WO2017021110A1 - Tissu multicouche et procédé de fabrication correspondant - Google Patents

Tissu multicouche et procédé de fabrication correspondant Download PDF

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Publication number
WO2017021110A1
WO2017021110A1 PCT/EP2016/066552 EP2016066552W WO2017021110A1 WO 2017021110 A1 WO2017021110 A1 WO 2017021110A1 EP 2016066552 W EP2016066552 W EP 2016066552W WO 2017021110 A1 WO2017021110 A1 WO 2017021110A1
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WO
WIPO (PCT)
Prior art keywords
warp
warp threads
threads
weft
fabric
Prior art date
Application number
PCT/EP2016/066552
Other languages
German (de)
English (en)
Inventor
Andreas Rutz
Original Assignee
Lindauer Dornier Gesellschaft Mit Beschränkter Haftung
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lindauer Dornier Gesellschaft Mit Beschränkter Haftung filed Critical Lindauer Dornier Gesellschaft Mit Beschränkter Haftung
Priority to KR1020187005258A priority Critical patent/KR20180048631A/ko
Priority to RU2018107075A priority patent/RU2018107075A/ru
Priority to CN201680058549.3A priority patent/CN108138391A/zh
Priority to CA2994033A priority patent/CA2994033A1/fr
Priority to US15/748,325 priority patent/US20180216262A1/en
Priority to JP2018505623A priority patent/JP2018530679A/ja
Priority to AU2016303102A priority patent/AU2016303102A1/en
Priority to EP16739089.7A priority patent/EP3332053A1/fr
Publication of WO2017021110A1 publication Critical patent/WO2017021110A1/fr

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Classifications

    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
    • D03C9/00—Healds; Heald frames
    • D03C9/02—Healds
    • D03C9/024—Eyelets
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/242—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
    • D03D15/267—Glass
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/242—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
    • D03D15/275—Carbon fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/44—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with specific cross-section or surface shape
    • D03D15/46—Flat yarns, e.g. tapes or films
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/573—Tensile strength
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D41/00—Looms not otherwise provided for, e.g. for weaving chenille yarn; Details peculiar to these looms
    • D03D41/008—Looms for weaving flat yarns
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00—Inorganic fibres
    • D10B2101/02—Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • D10B2101/06—Glass
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00—Inorganic fibres
    • D10B2101/10—Inorganic fibres based on non-oxides other than metals
    • D10B2101/12—Carbon; Pitch
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/04—Heat-responsive characteristics
    • D10B2401/041—Heat-responsive characteristics thermoplastic; thermosetting
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00—Industrial
    • D10B2505/02—Reinforcing materials; Prepregs

