路测试单元对其进行测试,以达到筛选出不良品的目的。
如图1至图4所示,该电子产品测试治具还包括机架10,该按键测试单元以及该线路测试单元分别设置在该机架10上,其中,该线路测试单元包括内模板20、针模组件30以及旋转电机。
该机架10顶部设置有载板11,该内模板20设置在该载板11下方,该旋转电机设置在该内模板20一端。
该旋转电机能够带动该内模板20旋转。
该内模板20上开设有缺槽21,当平板电脑、手机类电子产品放置在该内模板20上的时候,电子产品的接口、插口部分能够从该缺槽21中暴露出来以方便检测。
该针模组件30位于该缺槽21下方。
所述线路测试单元还包括主板测试组件31。
该针模组件30与主板测试组件31相连接,根据被测试产品的不同,该主板测试组件31可以选用不同的类型,比如,苹果公司的MLB组件。
在具体实施的时候,该内模板20上设置有若干真空吸嘴22,通过该真空吸嘴22能够使被测试产品更稳定的放置在该内模板20上。
该按键测试单元设置在该机架10顶部,该按键测试单元包括X轴机械手51、Y轴机械手52、下压机械手53以及按键按压测试头。
该X轴机械手51、该Y轴机械手52以及该下压机械手53顺序连接,该按键按压测试头设置在该下压机械手53一端。
该X轴机械手51、该Y轴机械手52以及该下压机械手53驱动该按键按压测试头动作,并在被测试产品按键位置下落由该按键按压测试头完成对按键的测试。
该按键按压测试头上设置有压力感应器56。
在具体实施的时候,如图5所示,该下压机械手53包括Y轴连接板531、电机532以及动作单元533,其中,该Y轴连接板531连接在该Y轴机械手52上,该电机532设置在该Y轴连接板531上,该动作单元533连接在该电机532与该按键按压测试头之间,通过该动作单元533将该电机532的驱动作用力进行转换而后驱动该按键按压测试头进行上下往复的按压测试动作。
该动作单元533包括丝杆螺母534、螺母固定板535、等高螺丝536、滑块537。
该丝杆螺母534与该电机532的转动丝杆相螺合,当该电机532工作的时候,该转动丝杆转动,借助该丝杆螺母534与该转动丝杆之间的配合关系,该丝杆螺母534能够沿着该转动丝杆进行上下往复运动。
该丝杆螺母534固定设置在该螺母固定板535上。
该等高螺丝536连接在该螺母固定板535与该滑块537之间。
其中,该等高螺丝536下端固定连接在该滑块537上,该等高螺丝536顶端插设在该螺母固定板535的通孔中。
该等高螺丝536上套设有弹簧(图中未视出),该弹簧位于该螺母固定板535和该滑块537之间,通过该弹簧使该按键按压测试头在进行下压测试动作时能够起到缓冲作用,以避免该按键按压测试头压坏待测产品。
该按键按压测试头设置在该滑块537下方。
该螺母固定板535、该等高螺丝536、该滑块537以及该按键按压测试头与该丝杆螺母534同步进行上下往复运动以完成下压测试动作。
该压力感应器56安装在该滑块537上,且设置在该按键按压测试头顶部。
为了使该滑块537运动平稳,该滑块537滑动连接在动作轨道538上,该动作轨道538设置在轨道安装板539侧面。
该轨道安装板539顶部连接在该Y轴连接板531下端。
在进行下压测试动作的时候,该滑块537沿该动作轨道538上下往复滑动。
在具体实施的时候,该螺母固定板535上还安装有位移感应片(图中未视出),其作用是确定起点位置(相当于标注原点的作用),用来确定该电机532要运动的行程。
在具体实施的时候,该滑块537上还设置有移动标尺540,该移动标尺540与该滑块537同步上下运动。
与该移动标尺540相对应在该轨道安装板539上标注有刻度,便于人眼直接观察上下移动的位置。
在具体实施的时候,还可以通过控制器预先设定下移的距离,防止测试头下压损坏待测产品,且提高测试效率。
在具体实施的时候,该按键按压测试头包括第一按压测试头54以及第二按压测试头55,该第一按压测试头54以及该第二按压测试头55都是采用按压的方式测试按键,只是测试头的具体型号不同,该X轴机械手51设置在该机架10 顶部,该Y轴机械手52设置在该X轴机械手51上方,该下压机械手53设置在该Y轴机械手52一端。
本发明在具体工作的时候,检测人员首先需要将被测试产品放置在该内模板20上,按下启动按钮,产品被该内模板20上的真空吸紧,之后该内模板20旋转使该针模组件30的探针与产品的被测试电路相接触并开始测试,完成之后该内模板20旋转产品随该内模板20转动到水平位置,该X轴机械手51、该Y轴机械手52以及该下压机械手53动作,并分别通过该第一按压测试头54以及该第二按压测试头55对产品的按键进行测试。
在具体实施的时候,该按键测试单元整体被罩设在一保护罩61中,该机架10上设置有一控制台62,该控制台62上设置有若干控制按钮63,该机架10上还设置有一实时显示屏64,该实时显示屏64即时显示检测结果,检测状态。
传统的测试治具的线路测试部分的连接端口都是采用与待测产品排线配合的公端子或母端子方式设计的,由于是采用公母端子配合连接的方式进行连接,所以容易发生对待测产品排线的端子造成磨损的情况,为了避免上述情况的发生,发明人改用探针对接的方式,但是,探针对接的方式容易存在接触不良的现象,因此需设计相应的结构使探针与待测产品排线的端子接触稳定,其具体技术内容如下所述。
