Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
  • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
  • B41J2/01—Ink jet
  • B41J2/135—Nozzles
  • B41J2/14—Structure thereof only for on-demand ink jet heads
  • B41J2/14201—Structure of print heads with piezoelectric elements
  • B41J2/14209—Structure of print heads with piezoelectric elements of finger type, chamber walls consisting integrally of piezoelectric material
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
  • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
  • B41J2/01—Ink jet
  • B41J2/015—Ink jet characterised by the jet generation process
  • B41J2/04—Ink jet characterised by the jet generation process generating single droplets or particles on demand
  • B41J2/045—Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
  • B41J2/04501—Control methods or devices therefor, e.g. driver circuits, control circuits
  • B41J2/04525—Control methods or devices therefor, e.g. driver circuits, control circuits reducing occurrence of cross talk
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
  • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
  • B41J2/01—Ink jet
  • B41J2/015—Ink jet characterised by the jet generation process
  • B41J2/04—Ink jet characterised by the jet generation process generating single droplets or particles on demand
  • B41J2/045—Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
  • B41J2/04501—Control methods or devices therefor, e.g. driver circuits, control circuits
  • B41J2/0453—Control methods or devices therefor, e.g. driver circuits, control circuits controlling a head having a dummy chamber
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
  • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
  • B41J2/01—Ink jet
  • B41J2/015—Ink jet characterised by the jet generation process
  • B41J2/04—Ink jet characterised by the jet generation process generating single droplets or particles on demand
  • B41J2/045—Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
  • B41J2/04501—Control methods or devices therefor, e.g. driver circuits, control circuits
  • B41J2/04581—Control methods or devices therefor, e.g. driver circuits, control circuits controlling heads based on piezoelectric elements
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
  • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
  • B41J2/01—Ink jet
  • B41J2/135—Nozzles
  • B41J2/14—Structure thereof only for on-demand ink jet heads
  • B41J2/14201—Structure of print heads with piezoelectric elements
  • B41J2/14233—Structure of print heads with piezoelectric elements of film type, deformed by bending and disposed on a diaphragm
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
  • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
  • B41J2/01—Ink jet
  • B41J2/135—Nozzles
  • B41J2/14—Structure thereof only for on-demand ink jet heads
  • B41J2/14201—Structure of print heads with piezoelectric elements
  • B41J2/14233—Structure of print heads with piezoelectric elements of film type, deformed by bending and disposed on a diaphragm
  • B41J2002/14241—Structure of print heads with piezoelectric elements of film type, deformed by bending and disposed on a diaphragm having a cover around the piezoelectric thin film element
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
  • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
  • B41J2/01—Ink jet
  • B41J2/135—Nozzles
  • B41J2/14—Structure thereof only for on-demand ink jet heads
  • B41J2002/14491—Electrical connection
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
  • B41J2202/00—Embodiments of or processes related to ink-jet or thermal heads
  • B41J2202/01—Embodiments of or processes related to ink-jet heads
  • B41J2202/10—Finger type piezoelectric elements

Definitions

• the present invention relates to droplet deposition heads and actuator components therefor. It may find particularly beneficial application in a printhead, such as an inkjet printhead, and actuator components therefor.
• Droplet deposition heads are now in widespread usage, whether in more traditional applications, such as inkjet printing, or in 3D printing, or other materials deposition or rapid prototyping techniques. Accordingly, the fluids may have novel chemical properties to adhere to new substrates and increase the functionality of the deposited material.
• inkjet printheads have been developed that are capable of depositing ink directly onto ceramic tiles, with high reliability and throughput. This allows the patterns on the tiles to be customized to a customer's exact specifications, as well as reducing the need for a full range of tiles to be kept in stock.
• inkjet printheads have been developed that are capable of depositing ink directly on to textiles. As with ceramics applications, this may allow the patterns on the textiles to be customized to a customer's exact specifications, as well as reducing the need for a full range of printed textiles to be kept in stock.
• droplet deposition heads may be used to form elements such as colour filters in LCD or OLED elements displays used in flat-screen television manufacturing.
• droplet deposition heads continue to evolve and pursue. However, while a great many developments have been made, there remains room for improvements in the field of droplet deposition heads.
• Figure 1A is a cross-sectional view of an actuator component for a droplet deposition head according to a first example embodiment ;
• Figure 1 B is a further cross-sectional view of the actuator component of Figure 1A that illustrates the application of drive waveforms to actuable walls of the actuator component
• Figure 2A is a plan view of the actuator component shown in Figures 1A and 1 B that illustrates a process by which it is possible to form the actuation electrodes of the actuator component using a laser beam;
• Figure 2B is a further plan view of the actuator component shown in Figures 1 A and 1 B that illustrates the patterning of conductive material that results from the use of a laser beam in the manner shown in Figure 2A;
• Figure 3A shows an exploded view in perspective of an actuator component for a droplet deposition head according to a further example embodiment ;
• Figure 3B is a view of the actuator component of Figure 3A following assembly
• Figure 4 is a plan view of a cross-section taken along the length of one of the fluid chambers of the actuator component of Figures 3A and 3B;
• Figure 5A is a plan view of a cross-section taken perpendicular to the lengths of the fluid chambers of the actuator component of Figures 3A, 3B and 4;
• Figure 5B is a further plan view of a cross-section taken perpendicular to the lengths of the fluid chambers of the actuator component of Figures 3A, 3B, 4 and 5A that illustrates the application of drive waveforms to actuable walls of the actuator component;
• Figure 6 is a plan view of a cross-section taken perpendicular to the lengths of the fluid chambers of an actuator component for a droplet deposition head according to a further example embodiment that provides non-firing chambers, which are configured such that they are unable to eject droplets;
• Figure 7 A is a plan view of a cross-section taken perpendicular to the lengths of the fluid chambers of an actuator component for a droplet deposition head according to a still further example embodiment , where non-firing chambers are offset from firing chambers in a height direction;
• Figure 7B is a further plan view of a cross-section taken perpendicular to the lengths of the fluid chambers of the actuator component of Figure 7A that illustrates the application of a drive waveform to actuable walls of the actuator component;
• Figure 8A is a plan view of a cross-section taken perpendicular to the lengths of the fluid chambers of an actuator component for a droplet deposition head according to a further example embodiment, which is of generally similar construction to that of Figures 7A and 7B, but in which each firing chamber is provided with two actuable walls;
• Figure 8B is a further plan view of a cross-section taken perpendicular to the lengths of the fluid chambers of the acutator component of Figure 8B that illustrates the application of a drive waveform to actuable walls of the actuator component;
• Figure 9 is a cross-sectional view of an actuator component for a droplet deposition head according to a still further example embodiment that is of a thin-film/MEMS-type .
• actuator components for droplet deposition heads that include a plurality of fluid chambers arranged side-by-side in an array. At least some of the fluid chambers in the array are firing chambers, each of which is provided with at least one piezoelectric actuating element and a nozzle.
