WO2017133325A1 - Équipement de traitement automatisé de bandes de bambou permettant de fabriquer un produit composite tissé en bambou - Google Patents

Équipement de traitement automatisé de bandes de bambou permettant de fabriquer un produit composite tissé en bambou Download PDF

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Publication number
WO2017133325A1
WO2017133325A1 PCT/CN2016/109513 CN2016109513W WO2017133325A1 WO 2017133325 A1 WO2017133325 A1 WO 2017133325A1 CN 2016109513 W CN2016109513 W CN 2016109513W WO 2017133325 A1 WO2017133325 A1 WO 2017133325A1
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WIPO (PCT)
Prior art keywords
bamboo
unit
surface treatment
milling cutter
conveying
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Application number
PCT/CN2016/109513
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English (en)
Chinese (zh)
Inventor
叶柃
杨会清
牛琳
Original Assignee
浙江鑫宙竹基复合材料科技有限公司
叶柃
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Application filed by 浙江鑫宙竹基复合材料科技有限公司, 叶柃 filed Critical 浙江鑫宙竹基复合材料科技有限公司
Publication of WO2017133325A1 publication Critical patent/WO2017133325A1/fr

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
    • B27L5/00—Manufacture of veneer ; Preparatory processing therefor
    • B27L5/08—Severing sheets or segments from veneer strips; Shearing devices therefor; Making veneer blanks, e.g. trimming to size

