WO2017033302A1 - ミキサー及びミキシング方法 - Google Patents
ミキサー及びミキシング方法 Download PDFInfo
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- WO2017033302A1 WO2017033302A1 PCT/JP2015/073972 JP2015073972W WO2017033302A1 WO 2017033302 A1 WO2017033302 A1 WO 2017033302A1 JP 2015073972 W JP2015073972 W JP 2015073972W WO 2017033302 A1 WO2017033302 A1 WO 2017033302A1
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- WIPO (PCT)
- Prior art keywords
- scraper
- slurry
- rotating disk
- kneading
- disposed
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/50—Mixing liquids with solids
- B01F23/53—Mixing liquids with solids using driven stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/70—Spray-mixers, e.g. for mixing intersecting sheets of material
- B01F25/74—Spray-mixers, e.g. for mixing intersecting sheets of material with rotating parts, e.g. discs
- B01F25/741—Spray-mixers, e.g. for mixing intersecting sheets of material with rotating parts, e.g. discs with a disc or a set of discs mounted on a shaft rotating about a vertical axis, on top of which the material to be thrown outwardly is fed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/93—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with rotary discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
- B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
- B01F35/7547—Discharge mechanisms characterised by the means for discharging the components from the mixer using valves, gates, orifices or openings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
- B28B17/023—Conditioning gypsum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0092—Machines or methods for applying the material to surfaces to form a permanent layer thereon to webs, sheets or the like, e.g. of paper, cardboard
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0818—Charging or discharging gates or chutes; Sealing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0881—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing having a stator-rotor system with intermeshing teeth or cages
Definitions
- the present invention relates to a mixer (MIXER, mixing agitator) and a mixing method (MIXING METHOD, mixing stirring method). More specifically, the rotary drive device is arranged on the upper side or the lower side of the casing, The present invention relates to a scraper mixer for preparing a gypsum slurry in which a rotary disk is rotated by a rotary shaft of a rotary drive device that passes through an upper plate or a bottom plate, and a mixing method thereof.
- Gypsum board is known as a plate-like body made of gypsum-based core (core) covered with base paper for gypsum board, and has advantages such as fire resistance, sound insulation, workability and economy. It is used in various buildings as a building interior material. Gypsum board is generally manufactured by a continuous casting method. This molding method includes a mixing and stirring step in which raw materials such as calcined gypsum, adhesion aid, curing accelerator, foam (or foaming agent) and kneading water are kneaded with a mixer, calcined gypsum slurry or slurry prepared with a mixer.
- raw materials such as calcined gypsum, adhesion aid, curing accelerator, foam (or foaming agent) and kneading water are kneaded with a mixer, calcined gypsum slurry or slurry prepared with a mixer.
- slurry (Hereinafter, simply referred to as “slurry” or “gypsum slurry”) is poured between the base paper for gypsum board and formed into a plate-like continuous band, and then the continuous band-shaped laminate after curing is roughly cut and forced Includes a drying and cutting process that cuts into product dimensions after drying.
- a thin and circular pin type mixer (also referred to as “centrifugal pin type kneader”) is used as a mixer for preparing slurry in a gypsum board manufacturing process or the like.
- This type of mixer includes, for example, a flat circular casing and a rotating disk rotatably disposed in a circular casing as disclosed in PCT International Application WO 00/56435 (Patent Document 1) and the like. And have.
- a rotary drive device is disposed above the circular housing, and the rotation shaft of the rotary drive device passes through the central portion of the upper cover or upper plate of the circular housing and is fixed to the central portion of the rotary disk.
- the upper plate of the housing includes a plurality of upper pins (stationary pins) that hang down to the vicinity of the rotating disk.
- the rotating disk includes a plurality of lower pins (moving pins) that are vertically fixed on the rotating disk and extend to the vicinity of the upper plate.
- the upper and lower pins are alternately arranged in the radial direction.
- a plurality of kneading component supply ports for supplying the raw materials or materials into the mixer are disposed in the central region of the upper cover or upper plate of the circular housing, and the raw materials or materials to be kneaded are passed through the supply ports. To be supplied on a rotating disk.
- a slurry discharge port for sending the kneaded material (slurry) to the outside of the machine is disposed on the outer peripheral portion of the casing or the lower plate (bottom plate), and the slurry is sent out of the machine from the slurry discharge port.
- a scraper type mixer (scraper type mixer) in which a kneaded component is stirred using a rotating disk and a scraper.
- a mixer described in Japanese Patent Application Laid-Open No. 7-137 Patent Document 2
- a rotary drive device is disposed below the circular housing, and the rotation shaft of the rotary drive device passes through the central portion of the lower plate (bottom plate) of the circular housing and is fixed to the central portion of the rotary disk.
- a scraper is attached to the lower surface of the rotating disk.
- a scraper is also arranged on the lower side of the upper lid or the upper plate at a position close to the lower surface of the upper lid or the upper plate.
- the upper and lower scrapers rotate with the rotation of the rotating disk.
- the raw material to be kneaded and the water for kneading are supplied onto the rotating disk through the supply ports of the upper lid or the upper plate, and while stirring and mixing, move on the rotating disk outward in the radial direction by the action of centrifugal force, and discharge the slurry. It is sent out of the machine from the exit.
- pin-type and scraper-type mixers are known as mixers for preparing gypsum slurry.
- pin-type mixers knead gypsum slurry in a short time as necessary.
- the strength of the hardened gypsum body can be improved, which has been considered advantageous for securing the strength of the hardened gypsum body.
- pin-type mixers are used in many gypsum board manufacturing processes.
- a pin-type mixer has a configuration in which a large number of pins are attached to a disk, so there are a large number of parts, and pin maintenance / management and pin replacement are relatively frequent due to pin wear or wear. Etc. need arise. For this reason, in the pin-type mixer, there are problems that the maintenance and management costs are increased, and that a relatively large amount of labor is required for exchanging the pins. Further, in a pin-type mixer, since a large number of pins are arranged in the kneading region, a problem has been pointed out in the past that a relatively large number of narrow regions or dead water regions where slurry is likely to stay is present in the kneading region. .
- the pin-type mixer is considered to be advantageous in improving the strength of the gypsum hardened body, but on the other hand, the phenomenon of so-called “remixing” occurs due to excessive kneading. However, the problem that the strength of the gypsum hardened body is lowered tends to occur.
- the shape of the kneading region is relatively simplified, which is advantageous in simplifying maintenance and management, and there is a narrow region or dead water region where the gypsum slurry is likely to stay. It is difficult to form in the kneading region, and this is advantageous in preventing the gypsum slurry from staying and adhering to the machine.
- the positional interference between the position of the scraper inner end and the rotating shaft, powder inlet, liquid inlet, etc., and prevention of stagnation of gypsum slurry at the center of the rotating disk are taken into consideration.
