WO2017057231A1 - Poudre de cuivre nickelé, pâte conductrice, peinture conductrice et feuille conductrice l'utilisant et procédé de fabrication de poudre de cuivre nickelé - Google Patents

Poudre de cuivre nickelé, pâte conductrice, peinture conductrice et feuille conductrice l'utilisant et procédé de fabrication de poudre de cuivre nickelé Download PDF

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Publication number
WO2017057231A1
WO2017057231A1 PCT/JP2016/078181 JP2016078181W WO2017057231A1 WO 2017057231 A1 WO2017057231 A1 WO 2017057231A1 JP 2016078181 W JP2016078181 W JP 2016078181W WO 2017057231 A1 WO2017057231 A1 WO 2017057231A1
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Prior art keywords
copper powder
coated
dendritic
alloy
coated copper
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PCT/JP2016/078181
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English (en)
Japanese (ja)
Inventor
岡田 浩
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住友金属鉱山株式会社
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Priority claimed from JP2015190482A external-priority patent/JP2017066445A/ja
Priority claimed from JP2015190479A external-priority patent/JP2017066442A/ja
Priority claimed from JP2015190481A external-priority patent/JP2017066444A/ja
Priority claimed from JP2015190480A external-priority patent/JP2017066443A/ja
Priority claimed from JP2015192151A external-priority patent/JP2017066463A/ja
Application filed by 住友金属鉱山株式会社 filed Critical 住友金属鉱山株式会社
Publication of WO2017057231A1 publication Critical patent/WO2017057231A1/fr

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/03Alloys based on nickel or cobalt based on nickel
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C5/00Electrolytic production, recovery or refining of metal powders or porous metal masses
    • C25C5/02Electrolytic production, recovery or refining of metal powders or porous metal masses from solutions
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form

Definitions

  • the present invention relates to copper powder (Ni-coated copper powder) whose surface is coated with nickel (Ni) or a Ni alloy, and more specifically, to improve conductivity by using it as a material such as a conductive paste.
  • the present invention relates to a Ni-coated copper powder having a new shape.
  • metal fillers such as copper powder and silver powder, such as resin pastes, fired pastes, and electromagnetic wave shielding paints.
  • Metal filler pastes such as copper powder and silver powder are applied or printed on various base materials, and are subjected to heat curing or heat baking treatment to form a conductive film to be a wiring layer or an electrode.
  • a resin-type conductive paste is made of a metal filler, a resin, a curing agent, a solvent, etc., printed on a conductor circuit pattern or terminal, and cured by heating at 100 ° C. to 200 ° C. An electrode is formed.
  • the resin-type conductive paste since the thermosetting resin is cured and contracted by heat, when the metal filler is pressed and brought into contact, the metal filler overlaps and an electrically connected current path is formed. Since this resin-type conductive paste is processed at a curing temperature of 200 ° C. or less, it is used for a substrate using a heat-sensitive material such as a printed wiring board.
  • Firing-type conductive paste consists of a metal filler, glass, solvent, etc., printed on a conductor circuit pattern or terminal, and heated and fired at 600 ° C. to 800 ° C. to form wiring and electrodes as a conductive film. To do.
  • the fired conductive paste is processed at a high temperature to sinter the metal filler and ensure conductivity.
  • this firing-type conductive paste has a high firing temperature, it cannot be used for printed wiring boards that use resin materials, but it can realize low resistance because the metal filler is sintered by high-temperature treatment. Become. Therefore, the fired conductive paste is used for an external electrode of a multilayer ceramic capacitor.
  • electromagnetic wave shields are used to prevent the generation of electromagnetic noise from electronic equipment.
  • personal computers and mobile phone cases have been made of resin, so that the case is made conductive.
  • a method of forming a thin metal film by a vapor deposition method or a sputtering method a method of applying a conductive paint, a method of attaching a conductive sheet to a necessary place and shielding an electromagnetic wave, etc. Proposed.
  • special methods are required in the processing process for the method of applying the metal filler dispersed in the resin and the method of dispersing the metal filler in the resin and processing it into a sheet and attaching it to the housing. It has excellent flexibility and is widely used.
  • Copper powder as a metal powder material used as a metal filler for such conductive paste and electromagnetic wave shielding material is covered with copper oxide when oxidized, causing adverse effects on sinterability, corrosion resistance, or conductivity become. For this reason, in order to prevent oxidation of the copper powder, the surface of the copper particles is coated with a noble metal such as Pt, Pd, Ag, Au, etc., coated with a SiO 2 oxide, or coated with Ni. Those with improved oxidation resistance are known. For example, Patent Document 2 discloses Ni-coated copper powder in which nickel (Ni) is coated on the surface of copper powder.
  • the shape of the copper powder used as the metal filler is spherical, flat, dendritic, etc., and in particular, the flat copper powder is a contact point between fillers compared to granular or dendritic copper powder. Since a large area can be secured, it is widely used as a low-resistance conductive paste.
  • Patent Document 3 discloses a method of obtaining a flaky copper powder by mechanically processing a spherical copper powder into a flat shape.
  • a spherical copper powder having an average particle size of 0.5 ⁇ m to 10 ⁇ m is used as a raw material, and it is mechanically processed into a flat plate shape by a mechanical energy of a medium loaded in the mill using a ball mill or a vibration mill. is there.
  • Patent Document 4 discloses a technique relating to a copper powder for conductive paste, more specifically, a disk-shaped copper powder that provides high performance as a copper paste for through holes and external electrodes, and a method for producing the same. Specifically, the granular atomized copper powder is put into a medium agitating mill, and a steel ball having a diameter of 1/8 inch to 1/4 inch is used as a grinding medium. % To 1% and processed into a flat plate shape by pulverization in air or in an inert atmosphere.
  • silver powder is used as the metal filler used for these conductive pastes and electromagnetic wave shields, and as described above, the surface of the copper particles is coated with a noble metal such as Pt, Pd, Ag, or Au.
  • a noble metal such as Pt, Pd, Ag, or Au.
  • a method for coating copper powder with Ni is mentioned as a low cost and relatively good sinterability while ensuring oxidation resistance and the like.
  • the coating method by electroless nickel plating is to perform nickel coating on the copper powder surface by reducing nickel ions in the plating solution with a reducing agent.
  • the types of reducing agents are hypophosphites and borohydrides. And hydrazine compounds.
  • a Ni—P alloy coating is formed because phosphorus is contained in the coating during the reduction reaction.
  • a Ni—B alloy coating is formed because boron is contained in the coating during the reduction reaction.
  • a high-purity Ni coating with few impurities is formed.
  • dendritic shape electrolytic copper powder deposited in dendritic shape called dendritic shape is known, and since the shape is dendritic, it is characterized by a large surface area. Due to the dendritic shape as described above, when this is used for a conductive film or the like, the dendritic branches are overlapped with each other, conduction is easy, and the number of contact points between particles is larger than that of spherical particles. Therefore, there is an advantage that the amount of conductive filler such as conductive paste can be reduced.
  • Patent Document 5 discloses a technique for ensuring oxidation resistance by forming an Ni alloy layer on a copper surface and performing Ag coating thereon, and the copper powder used here is a dendritic electrolytic copper powder. Is preferable from the viewpoint of entanglement between particles.
  • the dendritic copper powder As described above, it is not easy to use the dendritic copper powder as a metal filler such as a conductive paste, and the improvement of the conductivity of the paste has been difficult.
  • the present invention has been proposed in view of such circumstances, and agglomeration between copper powders while ensuring excellent conductivity by increasing the number of contacts when the copper powders coated with Ni are in contact with each other.
  • An object of the present invention is to provide a Ni-coated copper powder that can be suitably used for applications such as conductive paste and electromagnetic wave shielding.
  • the inventor has conducted intensive examinations to solve the above-described problems. As a result, the copper particles of a specific shape coated with Ni or Ni alloy on the surface are gathered, and the Ni-coated copper powder having a dendritic shape or an aggregate form of the copper particles, It has been found that the number of contacts between the copper powders increases and exhibits excellent conductivity, and the present invention has been completed. That is, the present invention provides the following.
  • a first aspect of the present invention is a tree branch having a main trunk that is linearly grown with copper particles coated with nickel (Ni) or Ni alloy on the surface and a plurality of branches separated from the main trunk.
  • the copper particles having a Ni-shaped copper powder having a surface shape coated with Ni or a Ni alloy have an average cross-sectional thickness of 0.02 ⁇ m to 5.5 mm as determined by scanning electron microscope (SEM) observation.
  • the Ni-coated copper powder which has a flat shape of 0 ⁇ m and is constituted by aggregating the copper particles, has an average particle diameter (D50) of 1.0 ⁇ m to 100 ⁇ m, and is equal to the flat surface of the copper particles.
  • D50 average particle diameter
  • a second invention of the present invention is a Ni-coated copper powder in which copper particles whose surfaces are coated with nickel (Ni) or Ni alloy are assembled to form a dendritic shape having a plurality of branches.
  • the copper particles coated with Ni or Ni alloy on the surface have a minor axis average diameter of 0.2 ⁇ m to 0.5 ⁇ m and a major axis average diameter of 0.5 ⁇ m to 2.0 ⁇ m.
  • the Ni-coated copper powder that is an ellipsoid and is configured by aggregating the copper particles is Ni-coated copper powder having an average particle diameter (D50) of 5.0 ⁇ m to 20 ⁇ m.
  • a third invention of the present invention is the Ni-coated copper powder according to the second invention, wherein the average thickness of the branch portions constituting the dendritic shape is 0.5 ⁇ m to 2.0 ⁇ m.
  • a fourth aspect of the present invention is a tree branch having a main trunk that is linearly grown with copper particles coated with nickel (Ni) or Ni alloy on the surface and a plurality of branches separated from the main trunk.
  • a copper particle having a Ni-shaped copper powder having a surface shape, the surface of which is coated with Ni or a Ni alloy is a flat plate having a cross-sectional average thickness of 0.2 ⁇ m to 5.0 ⁇ m.
  • the Ni-coated copper powder composed of the above is Ni-coated copper powder having an average particle diameter (D50) of 1.0 ⁇ m to 100 ⁇ m.
  • a fifth invention of the present invention is a Ni-coated copper powder in which a plurality of individual copper particles whose surfaces are coated with nickel (Ni) or a Ni alloy are aggregated to have an aggregate form.
  • the copper particles coated with Ni or Ni alloy have an average major axis diameter determined by observation with a scanning electron microscope (SEM) of 0.5 ⁇ m to 5.0 ⁇ m and an average cross-sectional thickness of 0.02 ⁇ m to
  • the Ni-coated copper powder which has a flat plate shape of 1.0 ⁇ m and is configured by the aggregation of the copper particles, is an Ni-coated copper powder having an average particle diameter (D50) of 1.0 ⁇ m to 30 ⁇ m.
  • a sixth aspect of the present invention is a tree branch having a main trunk that is linearly grown with copper particles coated with nickel (Ni) or Ni alloy on the surface and a plurality of branches separated from the main trunk.
  • the copper particles having a Ni-shaped copper powder having a surface shape coated with Ni or a Ni alloy are dendritic having a main trunk grown in a dendritic shape and a plurality of branches separated from the main trunk.
  • the Ni-coated copper powder which is a flat plate having a cross-sectional average thickness of the main trunk and branches of the copper particles of 0.02 ⁇ m to 0.5 ⁇ m and is configured by aggregating the copper particles, has an average particle diameter ( D50) is a Ni-coated copper powder having a thickness of 1.0 to 30 ⁇ m.
  • a seventh invention of the present invention is the Ni according to the sixth invention, wherein the surface of the copper particles has fine convex portions, and the average height of the convex portions is 0.01 ⁇ m to 0.4 ⁇ m. Coated copper powder.
  • the eighth invention of the present invention is the entire Ni-coated copper powder coated with Ni or Ni alloy in which the Ni content coated as Ni or Ni alloy in any of the first to seventh inventions
  • the Ni-coated copper powder is 1 to 50% by mass with respect to 100% by mass.
  • the surface of the copper particles is coated with a Ni alloy, and cobalt, zinc, tungsten, molybdenum, palladium, platinum, Coated with a Ni alloy containing at least one selected from the group consisting of tin, phosphorus, and boron at a content of 0.1% by mass to 20% by mass with respect to 100% by mass of the Ni alloy.
  • Ni-coated copper powder Ni-coated copper powder.
  • a tenth aspect of the present invention is the Ni-coated copper powder according to any one of the first to ninth aspects, wherein the bulk density is in the range of 0.5 g / cm 3 to 5.0 g / cm 3. is there.
  • BET specific surface area is 0.2m 2 /g ⁇ 5.0m 2 / g, a Ni-coated copper powder is there.
  • a twelfth invention of the present invention is a metal filler containing the Ni-coated copper powder according to any one of the first to eleventh inventions in a proportion of 20% by mass or more of the whole.
  • a thirteenth invention of the present invention is a conductive paste obtained by mixing a metal filler according to the twelfth invention with a resin.
  • a fourteenth aspect of the present invention is a conductive paint for electromagnetic wave shielding using the metal filler according to the twelfth aspect of the present invention.
  • a fifteenth aspect of the present invention is an electromagnetic wave shielding conductive sheet using the metal filler according to the twelfth aspect of the present invention.
  • a sixteenth invention of the present invention is a method for producing a Ni-coated copper powder according to the first invention, wherein the copper powder is deposited on the cathode from the electrolyte by an electrolytic method, and the copper powder
  • a step of coating nickel (Ni) or a Ni alloy, and the electrolytic solution is represented by the following formula (2), a copper ion and a compound having a phenazine structure represented by the following formula (1):
  • R 1 , R 2 , R 3 , R 4 , R 6 , R 7 , R 8 , R 9 are each independently hydrogen, halogen, amino, OH, ⁇ O, CN, SCN. , SH, COOH, COO salt, COO ester, SO 3 H, SO 3 salt, SO 3 ester, benzenesulfonic acid, and C1-C8 alkyl
  • R 5 is hydrogen, halogen , Amino, OH, —O, CN, SCN, SH, COOH, COO salt, COO ester, SO 3 H, SO 3 salt, SO 3 ester, benzenesulfonic acid, lower alkyl, and aryl.
  • R 1 , R 2 , R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , R 13 are each independently hydrogen, Selected from the group consisting of halogen, amino, OH, ⁇ O, CN, SCN, SH, COOH, COO salt, COO ester, SO 3 H, SO 3 salt, SO 3 ester, benzenesulfonic acid, and C1-C8 alkyl
  • R 3 is hydrogen, halogen, amino, OH, ⁇ O, CN, SCN, SH, COOH, COO salt, COO ester, SO 3 H, SO 3 salt, SO 3 ester, benzenesulfonic acid, A group selected from the group consisting of lower alkyl and aryl, and A ⁇ is a halide anion.
  • the seventeenth invention of the present invention is the method for producing Ni-coated copper powder in the sixteenth invention, wherein the electrolytic solution further contains chloride ions.
  • An eighteenth invention of the present invention is a method for producing a Ni-coated copper powder according to the second or third invention, wherein the copper powder is deposited on the cathode from the electrolytic solution by an electrolysis method, A process for coating nickel powder with nickel (Ni) or a nickel alloy, wherein the electrolytic solution contains copper ions and a polyether compound for electrolysis. is there.
  • a nineteenth invention of the present invention is a method for producing a Ni-coated copper powder according to the fourth invention, wherein the copper powder is deposited on the cathode from the electrolyte by an electrolytic method, and the copper powder A step of coating nickel (Ni) or a Ni alloy on the electrolyte solution, and the electrolytic solution includes one or two selected from copper ions and a compound having a phenazine structure represented by the following formula (1)
  • This is a method for producing Ni-coated copper powder in which electrolysis is carried out.
  • R 1 , R 2 , R 3 , R 4 , R 6 , R 7 , R 8 , R 9 are each independently hydrogen, halogen, amino, OH, ⁇ O, CN, SCN. , SH, COOH, COO salt, COO ester, SO 3 H, SO 3 salt, SO 3 ester, benzenesulfonic acid, and C1-C8 alkyl
  • R 5 is hydrogen, halogen , Amino, OH, —O, CN, SCN, SH, COOH, COO salt, COO ester, SO 3 H, SO 3 salt, SO 3 ester, benzenesulfonic acid, lower alkyl, and aryl.
  • a ⁇ is a halide anion.
  • a twentieth invention of the present invention is a method for producing a Ni-coated copper powder according to the sixth or seventh invention, wherein the copper powder is deposited on the cathode from the electrolytic solution by an electrolysis method, A step of coating copper powder with nickel (Ni) or Ni alloy, and the electrolytic solution is selected from compounds having a phenazine structure and an azobenzene structure represented by the following formula (3): copper ions
  • court copper powder which electrolyzes containing 1 type, or 2 or more types.
  • R 1 , R 2 , R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , R 13 are each independently hydrogen, Selected from the group consisting of halogen, amino, OH, ⁇ O, CN, SCN, SH, COOH, COO salt, COO ester, SO 3 H, SO 3 salt, SO 3 ester, benzenesulfonic acid, and C1-C8 alkyl It is a group.
  • R 3 is hydrogen, halogen, amino, OH, ⁇ O, CN, SCN, SH, COOH, COO salt, COO ester, SO 3 H, SO 3 salt, SO 3 ester, benzenesulfonic acid, lower alkyl, And a group selected from the group consisting of aryl.
  • a ⁇ is a halide anion.
  • the present invention it is possible to secure a large number of contacts and a large contact area, to ensure excellent conductivity, and to prevent agglomeration between copper powders. It can utilize suitably for uses, such as a shield.
  • Nickel (Ni) coated copper powder is a copper powder having a surface coated with nickel (Ni) or a Ni alloy.
  • nickel-coated copper powder is referred to as “Ni-coated copper powder”.
  • nickel or nickel alloy to be coated is expressed as “Ni” and “Ni alloy”, respectively, and when Ni is coated on the surface of copper powder or Ni alloy is coated on the surface of copper powder, “Ni coating” is generally used. ".
  • Ni-coated copper powder When the Ni-coated copper powder according to the first embodiment is observed using a scanning electron microscope (SEM), the Ni-coated copper powder has a dendritic shape having a main trunk that grows linearly and a plurality of branches separated from the main trunk. The main trunk and the branch are constituted by a collection of tabular copper particles having a specific cross-sectional average thickness, and the surface of the tabular copper particles is coated with Ni or a Ni alloy.
  • this Ni-coated copper powder is also referred to as “dendritic Ni-coated copper powder”.
  • the main trunk and branches are composed of flat copper particles having an average cross-sectional thickness of 0.02 ⁇ m to 5.0 ⁇ m determined by SEM observation.
  • the average particle diameter (D50) of the Ni-coated copper powder composed of flat copper particles is 1.0 ⁇ m to 100 ⁇ m.
  • the height of the flat copper particles in the vertical direction with respect to the flat surface is 1/10 or less with respect to the maximum length in the horizontal direction. It has a smooth surface that suppresses growth in the vertical direction.
  • the anode and the cathode are immersed in a sulfuric acid acidic electrolyte solution containing copper ions, and a direct current is applied to perform electrolysis so that the copper is deposited on the cathode. It can be produced by depositing powder and coating the surface of the obtained copper powder with Ni or a Ni alloy by an electroless plating method or the like.
  • the dendritic Ni-coated copper powder 11 has a dendritic shape having a main trunk 12 grown linearly and a plurality of branches 13 separated from the main trunk 12. Note that the branches 13 in the dendritic Ni-coated copper powder 11 mean not only the branches 13a branched from the main trunk 12 but also the branches 13b further branched from the branches 13a.
  • the main trunk 12 and the branch 13 are constituted by a collection of tabular copper particles having an average cross-sectional thickness of 0.02 ⁇ m to 5.0 ⁇ m determined by SEM observation.
  • the formation of such flat copper particles is caused by the fact that specific additives added to the electrolytic solution when electrolytically depositing copper powder are adsorbed on the surface of the copper particles, as will be described later. As a result, it is thought that it grows flat.
  • the Ni-coated copper powder 11 is constituted by coating the surface of such flat copper particles with Ni or a Ni alloy.
  • FIG. 2 is a diagram showing a horizontal direction (flat plate direction) to the flat plate surface and a direction perpendicular to the flat plate surface.
  • the flat plate direction indicates the XY direction, and the vertical direction. Indicates the Z direction.
  • FIG. 3 shows an observation image when the copper powder grown in the direction perpendicular to the flat plate-like surface is observed by SEM (magnification 1,000 times) in the dendritic copper powder before coating with Ni. It is a photograph figure which shows an example. In the dendritic copper powder shown in this photograph, copper particles grow in a direction perpendicular to the flat surface to form protrusions, and some flat surfaces are bent to have a height in the vertical direction. It has a shape.
  • the copper particles grow in the vertical direction as shown in the photograph of FIG. 3, for example, when the Ni-coated copper powder produced based on the copper powder is used for a conductive paste or conductive paint, the vertical Since the copper powder becomes bulky due to the growth of the copper particles in the direction, the filling density cannot be obtained, and there is a problem that sufficient conductivity cannot be ensured.
  • the Ni-coated copper powder 11 in the Ni-coated copper powder 11 according to the first embodiment, the growth in the vertical direction with respect to the flat plate-like surface is suppressed, and the copper powder has a substantially smooth surface.
  • the Ni-coated copper powder 11 has a maximum height in the vertical direction (reference numeral “15” in FIG. 2) with respect to the plate-like surface. It becomes 1/10 or less with respect to the maximum length (symbol “14” in FIG. 2) that is long in the direction.
  • the maximum height 15 in the direction perpendicular to the flat surface is not the thickness of the flat surface, but, for example, when the protrusion is formed on the flat surface, the height of the protrusion. Yes, it means the “height” in the direction opposite to the thickness direction with respect to the flat “surface”.
  • the maximum length 14 in the horizontal direction with respect to the flat surface means the major axis length of the flat surface.
  • FIG. 4 shows an observation image when the dendritic copper powder before being coated with Ni or Ni alloy is observed by SEM (magnification 1,000 times), that is, in a direction perpendicular to the flat surface. It is a photograph figure which shows an example of the observation image of the flat dendritic copper powder which suppressed the growth.
  • FIG. 5 is a graph showing the dendritic Ni-coated copper powder in which Ni or Ni alloy is coated on the dendritic copper powder whose growth in the vertical direction shown in FIG. It is a photograph figure which shows the observation image of.
  • FIG. 6 is similar to FIG.
  • Such a flat dendritic Ni-coated copper powder 11 in which the growth in the vertical direction is suppressed can ensure a large contact area between the copper powders. And since the contact area becomes large, low resistance, that is, high conductivity can be realized. Thereby, it is further excellent in electroconductivity, can maintain the electroconductivity favorably, and can be used suitably for the use of an electroconductive coating material or an electroconductive paste. Moreover, when the dendritic Ni-coated copper powder 11 is formed by aggregating flat copper particles, it can contribute to thinning of the wiring material and the like.
  • the tabular copper particles coated with Ni or Ni alloy constituting the main trunk 12 and the branches 13 in the dendritic Ni-coated copper powder 11 have an average cross-sectional thickness of 0.02 ⁇ m to 5.0 ⁇ m. It is. As for the cross-sectional average thickness of the flat copper particles coated with Ni or Ni alloy, the thinner one will exhibit the effect as a flat plate. That is, the trunk 12 and the branches 13 are constituted by flat copper particles coated with Ni having a cross-sectional average thickness of 5.0 ⁇ m or less, so that the copper particles and dendritic Ni formed thereby are formed. A large area where the coated copper powders 11 come into contact with each other can be secured.
  • the cross-sectional average thickness of the tabular copper particles coated with Ni or Ni alloy becomes thinner, the number of contacts when the dendritic Ni-coated copper powders 11 come into contact with each other decreases. If the cross-sectional average thickness of the copper particles coated with Ni or Ni alloy is 0.02 ⁇ m or more, a sufficient number of contacts can be secured, and more preferably 0.2 ⁇ m or more. Can be increased effectively.
  • the average particle diameter (D50) is 1.0 ⁇ m to 100 ⁇ m.
  • the average particle diameter can be controlled by changing the electrolysis conditions described later. Further, if necessary, it can be further adjusted to a desired size by adding mechanical crushing or crushing such as a jet mill, a sample mill, a cyclone mill, or a bead mill.
  • an average particle diameter (D50) can be measured by the laser diffraction scattering type particle size distribution measuring method, for example.
  • the dendritic Ni-coated copper powder It is necessary to reduce the shape of the. However, if the particle diameter of the dendritic Ni-coated copper powder is too small, the dendritic shape cannot be secured. Therefore, the effect of being in a dendritic shape, that is, a three-dimensional shape, has a large surface area and excellent moldability and sinterability, and can be molded with high strength by being firmly connected via a branch-like portion. In order to secure the effect, it is necessary that the dendritic Ni-coated copper powder has a size larger than a predetermined size.
  • the average particle diameter is 1.0 ⁇ m to 100 ⁇ m, so that the surface area is increased and good moldability and sinterability are ensured. can do.
  • the dendritic Ni-coated copper powder 11 has a dendritic shape because the main trunk 12 and the branch 13 are composed of an aggregate of tabular copper particles in addition to the dendritic shape. Due to the three-dimensional effect and the effect that the copper particles constituting the dendritic shape are flat, more contacts between copper powders can be secured.
  • Patent Document 3 and Patent Document 4 show that a flat plate is formed by a mechanical method such as pulverization.
  • a mechanical method such as pulverization.
  • fatty acid is added and pulverized in air or in an inert atmosphere. This is processed into a flat plate shape.
  • the fatty acid added at the time of processing may affect the dispersibility when it is made into a paste.
  • the fatty acid may firmly adhere to the copper surface due to the pressure during machining, which causes a problem that it cannot be completely removed.
  • metal fillers such as an electrically conductive paste and resin for electromagnetic wave shielding, the adhesion of the oxide film or fatty acid becomes a cause of increasing resistance.
  • the dendritic Ni-coated copper powder 11 according to the first embodiment can be grown by direct electrolysis to form a flat plate without performing mechanical processing. Therefore, the problem of oxidation and the problem due to the remaining fatty acid, which are problems in this method, do not occur, the surface state of the copper powder becomes good, and the electrical conductivity can be made extremely good. Thereby, when using as metal fillers, such as electroconductive paste and resin for electromagnetic wave shielding, low resistance is realizable.
  • the manufacturing method of the dendritic Ni-coated copper powder 11 will be described in detail later.
  • the filling rate of the metal filler becomes a problem.
  • the smoothness of the flat dendritic Ni-coated copper powder is required. That is, the form of the dendritic Ni-coated copper powder 11 is such that the maximum height in the direction perpendicular to the flat surface is 1/10 of the maximum length in the direction horizontal to the flat surface.
  • the dendritic Ni-coated copper powder having the above-mentioned shape is occupied at a predetermined ratio in the obtained Ni-coated copper powder when observed with an electron microscope, Ni of other shapes Even if the coated copper powder is mixed, the same effect as that of the copper powder composed only of the dendritic Ni-coated copper powder can be obtained.
  • the dendritic Ni-coated copper powder having the shape described above is 65% by number or more, preferably 80% of the total Ni-coated copper powder. As long as it occupies a ratio of several percent or more, more preferably 90 percent or more, Ni-coated copper powder of other shapes may be included.
  • the dendritic Ni-coated copper powder 11 according to the first embodiment is a flat plate having a cross-sectional average thickness of 0.02 ⁇ m to 5.0 ⁇ m, and the surface is coated with Ni or a Ni alloy. It is constituted in a dendritic shape by copper particles.
  • the dendritic Ni-coated copper powder 11 is preferably 1% by mass as Ni content with respect to 100% by mass of the entire Ni-coated copper powder 11 coated with Ni on the dendritic copper powder before being coated with Ni or Ni alloy.
  • Ni or Ni alloy is coated at a ratio of ⁇ 50 mass%, and the thickness of Ni (coating thickness) is 0.1 ⁇ m or less, preferably 0.05 ⁇ m or less. From this, the dendritic Ni-coated copper powder 11 has a shape that retains the shape of the dendritic copper powder before coating with Ni or Ni alloy. Therefore, the shape of the copper powder before coating Ni or Ni alloy and the shape of the Ni-coated copper powder after coating Ni or Ni alloy on the copper powder are both dendritic shapes.
  • the content of Ni coated as Ni or Ni alloy in the dendritic Ni-coated copper powder 11 is 1% by mass to 50% by mass with respect to 100% by mass of the Ni-coated copper powder 1 as a whole as described above. % Is preferable.
  • the content of Ni coated as Ni or Ni alloy is preferably as low as possible because the conductivity of Ni itself is lower than copper, but if it is too small, a uniform Ni or Ni alloy film cannot be secured on the copper powder surface. As a result, copper is oxidized to cause a decrease in conductivity. Therefore, the content of Ni coated as Ni or Ni alloy is preferably 1% by mass or more with respect to 100% by mass of the entire Ni-coated copper powder 11 coated with Ni, and is 2% by mass or more. It is more preferable that the content is 5% by mass or more.
  • the coating amount of Ni or Ni alloy is preferably 50% by mass or less, more preferably 20% by mass or less, with respect to 100% by mass of the Ni-coated copper powder 11 coated with Ni. More preferably, it is 10 mass% or less.
  • the average thickness of Ni or Ni alloy coated on the surface of the dendritic copper powder is about 0.0003 ⁇ m to 0.1 ⁇ m, and 0.005 ⁇ m. More preferably, it is about 0.02 ⁇ m. If the coating thickness of Ni or Ni alloy is less than 0.0003 ⁇ m on average, a uniform Ni or Ni alloy coating cannot be secured on the surface of the copper powder, and copper conductivity cannot be suppressed, resulting in a decrease in conductivity. Cause. On the other hand, when the coating thickness of Ni or Ni alloy exceeds 0.1 ⁇ m on average, it is not preferable from the viewpoint of decreasing the electrical conductivity.
  • the average thickness of Ni coated on the surface of the dendritic copper powder is 0.1 ⁇ m or less, and the cross-sectional average thickness of the flat copper particles constituting the dendritic copper powder before coating the Ni or Ni alloy Is smaller than 0.02 ⁇ m to 5.0 ⁇ m. Therefore, before and after coating the surface of the dendritic copper powder with Ni or Ni alloy, the cross-sectional average thickness of the tabular copper particles does not substantially change.