• an actuator component for a droplet deposition head comprising: a plurality of fluid chambers arranged side-by-side in an array, which extends in an array direction, at least some of said fluid chambers being firing chambers, each of which is provided with at least one piezoelectric actuating element and a nozzle, said at least one piezoelectric actuating element being actuable to cause droplet ejection from said nozzle; a plurality of non-actuable walls, each of which comprises piezoelectric material and bounds, in part, at least one of said firing chambers; wherein each of said piezoelectric actuating elements is provided with at least a first and a second actuation electrode, the first and second actuation electrodes for each piezoelectric actuating element being configured to apply a drive waveform to that piezoelectric actuating element, which is thereby deformed, thus causing droplet ejection; wherein each of said non-actuable walls is provided with at least a first and a
• droplet deposition heads comprising such actuator components.
• Such droplet deposition heads may further comprise one or more manifold components that are attached to the actuator component.
• the manifold component(s) may convey fluid to the fluid chambers within said array.
• manifold component(s) may also receive fluid from the fluid chambers within said array.
• Such droplet deposition heads may, in addition, or instead, include drive circuitry that is electrically connected to the actuating elements, for example by means of electrical traces provided by the actuator component.
• Such drive circuitry may supply drive voltage signals to the actuating elements that cause the ejection of droplets from a selected group of chambers, with the selected group changing with changes in input data received by the head.
• a droplet deposition head may eject droplets of ink that may travel to a sheet of paper or card, or to other receiving media, such as ceramic tiling or shaped articles (e.g. cans, bottles etc.), to form an image, as is the case in inkjet printing applications (where the droplet deposition head may be an inkjet printhead or, more particularly, a drop-on-demand inkjet printhead).
• droplets of fluid may be used to build structures, for example electrically active fluids may be deposited onto receiving media such as a circuit board so as to enable prototyping of electrical devices.
• electrically active fluids may be deposited onto receiving media such as a circuit board so as to enable prototyping of electrical devices.
• polymer containing fluids or molten polymer may be deposited in successive layers so as to produce a prototype model of an object (as in 3D printing).
• droplet deposition heads might be adapted to deposit droplets of solution containing biological or chemical material onto a receiving medium such as a microarray.
• Droplet deposition heads suitable for such alternative fluids may be generally similar in construction to printheads, with some adaptations made to handle the specific fluid in question.
• Droplet deposition heads as described in the following disclosure may be drop-on-demand droplet deposition heads. In such heads, the pattern of droplets ejected varies in dependence upon the input data provided to the head.
• the actuator component 100 of Figure 1A includes a plurality of fluid chambers 1 10 arranged side-by-side in an array. This array extends from left to right in Figure 1A.
• each of the fluid chambers 1 10 is provided with a nozzle 172, from which fluid contained within the chamber 1 10 may be ejected, in a manner that will be described below.
• all of the fluid chambers 1 10 in Figure 1A may be characterized as being "firing" chambers.
• Each of the fluid chambers 110 is elongate in a chamber length direction, which is into the page in Figure 1A.
• chamber walls 130, 140 which are formed of piezoelectric material (such as lead zirconate titanate (PZT), however any suitable piezoelectric material may be used).
• PZT lead zirconate titanate
• Such a construction may, for example, be provided by forming, for instance by sawing, an array of elongate channels side-by-side in a surface of a planar body of piezoelectric material.
• the actuator component 100 of Figures 1A and 1 B includes two types of walls 130, 140: actuable walls 130, which may be actuated to cause droplet ejection; and non-actuable walls 140, which cannot be actuated.
• actuable walls 130 are provided alternately with the non-actuable 140 walls in the array direction.
• each of the fluid chambers 1 10 is bounded (at least in part) by a nozzle plate 170, which provides a nozzle 172 for each of the firing chambers 1 10.
• each nozzle 172 is provided in one longitudinal side of the corresponding one of the firing chambers 130. It will be appreciated that other approaches may achieve this as well: a separate nozzle plate 170 component is not required in order that each nozzle 172 is provided in one longitudinal side of the corresponding one of the firing chambers 130.
• each of the fluid chambers 1 10 is bounded (at least in part) by a substrate 180 which may, for example, be substantially planar.
• the substrate 130 may be integral with a part of, or all of, each of the walls 130.
• the substrate 180 may be formed of piezoelectric material.
• an interposer layer could be provided between the walls 130 and the nozzle plate 170; this interposer layer may, for example, provide a respective aperture for each of the nozzles 172 of the nozzle plate. Such apertures will typically be wider than the nozzles 172, so that the fluid contacts only the nozzles 172 during droplet ejection.
• each actuable wall 130 is provided with a first electrode 151 and a second electrode 152.
• the first electrode 151 is disposed on a first side surface of the actuable wall 130, which faces towards one of the two fluid chambers 1 10 that the actuable wall 130 in question separates
• the second electrode 152 is disposed on a second side surface of the actuable wall 130, which is opposite the first side surface and faces towards the other of the two fluid chambers 110 that the actuable wall 130 in question separates.
• the first 151 and second 152 electrodes for the actuable wall 130 are configured to apply a drive waveform to the actuable wall 130 and may therefore be characterized as actuation electrodes.
• actuation electrodes As illustrated with exaggerated dashed-lines in Figure 1 B, which is a further cross-sectional view of the actuator component 100 of Figure 1A, application of this drive waveform to an actuable wall 130 may cause that actuable wall 130 to deform towards one of the two fluid chambers 1 10 separated by that actuable wall 130, with this deformation causing an increase in the pressure of the fluid within that one of the two fluid chambers 1 10. The deformation also causes a corresponding reduction in the pressure of the other one of the two fluid chambers 110. It will be appreciated that a drive waveform of opposite polarity will cause the actuable wall 130 to deform in the opposite direction, thus having substantially the opposite effect on the pressure of the fluid within the two chambersl 10 separated by the actuable wall 130.
• Figures 1A and 1 B further illustrate, with arrows, the direction(s) in which the piezoelectric material of each actuable wall 130 is poled.
• the first 151 and second 152 actuation electrodes for each of the actuable walls 130 are spaced apart in a direction (specifically, the array direction) that is perpendicular to the direction in which the piezoelectric material is poled.
• the first 151 and second 152 actuation electrodes are spaced apart in a direction (specifically, the array direction) that is perpendicular to the direction in which the piezoelectric material is poled.
• each actuable wall 130 includes a first portion 131 and a second portion 132, with the piezoelectric material of the first portion 131 being poled in an opposite direction to the piezoelectric portion of the second portion 132.
• the poling direction of each of the first portion 131 and the second portion 132 is perpendicular to the array direction and to the chamber length direction.
• the first 131 and second 132 portions are separated by a plane defined by the array direction and the chamber length direction.
• the actuable wall 130 deforms in a chevron configuration, whereby the first 131 and second 132 portions deform in shear mode in opposite senses, as is shown in dashed-line in Figure 1 B.
• deformation in chevron configuration may be achieved with different arrangements of the actuable wall 130 and the first 151 and second 152 actuation electrodes.
• the piezoelectric material of the actuable wall may be poled substantially in only one direction.
• first 151 and second 152 actuation electrodes may, for instance, be arranged such that they extend over only a portion of the height of the actuable wall 130 in this height direction (more particularly, they may extend over substantially the same portion of the height of the actuable wall 130 in this height direction).