Definitions

  • the utility model belongs to the technical field of bamboo processing, and particularly relates to an automatic processing equipment for bamboo rafts for bamboo winding composite products.
  • the bamboo-wound composite product such as a bamboo-wound composite pipe
  • a bamboo material as a base material and a thermosetting resin as an adhesive
  • a winding process which usually includes an inner liner layer, a structural layer and an outer protective layer, and the inner liner
  • the layer is formed by winding a non-woven resin impregnated on the mold
  • the structural layer is formed by curing the bamboo entangled/curtain impregnated with the resin on the inner liner layer
  • the outer protective layer is mainly used for anti-aging, Anti-corrosion, anti-sun.
  • the bamboo coil/curtain is mainly wound into a structural layer which plays a major reinforcing role, so the bamboo coil/curtain is essential for the mechanical strength, compression resistance and stress relief of the product, and the bamboo coil/
  • the curtain is made up of a bamboo raft, and the structure and performance parameters of the bamboo raft that make up the bamboo ⁇ roll/curtain are the key factors affecting the performance of the product.
  • Patent document CN1785619A discloses a novel bamboo raft opening machine which is composed of a frame plate, a gear feeding wheel, a cymbal split plate, a spring and an adjusting screw, a blade, a movable rod, a blade support frame, a bamboo propeller wheel, and the like. composition.
  • a planer attachment device, a greening removal device, an auxiliary device, an operation adjustment device, and the like are arranged in the opening machine, and the device itself can automatically adjust the different thickness of the bamboo piece during the opening process to effectively split.
  • the bracts are even and the split clams are evenly thick.
  • the entire filming machine is only provided with a boring blade at the end, it can only ensure that the bamboo slabs of uniform thickness are opened, and only two bamboo rafts can be produced in one process, and the efficiency of opening is low and the quality of the bamboo raft is poor.
  • the surface quality of the bamboo rafts and the thickness and width dimensions of the bamboo rafts have high requirements.
  • the bamboo rafts prepared by the above equipment cannot satisfy the structural strength and mechanical properties of the bamboo-wound composite products. Requirements. Therefore, the above solution does not apply to Bamboo winding composite products.
  • the present invention provides an automatic processing equipment for bamboo rafts for preparing bamboo rafts suitable for bamboo-wound composite products, wherein key components such as surface treatment units and opening units are
  • key components such as surface treatment units and opening units are
  • the research and design, and the efficient and rapid preparation of bamboo rafts through the cooperation of various key components can produce a plurality of bamboo rafts with uniform thickness and uniform width in one process, with high processing efficiency, good product quality and high material utilization rate. advantage.
  • the present invention provides an automatic processing equipment for bamboo rafts for a bamboo-wound composite product, the processing equipment comprising a frame and upper and lower rows of roller shafts mounted on the frame, the upper roller shafts passing through the spring
  • the assembly is connected to the frame, and the two rows of roller shafts sequentially connect the input unit, the first surface treatment unit, the conveying unit, the second surface treatment unit, the conveying unit, the third surface treatment unit, the conveying unit, and the opening unit in the lateral direction.
  • the output unit where:
  • the input unit, the conveying unit and the output unit are all arranged vertically symmetrically, each comprising a conveying wheel and a gear respectively connected to a front end and a rear end of the roller shaft; the first surface treatment unit, the second surface treatment unit and the third surface treatment
  • the unit includes a milling cutter and a pulley respectively connected to the front end and the rear end of the roller shaft, wherein the milling cutter of the first surface treatment unit and the second surface treatment unit is mounted on the front end of the lower roller shaft, and the milling cutter of the third surface treatment unit is installed.
  • the front end of the upper row of rollers; the opening and closing unit is arranged up and down, including a bamboo milling cutter connected to the front end of the roller shaft and a pulley connected to the rear end of the roller shaft, and a support platform is arranged under the upper bamboo milling cutter, the bamboo A support platform is disposed above the wire milling cutter, and each of the teeth of the bamboo milling cutter is provided with a plurality of blades at equal intervals along the thickness direction of the teeth, and the blade direction is perpendicular to the thickness direction of the gear teeth; motor driven.
  • the blade of the bamboo wire milling cutter is made of a cemented carbide material, and the spacing between the blades of the blade is equal to the thickness of the bamboo pole.
  • the spacing between the cutting edges is from 0.2 mm to 2 mm.
  • the bamboo wire milling cutter is provided with 14 blades on each of the teeth to form 15 gaps.
  • the distance between the upper bamboo wire milling cutter and the support platform below it, the distance between the lower bamboo wire milling cutter and the support platform above it are greater than half of the width of the bamboo pole, and less than bamboo The width of the cymbal.
  • the conveying wheel above the input unit is a gear
  • the lower conveying wheel is a roller
  • the milling cutter of the first surface treatment unit and the third surface treatment unit and the lower bamboo wire milling cutter are provided with elastic support members; and the conveying unit is provided with a guiding member on the side.
  • the upper conveying wheel of the conveying unit disposed between the first surface treatment unit and the second surface treatment unit and between the second surface treatment unit and the third surface treatment unit is a gear
  • the lower conveying The wheel is a roller
  • the upper conveying wheel of the conveying unit disposed between the third surface treatment unit and the opening unit is a rubber wheel