  • the Ni covered with the dendritic copper powder may be a Ni alloy.
  • the element added as the Ni alloy is preferably an element from Group 6 to Group 14 of the periodic table, and particularly one or more selected from zinc, cobalt, tungsten, molybdenum, palladium, platinum, and tin. preferable.
  • the resulting Ni coating is They are Ni-P alloy and Ni-B alloy, respectively.
  • the bulk density of the dendritic Ni-coated copper powder 11 is not particularly limited, but is preferably in the range of 0.5 g / cm 3 to 5.0 g / cm 3 . If the bulk density is less than 0.5 g / cm 3 , there is a possibility that sufficient contact between the dendritic Ni-coated copper powders 11 cannot be secured. On the other hand, if the bulk density exceeds 5.0 g / cm 3 , the average particle diameter of the dendritic Ni-coated copper powder 11 also increases, and the surface area decreases and the moldability and sinterability deteriorate. is there.
  • [BET specific surface area] In dendritic Ni-coated copper powder 11 is not particularly limited, it is preferable the value of the BET specific surface area of 0.2m 2 /g ⁇ 5.0m 2 / g.
  • the BET specific surface area value is less than 0.2 m 2 / g, the copper particles coated with Ni or Ni alloy may not have the desired flat plate shape as described above, and high conductivity is obtained. There may not be.
  • the BET specific surface area value exceeds 5.0 m 2 / g, the Ni coating on the surface of the dendritic Ni-coated copper powder becomes non-uniform and high conductivity may not be obtained.
  • court copper powder may become too fine, Ni coat copper powder may become a fine beard-like state, and electroconductivity may fall.
  • the BET specific surface area can be measured in accordance with JIS Z8830: 2013.
  • Ni-coated copper powder [Configuration of Ni-coated copper powder]
  • the Ni-coated copper powder according to the second embodiment forms a dendritic shape having a plurality of branches when observed using a scanning electron microscope (SEM), and has an ellipsoidal shape having a specific size.
  • the copper particles are assembled and the surfaces of these copper particles are coated with Ni or a Ni alloy.
  • this Ni-coated copper powder is also referred to as “dendritic Ni-coated copper powder”.
  • a copper powder having a dendritic shape having a plurality of branches has a minor axis average diameter of 0.2 ⁇ m to 0.5 ⁇ m and a major axis average diameter.
  • the ellipsoid has a size in the range of 0.5 ⁇ m to 2.0 ⁇ m, and is composed of copper particles whose surfaces are coated with Ni or a Ni alloy.
  • the average particle diameter (D50) of the Ni-coated copper powder formed by aggregating copper particles coated with Ni or Ni alloy on the surface is 5.0 ⁇ m to 20 ⁇ m.
  • FIG. 7 is a diagram schematically showing a specific shape of the dendritic copper powder before the Ni or Ni alloy is coated on the surface, which constitutes the Ni-coated copper powder according to the second embodiment. It is.
  • the dendritic copper powder 21 constituting the Ni-coated copper powder has a dendritic shape having a plurality of branches and is composed of an aggregate of fine copper particles 22.
  • the Ni-coated copper powder is formed by coating the surface of dendritic copper powder 21, which is an aggregate of such copper particles 22, with Ni or a Ni alloy.
  • the copper particles 22 constituting the dendritic copper powder 21 have an ellipsoid having a minor axis average diameter of 0.2 ⁇ m to 0.5 ⁇ m and a major axis average diameter of 0.5 ⁇ m to 2.0 ⁇ m. It is the copper particle of the shape.
  • the dendritic copper powder 21 which is an aggregate of the ellipsoidal copper particles 22 has an average particle diameter (D50) of 5.0 ⁇ m to 20 ⁇ m. Even after the surface of the dendritic copper powder 21 is coated with Ni or Ni alloy, the minor axis average diameter and major axis average diameter of the copper particles coated with Ni constituting the Ni-coated copper powder, and the Ni The average particle diameter of the coated copper powder is almost the same.
  • the anode and the cathode are immersed in a sulfuric acid acidic electrolyte solution containing copper ions, and a DC current is applied to cause electrolysis to deposit on the cathode.
  • a DC current is applied to cause electrolysis to deposit on the cathode.
  • the dendritic copper powder 21 having a small shape as described above can be deposited and formed by electrolysis without performing physical treatment such as pulverization and crushing.
  • the conventional dendritic copper powder has a very large shape and cannot be used as it is, it was used as a small shape by performing a pulverization process.
  • the crushed shape is a rod-shaped copper powder having a size of 10 ⁇ m or less. Therefore, the shape of the conventional dendritic copper powder is considered to be a dendritic copper powder in which shapes of 10 ⁇ m or less are assembled.
  • FIG. 8 is a photograph showing an example of an observation image obtained by SEM (magnification: 5,000 times) of the dendritic copper powder before coating with Ni or Ni alloy.
  • 9 and 10 are SEM observations of the dendritic Ni-coated copper powder according to the second embodiment, that is, the dendritic Ni-coated copper powder obtained by coating the surface of the dendritic copper powder with Ni or a Ni alloy. It is a photograph figure which shows an example of an image (FIG. 9: 5,000 times magnification, FIG. 10: 10,000 times magnification).
  • the copper powder before coating with Ni exhibits a dendritic precipitation state.
  • this dendritic copper powder has formed the dendritic shape which has a some branch by gathering the fine copper particle which has an elliptical shape, as typically shown in FIG.
  • the size of the copper particles is an ellipsoidal shape having a minor axis average diameter of 0.5 ⁇ m or less and a major axis average diameter of 2.0 ⁇ m or less.
  • Increasing the number of contacts when dendritic Ni-coated copper powders are in contact with each other by having a long axis average diameter of the shape of the copper particles 2 constituting the dendritic copper powder 1 is 2.0 ⁇ m or less.
  • the major axis average diameter of the copper particles 2 is preferably 0.5 ⁇ m to 2.0 ⁇ m.
  • the minor axis average diameter of the copper particles 2 is 0.5 ⁇ m or less.
  • the thickness of the branch portion of the dendritic copper powder (for example, FIG. 7). “D1”) in the schematic diagram increases.
  • the thickness of the branch portion is increased, the interval between the branches of the dendritic Ni-coated copper powder in which the surface of the dendritic copper powder is coated with Ni or Ni alloy is narrowed, resulting in a dense shape as a whole. No dendritic effect.
  • the minor axis average diameter of the copper particles 2 is 0.2 ⁇ m to 0.5 ⁇ m, thereby providing sufficient conductivity while exhibiting a three-dimensional dendritic effect. Can be secured.
  • the average thickness (D1) of the branch portion of the dendritic copper powder 1 constituted by the aggregation of the copper particles 2 is preferably 2.0 ⁇ m or less.
  • the average thickness of the branch portion exceeds 2.0 ⁇ m, the interval between the branches of the dendritic copper powder is narrowed and the shape becomes dense as a whole.
  • the thickness of the branch portion of the dendritic copper powder 1 is preferably 0.5 ⁇ m to 2.0 ⁇ m.
  • the average particle diameter (D50) is 5.0 ⁇ m to 20 ⁇ m.
  • the average particle diameter can be controlled by changing the electrolysis conditions described later. Further, if necessary, it can be further adjusted to a desired size by adding mechanical crushing or crushing such as a jet mill, a sample mill, a cyclone mill, or a bead mill. With such a size of the Ni-coated copper powder, it is possible to secure a large number of contact points between the copper powders by the effect of the three-dimensional dendritic shape, and to suppress the aggregation in the resin and disperse it well. And increase in paste viscosity can be suppressed.
  • an average particle diameter (D50) can be measured by the laser diffraction scattering type particle size distribution measuring method, for example.
  • the dendritic Ni-coated copper powder having the above-mentioned shape is occupied at a predetermined ratio in the obtained Ni-coated copper powder when observed with an electron microscope, Ni of other shapes Even if the coated copper powder is mixed, the same effect as that of the copper powder composed only of the dendritic Ni-coated copper powder can be obtained.
  • the dendritic Ni-coated copper powder having the shape described above is 65% by number or more, preferably 80% of the total Ni-coated copper powder. As long as it occupies a ratio of several percent or more, more preferably 90 percent or more, Ni-coated copper powder of other shapes may be included.
  • the surface of the dendritic copper powder 21 is coated with Ni or a Ni alloy as described above.
  • the dendritic Ni-coated copper powder has a Ni content of 1% by mass to 100% by mass of the entire Ni-coated copper powder coated with Ni on the dendritic copper powder 21 before being coated with Ni or Ni alloy.
  • Ni or Ni alloy is coated at a ratio of 50% by mass, and the thickness of Ni (coating thickness) is 0.1 ⁇ m or less, preferably 0.02 ⁇ m or less.
  • the resinous Ni-coated copper powder has a shape that retains the shape of the dendritic copper powder 21 before being coated with Ni or Ni alloy. Therefore, both the shape of the copper powder before coating Ni or Ni alloy and the shape of the Ni-coated copper powder after coating the copper powder with Ni or Ni alloy are both dendritic shapes.
  • the content of Ni coated as Ni or Ni alloy in the dendritic Ni-coated copper powder is 1% by mass to 50% by mass with respect to 100% by mass of the entire Ni-coated copper powder coated with Ni as described above. A range is preferable.
  • the content of Ni coated as Ni or Ni alloy is preferably as low as possible because the conductivity of Ni itself is lower than copper, but if it is too small, a uniform Ni or Ni alloy film cannot be secured on the copper powder surface. As a result, copper is oxidized to cause a decrease in conductivity. Therefore, as content of Ni coat
  • the coating amount of Ni or Ni alloy is preferably 50% by mass or less, more preferably 20% by mass or less, with respect to 100% by mass of the entire Ni-coated copper powder coated with Ni. More preferably, it is at most mass%.
  • the average thickness of Ni or Ni alloy coated on the surface of the copper particles is about 0.0003 ⁇ m to 0.1 ⁇ m, and 0.005 ⁇ m to 0.00. It is preferably about 02 ⁇ m. If the coating thickness of Ni or Ni alloy is less than 0.0003 ⁇ m on average, a uniform Ni coating cannot be ensured on the surface of the copper powder, and copper oxidation cannot be suppressed, resulting in a decrease in conductivity. Become. On the other hand, when the coating thickness of Ni or Ni alloy exceeds 0.1 ⁇ m on average, it is not preferable from the viewpoint of decreasing the electrical conductivity.
  • the average thickness of the Ni or Ni alloy coated on the surface of the dendritic Ni-coated copper powder is about 0.0003 ⁇ m to 0.1 ⁇ m, and constitutes the dendritic copper powder 21 before coating the Ni or Ni alloy. It is smaller than the size of the copper particles 22 (an ellipsoid having a minor axis average diameter of 0.2 ⁇ m to 0.5 ⁇ m and a major axis average diameter of 0.5 ⁇ m to 2.0 ⁇ m). Therefore, the form of the copper powder is not substantially changed before and after the surface of the dendritic copper powder 21 is coated with Ni or Ni alloy.
  • the Ni covered with the dendritic copper powder 21 may be a Ni alloy.
  • the element added as the Ni alloy is preferably an element from Group 6 to Group 14 of the periodic table, and particularly one or more selected from zinc, cobalt, tungsten, molybdenum, palladium, platinum, and tin. preferable.
  • the Ni coating obtained are a Ni—P alloy and a Ni—B alloy, respectively.
  • the bulk density of the dendritic Ni-coated copper powder according to the second embodiment is not particularly limited, but is preferably in the range of 0.5 g / cm 3 to 5.0 g / cm 3 . If the bulk density is less than 0.5 g / cm 3 , there is a possibility that sufficient contact between the dendritic Ni-coated copper powders cannot be ensured. On the other hand, if the bulk density exceeds 5.0 g / cm 3 , the average particle diameter of the dendritic Ni-coated copper powder also increases, and the surface area may decrease, and the formability and sinterability may deteriorate. .
  • the dendritic Ni-coated copper powder according to the second embodiment is not particularly limited, it is preferable the value of the BET specific surface area of 0.2m 2 /g ⁇ 5.0m 2 / g. If the BET specific surface area value is less than 0.2 m 2 / g, the copper particles 22 coated with Ni or Ni alloy (see FIG. 7) may not have the desired size and shape as described above. High conductivity may not be obtained. On the other hand, if the BET specific surface area value exceeds 5.0 m 2 / g, the Ni or Ni alloy coating on the surface of the dendritic Ni-coated copper powder becomes non-uniform and high conductivity may not be obtained.
  • the copper particles 2 constituting the Ni-coated copper powder become too fine, and the Ni-coated copper powder may be in a fine whisker-like state, resulting in a decrease in conductivity.
  • the BET specific surface area can be measured in accordance with JIS Z8830: 2013.
  • the Ni-coated copper powder according to the third embodiment is observed using a scanning electron microscope (SEM), the Ni-coated copper powder has a dendritic shape having a main trunk that grows linearly and a plurality of branches separated from the main trunk.
  • the main trunk and the branch are constituted by a collection of tabular copper particles having a specific cross-sectional average thickness, and the surface of the tabular copper particles is coated with Ni or a Ni alloy.
  • this Ni-coated copper powder is also referred to as “dendritic Ni-coated copper powder”.
  • the main trunk and branches are composed of flat copper particles having an average cross-sectional thickness of 0.2 ⁇ m to 5.0 ⁇ m determined by SEM observation.
  • the average particle diameter (D50) of the Ni-coated copper powder composed of flat copper particles is 1.0 ⁇ m to 100 ⁇ m.
  • the anode and the cathode are immersed in a sulfuric acid acidic electrolyte solution containing copper ions, and a direct current is applied to perform electrolysis so that the copper is deposited on the cathode. It can be produced by depositing powder and coating the surface of the obtained copper powder with Ni or a Ni alloy by an electroless plating method or the like.
  • FIG. 11 is a diagram schematically showing a specific shape of the Ni-coated copper powder according to the third embodiment.
  • the dendritic Ni-coated copper powder 31 has a dendritic shape having a main trunk 32 that grows linearly and a plurality of branches 33 that are separated from the main trunk 32.
  • the branch 33 in the dendritic Ni-coated copper powder 31 means both a branch 33a branched from the main trunk 32 and a branch 33b further branched from the branch 33a.
  • the dendritic Ni-coated copper powder 31 is a flat plate having a predetermined average cross-sectional thickness, and is composed of copper particles whose surface is coated with Ni or a Ni alloy.
  • the main trunk 32 and the branch 33 are configured by aggregating tabular copper particles having a cross-sectional average thickness of 0.2 ⁇ m to 5.0 ⁇ m.
  • the formation of such flat copper particles is caused by the fact that specific additives added to the electrolytic solution when electrolytically depositing copper powder are adsorbed on the surface of the copper particles, as will be described later. As a result, it is thought that it grows flat.
  • the Ni-coated copper powder 31 is constituted by coating the surface of such flat copper particles with Ni or a Ni alloy.
  • FIG. 12 is a photograph showing an example of an observation image of the dendritic copper powder 31 constituting the dendritic Ni-coated copper powder 31 before being coated with Ni, when observed by SEM (magnification 5,000 times).
  • FIG. 13 is a photograph showing an example of an observation image when the dendritic Ni-coated copper powder obtained by coating the dendritic copper powder of FIG. 12 with Ni is observed by SEM (magnification 5,000 times).
  • FIG. 14 is a photograph showing an example of an observation image when dendritic Ni-coated copper powder obtained by coating Ni on dendritic copper powder by SEM (magnification 1,000 times).
  • the dendritic Ni-coated copper powder forms a two-dimensional or three-dimensional dendritic shape having a main trunk and branches branched from the main trunk, as shown in the observation images of FIGS.
  • the flat copper particles constituting the main trunk 32 and the branches 33 have an average cross-sectional thickness of 0.2 ⁇ m to 5.0 ⁇ m as described above.
  • the dendritic Ni-coated copper powder 31 is composed of fine copper particles coated with a flat-plate Ni, it can contribute to thinning of the wiring material and the like.
  • the lower limit value of the average cross-sectional thickness of the copper particles is preferably 0.2 ⁇ m or more, which can increase the number of contacts.
  • the dendritic Ni-coated copper powder 31 has an average particle diameter (D50) of 1.0 to 100 ⁇ m.
  • the average particle diameter can be controlled by changing the electrolysis conditions described later. Further, if necessary, it can be further adjusted to a desired size by adding mechanical pulverization such as a jet mill, a sample mill, a cyclone mill, and a bead mill.
  • an average particle diameter (D50) can be measured by the laser diffraction scattering type particle size distribution measuring method, for example.
  • the dendritic Ni-coated copper powder 31 has a dendritic shape and, in addition, the main trunk 32 and the branch 33 are made of flat copper particles. As a result of the effect that the copper particles constituting the dendritic shape are flat, more contacts between the dendritic Ni-coated copper powders 31 can be secured.
  • the dendritic Ni-coated copper powder having the above-mentioned shape is occupied at a predetermined ratio in the obtained Ni-coated copper powder when observed with an electron microscope, Ni of other shapes Even if the coated copper powder is mixed, the same effect as that of the copper powder composed only of the dendritic Ni-coated copper powder can be obtained.
  • the dendritic Ni-coated copper powder having the shape described above is 65% by number or more, preferably 80% of the total Ni-coated copper powder. As long as it occupies a ratio of several percent or more, more preferably 90 percent or more, Ni-coated copper powder of other shapes may be included.
  • the dendritic Ni-coated copper powder 31 according to the third embodiment is a flat plate having a cross-sectional average thickness of 0.2 ⁇ m to 5.0 ⁇ m, and the surface is coated with Ni or a Ni alloy. It is constituted in a dendritic shape by copper particles.
  • the dendritic Ni-coated copper powder 31 preferably has a Ni content of 1% by mass to 100% by mass of the entire Ni-coated copper powder coated with Ni on the dendritic copper powder before coating with Ni or Ni alloy. Ni or Ni alloy is coated at a ratio of 50% by mass, and the thickness of Ni (coating thickness) is 0.1 ⁇ m or less, preferably 0.05 ⁇ m or less. From this, the dendritic Ni-coated copper powder 31 has a shape that retains the shape of the dendritic copper powder before coating with Ni or Ni alloy. Therefore, the shape of the copper powder before coating Ni or Ni alloy and the shape of the Ni-coated copper powder after coating Ni or Ni alloy on the copper powder are both dendritic shapes.
  • the content of Ni coated as Ni or Ni alloy in the dendritic Ni-coated copper powder 31 is 1% by mass to 50% by mass with respect to 100% by mass of the Ni-coated copper powder 31 as a whole. % Is preferable.
  • the content of Ni coated as Ni or Ni alloy is preferably as low as possible because the conductivity of Ni itself is lower than that of copper, but if it is too small, a uniform Ni or Ni alloy film can be secured on the copper surface. As a result, copper is oxidized, resulting in a decrease in conductivity. Therefore, the content of Ni coated as Ni or Ni alloy is preferably 1% by mass or more with respect to 100% by mass of the entire Ni-coated copper powder 31 coated with Ni, and is 2% by mass or more. It is more preferable that the content is 5% by mass or more.
  • the coating amount of Ni or Ni alloy is preferably 50% by mass or less, more preferably 20% by mass or less, with respect to 100% by mass of the Ni-coated copper powder 31 coated with Ni. More preferably, it is 10 mass% or less.
  • the average thickness of Ni or Ni alloy coated on the surface of the dendritic copper powder is about 0.0003 ⁇ m to 0.1 ⁇ m, and 0.005 ⁇ m. More preferably, it is about 0.02 ⁇ m.
  • the coating thickness of Ni or Ni alloy is less than 0.0003 ⁇ m on average, a uniform Ni or Ni alloy coating cannot be secured on the surface of the copper powder, and copper oxidation cannot be suppressed, resulting in a decrease in conductivity.
  • the coating thickness of Ni or Ni alloy exceeds 0.1 ⁇ m on average, it is not preferable from the viewpoint of decreasing the electrical conductivity.
  • the average thickness of Ni coated on the surface of the dendritic copper powder is about 0.0003 ⁇ m to 0.1 ⁇ m, compared with the cross-sectional average thickness of the tabular copper particles constituting the dendritic copper powder. Very small. Therefore, before and after coating the surface of the dendritic copper powder with Ni or Ni alloy, the cross-sectional average thickness of the tabular copper particles does not substantially change.
  • the Ni covered with the dendritic copper powder may be a Ni alloy.
  • the element added as the Ni alloy is preferably an element from Group 6 to Group 14 of the periodic table, and particularly one or more selected from zinc, cobalt, tungsten, molybdenum, palladium, platinum, and tin. preferable.
  • the resulting Ni coating is They are Ni-P alloy and Ni-B alloy, respectively.
  • the bulk density of the dendritic Ni-coated copper powder 31 is not particularly limited, but is preferably in the range of 0.5 g / cm 3 to 5.0 g / cm 3 . If the bulk density is less than 0.5 g / cm 3 , there is a possibility that sufficient contact between the dendritic Ni-coated copper powders 31 cannot be secured. On the other hand, if the bulk density exceeds 5.0 g / cm 3 , the average particle diameter of the dendritic Ni-coated copper powder 31 also increases, and the surface area decreases and the formability and sinterability deteriorate. is there.
  • [BET specific surface area] In dendritic Ni-coated copper powder 31 is not particularly limited, it is preferable the value of the BET specific surface area of 0.2m 2 /g ⁇ 5.0m 2 / g.
  • the BET specific surface area value is less than 0.2 m 2 / g, the copper particles coated with Ni or Ni alloy may not have the desired flat plate shape as described above, and high conductivity is obtained. There may not be.
  • the BET specific surface area value exceeds 5.0 m 2 / g, the Ni coating on the surface of the dendritic Ni-coated copper powder becomes non-uniform and high conductivity may not be obtained.
  • court copper powder may become too fine, Ni coat copper powder may become a fine beard-like state, and electroconductivity may fall.
  • the BET specific surface area can be measured in accordance with JIS Z8830: 2013.
  • FIG. 15 is a schematic diagram showing a specific shape of the Ni-coated copper powder according to the fourth embodiment.
  • the Ni-coated copper powder 41 is made of Ni or Ni alloy on the surface of the copper powder having a form in which the separated flat copper particles 42 are aggregated two-dimensionally or three-dimensionally.
  • the copper particles 42 have a flat plate shape.
  • this Ni-coated copper powder is also referred to as “flat Ni-coated copper particle aggregated powder 41”.
  • the plate-like Ni-coated copper particle aggregated powder 41 is in the form of an aggregated copper powder in which a plurality of copper particles 42 whose surfaces are coated with Ni or Ni alloy are aggregated to form an aggregate.
  • the copper particles 42 are in the form of a flat plate having an average major axis diameter d (average major axis diameter) of 0.5 ⁇ m to 5.0 ⁇ m and an average cross-sectional thickness of 0.02 ⁇ m to 1.0 ⁇ m.
  • the tabular Ni-coated copper particle aggregated powder 41 obtained by aggregating a plurality of tabular copper particles 2 into an aggregate is characterized in that the average particle diameter (D50) is 1.0 ⁇ m to 30 ⁇ m. Yes.
  • the flat Ni-coated copper particle agglomerated powder 41 is described later in detail.
  • the anode and the cathode are immersed in a sulfuric acid electrolyte containing copper ions, and the cathode is electrolyzed by flowing a direct current.
  • the agglomerated powder is deposited on the surface, and the surface of the obtained agglomerated powder can be produced by coating Ni or a Ni alloy by an electroless plating method or the like.
  • FIG.16 and FIG.17 is a photograph figure which shows an example of the observation image when it observes by SEM (FIG. 16: 5,000 times magnification, FIG. 17: 10,000 times magnification) about the tabular Ni coat copper particle aggregated powder 41. It is.
  • the tabular Ni-coated copper particle aggregated powder 41 has a form in which tabular copper particles are aggregated.
  • the flat copper particles are singulated and have a flat shape having a flat surface or a curved surface.
  • the flat copper particles 42 have a flat surface having a smooth periphery, such as a substantially oval shape, an oval shape, or a so-called corn flake shape, which will be described later.
  • the shape has a cross-sectional average thickness within a specific range.
  • the surface having a substantially elliptic shape or the like may have protrusions and attached particles having a height of about twice or less the average cross-sectional thickness.
  • the average major axis diameter d of the copper particles 42 which are flat and whose surfaces are coated with Ni or Ni alloy is 0.5 ⁇ m to 5.0 ⁇ m, more preferably 0.7 ⁇ m to 4 ⁇ m. 0.0 ⁇ m.
  • the average cross-sectional thickness of the copper particles 42 is 0.02 ⁇ m to 1.0 ⁇ m, more preferably 0.05 ⁇ m to 0.4 ⁇ m.
  • the average major axis diameter d of the flat copper particles 42 indicates the maximum width of a flat surface having a shape such as an ellipse, as shown in FIG. Further, the average major axis diameter d and the cross-sectional average thickness can be obtained by SEM observation.
  • the average major axis diameter d of the tabular copper particles 42 is less than 0.5 ⁇ m, or the cross-sectional average thickness exceeds 1.0 ⁇ m, the aggregated powders formed by aggregation of these particles are aggregated. A large contact area cannot be secured, and the electrical conductivity may decrease.
  • the upper limit value of the average major axis diameter d of the tabular copper particles 42 is not particularly limited. However, in the method of depositing on the cathode by electrolysis described later, the upper limit is about 5.0 ⁇ m. Further, the lower limit value of the cross-sectional average thickness of the flat copper particles 42 is not particularly limited, but in the same method of depositing on the cathode by electrolysis, the lower limit is about 0.02 ⁇ m.
  • the size of the tabular Ni-coated copper particle aggregated powder 41 obtained by aggregating the tabular copper particles 42 into an aggregate is 1.0 ⁇ m to 30 ⁇ m in average particle diameter (D50).
  • the average particle diameter can be controlled by changing the electrolysis conditions described later. Further, if necessary, it can be further adjusted to a desired size by adding mechanical pulverization such as a jet mill, a sample mill, a cyclone mill, and a bead mill.
  • the average particle diameter (D50) of the tabular Ni-coated copper particle aggregated powder 41 can be measured by a laser diffraction / scattering particle size distribution measurement method.
  • the tabular copper particles 2 having an average cross-sectional thickness of 0.02 ⁇ m to 1.0 ⁇ m are aggregated to form the tabular Ni-coated copper particle aggregated powder 41, so that the copper having a desired size described above is formed. It becomes a powder, and it is possible to secure a large area where the flat Ni-coated copper particle aggregated powders 41 and the copper particles 42 on the flat plate contact each other. And since the contact area becomes large, low resistance, that is, high conductivity can be realized. By this, it is more excellent in electroconductivity and can be used suitably for the use of a conductive paint and a conductive paste.
  • the metal filler in the resin has a dendritic shape
  • Dendritic copper powders are entangled with each other and agglomeration occurs, which may not be uniformly dispersed in the resin.
  • the agglomeration increases the viscosity of the paste and causes problems in wiring formation by printing. This is because the shape of the dendritic copper powder grows in a needle shape, and when trying to prevent agglomeration, the shape of the dendritic copper powder is reduced. It becomes impossible to obtain the effect of securing the contact by eliminating.
  • the plate is formed by the mechanical method of Patent Document 3 or Patent Document 4, it is necessary to prevent copper oxidation at the time of mechanical processing. For example, after adding a fatty acid, in the air or inactive It is crushed in an atmosphere and processed into a flat plate shape. However, oxidation cannot be completely prevented, and the fatty acid added at the time of processing needs to be removed after processing to affect dispersibility when it is made into a paste. There is a problem that the fatty acid cannot be completely removed because it may firmly adhere to the copper surface. Moreover, it becomes difficult to make the flat copper powder obtained to make a flat plate by mechanical pressure flat because it becomes flat by mechanical processing, and it becomes warped. . Since copper powder with a smooth and warped surface is difficult to secure contact points, when using it as a metal filler, not only flat copper powder but also granular copper powder can be mixed with other metal fillers. It is necessary to secure the contact points.
  • the tabular Ni-coated copper particle aggregated powder 41 since the tabular copper particles 42 are aggregated, the respective tabular copper particles 42 are aggregated in a three-dimensional shape. It has a structure that simultaneously satisfies a two-dimensional contact effect and a three-dimensional contact effect. Further, the flat Ni-coated copper particle aggregated powder 41 has an average particle size (D50) of 1.0 ⁇ m to 30 ⁇ m, thereby increasing the surface area and ensuring good moldability and sinterability. be able to.
  • D50 average particle size
  • the Ni-coated copper powder having the above-mentioned shape is occupied at a predetermined ratio in the obtained Ni-coated copper powder when observed with an electron microscope, Ni-coated copper of other shapes Even if the powder is mixed, the same effect as the copper powder consisting only of the Ni-coated copper powder can be obtained.
  • the Ni-coated copper powder having the shape described above is 65% by number or more, preferably 80% by number, of the total Ni-coated copper powder.
  • Ni-coated copper powder having other shapes may be included as long as it accounts for 90% by number or more.
  • the flat Ni-coated copper particle aggregated powder 41 according to the fourth embodiment has an average major axis diameter of 0.5 ⁇ m to 5.0 ⁇ m and an average cross-sectional thickness of 0.02 to 1.0 ⁇ m.
  • a plurality of copper particles 42 having a flat plate shape and coated with Ni or Ni alloy are aggregated to form an aggregate.
  • the flat Ni-coated copper particle aggregated powder 41 has a Ni content with respect to 100% of the total mass of the Ni-coated copper powder 41 coated with Ni on the tabular copper particle aggregated powder before being coated with Ni or Ni alloy.
  • the Ni or Ni alloy is coated at a ratio of 1% by mass to 50% by mass, and the thickness of Ni (coating thickness) is 0.1 ⁇ m or less, preferably 0.02 ⁇ m or less. It is covered. From this, the flat-plate Ni coat copper particle aggregated powder 41 becomes a shape which maintained the shape of the flat-plate copper particle aggregated powder before Ni or Ni alloy coat
  • the shape of the tabular copper particle aggregated powder before coating with Ni or Ni alloy and the shape of the tabular Ni-coated copper particle aggregated powder 41 after coating with Ni or Ni alloy are both two-dimensional or It is the shape which the flat plate which is a three-dimensional form aggregated.
  • the content of Ni coated as Ni or Ni alloy in the flat Ni-coated copper particle aggregated powder 41 is 1% by mass to 100% by mass of the Ni-coated copper powder 41 coated with Ni. A range of 50% by mass is preferred.