• actuable wall 130 may be driven by the drive waveform such that it deforms alternately toward one of the two fluid chambers 1 10 it separates and toward the other.
• the actuable wall 130 of the actuator component 100 of Figure 1 may be caused by the drive waveform to oscillate about its undeformed position (though it will be appreciated that such cyclical deformation is by no means essential: the drive waveform could instead cause non- cyclical deformations of the actuable wall).
• droplets may be ejected alternately by each one of the pair of firing chambers 1 10 separated by the actuable wall 130.
• this may lead, for example, to one of the pair of firing chambers 1 10 ejecting N droplets, and the other of the pair of firing chambers 1 10 ejecting M droplets, where N differs from M by at most 1.
• the drive waveform may cause the actuable wall 130 of the pair of firing chambers 1 10 to be actuated such that an equal number of droplets is ejected by each of the firing chambers 1 10 (i.e. N is equal to M).
• the firing chambers 1 10 may thus be considered as being actuated in pairs.
• the input data for the droplet deposition head of which the actutator compionent 100 forms a part may be processed accordingly, for example with a suitable screening algorithm.
• each first actuation electrode 151 may be electrically connected, for example by a respective conductive trace, to an electrical connector, so as to receive a voltage signal.
• Each second actuation electrode 152 may be electrically connected, for example by a respective conductive trace, to ground. In this way, a drive waveform may be applied to each actuable wall 130, using the corresponding first 151 and second 152 actuation electrodes.
• each first actuation electrode 151 and each second actuation electrode 152 may be connected by a respective conductive trace so as to receive a respective voltage signal.
• each second actuation electrodes 152 may be connected to a common voltage signal.
• each non-actuable wall 140 is similarly provided with a first electrode 153 and a second electrode 154.
• the first electrode 153 is disposed on a first side surface of the non-actuable wall 140, which faces towards one of the two fluid chambers 1 10 that the non-actuable wall 140 in question separates
• the second electrode 154 is disposed on a second side surface of the non-actuable wall 140, which is opposite the first side surface and faces towards the other of the two fluid chambers 1 10 that the non-actuable wall 140 in question separates.
• the first 153 and second 154 electrodes of the non-actuable walls 140 are electrically isolated. They may thus be characterized as isolated electrodes.
• the first 153 and second 154 isolated electrodes may more particularly be isolated from each other. In addition, they may be electrically isolated from the traces that connect the actuation electrodes 151 , 152 to voltage signals, or to ground.
• the actuation electrodes 151 , 152 are configured to apply a drive waveform to the actuable walls 130, which are thereby deformed.
• the droplet deposition head 100 is able to increase the pressure of the fluid within selected firing chambers 110, hence causing droplet ejection from these selected chambers. This selection may vary in dependence upon the input data received by the droplet deposition head of which the actuator component 100 forms a part.
• Each of the actuable walls 130 therefore acts as a piezoelectric actuating element.
• the actuable walls 130 utilise the reverse piezoelectric effect, where the application of an electric field to an element formed of piezoelectric material causes the crystalline structure of the piezoelectric material to change shape, thus producing dimensional changes in the piezoelectric element.
• the fluid When the pressure of the fluid within a chamber is increased (or decreased), whether as a result of the action of the actuable walls 130, or otherwise, the fluid will generally apply a corresponding fluid force (F f ) to the walls of the chamber.
• F f fluid force
• a fluid force is applied to a non-actuable wall 140, as a result of the electrical isolation of the isolated electrodes 153, 154, a charge is induced in each of the isolated electrodes 153, 154.
• These induced charges because they cannot leave the isolated electrodes 153, 154, result in an electric field being applied to the non-actuable wall 140, which in turn causes the piezoelectric material of the non-actuable wall 140 to apply a force (F w ) in opposition to the fluid force.
• the non-actuable walls 140 utilise the direct piezoelectric effect. This is where the application of mechanical pressure to an element formed of piezoelectric material causes the crystalline structure of the piezoelectric material to produce a voltage proportional to the pressure.
• the force (F w ) produced by the non-actuable walls 140 in opposition to the fluid force (F f ) may result in less pressure being transmitted from the fluid chamber on one side of the non-actuable wall 140 to the fluid chamber on the other side of the non-actuable wall 140.
• the non-actuable walls 140 may be "stiffer", as a result of the provision of the isolated electrodes 153, 154. As a result, the non-actuable walls 140 may not transmit significant forces to the surrounding portions of the actuator component 100, such as the substrate 180, or the nozzle plate 170.
• the non-actuable walls 140 may be made stiffer still by forming them with a thickness in the array direction that is greater than that of the actuable walls 130 and/or by forming the isolated electrodes 153, 154 with greater thickness than the actuation electrodes 151 , 152.
• a droplet deposition head of which the actuator component 100 forms a part may additionally include various other components.
• such droplet deposition heads may include one or more manifold components that are attached to the actuator component and that convey fluid to the fluid chambers within the array.
• manifold components typically connect to a fluid supply system (e.g. an ink supply system in the case where the head is an inkjet printhead).
• a fluid supply system e.g. an ink supply system in the case where the head is an inkjet printhead.
• manifold component(s) might supply fluid at only one longitudinal end of each chamber (in which case, the other end could be sealed) or they may supply fluid at both ends. Furthermore, manifold component(s) may receive fluid from the fluid chambers within said array; for instance, the manifold component(s) may supply fluid to one longitudinal end of each chamber and receive fluid from the other longitudinal end.
• Such droplet deposition heads may, in addition (or perhaps instead), include drive circuitry (for instance in the form of one or more integrated circuits, such as ASICs) that is electrically connected to the actuating elements, for example by means of electrical traces provided by the actuator component.
• drive circuitry may supply drive voltage signals to the actuating elements that cause the ejection of droplets from a selected group of chambers, with the selected group changing with changes in input data received by the head.
• Figure 2A is a plan view of the actuator component 100 shown in Figures 1A and 1 B, taken from the side opposite the substrate 180 in a direction perpendicular to the array direction and the chamber length direction; the nozzle plate 170 is not shown for clarity.
• the nozzles 172 are shown in dashed-line, so as to illustrate their positions: each is located approximately mid-way along the length of the corresponding one of the fluid chambers 1 10.
• Apertures may be provided within substrate 180 so as to provide fluid communication to one or more fluid manifold components.
• a first group of such apertures may be provided within the substrate 180 to one side of the array of fluid chambers 1 10 with respect to the chamber length direction, with a second group of such apertures being provided within to the other side of the array of fluid chambers 1 10 with respect to the chamber length direction.
• the first group of apertures may provide a fluid connection to an inlet manifold and the second group of apertures may provide a fluid connection to an outlet manifold.
• Figure 2A additionally illustrates a process by which it is possible to form the actuation electrodes 151 , 152, the isolated electrodes 153, 154 and conductive traces 155, 156, suitable for electrically connecting the actuation electrodes 151 , 152 to ground or to voltage signals.
• a continuous layer of conductive material is deposited, for example simultaneously, over the surface of the substrate 180 and also over surfaces of the fluid chambers.
• Appropriate electrode materials may include Copper, Nickel, Aluminium and Gold, either used alone or in combination.