  • the lower conveying wheel is a roller
  • the delivery wheel of the output unit is a rubber wheel.
  • the upper and lower surfaces of the bamboo piece are processed by the surface treatment unit, and then the bamboo raft is prepared by using the opening unit, and the upper and lower parts are dislocated.
  • the gear cutter is arranged to make a plurality of bamboo rafts in one process, and the blade edge of the blade is parallel to the length direction of the bamboo piece.
  • the plurality of blades are opened in the radial direction of the bamboo piece to have a plurality of thicknesses along the length thereof.
  • the bamboo rafts with the same width ensure the bamboo vascular bundles are not damaged to the greatest extent, and have the advantages of high opening efficiency, high material utilization rate and good quality of bamboo rafts.
  • the input unit matched by the gear and the roller wheel is arranged to ensure the conveying speed and stability of the bamboo piece, and the production efficiency is further improved, and the elastic supporting member and the supporting platform are arranged to ensure the stable conveying process of the bamboo piece.
  • the thickness of the utility model can be prepared at one time by 0.2-2.0.
  • Mm a plurality of bamboo rafts with a width of 1.0-30.0mm, the bamboo raft is suitable for preparing a reinforcing layer of a bamboo-wound composite pressure product, and can effectively ensure the mechanical properties and structural strength of the bamboo-wound composite pressure product.
  • FIG. 1 is a schematic structural view of an automatic processing equipment for bamboo rafts for a bamboo-wound composite product of the present invention
  • FIG. 2 is a schematic structural view of the opening unit of the present invention.
  • an automatic processing equipment for bamboo rafts for a bamboo-wound composite product includes a frame and upper and lower rows mounted on the frame. a roller shaft, wherein the upper roller shaft is connected to the frame by a spring assembly, so that it can be elastically reset in a vertical direction, a bamboo raft processing device is arranged on the front surface of the frame, and the bamboo raft processing device is installed at the front end of the roller shaft, the machine A driving device is arranged on the back of the frame, and the driving device comprises a bearing, a gear transmission device, a belt transmission device, a motor, etc., and the motor controls the gear and the belt transmission, thereby driving the bearing to rotate.
  • the bamboo raft processing device includes an input unit 1, a first surface treatment unit 2, a conveying unit 7, a second surface treatment unit 3, a conveying unit 7, and a third surface treatment order in order from right to left in the lateral direction.
  • Element 4 conveying unit 7, opening unit 5 and output unit 6, each of the above units are arranged on the frame and on the same horizontal line, each unit is connected to the gear through a bearing, and the gear is driven by the driving unit through each unit
  • the mutual cooperation makes the bamboo piece with a certain width, thickness and length enter from the input unit located on the right side of the device, and then horizontally to the left, and sequentially passes through the first surface treatment unit, the conveying unit, the second surface treatment unit, the conveying unit,
  • the third surface treatment unit, the conveying unit and the opening unit finally output a plurality of bamboo rafts of uniform thickness and uniform width from the output unit located at the left side of the device, wherein the bamboo sheets are in the upper and outer surfaces during the conveying process. Underneath (that is,
  • An input unit for conveying a bamboo piece having a certain width, thickness and length to an automatic processing equipment of a bamboo raft which is arranged symmetrically up and down, comprising a conveying wheel connected at a front end of the roller shaft and a gear connected at a rear end of the roller shaft, wherein
  • the conveying wheel disposed at the upper part is a gear wheel
  • the conveying wheel disposed at the lower part is a roller wheel.
  • the cooperation of the gear and the roller wheel can ensure the clamping force and the conveying speed of the bamboo piece, improve the production efficiency, and the gear and the roller can both be up and down. Tune.
  • the first surface treatment unit comprises a milling cutter connected to the front end of the roller shaft and a pulley connected to the rear end of the roller shaft.
  • the milling cutter is disposed at the front end of the lower roller shaft, that is, is disposed on the lower surface of the bamboo sheet for conveying to the bamboo ⁇
  • the bamboo joints of the bamboo processing in the automatic processing equipment are processed to ensure the quality of the lower surface of the bamboo sheet;
  • the elastic support member 9 is arranged on the side of the milling cutter to support the bamboo sheet and ensure the conveying stability.
  • a second surface treatment unit disposed on the lower surface of the bamboo sheet for further removing bamboo green from the lower surface of the bamboo sheet, which also includes a milling cutter attached to the front end of the roller shaft and a pulley connected to the rear end of the roller shaft, the milling cutter It is disposed in the same position as the milling cutter in the first surface treatment unit, and is also disposed on the front end of the lower roller shaft.
  • the milling cutter is provided with support platforms 8 on both sides thereof to facilitate the input of the bamboo piece and provide support for the bamboo piece.
  • a spring pressure plate 11 is arranged above the milling cutter and the support platform. During the milling process, the spring pressure plate is used to press the bamboo piece, and the distance between the milling cutter and the milling knife is adjusted at any time according to the thickness of the bamboo piece.
  • the third surface treatment unit comprises a milling cutter connected to the front end of the roller shaft and a pulley connected to the rear end of the roller shaft.
  • the milling cutter is disposed at the front end of the upper roller shaft, that is, is disposed on the upper surface of the bamboo sheet for conveying to