  • the content of Ni coated as Ni or Ni alloy is preferably as low as possible because the conductivity of Ni itself is lower than that of copper, but if it is too small, a uniform Ni or Ni alloy film can be secured on the copper surface. As a result, copper is oxidized, resulting in a decrease in conductivity. Therefore, the content of Ni coated as Ni or Ni alloy is preferably 1% by mass or more with respect to 100% by mass of the entire Ni-coated copper powder 41 coated with Ni, and is 2% by mass or more. It is more preferable that the content is 5% by mass or more.
  • the content of Ni coated as Ni or Ni alloy increases, it is not preferable from the viewpoint of decreasing the electrical conductivity.
  • the Ni coated copper powder 41 It is preferably 50% by mass or less, more preferably 20% by mass or less, and further preferably 10% by mass or less with respect to 100% of the total mass.
  • the average thickness of Ni or Ni alloy coated on the surface of the flat copper particles is about 0.0003 ⁇ m to 0.1 ⁇ m.
  • the thickness is preferably about 0.005 ⁇ m to 0.02 ⁇ m.
  • the Ni or Ni alloy coating thickness is less than 0.0003 ⁇ m on average, a uniform Ni or Ni alloy coating cannot be secured on the surface of the copper powder, and copper oxidation cannot be suppressed, resulting in a decrease in conductivity.
  • the coating thickness of Ni or Ni alloy exceeds 0.1 ⁇ m on average, it is not preferable from the viewpoint of decreasing the electrical conductivity.
  • the average thickness of the Ni or Ni alloy coated on the surface of the tabular Ni-coated copper particle aggregated powder 41 is about 0.0003 ⁇ m to 0.1 ⁇ m, and the tabular copper before coating the Ni or Ni alloy. It is smaller than the cross-sectional average thickness (0.02 ⁇ m to 0.5 ⁇ m) of the flat copper particles 42 constituting the particle aggregated powder. Therefore, the form of the tabular copper particles is not substantially changed before and after the surface of the tabular copper particle aggregated powder is coated with Ni or Ni alloy.
  • the Ni coated with the tabular copper particles 42 may be a Ni alloy.
  • the element added as the Ni alloy is preferably an element from Group 6 to Group 14 of the periodic table, and particularly one or more selected from zinc, cobalt, tungsten, molybdenum, palladium, platinum, and tin. preferable.
  • electroless plating is used in the step of coating Ni on the flat copper particle agglomerated powder, and hypophosphite and a borohydride compound are used as the reducing agent, the Ni obtained The coatings are Ni—P alloy and Ni—B alloy, respectively.
  • the tabular Ni-coated copper particle aggregated powder 41 according to the fourth embodiment is not particularly limited, but its bulk density (tap density) is in the range of 0.5 g / cm 3 to 5.0 g / cm 3. preferable. If the tap density is less than 0.5 g / cm 3 , there is a possibility that sufficient contact between the Ni-coated copper powders cannot be secured. On the other hand, when the tap density exceeds 5.0 g / cm 3 , the average particle diameter of the Ni-coated copper powder increases, the surface area decreases, and the moldability and sinterability may deteriorate.
  • the BET specific surface area of the tabular Ni-coated copper particles agglomerated powder 41 is not particularly limited, it is preferably in the range of 0.2m 2 /g ⁇ 5.0m 2 / g.
  • the BET specific surface area exceeds 5.0 m 2 / g, there is a possibility that sufficient contact between the Ni-coated copper powders cannot be ensured.
  • the BET specific surface area is less than 0.2 m 2 / g, the average particle diameter of the Ni-coated copper powder is also increased, the surface area is decreased, and the formability and the sinterability may be deteriorated.
  • the BET specific surface area can be measured in accordance with JIS Z8830: 2013.
  • the Ni-coated copper powder according to the fifth embodiment is observed using a scanning electron microscope (SEM), the Ni-coated copper powder has a dendritic shape having a main trunk that grows linearly and a plurality of branches separated from the main trunk.
  • the main trunk and branches are dendritic having a main trunk grown in a dendritic manner and a plurality of branches separated from the main trunk, and copper particles coated with Ni or Ni alloy on the surface are assembled. It is configured.
  • this Ni-coated copper powder is also referred to as “dendritic Ni-coated copper powder”.
  • FIG. 18 is a schematic diagram showing the specific shape of the copper particles whose surface is coated with Ni or Ni alloy, which constitutes the Ni-coated copper powder according to the fifth embodiment. As shown in the schematic diagram of FIG. 18, the copper particles 51 coated with Ni or Ni alloy have a dendritic shape that is a two-dimensional or three-dimensional form.
  • the copper particles 51 coated with Ni or Ni alloy have a shape having a main trunk 52 grown in a dendritic shape and a plurality of branches 53 separated from the main trunk 52.
  • the plate has a flat cross-sectional average thickness of 0.02 ⁇ m to 0.5 ⁇ m.
  • the branch 53 in the copper particle 51 means both a branch 53a branched from the main trunk 52 and a branch 53b further branched from the branch 53a.
  • the Ni-coated copper powder according to the fifth embodiment is a dendritic copper powder (dendritic copper powder) having a main trunk and a plurality of branches, which is configured by aggregating such flat copper particles 51.
  • Ni-coated copper powder with Ni or Ni alloy coated on its surface see SEM images of Ni-coated copper powder in FIGS. 20 to 22
  • dendritic Ni-coated copper composed of the flat copper particles 51 The average particle size (D50) of the powder is 1.0 ⁇ m to 30 ⁇ m.
  • the dendritic Ni-coated copper powder according to the fifth embodiment will be described in detail later, for example, by immersing an anode and a cathode in a sulfuric acid acidic electrolyte solution containing copper ions and flowing a direct current to perform electrolysis It can be produced by depositing dendritic copper powder on the cathode and coating the surface of the obtained dendritic copper powder with Ni or a Ni alloy by an electroless plating method or the like.
  • FIG. 19 is a photograph showing an example of an observation image when the dendritic copper powder before being coated with Ni or Ni alloy is observed by SEM (magnification 10,000 times).
  • 20 is a photographic diagram showing an example of an observation image when the dendritic Ni-coated copper powder obtained by coating the dendritic copper powder of FIG. 19 with Ni or a Ni alloy is observed by SEM (5,000 times magnification). is there.
  • FIG. 21 and FIG. 22 show SEM (FIG. 21: Magnification 10,000 times, FIG. 22: Magnification) of another part of dendritic Ni-coated copper powder in which dendritic copper powder is similarly coated with Ni or Ni alloy. It is a photograph figure which shows an example of an observation image when it observes by 1,000 times.
  • the Ni-coated copper powder exhibits a two-dimensional or three-dimensional dendritic precipitation state having a main trunk and branches branched from the main trunk. Further, the main trunk and the branch are formed in a flat plate shape and have a dendritic shape and are formed by aggregation of copper particles covered with Ni or Ni alloy, and the copper particles 1 are fine on the surface. It has a convex part.
  • the flat copper particles 51 constituting the dendritic Ni-coated copper powder and coated with Ni or Ni alloy having the main trunk 52 and the branches 53 have an average cross-sectional thickness of 0.02 ⁇ m to 0.5 ⁇ m. is there.
  • the contact area becomes large, low resistance, that is, high conductivity can be realized. Thereby, it is more excellent in electroconductivity, can maintain the electroconductivity favorably, and can be used suitably for the use of an electroconductive coating material or an electroconductive paste. Further, since the dendritic Ni-coated copper powder is composed of the flat copper particles 51, it is possible to contribute to thinning of the wiring material and the like.
  • the cross-sectional average thickness of the tabular copper particles 51 coated with Ni or Ni alloy becomes thinner, the number of contacts when the dendritic Ni-coated copper powders contact with each other decreases. If the cross-sectional average thickness of the copper particles 51 is 0.02 ⁇ m or more, a sufficient number of contacts can be ensured, and more preferably 0.2 ⁇ m or more, thereby effectively increasing the number of contacts. .
  • the average particle diameter (D50) is 1.0 ⁇ m to 30 ⁇ m.
  • the average particle diameter can be controlled by changing the electrolysis conditions described later. Further, if necessary, it can be further adjusted to a desired size by adding mechanical pulverization such as a jet mill, a sample mill, a cyclone mill, and a bead mill.
  • an average particle diameter (D50) can be measured by the laser diffraction scattering type particle size distribution measuring method, for example.
  • the average particle size is 1.0 ⁇ m to 30 ⁇ m, the surface area is increased, and good moldability and sinterability can be ensured.
  • the dendritic Ni coat copper powder in addition to being dendritic shape, the dendritic shape which has the main trunk 2 and the branch 3 and the copper particle 51 which has a flat plate shape is comprised, and is comprised. More contact points between the copper powders can be secured by the three-dimensional effect of being dendritic and the effect that the copper particles 1 constituting the dendritic shape are flat.
  • the flat copper particles 51 have fine convex portions on the surface.
  • the average height of the convex portions on the surface is preferably 0.01 ⁇ m to 0.4 ⁇ m.
  • the mechanically flattened copper powder has a smooth and warped surface. Therefore, it becomes difficult to secure the contacts, and when used, the contacts between the metal fillers must be secured by a method of mixing not only the flat copper powder but also the granular copper powder.
  • the flat copper particles 51 constituting the dendritic Ni-coated copper powder according to the fifth embodiment have fine convex portions on the surface, and the average height of the convex portions is preferably
  • the dendritic Ni-coated copper powder has a feature that the contact between the metal fillers can be easily secured as compared with the plate-like copper powder obtained by mechanical processing, by being 0.01 ⁇ m to 0.4 ⁇ m. Have.
  • this dendritic Ni-coated copper powder since there are fine convex portions on the surface of the flat copper particles 51 constituting the dendritic Ni-coated copper powder, when used as a metal filler such as a conductive paste or a resin for electromagnetic wave shielding The contact point can be easily secured by the convex portions on the surface of the flat copper particles 51. Furthermore, this dendritic Ni-coated copper powder is produced by depositing tabular copper particles by direct electrolysis and growing into the shape of dendritic copper powder without performing mechanical processing. Occurrence of oxidation and removal of fatty acids are not necessary, and the electrical conductivity characteristics can be made extremely good.
  • the average height of the fine protrusions on the surface of the flat copper particles 51 is preferably 0.01 ⁇ m to 0.4 ⁇ m.
  • the average height is less than 0.01 ⁇ m, a sufficient effect cannot be obtained as a shape for securing the contacts.
  • the average height exceeds 0.4 ⁇ m, it is used for a conductive paste or the like. In some cases, the filling rate of the metal filler in the paste does not increase, and a satisfactory resistance value may not be obtained.
  • the dendritic Ni-coated copper powder having the above-mentioned shape is occupied at a predetermined ratio in the obtained Ni-coated copper powder when observed with an electron microscope, Ni of other shapes Even if the coated copper powder is mixed, the same effect as that of the copper powder composed only of the dendritic Ni-coated copper powder can be obtained.
  • the dendritic Ni-coated copper powder having the shape described above is 65% by number or more, preferably 80% of the total Ni-coated copper powder. As long as it occupies a ratio of several percent or more, more preferably 90 percent or more, Ni-coated copper powder of other shapes may be included.
  • the dendritic Ni-coated copper powder according to the fifth embodiment is a dendritic shape having a main trunk 52 and a branch 53, and has a plate-like shape with a cross-sectional average thickness of 0.02 ⁇ m to 0.5 ⁇ m.
  • the copper particles 51 are configured in a dendritic shape, and the surfaces of the copper particles 51 are coated with Ni or a Ni alloy.
  • This dendritic Ni-coated copper powder is preferably 1% by mass as Ni content with respect to 100% by mass of the entire Ni-coated copper powder coated with Ni on the dendritic copper powder before coating with Ni or Ni alloy.
  • Ni or Ni alloy is coated at a ratio of ⁇ 50% by mass, and the Ni thickness (coating thickness) is 0.1 ⁇ m or less, preferably 0.02 ⁇ m or less. . From this, the dendritic Ni-coated copper powder has a shape that retains the shape of the dendritic copper powder before being coated with Ni or Ni alloy.
  • the shape of the dendritic copper powder before coating with Ni or Ni alloy and the shape of the dendritic Ni-coated copper powder after coating Ni or Ni alloy on the copper powder are both two-dimensional or three-dimensional. It is a dendritic shape that is a form of
  • the content of Ni coated as Ni or Ni alloy in the dendritic Ni-coated copper powder is 1% by mass to 50% by mass with respect to 100% by mass of the entire Ni-coated copper powder coated with Ni as described above. It is preferable that it is the range of these.
  • the content of Ni coated as Ni or Ni alloy is preferably as low as possible because the conductivity of Ni itself is lower than that of copper, but if it is too small, a uniform Ni or Ni alloy film can be secured on the copper surface. In other words, copper is oxidized to cause a decrease in conductivity.
  • covered as Ni or Ni alloy it is preferable that it is 1 mass% or more with respect to 100 mass of the whole Ni coat
  • the content of Ni coated as Ni or Ni alloy is the Ni coated Ni coating. It is preferable that it is 50 mass% or less with respect to 100 mass of the whole copper powder, It is more preferable that it is 20 mass% or less, It is further more preferable that it is 10 mass% or less.
  • the average thickness of Ni or Ni alloy coated on the surface of the copper particles is about 0.0003 ⁇ m to 0.1 ⁇ m, and 0.005 ⁇ m to 0.00. It is preferably about 02 ⁇ m.
  • the Ni or Ni alloy coating thickness is less than 0.0003 ⁇ m on average, a uniform Ni or Ni alloy coating cannot be secured on the surface of the copper powder, and copper oxidation cannot be suppressed, resulting in a decrease in conductivity. Cause.
  • the coating thickness of Ni or Ni alloy exceeds 0.1 ⁇ m on average, it is not preferable from the viewpoint of decreasing the electrical conductivity.
  • the average thickness of the Ni or Ni alloy coated on the surface of the dendritic Ni-coated copper powder is about 0.0003 ⁇ m to 0.1 ⁇ m, and constitutes the dendritic copper powder before coating the Ni or Ni alloy. This is smaller than the average cross-sectional thickness (0.02 ⁇ m to 0.5 ⁇ m) of the dendritic copper particles 51. Therefore, before and after coating the surface of the dendritic copper powder with Ni or Ni alloy, the form of the dendritic copper powder does not substantially change.
  • the Ni coated with the dendritic copper powder may be a Ni alloy.
  • the element added as the Ni alloy is preferably an element from Group 6 to Group 14 of the periodic table, and particularly one or more selected from zinc, cobalt, tungsten, molybdenum, palladium, platinum, and tin. preferable.
  • the resulting Ni coating is They are Ni-P alloy and Ni-B alloy, respectively.
  • the bulk density of the dendritic Ni-coated copper powder according to the fifth embodiment is not particularly limited, but is preferably in the range of 0.5 g / cm 3 to 5.0 g / cm 3 . If the bulk density is less than 0.5 g / cm 3 , there is a possibility that sufficient contact between the dendritic Ni-coated copper powders cannot be ensured. On the other hand, if the bulk density exceeds 5.0 g / cm 3 , the average particle diameter of the dendritic Ni-coated copper powder also increases, and the surface area may decrease, and the formability and sinterability may deteriorate. .
  • the dendritic Ni-coated copper powder according to the fifth embodiment is not particularly limited, it is preferable the value of the BET specific surface area of 0.2m 2 /g ⁇ 5.0m 2 / g. If the value of the BET specific surface area is less than 0.2 m 2 / g, the copper particles coated with Ni or Ni alloy may not have the desired shape as described above, and high conductivity cannot be obtained. Sometimes. On the other hand, if the value of the BET specific surface area exceeds 5.0 m 2 / g, the Ni or Ni alloy coating on the surface of the dendritic Ni-coated copper powder becomes non-uniform and high conductivity may not be obtained.
  • the copper particles constituting the dendritic Ni-coated copper powder become too fine, and the dendritic Ni-coated copper powder becomes a fine whisker-like state, and the conductivity may decrease.
  • the BET specific surface area can be measured in accordance with JIS Z8830: 2013.
  • Ni-coated copper powder ⁇ 2.
  • Manufacturing method of Ni-coated copper powder >> Next, the manufacturing method of Ni coat copper powder concerning the present invention is explained. Below, the manufacturing method of the copper powder before Ni coating
  • the Ni-coated copper powder according to the first embodiment has a dendritic shape in which copper particles whose surfaces are coated with Ni or a Ni alloy are aggregated and have a main trunk that grows linearly and a plurality of branches that are separated from the main trunk. It is Ni coat copper powder which constituted the shape.
  • the copper particles whose surfaces are coated with Ni or Ni alloy have a flat plate shape with an average cross-sectional thickness of 0.02 ⁇ m to 5.0 ⁇ m determined by SEM observation, and the copper particles are assembled to form a copper particle.
  • the Ni-coated copper powder has an average particle diameter (D50) of 1.0 ⁇ m to 100 ⁇ m, and the maximum height in a direction perpendicular to the flat surface of the copper particles is in the horizontal direction of the flat surface. It is 1/10 or less with respect to the maximum length.
  • D50 average particle diameter
  • the Ni-coated copper powder (dendritic Ni-coated copper powder) according to the first embodiment is coated with Ni or a Ni alloy on the surface of the dendritic copper powder.
  • it can be manufactured by a predetermined electrolytic method using a sulfuric acid acidic solution containing copper ions as an electrolytic solution.
  • a sulfuric acid electrolytic solution containing copper ions is accommodated in an electrolytic cell in which metallic copper is used as an anode (anode) and a stainless steel plate or titanium plate is used as a cathode (cathode). Electrolysis is performed by passing a direct current through the liquid at a predetermined current density. Thereby, a fine dendritic copper powder can be deposited (electrodeposited) on the cathode with energization.
  • a specific additive and a nonionic surfactant are added to the sulfuric acid electrolytic solution containing a water-soluble copper salt serving as a copper ion source to perform electrolysis.
  • a flat dendritic copper powder composed of flat copper particles can be deposited. Further, it is preferable that the electrolytic solution further contains chloride ions.
  • the water-soluble copper salt is a copper ion source that supplies copper ions, and examples thereof include copper sulfate such as copper sulfate pentahydrate and copper nitrate, but are not particularly limited.
  • copper oxide may be dissolved in a sulfuric acid solution to make a sulfuric acid acidic solution.
  • the copper ion concentration in the electrolytic solution can be about 1 g / L to 20 g / L, preferably about 5 g / L to 10 g / L.
  • Sulfuric acid is for making a sulfuric acid electrolyte.
  • concentration of sulfuric acid in the electrolytic solution can be about 20 g / L to 300 g / L, preferably about 50 g / L to 150 g / L, as the free sulfuric acid concentration. Since the sulfuric acid concentration affects the conductivity of the electrolyte, it affects the uniformity of the copper powder obtained on the cathode.
  • additive one kind of compound selected from the group consisting of a compound having a phenazine structure, a compound having an azobenzene structure, and a compound having a phenazine structure and an azobenzene structure, or this group Two or more compounds selected from the group consisting of different molecular structures are used in combination.
  • a nonionic surfactant described later By adding such an additive to the electrolytic solution together with a nonionic surfactant described later and performing electrolysis, copper powder that suppresses growth in a direction perpendicular to the flat surface, that is, copper having a smooth surface Powder can be produced.
  • the concentration in the electrolyte of one or more additives selected from the group consisting of a compound having a phenazine structure, a compound having an azobenzene structure, and a compound having a phenazine structure and an azobenzene structure may be added. It is preferable that the total amount is about 1 mg / L to 1000 mg / L.
  • a compound having a phenazine structure can be represented by the following formula (1).
  • one or more compounds having a phenazine structure represented by the following formula (1) can be contained as an additive.
  • R 1 , R 2 , R 3 , R 4 , R 6 , R 7 , R 8 , R 9 are each independently hydrogen, halogen, amino, OH, ⁇ O, It is a group selected from the group consisting of CN, SCN, SH, COOH, COO salt, COO ester, SO 3 H, SO 3 salt, SO 3 ester, benzenesulfonic acid, and C1-C8 alkyl.
  • R 5 is hydrogen, halogen, amino, OH, —O, CN, SCN, SH, COOH, COO salt, COO ester, SO 3 H, SO 3 salt, SO 3 ester, benzenesulfonic acid, lower alkyl, And a group selected from the group consisting of aryl.
  • a ⁇ is a halide anion.
  • examples of the compound having a phenazine structure include 5-methylphenazine-5-ium, eruginosine B, aeruginosine A, 5-ethylphenazine-5-ium, 3,7-diamino-5-phenylphenazine-5.
  • the compound having an azobenzene structure can be represented by the following formula (2).
  • the 1 type (s) or 2 or more types of the compound which has an azobenzene structure represented by following formula (2) can be contained as an additive.
  • R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , R 10 are each independently hydrogen, halogen, amino A group selected from the group consisting of OH, ⁇ O, CN, SCN, SH, COOH, COO salt, COO ester, SO 3 H, SO 3 salt, SO 3 ester, benzenesulfonic acid, lower alkyl, and aryl. is there.
  • examples of the compound having an azobenzene structure include azobenzene, 4-aminoazobenzene-4'-sulfonic acid, 4- (dimethylamino) -4 '-(trifluoromethyl) azobenzene, C.I. I.
  • a compound having a phenazine structure and an azobenzene structure can be represented by the following formula (3).
  • one or more compounds having a phenazine structure and an azobenzene structure represented by the following formula (3) can be contained as an additive.
  • R 1 , R 2 , R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , R 13 are each separately , Hydrogen, halogen, amino, OH, ⁇ O, CN, SCN, SH, COOH, COO salt, COO ester, SO 3 H, SO 3 salt, SO 3 ester, benzenesulfonic acid, and C1-C8 alkyl
  • R 3 is hydrogen, halogen, amino, OH, ⁇ O, CN, SCN, SH, COOH, COO salt, COO ester, SO 3 H, SO 3 salt, SO 3 ester, benzenesulfonic acid, lower alkyl, And a group selected from the group consisting of aryl.
  • a ⁇ is a halide anion.
  • a compound having a phenazine structure and an azobenzene structure for example, 3- (diethylamino) -7-[(4-hydroxyphenyl) azo] -2,8-dimethyl-5-phenylphenazine-5-ium , 3-[[4- (dimethylamino) phenyl] azo] -7- (diethylamino) -5-phenylphenazine-5-ium, Janus Green B, 3-amino-7-[(2,4-diaminophenyl) Azo] -2,8-dimethyl-5-phenylphenazine-5-ium, 2,8-dimethyl-3-amino-5-phenyl-7- (2-hydroxy-1-naphthylazo) phenazine-5-ium, 3 -[[4- (dimethylamino) phenyl] azo] -7- (dimethylamino) -5-phenylphenazine-5-ium, 3-
  • a nonionic surfactant is contained as the surfactant.
  • nonionic surfactant one kind can be used alone, or two or more kinds can be used in combination, and the total concentration in the electrolytic solution can be about 1 mg / L to 10,000 mg / L.
  • the number average molecular weight of the nonionic surfactant is not particularly limited, but is preferably from 100 to 200,000, more preferably from 200 to 15,000, and preferably from 1,000 to 10,000. Further preferred. When the surfactant has a number average molecular weight of less than 100, fine electrolytic copper powder that does not exhibit a dendritic shape may be deposited. On the other hand, when the surfactant has a number average molecular weight exceeding 200,000, electrolytic copper powder having a large average particle size is precipitated, and only dendritic copper powder having a specific surface area of less than 0.2 m 2 / g is obtained. There is no possibility.
  • the number average molecular weight is a molecular weight in terms of polystyrene determined by gel permeation chromatography (GPC) using tetrahydrofuran (THF) as a solvent.
  • nonionic surfactant is not particularly limited, but is preferably a surfactant having an ether group, for example, polyethylene glycol, polypropylene glycol, polyethyleneimine, pluronic surfactant, tetronic surfactant. , Polyoxyethylene glycol / glycerin ether, polyoxyethylene glycol / dialkyl ether, polyoxyethylene polyoxypropylene glycol / alkyl ether, aromatic alcohol alkoxylate, polymer compound represented by the following formula (x), and the like. These nonionic surfactants can be used alone or in combination of two or more.
  • polyethylene glycol for example, one represented by the following formula (i) can be used.
  • n1 represents an integer of 1 to 120.
  • polypropylene glycol for example, one represented by the following formula (ii) can be used.
  • n1 represents an integer of 1 to 90.
  • polyethyleneimine what is represented, for example by a following formula (iii) can be used.
  • n1 represents an integer of 1 to 120.
  • pluronic surfactant for example, one represented by the following formula (iv) can be used.
  • n2 and l2 represent an integer of 1 to 30, and m2 represents an integer of 10 to 100.
  • tetronic surfactant for example, one represented by the following formula (v) can be used.
  • n3 represents an integer of 1 to 200, and m3 represents an integer of 1 to 40.
  • polyoxyethylene glycol glyceryl ether for example, those represented by the following formula (vi) can be used.
  • n4, m4, and l4 each represent an integer of 1 to 200.
  • polyoxyethylene glycol dialkyl ether for example, those represented by the following formula (vii) can be used.
  • R 1 and R 2 represent a hydrogen atom or a lower alkyl group having 1 to 5 carbon atoms, and n5 represents an integer of 2 to 200.
  • polyoxyethylene polyoxypropylene glycol / alkyl ether for example, those represented by the following formula (viii) can be used.
  • R 3 represents a hydrogen atom or a lower alkyl group having 1 to 5 carbon atoms, and m6 or n6 represents an integer of 2 to 100.
  • aromatic alcohol alkoxylate what is represented, for example by a following formula (ix) can be used.
  • n7 represents an integer of 1 to 120.
  • nonionic surfactant a polymer compound represented by the following formula (x) can be used.
  • R 1 has a higher alcohol residue having 5 to 30 carbon atoms, an alkylphenol residue having an alkyl group having 1 to 30 carbon atoms, or an alkyl group having 1 to 30 carbon atoms.
  • a residue of alkyl naphthol, a residue of fatty acid amide having 3 to 25 carbon atoms, a residue of alkyl amine having 2 to 5 carbon atoms, or a hydroxyl group, and R 2 and R 3 are each a hydrogen atom or a methyl group.
  • M and n are integers of 1 to 100.
  • the electrolyte solution can contain chloride ions.
  • Chloride ions contribute to the shape control of the precipitated copper powder together with the above-described additives and nonionic surfactants.
  • chloride ions in the electrolytic solution, it is possible to more effectively produce a copper powder having a smooth surface that suppresses growth in a direction perpendicular to the flat surface. .
  • chloride ions compounds that supply chloride ions such as hydrochloric acid and sodium chloride (chloride ion source) can be added to the electrolyte solution.
  • the chloride ion concentration in the electrolytic solution is not particularly limited, but can be about 1 mg / L to 500 mg / L.
  • electrolysis is performed using the electrolytic solution having the composition as described above, whereby copper powder is deposited on the cathode to produce dendritic copper powder.
  • the electrolysis method a known method can be used.
  • the current density is preferably in the range of 5 A / dm 2 to 30 A / dm 2 in electrolysis using a sulfuric acid electrolytic solution, and the electrolytic solution is energized while stirring.
  • the liquid temperature (bath temperature) of the electrolytic solution can be, for example, about 20 ° C. to 60 ° C.
  • Ni Coating Method Production of Ni Coated Copper Powder
  • the Ni-coated copper powder according to the first embodiment is formed on the surface of the dendritic copper powder prepared by the above-described electrolytic method using, for example, Ni or a Ni plating solution (electroless Ni plating solution) by an electroless plating method. It can be manufactured by coating a Ni alloy.
  • the dendritic copper powder is dispersed in the cleaning liquid and washed while stirring. It can be carried out.
  • the washing treatment is preferably performed in an acidic solution. After washing, filtration, separation and washing with water of the dendritic copper powder are repeated as appropriate to obtain a water slurry in which the dendritic copper powder is dispersed in water.
  • What is necessary is just to use a well-known method about filtration, isolation
  • the electroless Ni plating solution is added to the copper slurry obtained after washing the dendritic copper powder, or the copper slurry is added to the electroless Ni plating solution.
  • the surface of the dendritic copper powder can be coated more uniformly with Ni or Ni alloy.
  • the electroless Ni plating solution is not particularly limited.
  • the electroless Ni plating solution performs Ni coating by reducing Ni ions in the plating solution with a reducing agent.
  • the reducing agent include hypophosphites, borohydrides, and hydrazine compounds. It is done.
  • hypophosphites include hypophosphites such as potassium hypophosphite and sodium hypophosphite, and phosphites such as potassium phosphite and sodium phosphite. Can be mentioned.
  • Examples of the borohydride compound include dimethylhexaborane, dimethylamineborane (DMAB), diethylamineborane, morpholineborane, pyridineamineborane, piperidineborane, ethylenediamineborane, ethylenediaminebisborane, t-butylamineborane, imidazoleborane, methoxy
  • Examples include ethylamine borane and sodium borohydride.
  • hydrazine compound hydrazine and hydrates thereof
  • hydrazine salts such as hydrazine sulfate and hydrazine hydrochloride
  • hydrazine derivatives such as pyrazoles, triazoles and hydrazides, and the like
  • pyrazoles such as 3,5-dimethylpyrazole and 3-methyl-5-pyrazolone can be used in addition to pyrazole.
  • triazoles 4-amino-1,2,4-triazole, 1,2,3-triazole, and the like can be used.
  • hydrazides As hydrazides, adipic hydrazide, maleic hydrazide, carbohydrazide, and the like can be used.
  • hydrazines As hydrazines, hydrazine sulfate, hydrazine hydrochloride, adipic hydrazide, maleic hydrazide, carbohydrazide, and the like can be used.
  • Nickel sources include nickel salts such as nickel sulfate, nickel chloride, nickel acetate and nickel sulfamate.
  • the plating solution can contain a complexing agent, a pH buffering agent, and a pH adjusting agent.
  • a known complexing agent can be used as the complexing agent.
  • amino acids such as glycine, citrates such as sodium citrate and ammonium citrate, lactic acid, oxalic acid, malonic acid, malic acid, tartaric acid, aspartic acid, glutamic acid, gluconic acid, sodium salts or ammonium salts, ammonia, etc. Is mentioned.
  • a known complexing agent can be used as the pH buffering agent.