• the deposition may be carried out by an electroplating process, such as electroless processes (for example utilising palladium catalyst to provide the layer with integrity and to improve adhesion to the piezoelectric material), or by physical vapour deposition processes.
• electroplating process such as electroless processes (for example utilising palladium catalyst to provide the layer with integrity and to improve adhesion to the piezoelectric material), or by physical vapour deposition processes.
• a laser beam is directed at the workpiece including the substrate 180 and the actuable 130 and non-actuable 140 walls.
• the laser is then moved so that the point where its beam impacts the workpiece moves along the path 158 indicated in Figure 2A, vaporizing conductive material along this path.
• the action of the laser beam results in the conductive material being patterned as illustrated in Figure 2B. As may be seen in the drawing, conductive material has been removed along a number of paths.
• Members of a first group of these paths 159a each extend in a direction parallel to the chamber length direction along the top surface (that which faces the nozzle plate 170) of a respective one of the actuable walls 130. This has the effect of dividing the conductive material present on the surfaces of each actuable wall 130 into first 151 and second 152 actuation electrodes for that actuable wall 130. It will be appreciated that the conductive material, and thus each of the actuation electrodes 151 , 152, extends over the side surfaces (those which face towards the fluid chambers 1 10 that the actuable wall separates) of the actuable wall 130.
• Members of a second group of paths 159b similarly each extend in a direction parallel to the chamber length direction, but extend along the top surface (that which faces the nozzle plate 170) of a respective one of the non-actuable walls 140. This has the effect of dividing into two portions the conductive material present on the surfaces of each non-actuable wall 140.
• Members of a third group of paths 159c each encircle a respective one of the non-actuable walls 140, thus isolating the conductive material present on the non-actuable walls from other conductive material present on the substrate 180.
• the second 159b and third 159c groups of paths provide the first 153 and second 154 isolated electrodes for each non-actuable wall 140. It will be appreciated that the conductive material, and thus each of the isolated electrodes 153, 154, extends over the side surfaces (those which face towards the fluid chambers 1 10 that the non-actuable wall 140 separates) of the non-actuable wall 140.
• each of the paths belonging to the first 159a and second 159b groups continues over the substrate away from the actuable 130 and non-actuable 140 walls. This results in the conductive material on substrate 180 being separated into first 155 and second 156 traces, which extend respectively from the first 151 and second 152 actuation electrodes. As detailed above, these first 155 and second 156 traces may electrically connect the actuation electrodes 151 , 152 to ground or to voltage signals.
• each of the nozzles 172 is provided in one longitudinal side of the corresponding one of the firing chambers 110. However, it will be appreciated that it is not essential that the nozzles 172 are so-located.
• Figures 3 to 5 illustrate an actuator component 200 for a droplet deposition head according to a further example embodiment, where each nozzle 272 is provided at the longitudinal end of a firing chamber 210.
• Figure 3A shows an exploded view in perspective of the actuator component 200, which, as in the example embodiment of Figures 1A and 1 B, includes a multiplicity of fluid chambers 210 arranged side-by-side in an array.
• the actuator component 200 includes a base 281 of piezoelectric material (such as lead zirconate titanate (PZT), however any suitable piezoelectric material may be used) mounted on a circuit board 282 of which only a section showing conductive traces 255a, 256b is illustrated.
• PZT lead zirconate titanate
• a cover plate 275 which is bonded during assembly to the base 281 , is shown above its assembled location.
• a nozzle plate 270 is also shown adjacent the base 281 , spaced apart from its assembled position.
• a multiplicity of parallel grooves is formed in the base 218.
• the grooves comprise a forward part in which they are comparatively deep to provide elongate fluid chambers 210 separated by opposing walls 230, 240, these walls being formed of the piezoelectric material of the base 218.
• the grooves in the rearward part are comparatively shallow to provide locations for connection traces.
• metallized plating is deposited in the forward part providing electrodes 251-254 on the chamber-facing surfaces of the walls in the forward part of each groove.
• the metallized plating provides conductive traces 255a, 256a that are connected to actuation electrodes 251-252 for the fluid chambers 1 10.
• the base 281 is mounted as shown in Figure 3A on the circuit board 282 and bonded wire connections are made connecting the conductive traces 255a, 256a on the base 281 to the conductive traces 255b, 256b on the circuit board 282.
• these traces 255, 256 may electrically connect the actuation electrodes 151 , 152 to ground or to voltage signals.
• the actuator component 200 of Figure 3A is illustrated after assembly in Figure 3B.
• the cover 275 is secured by bonding to the tops of the walls 130, 140 thereby forming a multiplicity of closed, elongate fluid chambers 20 having access at one end to the window 276 in the cover plate 275 which provides a manifold for the supply of replenishment fluid.
• the nozzle plate 270 is attached, for example by bonding, at the other end of the fluid chambers 210.
• the nozzles 272 maybe formed at locations in the nozzle plate 270 corresponding with each fluid chamber, for instance by UV excimer laser ablation. As will be apparent from Figure 3B, the nozzles 272 are thus each provided at a longitudinal end of the corresponding one of the fluid chambers 210.
• the droplet deposition head may accordingly further include one or more manifold components that can be connected to a fluid supply system.
• Figure 4 is a plan view of a cross-section taken along the length of one of the fluid chambers 210 of the actuator component 200 of Figures 3 to 5.
• the electrodes 251-254 extend over only a portion of the height of the walls 230, 240. More particularly, they extend from the top of the walls (nearmost the cover plate 275) to approximately one half of the way down the channel height.
• the window 276 in the cover plate 275 is located to one longitudinal side of the fluid chambers 210 towards one longitudinal end thereof; at the other longitudinal end, there is provided the nozzle plate 270, which extends generally in a plane whose normal direction is the chamber length direction (which is left-to-right in Figure 4).
• Figures 5A and 5B are plan views in the chamber length direction of a cross-section through the actuator component 200 of Figures 3 to 5.
• Figure 5A shows, in a similar manner to Figure 1A, the relative disposition of the fluid chambers 210 and chamber walls 230, 240.
• each of the fluid chambers 210 is a firing chamber and is thus provided with a nozzle 272 for droplet ejection.
• the actuator component 200 of Figures 3 to 5 includes actuable walls 230, which may be actuated to cause droplet ejection, and non-actuable walls 240, which cannot be actuated.
• the actuable walls 230 are provided alternately with the non-actuable walls 240 in the array direction.
• Each actuable wall 230 is provided with a first electrode 251 and a second electrode 252.
• the first electrode 251 is disposed on a first side surface of the actuable wall 230, which faces towards one of the two fluid chambers 210 that the actuable wall 230 in question separates, whereas the second electrode 252 is disposed on a second side surface of the actuable wall 230, which is opposite the first side surface and faces towards the other of the two fluid chambers 210 that the actuable wall 230 in question separates.
• the actuation electrodes 251 , 252 shown in Figures 5A and 5B are configured to apply a drive waveform to the actuable walls 230, which are thereby deformed.
• the actuator component 200 is able to increase the pressure of the fluid within selected firing chambers 210, hence causing droplet ejection from these selected chambers. This selection may vary in dependence upon the input data received by the actuator component 200.
• Each of the actuable walls 230 therefore acts as a piezoelectric actuating element.