- the position of the inner end of the scraper, the number, orientation, position, etc. of the scraper must be set. For this reason, it has been extremely difficult to optimize the number, shape, orientation, position, and the like of the scraper so as to sufficiently secure the discharge pressure of the gypsum slurry by the centrifugal force or rotational force of the rotating disk and the scraper.
- the scraper-type mixer described in Patent Document 2 employs a configuration in which the slurry discharge port is disposed on the lower plate and the gypsum slurry is discharged from the kneading region relatively depending on gravity.
- the position of the slurry discharge port is limited to the lower plate (or the lower part of the annular wall near the lower plate). For this reason, the positional relationship between the mixer and the production line is restricted, and as a result, there arises a problem that the design freedom of the gypsum board manufacturing apparatus is lowered.
- the scraper-type mixer employs the arrangement of the slurry discharge port depending on gravity as described above, the residence time of the gypsum slurry is relatively short, and the gypsum slurry is uniformly and sufficiently kneaded in the kneading region. It tends to be difficult. For this reason, it has been considered that a cured product of gypsum slurry obtained by a scraper-type mixer hardly develops sufficient strength.
- the number of scrapers, orientation, position, etc. are set appropriately, and the arrangement of the slurry discharge port depending mainly on the rotating disk and the centrifugal force or rotational force of the scraper, the gypsum slurry is uniformly and sufficiently mixed. As a result of recent studies by the present inventors, it has been found that the desired strength of the cured gypsum body can be ensured.
- the present invention has been made in view of such problems, and the object of the present invention is to increase the residence time of the gypsum slurry in the kneading region, thereby sufficiently kneading the gypsum slurry in the kneading region.
- An object of the present invention is to provide a scraper-type mixer and a mixing method capable of performing the above.
- Another object of the present invention is to provide a scraper-type mixer and a mixing method capable of uniformizing the density distribution and flow velocity distribution of the gypsum slurry in the kneading region and uniformly kneading the gypsum slurry in the kneading region.
- the present invention further provides a scraper-type mixer in which the scraper is appropriately disposed in the casing and the slurry discharge port can be positioned at a central region in the height direction of the annular wall or at a relatively high position of the annular wall. It is an object of the present invention to provide a mixing method.
- the present invention provides a circular casing that forms a kneading region for kneading gypsum slurry, a rotating disk that is disposed in the casing and rotates in a predetermined rotation direction, and is integrated with the rotating disk.
- a gypsum slurry having a rotary drive shaft coupled to the scraper, a scraper disposed in the kneading region, and a slurry discharge port disposed in the housing for supplying the gypsum slurry in the kneading region onto a production line
- the rotation drive shaft is connected to the rotating disk through the upper plate or the lower plate of the housing, An inner end portion of the scraper is disposed in a central region of the rotating disk, an outer end portion of the scraper is disposed in an outer peripheral zone of the rotating disk, and the slurry discharge port is formed on an annular wall of the casing.
- a flow path dividing member for dividing the opening into a plurality of narrow openings so as to increase the flow resistance of the gypsum slurry flowing out from the kneading region through the opening of the slurry discharge port is provided in the slurry discharge port.
- a mixer is provided.
- the present invention provides a circular casing that forms a kneading region for kneading gypsum slurry, a rotating disk that is disposed in the casing and rotates in a predetermined rotation direction, and is integrally connected to the rotating disk.
- a gypsum slurry preparation having a rotary drive shaft, a scraper disposed in the kneading region, and a slurry discharge port disposed in the housing for supplying the gypsum slurry in the kneading region onto a production line
- a gypsum slurry preparation having a rotary drive shaft, a scraper disposed in the kneading region, and a slurry discharge port disposed in the housing for supplying the gypsum slurry in the kneading region onto a production line
- An inner end of the scraper is disposed in a central region of the rotating disk, an outer end of the scraper is disposed in an outer peripheral zone of the rotating disk, and the slurry discharge port is disposed in an annular wall of the casing.
- the gypsum slurry is kneaded in the kneading region by rotating the rotary disk and the scraper around the rotation axis by the rotary drive shaft penetrating the upper plate or the lower plate of the housing, and the gypsum slurry
- a gypsum slurry mixing method is provided, wherein the gypsum slurry is caused to flow to the outer peripheral portion of the kneading region by an acting centrifugal force and flows out of the kneading region through the slurry discharge port.
- the opening of the slurry discharge port is divided into a plurality of slits or narrow channels by horizontal, vertical or lattice-shaped guide members.
- the total area of the slurry discharge port including the sorting port is in the range of 2 to 10%, more preferably in the range of 3 to 8% of the total area of the inner peripheral surface of the annular wall. Is set.
- the opening rate of the slurry discharge port (including the sorting port) is preferably set in the range of 50 to 80%, more preferably in the range of 55 to 75%.
- the present invention also provides a circular housing that forms a kneading region for kneading gypsum slurry, a rotating disk that is disposed in the housing and rotates in a predetermined rotation direction, and a rotational drive integrally connected to the rotating disk.
- a mixer for preparing gypsum slurry comprising a shaft, a scraper disposed in the kneading region, and a slurry discharge port disposed in the housing for supplying the gypsum slurry in the kneading region onto a production line
- the rotation drive shaft is connected to the rotating disk through the upper plate or the lower plate of the housing,
- An inner end portion of the scraper is disposed in a central region of the rotating disk, an outer end portion of the scraper is located in an outer peripheral zone of the rotating disk, and the scraper is disposed between the inner end portion and the outer end portion.
- the mixer is characterized in that it is bent or curved backward in the rotational direction of the rotating disk.
- the present invention provides a circular casing that forms a kneading region for kneading gypsum slurry, a rotating disk that is disposed in the casing and rotates in a predetermined rotation direction, and is integrally connected to the rotating disk.
- a gypsum slurry preparation having a rotary drive shaft, a scraper disposed in the kneading region, and a slurry discharge port disposed in the housing for supplying the gypsum slurry in the kneading region onto a production line
- An inner end portion of the scraper is disposed in a central region of the rotating disk, an outer end portion of the scraper is disposed in an outer peripheral zone of the rotating disk, and the scraper is rotated between the inner end portion and the outer end portion.
- the gypsum slurry is kneaded in the kneading region by rotating the rotary disk and the scraper about the rotation axis by the rotary drive shaft penetrating the upper plate or the lower plate of the housing.
- a method for mixing a slurry is provided.
- the scraper bent or curved rearward in the rotation direction makes the gypsum slurry density distribution and flow velocity distribution uniform in the kneading region. For this reason, the gypsum slurry can be uniformly kneaded in the kneading region.
- the angle of the bent portion is preferably set within a range of 45 ⁇ 15 degrees, and more preferably within a range of 45 ⁇ 10 degrees.
- the scraper has a plurality of bends or is generally curved and extends outwardly from the central region of the mixer so as to generally follow the involute curve.
- the tip of the scraper is oriented at an angle within a range of 75 ⁇ 15 degrees with respect to the radial direction of the kneading region.