  • ammonium chloride, ammonium sulfate, boric acid, sodium acetate and the like can be mentioned.
  • a known complexing agent can be used as the pH adjuster.
  • an acid or alkali compound can be used, and examples thereof include alkali metal hydroxides such as ammonia and sodium hydroxide, nickel carbonate, sulfuric acid, and hydrochloric acid.
  • alkali metal hydroxides such as ammonia and sodium hydroxide, nickel carbonate, sulfuric acid, and hydrochloric acid.
  • ammonia it can supply as ammonia water.
  • an antifoaming agent or a dispersing agent may be used.
  • a surfactant can be contained.
  • the surfactant any of nonionic, cationic, anionic and amphoteric surfactants can be used, and one kind can be used alone, or two or more kinds can be used in combination.
  • the Ni coating deposited differs depending on the hypophosphorous acid bath salt, borohydride compound, and hydrazine compound which are reducing agents in the electroless Ni plating solution.
  • hypophosphorous acid bath salt is used as the reducing agent
  • a Ni—P alloy film is formed because phosphorus is contained in the film during the reduction reaction.
  • a borohydride compound is used as the reducing agent
  • since the boron is contained in the coating during the reduction reaction a Ni—B alloy coating is formed.
  • a hydrazine compound is used as the reducing agent, a high-purity Ni film with few impurities is formed.
  • the Ni film to be formed contain other elements, that is, by forming a “Ni alloy” film on the surface of the copper powder, the Ni-coated copper powder can be used for heat resistance.
  • a conductive paste having excellent corrosion resistance can be realized.
  • elements of Groups 6 to 14 of the periodic table can be mentioned, and among them, zinc, palladium.
  • examples include cobalt, rhodium, iron, platinum, iridium, tungsten, molybdenum, chromium, and tin.
  • one or more elements selected from zinc, cobalt, tungsten, molybdenum, palladium, platinum, and tin are preferable, and a Ni alloy film having excellent conductivity is formed by using an Ni alloy containing these elements. be able to.
  • the content of the elements constituting these Ni alloys is preferably 0.1% by mass to 20% by mass with respect to 100% by mass of the Ni alloy, from the viewpoint of conductivity and dispersibility, and preferably 1% by mass to 15%. More preferably, it is more preferably 2% by mass to 10% by mass.
  • the content of phosphorus and boron is also 0.1% by mass with respect to 100% by mass of the Ni alloy film. It is preferably ⁇ 20% by mass, more preferably 1% by mass to 15% by mass, and further preferably 2% by mass to 10% by mass.
  • the content of elements other than Ni is too large, the conductivity is lowered, so that the content is preferably 20% by mass or less. On the other hand, if the content is less than 0.1% by mass, the effect of improving the heat resistance and corrosion resistance cannot be sufficiently obtained even if these elements are contained together with Ni to form a Ni alloy.
  • content of the element in Ni alloy can be measured by converting content of each element which comprises Ni coat
  • each element in the Ni alloy coating can be quantitatively analyzed from the cross section of the Ni-coated copper powder or the like by energy dispersive X-ray spectroscopy (EDX) method or Auger electron spectroscopy (AES) method.
  • EDX energy dispersive X-ray spectroscopy
  • AES Auger electron spectroscopy
  • ions such as cobalt, zinc, tungsten, molybdenum, palladium, platinum, and tin are added to the above-described electroless Ni plating solution, and electroless plating using the plating solution is performed.
  • the ion source such as cobalt, zinc, tungsten, molybdenum, palladium, platinum, and tin is not particularly limited as long as it is a soluble metal salt.
  • the cobalt ion source can be used without particular limitation as long as it is soluble in a plating solution as a cobalt compound and can obtain an aqueous solution having a predetermined concentration.
  • examples thereof include cobalt sulfate, cobalt chloride, and cobalt sulfamate. These cobalt compounds can be used individually by 1 type or in mixture of 2 or more types.
  • the zinc ion source is not particularly limited as long as it is soluble in the plating solution as a zinc compound and can obtain an aqueous solution having a predetermined concentration.
  • zinc chloride, zinc sulfamate, zinc sulfate, zinc acetate and the like can be mentioned. These zinc compounds can be used singly or in combination of two or more.
  • the tungsten ion source is not particularly limited as long as it is soluble in the plating solution as a tungsten compound and can obtain an aqueous solution having a predetermined concentration.
  • Examples thereof include sodium tungstate, potassium tungstate, and ammonium tungstate. These tungsten compounds can be used singly or in combination of two or more.
  • the molybdenum ion source is not particularly limited as long as it is soluble in the plating solution as a molybdenum compound and can obtain an aqueous solution having a predetermined concentration.
  • examples thereof include molybdenum trioxide, sodium molybdate, diammonium molybdate, calcium molybdate, molybdic acid, phosphomolybdic acid, and molybdate gluconic acid complex. These molybdenum compounds can be used singly or in combination of two or more.
  • the palladium ion source is not particularly limited as long as it is soluble in a plating solution as a palladium compound and can obtain an aqueous solution having a predetermined concentration.
  • water-soluble palladium compounds such as palladium sulfate, palladium chloride, palladium acetate, dichlorodiethine rediamine palladium, and tetraammine palladium dichloride can be used.
  • a so-called palladium solution in which palladium is made into a solution can also be used.
  • a dichlorodiethylenediamine palladium solution or a tetraammine palladium dichloride solution can be used as the palladium solution.
  • These palladium compounds can be used individually by 1 type or in mixture of 2 or more types.
  • the platinum ion source is not particularly limited as long as it is soluble in a plating solution as a platinum compound and can obtain an aqueous solution having a predetermined concentration.
  • a platinum compound can be used individually by 1 type or in mixture of 2 or more types.
  • the tin ion source is not particularly limited as long as it is soluble in a plating solution as a tin compound and can obtain an aqueous solution having a predetermined concentration.
  • tin carboxylates such as stannic oxalate, tin methanesulfonate, tin 1-ethanesulfonate, tin 2-ethanesulfonate, tin 1-propanesulfonate, tin 3-propanesulfonate Alkane sulfonate, tin methanol sulfonate, tin hydroxyethane-1-sulfonate, tin 1-hydroxypropane-1-sulf
  • the method for forming the Ni alloy film is not limited to the above-described electroless plating method.
  • an element other than Ni constituting the Ni alloy is included in the dendritic copper powder before coating with Ni, and after forming a film made only of Ni (Ni film), it is added to the copper powder in advance.
  • a Ni alloy film can also be formed by diffusing the elements previously deposited into the Ni film.
  • the Ni-coated copper powder according to the second embodiment is a Ni-coated copper powder in which copper particles whose surfaces are coated with Ni or Ni alloy are assembled to form a dendritic shape having a plurality of branches.
  • the copper particles whose surfaces are coated with Ni or Ni alloy have an elliptical size with a minor axis average diameter of 0.2 ⁇ m to 0.5 ⁇ m and a major axis average diameter of 0.5 ⁇ m to 2.0 ⁇ m.
  • the Ni-coated copper powder which is a body and is constituted by aggregating the copper particles, has an average particle diameter (D50) of 5.0 to 20 ⁇ m. Further, the average thickness of the branch portions constituting the dendritic shape is preferably 0.5 ⁇ m to 2.0 ⁇ m.
  • the Ni-coated copper powder (dendritic Ni-coated copper powder) according to the second embodiment is obtained by coating the surface of the dendritic copper powder with Ni or a Ni alloy.
  • it can be manufactured by a predetermined electrolytic method using a sulfuric acid acidic solution containing copper ions as an electrolytic solution.
  • a sulfuric acid-containing electrolytic solution containing copper ions is contained in an electrolytic cell in which metallic copper is used as an anode and a stainless steel plate or a titanium plate is used as a cathode, as in the electrolytic treatment in the first embodiment. Then, electrolytic treatment is performed by passing a direct current through the electrolytic solution at a predetermined current density. Thereby, a dendritic copper powder can be deposited (electrodeposition) on a cathode with electricity supply.
  • a sulfuric acid acidic electrolytic solution containing a water-soluble copper salt serving as a copper ion source is electrolyzed by adding a polyether compound as an additive.
  • the ellipsoidal copper particles gathered into a dendritic shape by aggregation only by electrolysis. It can be deposited on the cathode surface.
  • the electrolytic solution for example, an electrolytic solution containing a water-soluble copper salt (copper ion), sulfuric acid, and a polyether compound is used. Further, it is preferable that the electrolytic solution further contains chloride ions.
  • the water-soluble copper salt and sulfuric acid contained in the electrolytic solution are the same as those in the manufacturing method according to the first embodiment, and detailed description thereof is omitted.
  • a polyether compound is used as an additive in the electrolytic solution.
  • This polyether compound together with chloride ions described later, contributes to shape control of the deposited copper powder, and the copper powder deposited on the cathode is an ellipsoidal copper having a predetermined minor axis average diameter and major axis average diameter.
  • a dendritic copper powder in which particles are aggregated into a dendritic shape can be obtained.
  • the polyether compound is not particularly limited.
  • examples thereof include polymer compounds such as glycol dialkyl ether, polyoxyethylene polyoxypropylene glycol alkyl ether, and aromatic alcohol alkoxylate.
  • the number average molecular weight of the polyether compound is not particularly limited, but is preferably 100 to 200,000, more preferably 200 to 15,000, and 1,000 to 10,000. Is more preferable. If the number average molecular weight is less than 100, fine electrolytic copper powder that does not have a dendritic shape may be deposited. On the other hand, when the number average molecular weight exceeds 200,000, electrolytic copper powder having a large average particle size is precipitated, and only dendritic copper powder having a specific surface area of less than 0.6 m 2 / g may be obtained. .
  • the number average molecular weight is a molecular weight in terms of polystyrene determined by gel permeation chromatography (GPC) using tetrahydrofuran (THF) as a solvent.
  • polyether compound you may add individually by 1 type and may add it in combination of 2 or more types. Further, the addition amount of the polyether compound is preferably such that the concentration in the electrolytic solution is in the range of about 0.1 mg / L to 5,000 mg / L.
  • chloride ions compounds that supply chloride ions such as hydrochloric acid and sodium chloride (chloride ion source) can be added to the electrolyte solution.
  • chloride ion source compounds that supply chloride ions such as hydrochloric acid and sodium chloride
  • the chloride ion concentration in the electrolytic solution can be about 1 mg / L to 1000 mg / L, preferably about 10 mg / L to 800 mg / L, more preferably about 20 mg / L to 500 mg / L.
  • electrolysis is performed using the electrolytic solution having the composition as described above, whereby copper powder is deposited on the cathode to produce dendritic copper powder.
  • the electrolysis method a known method can be used.
  • the current density is preferably in the range of 5 A / dm 2 to 30 A / dm 2 in electrolysis using a sulfuric acid electrolytic solution, and the electrolytic solution is energized while stirring.
  • the liquid temperature (bath temperature) of the electrolytic solution can be, for example, about 20 ° C. to 60 ° C.
  • Ni Coating Method Production of Ni Coated Copper Powder
  • Ni plating solution electroless Ni plating solution
  • electroless plating method on the surface of the dendritic copper powder produced by the above-described electrolysis method. It can be manufactured by coating a Ni alloy.
  • the specific electroless plating method, the composition of the electroless Ni plating solution (components in the plating solution), and pretreatment such as cleaning treatment before electroless plating are performed in the first embodiment.
  • the method is the same as that of the method, and detailed description is omitted.
  • Ni film it is preferable that other elements are contained in the Ni film to be formed, similarly to the formation of the Ni film in the first embodiment.
  • a Ni alloy film By forming a Ni alloy film on the surface of the copper powder, it is possible to realize a conductive paste having excellent heat resistance and corrosion resistance using the Ni-coated copper powder.
  • elements of Groups 6 to 14 of the periodic table can be mentioned, and among them, zinc, palladium.
  • examples include cobalt, rhodium, iron, platinum, iridium, tungsten, molybdenum, chromium, and tin.
  • one or more elements selected from zinc, cobalt, tungsten, molybdenum, palladium, platinum, and tin are preferable, and a Ni alloy film having excellent conductivity is formed by using an Ni alloy containing these elements. be able to.
  • the formation method of the Ni alloy film, the content of elements other than Ni in the Ni alloy, the element source of the elements other than Ni, and the like are the same as the aspects of the manufacturing method in the first embodiment. The detailed explanation is omitted.
  • the Ni-coated copper powder according to the third embodiment has a dendritic shape in which copper particles whose surfaces are coated with Ni or a Ni alloy are aggregated and have a main trunk that grows linearly and a plurality of branches separated from the main trunk. It is Ni coat copper powder which constituted the shape.
  • the copper particles whose surfaces are coated with Ni or Ni alloy are in the form of a flat plate having a cross-sectional average thickness of 0.2 ⁇ m to 5.0 ⁇ m, and the Ni coated copper powder formed by assembling the copper particles is The average particle diameter (D50) is 1.0 ⁇ m to 100 ⁇ m.
  • the Ni-coated copper powder (dendritic Ni-coated copper powder) according to the third embodiment is coated with Ni or a Ni alloy on the surface of the dendritic copper powder.
  • it can be manufactured by a predetermined electrolytic method using a sulfuric acid acidic solution containing copper ions as an electrolytic solution.
  • a sulfuric acid-containing electrolytic solution containing copper ions is contained in an electrolytic cell in which metallic copper is used as an anode and a stainless steel plate or a titanium plate is used as a cathode, as in the electrolytic treatment in the first embodiment. Then, electrolytic treatment is performed by passing a direct current through the electrolytic solution at a predetermined current density. Thereby, a dendritic copper powder can be deposited (electrodeposition) on a cathode with electricity supply.
  • an amine compound is added as an additive to a sulfuric acid electrolytic solution containing a water-soluble copper salt serving as a copper ion source, and thus electrolysis is obtained.
  • the copper powder in the form of particles is formed by dendritic copper powder that is formed by aggregation of flat copper particles only by electrolysis without mechanical deformation using a medium such as a ball. Can be deposited.
  • the electrolytic solution for example, an electrolytic solution containing a water-soluble copper salt (copper ion), sulfuric acid, and an amine compound is used. Further, it is preferable that the electrolytic solution further contains chloride ions.
  • the water-soluble copper salt and sulfuric acid contained in the electrolytic solution are the same as those in the manufacturing method according to the first embodiment, and detailed description thereof is omitted.
  • an amine compound can be used as an additive in the electrolytic solution.
  • This amine compound contributes to shape control of the copper powder deposited together with chloride ions to be described later, and the copper powder deposited on the cathode surface is composed of flat copper particles having a predetermined cross-sectional average thickness. And a dendritic copper powder having a branch branched from its main trunk.
  • the amine compound one kind may be added alone, or two or more kinds may be added in combination.
  • the amount of the amine compound added is preferably an amount such that the concentration in the electrolytic solution is in the range of 0.1 mg / L to 500 mg / L, and an amount in the range of 1 mg / L to 400 mg / L. More preferably.
  • the amine compound is not particularly limited, but a compound having a phenazine structure that can be represented by the following formula (1) can be used. More preferably, for example, safranine (3,7-diamino-2,8-dimethyl-5-phenyl-5-phenazinium chloride, C 20 H 19 N 4 Cl, CAS number: 477-73-64) is used. Can do.
  • R 1 , R 2 , R 3 , R 4 , R 6 , R 7 , R 8 , R 9 are each independently hydrogen, halogen, amino, OH, ⁇ O, It is a group selected from the group consisting of CN, SCN, SH, COOH, COO salt, COO ester, SO 3 H, SO 3 salt, SO 3 ester, benzenesulfonic acid, and C1-C8 alkyl.
  • R 5 is hydrogen, halogen, amino, OH, —O, CN, SCN, SH, COOH, COO salt, COO ester, SO 3 H, SO 3 salt, SO 3 ester, benzenesulfonic acid, lower alkyl, And a group selected from the group consisting of aryl.
  • a ⁇ is a halide anion.
  • chloride ions compounds that supply chloride ions such as hydrochloric acid and sodium chloride (chloride ion source) can be added to the electrolyte solution.
  • chloride ion source compounds that supply chloride ions such as hydrochloric acid and sodium chloride
  • the chloride ion concentration in the electrolytic solution can be about 1 mg / L to 1000 mg / L, preferably about 5 mg / L to 800 mg / L, more preferably about 10 mg / L to 500 mg / L.
  • electrolysis is performed using the electrolytic solution having the composition as described above, whereby copper powder is deposited on the cathode to produce dendritic copper powder.
  • the electrolysis method a known method can be used.
  • the current density is preferably in the range of 5 A / dm 2 to 30 A / dm 2 in electrolysis using a sulfuric acid electrolytic solution, and the electrolytic solution is energized while stirring.
  • the liquid temperature (bath temperature) of the electrolytic solution can be, for example, about 20 ° C. to 60 ° C.
  • Ni Coating Method Production of Ni Coated Copper Powder
  • the Ni-coated copper powder according to the third embodiment is obtained by using Ni plating solution (electroless Ni plating solution) by an electroless plating method on the surface of the dendritic copper powder produced by the above-described electrolysis method. It can be manufactured by coating a Ni alloy.
  • the specific electroless plating method, the composition of the electroless Ni plating solution (components in the plating solution), and pretreatment such as cleaning treatment before electroless plating are performed in the first embodiment.
  • the method is the same as that of the method, and detailed description is omitted.
  • Ni film it is preferable that other elements are contained in the Ni film to be formed, similarly to the formation of the Ni film in the first embodiment.
  • a Ni alloy film By forming a Ni alloy film on the surface of the copper powder, it is possible to realize a conductive paste having excellent heat resistance and corrosion resistance using the Ni-coated copper powder.
  • elements of Groups 6 to 14 of the periodic table can be mentioned, and among them, zinc, palladium.
  • examples include cobalt, rhodium, iron, platinum, iridium, tungsten, molybdenum, chromium, and tin.
  • one or more elements selected from zinc, cobalt, tungsten, molybdenum, palladium, platinum, and tin are preferable, and a Ni alloy film having excellent conductivity is formed by using an Ni alloy containing these elements. be able to.
  • the formation method of the Ni alloy film, the content of elements other than Ni in the Ni alloy, the element source of the elements other than Ni, and the like are the same as the aspects of the manufacturing method in the first embodiment. The detailed explanation is omitted.
  • the Ni-coated copper powder according to the fourth embodiment is a Ni-coated copper powder in which a plurality of piece-like copper particles whose surfaces are coated with Ni or a Ni alloy are aggregated to form an aggregate.
  • the copper particles coated with Ni or Ni alloy have a flat plate shape with an average major axis diameter determined by SEM observation of 0.5 ⁇ m to 5.0 ⁇ m and an average cross-sectional thickness of 0.02 ⁇ m to 1.0 ⁇ m.
  • the Ni-coated copper powder composed of the copper particles has an average particle diameter (D50) of 1.0 ⁇ m to 30 ⁇ m.
  • the Ni-coated copper powder (flat Ni-coated copper particle aggregated powder) according to the fourth embodiment is obtained by coating the surface of the tabular copper particle aggregated powder with Ni or a Ni alloy.
  • the copper particle agglomerated powder can be produced, for example, by a predetermined electrolytic method using a sulfuric acid acidic solution containing copper ions as an electrolytic solution.
  • a sulfuric acid-containing electrolytic solution containing copper ions is contained in an electrolytic cell in which metallic copper is used as an anode and a stainless steel plate or a titanium plate is used as a cathode, as in the electrolytic treatment in the first embodiment. Then, electrolytic treatment is performed by passing a direct current through the electrolytic solution at a predetermined current density. Thereby, flat copper particle aggregation copper powder can be deposited (electrodeposition) on a cathode with electricity supply.
  • an amine compound or a nonionic surfactant is added as an additive to the sulfuric acid acidic electrolyte solution containing a water-soluble copper salt serving as a copper ion source.
  • the granular copper powder obtained by electrolysis is not subjected to mechanical deformation processing using a medium such as a ball, and the tabular copper particle aggregated powder in which tabular copper particles are aggregated is obtained only by electrolysis. It can be deposited on the surface.
  • the electrolytic solution for example, a material containing a water-soluble copper salt (copper ion), sulfuric acid, and an additive such as an amine compound or a nonionic surfactant is used. Further, it is preferable that the electrolytic solution further contains chloride ions.
  • the water-soluble copper salt and sulfuric acid contained in the electrolytic solution are the same as those in the manufacturing method according to the first embodiment, and detailed description thereof is omitted.
  • an amine compound or a nonionic surfactant is used as an additive in the electrolytic solution.
  • the amine compound added as an additive contributes to the shape control of the copper powder deposited together with the chloride ions and nonionic surfactants described later, and the copper powder deposited on the cathode has a flat cross-sectional shape having a predetermined average thickness. It can be set as the tabular copper particle aggregation powder comprised from a copper particle.
  • the amine compound is not particularly limited, and for example, Janus Green B (C 30 H 31 N 6 Cl, CAS number: 2869-83-2) can be used.
  • the amine compound one kind may be added alone, or two or more kinds may be added in combination. Further, the addition amount of the amine compound is preferably an amount that is in the range of about 0.1 mg / L to 500 mg / L in terms of concentration in the electrolytic solution.
  • the nonionic surfactant is not particularly limited, but those having an ether group are preferred. Specific examples include polyethylene glycol, polypropylene glycol, polyethyleneimine, pluronic surfactant, tetronic surfactant, polyoxyethylene glycol / glyceryl ether, polyoxyethylene glycol / dialkyl ether, polyoxyethylene polyoxypropylene glycol. -Alkyl ether, aromatic alcohol alkoxylate, the compound represented by following formula (x), etc. are mentioned.
  • R 1 has a higher alcohol residue having 5 to 30 carbon atoms, an alkylphenol residue having an alkyl group having 1 to 30 carbon atoms, or an alkyl group having 1 to 30 carbon atoms.
  • a residue of an alkyl naphthol, a residue of a fatty acid amide having 3 to 25 carbon atoms, a residue of an alkyl amine having 2 to 5 carbon atoms or a hydroxyl group, R 2 and R 3 represent a hydrogen atom or a methyl group, m And n represents an integer of 1 to 100.
  • the number average molecular weight of the nonionic surfactant is not particularly limited, but is preferably 100 to 200,000, more preferably 200 to 15,000, and further preferably 1,000 to 10,000. preferable.
  • the number average molecular weight is a molecular weight in terms of polystyrene determined by gel permeation chromatography (GPC) using tetrahydrofuran (THF) as a solvent.
  • nonionic surfactants may be added singly or in combination of two or more.
  • the amount of the nonionic surfactant added is not particularly limited, but is preferably about 200 mg / L to 5000 mg / L, more preferably about 500 mg / L to 2000 mg / L in terms of the concentration in the electrolytic solution. preferable.
  • chloride ions compounds that supply chloride ions such as hydrochloric acid and sodium chloride (chloride ion source) can be added to the electrolyte solution.
  • Chloride ions contribute to shape control of the deposited copper powder together with the above-described amine compound and nonionic surfactant additives.
  • the chloride ion concentration in the electrolytic solution is not particularly limited, but is preferably about 200 mg / L to 1000 mg / L, and more preferably about 250 mg / L to 800 mg / L.
  • the electrolysis method for example, by performing electrolysis using the electrolytic solution having the above-described composition, copper powder is deposited on the cathode to produce a tabular copper particle aggregated powder.
  • the electrolysis method a known method can be used.
  • the current density is preferably in the range of 5 A / dm 2 to 40 A / dm 2 when electrolysis is performed using a sulfuric acid electrolyte, and the electrolyte is energized while stirring.
  • the liquid temperature (bath temperature) of the electrolytic solution can be, for example, about 20 ° C. to 60 ° C.
  • Ni Coating Method Production of Ni Coated Copper Powder
  • the Ni-coated copper particles according to the fourth embodiment are obtained by using, for example, a Ni plating solution (electroless Ni plating solution) by an electroless plating method on the surface of the tabular copper particle aggregate powder produced by the above-described electrolytic method. It can be produced by coating Ni or Ni alloy.
  • the specific electroless plating method, the composition of the electroless Ni plating solution (components in the plating solution), and pretreatment such as cleaning treatment before electroless plating are performed in the first embodiment.
  • the method is the same as that of the method, and detailed description is omitted.
  • Ni film it is preferable that other elements are contained in the Ni film to be formed, similarly to the formation of the Ni film in the first embodiment.
  • a Ni alloy film By forming a Ni alloy film on the surface of the copper powder, it is possible to realize a conductive paste having excellent heat resistance and corrosion resistance using the Ni-coated copper powder.
  • elements of Groups 6 to 14 of the periodic table can be mentioned, and among them, zinc, palladium.
  • examples include cobalt, rhodium, iron, platinum, iridium, tungsten, molybdenum, chromium, and tin.
  • one or more elements selected from zinc, cobalt, tungsten, molybdenum, palladium, platinum, and tin are preferable, and a Ni alloy film having excellent conductivity is formed by using an Ni alloy containing these elements. be able to.
  • the formation method of the Ni alloy film, the content of elements other than Ni in the Ni alloy, the element source of the elements other than Ni, and the like are the same as the aspects of the manufacturing method in the first embodiment. The detailed explanation is omitted.
  • the Ni-coated copper powder according to the fifth embodiment has a dendritic shape in which copper particles whose surfaces are coated with Ni or a Ni alloy are aggregated and have a main trunk that grows linearly and a plurality of branches separated from the main trunk. It is Ni coat copper powder which constituted the shape.
  • the copper particles whose surfaces are coated with Ni or Ni alloy are dendritic having a main trunk grown in a dendritic shape and a plurality of branches separated from the main trunk, and the cross-sectional average thickness of the main trunk and the branches of the copper particles.
  • the Ni-coated copper powder which is a flat plate having a thickness of 0.02 ⁇ m to 0.5 ⁇ m and is formed by aggregating the copper particles, has an average particle diameter (D50) of 1.0 ⁇ m to 30 ⁇ m.
  • the surface of the copper particles has fine convex portions, and the average height of the convex portions is preferably 0.01 ⁇ m to 0.4 ⁇ m.
  • the Ni-coated copper powder (dendritic Ni-coated copper powder) according to the fifth embodiment is obtained by coating the surface of the dendritic copper powder with Ni or a Ni alloy.
  • it can be manufactured by a predetermined electrolytic method using a sulfuric acid acidic solution containing copper ions as an electrolytic solution.
  • a sulfuric acid-containing electrolytic solution containing copper ions is contained in an electrolytic cell in which metallic copper is used as an anode and a stainless steel plate or a titanium plate is used as a cathode, as in the electrolytic treatment in the first embodiment. Then, electrolytic treatment is performed by passing a direct current through the electrolytic solution at a predetermined current density. Thereby, a dendritic copper powder can be deposited (electrodeposition) on a cathode with electricity supply.
  • an amine compound is added as an additive to the sulfuric acid acidic electrolytic solution containing a water-soluble copper salt serving as a copper ion source, and thus obtained by electrolysis.
  • the dendritic copper powder is formed on the surface of the cathode by gathering flat copper particles and forming a dendritic shape only by electrolysis. It can be deposited.
  • the electrolytic solution for example, an electrolytic solution containing a water-soluble copper salt (copper ion), sulfuric acid, and an amine compound is used. Further, it is preferable that the electrolytic solution further contains chloride ions.
  • the water-soluble copper salt and sulfuric acid contained in the electrolytic solution are the same as those in the manufacturing method according to the first embodiment, and detailed description thereof is omitted.
  • an amine compound can be used as an additive in the electrolytic solution.
  • the amine compound contributes to shape control of the copper powder to be deposited together with chloride ions to be described later, and the copper powder to be deposited on the cathode surface is composed of flat copper particles having a predetermined cross-sectional thickness; A dendritic copper powder having branches branched from the main trunk can be obtained.
  • the amine compound one kind may be added alone, or two or more kinds may be added in combination.
  • the amount of the amine compound added is preferably an amount such that the concentration in the electrolytic solution is in the range of 0.1 mg / L to 500 mg / L, and an amount in the range of 1 mg / L to 400 mg / L. More preferably.
  • the amine compound is not particularly limited, but a compound having a phenazine structure and an azobenzene structure, which can be represented by the following formula (3), can be used. More preferably, for example, Janus Green B (C30H31N6Cl, CAS number: 2869-83-2) can be used.
  • R 1 , R 2 , R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , R 13 are each separately , Hydrogen, halogen, amino, OH, ⁇ O, CN, SCN, SH, COOH, COO salt, COO ester, SO 3 H, SO 3 salt, SO 3 ester, benzenesulfonic acid, and C1-C8 alkyl
  • R 3 is hydrogen, halogen, amino, OH, ⁇ O, CN, SCN, SH, COOH, COO salt, COO ester, SO 3 H, SO 3 salt, SO 3 ester, benzenesulfonic acid, lower alkyl, And a group selected from the group consisting of aryl.
  • a ⁇ is a halide anion.
  • a compound having a phenazine structure and an azobenzene structure for example, 3- (diethylamino) -7-[(4-hydroxyphenyl) azo] -2,8-dimethyl-5-phenylphenazine-5-ium , 3-[[4- (dimethylamino) phenyl] azo] -7- (diethylamino) -5-phenylphenazine-5-ium, Janus Green B, 3-amino-7-[(2,4-diaminophenyl) Azo] -2,8-dimethyl-5-phenylphenazine-5-ium, 2,8-dimethyl-3-amino-5-phenyl-7- (2-hydroxy-1-naphthylazo) phenazine-5-ium, 3 -[[4- (dimethylamino) phenyl] azo] -7- (dimethylamino) -5-phenylphenazine-5-ium, 3-
  • chloride ions compounds that supply chloride ions such as hydrochloric acid and sodium chloride (chloride ion source) can be added to the electrolyte solution.
  • chloride ion source compounds that supply chloride ions such as hydrochloric acid and sodium chloride
  • the chloride ion concentration in the electrolytic solution can be about 30 mg / L to 1000 mg / L, preferably about 50 mg / L to 800 mg / L, more preferably about 200 mg / L to 500 mg / L.
  • electrolysis is performed using the electrolytic solution having the above-described composition, so that copper powder is deposited on the cathode to produce dendritic copper powder.
  • the electrolysis method a known method can be used.
  • the current density is preferably in the range of 5 A / dm 2 to 30 A / dm 2 in electrolysis using a sulfuric acid electrolytic solution, and the electrolytic solution is energized while stirring.
