WO2017010247A1 - 塗布方法および塗布装置 - Google Patents
塗布方法および塗布装置 Download PDFInfo
- Publication number
- WO2017010247A1 WO2017010247A1 PCT/JP2016/068490 JP2016068490W WO2017010247A1 WO 2017010247 A1 WO2017010247 A1 WO 2017010247A1 JP 2016068490 W JP2016068490 W JP 2016068490W WO 2017010247 A1 WO2017010247 A1 WO 2017010247A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- container
- spray gun
- coating
- gun
- coating agent
- Prior art date
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 144
- 238000000576 coating method Methods 0.000 title claims abstract description 66
- 239000007921 spray Substances 0.000 claims abstract description 127
- 238000005507 spraying Methods 0.000 claims abstract description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 230000003321 amplification Effects 0.000 description 5
- 238000003199 nucleic acid amplification method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 235000010746 mayonnaise Nutrition 0.000 description 3
- 239000008268 mayonnaise Substances 0.000 description 3
- 238000011109 contamination Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 241000018344 Ehrlichia sp. 'CGE agent' Species 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
- B05B13/0618—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies only a part of the inside of the hollow bodies being treated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
- B05B13/0627—Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies
- B05B13/0636—Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies by means of rotatable spray heads or nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
- B05B13/069—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies the hollow bodies having a closed end
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/30—Arrangements for collecting, re-using or eliminating excess spraying material comprising enclosures close to, or in contact with, the object to be sprayed and surrounding or confining the discharged spray or jet but not the object to be sprayed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/70—Arrangements for moving spray heads automatically to or from the working position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
- B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C7/00—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work
- B05C7/02—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work the liquid or other fluent material being projected
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/002—Processes for applying liquids or other fluent materials the substrate being rotated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/22—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/22—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes
- B05D7/227—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes of containers, cans or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/58—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter preventing deposits, drying-out or blockage by recirculating the fluid to be sprayed from upstream of the discharge opening back to the supplying means
Definitions
- the present invention relates to a coating method and a coating apparatus for coating a coating agent on the inner wall surface of a container, and more particularly to a coating method and a coating device for coating a coating agent that improves sliding properties on a container inner wall surface.
- plastic containers are widely used for various applications because they are easy to mold and can be manufactured at low cost.
- viscous contents such as mayonnaise-like foods are injected, the contents adhere to the inner wall of the container. Since it was easy, there was a problem that it was difficult to use up without leaving the contents in the container. Therefore, in recent years, the development of coating agents that improve the sliding properties of the contents has progressed. When such coating agents are applied to the inner wall surface of the container, the sliding properties of the inner wall surface of the container are improved, and the contents in the container are improved. It is known that can be used up easily.
- a spray gun having a spray nozzle capable of ejecting a coating agent, and an axis line along the longitudinal direction of the gun.
- a coating apparatus comprising a rotation driving means for rotating around a gun and a moving means for moving the spray gun along the longitudinal direction of the gun.
- a spray gun is inserted into a container, and while the spray gun is moved up and down or back and forth, the spray gun is rotated about an axis along the gun longitudinal direction. By spraying the coating agent from the spray nozzle, the coating agent is applied to the entire inner wall surface of the container.
- the coating agent for improving the sliding property of the above-described contents is applied to the inner wall surface of the container, if the coating film thickness of the coating agent becomes uneven, the sliding property of the inner wall surface of the container is reduced.
- the required accuracy of the coating film thickness uniformity of the agent is high.
- the coating apparatus described in Japanese Patent Application No. 2014-87331 can apply the coating agent to the entire inner wall surface of the container, but is special in that the body diameter on the opening side of a mayonnaise bottle or the like is small.
- a container having a shape is an application target, there is a problem that unevenness occurs in the coating film thickness of the coating agent on the inner wall surface of the container. That is, in such a coating apparatus, the amount of the coating agent ejected from the spray nozzle per unit time is constant, and the distance from the position of the spray nozzle to the inner wall surface of the container is not uniform, like a mayonnaise bottle When coating is applied, the coating thickness of the coating agent varies depending on the location of the inner wall surface of the container.
- An object of the present invention is to provide a coating method and a coating apparatus.