- an annular base that rotates integrally with the rotating disk in the housing is disposed in the kneading region concentrically with the rotation center of the rotating disk, and an inner end of the scraper is fixed to the annular base, whereby the scraper Is supported horizontally.
- a means for supporting the scraper inner end portion can be secured at the center of the rotating disk, and the inner end portion of the scraper can be firmly supported.
- the annular base portion prevents the gypsum slurry retention area or dead water area from being formed in the central area of the rotating disk, so that the inner end of the scraper can be disposed in the central area of the rotating disk.
- the annular base portion improves the degree of freedom in design such as the number, orientation, and position of the scraper. Therefore, according to the present invention, the slurry discharge pressure can be improved by optimizing the number, orientation, position, etc. of the scrapers, so that the slurry discharge port is located in the central region in the height direction of the annular wall or the annular wall. It is possible to position at a relatively high position.
- the central axis of the scraper is oriented at an angle in the range of 60 degrees to 120 degrees with respect to a line segment passing through the fulcrum center of the scraper and the rotation center of the rotating disk.
- the diameter of the annular base is set to a dimension that is at least three times the diameter of the rotary drive shaft, and the inner end of the scraper is fixed to the upper surface of the annular base. More preferably, the central axis of the scraper is oriented in a direction perpendicular to the line segment.
- the gypsum slurry in the kneading region can be urged radially outward of the rotating disk by the scraper, so that the slurry discharge port can be appropriately disposed on the annular wall of the casing. it can.
- a pin for supporting the flow of the gypsum slurry flowing out from the kneading region to the slurry discharge port is erected on the outer peripheral portion of the rotating disk.
- the gypsum slurry moved to the outer peripheral portion of the kneading region is urged or pressed by the pin in the tangential direction or radially outward direction of the rotating disk to further increase the discharge pressure of the gypsum slurry.
- the tip of the scraper is supported by the pin, and further stable support of the scraper can be ensured.
- the rotating disk preferably has a tooth profile portion for assisting the flow of gypsum slurry flowing out from the kneading region to the slurry discharge port, instead of the pin.
- the tooth profile portion for assisting the flow of gypsum slurry flowing out from the kneading region to the slurry discharge port, instead of the pin.
- a scraper mixer of the present invention in which the slurry discharge port is disposed on the annular wall, and the opening of the slurry discharge port is divided into a plurality of narrow openings to increase the flow resistance of the gypsum slurry flowing out from the kneading region.
- the residence time of the gypsum slurry in the kneading region is increased, whereby the gypsum slurry can be sufficiently kneaded in the kneading region.
- the scraper mixer and mixing method of the present invention in which the scraper is bent or curved backward in the rotational direction of the rotating disk, the density distribution and flow velocity distribution of the gypsum slurry in the kneading region are made uniform, and the gypsum slurry is mixed in the kneading region. It can be kneaded uniformly.
- the scraper mixer and the mixing method in which the annular base is disposed in the kneading region concentrically with the rotation center of the rotating disk and the inner end of the scraper is fixed to the annular base, the scraper And the slurry discharge port can be positioned at a center region in the height direction of the annular wall or at a relatively high position of the annular wall.
- FIG. 1 is a process explanatory view partially and schematically showing a manufacturing process of a gypsum board.
- FIG. 2 is a partial plan view of the gypsum board manufacturing apparatus schematically showing the configuration of the gypsum board manufacturing line.
- FIG. 3 is a plan view showing the overall configuration of the mixer.
- FIG. 4 is a perspective view showing the overall configuration of the mixer.
- FIG. 5 is a cross-sectional view showing the internal structure of the mixer.
- FIG. 6 is a partially broken perspective view showing the internal structure of the mixer.
- FIG. 7 is a cross-sectional view of the mixer showing the positional relationship between the rotating shaft, the scraper, and the annular base, and a partially enlarged view thereof.
- FIG. 1 is a process explanatory view partially and schematically showing a manufacturing process of a gypsum board.
- FIG. 2 is a partial plan view of the gypsum board manufacturing apparatus schematically showing the configuration of the gypsum
- FIG. 8 is a longitudinal sectional view of the mixer showing the positional relationship between the rotating shaft, the scraper, and the annular base, and a partially enlarged view thereof.
- FIG. 9 is a cross-sectional view and a partial perspective view showing the configuration of the scraper.
- FIG. 10 is a perspective view and an enlarged vertical sectional view showing the structure of the slurry discharge port.
- FIG. 11 is a cross-sectional view of a mixer showing a modification of the positional relationship between the rotating shaft, the scraper, and the annular base.
- FIG. 12 is a cross-sectional view of a mixer illustrating the positional relationship between the scraper and the pins.
- FIG. 13 is a partially enlarged cross-sectional view of a mixer showing a modification of the annular base.
- FIG. 14 is a cross-sectional view of a mixer having a scraper bent rearward in the rotational direction at a single bent portion and a partially enlarged view thereof.
- FIG. 15 is a cross-sectional view of a mixer having a scraper bent backward in the rotation direction at a large number of bent portions and a partially enlarged view thereof.
- FIG. 16 is a cross-sectional view of a mixer having a scraper that is curved backward in the rotational direction as a whole.
- FIG. 17 is a cross-sectional view of a mixer that includes a scraper that is curved rearward in the rotation direction and that has a large number of tooth profile portions in the outer peripheral region of the rotating disk.
- FIG. 1 is a process explanatory diagram partially and schematically showing a manufacturing process of a gypsum board
- FIG. 2 is a partial plan view schematically showing a configuration of a gypsum board manufacturing line.
- the lower paper 1 of the base paper for gypsum board is conveyed along the production line.
- the scraper type mixer 10 constituting the mixer is disposed at a predetermined position related to the transport line, for example, in an upper region of the transport line.
- Powder component P such as calcined gypsum, adhesion aid, curing accelerator, additive, admixture and the like is supplied to the mixer 10 and kneading water L is supplied to the mixer 10.
- the mixer 10 kneads the powder component P and the kneading water L to prepare a slurry (calcined gypsum slurry) 3 to be supplied onto the lower paper 1 of the production line.
- the slurry 3 is delivered to the slurry delivery part 4 and the discharge pipe 7, and is ejected from the slurry ejection port 7a to the central region in the width direction of the lower paper 1 (gypsum core region) on the production line.
- a part of the slurry 3 is sent to the sorting pipes 8 (8a, 8b) and discharged from the left and right slurry discharge ports 8c, 8d to both end portions in the width direction of the lower paper 1 (edge regions of the gypsum board).
- the slurry 3 to be discharged in the central region in the width direction is mixed with foam agent or foam M for adjusting the specific gravity.
- the foaming agent or foam M is introduced into the slurry delivery unit 4. If desired, the foaming agent or foam M may be supplied to the slurry in the sorting tube 8.
- the lower paper 1 is transferred together with the slurry 3 and reaches the molding roller 18 (18a, 18b).
