WO2017080041A1 - 一种自动化小工件焊接装置 - Google Patents

一种自动化小工件焊接装置 Download PDF

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Publication number
WO2017080041A1
WO2017080041A1 PCT/CN2015/098841 CN2015098841W WO2017080041A1 WO 2017080041 A1 WO2017080041 A1 WO 2017080041A1 CN 2015098841 W CN2015098841 W CN 2015098841W WO 2017080041 A1 WO2017080041 A1 WO 2017080041A1
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Prior art keywords
welding
driving
drive cylinder
small workpiece
welding head
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PCT/CN2015/098841
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English (en)
French (fr)
Inventor
张忍
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苏州诚亭自动化设备有限公司
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Publication of WO2017080041A1 publication Critical patent/WO2017080041A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work

Definitions

  • the invention relates to the field of automation technology, and in particular to an automatic small workpiece welding device.
  • Welding is a manufacturing process and technology for joining metals or other thermoplastic materials (such as plastics) in a heated, high-temperature or high-pressure manner.
  • existing welding devices are generally designed for large workpieces, and can be fixed by rotary welding. Welding, which can achieve welding of multiple points according to the actual needs of the workpiece, but for small workpieces, especially for small workpieces that need to weld multiple points, the implementation process is more difficult.
  • the general method is to adopt a similar large workpiece.
  • the welding method uses rotary welding to realize multi-point welding, but only one small workpiece can be welded at one time, and the working efficiency is low, which is difficult to meet the welding task of large batches of small workpieces.
  • the present invention provides a new technical solution.
  • An automatic small workpiece welding device comprising a body, a welding head, a rotary table, a first driving cylinder and a second driving cylinder, wherein the body is mounted with a beam, the horizontal A sliding guide rail is vertically connected at both ends of the beam, and a vertical displacement beam is horizontally mounted between the two sliding guide rails, and a protective cover is mounted on the outside of each sliding guide rail, and the welding head is disposed on the vertical displacement beam.
  • a rotating table is disposed under the welding head, and the rotating table is mounted on the body.
  • the machine body is provided with a first driving cylinder for driving the rotating table, and the body is further provided with a driving vertical displacement beam moving.
  • the second drive cylinder is provided with a first driving cylinder for driving the rotating table, and the body is further provided with a driving vertical displacement beam moving.
  • the body is further provided with a controller, and the controller controls the first and second driving cylinders to work.
  • the rotating table is provided with a plurality of positioning slots, and a center of rotation of each of the positioning slots is provided with a rotation center driven by a corresponding rotating mechanism.
  • the invention has the advantages that the invention has high degree of automation, can realize welding work of a plurality of small workpieces at one time, and each workpiece can realize welding of a plurality of points under the driving of the corresponding rotating mechanism, and the working efficiency is high.
  • Figure 1 is a schematic view of the structure of the present invention.
  • FIG. 2 is a schematic structural view of a rotary table according to the present invention.
  • An automatic small workpiece welding device as shown in FIG. 1 and FIG. 2 includes a body 1, a welding head 6, a rotary table 7, a first driving cylinder 8 and a second driving cylinder 9, and a beam 2 is mounted on the body 1.
  • a sliding rail 3 is vertically connected to both ends of the beam 2, and a vertical displacement beam 4 is horizontally mounted between the two sliding rails 3.
  • a protective cover 5 is mounted on the outside of each sliding rail 3, and the welding head 6 is disposed in the vertical direction.
  • a rotating table 7 is disposed on the displacement beam 4 below the welding head 6.
  • the rotating table 7 is mounted on the body 1.
  • the body 1 is provided with a first driving cylinder 8 for driving the rotating table 7, and the body 1 is also provided with A second drive cylinder 9 that drives the vertical displacement beam 4 to move.
  • the body 1 is further provided with a controller 10, and the controller 10 controls the first and second driving cylinders 8, 9 to operate.
  • the rotating table 7 is provided with a plurality of positioning slots 71, which can be used for fixing multiple The small workpiece is subjected to spin welding, and the center of each positioning groove 71 is provided with a rotation center 712 driven by a corresponding rotating mechanism 711.
  • the controller 10 controls the first The driving cylinder 8 is actuated, the rotating table 7 starts to rotate, and while a small workpiece is turned directly under the welding head 6, the controller 10 controls the second driving cylinder 9 to operate, and the rotating mechanism 711 in the positioning groove 71 drives the small workpiece. Rotation, to achieve a small workpiece of the fixed point welding, after a small workpiece is welded, the rotating table 7 rotates to rotate the next small workpiece, so that the cycle is repeated to achieve the welding of multiple workpieces.
  • the invention has the advantages that the invention has high degree of automation, can realize welding work of a plurality of small workpieces at one time, and each workpiece can realize welding of a plurality of points under the driving of the corresponding rotating mechanism, and the working efficiency is high.