在具体实施的时候,如图7所示,该针模组件30包括连接排线32,该连接排线32下端与该主板测试组件31连接,该连接排线32顶端与该针模组件30中的探针相连接,所述线路测试单元还包括测试端口33,该针模组件30中的该探针设置在测试端口33中。
在进行测试的时候,待测试产品排线的连接端子(图中未视出)连接到该测试端口33中,使待测试产品的排线与该测试端口33中的该探针接触后开始进行测试工作。
在上述的过程中为了固定待测试产品的排线使该探针与待测产品排线的端子接触稳定发明人设计出如下技术方案。
该针模组件30还包括排线吸附头34,该排线吸附头34上设置有吸嘴341,在进行测试的时候,该吸嘴341吸附待测产品的排线以固定其位置,同时防止待测产品的排线反弹。
该针模组件30还包括排线压块35,该排线压块35能够压紧待测产品的排线,使待测产品排线的连接端子与该探针紧密接触。
该排线压块35由气缸驱动,该气缸可以设置在该排线压块35的左侧或右侧,优选设置在右侧,如图8所示,设在右侧时,该气缸施加的压力会更大,并能够避免气压不足时,气缸压力不够时,导致该探针和待测排线接触不良情况的发生。
为了进一步固定待测产品排线的空间位置,在该排线吸附头34两侧分别枢接有压紧门36,该压紧门36能够将待测产品的排线压紧在该排线吸附头34上。
左右两个该压紧门36是备用的,不是必要的,是为了防止该吸嘴341失效时使用,在具体实施的时候,该压紧门36通过磁铁吸力进行压紧。
该旋转电机设置在该内模板20一端,该旋转电机通过联轴器连接在该内模板20一端,该内模板20的另外一端通过轴承连接在该机架10中,当该内模板 20需要转动的时候,该旋转电机动作,并借助该联轴器以及该轴承使该内模板20能够围绕其自身轴线方向转动。
该内模板20的上述旋转动作方式是为了配合测试人员将待测产品的排线连接到该针模组件30中进行测试而设计的,当待测产品被放置在该内模板20上之后,该内模板20转动使待测产品的排线部分暴露在外,方便测试人员将待测产品的排线连接到该针模组件30中,在完成排线连接之后,该内模板20反向转动使待测产品的屏幕暴露在外方便测试人员观测、测试。

Claims (10)

  1. 一种电子产品测试治具,其特征在于:包括按键测试单元以及线路测试单元,所述按键测试单元包括X轴机械手、Y轴机械手、下压机械手以及按键按压测试头,所述X轴机械手、Y轴机械手以及下压机械手顺序连接,所述按键按压测试头设置于所述下压机械手一端,所述X轴机械手、Y轴机械手以及下压机械手驱动所述按键按压测试头动作,所述按键按压测试头上设置有压力感应器。
  2. 如权利要求1所述的电子产品测试治具,其特征在于:所述下压机械手包括Y轴连接板、电机以及动作单元,其中,所述Y轴连接板连接于所述Y轴机械手上,所述电机设置于所述Y轴连接板上,所述动作单元连接于所述电机与所述按键按压测试头之间,通过所述动作单元将所述电机的驱动作用力进行转换后驱动所述按键按压测试头进行按压测试动作。
  3. 如权利要求2所述的电子产品测试治具,其特征在于:所述动作单元包括丝杆螺母、螺母固定板、等高螺丝、滑块;所述丝杆螺母与所述电机的转动丝杆相螺合;
    所述丝杆螺母固定设置于所述螺母固定板上,所述等高螺丝连接于所述螺母固定板与所述滑块之间,其中,所述等高螺丝下端固定连接于所述滑块上,所述等高螺丝顶端插设于所述螺母固定板的通孔中,所述按键按压测试头设置于所述滑块下方。
  4. 如权利要求3所述的电子产品测试治具,其特征在于:所述压力感应器安装于所述滑块上,且设置于所述按键按压测试头顶部。
  5. 如权利要求3所述的电子产品测试治具,其特征在于:所述等高螺丝上套设有弹簧,所述弹簧位于所述螺母固定板和所述滑块之间。
  6. 如权利要求3所述的电子产品测试治具,其特征在于:所述滑块滑动连接于动作轨道上,该动作轨道设置在轨道安装板侧面,该轨道安装板顶部连接于所述Y轴连接板下端。
  7. 如权利要求3所述的电子产品测试治具,其特征在于:所述螺母固定板上还安装有位移感应片。
  8. 如权利要求1所述的电子产品测试治具,其特征在于:所述线路测试单元包括内模板、针模组件、主板测试组件以及旋转电机;所述治具还包括机架,所述按键测试单元以及所述线路测试单元分别设置在所述机架上;所述机架顶部设置有载板,所述内模板设置于所述载板下方,所述旋转电机设置于所述内模板一端,用于带动所述内模板旋转;所述内模板上开设有缺槽,所述针模组件位于所述缺槽下方,所述针模组件与所述主板测试组件相连接。
  9. 如权利要求8所述的电子产品测试治具,其特征在于:所述内模板上设置有若干真空吸嘴,所述针模组件包括连接排线,所述连接排线下端与所述主板测试组件连接,所述连接排线顶端与所述针模组件中的探针相连接;所述线路测试单元还包括测试端口,所述针模组件中的探针设置在所述测试端口中;所述针模组件还包括排线吸附头,所述排线吸附头上设置有吸嘴;所述针模组件还包括排线压块,所述排线压块用于压紧待测产品的排线,在所述排线吸附头两侧分别枢接有压紧门,所述压紧门用于将待测产品的排线压紧在所述排线吸附头上。
  10. 如权利要求8所述的电子产品测试治具,其特征在于:所述旋转电机设置于所述内模板一端,所述旋转电机通过联轴器连接于所述内模板一端,所述内模板的另外一端通过轴承连接于所述机架中。
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