- the upper paper 2 partially turns around the outer periphery of the upper roller 18a and turns in the transport direction.
- the turned upper paper 2 is in contact with the slurry 3 on the lower paper 1 and is conveyed in the conveying direction substantially parallel to the lower paper 1.
- a continuous belt-like laminate 5 having a three-layer structure composed of the lower paper 1, the slurry 3 and the upper paper 2 is formed on the downstream side of the molding roller 18.
- the belt-like laminate 5 continuously travels at the transport speed V while the slurry curing reaction proceeds, and reaches the rough cutting rollers 19 (19a, 19b).
- various molding means such as an extrusion machine (Extruder) or molding by passing through a gate having a rectangular opening can be used instead of the molding roller 18.
- the rough cutting roller 19 cuts a continuous belt-like laminated body into a plate having a predetermined length, and thereby a plate-like body formed by covering a core (core) mainly composed of gypsum with a base paper for gypsum board, that is, The original board of gypsum board is formed.
- the gypsum board is passed through a dryer (not shown) arranged in the direction of arrow J (downstream in the conveying direction), forcedly dried, and then cut to a predetermined product length, thus gypsum board product. Is manufactured.
- FIG. 3 and 4 are a plan view and a perspective view showing the overall configuration of the mixer 10.
- FIG. 5 and 6 are a cross-sectional view and a partially broken perspective view showing the internal structure of the mixer 10.
- the mixer 10 has a flat cylindrical housing or housing 20 (hereinafter referred to as “housing 20”).
- the casing 20 includes a horizontal disk-shaped upper plate or upper lid 21 (hereinafter referred to as “upper plate 21”), a horizontal disk-shaped lower plate or bottom lid 22 (hereinafter referred to as “lower plate 22”), and It is comprised from the annular wall or outer peripheral wall 23 (henceforth "annular wall 23") arrange
- the upper plate 21 and the lower plate 22 are spaced apart by a predetermined distance in the vertical direction, and form a kneading region 10 a (FIG. 5) in which the powder P and the kneading water L can be kneaded in the mixer 10.
- a circular opening 25 is formed in the central region of the upper plate 21, and the enlarged lower end 31 of the vertical rotating shaft 30 penetrates the circular opening 25.
- the rotation shaft 30 is connected to a rotation drive device (not shown) such as an electric motor disposed immediately above the housing 20, and has a predetermined rotation direction around the central axis 10b (in this embodiment, viewed from above). Rotate clockwise (R).
- a transmission such as a transmission gear unit or a belt-type transmission, is interposed between the rotary shaft 30 and the output shaft of the rotary drive device.
- a powder supply pipe 15 for supplying the powder component P to be kneaded to the kneading area 10 a is connected to the upper plate 21, and a water supply pipe 16 for supplying the kneading water L to the kneading area 10 a is connected to the upper plate 21.
- an internal pressure adjusting device or the like (not shown) that can regulate an excessive increase in internal pressure of the mixer 10 is connected to the upper plate 21.
- Sorting ports 8e and 8f that can be grasped as a kind of slurry discharge port are arranged on the annular wall 23 on the opposite side of the slurry delivery unit 4. Sorting tubes 8a and 8b are connected to the sorting ports 8e and 8f, respectively. In the present embodiment, the sorting ports 8e and 8f are arranged with a predetermined angular interval ⁇ therebetween.
- the slurry discharge port 40 constituting the slurry delivery unit 4 is formed in the annular wall 23 with a predetermined angular interval ⁇ from the sorting port 8f to the rotation direction R side (downstream side).
- the slurry discharge port 40 opens on the inner peripheral surface of the annular wall 23.
- the enlarged opening end of the hollow connecting portion 41 is connected to the slurry discharge port 40.
- the hollow connecting portion 41 extends outward from the annular wall 23, and the reduced opening end of the hollow connecting portion 41 is connected to the upper end portion of the slurry feed pipe 42.
- the slurry feed pipe 42 is a mixer component generally called a “vertical chute” or a “canister”, and constitutes the slurry delivery unit 4 together with the slurry discharge port 40 and the hollow connection part 41.
- a foam supply pipe 45 for supplying foam or foaming agent M to the slurry is connected to the hollow connecting part 41, and a foam supply port 46 opens on the inner wall surface of the hollow connecting part 41.
- the foam supply pipe 45 supplies foam or foaming agent M for adjusting the volume of the slurry to the slurry in the hollow connecting portion 41.
- the mixed fluid of slurry and foam that has flowed into the vertical chute region (intra-tube region) in the slurry feed pipe 42 via the hollow connecting portion 41 swirls around the central axis of the slurry feed pipe 42, and the slurry feed pipe In the vertical chute region in 42, it rotates and flows.
- the slurry and foam are mixed under shear, and the foam is uniformly dispersed in the slurry.
- the slurry in the slurry feed pipe 42 flows down in the vertical chute region under gravity and is discharged to the central region in the width direction of the lower paper 1 through the discharge pipe 7 (FIGS. 1 and 2) generally called “boots”. To do.
- a rotating disk 32 is rotatably disposed in the housing 20.
- the central portion of the rotating disk 32 is fixed to the lower end surface of the enlarged lower end portion 31 of the rotating shaft 30.
- the rotation axis or center axis of the rotating disk 32 coincides with the center axis 10 b of the rotation shaft 30.
- the rotating disk 32 rotates in the direction indicated by the arrow R (clockwise direction) by the rotation of the rotating shaft 30.
- a plurality of scrapers 50 are arranged in the housing 20 with an angular interval of 120 degrees.
- An annular base portion 70 for supporting the inner end portion of the scraper 50 is formed outside the enlarged lower end portion 31 of the rotating shaft 30.
- the annular base part 70 is integrated with the rotary disk 32 and the enlarged lower end part 31 and rotates together with the rotary shaft 30.
- the annular base portion 70 has a horizontal and flat upper surface 72, and the inner end portion of the scraper 50 is fixed to the upper surface 72 of the annular base portion 70 by a fixing tool such as a screw or a bolt or a mooring tool 71.
- the scraper 50 is supported in the form of a cantilever (cantilever) by the annular base 70, extends outward in the kneading region 10 a, and terminates at a position close to the inner peripheral wall surface of the annular wall 23.
- 7 and 8 are a cross-sectional view, a vertical cross-sectional view, and a partially enlarged cross-sectional view of the mixer 10 showing a positional relationship among the rotating shaft 30, the scraper 50, and the annular base 70.
- the annular base 70 is formed concentrically around the enlarged lower end 31 around the central axis 10b of the rotary disk 32, and the radius (outer diameter) r3 of the annular base 70 is:
- the size is set to 2 to 3 times the radius (outer diameter) r1 of the enlarged lower end 31 (3 to 5 times the diameter of the rotating shaft 30).
- the height h2 of the annular base portion 70 is smaller than the height h1 of the kneading region 10a, and the upper surface 72 of the annular base portion 70 is a horizontal surface spaced from the lower surface of the upper plate 21. Construct a plane.