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

一种自动化小工件焊接装置，包括机体（1）、焊接头(6)，旋转工作台（7）、第一驱动气缸（8）和第二驱动气缸（9），机体上安装有一横梁（2），横梁两端均竖直连接有滑动导轨（3），两个滑动导轨之间水平安装有一竖向位移梁（4），每个滑动导轨的外部均安装有防护罩（5），焊接头设置在竖向位移梁上，焊接头的下方设有一旋转工作台，旋转工作台安装在机体上，机体内设置有驱动旋转工作台的第一驱动气缸，机体上还设置有驱动竖向位移梁移动的第二驱动气缸。该装置自动化程度高，一次性能够实现多个小工件的焊接作业，而且每个工件都可在相应的旋转机构的驱动下实现多个点的焊接，工作效率高。

Description

一种自动化小工件焊接装置 技术领域
本发明涉及自动化技术领域，尤其涉及一种自动化小工件焊接装置。
背景技术
焊接是一种以加热、高温或者高压的方式接合金属或其他热塑性材料(如塑料)的制造工艺及技术，但是现有的焊接装置一般是针对大工件而设计的，采用旋转焊接可实现不定点焊接，能够根据工件的实际需求，实现多个点的焊接，但是对于小工件而言，尤其是需要焊接多个点的小工件而言，其实施过程较为困难，一般方法是采取类似大工件的焊接方法，采用旋转焊接实现多点焊接，但是一次性只能完成一个小工件的焊接作业，工作效率较低，难以满足大批量的小工件的焊接任务。
因此，为了解决上述存在的技术缺陷，本发明特提供了一种新的技术方案。
发明内容
本发明的目的是提供了一种一次性实现多个小工件不定点的焊接作业，工作效率高的自动化小工件焊接装置。
本发明针对上述技术缺陷所采用的技术方案是：
一种自动化小工件焊接装置，包括机体、焊接头，旋转工作台、第一驱动气缸和第二驱动气缸，所述机体上安装有一横梁，所述横 梁两端均竖直连接有滑动导轨，两个滑动导轨之间水平安装有一竖向位移梁，每个滑动导轨的外部均安装有防护罩，所述焊接头设置在竖向位移梁上，所述焊接头的下方设有一旋转工作台，所述旋转工作台安装在机体上，所述机体内设置有驱动旋转工作台的第一驱动气缸，所述机体上还设置有驱动竖向位移梁移动的第二驱动气缸。
进一步地，所述机体上还设置有控制器，所述控制器控制第一、第二驱动气缸工作。
进一步地，所述旋转工作台上设置有多个定位槽，每个定位槽的中心位置上均设置有由相应的旋转机构驱动的旋转中心。
本发明的有益效果是：本发明自动化程度高，一次性能够实现多个小工件的焊接作业，而且每个工件都可在相应的旋转机构的驱动下实现多个点的焊接，工作效率高。
附图说明
下面结合附图和具体实施方式对本发明作进一步详细描述。
图1为本发明的结构示意图。
图2为本发明旋转工作台的结构示意图。
其中：1、机体，2、横梁，3、滑动导轨，4、竖向位移梁，5、防护罩，6、焊接头，7、旋转工作台，8、第一驱动气缸，9、第二驱动气缸，10、控制器，71、定位槽，711、旋转机构，712、旋转中心。
具体实施方式
如图1和图2所示的一种自动化小工件焊接装置，包括机体1、焊接头6，旋转工作台7、第一驱动气缸8和第二驱动气缸9，机体上1安装有一横梁2，横梁2两端均竖直连接有滑动导轨3，两个滑动导轨3之间水平安装有一竖向位移梁4，每个滑动导轨3的外部均安装有防护罩5，焊接头6设置在竖向位移梁4上，焊接头6的下方设有一旋转工作台7，旋转工作台7安装在机体1上，机体1内设置有驱动旋转工作台7的第一驱动气缸8，机体1上还设置有驱动竖向位移梁4移动的第二驱动气缸9。
在具体实施例中，机体1上还设置有控制器10，控制器10控制第一、第二驱动气缸8、9工作，旋转工作台7上设置有多个定位槽71，可用来固定多个小工件进行旋转焊接，每个定位槽71的中心位置上均设置有由相应的旋转机构711驱动的旋转中心712，待多个小工件被定位槽71固定住，控制器10就会控制第一驱动气缸8动作，旋转工作台7开始旋转，待一个小工件转到焊接头6的正下方的同时，控制器10控制第二驱动气缸9动作，同时定位槽71内的旋转机构711驱动小工件旋转，实现一个小工件的不定点焊接，待一个小工件焊接完成后，旋转工作台7旋转进行下一个小工件的旋转焊接，如此循环反复，实现多个工件的焊接作业。
本发明的有益效果是：本发明自动化程度高，一次性能够实现多个小工件的焊接作业，而且每个工件都可在相应的旋转机构的驱动下实现多个点的焊接，工作效率高。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明， 对于本领域的技术人员来说，本发明可以有各种更改和变化。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (3)