  • the liquid temperature (bath temperature) of the electrolytic solution can be, for example, about 20 ° C. to 60 ° C.
  • Ni Coating Method Production of Ni Coated Copper Powder
  • the Ni-coated copper powder according to the fifth embodiment is obtained by using Ni plating liquid (electroless Ni plating liquid) by an electroless plating method on the surface of the dendritic copper powder produced by the above-described electrolysis method. It can be manufactured by coating a Ni alloy.
  • the specific electroless plating method, the composition of the electroless Ni plating solution (components in the plating solution), and pretreatment such as cleaning treatment before electroless plating are performed in the first embodiment.
  • the method is the same as that of the method, and detailed description is omitted.
  • Ni film it is preferable that other elements are contained in the Ni film to be formed, similarly to the formation of the Ni film in the first embodiment.
  • a Ni alloy film By forming a Ni alloy film on the surface of the copper powder, it is possible to realize a conductive paste having excellent heat resistance and corrosion resistance using the Ni-coated copper powder.
  • elements of Groups 6 to 14 of the periodic table can be mentioned, and among them, zinc, palladium.
  • examples include cobalt, rhodium, iron, platinum, iridium, tungsten, molybdenum, chromium, and tin.
  • one or more elements selected from zinc, cobalt, tungsten, molybdenum, palladium, platinum, and tin are preferable, and a Ni alloy film having excellent conductivity is formed by using an Ni alloy containing these elements. be able to.
  • the formation method of the Ni alloy film, the content of elements other than Ni in the Ni alloy, the element source of the elements other than Ni, and the like are the same as the aspects of the manufacturing method in the first embodiment. The detailed explanation is omitted.
  • Ni-coated copper powder according to the present invention (Ni-coated copper powder according to the first to fifth embodiments) has a large surface area and excellent formability and sinterability, and has a specific shape. A large number of contacts between the Ni-coated copper powders can be ensured by the aggregation of the copper particles, thereby exhibiting excellent conductivity.
  • the Ni-coated copper powder having a specific structure can suppress aggregation even when a copper paste or the like is used, It becomes possible to disperse uniformly in the resin, and it is possible to suppress the occurrence of poor printability due to an increase in the viscosity of the paste.
  • the Ni-coated copper powder according to the first to fifth embodiments can be suitably used for applications such as conductive paste and conductive paint.
  • Ni-coated copper powder is included as a metal filler (copper powder), and kneaded with binder resin, solvent, and additives such as antioxidants and coupling agents as required. Can be produced.
  • the Ni-coated copper powder in the metal filler is 20% by mass or more, preferably 30% by mass or more, more preferably 50% by mass or more.
  • the ratio of the Ni-coated copper powder in the metal filler is 20% by mass or more, for example, when the metal filler is used in the copper paste, it can be uniformly dispersed in the resin, and the paste has an excessive viscosity. It is possible to prevent the printability from being increased. Moreover, the more excellent electroconductivity can be exhibited as an electrically conductive paste.
  • the metal filler may contain Ni-coated copper powder in a proportion of 20% by mass or more.
  • Others include, for example, spherical copper powder of about 1 ⁇ m to 20 ⁇ m or spherical Ni-coated. You may mix copper powder etc.
  • fillers having different compositions as well as fillers such as silver powder may be mixed.
  • the binder resin is not particularly limited, but an epoxy resin, a phenol resin, or the like can be used.
  • organic solvents such as ethylene glycol, diethylene glycol, triethylene glycol, glycerol, and terpineol, can be used.
  • the addition amount of the organic solvent is not particularly limited, but the addition amount is adjusted in consideration of the particle size of the Ni-coated copper powder so that the viscosity is suitable for a conductive film forming method such as screen printing or a dispenser. be able to.
  • resin components can be added to adjust the viscosity.
  • a cellulose-based resin typified by ethyl cellulose can be used, and it can be added as an organic vehicle dissolved in an organic solvent such as terpineol.
  • an antioxidant or the like can be added in order to improve the conductivity after firing.
  • a hydroxycarboxylic acid etc. can be mentioned. More specifically, hydroxycarboxylic acids such as citric acid, malic acid, tartaric acid, and lactic acid are preferable, and citric acid or malic acid that has high adsorptive power to copper coated with Ni or Ni alloy is particularly preferable.
  • the addition amount of the antioxidant can be set to, for example, about 1% by mass to 15% by mass in consideration of the antioxidant effect and the viscosity of the paste.
  • Ni-coated copper powder is used as a metal filler as an electromagnetic shielding material, it is not limited to use under particularly limited conditions.
  • a metal filler is mixed with a resin. Can be used.
  • the resin used for forming the electromagnetic wave shielding layer of the electromagnetic wave shielding conductive sheet is not particularly limited, and conventionally used vinyl chloride resin, vinyl acetate resin, vinylidene chloride resin, Thermoplastic resin, thermosetting resin, radiation curable type made of various polymers and copolymers such as acrylic resin, polyurethane resin, polyester resin, olefin resin, chlorinated olefin resin, polyvinyl alcohol resin, alkyd resin, phenol resin, etc. Resin etc. can be used suitably.
  • the above-described metal filler and resin are dispersed or dissolved in a solvent to form a coating material, and the coating material is applied or printed on the substrate to form the electromagnetic shielding layer. It can be manufactured by forming and drying to such an extent that the surface solidifies.
  • a metal filler can also be utilized for the conductive adhesive layer of a conductive sheet.
  • Ni-coated copper powder as a metal filler to form a conductive coating for electromagnetic wave shielding
  • a general method for example, using a metal filler as a resin And mixed with a solvent, and further mixed with an antioxidant, a thickener, an anti-settling agent or the like as necessary, and then kneaded and used as a conductive paint.
  • the binder resin and solvent used at this time are not particularly limited, and vinyl chloride resin, vinyl acetate resin, acrylic resin, polyester resin, fluororesin, silicon resin, phenol resin, and the like that have been used in the past are used. Can be used.
  • the solvent conventionally used alcohols such as isopropanol, aromatic hydrocarbons such as toluene, esters such as methyl acetate, ketones such as methyl ethyl ketone, and the like can be used.
  • conventionally used antioxidants such as fatty acid amides, higher fatty acid amines, phenylenediamine derivatives, titanate coupling agents, and the like can also be used.
  • the average particle diameter (D50) of the obtained Ni-coated copper powder was measured using a laser diffraction / scattering particle size distribution analyzer (manufactured by Nikkiso Co., Ltd., HRA9320 X-100).
  • the bulk density was measured as a tap density using a shaking specific gravity measuring device (manufactured by Kuramochi Scientific Instruments, Tapping machine KRS-40).
  • BET specific surface area The BET specific surface area was measured using a specific surface area / pore distribution measuring apparatus (manufactured by Cantachrome, QUADRASORB SI).
  • the sheet resistance value was measured by a four-terminal method using a low resistivity meter (Loresta-GP MCP-T600, manufactured by Mitsubishi Chemical Corporation), while the surface roughness shape measuring instrument ( The film thickness of the coating film was measured by SURFCOM130A, manufactured by Tokyo Seimitsu Co., Ltd., and the sheet resistance value was determined by dividing the film thickness by the film thickness.
  • Electromagnetic wave shielding characteristics were evaluated by measuring the attenuation rate of the samples obtained in the examples and comparative examples using an electromagnetic wave having a frequency of 1 GHz.
  • Example 1 ⁇ Preparation of electrolytic copper powder>
  • an electrolytic cell having a capacity of 100 L an electrode plate made of titanium having an electrode area of 200 mm ⁇ 200 mm is used as a cathode, and a copper electrode plate having an electrode area of 200 mm ⁇ 200 mm is used as an anode, and an electrolytic solution is loaded in the electrolytic cell. Then, a direct current was applied thereto to deposit copper powder on the cathode plate.
  • the electrolytic solution a composition having a copper ion concentration of 15 g / L and a sulfuric acid concentration of 100 g / L was used. Further, a hydrochloric acid solution (manufactured by Wako Pure Chemical Industries, Ltd.) was added to the electrolytic solution so that the chloride ion (chlorine ion) concentration in the electrolytic solution was 50 mg / L. In addition, safranin (manufactured by Kanto Chemical Co., Ltd.), which is a compound having a phenazine structure, is added as an additive to the electrolytic solution so that the concentration in the electrolytic solution is 100 mg / L, and a nonionic surfactant is further added. Polyethylene glycol (PEG) having a molecular weight of 1,000 (manufactured by Wako Pure Chemical Industries, Ltd.) was added to a concentration of 500 mg / L in the electrolytic solution.
  • PEG polyethylene glycol
  • the temperature is maintained at 25 ° C. and the current density of the cathode is 10 A / dm 2. Then, copper powder was deposited on the cathode plate.
  • the electrolytic copper powder deposited on the cathode plate was recovered by mechanically scraping it off the bottom of the electrolytic cell using a scraper, and the recovered copper powder was washed with pure water and then put in a vacuum dryer and dried. .
  • Ni-coated copper powder (reducing agent: borohydride)>
  • 100 g of the obtained dendritic copper powder was used to coat the surface of the copper powder with an electroless Ni plating solution, thereby producing a Ni-coated copper powder.
  • the electroless Ni plating solution whose reducing agent is a borohydride compound was used.
  • nickel sulfate 30 g / L nickel sulfate 30 g / L, sodium succinate 50 g / L, boric acid 30 g / L, ammonium chloride 30 g / L, dimethylamine borane 4 g / L were added at each concentration, Further, 500 mL of a plating solution adjusted to pH 6.0 by adding sodium hydroxide was prepared.
  • Ni-coated copper powder having a Ni alloy coated on the surface of the copper powder was obtained.
  • at least 90% by number or more of Ni-coated copper powder is a flat copper particle whose surface is uniformly coated with a Ni alloy. It was a dendritic Ni-coated copper powder that was densely gathered and exhibited a dendritic shape.
  • the dendritic Ni-coated copper powder was recovered and the Ni content was measured, it was 18.2% by mass with respect to 100% by mass of the entire dendritic Ni-coated copper powder. Further, the content of boron (B) contained in the Ni alloy was 6.3% by mass with respect to 100% by mass of the Ni alloy.
  • the obtained dendritic Ni-coated copper powder was grown in a direction perpendicular to the cross-sectional average thickness of the flat copper particles and the flat surface of the dendritic Ni-coated copper powder while observing with SEM. The ratio between the maximum length and the long axis length in the horizontal direction with respect to the flat surface was measured. As a result, the copper particles constituting the obtained dendritic Ni-coated copper powder were in the form of a flat plate having a cross-sectional average thickness of 2.7 ⁇ m. The average particle diameter (D50) of the dendritic Ni-coated copper powder was 46.6 ⁇ m. The ratio of the maximum length of the Ni-coated copper powder grown in the vertical direction from the flat surface to the maximum length in the direction horizontal to the flat surface (flat direction) (vertical length / flat length in the flat plate direction) was an average of 0.069.
  • the bulk density of the obtained dendritic Ni-coated copper powder was 2.9 g / cm 3 .
  • the BET specific surface area was 1.15 m 2 / g.
  • Example 1 From the result of Example 1, a compound having a phenazine structure and a nonionic surfactant were added to the electrolytic solution to prepare a dendritic electrolytic copper powder, and the surface of the obtained copper powder was coated with a Ni alloy By doing this, it was found that a plate-like dendritic Ni-coated copper powder with suppressed growth in the vertical direction could be produced.
  • Example 2 ⁇ Preparation of electrolytic copper powder> A hydrochloric acid solution (manufactured by Wako Pure Chemical Industries, Ltd.) is added to the electrolyte so that the chloride ion concentration is 150 mg / L, and methyl orange (Kanto Chemical Industries, Ltd.), which is a compound having an azobenzene structure as an additive, is added. Manufactured) was added to a concentration of 150 mg / L in the electrolytic solution.
  • polyoxyethylene polyoxypropylene butyl ether having a molecular weight of 1,000 which is a nonionic surfactant, (manufactured by NOF Corporation, trade name: UNILOVE 50MB-11), as the electrolyte solution, has a concentration of 700 mg / L in the electrolyte solution. It added so that it might become. Otherwise, electrolytic treatment was performed under the same conditions as in Example 1 to produce electrolytic copper powder.
  • Ni-coated copper powder (reducing agent: hypophosphite)>
  • 100 g of the obtained dendritic copper powder was used to coat the surface of the copper powder with an electroless Ni plating solution, thereby producing a Ni-coated copper powder.
  • an electroless Ni plating solution whose reducing agent is hypophosphite was used.
  • nickel sulfate 20 g / L, sodium hypophosphite 25 g / L, sodium acetate 10 g / L, sodium citrate 10 g / L are added at each concentration, and sodium hydroxide is further added.
  • 500 mL of a plating solution adjusted to pH 5.0 by adding the above was prepared.
  • Ni-coated copper powder in which Ni alloy containing phosphorus (P) was coated on the surface of dendritic copper powder was obtained.
  • Ni-coated copper powder in which Ni alloy containing phosphorus (P) was coated on the surface of dendritic copper powder was obtained.
  • Ni-coated copper powder As a result of observing the obtained Ni-coated copper powder with a field of view at a magnification of 5,000 by SEM, at least 90% by number or more of Ni-coated copper powder is a flat copper particle whose surface is uniformly coated with a Ni alloy. It was a dendritic Ni-coated copper powder that was densely gathered and exhibited a dendritic shape.
  • the dendritic Ni-coated copper powder was recovered and the Ni content was measured, it was 13.3% by mass with respect to 100% by mass of the entire dendritic Ni-coated copper powder.
  • the content of P contained in the Ni alloy was 7.2% by mass with respect to 100% by mass of the Ni alloy.
  • the obtained dendritic Ni-coated copper powder was grown in a direction perpendicular to the cross-sectional average thickness of the flat copper particles and the flat surface of the dendritic Ni-coated copper powder while observing with SEM. The ratio between the maximum length and the long axis length in the horizontal direction with respect to the flat surface was measured. As a result, the copper particles constituting the obtained dendritic Ni-coated copper powder were in the form of a flat plate having a cross-sectional average thickness of 1.8 ⁇ m. The average particle diameter (D50) of the dendritic Ni-coated copper powder was 34.6 ⁇ m. The ratio of the maximum length of the Ni-coated copper powder grown in the vertical direction from the flat surface to the maximum length in the direction horizontal to the flat surface (flat direction) (vertical length / flat length in the flat plate direction) was an average of 0.034.
  • the bulk density of the obtained dendritic Ni-coated copper powder was 2.1 g / cm 3 .
  • the BET specific surface area was 1.29 m 2 / g.
  • Example 2 From the results of Example 2, a compound having an azobenzene structure and a nonionic surfactant were added to the electrolytic solution to produce a dendritic electrolytic copper powder, and the surface of the obtained copper powder was coated with a Ni alloy. By doing this, it was found that a plate-like dendritic Ni-coated copper powder with suppressed growth in the vertical direction could be produced.
  • Example 3 ⁇ Preparation of electrolytic copper powder> To the electrolyte, a hydrochloric acid solution (manufactured by Wako Pure Chemical Industries, Ltd.) was added so that the chloride ion concentration was 80 mg / L, and Janus Green B (a compound having a phenazine structure and an azobenzene structure as an additive) Kanto Chemical Co., Ltd.) was added at a concentration of 600 mg / L in the electrolytic solution.
  • a hydrochloric acid solution manufactured by Wako Pure Chemical Industries, Ltd.
  • Janus Green B a compound having a phenazine structure and an azobenzene structure as an additive
  • polyoxyethylene polyoxypropylene butyl ether having a molecular weight of 3,000 as a nonionic surfactant (manufactured by NOF Corporation, trade name: UNILOVE 50MB-72) is added to the electrolyte solution at a concentration of 1,000 mg / liter in the electrolyte solution. It added so that it might become L. Otherwise, electrolytic treatment was performed under the same conditions as in Example 1 to produce electrolytic copper powder.
  • Ni-coated copper powder (reducing agent: hydrazine compound)>
  • 100 g of the obtained dendritic copper powder was used to perform Ni coating on the surface of the copper powder by electroless Ni plating to prepare a Ni-coated copper powder.
  • Electroless Ni plating using a hydrazine compound as a reducing agent was performed.
  • nickel acetate was added to a slurry in which 100 g of the obtained electrolytic copper powder was dispersed in 500 mL of water to a concentration of 12.4 g / L, and then 6 g of an 80% by mass aqueous solution of hydrazine monohydrate was added. The solution was dropped into the bath with slow stirring over 60 minutes. At this time, the bath temperature was controlled to 60 ° C.
  • the powder was filtered, washed with water, and dried through ethanol.
  • Ni-coated copper powder in which Ni was coated on the surface of the electrolytic copper powder was obtained.
  • at least 90% by number or more of Ni-coated copper powder is densely packed with flat copper particles whose surfaces are uniformly coated with Ni.
  • the dendritic Ni-coated copper powder aggregated and exhibited a dendritic shape.
  • the dendritic Ni-coated copper powder was recovered and the Ni content was measured, it was 7.5% by mass with respect to 100% by mass of the entire dendritic Ni-coated copper powder.
  • the obtained dendritic Ni-coated copper powder was grown in a direction perpendicular to the cross-sectional average thickness of the flat copper particles and the flat surface of the dendritic Ni-coated copper powder while observing with SEM. The ratio between the maximum length and the long axis length in the horizontal direction with respect to the flat surface was measured. As a result, the copper particles constituting the obtained dendritic Ni-coated copper powder were flat plate having a cross-sectional average thickness of 1.3 ⁇ m. The average particle diameter (D50) of the dendritic Ni-coated copper powder was 33.7 ⁇ m. The ratio of the maximum length of the Ni-coated copper powder grown in the vertical direction from the flat surface to the maximum length in the direction horizontal to the flat surface (flat direction) (vertical length / flat length in the flat plate direction) was an average of 0.022.
  • the bulk density of the obtained dendritic Ni-coated copper powder was 1.9 g / cm 3 .
  • the BET specific surface area was 1.98 m ⁇ 2 > / g.
  • the surface of the obtained copper powder was prepared by adding a compound having a phenazine structure and an azobenzene structure and a nonionic surfactant to the electrolytic solution to form a dendritic electrolytic copper powder. It was found that a plate-like dendritic Ni-coated copper powder with suppressed growth in the vertical direction can be produced by coating Ni with Ni.
  • Example 4 ⁇ Preparation of electrolytic copper powder> A hydrochloric acid solution (manufactured by Wako Pure Chemical Industries, Ltd.) is added to the electrolyte so that the chloride ion concentration is 100 mg / L, and methyl orange (manufactured by Kanto Chemical Co., Ltd.), which is a compound having an azobenzene structure as an additive, is added. ) Is added at a concentration of 150 mg / L in the electrolytic solution, and Janus Green B (manufactured by Kanto Chemical Co., Ltd.), which is a compound having a phenazine structure and an azobenzene structure, is added at a concentration of 100 mg / L in the electrolytic solution.
  • methyl orange manufactured by Kanto Chemical Co., Ltd.
  • Janus Green B manufactured by Kanto Chemical Co., Ltd.
  • a nonionic surfactant having a molecular weight of 600 polyethylene glycol (PEG) (manufactured by Wako Pure Chemical Industries, Ltd.) is further added to the electrolyte so that the concentration in the electrolyte is 1,000 mg / L.
  • PEG polyethylene glycol
  • Polyoxyethylene polyoxypropylene butyl ether having a molecular weight of 3,000 (manufactured by NOF Corporation, trade name: UNILOVE 50MB-72) as an agent was added so that the concentration in the electrolytic solution was 1,000 mg / L. Otherwise, electrolytic treatment was performed under the same conditions as in Example 1 to produce electrolytic copper powder.
  • Ni-coated copper powder As a result of observing the obtained Ni-coated copper powder with a field of view at a magnification of 5,000 by SEM, at least 90% by number or more of Ni-coated copper powder is densely packed with tabular copper particles coated with a Ni alloy on the surface.
  • the dendritic Ni-coated copper powder gathered and exhibited a dendritic shape.
  • recovered and content of Ni was measured, it was 18.5 mass% with respect to 100 mass of the said dendritic Ni coat copper powder whole.
  • the obtained dendritic Ni-coated copper powder was grown in a direction perpendicular to the cross-sectional average thickness of the flat copper particles and the flat surface of the dendritic Ni-coated copper powder while observing with SEM. The ratio between the maximum length and the long axis length in the horizontal direction with respect to the flat surface was measured. As a result, the copper particles constituting the obtained dendritic Ni-coated copper powder were flat plate having a cross-sectional average thickness of 0.4 ⁇ m. The average particle diameter (D50) of the dendritic Ni-coated copper powder was 18.9 ⁇ m. The ratio of the maximum length of the Ni-coated copper powder grown in the vertical direction from the flat surface to the maximum length in the direction horizontal to the flat surface (flat direction) (vertical length / flat length in the flat plate direction) was an average of 0.055.
  • the bulk density of the obtained dendritic Ni-coated copper powder was 1.2 g / cm 3 .
  • the BET specific surface area was 2.10 m 2 / g.
  • Example 4 From the results of Example 4, a compound having an azobenzene structure and a compound having a phenazine structure and an azobenzene structure were added and added as additives, and two or more kinds of nonionic surfactants were further added to form a dendron. It is found that a plate-like dendritic Ni-coated copper powder with suppressed growth in the vertical direction can be produced by preparing a shaped electrolytic copper powder and coating the surface of the obtained copper powder with a Ni alloy. It was.
  • polyoxyethylene polyoxypropylene butyl ether having a molecular weight of 3,000 as a nonionic surfactant (manufactured by NOF Corporation, trade name: UNILOVE 50MB-72) is added to the electrolyte solution at a concentration of 1,000 mg / liter in the electrolyte solution. It added so that it might become L. Otherwise, electrolytic treatment was performed under the same conditions as in Example 1 to produce a dendritic copper powder.
  • Ni-coated copper powder (Ni alloy)> Next, 100 g of the obtained dendritic copper powder was used, and the copper powder surface was coated with a Ni alloy with an electroless plating solution.
  • nickel acetate is added to a slurry (copper powder slurry) in which 100 g of the obtained electrolytic copper powder is dispersed in 500 mL of water to a concentration of 12.4 g / L, and hydrazine is further added. 3.2 g was added dropwise into the bath over 60 minutes with slow stirring. The bath temperature was controlled to 60 ° C.
  • each metal compound was added to a bath containing a copper powder slurry and nickel acetate, and hydrazine was gradually added so that each desired Ni alloy film was formed.
  • 1.5 g of sodium tungstate was added as a metal compound to form a Ni—W alloy film.
  • 2 g of cobalt sulfate was added to form a Ni—Co alloy film.
  • 4 g each of zinc sulfate heptahydrate and sodium citrate were added to form a Ni—Zn alloy film.
  • 2 g of palladium chloride was added to form a Ni—Pd alloy film.
  • Example 9 2 g of potassium tetrachloroplatinate and 1 g of glycine were added to form a Ni—Pt alloy film.
  • Example 10 1 g each of sodium molybdate and trisodium citrate was added to form a Ni—Mo alloy film.
  • Example 11 1 g of sodium stannate was added to form a Ni—Sn alloy film.
  • Ni-coated copper powder in which Ni alloy was coated on the surface of the electrolytic copper powder was obtained.
  • the Ni-coated copper powder was recovered and the Ni alloy coating amount was measured.
  • Table 1 shows the results of measuring the content of Ni with respect to 100% by mass of the entire dendritic Ni-coated copper powder and the content of elements that become Ni alloys with respect to 100% by mass of the Ni alloy.
  • At least 90% by number or more of the Ni-coated copper powder is an electrolytic copper powder before Ni coating.
  • a dendritic Ni-coated copper powder having a two-dimensional or three-dimensional dendritic shape, the surface of which is uniformly coated with a Ni alloy, and a main trunk that grows linearly and a plurality of linear branches branched from the main trunk
  • the dendritic Ni-coated copper powder had a dendritic shape having a branch and a branch further branched from the branch.
  • Table 1 shows the alloy composition of the obtained dendritic Ni-coated copper powder.
  • the obtained dendritic Ni-coated copper powder was grown in a direction perpendicular to the cross-sectional average thickness of the flat copper particles and the flat surface of the dendritic Ni-coated copper powder while observing with SEM. The ratio between the maximum length and the long axis length in the horizontal direction with respect to the flat surface was measured. Table 1 shows the measurement results for each dendritic Ni-coated copper powder.
  • a dendritic electrolytic copper powder was prepared by adding a compound having a phenazine structure and an azobenzene structure and a nonionic surfactant to the electrolytic solution, and the obtained copper powder.
  • a compound having a phenazine structure and an azobenzene structure and a nonionic surfactant was added to the electrolytic solution, and the obtained copper powder.
  • Example 12 ⁇ Preparation of dendritic Ni-coated copper powder (hypophosphite + tungsten compound)>
  • 100 g of the dendritic copper powder prepared in Example 2 was used, and the copper powder surface was coated with a Ni alloy with an electroless plating solution.
  • a plating solution containing hypophosphite as a reducing agent was used in the same manner as in Example 1, and a metal other than Ni was added to the plating solution to produce a Ni alloy.
  • an electroless Ni plating solution a plating solution in which nickel sulfate 20 g / L, sodium hypophosphite 25 g / L, sodium acetate 10 g / L, and sodium citrate 10 g / L are added at each concentration, 500 g of a plating solution prepared by adding 1.5 g of sodium tungstate and adjusting the pH to 5.0 by adding sodium hydroxide was prepared. The bath temperature was controlled to 60 ° C.
  • Ni-coated copper powder coated with a Ni—WP alloy was obtained.
  • Ni-coated copper powder was filtered, washed with water, and dried through ethanol.
  • Ni-coated copper powder coated with a Ni—WP alloy was obtained.
  • at least 90% by number or more of Ni-coated copper powder is densely packed with flat copper particles whose surfaces are uniformly coated with Ni.
  • the dendritic Ni-coated copper powder aggregated and exhibited a dendritic shape.
  • content of P contained in Ni alloy was 7.0 mass% with respect to 100 mass of Ni alloy.
  • the content of W contained in the Ni alloy was 5.6% by mass with respect to 100% by mass of the Ni alloy.
  • the obtained dendritic Ni-coated copper powder was grown in a direction perpendicular to the cross-sectional average thickness of the flat copper particles and the flat surface of the dendritic Ni-coated copper powder while observing with SEM. The ratio between the maximum length and the long axis length in the horizontal direction with respect to the flat surface was measured. As a result, the copper particles constituting the obtained dendritic Ni-coated copper powder were in the form of a flat plate having a cross-sectional average thickness of 1.8 ⁇ m. The average particle diameter (D50) of the dendritic Ni-coated copper powder was 36.1 ⁇ m. The ratio of the maximum length of the Ni-coated copper powder grown in the vertical direction from the flat surface to the maximum length in the direction horizontal to the flat surface (flat direction) (vertical length / flat length in the flat plate direction) was an average of 0.037.
  • the bulk density of the obtained dendritic Ni-coated copper powder was 2.2 g / cm 3 .
  • the BET specific surface area was 1.26 m 2 / g.
  • Example 12 From the results of Example 12, a compound having an azobenzene structure and a nonionic surfactant were added to the electrolytic solution to prepare a dendritic electrolytic copper powder, and Ni—W— was formed on the surface of the obtained copper powder. It was found that by coating a Ni alloy made of P, a plate-like dendritic Ni-coated copper powder with suppressed growth in the vertical direction can be produced.
  • Example 13 To 55 parts by mass of dendritic Ni-coated copper powder having a specific surface area of 1.15 m 2 / g obtained in Example 1, 15 parts by mass of phenol resin (PL-2211 manufactured by Gunei Chemical Co., Ltd.), butyl cellosolve ( Paste by mixing 10 parts by mass of Kanto Chemical Co., Ltd., deer special grade) and repeating kneading 3 times at 1200 rpm for 3 minutes using a small kneader (Nippon Seiki Seisakusho, non-bubbling kneader NBK-1). did. The obtained conductive paste was printed on glass with a metal squeegee and cured at 200 ° C. for 30 minutes in the air atmosphere.
  • phenol resin PL-2211 manufactured by Gunei Chemical Co., Ltd.
  • butyl cellosolve Paste by mixing 10 parts by mass of Kanto Chemical Co., Ltd., deer special grade
  • the specific resistance value of the film obtained by curing was 7.6 ⁇ 10 ⁇ 5 ⁇ ⁇ cm.
  • Example 14 To 55 parts by mass of the dendritic Ni-coated copper powder having a specific surface area of 1.29 m 2 / g obtained in Example 2, 15 parts by mass of a phenol resin (manufactured by Gunei Chemical Co., Ltd., PL-2211), butyl cellosolve ( Paste by mixing 10 parts by mass of Kanto Chemical Co., Ltd., deer special grade) and repeating kneading 3 times at 1200 rpm for 3 minutes using a small kneader (Nippon Seiki Seisakusho, non-bubbling kneader NBK-1). did. The obtained conductive paste was printed on glass with a metal squeegee and cured at 200 ° C. for 30 minutes in the air atmosphere.
  • a phenol resin manufactured by Gunei Chemical Co., Ltd., PL-2211
  • butyl cellosolve Paste by mixing 10 parts by mass of Kanto Chemical Co., Ltd., deer special grade
  • the specific resistance value of the film obtained by curing was 8.1 ⁇ 10 ⁇ 5 ⁇ ⁇ cm.
  • Example 15 To 55 parts by mass of dendritic Ni-coated copper powder having a specific surface area of 2.10 m 2 / g obtained in Example 4, 15 parts by mass of phenol resin (manufactured by Gunei Chemical Co., Ltd., PL-2211), butyl cellosolve ( Paste by mixing 10 parts by mass of Kanto Chemical Co., Ltd., deer special grade) and repeating kneading 3 times at 1200 rpm for 3 minutes using a small kneader (Nippon Seiki Seisakusho, non-bubbling kneader NBK-1). did. The obtained conductive paste was printed on glass with a metal squeegee and cured at 200 ° C. for 30 minutes in the air atmosphere.
  • phenol resin manufactured by Gunei Chemical Co., Ltd., PL-2211
  • butyl cellosolve Paste by mixing 10 parts by mass of Kanto Chemical Co., Ltd., deer special grade
  • the specific resistance value of the film obtained by curing was 7.9 ⁇ 10 ⁇ 5 ⁇ ⁇ cm.
