WO2017039108A1 - 직결 구동형 듀얼 터보 블로워 냉각 구조 - Google Patents

직결 구동형 듀얼 터보 블로워 냉각 구조 Download PDF

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Publication number
WO2017039108A1
WO2017039108A1 PCT/KR2016/004222 KR2016004222W WO2017039108A1 WO 2017039108 A1 WO2017039108 A1 WO 2017039108A1 KR 2016004222 W KR2016004222 W KR 2016004222W WO 2017039108 A1 WO2017039108 A1 WO 2017039108A1
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WO
WIPO (PCT)
Prior art keywords
cooling
air
impeller
scroll
hole
Prior art date
Application number
PCT/KR2016/004222
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English (en)
French (fr)
Korean (ko)
Inventor
김민수
박영규
Original Assignee
터보윈 주식회사
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Filing date
Publication date
Application filed by 터보윈 주식회사 filed Critical 터보윈 주식회사
Priority to JP2018510939A priority Critical patent/JP6617903B2/ja
Priority to DE112016004014.8T priority patent/DE112016004014B4/de
Priority to CN201680000612.8A priority patent/CN106687694B/zh
Priority to US15/752,763 priority patent/US10753372B2/en
Publication of WO2017039108A1 publication Critical patent/WO2017039108A1/ko

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/58Cooling; Heating; Diminishing heat transfer
    • F04D29/5806Cooling the drive system
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D17/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D17/08Centrifugal pumps
    • F04D17/10Centrifugal pumps for compressing or evacuating
    • F04D17/105Centrifugal pumps for compressing or evacuating with double suction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D25/0606Units comprising pumps and their driving means the pump being electrically driven the electric motor being specially adapted for integration in the pump
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/08Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
    • F04D25/082Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation the unit having provision for cooling the motor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/16Combinations of two or more pumps ; Producing two or more separate gas flows
    • F04D25/166Combinations of two or more pumps ; Producing two or more separate gas flows using fans
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/20Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
    • H02K5/207Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium with openings in the casing specially adapted for ambient air
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/02Arrangements for cooling or ventilating by ambient air flowing through the machine
    • H02K9/04Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/02Arrangements for cooling or ventilating by ambient air flowing through the machine
    • H02K9/04Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
    • H02K9/06Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium with fans or impellers driven by the machine shaft
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/20Stationary parts of the magnetic circuit with channels or ducts for flow of cooling medium