- the heights h1 and h2 are increased by the same dimension, and the dimension h3 between the upper plate 21 and the upper surface 72 maintains a constant value.
- the scraper 50 and the upper plate 21 maintain a certain positional relationship.
- Fixers or anchors 71 that support the inner end of the scraper 50 are arranged in pairs, and the fulcrum center 75 of the scraper 50 shown in FIG. Located at the midpoint of each fulcrum to be formed.
- a central axis 50a of the scraper 50 extends in a tangential direction with respect to a virtual perfect circle ⁇ having a radius r2 passing through the fulcrum center 75 and centering on the central axis 10b.
- the normal ⁇ of the virtual perfect circle ⁇ passes through the central axis 10b and the fulcrum center 75, and the angle ⁇ 1 formed by the central axis 50a and the normal ⁇ is 90 degrees.
- the angle ⁇ 1 is not necessarily limited to 90 degrees, and the angle ⁇ 1 can be set preferably within the range of 60 degrees to 120 degrees, and more preferably within the range of 75 to 115 degrees.
- the scraper 50 extends horizontally at a position close to the lower surface of the upper plate 21 and ends at a position close to the inner peripheral wall surface of the annular wall 23.
- the scraper 50 is supported in a cantilever manner by the annular base 70, but the position of the tip (tip surface 59) of the scraper 50 and the pin As shown in FIG. 8 (C), the tip of the scraper 50 is connected to the pin 36, and the scraper 50 is supported by the two-point support or both-end support using the annular base 70 and the pin 36. You may do it.
- FIG. 9A is a cross-sectional view of the scraper 50
- FIG. 9B is a partial perspective view showing the configuration of the tip of the scraper 50
- FIG. 9C is a modified example of the scraper 50. It is sectional drawing shown.
- the scraper 50 has a structure in which a ceramic wear-resistant plate 52 is embedded in the upper surface of a metal molding member 51.
- the scraper 50 has an isosceles trapezoidal cross-sectional shape, and includes a horizontal upper surface 53, a vertical front surface 54, a vertical rear surface 55, a front inclined surface 56, a rear inclined surface 57, a horizontal lower surface 58 and a front end surface 59.
- the inclination angles ⁇ 2 and ⁇ 3 of the inclined surfaces 56 and 57 with respect to the horizontal lower surface 58 are substantially the same angle.
- the horizontal upper surface 53 is arranged with a minute interval S from the lower surface of the upper plate 21.
- the minute interval S is set within a range of 1 to 5 mm. As shown in FIG.
- the front end surface 59 is oriented in substantially the same direction as the tangential direction of the inner peripheral wall surface of the annular wall 23 and is spaced from the inner peripheral wall surface of the annular wall 23 by about 5 to 10 mm. Arranged. If desired, as shown in FIG. 9C, the lower surface 58 and the slopes 56, 57 of the scraper 50 may be formed as a semicircular or arcuate curved surface 58 ′.
- a scraper 60 is further arranged on the lower surface of the rotating disk 32.
- the scraper 60 is disposed at the same position as the scraper 50 in plan view.
- the lower surface of the scraper 60 is disposed at a minute interval of 1 to 5 mm from the upper surface of the lower plate 22.
- the rotating disk 32 has an outer peripheral edge with a perfect circular outline, and the pin 36 is fixed perpendicularly to the outer peripheral band of the rotating disk 32.
- the powder component P and the fluid to be kneaded (slurry) of the kneading water L that have flowed outward on the rotating disk 32 by the action of the centrifugal force are supplied from the slurry discharge port 40 as shown by arrows in the partially enlarged view of FIG. It flows out into the hollow connection part 41.
- the pin 36 presses or urges such a slurry flow in the rotational direction and outward. That is, the pin 36 assists the movement of the slurry flowing out from the slurry discharge port 40 into the hollow connection portion 41.
- a plurality of horizontal guide members 47 that divide the opening of the slurry discharge port 40 are disposed in the slurry discharge port 40 through which the slurry flow flows.
- FIG. 10A is a perspective view showing the structure of the slurry discharge port 40
- FIG. 10B is an enlarged longitudinal sectional view showing the slit structure of the slurry discharge port 40
- FIG. 10C and FIG. 10D are a perspective view and an enlarged vertical sectional view showing a modification of the slurry discharge port 40.
- horizontal guide members 47 extending in the circumferential direction of the annular wall 23 over the entire width of the slurry discharge port 40 are arranged at equal intervals in the vertical direction at the slurry discharge port 40. . Both end portions of each guide member 47 are fixed to portions of the annular wall 23 located on both sides of the slurry discharge port 40, and the slurry discharge port 40 is divided into a plurality of narrow openings.
- the guide member 47 is made of a metal strip or a resin strip having a square cross section.
- the guide member 47 has, for example, a thickness of 1 to 5 mm and a depth of 5 to 50 mm.
- a horizontal slit 48 having a height of 4 to 15 mm is formed between the guide members 47 as a slurry flow path.
- Such a slit structure of the slurry discharge port 40 functions as an orifice that gives flow resistance to the slurry flowing out from the slurry discharge port 40 to the hollow connecting portion 41, thereby ensuring a residence time of the slurry in the kneading region 10 a.
- Such a slit structure of the horizontal guide member 47 and the horizontal slit 48 is also disposed in the same way at the openings of the sorting ports 8e and 8f which are a kind of slurry discharge ports.
- the opening rate of the slurry discharge port 40 is preferably set in the range of 50 to 80%, more preferably in the range of 55 to 75%.
- the opening ratio of the slurry discharge port 40 is obtained as “A2 / A1”, and “A1” is the total area “W ⁇ T” of the slurry discharge port 40 on the inner peripheral surface of the annular wall 23, “A2” is the effective opening area “W ⁇ t ⁇ number of slits” of the horizontal slit 48.
- the “number of slit locations” is 5 in the illustrated example.
- the opening ratios of the sorting ports 8e and 8f are also preferably set in the range of 50 to 80%, and more preferably in the range of 55 to 75%.
- the opening ratios of the slurry sorting ports 8e and 8f are obtained as “A4 / A3”, and “A3” is the total area of the sorting ports 8e and 8f on the inner peripheral surface of the annular wall 23, “A4” is an effective opening area of the sorting ports 8e and 8f.
- the total area “A1 + A3” of the slurry discharge port 40 and the sorting ports 8e and 8f is the area of the entire inner peripheral surface of the annular wall 23 (inner peripheral wall surface diameter ⁇ 3.14 ⁇ inner peripheral wall surface height). On the other hand, it is set within the range of 2 to 10%, preferably within the range of 3 to 8%.
- the horizontal guide member 47 and the horizontal slit 48 may be formed as a vertical guide member and a vertical slit, or the guide member may be inclined in an oblique direction with respect to the flow direction of the slurry.