Definitions

  • the invention relates to a multi-layered fabric of warp and weft threads and a method for producing such a multi-layered fabric.
  • Multi-ply fabrics are diverse in a variety of designs and known for a variety of purposes.
  • the US 1, 802,907 A discloses a weaving method with healds having pairs of vertically elongated and aligned Litzenaugen for loose basic warp threads, wherein between each two such pairs in the middle of the strand a Litzenauge low height is provided for a pile chain. With such trained strands can be significantly reduce their necessary number for shedding, since less juxtaposed strands are necessary. Also disturbing friction between warp threads can be avoided.
  • the strands disclosed in US Pat. No. 1,802,907 A can be used in particular for double-plush weaving.
  • This object is achieved by a fabric of warp and weft threads with a construction in the warp direction of at least first, second and third warp threads running one above the other, wherein:
  • the third warp threads always run between the first and second warp threads
  • the weft threads are guided by changing subjects between and below and above these at least three warp threads, and - The third warp threads made of a different material than the first and the second warp threads.
  • first and second warp yarns of the third warp yarns can have very different physical properties, such as different mechanical properties with respect to e.g. Tear or
  • the multi-layer fabric can be used for a wide variety of applications.
  • the third warp threads contain a
  • High-performance material such as carbon (carbon) or glass.
  • Carbon and glass fibers are usually in a plastic matrix
  • Composite material exist. Carbon fibers are characterized by their extreme strength and rigidity and low weight.
  • the fabric according to the invention can be given a very high tensile strength by the use of carbon.
  • the warp threads containing a high-performance material or consisting of a high-performance material are also referred to as reinforcing threads.
  • the third warp threads are designed as tapes or rovings.
  • Tapes are spread thread collections of substantially parallel running threads that are glued together, the tapes have a greater width than height. Tapes are thus robust and inexpensive surface patterns for particular technical Applications.
  • Roving is a bundle, strand or multifilament yarn of parallel filaments (continuous fibers) referred to, which is mainly used in the manufacture of fiber composite plastics (FRP) or fiber-reinforced plastics.
  • FRP fiber composite plastics
  • Filaments are the most common
  • the first and / or the second warp threads preferably contain at least one thermoplastic material.
  • Embodiment consist of the first and / or the second warp threads completely made of at least one thermoplastic material.
  • thermoplastic material can be melted, the melt then preferably penetrates between the fibers of the high-performance material.
  • Warp threads made of a high-performance material can be realized by means of the invention, a fabric which on the one hand can be excellent shape, on the other hand has a very high tensile strength by the inner third warp threads.
  • the fabric according to the invention can be used, for example, where clutches of unidirectionally oriented (UD) reinforcing fibers have hitherto been used. Compared to the UD-layers, which are used in the prior art, arises when using the inventive
  • Tissue an advantage in the adaptation of this fabric with unidirectionally oriented reinforcing fibers to the shape of a finished end component.
  • the reinforcing fibers taken alone, form a UD scrim.
  • the fabric structure in which the reinforcing fibers are embedded as third warp threads, prevents these reinforcing fibers from being introduced
  • Drape or adapt to predetermined shapes are moved in an undesirable manner.
  • the reinforcing fibers are held in position by the surrounding warp and weft threads. If desired, after draping or conforming to a final shape, the entire
  • Tissue structure are thermally fixed. With this option, the surrounding first and second warp and weft threads become one
  • thermoplastic material made of thermoplastic material.
  • the invention also makes it possible to produce a formable or deformable fabric, since the plastic matrix of the first and / or second warp threads becomes soft again when the heat input is greater.
  • inventive fabrics can be formed by hot dies to new, arbitrary geometries. Also are inventive
  • CFRP carbon fiber reinforced plastic
  • liquid plastic matrix usually thermosetting plastics
  • Inventive tissue is heated, for example, from both sides of the fabric, same heating temperatures can be used.
  • a symmetrical layer structure of the fabric for example, outer first and second warp threads of the same material, the same geometry and the same thickness and inner third warp threads, can be relatively easily fabric with well predictable shape and mechanical
  • first and second warp threads are designed as tapes. This is especially true in the event that the third warp threads are also designed as tapes.
  • the multi-layer fabric consists according to a preferred embodiment exclusively of tapes. Find binding threads to hold the fabric together