  1. 一种自动化小工件焊接装置，包括机体、焊接头，旋转工作台、第一驱动气缸和第二驱动气缸，所述机体上安装有一横梁，其特征在于：所述横梁两端均竖直连接有滑动导轨，两个滑动导轨之间水平安装有一竖向位移梁，每个滑动导轨的外部均安装有防护罩，所述焊接头设置在竖向位移梁上，所述焊接头的下方设有一旋转工作台，所述旋转工作台安装在机体上，所述机体内设置有驱动旋转工作台的第一驱动气缸，所述机体上还设置有驱动竖向位移梁移动的第二驱动气缸。
  2. 根据权利要求1所述的一种自动化小工件焊接装置，其特征在于：所述机体上还设置有控制器，所述控制器控制第一、第二驱动气缸工作。
  3. 根据权利要求1所述的一种自动化小工件焊接装置，其特征在于：所述旋转工作台上设置有多个定位槽，每个定位槽的中心位置上均设置有由相应的旋转机构驱动的旋转中心。
PCT/CN2015/098841 2015-11-13 2015-12-25 一种自动化小工件焊接装置 WO2017080041A1 (zh)

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CN109719434A (zh) * 2019-02-19 2019-05-07 德朗能（张家港）动力电池有限公司 电池生产用点焊设备
CN110744821A (zh) * 2019-12-01 2020-02-04 宁波长荣光电科技有限公司 一种用于灭蚊拍头的组装机
CN112338424A (zh) * 2020-11-26 2021-02-09 常州市科翡焊接成套设备制造有限公司 自动贴紧打磨式焊接装置
CN112621027A (zh) * 2020-11-30 2021-04-09 福建耀美斯坦利机电科技有限公司 一种电机机座焊接用保护装置
CN112872667A (zh) * 2021-01-15 2021-06-01 重庆大江国立精密机械制造有限公司 一种自动化焊接装置
CN113751931A (zh) * 2021-09-23 2021-12-07 深圳市泓智科技实业有限公司 一种精密钣金件用防护焊接装置
CN114083100A (zh) * 2021-12-17 2022-02-25 深圳市创精锐电子有限公司 一种电子元件点焊用辅助固定设备

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CN110756966A (zh) * 2019-12-10 2020-02-07 上海气焊机厂有限公司 一种具有遮光装置的等离子切割机

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109719434A (zh) * 2019-02-19 2019-05-07 德朗能（张家港）动力电池有限公司 电池生产用点焊设备
CN110744821A (zh) * 2019-12-01 2020-02-04 宁波长荣光电科技有限公司 一种用于灭蚊拍头的组装机
CN112338424A (zh) * 2020-11-26 2021-02-09 常州市科翡焊接成套设备制造有限公司 自动贴紧打磨式焊接装置
CN112621027A (zh) * 2020-11-30 2021-04-09 福建耀美斯坦利机电科技有限公司 一种电机机座焊接用保护装置
CN112872667A (zh) * 2021-01-15 2021-06-01 重庆大江国立精密机械制造有限公司 一种自动化焊接装置
CN112872667B (zh) * 2021-01-15 2022-10-28 重庆大江国立精密机械制造有限公司 一种自动化焊接装置
CN113751931A (zh) * 2021-09-23 2021-12-07 深圳市泓智科技实业有限公司 一种精密钣金件用防护焊接装置
CN114083100A (zh) * 2021-12-17 2022-02-25 深圳市创精锐电子有限公司 一种电子元件点焊用辅助固定设备

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