Definitions

  • the present invention relates to a direct drive type dual turbo blower cooling structure, and more particularly, a plurality of holes for cooling the stator along the outer diameter of the motor casing, a plurality of holes for cooling the coil housing, the bearing housing and the rotor. Water cooling by forming an impeller on each side and doubling the flow rate, and implementing an air-cooling method that can be thermally balanced through the plurality of holes during a cooling fan operation that provides an air-cooling method rather than a conventional water-cooling method.
  • the present invention relates to a direct-drive type dual turbo blower cooling structure that can simplify the structure of the machine and reduce the production time and cost since the pump, heat exchanger, water tank, and piping required for the method are not required.
  • a blower refers to a mechanism for generating energy of a fluid, and the blower is composed of an impeller causing a flow and a casing for guiding the flow into and out of the impeller.
  • blower is classified into an axial blower, a radial blower, and a mixed blower according to the characteristics of the flow passing through the vanes.
  • the radial flow blower is mainly used to increase the pressure due to the centrifugal force, and thus, it is often used where pressure is required rather than flow rate.
  • centrifugal blowers usually use spiral casings such that the impeller inlet flow is in the direction of the axis of rotation but the outlet flow is perpendicular to the axis of rotation, and tubular casings are used so that both the impeller inlet flow and the outlet flow are in the direction of the axis of rotation. Cases are largely distinguished.
  • a turbo blower a type of centrifugal blower, refers to a centrifugal blower with a relatively high pressure ratio.
  • a centrifugal blower is a centrifugal blower that rotates an impeller at high speed in a vessel to radially flow gas and has a small pressure ratio in a centrifugal blower using centrifugal force.
  • the turbo blower is referred to as the centrifugal blower and the turbo blower.
  • the turbo blower includes a main body forming an exterior, a driving unit provided inside the main body to substantially pressurize air, and a control unit for controlling driving of the driving unit, and the air introduced into the main body through the air inlet formed in the main body is driven. It is discharged after pressurized above a certain pressure.
  • the noise generated from the internal drive unit is largely transmitted to the outside, and since the internal structure for adequately cooling the internal component of the drive unit is not provided, the lifetime of the internal component is reduced, thereby reducing the durability of the entire drive unit. Occurred.
  • the cooling is usually performed by using intake air or gas flowing into the impeller, or a method of blowing a large amount of air through an air gap formed between the rotor and the stator or a cooling hole formed in the stator.
  • the former method has a disadvantage that the sensitivity to the impeller is very high because the power required for cooling is small but the cooling system itself has a structure in which the impeller is closely interlocked.
  • the latter method has a disadvantage that the cooling efficiency is very low because it is a structure that blows a large amount of air at a considerable pressure by using a cooling fan.
  • the cooling system depending on the cooling fan has a problem that it consumes a relatively large amount of power in order to maintain an appropriate level of cooling, and because the inlet air cools the entire interior, it is inadequate to provide a constant cooling for each part, thus cooling efficiency was forced to reduce.
  • Water cooling method costs a lot of subsidiary materials for cooling pumps, heat exchangers, water tanks, pipes, etc., and costs increase, and equipment has to be increased because a separate space must be provided inside the package to attach it.
  • the intake air cools down the internal components, and the impeller inhales low-density air, which results in a smaller flow rate and lower efficiency than air at room temperature.
  • the biggest problem of the conventional two-stage turbo blower system is that it is difficult to install the fan, even if the manufacturing cost increases and the efficiency is lowered, the water-cooling method and the self-cooling method using the impeller intake air was forced to use.
  • Patent Document 1 Republic of Korea Patent Publication No. 10-0572849 (2006.04.24)
  • an object of the present invention is to cool a plurality of holes and coils, bearing housings and rotors for cooling the stator along the outer diameter of the motor casing. Forming a plurality of holes, the impeller is formed on each side to double the flow rate, and the cooling efficiency is improved through the plurality of holes during the cooling fan operation to provide an air-cooled system rather than the conventional water-cooled system by thermal balance To provide.
  • the impeller and the scroll volute are dually configured on both sides, and at the same time, the cooling fan is placed at the front of one of the impellers to double the flow rate and provide the effect of cooling by air cooling through the operation of the cooling fan.
  • the cooling fan is placed at the front of one of the impellers to double the flow rate and provide the effect of cooling by air cooling through the operation of the cooling fan.
  • Direct drive type dual turbo blower cooling structure according to an embodiment of the present invention for achieving the above object
  • the cooling air passage hole 310 is formed for the air to pass through
  • a left back plate 400 formed with a hole for passing one side of the rotor
  • a left cap 500 having one side coupled to the left back plate and having a seal formed at the other side thereof to be coupled to the first scroll volute so as to prevent the generated fluid from counting;
  • a first scroll cover 1000 coupled to one side of the first scroll volute so as to surround the first impeller, and for generating hydraulic pressure by smoothly flowing the air when the first impeller rotates at high speed;
  • a cooling fan 1200 coupled to one side of the light back plate
  • a fan shroud 1250 formed on one side of the light cap to prevent the fluid from counting outward;
  • a cooling duct 550 coupled to one side of the fan scroll to discharge cooling air
  • a second scroll cover (1000 ′) coupled to one side of a second scroll volute to surround the second impeller, and configured to generate hydraulic pressure by smoothly flowing air when the second impeller rotates at high speed;
  • a second nozzle 1100 'coupled to one side of the second scroll cover is configured to include, thereby solving the problems of the present invention.
  • a plurality of holes for cooling the stator and a plurality of holes for cooling the stator along the outer diameter of the motor casing, a plurality of holes for cooling the bearing housing and the rotor, and the impeller is formed on each side to double the flow rate, and the conventional In the cooling fan operation that provides an air cooling method rather than a water cooling method, the cooling efficiency is improved through the plurality of holes to provide thermal balance.
  • the impeller and the scroll volute are dually configured on both sides, and at the same time, the cooling fan is placed at the front of one of the impellers to double the flow rate and provide the effect of cooling by air cooling through the operation of the cooling fan.
  • the cooling fan is placed at the front of one of the impellers to double the flow rate and provide the effect of cooling by air cooling through the operation of the cooling fan.
  • FIG. 1 is a cutaway perspective view of a direct drive type dual turbo blower cooling structure according to an embodiment of the present invention.
  • FIG. 2 is an exploded perspective view of a direct drive type dual turbo blower cooling structure according to an exemplary embodiment of the present invention.
  • FIG 3 is a perspective view showing a first hole portion, a second hole portion, and a third hole portion formed in the motor casing of the direct drive type dual turbo blower cooling structure according to an embodiment of the present invention.
  • FIGS. 4 to 7 are photographs of a direct drive type dual turbo blower cooling structure according to an embodiment of the present invention.
  • first and second may be used to describe various components, but the components should not be limited by the terms. The terms are only used to distinguish one component from another.
  • the general turbo blower cooling structure is a method of blowing air, it is impossible to thermally balance the internal parts.
  • an impeller is formed on each side to double the flow rate, and a plurality of the above-mentioned air-cooling methods in operation of the cooling fan. It is characterized by improving the cooling efficiency through the hole of the thermal balance.