  • weft threads at least one thermoplastic material. Furthermore, it is preferred if the weft threads consist entirely of at least one thermoplastic material. Thus, the weft threads may also be part of the thermoplastic matrix covering the third warp threads. In this way, the third warp threads can be completely made of thermoplastic material, namely if the first and second warp threads and the weft threads are all made of one or more thermoplastic
  • the at least one thermoplastic material is preferably selected from the group consisting i.a. following materials include: olefin
  • PE polyethylenes
  • Polypropylene PP
  • polyamides PA
  • polyurethanes PU
  • thermoplastic materials include z. Acrylonitrile-butadiene-styrene (ABS), polylactate (PLA), polymethylmethacrylate (PMMA), polycarbonate (PC), polyethylene terephthalate (PET), polystyrene (PS), polyetheretherketone
  • PEEK polyvinyl chloride
  • PVC polyvinyl chloride
  • the first, second and third warp threads and preferably also the weft threads have such a width and are woven into the fabric such that the third warp threads are completely covered by the first and second warp threads and the weft threads from below and above. In this case, all areas of the third warp threads covered.
  • high-performance material can be realized (by heating the fabric, forming and allowing it to cool) to form a closed molded part enclosing all the high-performance fibers. Only thermoplastic material is visible from both sides of the fabric.
  • the first and second warp threads are at least as wide as the third warp threads.
  • the first and the second warp threads conceal in plan view and in
  • the third warp yarns preferred completely.
  • the aforementioned encapsulation of the third warp threads can be realized in a simple manner.
  • at least fourth - i. possibly also fifth and possibly also sixth, etc. - warp threads always present between the first and second warp threads and always in a constant position with respect to the third warp threads, i. always either above or below these third warp threads are arranged in the fabric.
  • the first and / or the second warp yarns preferably form the outermost fabric structures, and the third warp yarns form the internal fabric structure of a three-layered fabric.
  • the third warp yarns form the internal fabric structure of a three-layered fabric.
  • the first warp threads form a layer A
  • the second warp threads form a layer B
  • the third warp threads form a layer C or third, fourth and fifth warp threads layers C, C, C ", etc.
  • the following layer structures are possible, for example: C'-B, AC-C'-C "-B.
  • thermoplastic material Materials, in particular a thermoplastic material, and geometry exist. It is also possible that the third, fourth, etc. warp threads C, C, etc. consist of or contain the same or different high-performance materials. In further embodiments, for example, the third and fifth warp threads C include a
  • thermoplastic material High-performance material and fourth warp threads a thermoplastic material.
  • Warp yarns made of a composite material (for example plastic impregnated or plastic coated carbon fibers or glass fibers, etc.) in the form of rovings or tapes, and furthermore first and second warp threads of thermoplastic tapes (PET, PP, PA, etc.).
  • a composite material for example plastic impregnated or plastic coated carbon fibers or glass fibers, etc.
  • first and second warp threads of thermoplastic tapes PET, PP, PA, etc.
  • Composite material here is preferably completely covered by thermoplastic material in the form of at least the first and second warp threads as well as the weft threads from below and above.
  • the mass or volume ratio of the first and second warp threads and the weft threads to the third warp threads here is preferably the same over the entire surface and can be precisely defined by the choice of the thickness of the thermoplastic tapes used.
  • the incorporated third warp threads are mechanically stably integrated into the surrounding fabric structures and thus, as far as the weave permits, can be draped, i. be applied to curved surfaces.
  • the fabric can be transformed into a dimensionally stable by melting the outer thermoplastic tapes
  • the invention likewise comprises a method for producing a multi-ply fabric from warp and weft threads, in particular a fabric as described above.
  • the method according to the invention comprises the following steps:
  • the shedding device opens in its web cycles changing compartments between the respective at least three types of warp threads and below and above them in order to guide weft threads through these compartments,
  • the third warp threads being made of a different material than the first and the second warp threads
  • first and second warp threads preferably one
  • thermoplastic material while the third warp threads are preferably made of a high performance material, such as carbon or glass.
  • one or more strands are arranged one after the other behind at least some of these strands in the warp direction. At least one warp thread is guided through each of the strands thus arranged one behind the other, as a result of which a plurality of warp threads in the warp direction
  • the strands arranged one behind the other in a row are moved non-synchronously, ie alternately, repeatedly upwards and downwards and thus individually positioned in the z-direction This causes successively different
  • warp threads overlap one another in a covering or aligned manner.