  • the upper surface of the bamboo piece in the bamboo processing automatic processing equipment is processed to mill the bamboo yellow on the upper surface of the bamboo piece; the lower part of the milling cutter is provided with a supporting platform 8, and the elastic supporting member 9 is provided on the side thereof.
  • the conveying unit is arranged symmetrically up and down, comprising a milling cutter connected to the front end of the roller shaft and a pulley connected to the rear end of the roller shaft, and a guiding member 10 is arranged beside the conveying unit, wherein between the first surface treatment unit and the second surface treatment unit
  • the conveying unit between the second surface treatment unit and the third surface treatment unit has a conveying wheel as a gear and a lower conveying wheel as a roller. Under the cooperation of the gear and the roller, the clamping force is ensured while avoiding Damaged bamboo surface; a conveying unit located between the third surface treatment unit and the opening unit, wherein the upper conveying wheel is a rubber wheel and the lower conveying wheel is a roller wheel.
  • the opening unit is used for reclaiming the bamboo piece along the length direction of the bamboo piece to obtain a plurality of bamboo rafts of uniform thickness and uniform width, arranged up and down, including a bamboo wire cutter connected and connected at the front end of the roller shaft.
  • a pulley is arranged at the rear end of the roller shaft, a support platform is arranged below the upper bamboo milling cutter, a support platform 8 is arranged above the lower bamboo milling cutter, and an elastic support member 9 is arranged on the side of the lower bamboo milling cutter. As shown in FIG.
  • each of the teeth of the bamboo wire milling cutter is provided with a plurality of blades at equal intervals along the thickness direction of the teeth, and the blade direction is perpendicular to the thickness direction of the teeth, and the bamboo piece is opened along the length direction of the bamboo piece.
  • the bamboo wire milling cutter is provided with 14 blades on each tooth to form 15 gaps.
  • the blade of the bamboo wire milling cutter is made of a cemented carbide material, and the spacing between the blades of the blade is equal to the thickness of the bamboo raft, whereby the two pieces of the cutter arranged in the upper and lower positions are radially arranged in the width.
  • the direction is cut into a plurality of bamboo rafts of uniform thickness and uniform width, and the length of the bamboo raft is the same as the length of the bamboo piece, and the width is the thickness of the surface treated bamboo piece, and the thickness of the bamboo raft is adjacent
  • the spacing between the two blades, thereby making the surface of the bamboo raft directly cut by the blade can effectively improve the surface quality of the bamboo raft and prevent the surface from being rough or rough.
  • the blade The spacing between the two is 0.2mm-2mm.
  • An output unit for feeding the bamboo raft which is arranged symmetrically up and down, comprising a conveying wheel connected at the front end of the roller shaft and a gear connected at the rear end of the roller shaft, wherein the conveying wheel is specifically a rubber wheel, which can be enlarged between the bamboo raft and the bamboo raft
  • the friction is convenient for the output of the bamboo pole, and can also effectively protect the surface of the bamboo sheet to prevent scratching, wherein the spacing between the rubber wheels is adjustable.
  • the gears and the pulleys in the above units are driven by a motor, the gears are meshed by the bridge gears, and connected to the motor through the sprocket and the chain, the pulleys are connected to the motor through the belt, and the gears and the pulleys are rotated by the motor.
  • each of the conveying wheels and the milling cutter is rotated to complete the conveying and milling of the bamboo pieces.
  • the distance between the upper bamboo wire milling cutter and the lower support platform, the distance between the lower bamboo wire milling cutter and the upper support platform are both greater than half the width of the bamboo pole, and less than the width of the bamboo pole, when cutting The bamboo piece is first cut to a thickness of more than half under the lower bamboo wire milling cutter, and then more than half of the thickness is milled under the upper bamboo wire milling cutter, thus completing the cutting of the bamboo raft.
  • the bamboo stalk has a size parameter of 1.0-30.0 mm in width and 0.2-2.0 mm in thickness, the length of which is determined by the length of the bamboo sheet, and the water content is 3-20%.
  • the size of the bamboo raft in the present invention is not limited thereto, and it may be determined according to specific needs. For example, it may preferably have a width of 10 mm, a thickness of 2.0 mm, and a water content of 10%.
  • the bamboo raft and the corresponding bamboo quilt curtain made of bamboo raft can be in an optimal state when entangled, and the stress defects existing therein can be ensured.
  • a bamboo piece with a length of 2 meters, a thickness of 13 mm and a width of 44 mm is obtained, and the water content is controlled to be 10%; the automatic processing equipment of the bamboo raft is opened, and the respective units are operated, and the prepared bamboo pieces are prepared.
  • the bamboo piece Feeding from the input unit of the processing equipment horizontally, and passing it through each unit in the equipment, wherein the bamboo piece is close to the bamboo yellow side, and the bamboo green side is facing downward; the fed bamboo piece is first in the first Under the treatment of a surface treatment unit, the bamboo joint on the lower surface is removed, Then, under the treatment of the second surface treatment unit, the bamboo cyan of the lower surface is further removed, and then the bamboo yellow of the upper surface is removed under the treatment of the third surface treatment unit to obtain a bamboo piece having a length of 2 meters, a thickness of 10 mm, and a width of 44 mm.
  • the finished surface treated bamboo piece enters the opening unit, and 15 pieces of bamboo rafts having a length of 2 meters, a thickness of 2.0 mm and a width of 10 mm are obtained under the cutting of the two cutters arranged in the wrong position, thereby completing the preparation of the bamboo raft. In one processing, it takes only three seconds to complete the cutting of 15 bamboo rafts, which has high production efficiency and less material waste.