  • the dual structure can be simultaneously and rapidly cooled, the thermal balance is possible.
  • the direct drive dual turbo blower cooling structure of the present invention includes a motor casing (100); A stator 200; Coring 300; Left back plate 400; Left cap 500; A writeback plate 600; Bearing housing 700; A first impeller 800; A first scroll volute (SCROLL VOLUTE, 900); First scroll cover (SCROLL SHROUD, 1000) and; A first nozzle 1100; A cooling fan 1200; A pan scroll 1300; A second impeller 800 ', a second scroll volute SCROLL VOLUTE 900', a second scroll cover SCROLL SHROUD 1000 ', and a second nozzle 1100' are included.
  • the first impeller 800 On one side, the first impeller 800; A first scroll volute (SCROLL VOLUTE, 900); First scroll cover (SCROLL SHROUD, 1000) and; It is configured to include a first nozzle 1100,
  • the second impeller 800 ' On the other side, the second impeller 800 '; A second scroll volute (SCROLL VOLUTE, 900 '); A second scroll cover SCROLL SHROUD 1000 '; The second nozzle 1100 'is configured to be included.
  • the above structure comprises a light back plate 600 to configure the impeller on both sides, and to configure a cooling fan inside the impeller;
  • a fan shroud 1250; Fan scroll (1300); will be configured, through which the cooling fan is firmly coupled.
  • the motor casing 100 has a cylindrical shape, and constitutes a stator 200 including a rotor 250 inside the motor casing.
  • the rotor is referred to as a rotor as a rotating shaft, and the stator has a coil part wound to generate a magnetic field and rotate the rotor when current flows.
  • the coring 300 is formed on both sides of the stator, characterized in that a plurality of cooling air passage holes 310 for air to pass through.
  • the left back plate 400 is formed in the center portion of the hole for passing one side of the rotor, it is coupled to the left cap 500 on one surface of the left back plate.
  • the other side of the left cap is coupled to the first scroll volute serves as a blocking plate to prevent the generated fluid from counting.
  • the left cap 500, the left back plate and one surface is to be coupled.
  • the light back plate 600 is formed between the motor casing and the cooling fan.
  • the central portion is a natural hole formed so that the rotor penetrates.
  • one surface of the light back plate is provided with a bearing housing 700 provided with a bearing for rotationally supporting the rotor.
  • the light cap may be configured to further include a fan shroud (1250) to prevent the fluid to count to the outside, to help the flow of cooling air.
  • a fan shroud (1250) to prevent the fluid to count to the outside, to help the flow of cooling air.
  • the light cap 500 ' one side is coupled to the light back plate, the other side may be configured to include a seal to prevent the fluid generated by being coupled to the second scroll volute.
  • first impeller 800 is formed on one surface of the left cap, and the first scroll bolt 900 surrounds one side of the first impeller, and guides the flow generated by the first impeller to guide the fluid. It is configured to convert the kinetic energy of to potential energy.
  • Characteristic is that the fluid generated by the first impeller does not provide in the motor casing direction.
  • the first scroll cover 1000 to one side of the first scroll volute so as to surround the first impeller, the first impeller smoothly flows the air at high speed to generate hydraulic pressure.
  • first nozzle 1100 is an inlet through which air is introduced, and is formed to be coupled to one side of the first scroll cover.
  • the second impeller 800 ' is formed on one surface of the light cap, and the second scroll impeller 900' surrounds one side of the second impeller and guides the flow generated by the second impeller. It is configured to convert the kinetic energy of the fluid into potential energy.
  • Characteristic is that the fluid generated by the second impeller does not provide in the motor casing direction.
  • the second scroll cover 1000 ′ by coupling the second scroll cover 1000 ′ to one side of the second scroll volute so as to surround the second impeller, the second impeller smoothly flows the air at high speed to generate hydraulic pressure.
  • the second nozzle 1100 ′ is an inlet through which air is introduced and is formed to be coupled to one side of the second scroll cover.
  • the cooling fan 1200 is coupled to one side of the light back plate, and the fan scroll 1300 is configured to surround the cooling fan to discharge the fluid to the outside.
  • the cooling fan can be configured inside and through this, it provides a synergistic effect that can solve the problems of the conventional water-cooling by air-cooling.
  • a light back plate 600, a fan scroll 1300, and a fan shroud 1250 are configured to be included.
  • a diffuser may be configured between the scroll balls (900, 900 ') and the impeller (800, 800'), one side of which is coupled to the scroll balls (900, 900 ') of the fluid. It will reduce the flow rate and increase the static pressure.
  • a plurality of first hole parts 110 are formed at a predetermined interval around the upper backing of the left back plate 400 side along the outer diameter
  • the second hole portion 120 is formed in a plurality at regular intervals around the upper side of the coring ring on the light back plate 600 side, the outer diameter,
  • a plurality of the first hole parts 110 are formed at predetermined intervals around the upper side of the coring ring of the left back plate 400 along the outer diameter.
  • the first hole portion 110 forms the first hole portions at regular intervals along the outer diameter, and the position thereof is around the upper side of the coring ring on the left back plate 400 side. .
  • a plurality of second hole portions 120 are formed at predetermined intervals around the upper side of the coring ring of the light back plate 600 along the outer diameter.
  • the light back plate 600 is formed around the upper side of the coring.
  • the light back plate 600 at a distance spaced apart from the second hole portion along an outer diameter side
  • the third hole 130 is formed around the upper portion of the coring.
  • the third hole is formed around the upper side of the coring ring on the light back plate 600 at a distance spaced from the second hole.
  • the stator is cooled by using air B introduced through the second hole, and the first hole is cooled.
  • the air A introduced and the air B introduced through the second hole that is, the mixed air cools the coil unit, the bearing housing 700 and the rotor of the first impeller 800 side, and Air (C) flowing through the three-hole portion and the air (A) and the air (B) cooling the coil unit, the bearing housing and the rotor, that is, the air having a lower temperature by being mixed with the second impeller 800 '
  • Air D circulated to the outside through a cooling duct formed in the fan scroll is discharged.
  • Air sucked by the first hole, the second hole, and the third hole by the rotation of the cooling fan is discharged to the outside after cooling the internal components of the motor casing.
  • the air B introduced by the second hole part cools the heat of the stator, and the air is provided to the coil part through the cooling air through hole configured in the coring, and the air introduced by the first hole part.
  • the first impeller-side coil part and the bearing housing are cooled, and the second impeller-side coil part and the bearing housing 700 'are cooled together with the air C introduced by the third hole part. .
  • the cooling structure of the present invention for cooling the turbo blower through the path to the air flow path as described above, the outer surface and the inner surface of the stator, the outer surface and the side and the inner surface of the coil portion, the outer surface of the rotor, the outer surface and the left back plate of the bearing housing, Since it evenly cools the light back plate and the like, it is possible to achieve thermal balance by evenly cooling the heat generated during the turbo blower operation.
  • the port unit 1150 on both sides of the first nozzle and the second nozzle, it is possible to provide convenience to measure the flow rate flowing.
  • the present invention forms a plurality of holes, and has an effect of doubling the flow rate by configuring impellers on each side, and improves the cooling efficiency through a plurality of holes during the operation of the cooling fan to provide thermal balance cooling turbo blower It may be useful for the technical field.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
PCT/KR2016/004222 2015-09-04 2016-04-22 직결 구동형 듀얼 터보 블로워 냉각 구조 WO2017039108A1 (ko)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP2018510939A JP6617903B2 (ja) 2015-09-04 2016-04-22 直結駆動型のデュアルターボブロワー冷却構造
DE112016004014.8T DE112016004014B4 (de) 2015-09-04 2016-04-22 Direktantrieb - Doppelturbogebläse - Kühlstruktur
CN201680000612.8A CN106687694B (zh) 2015-09-04 2016-04-22 直驱型双涡轮鼓风机冷却结构
US15/752,763 US10753372B2 (en) 2015-09-04 2016-04-22 Direct drive type dual turbo blower cooling structure