  • the term "opaque” is understood here to mean that-viewed from above-all the warp threads of a row of consecutively arranged strands lie within the width of the widest warp thread, generally a tap, but in principle also an offset with only partial coverage of two or more superimposed warp threads possible.
  • these strands By an alternating upward and downward movement of three strands arranged one behind the other, these strands can be positioned individually and thus also the warp threads guided by these strands.
  • these strands By an alternating upward and downward movement of three strands arranged one behind the other, these strands can be positioned individually and thus also the warp threads guided by these strands.
  • Warp threads in the case of the invention superimposed warp threads, in the known case adjacent warp threads) in the z direction
  • the warp yarns stacked next to one another in the weft direction are moved relative to one another according to the weaving pattern to be achieved, so that the sheds obtained between the warp yarns with the repeated upward and downward movement of the warp yarns in a row behind or in succession arranged strands the respective Kettfadenstapel and thus generated in the weft direction subjects between the weft in succession
  • warp thread stacks are coordinated with each other, particularly preferably by means of an electronic machine control.
  • Each of the strands guided one behind the other in the warp direction preferably each carries a warp thread, i. is designed and arranged for the deflection.
  • each of these strands is responsible for the up and down movement of a single warp.
  • in each of the strands arranged one behind the other in a row in the warp direction only one stranded eye is provided for deflecting an associated warp thread.
  • Litzenauges another, behind it arranged strand is preferred, substantially identical, or only slightly different, to realize the several, described below preferred layers of superimposed warp threads. Furthermore, it is advantageous if the width of the Litzenaugen of successively arranged strands substantially is the same size, this width is preferably adapted to the maximum width of the tapes to be woven.
  • This Litzenauge has - for the purpose of said leadership and deflection in the z direction - a lower height than one below or above the said Litzenauges arranged in the z-direction extending slot with greater height for positionally fixed or deflection-free passage of at least one second warp thread ,
  • “Fixed in position” here means that the second warp thread is not significantly moved when moving up or down the front strand, but remains in position and the slot laterally limiting rods of the strand are guided along it a arranged closer to the machine input rear strand provided for this purpose at least one and - according to the above - preferably exactly one Litzenauge with lesser height to
  • This rear strand also has a slot extending in the z-direction and having a greater height than the said strand eye of the rear strand, wherein this slot is then arranged above or below said strand eye.
  • the slot of the rear strand serves for positionally fixed or deflection-free passage of at least said first warp thread.
  • At least third center strands are arranged in the warp direction between the respective said front and back strands.
  • the middle strands preferably each lead a third
  • Warp thread for which each middle strand preferably has in each case a corresponding stranded eye for guiding and deflecting such a third warp thread.
  • weft direction advantageously side by side
  • the inventive fabrics are at least three superimposed
  • the middle strands preferably each have a slot above their Litzenauges and a slot below her Litzenauges.
  • Warp pile four different positions can be realized:
  • Weight insertion level is understood in the present case that level, which of the weft threads when entering into the of the trays formed next to each other in the weft direction arranged warp threads is passed),
  • n + 1 allowable positions result for n superimposed warp threads.
  • binary positions warp thread above or below the weft insertion plane
  • each warp thread can take only an upper and a lower position, four positions can be realized with three warp yarns running one above the other.
  • the weaving machine according to the invention is as
  • Jacquard weaving machine formed, wherein the strands are individually movable using a controller.
  • the invention further relates to a method for processing a
  • Tissue of the type described above and / or prepared according to the method described above Tissue of the type described above and / or prepared according to the method described above.
  • the fabric preferably contains first and second warp threads with at least one thermoplastic material and also weft threads preferably with at least one thermoplastic material, wherein the fabric can be fixed in a three-dimensional form by heating above the melting point of the at least one thermoplastic material , The penetration of the molten thermoplastic material between the fibers of the at least third warp threads results in a stable structure.
  • the invention also encompasses a molding component produced by the above-described method.
  • a molding component can be used, for example, in driveways and aircraft for outer skins.
  • Fig. 1 is a perspective view of three consecutively arranged
  • FIG. 2 shows the three strands of FIG. 1 arranged one behind the other