  • Example 16 2 different between the Ni-coated copper powder having a specific surface area of 1.15 m 2 / g obtained in Example 1 and the Ni-coated copper powder having a specific surface area of 1.29 m 2 / g obtained in Example 2.
  • the specific resistance value of the film obtained by curing was 8.0 ⁇ 10 ⁇ 5 ⁇ ⁇ cm.
  • Example 17 Dendritic Ni-coated copper powder having a specific surface area of 1.15 m 2 / g obtained in Example 1 was dispersed in a resin to obtain an electromagnetic wave shielding material.
  • Example 2 40 g of the dendritic Ni-coated copper powder obtained in Example 1 was mixed with 100 g of vinyl chloride resin and 200 g of methyl ethyl ketone, and kneading was performed at 1200 rpm for 3 minutes using a small kneader. The paste was made by repeating the process once. During pasting, the Ni-coated copper powder was uniformly dispersed in the resin without agglomeration. This was coated and dried on a base material made of a transparent polyethylene terephthalate sheet having a thickness of 100 ⁇ m using a Mayer bar to form an electromagnetic wave shielding layer having a thickness of 25 ⁇ m.
  • the electromagnetic shielding characteristics were evaluated by measuring the attenuation rate using an electromagnetic wave having a frequency of 1 GHz. Table 1 shows the results of the characteristic evaluation.
  • Example 18 Dendritic Ni-coated copper powder having a specific surface area of 1.29 m 2 / g obtained in Example 2 was dispersed in a resin to prepare an electromagnetic wave shielding material.
  • Example 2 40 g of dendritic Ni-coated copper powder obtained in Example 2 was mixed with 100 g of vinyl chloride resin and 200 g of methyl ethyl ketone, and kneading was performed at 1200 rpm for 3 minutes using a small kneader. The paste was made by repeating the process once. During pasting, the Ni-coated copper powder was uniformly dispersed in the resin without agglomeration. This was coated and dried on a base material made of a transparent polyethylene terephthalate sheet having a thickness of 100 ⁇ m using a Mayer bar to form an electromagnetic wave shielding layer having a thickness of 25 ⁇ m.
  • the electromagnetic shielding characteristics were evaluated by measuring the attenuation rate using an electromagnetic wave having a frequency of 1 GHz. Table 1 shows the results of the characteristic evaluation.
  • Example 19 Dendritic Ni-coated copper powder having a specific surface area of 2.10 m 2 / g obtained in Example 4 was dispersed in a resin to obtain an electromagnetic wave shielding material.
  • Example 4 40 g of dendritic Ni-coated copper powder obtained in Example 4 was mixed with 100 g of vinyl chloride resin and 200 g of methyl ethyl ketone, and kneading was performed at 1200 rpm for 3 minutes using a small kneader. The paste was made by repeating the process once. During pasting, the copper powder was uniformly dispersed in the resin without agglomeration. This was coated and dried on a base material made of a transparent polyethylene terephthalate sheet having a thickness of 100 ⁇ m using a Mayer bar to form an electromagnetic wave shielding layer having a thickness of 25 ⁇ m.
  • the electromagnetic shielding characteristics were evaluated by measuring the attenuation rate using an electromagnetic wave having a frequency of 1 GHz. Table 1 shows the results of the characteristic evaluation.
  • the obtained Ni-coated copper powder had a dendritic shape, but the granular copper particles were It was an aggregate and was not a flat dendritic Ni-coated copper powder.
  • the specific surface area of the Ni-coated copper powder obtained was 0.14 m 2 / g.
  • content of Ni of Ni coat copper powder was measured, it was 18.9 mass% with respect to 100 mass of the said Ni coat copper powder whole.
  • content of P contained in the Ni alloy was 8.2% by mass with respect to 100% by mass of the Ni alloy.
  • the dendritic Ni-coated copper powder was mixed with 15 parts by mass of a phenol resin (manufactured by Gunei Chemical Co., Ltd., PL-2211) and 10 parts by mass of butyl cellosolve (manufactured by Kanto Chemical Co., Ltd., deer special grade). Then, using a small kneader (Nippon Seiki Seisakusho, non-bubbling kneader NBK-1), it was made into a paste by repeating kneading at 1200 rpm for 3 minutes three times. The obtained conductive paste was printed on glass with a metal squeegee and cured at 200 ° C. for 30 minutes in the air atmosphere.
  • a phenol resin manufactured by Gunei Chemical Co., Ltd., PL-2211
  • butyl cellosolve manufactured by Kanto Chemical Co., Ltd., deer special grade
  • the specific resistance value of the film obtained by curing was 65.2 ⁇ 10 ⁇ 5 ⁇ ⁇ cm.
  • the flat copper powder was prepared by mechanically flattening granular electrolytic copper powder. Specifically, 5 g of stearic acid was added to 500 g of granular atomized copper powder (manufactured by Mekin Metal Powders Co., Ltd.) having an average particle diameter of 7.9 ⁇ m, and flattened with a ball mill. The ball mill was charged with 5 kg of 3 mm zirconia beads, and flattened by rotating for 90 minutes at a rotation speed of 500 rpm.
  • the obtained flat copper powder was coated with Ni in the same manner as in Example 2.
  • the content of Ni in the produced tabular Ni-coated copper powder was 13.8% by mass with respect to 100% by mass of the tabular Ni-coated copper powder.
  • content of P contained in Ni alloy was 8.6 mass% with respect to 100 mass of Ni alloy.
  • the plate-like Ni-coated copper powder thus produced was measured with a laser diffraction / scattering particle size distribution analyzer, and as a result, the average particle size (D50) was 21.8 ⁇ m. Moreover, as a result of observing with SEM, the cross-sectional average thickness was 0.4 micrometer.
  • the electromagnetic shielding characteristics were evaluated by measuring the attenuation rate using an electromagnetic wave having a frequency of 1 GHz. Specifically, the level of Comparative Example 3 in which no dendritic Ni-coated copper powder is used is “ ⁇ ”, and the level worse than that of Comparative Example 3 is “ ⁇ ”. The case where it was better than the level was evaluated as “ ⁇ ”, and the case where it was superior was evaluated as “ ⁇ ”. Table 1 shows the results.
  • Example 20 ⁇ Preparation of electrolytic copper powder> An electrolytic cell with a capacity of 100 L is used with a titanium electrode plate having an electrode area of 200 mm ⁇ 200 mm as a cathode and a copper electrode plate with an electrode area of 200 mm ⁇ 200 mm as an anode, and an electrolytic solution is charged into the electrolytic cell. Then, a direct current was applied thereto to deposit copper powder on the cathode plate.
  • an electrolytic solution having a composition with a copper ion concentration of 10 g / L and a sulfuric acid concentration of 100 g / L was used. Further, polyethylene glycol (PEG) having a molecular weight of 400 (manufactured by Wako Pure Chemical Industries, Ltd.) as an additive was added to this electrolytic solution so that the concentration in the electrolytic solution was 500 mg / L, and a hydrochloric acid solution (Wako Pure Chemical Industries, Ltd.) was further added. Yakuhin Kogyo Co., Ltd.) was added at a chloride ion (chlorine ion) concentration of 50 mg / L.
  • PEG polyethylene glycol
  • a hydrochloric acid solution Yakuhin Kogyo Co., Ltd.
  • the current density of the cathode is 20 A / dm 2 under the condition that the temperature is maintained at 30 ° C. while circulating the electrolytic solution whose concentration is adjusted as described above at a flow rate of 10 L / min using a metering pump. In this way, copper powder was deposited on the cathode plate.
  • the electrolytic copper powder deposited on the cathode plate was mechanically scraped and collected on the bottom of the electrolytic cell, and the collected copper powder was washed with pure water, and then placed in a vacuum dryer and dried.
  • the deposited copper powder had a minor axis average diameter of 0.2 ⁇ m to 0 ⁇ m. It was a dendritic copper powder having a dendritic shape composed of ellipsoidal copper particles having a major axis average diameter of 0.5 ⁇ m to 2.0 ⁇ m.
  • the average particle diameter (D50) of the dendritic copper powder formed by aggregation of the copper particles was 5.0 ⁇ m to 20 ⁇ m. It was also confirmed that the copper particles were aggregated to form a dendritic copper powder having an average thickness of the branch portion of 0.5 ⁇ m to 2.0 ⁇ m.
  • nickel sulfate 30 g / L nickel sulfate 30 g / L, sodium succinate 50 g / L, boric acid 30 g / L, ammonium chloride 30 g / L, dimethylamine borane 4 g / L were added at each concentration, 500 mL of a plating solution adjusted to pH 6.0 by adding sodium hydroxide was prepared.
  • Ni-coated copper powder in which the surface of the dendritic copper powder was coated with Ni was obtained.
  • the Ni-coated copper powder was recovered and the Ni content was measured, it was 18.6% by mass with respect to 100% by mass of the entire Ni-coated copper powder.
  • the content of boron (B) contained in the Ni alloy was 6.1% by mass with respect to 100% by mass of the Ni alloy.
  • the Ni-coated copper powder has a dendritic shape in which copper particles are aggregated, It was dendritic Ni-coated copper powder in which the Ni alloy was uniformly coated on the surface of the copper particles.
  • the copper particles constituting the Ni-coated copper powder and coated with a Ni alloy on the surface have a minor axis average diameter of 0.2 ⁇ m to 0.5 ⁇ m and an average of 0.39 ⁇ m. It was an ellipsoid having a diameter of 0.5 ⁇ m to 2.0 ⁇ m and an average size of 1.6 ⁇ m.
  • the average particle diameter (D50) of the dendritic Ni-coated copper powder formed by aggregating ellipsoidal copper particles coated with these Ni alloys is 21.2 ⁇ m, and the average thickness of the branch portion is 1 It was 5 ⁇ m.
  • the bulk density of the obtained Ni-coated copper powder was 1.25 g / cm 3 .
  • the BET specific surface area was 1.7 m 2 / g.
  • Example 21 ⁇ Manufacture of electrolytic copper powder>
  • a composition having a copper ion concentration of 10 g / L and a sulfuric acid concentration of 125 g / L is used, and polyethylene glycol (PEG) as an additive is 150 mg / L as an additive in the electrolytic solution.
  • PEG polyethylene glycol
  • Ni-coated copper powder was produced by electroless plating.
  • an electroless Ni plating solution whose reducing agent is hypophosphite was used.
  • nickel sulfate 20 g / L, sodium hypophosphite 25 g / L, sodium acetate 10 g / L, sodium citrate 10 g / L were added at each concentration, and sodium hydroxide was further added.
  • 500 mL of a plating solution adjusted to pH 5.0 by addition was prepared.
  • Ni-coated copper powder in which the surface of the dendritic copper powder was coated with Ni alloy containing phosphorus (P) was obtained.
  • Ni-coated copper powder was recovered and the Ni content was measured, it was 13.1% by mass with respect to 100% by mass of the entire Ni-coated copper powder.
  • content of P contained in Ni alloy was 8.1 mass% with respect to 100 mass of Ni alloy.
  • Ni-coated copper powder As a result of observing the obtained Ni-coated copper powder with a field of view at a magnification of 5,000 by SEM, at least 90% by number or more of the Ni-coated copper powder has a dendritic shape in which copper particles are aggregated, It was Ni coat copper powder by which Ni alloy was uniformly coat
  • the copper particles constituting the Ni-coated copper powder and coated with a Ni alloy on the surface have a minor axis average diameter of 0.2 ⁇ m to 0.5 ⁇ m and an average of 0.27 ⁇ m. It was an ellipsoid having a diameter of 0.5 ⁇ m to 2.0 ⁇ m and an average size of 1.2 ⁇ m.
  • the average particle diameter (D50) of dendritic Ni-coated copper powder formed by agglomeration of ellipsoidal copper particles coated with these Ni alloys is 8.3 ⁇ m, and the average thickness of the branch portion is 1 .1 ⁇ m.
  • the bulk density of the obtained Ni-coated copper powder was 2.77 g / cm 3 .
  • the BET specific surface area was 1.2 m 2 / g.
  • Example 22 ⁇ Preparation of dendritic Ni-coated copper powder (reducing agent: hydrazine compound)> Using 100 g of the dendritic copper powder obtained in Example 21, Ni was coated on the surface of the copper powder by electroless plating to prepare a Ni-coated copper powder. Electroless Ni plating using a hydrazine compound as a reducing agent was performed.
  • nickel acetate was added to a slurry in which 100 g of the dendritic copper powder obtained in Example 21 was dispersed in 500 mL of water to a concentration of 12.4 g / L, and an aqueous solution of 80% by mass of hydrazine monohydrate. 6 g was added dropwise into the bath with slow stirring over 60 minutes. At this time, the bath temperature was controlled to 60 ° C.
  • Ni-coated copper powder in which the surface of the dendritic copper powder was coated with Ni was obtained.
  • the Ni-coated copper powder was recovered and the Ni content was measured, it was 7.7% by mass with respect to 100% by mass of the entire Ni-coated copper powder.
  • the Ni-coated copper powder has a dendritic shape in which copper particles are aggregated, It was Ni coat copper powder by which Ni was uniformly coat
  • a minor axis average diameter of 0.2 to 0.5 ⁇ m and an average of 0.24 ⁇ m
  • the average particle diameter (D50) of the dendritic Ni-coated copper powder formed by agglomeration of ellipsoidal copper particles coated with Ni is 9.6 ⁇ m, and the average thickness of the branch portion is 1.3 ⁇ m. Met.
  • the bulk density of the obtained Ni-coated copper powder was 2.92 g / cm 3 .
  • the BET specific surface area was 1.6 m 2 / g.
  • nickel acetate was added to a slurry in which 100 g of the dendritic copper powder obtained in Example 2 was dispersed in 500 mL of water to a concentration of 12.4 g / L, and hydrazine 3. 2 g was added dropwise into the bath over 60 minutes with slow stirring. The bath temperature was controlled to 60 ° C.
  • each metal compound was added to a bath containing a copper powder slurry and nickel acetate, and hydrazine was gradually added so that each desired Ni alloy film was formed.
  • the metal compound in Example 23, 1.5 g of sodium tungstate was added to form a Ni—W alloy film.
  • 2 g of cobalt sulfate was added to form a Ni—Co alloy film.
  • 4 g each of zinc sulfate heptahydrate and sodium citrate were added to form a Ni—Zn alloy film.
  • 2 g of palladium chloride was added to form a Ni—Pd alloy film.
  • Example 27 2 g of potassium tetrachloroplatinate and 1 g of glycine were added to form a Ni—Pt alloy film.
  • Example 28 1 g each of sodium molybdate and trisodium citrate was added to form a Ni—Mo alloy coating.
  • Example 29 1 g of sodium stannate was added to form a Ni—Sn alloy film.
  • Ni-coated copper powder in which the surface of the dendritic copper powder was coated with Ni alloy was obtained.
  • the Ni-coated copper powder was recovered and the Ni alloy coating amount was measured.
  • Table 1 shows the results of measuring the content of Ni with respect to 100% by mass of the entire Ni-coated copper powder and the content of elements that become Ni alloys with respect to 100% by mass of the Ni alloy.
  • Ni-coated copper powders are aggregated with copper particles in a dendritic shape. It was a Ni-coated copper powder that had a shape and was uniformly coated with a Ni alloy on the surface of the copper particles.
  • the copper particles constituting the Ni-coated copper powder and coated with Ni on the surface have an average minor axis diameter of 0.2 ⁇ m to 0.5 ⁇ m and an average major axis diameter of 0.5 ⁇ m to 2.0 ⁇ m. It was an ellipsoid of the size.
  • the average particle diameter (D50), bulk density, and BET specific surface area of the dendritic Ni-coated copper powder formed by aggregating ellipsoidal copper particles coated with these Ni alloys were measured. Table 1 summarizes these measurement results.
  • Example 30 ⁇ Preparation of dendritic Ni-coated copper powder (hypophosphite + tungsten compound)>
  • 100 g of the dendritic copper powder produced in Example 20 was used, and the copper powder surface was coated with a Ni alloy by electroless plating.
  • electroless Ni plating solution a plating solution containing hypophosphite as the same reducing agent as in Example 20 was used, and a metal other than Ni was added to the plating solution to produce a Ni alloy.
  • an electroless Ni plating solution a plating solution in which nickel sulfate 20 g / L, sodium hypophosphite 25 g / L, sodium acetate 10 g / L, and sodium citrate 10 g / L are added at each concentration, 500 g of a plating solution prepared by adding 1.5 g of sodium tungstate and adjusting the pH to 5.0 by adding sodium hydroxide was prepared. The bath temperature was controlled to 60 ° C.
  • Ni-coated copper powder coated with a Ni—WP alloy was obtained.
  • the content of P contained in the Ni alloy was 7.1% by mass with respect to 100% by mass of the Ni alloy.
  • content of W contained in Ni alloy was 5.5 mass% with respect to 100 mass of Ni alloy.
  • Ni-coated copper powder As a result of observing the obtained Ni-coated copper powder with a field of view at a magnification of 5,000 by SEM, at least 90% by number or more of the Ni-coated copper powder has a dendritic shape in which copper particles are aggregated, It was Ni coat copper powder by which Ni alloy was uniformly coat
  • the copper particles constituting the Ni-coated copper powder and coated with Ni alloy on the surface have a minor axis average diameter of 0.2 ⁇ m to 0.5 ⁇ m and an average of 0.34 ⁇ m. It was an ellipsoid having a diameter of 0.5 ⁇ m to 2.0 ⁇ m and an average size of 1.6 ⁇ m.
  • the average particle diameter (D50) of the dendritic Ni-coated copper powder formed by aggregating ellipsoidal copper particles coated with these Ni alloys is 21.2 ⁇ m, and the average thickness of the branch portion is 1 It was 5 ⁇ m.
  • the bulk density of the obtained Ni-coated copper powder was 1.25 g / cm 3 .
  • the BET specific surface area was 1.7 m 2 / g.
  • Example 31 30 g of the dendritic Ni-coated copper powder obtained in Example 20 was mixed with 15 g of a phenol resin (PL-2211 manufactured by Gunei Chemical Co., Ltd.) and 10 g of butyl cellosolve (manufactured by Kanto Chemical Co., Ltd., deer special grade). Using a kneader (Nippon Seiki Seisakusho, non-bubbling kneader NBK-1), kneading at 1200 rpm for 3 minutes was repeated three times to form a paste. The obtained conductive paste was printed on glass with a metal squeegee and cured at 200 ° C. for 30 minutes in an air atmosphere.
  • a phenol resin PL-2211 manufactured by Gunei Chemical Co., Ltd.
  • butyl cellosolve manufactured by Kanto Chemical Co., Ltd., deer special grade
  • the specific resistance value of the film obtained by curing was 9.0 ⁇ 10 ⁇ 5 ⁇ ⁇ cm, and it was found that excellent conductivity was exhibited. Table 2 shows these results.
  • Example 32 30 g of dendritic Ni-coated copper powder obtained in Example 21 was mixed with 20 g of a phenolic resin (manufactured by Gunei Chemical Co., Ltd., PL-2211) and 10 g of butyl cellosolve (manufactured by Kanto Chemical Co., Ltd., deer special grade). Using a kneader (Nippon Seiki Seisakusho, non-bubbling kneader NBK-1), kneading at 1200 rpm for 3 minutes was repeated three times to form a paste. The obtained conductive paste was printed on glass with a metal squeegee and cured at 200 ° C. for 30 minutes in an air atmosphere.
  • a phenolic resin manufactured by Gunei Chemical Co., Ltd., PL-2211
  • butyl cellosolve manufactured by Kanto Chemical Co., Ltd., deer special grade
  • the specific resistance value of the film obtained by curing was 9.2 ⁇ 10 ⁇ 5 ⁇ ⁇ cm, and it was found that excellent electrical conductivity was exhibited. Table 2 shows these results.
  • Example 33 The dendritic Ni-coated copper powder obtained in Example 20 was dispersed in a resin to obtain an electromagnetic wave shielding material.
  • Example 20 30 g of dendritic Ni-coated copper powder obtained in Example 20 was mixed with 100 g of vinyl chloride resin and 200 g of methyl ethyl ketone, and kneaded at 1200 rpm for 3 minutes using a small kneader. The paste was made by repeating the process once. During pasting, the copper powder was uniformly dispersed in the resin without agglomeration. This was coated and dried using a Mayer bar on a substrate made of a transparent polyethylene terephthalate sheet having a thickness of 100 ⁇ m to form an electromagnetic wave shielding layer having a thickness of 25 ⁇ m.
  • the electromagnetic shielding characteristics were evaluated by measuring the attenuation rate using an electromagnetic wave having a frequency of 1 GHz. Table 2 shows these results.
  • Example 4 Copper powder was deposited on the cathode plate in the same manner as in Example 20 except that PEG as an additive and chlorine ions were not added to the electrolytic solution. Subsequently, in the same manner as in Example 1, the surface of the obtained copper powder was coated with a Ni alloy to obtain a Ni-coated copper powder.
  • Ni content of the Ni-coated copper powder was 18.3% by mass with respect to 100 as the total weight of the Ni-coated copper powder coated with the Ni alloy. Moreover, content of B contained in Ni alloy was 6.0 mass% with respect to 100 mass of Ni alloy.
  • the obtained Ni-coated copper powder had a dendritic shape, but the thickness of the branch portion was 10 ⁇ m. It was confirmed that this was a very large dendritic Ni-coated copper powder. Moreover, the average particle diameter (D50) of the Ni-coated copper powder was 22.3 ⁇ m.
  • the specific resistance value of the film obtained by curing is 6.7 ⁇ 10 ⁇ 4 ⁇ ⁇ cm, and the specific resistance value is extremely high and inferior in conductivity compared to the conductive paste obtained in the examples. Met.
  • an electrolytic copper powder having an average particle size of 30.5 ⁇ m (trade name: electrolytic copper powder Cu-300, manufactured by Nexel Japan) was applied to a high-pressure jet airflow swirl vortex jet mill (manufactured by Tokusu Kogakusha Co., Ltd., NJ Nanogrine) Using a Ding mill NJ-30), spherical copper powder was prepared by grinding and pulverizing by performing 8 passes at an air flow rate of 200 liters / minute, a grinding pressure of 10 kg / cm 2 and about 400 g / hour. The obtained spherical copper powder was observed by SEM with a field of view of 5,000 times magnification and confirmed to be granular. Moreover, the average particle diameter (D50) of the spherical copper powder was 5.6 ⁇ m.
  • the obtained spherical copper powder was coated with Ni on the surface of the copper powder by electroless plating in the same manner as shown in Example 22. And when spherical Ni coat copper powder after electroless plating was collect
  • the obtained spherical Ni-coated copper powder had an average particle size (D50) of 5.8 ⁇ m and a bulk density of 3.83 g / cm 3 . Further, the BET specific surface area was 0.16 m 2 / g.
  • this spherical Ni-coated copper powder was mixed with 15 g of a phenol resin (PLE 2211, manufactured by Gunei Chemical Co., Ltd.) and 10 g of butyl cellosolve (manufactured by Kanto Chemical Co., Ltd., deer special grade), and a small kneader.
  • a non-bubbling kneader NBK-1 manufactured by Nippon Seiki Seisakusho Co., Ltd.
  • kneading at 1200 rpm for 3 minutes was repeated three times to form a paste.
  • the copper powder was uniformly dispersed in the resin without agglomeration.
  • the obtained conductive paste was printed on glass with a metal squeegee and cured at 200 ° C. for 30 minutes in the air atmosphere.
  • the specific resistance value of the film obtained by curing is 8.2 ⁇ 10 ⁇ 4 ⁇ ⁇ cm, which is extremely high in specific resistance value and inferior in conductivity compared to the conductive paste obtained in the examples. Met.
  • the electromagnetic shielding characteristics were evaluated by measuring the attenuation rate using an electromagnetic wave having a frequency of 1 GHz. Specifically, the level of Comparative Example 6 that does not use dendritic Ni-coated copper powder is set as “ ⁇ ”, and the level worse than the level of Comparative Example 6 is set as “X”. The case where it was better than the level was evaluated as “ ⁇ ”, and the case where it was superior was evaluated as “ ⁇ ”. Table 2 shows the results.
  • Example 34 ⁇ Preparation of electrolytic copper powder> An electrolytic cell with a capacity of 100 L is used with a titanium electrode plate having an electrode area of 200 mm ⁇ 200 mm as a cathode and a copper electrode plate with an electrode area of 200 mm ⁇ 200 mm as an anode, and an electrolytic solution is charged into the electrolytic cell. Then, a direct current was applied thereto to deposit copper powder on the cathode plate.
  • the electrolytic solution a composition having a copper ion concentration of 10 g / L and a sulfuric acid concentration of 125 g / L was used.
  • safranin manufactured by Kanto Chemical Co., Inc.
  • a hydrochloric acid solution manufactured by Wako Pure Chemical Industries, Ltd.
  • the current density of the cathode is 18 A / dm 2 under the condition that the temperature is maintained at 25 ° C. while circulating the electrolytic solution whose concentration is adjusted as described above at a flow rate of 15 L / min using a metering pump.
  • the electrolytic copper powder deposited on the cathode plate was recovered by mechanically scraping it off the bottom of the electrolytic cell using a scraper, and the recovered copper powder was washed with pure water and then put in a vacuum dryer and dried. .
  • the deposited copper powder was a main chain that grew linearly and the main trunk. It was a dendritic copper powder having a two-dimensional or three-dimensional dendritic shape having a plurality of branches branched linearly from and branches further branched from the branches.
  • nickel sulfate 20 g / L, sodium hypophosphite 25 g / L, sodium acetate 10 g / L, sodium citrate 10 g / L are added at each concentration, and sodium hydroxide is further added.
  • 500 mL of a plating solution adjusted to pH 5.0 by adding the above was prepared.
  • Ni-coated copper powder in which the surface of the dendritic copper powder was coated with Ni alloy containing phosphorus (P) was obtained.
  • Ni-coated copper powder was recovered and the Ni content was measured, it was 13.5% by mass with respect to 100% by mass of the entire Ni-coated copper powder.
  • content of P contained in Ni alloy was 8.2 mass% with respect to 100 mass of Ni alloy.
  • Ni-coated copper powder As a result of observing the obtained Ni-coated copper powder with a field of view of 5,000 times by SEM, at least 90% by number or more of Ni-coated copper powder is uniformly on the surface of the dendritic copper powder before Ni coating.
  • the copper particles constituting the main trunk and branches of the dendritic Ni-coated copper powder had a flat plate shape with an average cross-sectional thickness of 0.42 ⁇ m, and the copper particles were formed into a dendritic shape. .
  • the average particle diameter (D50) of the dendritic Ni-coated copper powder was 25.1 ⁇ m.
  • the bulk density of the obtained dendritic Ni-coated copper powder was 0.53 g / cm 3 .
  • the BET specific surface area was 0.82 m ⁇ 2 > / g.
  • the specific resistance value of the film obtained by curing was 8.8 ⁇ 10 ⁇ 5 ⁇ ⁇ cm, and it was found that excellent conductivity was exhibited.
  • Example 35 ⁇ Preparation of electrolytic copper powder>
  • a composition having a copper ion concentration of 10 g / L and a sulfuric acid concentration of 125 g / L is used, and safranin is added to the electrolytic solution so that the concentration in the electrolytic solution is 150 mg / L.
  • an electrolytic copper powder dendritic copper powder
  • a hydrochloric acid solution was added so that the chloride ion concentration in the electrolytic solution was 100 mg / L. It was.
  • nickel sulfate 30 g / L nickel sulfate 30 g / L, sodium succinate 50 g / L, boric acid 30 g / L, ammonium chloride 30 g / L, dimethylamine borane 4 g / L were added at each concentration, Further, 500 mL of a plating solution adjusted to pH 6.0 by adding sodium hydroxide was prepared.
  • Ni-coated copper powder in which the surface of the dendritic copper powder was coated with Ni alloy was obtained.
  • the Ni-coated copper powder was recovered and the Ni content was measured, it was 18.8% by mass with respect to 100% by mass of the entire Ni-coated copper powder.
  • the content of boron (B) contained in the Ni alloy was 6.4% by mass with respect to 100% by mass of the Ni alloy.
  • Ni-coated copper powder having a Ni-coated two-dimensional or three-dimensional dendritic shape the main trunk growing linearly, a plurality of branches linearly branching from the main trunk, and further from the branches Furthermore, it was a dendritic Ni-coated copper powder having a dendritic shape having branched branches.
  • the copper particles constituting the main trunk and branches of the dendritic Ni-coated copper powder had a flat plate shape with an average cross-sectional thickness of 0.23 ⁇ m. Moreover, the average particle diameter (D50) of this dendritic Ni coat copper powder was 9.4 micrometers.
  • the bulk density of the obtained dendritic Ni-coated copper powder copper powder was 0.53 g / cm 3 .
  • the BET specific surface area was 1.94 m 2 / g.
  • the specific resistance value of the film obtained by curing was 8.4 ⁇ 10 ⁇ 5 ⁇ ⁇ cm, and it was found that excellent conductivity was exhibited.
  • Example 36 ⁇ Production of dendritic Ni-coated copper powder (reducing agent: hydrazine compound)> Using 100 g of the dendritic copper powder obtained in Example 35, Ni was coated on the surface of the copper powder by electroless Ni plating to prepare a Ni-coated copper powder. Electroless Ni plating using a hydrazine compound as a reducing agent was performed.
  • nickel acetate was added to a slurry in which 100 g of the dendritic copper powder obtained in Example 35 was dispersed in 500 mL of water to a concentration of 12.4 g / L, and an 80% by mass aqueous solution of hydrazine monohydrate. 6 g was added dropwise into the bath with slow stirring over 60 minutes. At this time, the bath temperature was controlled to 60 ° C.
  • Ni-coated copper powder in which the surface of the dendritic copper powder was coated with Ni was obtained.
  • the Ni-coated copper powder was recovered and the Ni content was measured, it was 7.6% by mass with respect to 100% by mass of the entire Ni-coated copper powder.
  • Ni-coated copper powder As a result of observing the obtained Ni-coated copper powder with a field of view of 5,000 times by SEM, at least 90% by number or more of Ni-coated copper powder is uniformly on the surface of the dendritic copper powder before Ni coating.
  • the copper particles constituting the main trunk and branches of the dendritic Ni-coated copper powder had a flat plate shape with an average cross-sectional thickness of 0.23 ⁇ m. Moreover, the average particle diameter (D50) of this dendritic Ni coat copper powder was 9.6 micrometers.