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR1020150125254A KR101607492B1 (ko) 2015-09-04 2015-09-04 직결 구동형 듀얼 터보 블로워 냉각 구조
KR10-2015-0125254 2015-09-04

Publications (1)

Publication Number Publication Date
WO2017039108A1 true WO2017039108A1 (ko) 2017-03-09

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Application Number Title Priority Date Filing Date
PCT/KR2016/004222 WO2017039108A1 (ko) 2015-09-04 2016-04-22 직결 구동형 듀얼 터보 블로워 냉각 구조

Country Status (6)

Country Link
US (1) US10753372B2 (de)
JP (1) JP6617903B2 (de)
KR (1) KR101607492B1 (de)
CN (1) CN106687694B (de)
DE (1) DE112016004014B4 (de)
WO (1) WO2017039108A1 (de)

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CN107806441A (zh) * 2017-12-03 2018-03-16 山西巨龙风机有限公司 鼓风机专用强制空冷水冷两用轴承座
CN108626161A (zh) * 2018-05-11 2018-10-09 沈阳鼓风机集团石化泵有限公司 管壳冷却式自润滑轴承体

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KR102182658B1 (ko) 2018-12-04 2020-11-24 박창진 고온의 열악한 작업환경에서 작동이 가능한 터보모터의 냉각 구조
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DE112016004014B4 (de) 2022-06-02
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