- the coating method of the present invention is a coating method in which a coating agent is applied to the inner wall surface of a container, and the spray gun for ejecting the coating agent and the container are relatively moved along the longitudinal direction of the gun so as to move the spray gun. Inserting into a container, adjusting the relative positional relationship between the spray gun and the container in the longitudinal direction of the gun, and making the spray gun and the container relative to each other about an axis along the longitudinal direction of the gun And rotating at least one of a relative rotation speed or a rotation angle range between the spray gun and the container in accordance with the shape of the container, so that the spray gun is moved to the inner wall surface of the container.
- the said subject is solved by ejecting a coating agent.
- the coating device of the present invention is a coating device that applies a coating agent to an inner wall surface of a container, and a spray gun that jets the coating agent, and a rotation that rotates the spray gun around an axis along the longitudinal direction of the gun.
- Driving means and moving means for moving the spray gun along the longitudinal direction of the gun, and the rotation driving means has a rotation control section for changing at least one of the rotation speed or the rotation angle range of the spray gun.
- the distance from the position of the spray nozzle to the inner wall surface of the container depends on the shape of the container.
- the relative rotation speed between the spray gun and the container, or at least one of the rotation angle range can be changed, so that even if a specially shaped container is to be applied, it has a simple structure.
- the coating thickness of the coating agent can be made uniform.
- the container is held so as not to rotate and the spray gun is rotated, it is not necessary to install a container rotating device on the existing production line, and application is performed in a limited space on the production line.
- the agent can be efficiently applied, and it is easy to reliably hold the container even if the container has a special shape.
- the spray gun and the container at each set position where the spray gun is stopped by intermittently moving the spray gun so as to stop at a plurality of set positions in the gun longitudinal direction.
- the suction unit is opposed to the container mouth, and the coating agent atomized in the container is sucked,
- the atomized coating agent can be prevented from adhering to unscheduled locations such as the upper edge of the container mouth, the spray nozzle, and the external environment, and the coating film thickness of the coating agent can be made uniform.
- Container holding means 100 Suction unit 101 ... Airflow amplification flow path part 102 ... Gas supply part 103 ... Suction port 104 ... ⁇ Jet 105 ⁇ ⁇ ⁇ Gas supply pipe 106 ⁇ ⁇ ⁇ Air jet nozzle 107 ⁇ ⁇ ⁇ Gas suction pipe C ⁇ ⁇ ⁇ Container C1 ⁇ ⁇ ⁇ Container mouth L ⁇ ⁇ ⁇ Coating agent A ⁇ ⁇ ⁇ Air
- the coating apparatus 10 inserts the spray nozzle 22 into the container C, and jets the coating agent L from the spray nozzle 22 while rotating the spray gun 20 in the container C.
- the coating agent L which improves the sliding property of a content is apply
- the coating apparatus 10 includes a spray gun 20 having a coating agent ejection path 23, an outward pipe 30 and a return pipe 33 that are attached to the spray gun 20 and constitute a coating agent circulation path 40.
- a supply control means 50 for controlling the supply of the coating agent L from the coating agent circulation path 40 to the coating agent ejection path 23, a rotation driving means 60 for rotating the spray gun 20 about the axis along the gun longitudinal direction,
- a moving means 70 for moving the spray gun 20 along the gun longitudinal direction, a rotation support portion 80 having a bearing 81 for rotatably supporting the spray gun 20, and a container holding means 90 for holding the container C are provided. Yes.
- the spray gun 20 ejects the coating agent L, and includes a shaft 21 that can be inserted into the container C, and a spray nozzle 22 provided at the tip of the shaft 21.
- the nozzle shape of the spray nozzle 22 may be any as long as it sprays so as to spread the coating agent L, but it is desirable that the spraying agent L be sprayed while being spread symmetrically.
- one spray nozzle 22 is provided at the tip of the shaft 21, but the number and position of the spray nozzle 22 may be any, and the coating agent L ejected from the spray nozzle 22 may be applied.
- the spray nozzle 22 may be provided with an air outlet.
- an application agent ejection path 23 that communicates with the spray nozzle 22 and an application agent path 24 that communicates with the application agent ejection path 23 are formed.