  • the bulk density of the obtained dendritic Ni-coated copper powder was 0.52 g / cm 3 .
  • the BET specific surface area was 1.98 m ⁇ 2 > / g.
  • the specific resistance value of the film obtained by curing was 6.2 ⁇ 10 ⁇ 5 ⁇ ⁇ cm, and it was found that the film exhibited excellent conductivity.
  • nickel acetate was added to a slurry in which 100 g of the dendritic copper powder obtained in Example 35 was dispersed in 500 mL of water to a concentration of 12.4 g / L, and hydrazine 3. 2 g was added dropwise into the bath over 60 minutes with slow stirring. The bath temperature was controlled to 60 ° C.
  • each metal compound was added to a bath containing a copper powder slurry and nickel acetate, and hydrazine was gradually added so that each desired Ni alloy film was formed.
  • the metal compound 1.5 g of sodium tungstate was added to form a Ni—W alloy film.
  • Example 38 2 g of cobalt sulfate was added to form a Ni—Co alloy film.
  • Example 39 4 g each of zinc sulfate heptahydrate and sodium citrate were added to form a Ni—Zn alloy coating.
  • 2 g of palladium chloride was added to form a Ni—Pd alloy film.
  • Example 41 2 g of potassium tetrachloroplatinate and 1 g of glycine were added to form a Ni—Pt alloy film.
  • Example 42 1 g of each of sodium molybdate and trisodium citrate was added to form a Ni—Mo alloy film.
  • Example 43 1 g of sodium stannate was added to form a Ni—Sn alloy film.
  • Ni-coated copper powder in which the surface of the dendritic copper powder was coated with Ni was obtained.
  • the Ni-coated copper powder was recovered and the Ni alloy coating amount was measured. Table 3 shows the results of measuring the content of Ni with respect to 100% by mass of the entire Ni-coated copper powder and the content of elements that become Ni alloys with respect to 100% by mass of the Ni alloy.
  • Ni-coated copper powder having a two-dimensional or three-dimensional dendritic shape in which Ni is uniformly coated on the surface of the main body, and a plurality of linearly branched main trunks and a plurality of linear branches from the main trunk
  • the dendritic Ni-coated copper powder had a dendritic shape having a branch and a branch further branched from the branch.
  • Table 3 shows the result of measuring the specific resistance value of the coating obtained by curing. As shown in Table 3, it was found that all the coating films showed excellent conductivity.
  • Example 44 ⁇ Manufacture of dendritic Ni-coated copper powder (hypophosphite + tungsten compound)>
  • 100 g of the dendritic copper powder prepared in Example 34 was used, and the copper powder surface was coated with a Ni alloy by electroless plating.
  • electroless Ni plating solution a plating solution containing hypophosphite as the same reducing agent as in Example 1 was used, and a metal other than Ni was added to the plating solution to produce a Ni alloy.
  • an electroless Ni plating solution a plating solution in which nickel sulfate 20 g / L, sodium hypophosphite 25 g / L, sodium acetate 10 g / L, and sodium citrate 10 g / L are added at each concentration, 500 g of a plating solution prepared by adding 1.5 g of sodium tungstate and adjusting the pH to 5.0 by adding sodium hydroxide was prepared.
  • Ni-coated copper powder coated with a Ni—WP alloy was obtained.
  • Ni-coated copper powder was recovered and the Ni content was measured, it was 12.4% by mass with respect to 100% by mass of the entire Ni-coated copper powder.
  • the content of P contained in the Ni alloy was 7.4% by mass with respect to 100% by mass of the Ni alloy.
  • content of W contained in Ni alloy was 5.4 mass% with respect to 100 mass of Ni alloy.
  • Ni-coated copper powder As a result of observing the obtained Ni-coated copper powder with a field of view at a magnification of 5,000 by SEM, at least 90% Ni-coated copper powder is uniformly Ni alloy on the surface of the dendritic copper powder before Ni coating.
  • the copper particles constituting the main trunk and branches of the dendritic Ni-coated copper powder had a flat plate shape with an average cross-sectional thickness of 0.43 ⁇ m, and the copper particles were formed into a dendritic shape. .
  • the average particle diameter (D50) of the dendritic Ni-coated copper powder was 25.6 ⁇ m.
  • the bulk density of the obtained dendritic Ni-coated copper powder was 1.87 g / cm 3 .
  • the BET specific surface area was 0.88 m ⁇ 2 > / g.
  • the specific resistance value of the film obtained by curing was 9.8 ⁇ 10 ⁇ 5 ⁇ ⁇ cm, and it was found that excellent conductivity was exhibited.
  • Example 45 ⁇ Preparation of electrolytic copper powder>
  • a composition having a copper ion concentration of 5 g / L and a sulfuric acid concentration of 150 g / L was used, and safranin was added to the electrolytic solution so that the concentration in the electrolytic solution was 100 mg / L.
  • an electrolytic copper powder (dendritic copper powder) was deposited on the cathode plate under the same conditions as in Example 34 except that a hydrochloric acid solution was added so that the chloride ion concentration in the electrolytic solution was 10 mg / L. It was.
  • Ni-coated copper powder in which Ni alloy containing P was coated on the surface of dendritic copper powder was obtained.
  • Ni-coated copper powder was recovered and the Ni content was measured, it was 13.1% by mass with respect to 100% by mass of the entire Ni-coated copper powder.
  • the content of P contained in the Ni alloy was 8.6% by mass with respect to 100% by mass of the Ni alloy.
  • the copper particles constituting the main trunk and branches of the dendritic Ni-coated copper powder had a flat plate shape with an average cross-sectional thickness of 3.7 ⁇ m, and the copper particles were formed into a dendritic shape. .
  • the average particle diameter (D50) of the dendritic Ni-coated copper powder was 61.8 ⁇ m.
  • the bulk density of the obtained dendritic Ni-coated copper powder was 3.2 g / cm 3 .
  • the BET specific surface area was 1.02 m 2 / g.
  • the specific resistance value of the film obtained by curing was 9.2 ⁇ 10 ⁇ 5 ⁇ ⁇ cm, and it was found that excellent electrical conductivity was exhibited.
  • Example 46 The dendritic Ni-coated copper powder produced in Example 34 was dispersed in a resin to obtain an electromagnetic wave shielding material.
  • the preparation of the dendritic copper powder for producing the dendritic Ni-coated copper powder, and the conditions until the dendritic copper powder is coated with a Ni alloy to produce the dendritic Ni-coated copper powder are described in the Examples. 1, the Ni content of the dendritic Ni-coated copper powder is 13.5% by mass with respect to 100% by mass of the entire dendritic Ni-coated copper powder, and the content of P contained in the Ni alloy The amount of dendritic Ni-coated copper powder was 8.2% by mass with respect to 100% by mass of the Ni alloy.
  • a 40 g of this dendritic Ni-coated copper powder was mixed with 100 g of vinyl chloride resin and 200 g of methyl ethyl ketone, and paste was made by repeating kneading at 1200 rpm for 3 minutes three times using a small kneader. During pasting, the copper powder was uniformly dispersed in the resin without agglomeration. This was coated and dried using a Mayer bar on a substrate made of a transparent polyethylene terephthalate sheet having a thickness of 100 ⁇ m to form an electromagnetic wave shielding layer having a thickness of 25 ⁇ m.
  • the electromagnetic shielding characteristics were evaluated by measuring the attenuation rate using an electromagnetic wave having a frequency of 1 GHz. Table 3 shows these results.
  • Example 47 The dendritic Ni-coated copper powder produced in Example 38 was dispersed in a resin to obtain an electromagnetic wave shielding material. The preparation of the dendritic copper powder for producing the dendritic Ni-coated copper powder, and the conditions until the dendritic copper powder is coated with a Ni alloy to produce the dendritic Ni-coated copper powder are described in the Examples. 38.
  • the Ni content of the dendritic Ni-coated copper powder is 12.4% by mass with respect to 100% by mass of the entire dendritic Ni-coated copper powder, and the content of P contained in the Ni alloy
  • the dendritic Ni-coated copper powder is 7.4% by mass with respect to 100% by mass of the Ni alloy, and the W content in the Ni alloy is 5.4% by mass with respect to 100% by mass of the Ni alloy. used.
  • a 40 g of this dendritic Ni-coated copper powder was mixed with 100 g of vinyl chloride resin and 200 g of methyl ethyl ketone, and paste was made by repeating kneading at 1200 rpm for 3 minutes three times using a small kneader. During pasting, the copper powder was uniformly dispersed in the resin without agglomeration. This was coated and dried using a Mayer bar on a substrate made of a transparent polyethylene terephthalate sheet having a thickness of 100 ⁇ m to form an electromagnetic wave shielding layer having a thickness of 25 ⁇ m.
  • the electromagnetic shielding characteristics were evaluated by measuring the attenuation rate using an electromagnetic wave having a frequency of 1 GHz. Table 3 shows these results.
  • Example 48 The dendritic Ni-coated copper powder produced in Example 45 was dispersed in a resin to obtain an electromagnetic wave shielding material.
  • the preparation of the dendritic copper powder for producing the dendritic Ni-coated copper powder, and the conditions until the dendritic copper powder is coated with a Ni alloy to produce the dendritic Ni-coated copper powder are described in the Examples. 45.
  • the Ni content of the dendritic Ni-coated copper powder is 13.1% by mass with respect to 100% by mass of the entire dendritic Ni-coated copper powder, and the content of P contained in the Ni alloy
  • the amount of dendritic Ni-coated copper powder was 8.6% by mass with respect to 100% by mass of the Ni alloy.
  • a 40 g of this dendritic Ni-coated copper powder was mixed with 100 g of vinyl chloride resin and 200 g of methyl ethyl ketone, and paste was made by repeating kneading at 1200 rpm for 3 minutes three times using a small kneader. During pasting, the copper powder was uniformly dispersed in the resin without agglomeration. This was coated and dried using a Mayer bar on a substrate made of a transparent polyethylene terephthalate sheet having a thickness of 100 ⁇ m to form an electromagnetic wave shielding layer having a thickness of 25 ⁇ m.
  • the electromagnetic shielding characteristics were evaluated by measuring the attenuation rate using an electromagnetic wave having a frequency of 1 GHz. Table 3 shows these results.
  • Example 49 Spherical Ni-coated copper powder was mixed with the dendritic Ni-coated copper powder prepared in Example 34, and these were dispersed in a resin to obtain an electromagnetic wave shielding material.
  • the preparation of the dendritic copper powder for producing the dendritic Ni-coated copper powder, and the conditions until the dendritic copper powder is coated with a Ni alloy to produce the dendritic Ni-coated copper powder are described in the Examples. 34, and the Ni content of the dendritic Ni-coated copper powder is 13.5% by mass with respect to 100% by mass of the entire dendritic Ni-coated copper powder, and the content of P contained in the Ni alloy The amount of dendritic Ni-coated copper powder was 8.2% by mass with respect to 100% by mass of the Ni alloy.
  • the spherical Ni-coated copper powder uses a granular atomized copper powder (manufactured by Mekin Metal Powders Co., Ltd.) having an average particle size of 7.9 ⁇ m, and Ni is coated in the same manner as in Example 34 to form a spherical Ni-coated copper powder.
  • the Ni content of the spherical Ni-coated copper powder is 12.8% by mass with respect to 100% by mass of the entire Ni-coated copper powder, and the content of P contained in the Ni alloy is 100% by mass of the Ni alloy.
  • Spherical Ni-coated copper powder having a mass of 8.8% by mass was used.
  • 15 g of dendritic Ni-coated copper powder and 25 g of spherical Ni-coated copper powder are mixed with 100 g of vinyl chloride resin and 200 g of methyl ethyl ketone, and mixed at 1200 rpm for 3 minutes using a small kneader.
  • Paste was made by repeating smelting three times. During pasting, the copper powder was uniformly dispersed in the resin without agglomeration. This was coated and dried using a Mayer bar on a substrate made of a transparent polyethylene terephthalate sheet having a thickness of 100 ⁇ m to form an electromagnetic wave shielding layer having a thickness of 25 ⁇ m.
  • the electromagnetic shielding characteristics were evaluated by measuring the attenuation rate using an electromagnetic wave having a frequency of 1 GHz. Table 3 shows these results.
  • Example 7 The electrolytic copper powder was deposited on the cathode plate in the same manner as in Example 34, except that the conditions were such that safranin as an additive and chlorine ions were not added to the electrolytic solution. Then, the surface of the obtained electrolytic copper powder was coated with a Ni alloy in the same manner as in Example 34 to obtain a Ni-coated copper powder. When the Ni content of the Ni-coated copper powder was measured, it was 12.6% by mass relative to 100% by mass of the entire Ni-coated copper powder. Moreover, content of P contained in Ni alloy was 7.9 mass% with respect to 100 mass of Ni alloy.
  • FIG. 23 shows the result of observing the shape of the obtained Ni-coated copper powder with a SEM field of view at a magnification of 1,000 times.
  • the obtained Ni-coated copper powder had a dendritic shape but was formed by aggregation of particulate copper. Moreover, it was in the state by which the surface of the copper powder was coat
  • the obtained conductive paste was printed on a glass with a metal squeegee and cured at 200 ° C. for 30 minutes in an air atmosphere.
  • the specific resistance value of the film obtained by curing is 6.7 ⁇ 10 ⁇ 4 ⁇ ⁇ cm, and the specific resistance value is extremely high and inferior in conductivity compared to the conductive paste obtained in the examples. Met.
  • the flat copper powder was prepared by mechanically flattening granular electrolytic copper powder. Specifically, 5 g of stearic acid was added to 500 g of granular atomized copper powder (manufactured by Mekin Metal Powders Co., Ltd.) having an average particle diameter of 7.9 ⁇ m, and flattened with a ball mill. The ball mill was charged with 5 kg of 3 mm zirconia beads, and flattened by rotating for 90 minutes at a rotation speed of 500 rpm.
  • the obtained flat copper powder was coated with Ni in the same manner as in Example 34.
  • the content of Ni in the produced tabular Ni-coated copper powder was 13.8% by mass with respect to 100% by mass of the tabular Ni-coated copper powder.
  • the content of P contained in the Ni alloy was 8.6% by mass with respect to 100% by mass of the Ni alloy.
  • the plate-like Ni-coated copper powder thus produced was measured with a laser diffraction / scattering particle size distribution measuring instrument.
  • the average particle size (D50) was 21.8 ⁇ m, and the cross-section was observed by SEM.
  • the average thickness was 0.4 ⁇ m.
  • the specific resistance value of the film obtained by curing is 2.6 ⁇ 10 ⁇ 4 ⁇ ⁇ cm, which is extremely high in specific resistance value and inferior in conductivity compared to the conductive paste obtained in the examples. Met.
  • Comparative Example 9 Similar to the one used in Comparative Example 8, a Ni-coated copper powder in which Ni was coated on a flat copper powder prepared by mechanically flattening a granular electrolytic copper powder was prepared. And the characteristic of the electromagnetic wave shield by the Ni coat copper powder was evaluated, and compared with the characteristic of the electromagnetic wave shield produced using the dendritic Ni coat copper powder in an Example, the dendritic shape effect was investigated. In addition, content of Ni of the used flat Ni coat copper powder was 13.8 mass% with respect to 100 mass of the flat Ni coat copper powder. The content of P contained in the Ni alloy was 8.6% by mass with respect to 100% by mass of the Ni alloy.
  • the electromagnetic shielding characteristics were evaluated by measuring the attenuation rate using an electromagnetic wave having a frequency of 1 GHz. Specifically, the level of Comparative Example 9 in which no dendritic Ni-coated copper powder is used is “ ⁇ ”, and the level worse than that of Comparative Example 9 is “ ⁇ ”. The case where it was better than the level was evaluated as “ ⁇ ”, and the case where it was superior was evaluated as “ ⁇ ”. Table 3 shows the results.
  • Example 50 ⁇ Preparation of flat copper particle agglomerated powder> An electrolytic cell with a capacity of 100 L is charged with an electrolytic solution in the electrolytic cell using a titanium electrode plate with an electrode area of 200 mm ⁇ 200 mm as a cathode and a copper plate with an electrode area of 200 mm ⁇ 200 mm as an anode. Then, a direct current was passed through this to deposit copper powder on the cathode plate.
  • an electrolytic solution having a composition with a copper ion concentration of 10 g / L and a sulfuric acid concentration of 100 g / L was used.
  • Janus Green B manufactured by Wako Pure Chemical Industries, Ltd.
  • polyethylene glycol having a molecular weight of 2,000 was added.
  • Yakuhin Kogyo Co., Ltd. was added so that the concentration in the electrolyte was 850 mg / L.
  • a hydrochloric acid solution (manufactured by Wako Pure Chemical Industries, Ltd.) was added so that the chloride ion (chlorine ion) concentration in the electrolyte solution was 50 mg / L.
  • the temperature is maintained at 30 ° C. and the current density of the cathode is 25 A / dm 2. Then, copper powder was deposited on the cathode plate.
  • the electrolytic copper powder deposited on the cathode plate was recovered by mechanically scraping it off the bottom of the electrolytic cell using a scraper, and the recovered copper powder was washed with pure water and then put in a vacuum dryer and dried. .
  • the deposited copper powder has a shape in which flat copper particles are aggregated. It was the presented copper powder (flat copper particle aggregated powder).
  • the flat copper particles have an average cross-sectional thickness of 0.3 ⁇ m, and an average major axis diameter (equivalent to the diameter indicated by “d” in the schematic diagram of FIG. 1) is 2.7 ⁇ m. there were.
  • size of the tabular copper particle aggregated powder which the aggregate of the tabular copper particle became the aggregate was the average particle diameter (D50) measured with the laser diffraction and the scattering method particle size distribution measuring device 7.9 micrometer. Met.
  • Ni-coated copper particle aggregated powder (reducing agent: hypophosphite)
  • reducing agent hypophosphite
  • Ni was coated on the surface of the copper powder by electroless Ni plating using the tabular copper particle aggregated powder prepared by the above-described method to prepare a Ni-coated copper powder.
  • An electroless Ni plating solution that is a reducing agent hypophosphite was used.
  • nickel sulfate 20 g / L, sodium hypophosphite 25 g / L, sodium acetate 10 g / L, sodium citrate 10 g / L are added at each concentration, and sodium hydroxide is further added.
  • 500 mL of a plating solution adjusted to pH 5.0 by adding the above was prepared.
  • a slurry obtained by dispersing 100 g of tabular copper particle agglomerated powder prepared in the above-described method in 100 mL of water is stirred for 10 minutes at 25 ° C., and then the bath temperature is heated to 90 ° C. And stirred for 60 minutes.
  • Ni-coated copper powder in which Ni alloy containing phosphorus (P) was coated on the surface of the tabular copper particle aggregated powder was obtained.
  • Ni-coated copper powder was recovered and the Ni content was measured, it was 13.4% by mass with respect to 100% by mass of the entire Ni-coated copper powder.
  • the content of P contained in the Ni alloy was 7.8% by mass with respect to 100% by mass of the Ni alloy.
  • Ni-coated copper powder was uniformly coated with the Ni alloy on the surface of the copper powder before being coated with the Ni alloy.
  • a flat Ni-coated copper particle aggregated powder having a shape of agglomerated powder in which a plurality of Ni-coated copper particles having a flat plate shape are aggregated to form an aggregate.
  • the shape was the same as the flat copper particle aggregated powder before coating the Ni alloy.
  • the plate-like Ni-coated copper particles constituting the Ni-coated copper powder have a plate-like shape with a cross-sectional thickness (cross-sectional average thickness) of 0.3 ⁇ m, and the size is the average major axis diameter (see FIG. (Diameter indicated by “d” in the schematic diagram of FIG. 1) was 2.7 ⁇ m.
  • the size of the aggregated copper powder formed by aggregating a plurality of the flat plate-like Ni-coated copper particles into an aggregate is 7.9 ⁇ m in average particle diameter (D50). The same value as the flat copper particle aggregated powder before coating was shown.
  • the tap density of the obtained Ni-coated copper powder was 2.9 g / cm 3 .
  • the BET specific surface area was 2.5 m 2 / g.
  • Example 51 ⁇ Preparation of flat copper particle agglomerated powder> An electrolytic solution having a copper ion concentration of 8 g / L and a sulfuric acid concentration of 110 g / L is used, and Janus Green B as an additive is added to the electrolytic solution to a concentration of 160 mg / L in the electrolytic solution. Further, polyethylene glycol having a molecular weight of 2,000 (manufactured by Wako Pure Chemical Industries, Ltd.) was added so that the concentration in the electrolytic solution was 800 mg / L. Further, a hydrochloric acid solution was added so that the chloride ion concentration in the electrolytic solution was 125 mg / L.
  • Example 50 While circulating the electrolyte adjusted to the concentration as described above at a flow rate of 20 L / min using a pump, the temperature is maintained at 35 ° C. and the current density of the cathode is 30 A / dm 2. Except for these, copper powder was deposited on the cathode plate in the same manner as in Example 50.
  • the deposited copper powder was a copper powder (plate copper particle aggregated powder) having a shape in which flat copper particles were aggregated. It was.
  • the tabular copper particles had an average cross-sectional thickness of 0.2 ⁇ m and an average major axis diameter of 3.8 ⁇ m.
  • the size of the agglomerated copper powder in which a plurality of tabular copper particles aggregated to form an aggregate was 12.9 ⁇ m in terms of the average particle diameter (D50) measured with a laser diffraction / scattering particle size distribution analyzer. .
  • nickel sulfate 30 g / L nickel sulfate 30 g / L, sodium succinate 50 g / L, boric acid 30 g / L, ammonium chloride 30 g / L, dimethylamine borane 4 g / L are added at each concentration. Further, 500 mL of a plating solution adjusted to pH 6.0 by adding sodium hydroxide was prepared.
  • Ni-coated copper powder in which the surface of the tabular copper particle aggregated powder was coated with Ni alloy was obtained.
  • the content of B contained in the Ni alloy was 6.5% by mass with respect to 100% by mass of the Ni alloy.
  • the Ni-coated copper powder was uniformly coated with the Ni alloy on the surface of the copper powder before being coated with the Ni alloy.
  • the Ni-coated copper particles were in the form of agglomerated powder formed by aggregating a plurality of Ni-coated copper particles in which the shape of the Ni-coated copper particles was flat.
  • the Ni-coated copper powder produced had a thin Ni alloy coating thickness
  • the shape was the same as the flat copper particle aggregated powder before coating the Ni alloy.
  • the plate-like Ni-coated copper particles had a plate shape with a cross-sectional thickness (average cross-sectional thickness) of 0.2 ⁇ m, and the size thereof had an average major axis diameter of 3.8 ⁇ m.
  • the size of the aggregated copper powder formed by aggregating a plurality of the flat Ni-coated copper particles into an aggregate is 12.9 ⁇ m in terms of the average particle diameter (D50). The same value as the flat copper particle aggregated powder before coating was shown.
  • the tap density of the obtained Ni-coated copper powder was 3.8 g / cm 3 .
  • the BET specific surface area was 1.8 m 2 / g.
  • Example 52 ⁇ Preparation of flat copper particle agglomerated powder>
  • an electrode plate made of titanium having an electrode area of 200 mm ⁇ 200 mm is used as a cathode, and a copper electrode plate having an electrode area of 200 mm ⁇ 200 mm is used as an anode, and an electrolytic solution is loaded in the electrolytic cell. Then, a direct current was applied thereto to deposit copper powder on the cathode plate.
  • the electrolytic solution a composition having a copper ion concentration of 10 g / L and a sulfuric acid concentration of 125 g / L was used.
  • Janus Green B manufactured by Wako Pure Chemical Industries, Ltd.
  • polyethylene glycol having a molecular weight of 2,000 Yakuhin Kogyo Co., Ltd.
  • a hydrochloric acid solution manufactured by Wako Pure Chemical Industries, Ltd. was added so that the chlorine ion concentration in the electrolytic solution was 50 mg / L.
  • the temperature is maintained at 30 ° C. and the current density of the cathode is 25 A / dm 2. Then, copper powder was deposited on the cathode plate.
  • the electrolytic copper powder deposited on the cathode plate was recovered by mechanically scraping it off the bottom of the electrolytic cell using a scraper, and the recovered copper powder was washed with pure water and then put in a vacuum dryer and dried. .
  • the deposited copper powder has a shape in which flat copper particles are aggregated. It was the exhibited copper powder (plate-like copper particle aggregated powder).
  • the tabular copper particles have a cross-sectional thickness (average cross-sectional thickness) of 0.1 ⁇ m and an average major axis diameter (equivalent to the diameter indicated by “d” in the schematic diagram of FIG. 15).
  • d the diameter indicated by “d” in the schematic diagram of FIG. 15.
  • the size of the agglomerated copper powder in which a plurality of the tabular copper particles were aggregated to form an aggregate was 7.1 ⁇ m as an average particle diameter (D50) measured with a laser diffraction / scattering particle size distribution analyzer. .
  • nickel acetate was added to a slurry in which 100 g of the tabular copper particle aggregated powder obtained in Example 51 was dispersed in 500 mL of water to a concentration of 12.4 g / L, and hydrazine monohydrate 80 mass. 6 g of a% aqueous solution was added dropwise to the bath over 60 minutes with slow stirring. At this time, the bath temperature was controlled to 60 ° C.
  • Ni-coated copper powder in which Ni was coated on the surface of the tabular copper particle aggregated powder was obtained.
  • the Ni-coated copper powder was recovered and the Ni content was measured, it was 7.5% by mass with respect to 100% by mass of the entire Ni-coated copper powder.
  • the Ni-coated copper powder was uniformly coated with the Ni alloy on the surface of the copper powder before being coated with the Ni alloy.
  • the shape of the agglomerated powder was formed by aggregating a plurality of Ni-coated copper particles having a flat plate shape.
  • the shape was the same as the flat copper particle aggregated powder before coating the Ni alloy.
  • the plate-like Ni-coated copper particles constituting the Ni-coated copper powder have a plate-like shape with a cross-sectional thickness (cross-sectional average thickness) of 0.1 ⁇ m, and the size is an average major axis diameter (see FIG. 15) (diameter indicated by “d” in the schematic diagram) was 2.9 ⁇ m.
  • the size of the aggregated copper powder formed by aggregating a plurality of the flat plate-like Ni-coated copper particles into an aggregate is 7.1 ⁇ m in terms of the average particle diameter (D50). The same value as the flat copper particle aggregated powder before coating was shown.
  • the tap density of the obtained Ni-coated copper powder was 2.8 g / cm 3 .
  • the BET specific surface area was 2.4 m 2 / g.
  • Example 53 ⁇ Manufacture of flat Ni-coated copper particle agglomerated powder (Ni alloy)> Using 100 g of the tabular copper particle aggregate powder obtained in Example 52, the surface of the copper powder was coated with a Ni alloy by electroless plating.
  • nickel acetate was added to a slurry in which 100 g of the tabular copper particle aggregate powder obtained in Example 52 was dispersed in 500 mL of water to a concentration of 12.4 g / L, and hydrazine was added. 3.2 g was added dropwise into the bath over 60 minutes with slow stirring. The bath temperature was controlled to 60 ° C.
  • each metal compound was added to a bath containing a copper powder slurry and nickel acetate, and hydrazine was gradually added so that each desired Ni alloy film was formed.
  • the metal compound in Example 53, 1.5 g of sodium tungstate was added to form a Ni—W alloy film.
  • Example 54 2 g of cobalt sulfate was added to form a Ni—Co alloy film.
  • Example 55 4 g each of zinc sulfate heptahydrate and sodium citrate were added to form a Ni—Zn alloy film.
  • 2 g of palladium chloride was added to form a Ni—Pd alloy film.
  • Example 57 2 g of potassium tetrachloroplatinate and 1 g of glycine were added to form a Ni—Pt alloy film.
  • Example 58 1 g each of sodium molybdate and trisodium citrate was added to form a Ni—Mo alloy coating.
  • Example 59 1 g of sodium stannate was added to form a Ni—Sn alloy film.
  • Ni-coated copper powder with Ni coated on the surface of the tabular copper particles was obtained.
  • the Ni-coated copper powder was recovered and the Ni alloy coating amount was measured.
  • Table 4 shows the results of measuring the content of Ni with respect to 100% by mass of the entire Ni-coated copper powder and the content of elements that become Ni alloys with respect to 100% by mass of the Ni alloy.
  • the Ni coating in which the Ni alloy was uniformly coated on the surface of the copper powder before coating the Ni alloy was a copper powder and was a flat Ni-coated copper particle aggregated powder in the form of an aggregated powder in which a plurality of Ni-coated copper particles having a flat plate shape were aggregated to form an aggregate.
  • Example 60 ⁇ Production of flat Ni-coated copper particle aggregated powder (hypophosphite + tungsten compound)>
  • Ni alloy coating was performed on the surface of the copper powder by electroless plating using 100 g of the tabular copper particle aggregate powder prepared in Example 1.
  • electroless Ni plating solution a plating solution containing hypophosphite as the same reducing agent as in Example 1 was used, and a metal other than Ni was added to the plating solution to produce a Ni alloy.
  • an electroless Ni plating solution a plating solution in which nickel sulfate 20 g / L, sodium hypophosphite 25 g / L, sodium acetate 10 g / L, and sodium citrate 10 g / L are added at each concentration, 500 g of a plating solution prepared by adding 1.5 g of sodium tungstate and adjusting the pH to 5.0 by adding sodium hydroxide was prepared.
  • Ni-coated copper powder coated with a Ni—WP alloy was obtained.
  • Ni-coated copper powder was recovered and the Ni content was measured, it was 12.5% by mass with respect to 100% by mass of the entire Ni-coated copper powder.
  • content of P contained in Ni alloy was 7.3 mass% with respect to 100 mass of Ni alloy.
  • the content of W contained in the Ni alloy was 5.2% by mass with respect to 100% by mass of the Ni alloy.
  • Ni-coated copper powder was uniformly coated with the Ni alloy on the surface of the copper powder before being coated with the Ni alloy.
  • a flat Ni-coated copper particle aggregated powder having a shape of agglomerated powder in which a plurality of Ni-coated copper particles having a flat plate shape are aggregated to form an aggregate.
  • the shape was the same as the flat copper particle aggregated powder before coating the Ni alloy.