- the slurry discharge port 40 and the sorting ports 8e and 8f are divided into a large number of narrow openings by a lattice-shaped guide member 49, and a narrow flow having a rectangular cross section is obtained.
- a path 48 ' may be formed.
- the preferable opening ratio and the like are as described above.
- FIG. 11 is a cross-sectional view of the mixer 10 showing a modification of the positional relationship between the rotating shaft 30, the scraper 50, and the annular base 70.
- the four scrapers 50 are oriented in a direction with an angular interval of 90 degrees from each other.
- the two scrapers 50 are oriented in directions that are separated from each other by an angular interval of 180 degrees. If necessary, five or more scrapers 50 may be arranged in the kneading region 10 a of the mixer 10. If desired, the scrapers 50 can be arranged at non-uniform angular intervals without being arranged at uniform angular intervals.
- FIG. 12 is a cross-sectional view of the mixer 10 illustrating the positional relationship between the scraper 50 and the pin 36.
- the scrapers 50 are arranged with an angular interval of 120 degrees, for example.
- the pin 36 is preferably located in a relative position relative to the position of the scraper 50.
- the scraper 50 and the pin 36 are disposed at a plane position that is rotationally symmetric with respect to the central axis 10 b of the rotating shaft 30.
- the pins 36 are located on the outer peripheral portion of the rotating disk 32 with an angular interval ⁇ a of 120 degrees, like the scraper 50.
- the phases of the scraper 50 and the pin 36 differ by 60 degrees ( ⁇ a / 2).
- FIGS. 1 the layout of the pins 36 shown in FIGS.
- the pins 36 are disposed on the outer peripheral portion of the rotating disk 32 with an angular interval ⁇ b, ⁇ c of 40 degrees or 30 degrees.
- the tip of the scraper 50 is aligned with the position of the pin 36, and the tip of the scraper 50 is supported by the pin 36 as shown in FIG.
- Such rotational symmetry of the scraper 50 and the pin 36 prevents the occurrence of pulsation or non-rectification in the slurry flowing out from the slurry discharge port 40 and the sorting ports 8e and 8f, thereby stabilizing the slurry discharge amount. This is extremely advantageous.
- FIG. 13 is a partially enlarged cross-sectional view showing a modified example of the annular base 70.
- the annular base portion 70 is not necessarily integrated with the rotary shaft 30 and the enlarged lower end portion 31, and the inner circumferential surface 76 of the annular base portion 70 may be formed at a distance from the outer circumferential surface of the enlarged lower end portion 31.
- an annular gap 77 having a predetermined width (r4-r1) is formed between the enlarged lower end portion 31 having a radius (outer diameter) r1 and the annular base portion 70 having a radius (inner diameter) r4.
- the rotary disk 32 and the scraper 50 are driven to rotate in the direction of the arrow R by the operation of the rotation driving device, and the powder component P and the kneading water L to be kneaded by the mixer 10 are supplied to the powder supply pipe 15 and the water supply pipe 16.
- the powder component P and the kneading water L flow into the kneading region 10a, move while stirring and mixing, move radially outward on the rotating disk 32 by the action of centrifugal force, and move to the outer peripheral region of the rotating disk 32.
- the scrapers 50 and 60 scrape off or scrape off the slurry adhering to the lower surface of the upper plate 21 and the upper surface of the lower plate 22.
- the pin 36 scrapes off or scrapes off the slurry adhering to the inner peripheral surface of the annular wall 23.
- the slurry that has moved to the outer peripheral region of the kneading region 10 a is pressed outward and forward in the rotational direction by the pin 36, and flows out from the slurry discharge port 40 to the hollow connecting portion 41.
- the foam supply port 46 of the foam supply pipe 45 supplies a required amount of foam or foam M to the slurry flowing into the hollow connecting portion 41.
- the slurry mixed with the foam or the foaming agent M flows into the slurry feeding pipe 42 from the hollow connecting portion 41, receives a rotational force and a shearing force in the slurry feeding pipe 42, and further mixes, and then from the discharge pipe 7. Discharge to the center region in the width direction of the lower paper 1.
- the slurry that has moved to the outer peripheral region of the kneading region 10a also flows into the sorting tubes 8a and 8b via the sorting ports 8e and 8f and is discharged to the edge region of the lower paper 1.
- the slurry in the vicinity of the sorting ports 8e and 8f is sent to the sorting pipes 8a and 8b without being supplied with the foam or the foaming agent M. Therefore, the slurry supplied to the edge region of the lower paper 1 is relatively A slurry having a large specific gravity.
- the scraper 50 urges the slurry in the kneading region 10 a radially outward of the rotating disk 32, and cooperates with the above-described action of the pin 36 to cause the slurry discharge port 40 and the fractionation.
- the slurry is discharged out of the kneading region through the ports 8e and 8f. Since the flow resistance of the slurry discharge port 40 and the sorting ports 8e and 8f is increased by the aforementioned slit structure (or lattice structure or the like), the residence time of the slurry in the kneading region 10a is increased.
- the region 10a is sufficiently kneaded.
- the scraper 50 shown in FIGS. 5 to 13 is configured to extend straight from the annular base portion 70 in a straight line shape, but the scraper 50 shown in FIG. That is, the central axis 50a of the scraper 50 is bent rearward in the rotational direction at an angle ⁇ 4 at the bent portion 80 and extends outward.
- the scraper 50 terminates at a position close to the inner peripheral wall surface of the annular wall 23.
- the central axis 50a and the radial direction ⁇ of the kneading region 10a intersect at an angle ⁇ 5 at the tip surface 59.
- the angles ⁇ 4 and ⁇ 5 are preferably set to an angle within a range of 45 ⁇ 15 degrees, more preferably 45 ⁇ 10 degrees.
- the powder supply port of the powder supply pipe 15 located on the upper plate 21 is shown as a broken line in FIG.
- the center 17a of the opening 17 is separated from the center axis 10b by a distance (radius) r5
- the innermost end 17b of the opening 17 approaching the annular base 70 is the center axis.
- the bent portion 80 is separated from the central axis 10b by a distance (radius) r7.
- the position of the bent portion 80 is set within a range where the relationship of r5> r7> r6 is established.
- the mixer 10 shown in FIG. 15 has a scraper 50 that is bent backward in the rotational direction by a large number of bent portions 80.
- the central axis 50a of the scraper 50 is bent backward in the rotational direction at an angle ⁇ 6 at each bent portion 80.
- the angle ⁇ 6 is preferably set to an angle within the range of 15 ⁇ 10 degrees, more preferably 15 ⁇ 5 degrees.
- the central axis 50a is oriented at the tip of the scraper 50 in a direction that forms an angle ⁇ 5 of 75 ⁇ 10 degrees with respect to the radial direction ⁇ of the kneading region 10a.
- the mixer 10 shown in FIG. 16 has a scraper 50 that is curved backward in the rotational direction as a whole.