• each of the chamber walls 230, 240 is poled generally only in one direction, which is perpendicular to the array direction (left-to-right in Figure 5A) and to the chamber length direction (into the page in Figure 5A).
• the first 251 and second 252 actuation electrodes are configured to apply a drive waveform to the actuable wall 230.
• Figure 5B which is a further cross-sectional view of the actuator component 200 of Figure 5A, illustrates the effect of the application of this drive waveform to an actuable wall 230.
• the drive waveform causes the actuable wall 230 to deform in shear mode towards one of the two fluid chambers 210 that it separates, with this deformation causing an increase in the pressure of the fluid within that one of the two fluid chambers 210.
• the deformation also causes a corresponding reduction in the pressure of the other one of the two fluid chambers 210.
• a drive waveform of opposite polarity will cause the actuable wall 230 to deform in the opposite direction, thus having substantially the opposite effect on the pressure of the fluid within the two chambers 210 separated by the actuable wall 230.
• droplets may be ejected alternately by each one of the pair of firing chambers 210 separated by the actuable wall 230.
• this may lead, for example, to one of the pair of firing chambers 210 ejecting N droplets, and the other of the pair of firing chambers 210 ejecting M droplets, where N differs from M by at most 1.
• the drive waveform may cause the actuable wall 230 of the pair of firing chambers 210 to be actuated such that an equal number of droplets is ejected by each of the firing chambers 210 (i.e. N is equal to M).
• the firing chambers 210 may thus be considered as being actuated in pairs.
• the input data for the droplet deposition head of which the actuator component 200 forms a part may be processed accordingly, for example with a suitable screening algorithm.
• the actuable wall 230 deforms in chevron configuration in response to the drive waveform. This is as a result of the poling direction of the piezoelectric material in each actuable wall 230 and the fact that the actuation electrodes 251 , 252 extend over only a portion of the height of the actuable wall 230.
• the actuation electrodes 251 , 252 apply an electrical field that is generally oriented in the array direction (left-to-right in Figure 5B) and that is generally strongest over the portion of the height of the actuable wall that the actuation electrodes 251 , 252 extend over (the top portion in Figure 5B).
• This causes that portion of the actuable wall 230 to deform in shear mode, owing to the reverse piezoelectric effect; however, this portion of the actuable wall also applies a mechanical force to the portion of the actuable wall connected to it (the bottom portion in Figure 5B), "pulling" the connected portion with it.
• each of the actuable walls might include a first portion and a second portion, with the piezoelectric material of the first portion being poled in an opposite direction to the piezoelectric portion of the second portion.
• the poling directions of each of the first portion and the second portion may be perpendicular to the array direction and to the chamber length direction.
• the first and second portions may be separated by a plane defined by the array direction and the chamber length direction.
• each non-actuable wall 240 is similarly provided with a first electrode 253 and a second electrode 254.
• the first 253 and second 254 electrodes of the non-actuable walls 240 are electrically isolated and may thus be characterized as isolated electrodes.
• the first isolated electrode 253 is disposed on a first side surface of the non-actuable wall 240, which faces towards one of the two fluid chambers 210 that the non-actuable wall 240 in question separates
• the second isolated electrode 254 is disposed on a second side surface of the non-actuable wall 240, which is opposite the first side surface and faces towards the other of the two fluid chambers 210 that the non-actuable wall 240 in question separates.
• the first 253 and second 254 isolated electrodes may more particularly be isolated from each other. In addition, they may be electrically isolated from the traces 255a, 256a, 255b, 256b that connect the actuation electrodes 251 , 252 to voltage signals, or to ground.
• the fluid When the pressure of the fluid within a chamber 210 is increased (or decreased), whether as a result of the action of the actuable walls 230, or otherwise, the fluid will generally apply a corresponding fluid force (F f ) to the walls of the chamber.
• F f fluid force
• a fluid force is applied to a non-actuable wall 240, as a result of the electrical isolation of the isolated electrodes 253, 254, a charge is induced in each of the isolated electrodes 253, 254.
• These induced charges because they cannot leave the isolated electrodes 253, 254, result in an electric field being applied to the non-actuable wall 240, which in turn causes the piezoelectric material of the non-actuable wall 240 to apply a force (F w ) in opposition to the fluid force.
• the non-actuable walls 240 utilise the direct piezoelectric effect.
• the force (F w ) produced by the non-actuable walls 240 in opposition to the fluid force (F f ) may result in less pressure being transmitted from the fluid chamber on one side of the non-actuable wall 240 to the fluid chamber on the other side of the non-actuable wall 240.
• the non-actuable walls 240 may be "stiffer", as a result of the provision of the isolated electrodes 253, 254. As a result, the non-actuable walls 240 may not transmit significant forces to the surrounding portions of the actuator component 200, such as the nozzle plate 270 or the opposing base portion of the actuator component.
• the droplet deposition head of which the actuator component 200 forms a part may experience less interference or "crosstalk" between neighbouring or nearby firing chambers 210 when they are actuated at the same time (or substantially the same time) to eject droplets.
• the non-actuable walls 240 may be made stiffer still by forming them with a thickness in the array direction that is greater than that of the actuable walls 230 and/or by forming the isolated electrodes 253, 254 with greater thickness than the actuation electrodes 251 , 252.
• each of the fluid chambers 110, 210 may be characterized as "firing chambers" and is provided is provided with a nozzle 172,272, from which fluid contained within the chamber 1 10, 210 may be ejected.
• nozzle 172,272 from which fluid contained within the chamber 1 10, 210 may be ejected.
• Figure 6 illustrates an actuator component 300 for a droplet deposition head according to a further example embodiment, which is generally similar in construction to the actuator component of Figures 1A and 1 B, but which includes both firing chambers 310, from which fluid may be ejected, and non-firing chambers 320, which are configured such that they are unable to eject droplets.
• firing chambers 310 from which fluid may be ejected
• non-firing chambers 320 which are configured such that they are unable to eject droplets.
• each of the firing chambers 310 is provided with a nozzle 372 for droplet ejection
• the non-firing chambers 320 are not provided with nozzles.
• actuable walls 330 are provided alternately with non-actuable 340 walls in the array direction (from left-to-right in Figure 6).
• the actuable walls 330 and non-actuable walls 340 comprise piezoelectric material, such as lead zirconate titanate (PZT), however any suitable piezoelectric material may be used.
• PZT lead zirconate titanate
• Each actuable wall 330 is provided with a first 351 and a second 352 actuation electrode.
• the actuation electrodes 351 , 352 shown in Figure 6 are configured to apply a drive waveform to the actuable walls 330, which are thereby deformed.
• the actuator component 300 is able to increase the pressure of the fluid within selected firing chambers 310, hence causing droplet ejection from these selected chambers. This selection may vary in dependence upon the input data received by the droplet deposition head of which the actuator component 300 forms a part.
• Each of the actuable walls 330 therefore acts as a piezoelectric actuating element.
• each non-actuable wall 340 is provided with a first 353 and a second 354 isolated electrode.
• the first 353 and second 354 isolated electrodes may more specifically be isolated from each other. In addition, they may be electrically isolated from traces (not shown) that connect the actuation electrodes 351 , 352 to voltage signals, or to ground.