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Woven Fabrics (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

L'invention concerne un équipement de traitement automatisé de bandes de bambou permettant de fabriquer un produit composite tissé en bambou comprenant un cadre d'équipement et deux rangées d'arbres à rouleaux agencées dans des rangées supérieure et inférieure et disposées sur le cadre d'équipement. Les deux rangées d'arbres à rouleaux sont séquentiellement raccordées le long d'une direction transversale à une unité d'entrée (1), une première unité de traitement de surface (2), une unité de transport (7), une deuxième unité de traitement de surface (3), une unité de transport (8), une troisième unité de traitement de surface (4), une unité de transport (7), des unités de formation de bandes (5) et une unité de sortie (6). L'unité d'entrée, les unités de transport et l'unité de sortie sont agencées de manière symétrique autour d'un plan horizontal et comprennent des roues et des engrenages de transport raccordés à des parties avant et des parties arrière des arbres à rouleaux. Les première, deuxième et troisième unités de traitement de surface comprennent des outils de fraisage et des poulies à courroie raccordés aux parties avant et aux parties arrière des arbres à rouleaux. Les unités de formation de bande (5) sont agencées en quinconce et comprennent des outils de fraisage de bandes de bambou et des poulies à courroie raccordés aux parties avant et aux parties arrière des arbres à rouleaux, les outils de fraisage de bandes de bambou comprenant une pluralité de lames agencées sur des dents d'outils de fraisage de bandes de bambou à intervalles le long d'une direction d'épaisseur de l'engrenage. Les engrenages et les poulies à courroie sont entraînés par un moteur. L'équipement permet de fabriquer dans un procédé une pluralité de bandes de bambou et présente les avantages suivants : une efficacité de traitement élevée, une qualité favorable et un taux d'utilisation de matériau élevé.
PCT/CN2016/109513 2016-02-04 2016-12-12 Équipement de traitement automatisé de bandes de bambou permettant de fabriquer un produit composite tissé en bambou WO2017133325A1 (fr)

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CN201620115264.6 2016-02-04
CN201620115264.6U CN205466626U (zh) 2016-02-04 2016-02-04 一种用于竹缠绕复合产品的竹篾自动化加工设备

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Publication number Priority date Publication date Assignee Title
CN108177219A (zh) * 2018-03-21 2018-06-19 浙江亮月板业有限公司 带收集功能的竹条拉丝机
CN109834783A (zh) * 2018-10-16 2019-06-04 福建杜氏木业有限公司 原竹高效利用竹板生产体系
CN110181624A (zh) * 2019-06-14 2019-08-30 广西师范大学 一种自动化破竹机
CN113119251A (zh) * 2019-12-31 2021-07-16 杭州庄宜家具有限公司 竹材刨铣设备和竹材加工方法
CN114516102A (zh) * 2022-03-09 2022-05-20 湖南省春龙竹艺有限公司 竹筒成片综合加工设备

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CN205466626U (zh) * 2016-02-04 2016-08-17 浙江鑫宙竹基复合材料科技有限公司 一种用于竹缠绕复合产品的竹篾自动化加工设备
CN107283558A (zh) * 2017-07-10 2017-10-24 建宁县宏源竹制品有限公司 竹胚生产线
CN108262821A (zh) * 2018-02-26 2018-07-10 台山市新英汉装饰材料有限公司 一种木板自动贴纸设备
CN108247783A (zh) * 2018-03-21 2018-07-06 浙江亮月板业有限公司 高稳定性竹条拉丝机
CN110293605A (zh) * 2018-03-22 2019-10-01 黄奇文 滚轮式竹片裁切机
CN110497491A (zh) * 2019-09-06 2019-11-26 厦门翟素工艺品有限公司 一种编织工业用的篾条生产设备
CN110733090B (zh) * 2019-11-23 2023-01-20 怀化市恒裕竹木开发有限公司 一种竹制品生产用数控竹子去青装置
CN112935961A (zh) * 2021-02-05 2021-06-11 唐满结 一种竹篾打磨装置

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JPH11268007A (ja) * 1998-03-20 1999-10-05 Nippon Blower Kogyo Kk 竹の内外面連続切削装置
CN2933791Y (zh) * 2006-08-08 2007-08-15 黄继卫 竹片分片机
CN200957620Y (zh) * 2006-08-17 2007-10-10 刘岳法 多喂入竹木滚切铣条机
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108177219A (zh) * 2018-03-21 2018-06-19 浙江亮月板业有限公司 带收集功能的竹条拉丝机
CN109834783A (zh) * 2018-10-16 2019-06-04 福建杜氏木业有限公司 原竹高效利用竹板生产体系
CN109834783B (zh) * 2018-10-16 2024-02-23 福建杜氏木业有限公司 原竹高效利用竹板生产体系
CN110181624A (zh) * 2019-06-14 2019-08-30 广西师范大学 一种自动化破竹机
CN113119251A (zh) * 2019-12-31 2021-07-16 杭州庄宜家具有限公司 竹材刨铣设备和竹材加工方法
CN114516102A (zh) * 2022-03-09 2022-05-20 湖南省春龙竹艺有限公司 竹筒成片综合加工设备
CN114516102B (zh) * 2022-03-09 2023-02-28 湖南省春龙竹艺有限公司 竹筒成片综合加工设备

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