- the outward pipe 30 and the return pipe 33 are arranged outside the spray gun 20, one end of which is attached to the outer peripheral surface of the spray gun 20, and the other end stores the coating agent L. Attached to a tank (not shown).
- the forward pipe 30 and the return pipe 33 are made of a hard synthetic resin such as high-density polyethylene so as to withstand the pressure of the coating agent L circulating in the coating agent passages 31 and 34 formed therein.
- coiled elastic portions 32 and 35 are formed in the forward pipe 30 and the return pipe 33.
- the supply control means 50 includes an openable / closable valve 51 provided between the coating agent jetting path 23 and the coating agent circulation path 40, and an air jet for supplying air for opening and closing the valve 51.
- An air supply pipe 52 constituting the means and an air supply source (not shown) connected to the air supply pipe 52 are provided. Then, by supplying air to the spray gun 20 through the air supply pipe 52, the valve 51 is opened, and the pressure of the coating agent L in the coating agent circulation path 40 is used to apply the coating agent ejection path from the coating agent circulation path 40.
- the coating agent L is supplied to 23.
- the timing and amount of the coating agent L ejected from the spray nozzle 22 are controlled by the timing and time of air supply.
- the specific aspect of the supply control means 50 may be anything as long as it controls the supply of the coating agent L from the coating agent circulation path 40 to the coating agent ejection path 23, and the supply control means 50 is driven.
- the source may be anything other than that using air as described above, such as one using electric power.
- the rotation driving means 60 has a stepping motor 61 that rotates the spray gun 20 and a motor coupling 62 that connects the output shaft of the stepping motor 61 to the upper end of the spray gun 20. .
- the stepping motor 61 is controlled by a PLC or the like, and its rotation speed, rotation angle range, and the like can be arbitrarily set.
- the stepping motor 61 has a rotation speed or rotation angle range of the spray gun 20. It functions as a rotation control unit capable of changing at least one of these.
- the specific aspect of the rotation control unit is not limited to the above-described stepping motor, and may be any as long as it can change at least one of the rotation speed or the rotation angle range of the spray gun 20.
- a servo motor may be used instead of the stepping motor 61, or a speed controller capable of controlling the supply air flow rate may be connected to an air rotary actuator to control the rotation speed.
- the moving means 70 includes a moving unit 71 that can move in the vertical direction, a base 72 that supports the moving unit 71 so as to be movable in the vertical direction, and a stepping that drives the moving unit 71.
- the motor 73 is comprised.
- the moving means 70 moves the moving unit 71 in the vertical direction by converting the rotation of the stepping motor 73 into a linear motion of the moving unit 71 using a ball screw, rack and pinion, or the like.
- a stepping motor 61, a rotation support unit 80, and the like are fixed to the moving unit 71.
- the stepping motor 73 is controlled by a PLC or the like, and its rotation speed, rotation angle range, and the like can be arbitrarily set.
- the stepping motor 73 moves the spray gun 20 to a plurality of gun longitudinal directions. It functions as a position controller that can be stopped at the set position.
- the specific mode of the position control unit is not limited to the above-described stepping motor, and may be any type as long as the spray gun 20 can be stopped at a plurality of set positions in the gun longitudinal direction.
- a servo motor may be used.
- the container holding means 90 is provided so as to be movable in the horizontal direction, is configured to hold the container C in a fixed state, and is commonly used in other processes of the container production line. In addition, as long as the specific aspect of the container holding means 90 hold
- the spray gun 20 is lowered and the shaft 21 is inserted into the container C.
- the spray gun 20 is stopped at the set position, the spray gun 20 is rotated 180 ° at an arbitrary rotation speed, and at the same time, the coating agent L is ejected from the spray nozzle 22.
- the spray gun 20 is moved upward, the spray gun 20 is stopped at the next setting position, and then the spray gun 20 is rotated by 180 ° at an arbitrary rotation speed and simultaneously applied from the spray nozzle 22.
- the agent L is ejected.
- the spray gun 20 is raised and stopped, and the spray gun 20 is rotated and the coating agent L is changed while changing the rotation speed of the spray gun 20 at each set position according to the shape and size of the container C.
- the coating agent L is applied to the entire inner wall surface of the container C by repeating the above-described ejection.
- embodiment mentioned above is an example of the operation
- the installation mode of the coating apparatus 10 may be any.