- the central axis 50a is a curve that extends substantially outward from the outer peripheral edge of the annular base 70 as an involute curve.
- the central axis 50a bent by a large number of bent portions 80 is preferably a line segment substantially along the involute curve.
- the tip of one scraper 50 is merely aligned with the position of the pin 36.
- the tip portions of all the scrapers 50 are set so as to be aligned with the positions of the pins 36, and the tip portions of all the scrapers 50 are supported by the pins 36. Is also possible.
- FIG. 17 shows the mixer 10 having a configuration in which a large number of tooth profile portions 37 are formed in the outer peripheral region of the rotating disk 32 instead of the pins 36.
- the slurry that has flowed outward on the rotating disk 32 by the action of centrifugal force flows out from the slurry discharge port 40 into the hollow connecting portion 41 as shown by the arrow in FIG.
- the scraper 50 bent or curved backward in the rotational direction such a slurry flow is pressed or urged outward in the rotational direction.
- the tooth profile portion 37 and the scraper 50 assist the movement of the slurry flowing out from the slurry discharge port 40 into the hollow connecting portion 41 as in the case of the pin 36 described above, the same effect as the slurry motion assisting action of the pin 36 is obtained.
- the tooth profile portion 37 and the scraper 50 are combined.
- the annular base is formed around the enlarged lower end separately from the rotating shaft, but the annular base may be formed by further enlarging the diameter of the enlarged lower end of the rotating shaft.
- the pins are arranged in a single row on the outer periphery of the rotating disk.
- a set of two pins is erected on the outer periphery of the rotating disk, and the pins are placed on the outer periphery of the rotating disk. It may be arranged in a row.
- the mixer of the present invention can be used not only for the production of gypsum board, but also for the production of various gypsum plates such as glass mud board and glass fiber non-woven gypsum plate.
- the present invention is applied to a scraper-type mixer having a configuration in which a plurality of scrapers are arranged in a kneading region and a mixing method thereof.
- the residence time of the gypsum slurry in the kneading region can be increased so that the gypsum slurry can be sufficiently kneaded in the kneading region, or the density of the gypsum slurry in the kneading region Since the gypsum slurry can be uniformly kneaded in the kneading region by making the distribution and flow velocity distribution uniform, the practical effect is remarkable.
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Abstract
Description
前記回転駆動軸は、前記筐体の上板又は下板を貫通して前記回転円盤に連結され、
前記スクレーパーの内端部は、前記回転円盤の中心領域に配置され、該スクレーパーの外端部は、前記回転円盤の外周帯域に配置され、前記スラリー排出口は、前記筐体の円環壁に配置されており、
前記スラリー排出口の開口を介して前記混練領域から流出する石膏スラリーの流動抵抗を増大させるように該開口を複数の狭小開口に分割する流路分割部材が、前記スラリー排出口に設けられたことを特徴とするミキサーを提供する。
前記スクレーパーの内端部を前記回転円盤の中心領域に配置し、該スクレーパーの外端部を前記回転円盤の外周帯域に配置し、前記スラリー排出口を前記筐体の円環壁に配置し、該スラリー排出口の開口を介して前記混練領域から流出する石膏スラリーの流動抵抗を増大させるように該開口を複数の狭小開口に分割し、
前記筐体の上板又は下板を貫通する前記回転駆動軸によって、その回転軸線を中心に前記回転円盤及び前記スクレーパーを回転させて前記石膏スラリーを前記混練領域において混練するとともに、前記石膏スラリーに作用する遠心力により該石膏スラリーを前記混練領域の外周部に流動させて、前記スラリー排出口から混練領域外に流出せしめることを特徴とする石膏スラリーのミキシング方法を提供する。
前記回転駆動軸は、前記筐体の上板又は下板を貫通して前記回転円盤に連結され、
前記スクレーパーの内端部は、前記回転円盤の中心領域に配置され、該スクレーパーの外端部は、前記回転円盤の外周帯域に位置し、前記スクレーパーは、前記内端部及び外端部の間において前記回転円盤の回転方向後方に屈曲又は湾曲していることを特徴とするミキサーを提供する。
前記スクレーパーの内端部を前記回転円盤の中心領域に配置し、該スクレーパーの外端部を前記回転円盤の外周帯域に配置し、前記内端部及び外端部の間において前記スクレーパーを前記回転円盤の回転方向後方に屈曲又は湾曲させ、
前記筐体の上板又は下板を貫通する前記回転駆動軸によって、その回転軸線を中心に前記回転円盤及び前記スクレーパーを回転させて前記石膏スラリーを前記混練領域で混練することを特徴とする石膏スラリーのミキシング方法を提供する。
(1)スクレーパー型ミキサーの場合、ピン型ミキサーと比較して死水域又はスラリー滞留域が混練領域10aに発生し難い。