  • FIG. 3a-d shows the three strands of Fig. 2 with threaded warp threads in four different positions;
  • Fig. 4e is a detail of a cross-sectional view through the
  • Fig. 4f is a detail of a cross-sectional view through a
  • FIG. 5a-d the schematic binding principle of a second
  • Fig. 1 essential elements of a weaving machine according to the invention for weaving tapes are shown very schematically.
  • a creel 40 having a plurality of bobbins 41, from which warp yarns are drawn in the warp direction K (indicated by the exemplary reference numeral 13 with respect to the unwinding of a bobbin 40).
  • the inserted weft thread 16 in the present example is transported by an oscillating weaving reed 44 to the finished fabric 18, which is subsequently transferred to a take-up reel 45 is wound up.
  • arrangements are also known in which the fabric 18 is transported to the registered shot 16.
  • strands 1 -3 In the web section are three strands 1, 2, 3 (hereinafter abbreviated to strands 1 -3) according to the invention behind or successively in
  • Keterkichtung K shown arranged, with the front strand 1 to
  • Machine outlet and the rear wire 3 is placed to the machine input.
  • the strands 1-3 are present
  • Strands are juxtaposed (not shown), these rows being in the image plane (i.e., in weft direction S shown in Fig. 1 of Figs
  • Each of the strands 1 -3 each has a Litzenauge 21, 22, 23 (hereinafter abbreviated to Litzenaugen 21 -23) with a lower height than two each above and below these Litzenaugen arranged slots 31 a, 31 b, 32 a, 32 b, 33 a , 33b (hereinafter also abbreviated to slots 31a-33b) on, which have a longitudinal extent which corresponds to a multiple of the height of the individual Litzenaugen 21 -23.
  • a warp thread 1 1, 12, 13 hereinafter abbreviated by warp threads 1 1 -13 threaded in the form of a tape.
  • the elongated holes 31 a-33 b are in this case all the same width and adapted to the width of the tapewet warp threads 1 1 -13, so that they can run plan in the Litzenaugen 21 -23, without in particular to wave.
  • the first warp thread 1 1 threaded through the stranded eye 21 of the front strand 1 is the lowest warp thread (whereby also the opposite one)
  • the front strand can also be designed and arranged such that the warp thread guided by it is the uppermost one). From bottom to top then follow the third warp thread 12 and the second warp thread 13, wherein the uppermost (second) warp thread 13 is threaded through the Litzenauge 23 of the rearmost strand 3. According to the in
  • Kettrial K consecutive arrangement of the strands 1 -3 extend the warp threads 1 1 -13 from bottom to top.
  • the position of the Litzenaugen 21 -23 is in this case chosen such that the warp threads 1 1 -13 not in the same
  • Fig. 2 the three successively arranged in the warp direction strands 1 -3 are shown again, but rotated in this illustration in each case by 90 ° and reproduced at a distance from each other (in reality, in this view, only the narrow sides of the strands 1-3 to see). It can be seen that the three stranded eyes 21-23 are offset in height, so that the three warp threads 11-13 keep said vertical distance from each other so that there is no mechanical stress or too much friction between them.
  • the warp direction K and the weft direction S is shown in Fig. 2, which together the
  • weft insertion level SE The weft direction S is perpendicular to the warp direction K, wherein the three strands 1 -3 are arranged behind each other in the warp direction K and usually several rows of strands arranged one behind the other in the weft direction S (i.e.
  • Image plane are present. 1, the warp threads 12, 13 are threaded through the upper slot 31 a of the frontmost strand 1, while the lower
  • Slot 31 b is empty. Through the upper slot 32a of the middle strand 2 of the second warp thread 13, while the first warp thread 1 1 is guided by the lower slot 32b. Through the lower slot 33b of the rear strand 3, the two first and second warp threads 1 1, 12 are guided, while the upper slot 33a is empty.
  • Fig. 1 it is shown that the two front strands 1, 2 are moved to a lower position, while the rear strand 3 in an upper
  • the strand 2 can be moved upwards or the strand 3 is moved downwards - the warp thread 12 moved in the stranded eye 22 (or 23) of this strand 2 (or 3) (or 13) deflected while the other two warp threads 1 1, 13 (or 1 1, 12) through the slots 32 a, 32 b (or 33 a, 33 b) of the corresponding strand 2 (or 3) are guided without being deflected.
  • FIGS. 3a-3d (again - as shown in FIG. 2 - with strands rotated by 90 °), it is made clear, in accordance with what has been said, how openings can be made by alternately ascending and descending the strands.
  • Sheds 35, 36, 37, 38 arise in a warp pile through which then weft threads S can be entered (perpendicular to the page level).
  • weft threads S can be entered (perpendicular to the page level).
  • arranged strands 1 -3 allow the shedding in weft thread level and the shed forming according to the invention coordinate with each other to obtain a complex fabric.
  • the open-top shed 35 in Fig. 3a is to be understood, since the weft threads are also passed through sheds (not shown) behind (i.e., perpendicular to the plane of the sheet) by means of sheds to guide the shed
  • strand 2 is also lifted upwards, whereby the threaded through her Litzenauge 22 warp yarn 12 is taken up, so that another shed 37 between the warp threads 1 1 and the warp threads 12, 13 for a weft insertion opens.