• the non-actuable walls 340 may thus be "stiffer", as a result of the provision of the isolated electrodes 353, 354. As a result, the non-actuable walls 340 may not transmit significant forces to the surrounding portions of the actuator component 300, such as the substrate or base, or the nozzle plate 370. This may, for example, mean that there is less interference or "crosstalk" between nearby firing chambers 310 when they are actuated at the same time (or substantially the same time) to eject droplets.
• the non-actuable walls 340 may be made stiffer still by forming them with a thickness in the array direction that is greater than that of the actuable walls 330 and/or by forming the isolated electrodes 353, 354 with greater thickness than the actuation electrodes 351 , 352.
• each of the non-firing chambers 320 may be sealed such that the droplet fluid (which will be present in the firing chambers 310) is prevented from entering the non-firing chambers.
• the non-firing chambers 320 may optionally be configured such that they are filled only with air during use.
• the firing chambers 310 are provided alternately with the non-firing chambers 320 in the array direction (from left-to-right in Figure 6). It should however be understood that any suitable arrangement of the firing 310 and non-firing 320 chambers might be utilised. Thus, the firing 310 and non-firing 320 chambers might be provided in a repeating pattern in the array direction.
• each nozzle 372 is provided in one longitudinal side of the corresponding one of the firing chambers 330, similarly to the actuator component 100 of Figures 1A to 1 B.
• the nozzles 372 could instead be provided at the longitudinal ends of the firing chambers 330, similarly to the actuator component of Figures 3 to 5.
• the actuation electrodes and the isolated electrodes are described as being provided on the chamber facing surfaces of the actuable walls and the non-actuable walls respectively.
• the actuation electrodes and/or the isolated electrodes could be spaced apart in a chamber height direction, which is perpendicular to the array direction and to the chamber length direction. In such cases, the poling direction of the walls may be altered, for instance so as to be parallel to the array direction.
• the actuation electrodes may be arranged with respect to the poling direction(s) of the piezoelectric material within the actuable walls such that at least a portion the actuable walls deform in direct mode.
• the actuation electrodes may be spaced apart in the array direction (e.g. provided on the chamber-facing surfaces of the actuable wall), with the piezoelectric material of the actuable wall being poled in the array direction, so that the actuable wall deforms in direct mode.
• a portion of the actuable wall may deform in shear mode, whereas a portion may deform in direct mode; for instance, the actuation electrodes may be spaced apart in the array direction, with a portion of the actuable wall poled in the array direction and a portion poled in the height direction (an example of such an arrangement is described in WO2006/005952 with reference to Figure 9 thereof).
• the actuable walls and non-actuable walls shared a number of similarities, for example in terms of the disposition of the electrodes relative to the poling direction(s) of the piezoelectric material of the wall.
• similarities between the actuable and non-actuable walls (and their electrodes) are not essential.
• the actuable walls and actuation electrodes could be arranged as in the actuator component 100 of Figures 1A and 1 B, with the actuable walls including first and second portions that are poled in opposite directions, whereas the non-actuable walls and isolated electrodes could be arranged as in the droplet actuator component 200 of Figures 3 to 5, with the isolated electrodes extending over only a portion of the height of the non-actuable walls.
• the converse arrangement is of course also contemplated.
• the actuable walls 130, 230 are provided alternately with the non-actuable walls 140, 240 in the array direction.
• actuable walls 130, 230 and non-actuable walls 140, 240 in the array direction could be utilised.
• the actuable walls and non-actuable walls may be provided in a repeating pattern with respect to the array direction, which may simplify manufacture.
• the firing and non-firing chambers are generally aligned in the height direction, which is perpendicular to the array direction and to the chamber length direction. It should, however, be appreciated that this is not essential.
• Figures 7A and 7B illustrates an actuator component for a droplet deposition head according to a further example embodiment, where non-firing chambers 420 are offset from firing chambers 410 in a height direction, which is perpendicular to the array direction and to the chamber length direction.
• Figure 7A which is a plan view of a cross section through the actuator component 400, this may be accomplished by forming a multiplicity of non-firing chambers 420 side-by-side in one planar surface of a body formed of piezoelectric material; and by forming a multiplicity of firing chambers 410 side-by-side in the opposing planar surface of the body formed of piezoelectric material.
• the firing 410 and non-firing 420 chambers together provide an array of fluid chambers that extends in an array direction (left-to-right in Figures 7A and 7B).
• the lengths of the firing chambers 410 may be parallel to one another and to the lengths of the non-firing chambers 420. Additionally, or instead, the lengths of the firing chambers 410 and the lengths of the non-firing chambers 420 may be perpendicular to the array direction.
• firing chambers are closed along (at least a portion of) their lengths by a nozzle plate 470, which provides a nozzle 472 for each of the firing chambers 410.
• each nozzle 472 is provided in one longitudinal side of the corresponding one of the firing chambers 430 (of course other approaches may achieve this as well: a separate nozzle plate 470 component is not required).
• an interposer layer could be provided between the nozzle plate 470 and the surface of the body of piezoelectric material in which the firing chambers 410 are formed.
• This interposer layer may, for example, provide a respective aperture for each of the nozzles 472 of the nozzle plate. Such apertures will typically be wider than the nozzles 472, so that the fluid contacts only the nozzles 472 during droplet ejection.
• the non-firing chambers are closed along (at least a portion of) their lengths by a substrate 480.
• This substrate 480 may be formed of a material that is thermally matched to the piezoelectric material of the body in which the firing 410 and non-firing 420 chambers are formed, such as a ceramic material (e.g. alumina).
• each of the firing chambers 410 is provided with a nozzle 472 for droplet ejection
• the non-firing chambers 420 are not provided with nozzles.
• the firing chambers 410 are provided alternately with the non-firing chambers 420 in the array direction.
• the non-firing chambers 420 overlap with the firing chambers 410 in a height direction, such that a wall formed of piezoelectric material separates each firing chamber 410 from an adjacent non-firing chamber 420.
• each of these walls formed of piezoelectric material 430, 440 includes a first portion 431 , 441 and a second portion 432, 442, with the piezoelectric material of the first portion 431 , 441 being poled in an opposite direction to the piezoelectric portion of the second portion 432, 442.
• the poling direction of each of the first portion 431 , 441 and the second portion 432, 442 is perpendicular to the array direction and to the chamber length direction.
• the first 431 , 441 and second 432, 442 portions are separated by a plane defined generally by the array direction and the chamber length direction.
• the separating plane is the same for all of the walls (it being noted that this is not essential, though it may simplify manufacture). More particularly, this separating plane is located approximately at a half-way point of the height of the body of piezoelectric material in which the firing 410 and non-firing 420 chambers are formed.
• actuable walls 430 Certain of these walls formed of piezoelectric material are actuable walls 430, whereas others are non-actuable walls 440. More particularly, the actuable walls 430 are provided alternately with the non-actuable 440 walls in the array direction (left-to-right in Figures 7A and 7B).
• Each firing chamber 410 is provided with one actuable wall 430 and one non- actuable wall 440; similarly, each non-firing chamber 420 is provided with one actuable wall 430 and one non-actuable wall 440.