  • the plate-like Ni-coated copper particles constituting the Ni-coated copper powder have a plate-like shape with a cross-sectional thickness (cross-sectional average thickness) of 0.3 ⁇ m, and the size is the average major axis diameter (see FIG. 15) (diameter indicated by “d” in the schematic diagram) was 2.7 ⁇ m.
  • the size of the aggregated copper powder formed by aggregating a plurality of the flat Ni-coated copper particles into an aggregate is 7.2 ⁇ m in terms of the average particle diameter (D50). The same value as the flat copper particle aggregated powder before coating was shown.
  • the tap density of the obtained Ni-coated copper powder was 2.9 g / cm 3 .
  • the BET specific surface area was 2.5 m 2 / g.
  • Example 61 15 g of a phenolic resin (manufactured by Gunei Chemical Co., Ltd., PL-2211) and 10 g of butyl cellosolve (manufactured by Kanto Chemical Co., Ltd., deer special grade) are mixed with 30 g of the tabular Ni-coated copper particle aggregated powder obtained in Example 50. Using a small kneader (manufactured by Nippon Seiki Seisakusho, non-bubbling kneader NBK-1), kneading at 1200 rpm for 3 minutes was repeated three times to form a paste. The obtained conductive paste was printed on glass with a metal squeegee and cured at 200 ° C. for 30 minutes in an air atmosphere.
  • a phenolic resin manufactured by Gunei Chemical Co., Ltd., PL-2211
  • butyl cellosolve manufactured by Kanto Chemical Co., Ltd., deer special grade
  • the specific resistance value of the film obtained by curing was 8.3 ⁇ 10 ⁇ 5 ⁇ ⁇ cm, and it was found that the film exhibited excellent conductivity. Table 4 shows these results.
  • Example 62 20 g of a phenolic resin (manufactured by Gunei Chemical Co., Ltd., PL-2211) and 10 g of butyl cellosolve (manufactured by Kanto Kagaku Co., Ltd., deer special grade) are mixed with 30 g of the tabular Ni-coated copper particle aggregated powder obtained in Example 51. Using a small kneader (manufactured by Nippon Seiki Seisakusho, non-bubbling kneader NBK-1), the mixture was kneaded at 1200 rpm for 3 minutes three times to make a paste. The obtained conductive paste was printed on glass with a metal squeegee and cured at 200 ° C. for 30 minutes in an air atmosphere.
  • a phenolic resin manufactured by Gunei Chemical Co., Ltd., PL-2211
  • butyl cellosolve manufactured by Kanto Kagaku Co., Ltd., deer special grade
  • the specific resistance value of the film obtained by curing was 8.9 ⁇ 10 ⁇ 5 ⁇ ⁇ cm, and it was found that excellent conductivity was exhibited. Table 4 shows these results.
  • Example 63 The tabular Ni-coated copper particle aggregate powder produced in Example 50 was dispersed in a resin to obtain an electromagnetic wave shielding material.
  • the electromagnetic shielding characteristics were evaluated by measuring the attenuation rate using an electromagnetic wave having a frequency of 1 GHz. Table 4 shows these results.
  • the obtained copper powder is a copper powder having a dendritic shape, and in the examples It was not a shape in which flat pieces were aggregated like the obtained copper powder.
  • Ni-coated copper powder (reducing agent: hypophosphite)> Next, Ni coat copper powder was produced using the obtained copper powder.
  • nickel sulfate 20 g / L, sodium hypophosphite 25 g / L, sodium acetate 10 g / L, sodium citrate 10 g / L are added at each concentration, and sodium hydroxide is further added.
  • 500 mL of a plating solution adjusted to pH 5.0 by adding the above was prepared.
  • Ni-coated copper powder in which a Ni alloy containing P was coated on the surface of the copper powder was obtained.
  • Ni-coated copper powder was recovered and the Ni content was measured, it was 13.7% by mass with respect to 100% by mass of the entire Ni-coated copper powder.
  • content of P contained in Ni alloy was 7.9 mass% with respect to 100 mass of Ni alloy.
  • FIG. 24 shows the result of observing the shape of the obtained Ni-coated copper powder with a SEM field of view at a magnification of 5,000 times.
  • the obtained Ni-coated copper powder is a copper powder having a dendritic shape, and the surface of the copper powder before being coated with the Ni alloy is uniformly coated with the Ni alloy. It is. It was not a shape in which flat pieces were aggregated like the copper powder obtained in the examples.
  • the average particle size (D50) of this Ni-coated copper powder was 17.6 ⁇ m.
  • Ni-coated copper powder 55 parts by mass of the obtained Ni-coated copper powder was mixed with 15 parts by mass of phenol resin (manufactured by Gunei Chemical Co., Ltd., PL-2211) and 10 parts by mass of butyl cellosolve (manufactured by Kanto Chemical Co., Ltd., deer special grade).
  • phenol resin manufactured by Gunei Chemical Co., Ltd., PL-2211
  • butyl cellosolve manufactured by Kanto Chemical Co., Ltd., deer special grade.
  • kneader manufactured by Nippon Seiki Seisakusho, non-bubbling kneader NBK-1
  • kneading at 1200 rpm for 3 minutes was repeated three times to form a paste.
  • the obtained conductive paste was printed on glass with a metal squeegee and cured at 200 ° C. for 30 minutes in the air atmosphere.
  • the specific resistance value of the film obtained by curing is 68.2 ⁇ 10 ⁇ 5 ⁇ ⁇ cm, which is extremely high in specific resistance value and inferior in conductivity compared to the conductive paste obtained in the examples. Met.
  • the flat copper powder was prepared by mechanically flattening granular electrolytic copper powder. Specifically, 5 g of stearic acid was added to 500 g of granular atomized copper powder (manufactured by Mekin Metal Powders Co., Ltd.) having an average particle size of 5.4 ⁇ m, and flattened with a ball mill. The ball mill was charged with 5 kg of 3 mm zirconia beads and rotated for 90 minutes at a rotation speed of 500 rpm.
  • the average particle diameter was 21.8 ⁇ m.
  • the thickness (cross-sectional average thickness) of the flat copper powder measured by SEM observation was 0.4 ⁇ m.
  • Ni-coated copper powder (reducing agent: borohydride)> Using 100 g of flat copper powder produced by flattening, the surface of the copper powder was coated with Ni by electroless Ni plating.
  • nickel sulfate 30 g / L nickel sulfate 30 g / L, sodium succinate 50 g / L, boric acid 30 g / L, ammonium chloride 30 g / L, dimethylamine borane 4 g / L were added at each concentration, Further, 500 mL of a plating solution adjusted to pH 6.0 by adding sodium hydroxide was prepared.
  • Ni-coated copper powder flat Ni-coated copper powder
  • Ni alloy coating amount was measured, it was 18.3% by mass relative to 100% by mass of the entire Ni-coated copper powder.
  • content of B contained in Ni alloy was 6.8 mass% with respect to 100 mass of Ni alloy.
  • the obtained flat copper powder was measured with a laser diffraction / scattering particle size distribution measuring instrument, and as a result, the average particle size was 21.8 ⁇ m. Moreover, the thickness (cross-sectional average thickness) of the flat copper powder measured by SEM observation was 0.40 ⁇ m.
  • the obtained conductive paste was printed on a glass with a metal squeegee and cured at 200 ° C. for 30 minutes in an air atmosphere.
  • the specific resistance value of the film obtained by curing is 26.2 ⁇ 10 ⁇ 5 ⁇ ⁇ cm, which is extremely high in specific resistance value and inferior in conductivity compared to the conductive paste obtained in the examples. Met.
  • Comparative Example 12 The tabular Ni-coated copper powder produced in Comparative Example 11 was dispersed in a resin to obtain an electromagnetic wave shielding material.
  • the electromagnetic shielding characteristics were evaluated by measuring the attenuation rate using an electromagnetic wave having a frequency of 1 GHz. Specifically, the level in the case of the comparative example 12 in which the surface of the flat copper powder produced by mechanically flattening is coated with Ni is set as “ ⁇ ”, and the case where the level is lower than the level of the comparative example 12 is “ ⁇ ”. The case where the level was better than the level of Comparative Example 12 was evaluated as “ ⁇ ”, and the case where the level was even better was evaluated as “ ⁇ ”. Table 4 shows these results.
  • Example 64 Test using Ni-coated copper powder according to the fifth embodiment [Example 64] ⁇ Preparation of electrolytic copper powder> An electrolytic cell with a capacity of 100 L is used with a titanium electrode plate having an electrode area of 200 mm ⁇ 200 mm as a cathode and a copper electrode plate with an electrode area of 200 mm ⁇ 200 mm as an anode, and an electrolytic solution is charged into the electrolytic cell. Then, a direct current was applied thereto to deposit copper powder on the cathode plate.
  • a composition having a copper ion concentration of 10 g / L and a sulfuric acid concentration of 125 g / L was used as the electrolytic solution.
  • Janus Green B manufactured by Kanto Chemical Co., Inc.
  • a hydrochloric acid solution manufactured by Wako Pure Chemical Industries, Ltd.
  • concentration in electrolyte solution It added so that it might become 30 mg / L as chloride ion (chlorine ion) density
  • the current density of the cathode is 15 A / dm 2 under the condition that the temperature is maintained at 25 ° C. Current was applied to deposit copper powder on the cathode plate.
  • the electrolytic copper powder deposited on the cathode plate was recovered by mechanically scraping it off the bottom of the electrolytic cell using a scraper, and the recovered copper powder was washed with pure water and then put in a vacuum dryer and dried. .
  • the deposited copper powder was a main chain that grew linearly and the main trunk. It was a dendritic copper powder exhibiting a two-dimensional or three-dimensional dendritic shape in which copper particles having a shape having a plurality of branches branched linearly from the branch and branches further branched from the branch were collected. .
  • nickel sulfate 30 g / L nickel sulfate 30 g / L, sodium succinate 50 g / L, boric acid 30 g / L, ammonium chloride 30 g / L, dimethylamine borane 4 g / L were added at each concentration, Further, 500 mL of a plating solution adjusted to pH 6.0 by adding sodium hydroxide was prepared.
  • Ni-coated copper powder in which the surface of the dendritic copper powder was coated with Ni was obtained.
  • the Ni-coated copper powder was recovered and the Ni content was measured, it was 18.6% by mass with respect to 100% by mass of the entire Ni-coated copper powder.
  • the content of boron (B) contained in the Ni alloy was 6.1% by mass with respect to 100% by mass of the Ni alloy.
  • Ni-coated copper powder As a result of observing the obtained Ni-coated copper powder with a field of view of 5,000 times by SEM, at least 90% by number or more of Ni-coated copper powder was found on the surface of the dendritic copper powder before coating the Ni alloy.
  • the dendritic Ni-coated copper powder had a dendritic shape.
  • the copper particles constituting the main trunk and branches of the dendritic Ni-coated copper powder had a flat cross-sectional thickness of 0.09 ⁇ m on average, and had fine convex portions on the surface.
  • the average height of the convex portions formed on the surface was 0.06 ⁇ m.
  • the average particle diameter (D50) of the dendritic Ni-coated copper powder was 21.2 ⁇ m.
  • the bulk density of the obtained dendritic Ni-coated copper powder was 1.25 g / cm 3 .
  • the BET specific surface area was 1.7 m 2 / g.
  • Example 65 ⁇ Preparation of electrolytic copper powder> An electrolytic solution having a copper ion concentration of 10 g / L and a sulfuric acid concentration of 125 g / L is used, and Janus Green B as an additive is added to the electrolytic solution to a concentration of 150 mg / L in the electrolytic solution. Copper powder was deposited on the cathode plate under the same conditions as in Example 64 except that the hydrochloric acid solution was further added so that the chlorine ion concentration in the electrolytic solution was 100 mg / L.
  • nickel sulfate 20 g / L, sodium hypophosphite 25 g / L, sodium acetate 10 g / L, sodium citrate 10 g / L are added at each concentration, and sodium hydroxide is further added.
  • 500 mL of a plating solution adjusted to pH 5.0 by adding the above was prepared.
  • Ni-coated copper powder in which the surface of the dendritic copper powder was coated with Ni alloy containing phosphorus (P) was obtained.
  • Ni-coated copper powder was recovered and the Ni content was measured, it was 13.1% by mass with respect to 100% by mass of the entire Ni-coated copper powder.
  • content of P contained in Ni alloy was 8.1 mass% with respect to 100 mass of Ni alloy.
  • Ni-coated copper powder As a result of observing the obtained Ni-coated copper powder with a field of view of 5,000 times by SEM, at least 90% by number or more of Ni-coated copper powder was found on the surface of the dendritic copper powder before coating the Ni alloy.
  • the dendritic Ni-coated copper powder had a dendritic shape.
  • the copper particles constituting the main trunk and branches of the dendritic Ni-coated copper powder were flat plate having an average cross-sectional thickness of 0.11 ⁇ m and had fine convex portions on the surface.
  • the height of the convex portions formed on the surface was 0.23 ⁇ m on average.
  • the average particle diameter (D50) of the dendritic Ni-coated copper powder was 8.3 ⁇ m.
  • the bulk density of the obtained dendritic Ni-coated copper powder was 2.77 g / cm 3 .
  • the BET specific surface area was 1.2 m 2 / g.
  • Example 66 ⁇ Preparation of dendritic Ni-coated copper powder (reducing agent: hydrazine compound)> Using 100 g of the dendritic copper powder obtained in Example 65, Ni was coated on the surface of the copper powder by electroless Ni plating to prepare a Ni-coated copper powder. Electroless Ni plating using a hydrazine compound as a reducing agent was performed.
  • nickel acetate was added to a slurry in which 100 g of the dendritic copper powder obtained in Example 65 was dispersed in 500 mL of water to a concentration of 12.4 g / L, and an aqueous solution of 80% by mass of hydrazine monohydrate. 6 g was added dropwise into the bath with slow stirring over 60 minutes. At this time, the bath temperature was controlled to 60 ° C.
  • Ni-coated copper powder in which the surface of the dendritic copper powder was coated with Ni was obtained.
  • the Ni-coated copper powder was recovered and the Ni content was measured, it was 7.7% by mass with respect to 100% by mass of the entire Ni-coated copper powder.
  • Ni-coated copper powder As a result of observing the obtained Ni-coated copper powder with a field of view of 5,000 times by SEM, at least 90% by number or more of Ni-coated copper powder was found on the surface of the dendritic copper powder before coating the Ni alloy.
  • a two-dimensional or three-dimensional dendritic shape uniformly coated with Ni having a main trunk grown into a dendritic shape, a plurality of branches branched from the main trunk, and branches further branched from the branch
  • the dendritic Ni-coated copper powder had a dendritic shape.
  • the copper particles constituting the main trunk and branches of the dendritic Ni-coated copper powder had a flat shape with an average cross-sectional thickness of 0.15 ⁇ m and had fine convex portions on the surface.
  • the height of the convex portions formed on the surface was 0.27 ⁇ m on average.
  • the average particle diameter (D50) of the dendritic Ni-coated copper powder was 9.6 ⁇ m.
  • the bulk density of the obtained dendritic Ni-coated copper powder was 2.92 g / cm 3 .
  • the BET specific surface area was 1.6 m 2 / g.
  • nickel acetate was added to a slurry in which 100 g of the dendritic copper powder obtained in Example 65 was dispersed in 500 mL of water to a concentration of 12.4 g / L, and hydrazine 3. 2 g was added dropwise into the bath over 60 minutes with slow stirring. The bath temperature was controlled to 60 ° C.
  • each metal compound was added to a bath containing a copper powder slurry and nickel acetate, and hydrazine was gradually added so that each desired Ni alloy film was formed.
  • a metal compound in Example 67, 1.5 g of sodium tungstate was added to form a Ni—W alloy film.
  • Example 68 2 g of cobalt sulfate was added to form a Ni—Co alloy film.
  • Example 69 4 g each of zinc sulfate heptahydrate and sodium citrate were added to form a Ni—Zn alloy coating.
  • Example 70 2 g of palladium chloride was added to form a Ni—Pd alloy film.
  • Example 71 2 g of potassium tetrachloroplatinate and 1 g of glycine were added to form a Ni—Pt alloy film.
  • Example 72 1 g each of sodium molybdate and trisodium citrate was added to form a Ni—Mo alloy film.
  • Example 73 1 g of sodium stannate was added to form a Ni—Sn alloy film.
  • Ni-coated copper powder in which the surface of the dendritic copper powder was coated with Ni was obtained.
  • the Ni-coated copper powder was recovered and the Ni alloy coating amount was measured. Table 5 shows the results of measuring the content of Ni with respect to 100% by mass of the entire Ni-coated copper powder and the content of elements that become Ni alloys with respect to 100% by mass of the Ni alloy.
  • the Ni-coated copper powder is dendritic before coating with the Ni alloy.
  • the dendritic Ni-coated copper powder had a dendritic shape having a plurality of branches and a branch further branched from the branches.
  • Example 74 ⁇ Preparation of dendritic Ni-coated copper powder (hypophosphite + tungsten compound)>
  • 100 g of the dendritic copper powder prepared in Example 64 was used, and the copper powder surface was coated with a Ni alloy by electroless plating.
  • electroless Ni plating solution a plating solution containing hypophosphite as the same reducing agent as in Example 64 was used, and a metal other than Ni was added to the plating solution to produce a Ni alloy.
  • an electroless Ni plating solution a plating solution in which nickel sulfate 20 g / L, sodium hypophosphite 25 g / L, sodium acetate 10 g / L, and sodium citrate 10 g / L are added at each concentration, 500 g of a plating solution prepared by adding 1.5 g of sodium tungstate and adjusting the pH to 5.0 by adding sodium hydroxide was prepared.
  • Ni-coated copper powder coated with a Ni—WP alloy was obtained.
  • Ni-coated copper powder was recovered and the Ni content was measured, it was 12.3% by mass relative to 100% by mass of the entire Ni-coated copper powder.
  • the content of P contained in the Ni alloy was 7.1% by mass with respect to 100% by mass of the Ni alloy.
  • content of W contained in Ni alloy was 5.5 mass% with respect to 100 mass of Ni alloy.
  • Ni-coated copper powder As a result of observing the obtained Ni-coated copper powder with a field of view of 5,000 times by SEM, at least 90% by number or more of Ni-coated copper powder was found on the surface of the dendritic copper powder before coating the Ni alloy.
  • the dendritic Ni-coated copper powder had a dendritic shape.
  • the copper particles constituting the main trunk and branches of the dendritic Ni-coated copper powder had a flat cross-sectional thickness of 0.09 ⁇ m on average, and had fine convex portions on the surface.
  • the average height of the convex portions formed on the surface was 0.06 ⁇ m.
  • the average particle diameter (D50) of the dendritic Ni-coated copper powder was 21.2 ⁇ m.
  • the bulk density of the obtained dendritic Ni-coated copper powder was 1.25 g / cm 3 .
  • the BET specific surface area was 1.7 m 2 / g.
  • Example 75 30 g of the dendritic Ni-coated copper powder obtained in Example 64 was mixed with 15 g of a phenol resin (PL-2211 manufactured by Gunei Chemical Co., Ltd.) and 10 g of butyl cellosolve (manufactured by Kanto Chemical Co., Ltd., deer special grade). Using a kneader (Nippon Seiki Seisakusho, non-bubbling kneader NBK-1), kneading at 1200 rpm for 3 minutes was repeated three times to form a paste. The obtained conductive paste was printed on glass with a metal squeegee and cured at 200 ° C. for 30 minutes in an air atmosphere.
  • a phenol resin PL-2211 manufactured by Gunei Chemical Co., Ltd.
  • butyl cellosolve manufactured by Kanto Chemical Co., Ltd., deer special grade
  • the specific resistance value of the film obtained by curing was 9.0 ⁇ 10 ⁇ 5 ⁇ ⁇ cm, and it was found that excellent conductivity was exhibited.
  • Example 76 30 g of the dendritic Ni-coated copper powder obtained in Example 65 is mixed with 20 g of a phenol resin (manufactured by Gunei Chemical Co., Ltd., PL-2211) and 10 g of butyl cellosolve (manufactured by Kanto Chemical Co., Ltd., deer special grade). Using a kneader (Nippon Seiki Seisakusho, non-bubbling kneader NBK-1), kneading at 1200 rpm for 3 minutes was repeated three times to form a paste. The obtained conductive paste was printed on glass with a metal squeegee and cured at 200 ° C. for 30 minutes in an air atmosphere.
  • a phenol resin manufactured by Gunei Chemical Co., Ltd., PL-2211
  • butyl cellosolve manufactured by Kanto Chemical Co., Ltd., deer special grade
  • the specific resistance value of the film obtained by curing was 9.2 ⁇ 10 ⁇ 5 ⁇ ⁇ cm, and it was found that excellent electrical conductivity was exhibited.
  • Example 77 The dendritic Ni-coated copper powder produced in Example 64 was dispersed in a resin to obtain an electromagnetic wave shielding material.
  • Example 64 100 g of vinyl chloride resin and 200 g of methyl ethyl ketone were mixed with 30 g of the dendritic Ni-coated copper powder obtained in Example 64, and kneading was performed at 1200 rpm for 3 minutes using a small kneader.
  • the paste was made by repeating the process once. During pasting, the copper powder was uniformly dispersed in the resin without agglomeration. This was coated and dried using a Mayer bar on a substrate made of a transparent polyethylene terephthalate sheet having a thickness of 100 ⁇ m to form an electromagnetic wave shielding layer having a thickness of 25 ⁇ m.
  • the electromagnetic shielding characteristics were evaluated by measuring the attenuation rate using an electromagnetic wave having a frequency of 1 GHz. Table 5 shows these results.
  • Ni-coated copper powder (reducing agent: hypophosphite)> Next, Ni coat copper powder was produced using the obtained copper powder.
  • nickel sulfate 20 g / L, sodium hypophosphite 25 g / L, sodium acetate 10 g / L, sodium citrate 10 g / L are added at each concentration, and sodium hydroxide is further added.
  • 500 mL of a plating solution adjusted to pH 5.0 by adding the above was prepared.
  • the powder was filtered, washed with water, and dried through ethanol.
  • a Ni-coated copper powder in which a Ni alloy containing P was coated on the surface of the copper powder was obtained.
  • the Ni-coated copper powder was recovered and the Ni content was measured, it was 13.6% by mass relative to 100% by mass of the entire Ni-coated copper powder.
  • the content of P contained in the Ni alloy was 7.8% by mass with respect to 100% by mass of the Ni alloy.
  • FIG. 25 shows the result of observing the shape of the obtained Ni-coated copper powder with a SEM field of view at a magnification of 1,000 times.
  • the shape of the obtained Ni-coated copper powder is a dendritic shape in which particulate copper particles are aggregated, and the surface of the copper powder is coated with a Ni alloy. It was. Moreover, the average particle diameter (D50) of the Ni-coated copper powder was 22.5 ⁇ m. In addition, the fine convex part was not formed in the dendritic part.
  • the obtained conductive paste was printed on glass with a metal squeegee and cured at 200 ° C. for 30 minutes in the air atmosphere.
  • the specific resistance value of the film obtained by curing is 63.8 ⁇ 10 ⁇ 5 ⁇ ⁇ cm, which is higher in specific resistance value and inferior in conductivity than the conductive paste obtained in the examples. there were.
  • the flat copper powder was prepared by mechanically flattening granular electrolytic copper powder. Specifically, 5 g of stearic acid was added to 500 g of granular atomized copper powder (manufactured by Mekin Metal Powders Co., Ltd.) having an average particle size of 5.4 ⁇ m, and flattened with a ball mill. The ball mill was charged with 5 kg of 3 mm zirconia beads and rotated for 90 minutes at a rotation speed of 500 rpm.
  • Ni-coated copper powder (reducing agent: borohydride)> With respect to 100 g of the obtained flat copper powder, the surface of the copper powder was coated with Ni by electroless plating.
  • nickel sulfate 30 g / L nickel sulfate 30 g / L, sodium succinate 50 g / L, boric acid 30 g / L, ammonium chloride 30 g / L, dimethylamine borane 4 g / L were added at each concentration, Further, 500 mL of a plating solution adjusted to pH 6.0 by adding sodium hydroxide was prepared.
  • Ni-coated copper powder in which the surface of the flat copper powder was coated with a Ni alloy was obtained.
  • Ni-coated copper powder was recovered and the Ni content was measured, it was 18.2% by mass with respect to 100% by mass of the entire Ni-coated copper powder.
  • content of B contained in Ni alloy was 6.7 mass% with respect to 100 mass of Ni alloy.
  • the plate-like Ni-coated copper powder produced in this way was measured with a laser diffraction / scattering particle size distribution analyzer, and as a result, the average particle size (D50) was 21.8 ⁇ m. Moreover, the thickness (cross-sectional average thickness) of the plate-like Ni-coated copper powder measured by SEM observation was 0.40 ⁇ m. In the flat Ni-coated copper powder, no fine protrusions were observed on the surface.
  • the obtained conductive paste was printed on a glass with a metal squeegee and cured at 200 ° C. for 30 minutes in an air atmosphere.
  • the specific resistance value of the film obtained by curing is 26.5 ⁇ 10 ⁇ 5 ⁇ ⁇ cm, which is extremely high in specific resistance value and inferior in conductivity compared to the conductive paste obtained in the examples. Met.
  • Comparative Example 15 The plate-like Ni-coated copper powder produced in Comparative Example 14 was dispersed in a resin to obtain an electromagnetic wave shielding material.
  • the electromagnetic shielding characteristics were evaluated by measuring the attenuation rate using an electromagnetic wave having a frequency of 1 GHz. Specifically, the level in the case of Comparative Example 15 that does not use the dendritic Ni-coated copper powder is set as “ ⁇ ”, and the level that is worse than the level of Comparative Example 15 is set as “X”. The case where it was better than the level was evaluated as “ ⁇ ”, and the case where it was superior was evaluated as “ ⁇ ”. Table 5 shows these results.
  • Ni-coated copper powder (dendritic Ni-coated copper powder) 12 Main trunk 13, 13a, 13b Branch 14 Maximum length in horizontal direction (XY direction) with respect to flat plate surface 15 Maximum height in vertical direction with respect to flat plate surface (XY plane) 21 Copper powder (dendritic copper powder) 22 Copper particle D1 Thickness of branch part 31 Ni-coated copper powder (dendritic Ni-coated copper powder) 32 backbone 33, 33a, 33b branch 41 Ni-coated copper powder (flat Ni-coated copper particle agglomerated powder) 42 Copper particles d Major axis diameter of flat Ni-coated copper particles 51 Copper particles 52 Main trunks (of copper particles) 53, 53a, 53b (copper particles) branches

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Abstract

La présente invention concerne une poudre de cuivre nickelé qui augmente le nombre de points de contact entre les particules de poudre de cuivre nickelé, ce qui assure une excellente conductivité et empêche toute agglomération des particules de poudre de cuivre. Par conséquent, la poudre de cuivre nickelé peut être utilisée de préférence pour des pâtes conductrices, des blindages électromagnétiques ou assimilés. La poudre de cuivre nickelé d'après la présente invention est formée par l'agglomération de particules de cuivre ayant des formes spécifiques et de surfaces nickelées ou enrobées d'un alliage de Ni en une forme dendritique ou en un agglomérat de particules de cuivre. La poudre de cuivre nickelé d'après la présente invention a un plus grand nombre de points de contact entre les particules de poudre de cuivre et présente donc une excellente conductivité.
PCT/JP2016/078181 2015-09-28 2016-09-26 Poudre de cuivre nickelé, pâte conductrice, peinture conductrice et feuille conductrice l'utilisant et procédé de fabrication de poudre de cuivre nickelé WO2017057231A1 (fr)

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JP2015-190482 2015-09-28
JP2015190482A JP2017066445A (ja) 2015-09-28 2015-09-28 ニッケルコート銅粉及びそれを用いた導電性ペースト、導電性塗料、導電性シート、並びにニッケルコート銅粉の製造方法
JP2015-190481 2015-09-28
JP2015190479A JP2017066442A (ja) 2015-09-28 2015-09-28 Niコート銅粉及びそれを用いた導電性ペースト、導電性塗料、導電性シート、並びにNiコート銅粉の製造方法
JP2015-190479 2015-09-28
JP2015190481A JP2017066444A (ja) 2015-09-28 2015-09-28 Niコート銅粉及びそれを用いた導電性ペースト、導電性塗料、導電性シート、並びにNiコート銅粉の製造方法
JP2015-190480 2015-09-28
JP2015190480A JP2017066443A (ja) 2015-09-28 2015-09-28 Niコート銅粉、及びそれを用いた導電性ペースト、導電性塗料、導電性シート
JP2015192151A JP2017066463A (ja) 2015-09-29 2015-09-29 Niコート銅粉及びそれを用いた導電性ペースト、導電性塗料、導電性シート、並びにNiコート銅粉の製造方法
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JP2020204052A (ja) * 2019-06-14 2020-12-24 清川メッキ工業株式会社 樹枝状ニッケル結晶粒子およびその製造方法

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JPS64718A (en) * 1987-06-23 1989-01-05 Toshiba Corp Base metal powder for ceramic capacitor electrode
JP2004162164A (ja) * 2002-09-20 2004-06-10 Dowa Mining Co Ltd 導電ペースト用銅粉およびその製造方法
JP2012140661A (ja) * 2010-12-28 2012-07-26 Mitsui Mining & Smelting Co Ltd 扁平銅粒子

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
JPS64718A (en) * 1987-06-23 1989-01-05 Toshiba Corp Base metal powder for ceramic capacitor electrode
JP2004162164A (ja) * 2002-09-20 2004-06-10 Dowa Mining Co Ltd 導電ペースト用銅粉およびその製造方法
JP2012140661A (ja) * 2010-12-28 2012-07-26 Mitsui Mining & Smelting Co Ltd 扁平銅粒子

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020204052A (ja) * 2019-06-14 2020-12-24 清川メッキ工業株式会社 樹枝状ニッケル結晶粒子およびその製造方法
JP6990437B2 (ja) 2019-06-14 2022-01-12 清川メッキ工業株式会社 樹枝状ニッケル結晶粒子およびその製造方法
JP2022016669A (ja) * 2019-06-14 2022-01-21 清川メッキ工業株式会社 樹枝状ニッケル結晶粒子およびその製造方法
JP7349747B2 (ja) 2019-06-14 2023-09-25 清川メッキ工業株式会社 樹枝状ニッケル結晶粒子およびその製造方法

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