  • FIG. 3d all three strands 1 -3 and thus all the warp threads 1 1 -13 are shown in the upper position, which results in a downwardly open shed 38 for the shown warp thread stack. So in total there are four different ones
  • Positions are realized when n is the number of consecutively arranged strands.
  • the warp threads 1 1 -13 are preferred in the next cycle.
  • FIG. 4a the schematic binding principle of a fabric with six exemplary weft threads S1 -S6 is shown, while
  • Fig. 4a respectively represents the position and position of the individual warp threads 1 1, 12, 13, which are all formed here as tapes, in relation to the respective weft thread 16, also formed throughout as a tape, is.
  • FIGS. 4b-d show the binding pattern of the fabric 18 corresponding to FIG. 4a, FIG. 4b a top view, FIG. 4c a view from the rear side and FIG. 4d the integration of the third warp threads 12 into the fabric 18.
  • FIGS. 4b-d show the binding pattern of the fabric 18 corresponding to FIG. 4a, FIG. 4b a top view, FIG. 4c a view from the rear side and FIG. 4d the integration of the third warp threads 12 into the fabric 18.
  • all the warp threads 11-13 and the weft threads 16 run in the image plane.
  • FIGS. 4b and 4c to recognize only the upper, second warp threads 13 and the weft threads 16.
  • the third warp threads 12 not visible in FIGS. 4b and 4c lie either directly below or above the weft threads 16 or between the first and second warp threads 1 1, 13 (see Fig. 4a). This is illustrated once again in FIG. 4e, in which representation the
  • Warp threads 1 1, 12, 13 and the weft thread 16 (here S1 of Fig. 4a) not densely woven, but are shown stylized for better illustration.
  • Fig. 4d is shown in plan view, the integration of the third warp threads 12 in the fabric 18 with respect to the weft threads 16 (the first and second warp threads 1 1, 13 are not reproduced).
  • the up and down movement of the strands 1, 2, 3 can be controlled so that the weft thread 16 is seen in the finished fabric 18 in at least one weft thread row of neither the front nor the back , In this case, there may be a plurality of such weft thread rows, which do not fix the tissue, which are separated from one another by conventional tissue binding
  • Warp threads 1 1, 12, 13 of the weft thread 16 runs in a warp thread stack between the warp threads 1 1 and 12 and in the adjacent warp thread stack between the warp threads 12 and 13.
  • Figs. 5a-d is a second possible binding principle for a
  • FIG. 5 d again shows a top view of the integration of the third warp threads 12 in FIG the fabric 18 is shown with respect to the weft yarns 16, wherein the first and second warp yarns 1 1, 13 are not reproduced here.
  • the first, second and third warp threads 1 1, 13, 12 and the weft threads are particularly preferably in the illustrated in the figures
  • the third warp threads 12 in particular contain a high-performance material, for example carbon or glass.
  • the first and the second warp threads 1 1, 13 and also advantageously the weft threads 16 particularly preferably contain at least one thermoplastic material in the embodiments shown in the figures. Preferably, they consist entirely of at least one thermoplastic material, for example of an olefin homo- or copolymer, for example polyethylene (PE) or polypropylene (PP), from
  • PA Polyamide
  • PU polyurethane
  • ABS acrylonitrile-butadiene-styrene
  • PLA polylactate
  • PMMA polymethyl methacrylate
  • PC polycarbonates
  • PET Polyethylene terephthalate
  • PS polystyrene
  • PEEK polyetheretherketone
  • PVC polyvinyl chloride
  • the first, second and third warp threads 11, 13, 12 and the weft threads 16 have a width such that the third warp threads 12 are completely covered by the first and second warp threads 11, 13 and the weft threads 16 are covered.
  • the first and second warp threads 1 1, 13 and the weft threads 16 are at least as wide as the third warp threads 12 and cover them completely in plan view and in the bottom view.
  • thermoplastic tapes in the form of first and second warp threads (or further, then running inside the fabric further warp threads) at least third warp threads in the form of tapes or rovings with a Cover high-performance material (preferably a composite material with carbon or glass in a plastic matrix, eg a carbon tape) from above and below.
  • a Cover high-performance material preferably a composite material with carbon or glass in a plastic matrix, eg a carbon tape
  • thermoplastic material weft thread is entered.
  • the selected bond can be made of the third warp composite tape or roving (ie the carbon or carbon fibers) with more or less flotation in the thermoplastic
  • Tissue be incorporated.
  • thermoplastic tapes first and second warp threads, weft threads
  • first and second warp threads, weft threads can be selected an exact fiber-matrix ratio.
  • the resulting unconsolidated sheet is flexible, the composite components being fixed in position by the weave of the fabric.
  • the fabric is, as far as the binding allows, drapeable.
  • the tissue is fixed in the desired shape.
  • the thermoplastic components melt and the melt permeates the composite fibers, i. for example carbon or glass fibers.
  • the result is a homogeneous composite component that can be installed after drying and cooling.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Woven Fabrics (AREA)
  • Looms (AREA)