• each actuable wall 430 is provided with a first actuation electrode 451 and a second actuation electrode 452.
• the first actuation electrode 451 is disposed on a first side surface of the actuable wall 430, which faces towards one of the two fluid chambers 410, 420 that the actuable wall 430 in question separates
• the second actuation electrode 452 is disposed on a second side surface of the actuable wall 430, which is opposite the first side surface and faces towards the other of the two fluid chambers 410, 420 that the actuable wall 430 in question separates.
• the actuation electrodes 451 , 452 shown in Figure 7A and 7B are configured to apply a drive waveform to the actuable walls 430, which are thereby deformed.
• the actuator component 400 is able to increase the pressure of the fluid within selected firing chambers 410, hence causing droplet ejection from these selected chambers. This selection may vary in dependence upon the input data received by the droplet deposition head of which the actuator component forms a part 400.
• Each of the actuable walls 430 therefore acts as a piezoelectric actuating element.
• each non-actuable wall 440 is provided with a first 453 and a second 454 isolated electrode.
• the first 453 and second 454 isolated electrodes may more specifically be isolated from each other. In addition, they may be electrically isolated from traces (not shown) that connect the actuation electrodes 451 , 452 to voltage signals, or to ground.
• the non-actuable walls 440 may thus be "stiffer", as a result of the provision of the isolated electrodes 453, 454. As a result, the non-actuable walls 440 may not transmit significant forces to the surrounding portions of the actuator component 400, such as the substrate 480, or the nozzle plate 470. This may, for example, mean that there is less interference or "crosstalk" between nearby firing chambers 410 when they are actuated at the same time (or substantially the same time) to eject droplets.
• each firing chamber 410 is provided with one actuable wall 430 and one non-actuable wall 440 (as is each non- firing chamber 420).
• Figures 8A and 8B illustrate an actuator component 500 for a droplet deposition head according to a further example embodiment that is of generally similar construction to that of Figures 7A and 7B, but in which each firing chamber 510 is provided with two actuable walls 530.
• the non-firing chambers 520 of the actuator component 500 of Figures 8A and 8B are offset from firing chambers 510 in a height direction, which is perpendicular to the array direction and to the chamber length direction.
• the firing chambers 510 are provided alternately with the non-firing chambers 520 in the array direction.
• each of the firing chambers 510 is wider, in the array direction, in a first portion of its height and is narrower, in the array direction, in a second portion of its height (which may be adjacent the first portion).
• the firing chamber's width, in the array direction may be described as tapering with respect to its height.
• each firing chamber 510 is generally "T"-shaped.
• each non-firing chamber 520 overlaps with a corresponding firing chamber 510 over the second portion of its height.
• a wall formed of piezoelectric material separates each firing chamber 510 from an adjacent non-firing chamber 520.
• this wall is an actuable wall 530 and is therefore provided with a first actuation electrode 551 and a second actuation electrode 552.
• the first actuation electrode 551 is disposed on a first side surface of the actuable wall 530, which faces towards one of the two fluid chambers 510, 520 that the actuable wall 530 in question separates
• the second actuation electrode 552 is disposed on a second side surface of the actuable wall 530, which is opposite the first side surface and faces towards the other of the two fluid chambers 510, 520 that the actuable wall 530 in question separates.
• a firing chamber 510 may only overlap with other firing chambers 510.
• a wall formed of piezoelectric material separates each firing chamber 510 from an adjacent firing chamber 510. More specifically, this wall is a non-actuable wall 540 and is therefore provided with a first 553 and a second 554 isolated electrode.
• the first isolated electrode 553 is disposed on a first side surface of the non-actuable wall 530, which faces towards one of the two firing chambers 510 that the non-actuable wall 540 in question separates
• the second isolated electrode 554 is disposed on a second side surface of the non-actuable wall 540, which is opposite the first side surface and faces towards the other of the two firing chambers 510 that the non-actuable wall 540 in question separates.
• each actuable wall 530 includes a first portion 531 and a second portion 532, with the piezoelectric material of the first portion 531 being poled in an opposite direction to the piezoelectric portion of the second portion 532.
• the poling direction of each of the first portion 531 and the second portion 532 is perpendicular to the array direction and to the chamber length direction.
• the first 531 and second 532portions are separated by a plane defined generally by the array direction and the chamber length direction. In the specific arrangement illustrated in Figure 8A, the separating plane is the same for all of the actuable walls 530 (it being noted that this is not essential, though it may simplify manufacture).
• the actuation electrodes 551 , 552 shown in Figure 8A and 8B are configured to apply a drive waveform to the actuable walls 530, which are thereby deformed.
• the two actuable walls 530 provided for each firing chamber 510 may deform simultaneously (or substantially simultaneously). As compared with the deformation of only a single equivalent actuable wall, this may enable a lower voltage to be used to achieve the same increase in pressure within the firing chamber 510, or may enable a higher pressure to be achieved within the firing chamber 510 using substantially the same voltage.
• the actuator component 500 is thus able to increase the pressure of the fluid within selected firing chambers 510, hence causing the ejection of droplets 505 from these selected chambers. This selection may vary in dependence upon the input data received by the actuator component 500.
• Each of the actuable walls 530 therefore acts as a piezoelectric actuating element.
• each non-actuable wall 540 is provided with a first 553 and a second 554 isolated electrode.
• the first 553 and second 554 isolated electrodes may more specifically be isolated from each other. In addition, they may be electrically isolated from traces (not shown) that connect the actuation electrodes 551 , 552 to voltage signals, or to ground.
• the fluid When the pressure of the fluid within a firing chamber 510 is increased (or decreased), whether as a result of the action of the actuable walls 530, or otherwise, the fluid will generally apply a corresponding fluid force to the walls of that firing chamber 510. When such a fluid force is applied to a non-actuable wall 540, as a result of the electrical isolation of the isolated electrodes 553, 554, a charge is induced in each of the isolated electrodes
• the non-actuable walls 540 may thus be "stiffer", as a result of the provision of the isolated electrodes 553, 554. As a result, the non-actuable walls 540 may not transmit significant forces to the surrounding portions of the actuator component 500, such as the substrate 580, or the nozzle plate 570.
• This may, for example, mean that there is less interference or "crosstalk" between nearby firing chambers 510 when they are actuated at the same time (or substantially the same time) to eject droplets 505.
• the non-actuable walls 540 may be made stiffer still by forming them with a thickness in the array direction that is greater than that of the actuable walls 530 and/or by forming the isolated electrodes 553, 554 with greater thickness than the actuation electrodes 551 , 552.
• each of the nozzles 472, 572 be provided in one longitudinal side of the corresponding one of the firing chambers 410, 510: the nozzles 472, 572 could instead be provided at the longitudinal ends of the firing chambers 410, 510, similarly to the actuator component of Figures 3 to 5 (for instance a cover plate could replace the nozzle plate shown in Figures 7A and 7B, with an alternative nozzle plate being arranged so as to bound the longitudinal ends of the firing and non-firing chambers).
• each of the non-firing chambers 420, 520 may be sealed such that the droplet fluid (which will be present in the firing chambers 410) is prevented from entering the non-firing chambers.