(2)屈曲又は湾曲したスクレーパー50の場合、スクレーパー50の背後(回転方向後側)においても、死水域又はスラリー滞留域が発生し難い。
(3)混練領域10aの径方向外方に向かう比較的大きな力又は圧力がスクレーパー50によってスラリーに与えられる。
10a 混練領域
10b 回転円盤の中心軸線
15 粉体供給管
16 給水管
20 筐体
21 上板
22 下板
23 円環壁
30 回転軸
31 拡大下端部
32 回転円盤
36 ピン
37 歯形部
40 スラリー排出口
41 中空連結部
47、49 ガイド部材
48 スリット
48' 狭小流路
50 スクレーパー
50a スクレーパーの中心軸線
70 環状基部
71 固定具又は係留具
72 環状基部の上面
75 支点中心
80 屈曲部
Claims (21)
- 石膏スラリーを混練する混練領域を形成する円形筐体と、該筐体内に配置され、所定の回転方向に回転する回転円盤と、該回転円盤に一体的に連結された回転駆動軸と、前記混練領域に配置されたスクレーパーと、前記混練領域の石膏スラリーを生産ライン上に供給するために前記筐体に配設されたスラリー排出口とを有する石膏スラリー調製用のミキサーにおいて、
前記回転駆動軸は、前記筐体の上板又は下板を貫通して前記回転円盤に連結され、
前記スクレーパーの内端部は、前記回転円盤の中心領域に配置され、該スクレーパーの外端部は、前記回転円盤の外周帯域に配置され、前記スラリー排出口は、前記筐体の円環壁に配置されており、
前記スラリー排出口の開口を介して前記混練領域から流出する石膏スラリーの流動抵抗を増大させるように該開口を複数の狭小開口に分割する流路分割部材が、前記スラリー排出口に設けられたことを特徴とするミキサー。 - 石膏スラリーを混練する混練領域を形成する円形筐体と、該筐体内に配置され、所定の回転方向に回転する回転円盤と、該回転円盤に一体的に連結された回転駆動軸と、前記混練領域に配置されたスクレーパーと、前記混練領域の石膏スラリーを生産ライン上に供給するために前記筐体に配設されたスラリー排出口とを有する石膏スラリー調製用のミキサーにおいて、
前記回転駆動軸は、前記筐体の上板又は下板を貫通して前記回転円盤に連結され、
前記スクレーパーの内端部は、前記回転円盤の中心領域に配置され、該スクレーパーの外端部は、前記回転円盤の外周帯域に位置し、前記スクレーパーは、前記内端部及び外端部の間において前記回転円盤の回転方向後方に屈曲又は湾曲していることを特徴とするミキサー。 - 前記スクレーパーの内端部は、前記回転円盤の中心領域に配置され、該スクレーパーの外端部は、前記回転円盤の外周帯域に位置し、前記スクレーパーは、前記内端部及び外端部の間において前記回転円盤の回転方向後方に屈曲又は湾曲していることを特徴とする請求項1に記載のミキサー。
- 前記筐体内で前記回転円盤と一体的に回転する環状基部が、前記回転円盤の回転中心と同心状に前記混練領域に配置され、前記スクレーパーの内端部が前記環状基部に固定されたことを特徴とする請求項1乃至3のいずれか1項に記載のミキサー。
- 前記環状基部の直径は、前記回転駆動軸の直径の3倍以上の寸法に設定され、前記スクレーパーの内端部は、前記環状基部の上面に固定されることを特徴とする請求項4に記載のミキサー。
- 前記スクレーパーの内端部の中心軸線は、前記スクレーパーの支点中心と前記回転円盤の回転中心とを通る線分に対し、60度~120度の範囲内の角度をなす方向に水平に延びることを特徴とする請求項1乃至5のいずれか1項に記載のミキサー。
- 前記流路分割部材は、前記スラリー排出口の開口を複数のスリットに分割する複数のガイド部材、或いは、前記スラリー排出口の開口を縦横に分割するメッシュ状部材又は格子状部材からなることを特徴とする請求項1又は3に記載のミキサー。
- 前記スラリー排出口から混練領域外に流出する石膏スラリーの流れを助勢するためのピンが、前記回転円盤の外周部に立設されることを特徴とする請求項1乃至7のいずれか1項に記載のミキサー。
- 前記スクレーパーの先端部は、前記ピンによって支持されることを特徴とする請求項8に記載のミキサー。
- 前記回転円盤は、前記混練領域から前記スラリー排出口に流出する石膏スラリーの流れを助勢するための歯形部を外周部に備えることを特徴とする請求項2又は3に記載のミキサー。
- 石膏スラリーを混練する混練領域を形成する円形筐体と、該筐体内に配置され、所定の回転方向に回転する回転円盤と、該回転円盤に一体的に連結された回転駆動軸と、前記混練領域に配置されたスクレーパーと、前記混練領域の石膏スラリーを生産ライン上に供給するために前記筐体に配設されたスラリー排出口とを有する石膏スラリー調製用のミキサーを用いた石膏スラリーのミキシング方法において、
前記スクレーパーの内端部を前記回転円盤の中心領域に配置し、該スクレーパーの外端部を前記回転円盤の外周帯域に配置し、前記スラリー排出口を前記筐体の円環壁に配置し、該スラリー排出口の開口を介して前記混練領域から流出する石膏スラリーの流動抵抗を増大させるように該開口を複数の狭小開口に分割し、
前記筐体の上板又は下板を貫通する前記回転駆動軸によって、その回転軸線を中心に前記回転円盤及び前記スクレーパーを回転させて前記石膏スラリーを前記混練領域において混練するとともに、前記石膏スラリーに作用する遠心力により該石膏スラリーを前記混練領域の外周部に流動させて、前記スラリー排出口から混練領域外に流出せしめることを特徴とする石膏スラリーのミキシング方法。 - 石膏スラリーを混練する混練領域を形成する円形筐体と、該筐体内に配置され、所定の回転方向に回転する回転円盤と、該回転円盤に一体的に連結された回転駆動軸と、前記混練領域に配置されたスクレーパーと、前記混練領域の石膏スラリーを生産ライン上に供給するために前記筐体に配設されたスラリー排出口とを有する石膏スラリー調製用のミキサーを用いた石膏スラリーのミキシング方法において、
前記スクレーパーの内端部を前記回転円盤の中心領域に配置し、該スクレーパーの外端部を前記回転円盤の外周帯域に配置し、前記内端部及び外端部の間において前記スクレーパーを前記回転円盤の回転方向後方に屈曲又は湾曲させ、
前記筐体の上板又は下板を貫通する前記回転駆動軸によって、その回転軸線を中心に前記回転円盤及び前記スクレーパーを回転させて前記石膏スラリーを前記混練領域で混練することを特徴とする石膏スラリーのミキシング方法。 - 前記内端部及び外端部の間において前記スクレーパーを前記回転円盤の回転方向後方に屈曲又は湾曲させることを特徴とする請求項11に記載のミキシング方法。
- 前記筐体内で前記回転円盤と一体的に回転する環状基部を前記回転円盤の回転中心と同心状に前記混練領域に配置し、前記スクレーパーの内端部を前記環状基部に固定することにより該スクレーパーを水平に支持することを特徴とする請求項11乃至13のいずれか1項に記載のミキシング方法。
- 前記スクレーパーの支点中心と前記回転円盤の回転中心とを通る線分に対し、前記スクレーパーの内端部の中心軸線を60度~120度の範囲内の角度に配向したことを特徴とする請求項11乃至14のいずれか1項に記載のミキシング方法。
- 前記開口を複数の狭小開口に分割する手段として、該開口を複数のスリットに分割する複数のガイド部材、或いは、前記開口を縦横に分割するメッシュ状部材又は格子状部材を前記スラリー排出口に配置したことを特徴とする請求項11又は13に記載のミキシング方法。
- 前記回転円盤の外周部にピンを立設し、前記スラリー排出口から混練領域外に流出する前記石膏スラリーの流れを助勢することを特徴とする請求項11乃至16のいずれか1項に記載のミキシング方法。
- 前記スクレーパーの先端部を前記ピンによって支持することを特徴とする請求項17に記載のミキシング方法。
- 前記回転円盤の外周部に歯形部を形成し、前記スラリー排出口から混練領域外に流出する前記石膏スラリーの流れを助勢することを特徴とする請求項12又は13に記載のミキシング方法。
- 前記スラリー排出口の全面積は、前記円環壁の内周面の全面積に対し、その2~10%の範囲内に設定され、
前記スラリー排出口の開口率は、50~80%の範囲内に設定されることを特徴とする請求項1、3又は7に記載のミキサー。 - 前記スクレーパーは、単一の屈曲箇所において45±15度の範囲内の角度で屈曲しており、或いは、前記スクレーパーは、複数の箇所で屈曲し又は全体的に湾曲しており、該スクレーパーの先端部分は、前記混練領域の半径方向に対して75±15度の範囲内の角度をなす方向に配向されることを特徴とする請求項2、3又は10に記載のミキサー。
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