Abstract

L'invention concerne un tissu constitué de fils de chaîne et de fils de trame qui présente une structure, dans le sens des fils de chaîne, composée au moins de premiers, deuxièmes et troisièmes fils de chaîne (11, 13, 12) qui s'étendent les uns au-dessus des autres, l'invention étant caractérisée en ce que es troisièmes fils de chaîne (12) s'étendent toujours entre les premiers et deuxièmes fils de chaîne (11, 13), les fils de trame (16) étant passés à travers des foules alternées (35, 36, 37, 38) entre ces au moins trois fils de chaîne (11, 13, 12) de même qu'au-dessous et au-dessus de ceux-ci, et les troisièmes fils de chaîne (12) sont constitués d'une matière différente de celle des premiers et deuxièmes fils de chaîne (11, 13). L'invention concerne en outre un procédé de fabrication d'un tissu multicouche constitué de fils de chaîne et de fils de trame au moyen d'un métier à tisser.
PCT/EP2016/066552 2015-08-05 2016-07-12 Tissu multicouche et procédé de fabrication correspondant WO2017021110A1 (fr)

Priority Applications (8)

Application Number Priority Date Filing Date Title
KR1020187005258A KR20180048631A (ko) 2015-08-05 2016-07-12 다층 직조된 직물 및 그 생산 방법
RU2018107075A RU2018107075A (ru) 2015-08-05 2016-07-12 Многослойная ткань, а также соответствующий способ изготовления
CN201680058549.3A CN108138391A (zh) 2015-08-05 2016-07-12 多层织物以及对应的制造方法
CA2994033A CA2994033A1 (fr) 2015-08-05 2016-07-12 Tissu multicouche et procede de fabrication correspondant
US15/748,325 US20180216262A1 (en) 2015-08-05 2016-07-12 Multilayered Woven Fabric as well as Corresponding Production Method
JP2018505623A JP2018530679A (ja) 2015-08-05 2016-07-12 多層織物および対応する製造方法
AU2016303102A AU2016303102A1 (en) 2015-08-05 2016-07-12 Multilayer fabric and corresponding production method
EP16739089.7A EP3332053A1 (fr) 2015-08-05 2016-07-12 Tissu multicouche et procédé de fabrication correspondant

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102015112896.9 2015-08-05
DE102015112896.9A DE102015112896B3 (de) 2015-08-05 2015-08-05 Mehrlagiges Gewebe sowie entsprechendes Herstellungsverfahren

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WO2017021110A1 true WO2017021110A1 (fr) 2017-02-09