• the non-firing chambers 420, 520 may optionally be configured such that they are filled only with air during use.
• non-actuable walls having isolated electrodes may also be employed in thin-film/MEMS type actuator components for droplet deposition heads.
• An example of such an actuator component employing non-actuable walls is illustrated in Figure 9, which is a further example embodiment.
• a multiplicity of fluid chambers 610 are provided side- by-side in an array.
• Each fluid chamber is provided with a nozzle 672 formed in a nozzle layer 670, from which fluid contained within the chamber 610 may be ejected, in a manner that will be described below.
• all of the fluid chambers 610 in Figure 9 may be characterized as being "firing" chambers.
• Each of the fluid chambers 610 is elongate in a chamber length direction, which is into the page in Figure 9.
• each chamber 610 On an opposing side of each chamber 610 to the nozzle layer 670, there is provided a vibration plate 660.
• the vibration plate 660 is deformable to generate pressure fluctuations in the fluid chamber 610, such that fluid may be ejected from the fluid chamber 610 via the nozzle 672.
• the vibration plate 660 may comprise any suitable material, such as, for example a metal, an alloy, a dielectric material and/or a semiconductor material. Examples of suitable materials include silicon nitride (Si3N4), silicon dioxide (Si02), aluminium oxide (AI203), titanium dioxide (Ti02), silicon (Si) or silicon carbide (SiC).
• the vibration plate 660 may additionally or alternatively comprise multiple layers.
• the actuator component further includes a multiplicity of piezoelectric actuating elements 630 provided on the vibration plate 660. A respective piezoelectric actuating element 630 is provided for each fluid chamber 610, with the piezoelectric actuating element 630 for a particular fluid chamber 610 being configured to deform the vibration plate 660.
• the actuator component of Figure 9 may therefore be characterised as operating in roof mode.
• the piezoelectric actuating element 630 may, for example, comprise lead zirconate titanate (PZT); however any suitable piezoelectric material may be used.
• PZT lead zirconate titanate
• Each piezoelectric actuating element 630 is provided with a first actuation electrode 651 and a second actuation electrode 652.
• the second actuation electrode 652 is provided on one side of the piezoelectric actuating element 630, between the piezoelectric actuating element 630 and the vibration plate 660.
• the first actuation electrode 651 is provided on the opposing side of the piezoelectric actuating element 630.
• the piezoelectric actuating element 630 may be provided on the second actuation electrode 652 using any suitable deposition technique.
• a sol-gel deposition technique may be used to deposit successive layers of piezoelectric material to form the piezoelectric actuating element 630 on the second actuation electrode 652.
• the first and second actuation electrodes 651 , 652 may comprise any suitable material e.g. iridium (Ir), ruthenium (Ru), platinum (Pt), nickel (Ni) iridium oxide (Ir203), Ir203/lr and/or gold (Au).
• the first and second actuation electrodes 651 , 652 may be formed using any suitable technique, such as a sputtering technique.
• the first and second actuation electrodes 651 , 652 and the piezoelectric actuating element 630 may be patterned separately or in the same processing step.
• the actuator component of Figure 9 is able to increase the pressure of the fluid within selected firing chambers 610, hence causing droplet ejection from these selected chambers. This selection may vary in dependence upon the input data received by the droplet deposition head of which the actuator component forms a part.
• a wiring layer (not shown) comprising electrical connections may also be provided on the vibration plate 660, whereby the wiring layer may comprise two or more electrical traces for example, to connect the first and second actuation electrodes 651 , 652 to voltage signals, or to ground.
• the actuator component of Figure 9 further includes a capping substrate 683 that is attached to the vibration plate.
• the capping substrate 683 provides a number of actuator chambers 625, each of the piezoelectric actuating elements 630 being enclosed within a respective one of the actuator chambers 625.
• adjacent firing chambers 610 are separated by non-actuable walls 640 comprising piezoelectric material (such as lead zirconate titanate (PZT), however any suitable piezoelectric material may be used).
• the firing chambers 610 and the non- actuable walls 640 may be provided by sawing or machining the chambers in a body of piezoelectric material. Alternatively, an etching process, such as deep reactive ion etching (DRIE) or chemical etching might be used.
• DRIE deep reactive ion etching
• each non-actuable wall 640 is provided with a first 653 and a second 654 isolated electrode.
• the first 653 and second 654 isolated electrodes may more specifically be isolated from each other. In addition, they may be electrically isolated from traces (not shown) that connect the actuation electrodes 651 , 652 to voltage signals, or to ground.
• the fluid When the pressure of the fluid within a firing chamber 610 is increased (or decreased), whether as a result of the action of the actuable walls 630, or otherwise, the fluid will generally apply a corresponding fluid force to the walls of that firing chamber 610. When such a fluid force is applied to a non-actuable wall 640, as a result of the electrical isolation of the isolated electrodes 653, 654, a charge is induced in each of the isolated electrodes
• the non-actuable walls 640 may thus be "stiffer", as a result of the provision of the isolated electrodes 653, 654. As a result, the non-actuable walls 640 may not transmit significant forces to the surrounding portions of the actuator component 600, such as the vibration plate 660, the capping substrate 683, or the nozzle layer 670.
• This may, for example, mean that there is less interference or "crosstalk" between nearby firing chambers 610 when they are actuated at the same time (or substantially the same time) to eject droplets.
• a piezoelectric actuating element and its first and second actuation electrodes where the first and second actuation electrodes for the piezoelectric actuating element are configured to apply a drive waveform to the piezoelectric actuating element, which is thereby deformed, thus causing droplet ejection.
• a droplet deposition head of which one of the actuator components shown in Figures 1-8 forms a part may additionally include various other components.
• droplet deposition heads may include one or more manifold components that are attached to the actuator component and that convey fluid to the fluid chambers within the array.
• manifold components typically connect to a fluid supply system (e.g. an ink supply system in the case where the head is an inkjet printhead).
• manifold component(s) might supply fluid at only one longitudinal end of each chamber (in which case, the other end could be sealed) or they may supply fluid at both ends. Furthermore, manifold component(s) may receive fluid from the fluid chambers within said array; for instance, the manifold component(s) may supply fluid to one longitudinal end of each chamber and receive fluid from the other longitudinal end.
• Such droplet deposition heads may, in addition (or perhaps instead), include drive circuitry (for instance in the form of one or more integrated circuits, such as ASICs) that is electrically connected to the actuating elements, for example by means of electrical traces provided by the actuator component.
• drive circuitry may supply drive voltage signals to the actuating elements that cause the ejection of droplets from a selected group of chambers, with the selected group changing with changes in input data received by the head.

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• Particle Formation And Scattering Control In Inkjet Printers (AREA)

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• 2016
  • 2016-01-08 GB GB1600332.9A patent/GB2546097B/en active Active
  • 2016-12-30 JP JP2018534871A patent/JP6909222B2/ja active Active
  • 2016-12-30 US US16/068,781 patent/US10500854B2/en active Active
  • 2016-12-30 WO PCT/GB2016/054095 patent/WO2017118843A1/en not_active Ceased
  • 2016-12-30 CN CN201680078050.9A patent/CN108472958B/zh active Active

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