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US (1) US20180216262A1 (fr)
EP (1) EP3332053A1 (fr)
JP (1) JP2018530679A (fr)
KR (1) KR20180048631A (fr)
CN (1) CN108138391A (fr)
AU (1) AU2016303102A1 (fr)
CA (1) CA2994033A1 (fr)
DE (1) DE102015112896B3 (fr)
RU (1) RU2018107075A (fr)
TW (1) TW201708645A (fr)
WO (1) WO2017021110A1 (fr)

Cited By (1)

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EP4170078A1 (fr) * 2016-05-16 2023-04-26 Georgia Tech Research Corporation Systèmes et procédés de fabrication continue de matériaux composites tissés
CN109594179A (zh) * 2018-12-29 2019-04-09 中材科技股份有限公司 一种纤维层连织物的布纱方法
DE202020002061U1 (de) * 2020-05-12 2020-05-29 Sybille Castens Webstuhl mit beweglichen Führungsbäumen
CN113445180B (zh) * 2021-07-12 2022-09-02 河北柏立信家纺股份有限公司 一种纺织面料加工用织机

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US6367513B1 (en) * 1996-12-11 2002-04-09 Intertape Polymer Group Pololefin scrims of woven superimposed tapes
US20140161626A1 (en) * 2012-12-10 2014-06-12 Snecma Method for manufacturing an oxide/oxide composite material turbomachine blade provided with internal channels
WO2014128140A1 (fr) * 2013-02-19 2014-08-28 Teijin Aramid Gmbh Structure textile à deux couches comprenant des fibres à haute résistance et des fibres thermoplastiques
WO2015189006A1 (fr) * 2014-06-13 2015-12-17 Lindauer Dornier Gesellschaft Mit Beschränkter Haftung Métier à tisser avec lisses disposées en alignement les unes derrières autres

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JP2755361B2 (ja) * 1993-06-30 1998-05-20 徹 糸井 多重織物の製造方法
CN1042754C (zh) * 1997-06-27 1999-03-31 天津纺织工学院 多层机织物
US7484538B2 (en) * 2005-09-22 2009-02-03 Weavexx Corporation Papermaker's triple layer forming fabric with non-uniform top CMD floats
CN201567411U (zh) * 2009-03-16 2010-09-01 江南大学 一种开口运动装置

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US4854352A (en) * 1987-02-06 1989-08-08 J. B. Martin Company Textile fabrics having a plurality of warp and filling layers and attendant method of making
US6367513B1 (en) * 1996-12-11 2002-04-09 Intertape Polymer Group Pololefin scrims of woven superimposed tapes
US20140161626A1 (en) * 2012-12-10 2014-06-12 Snecma Method for manufacturing an oxide/oxide composite material turbomachine blade provided with internal channels
WO2014128140A1 (fr) * 2013-02-19 2014-08-28 Teijin Aramid Gmbh Structure textile à deux couches comprenant des fibres à haute résistance et des fibres thermoplastiques
WO2015189006A1 (fr) * 2014-06-13 2015-12-17 Lindauer Dornier Gesellschaft Mit Beschränkter Haftung Métier à tisser avec lisses disposées en alignement les unes derrières autres

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Publication number Priority date Publication date Assignee Title
CN106676725A (zh) * 2016-12-30 2017-05-17 上海晋飞复合材料科技有限公司 用于机织展平纬纱的无捻喂入系统
CN106676725B (zh) * 2016-12-30 2018-07-20 上海晋飞复合材料科技有限公司 用于机织展平纬纱的无捻喂入系统

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US20180216262A1 (en) 2018-08-02
JP2018530679A (ja) 2018-10-18
RU2018107075A (ru) 2019-09-05
KR20180048631A (ko) 2018-05-10
CN108138391A (zh) 2018-06-08
EP3332053A1 (fr) 2018-06-13
DE102015112896B3 (de) 2016-11-03
AU2016303102A1 (en) 2018-02-22
CA2994033A1 (fr) 2017-02-09
TW201708645A (zh) 2017-03-01

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