- the number of times the spray gun 20 is moved (number of times of rise / stop), each rotation speed of the spray gun 20 at each set position, the amount of spray of the coating agent L, the speed of lowering and raising of the spray gun 20, etc. What is necessary is just to determine arbitrarily according to the shape of C, a magnitude
- the rotation control unit (stepping motor 61) is described as changing the rotation speed of the spray gun 20 between the set positions.
- a rotation angle range of the spray gun 20 between the set positions is set by the rotation control unit such that the spray gun 20 is rotated 180 ° at a certain setting position and the spray gun 20 is rotated 360 ° at another setting position. You may make changes. Further, the rotation control unit may change both the rotation speed and the rotation angle range of the spray gun 20 between the set positions.
- the spray gun 20 is rotated at a constant speed at one set position. However, the rotation speed of the spray gun 20 is changed while the spray gun 20 is rotated at one set position. Also good.
- the coating agent L is ejected while rotating the spray gun 20 in a state where the spray gun 20 is stopped at each setting position. However, the gun longitudinal direction is stopped without stopping the spray gun 20.
- the spray gun 20 While the spray gun 20 is being moved, the spray gun 20 may be rotated to eject the coating agent L.
- the spray gun 20 is rotated around the axis along the gun longitudinal direction and the container holding means 90 is not rotated. However, the spray gun 20 is not rotated and the container holding means 90 is not rotated.
- the spray gun 20 and the container holding means 90 may be rotated.
- the container holding unit 90 When the container holding unit 90 is configured to rotate, the container holding unit 90 may be rotationally driven by the same mechanism as the rotation driving unit 60 described above.
- the spray gun 20 is moved and the container holding unit 90 is not moved in the longitudinal direction of the gun. However, the container holding unit 90 may be moved without moving the spray gun 20.
- both the spray gun 20 and the container holding means 90 may be moved.
- the container holding unit 90 may be moved by the same mechanism as the moving unit 70 described above.
- the coating agent L applied to the container C is to improve the sliding property of the contents, and the container C has been described as a container that is filled and sealed with a viscous content such as mayonnaise-like food,
- the specific type of the coating agent L and the use of the container C may be any.
- the configuration of the second embodiment is exactly the same as that of the first embodiment described above except for a part of the configuration, so the description of the configuration other than the differences will be omitted.
- the coating agent L ejected from the spray nozzle 22 is atomized in the container C, and the atomized coating agent L is stored in the container.
- Adhering to the upper end edge of the mouth part C1 adversely affects the adhesion of the seal member to the upper end edge of the container mouth part C1, or adhering to the spray nozzle 22 and ejecting the coating agent L from the spray nozzle 22 Etc.
- external environmental contamination is caused by rolling up of the coating agent L atomized in the container C, and further, deformation of the container C is caused by an increase in internal pressure, and the coating speed of the coating agent L to the inner wall surface of the container C is increased.
- a suction unit 100 that can be opposed in the longitudinal direction (upward in the illustrated example) of the container mouth portion C1 is provided.
- a suction duct or the like is provided on or near the suction unit 100 for external environmental contamination.
- the suction unit 100 is formed in a substantially cylindrical shape. As shown in FIG. 4, the suction unit 100 is connected to an air supply source (not shown) by a gas supply pipe 105, a lower suction port 103, and an upper jet. It has an airflow amplification flow path portion 101 having an outlet 104, and has an amplifying mechanism function disclosed in Japanese Patent Application Laid-Open Nos. 4-184000 and 2006-291194. Specifically, the suction unit 100 is disposed so that the shaft 21 of the spray gun 20 is positioned in the airflow amplification passage portion 101 in the gun longitudinal direction, in the illustrated example, in the vertical direction, and is supplied to the gas supply portion 102.
- a gas such as air is ejected at a high speed along the inner periphery of the airflow amplification flow path portion 101 toward the ejection port 104. Then, by this gas ejection, the gas containing the coating agent L atomized in the container C is sucked from the suction port 103 arranged facing the upper side of the container port C1, and high-speed and high-pressure gas is ejected. It is configured to eject from the outlet 104.
- the suction unit 100 is configured to be movable in the vertical direction independently of the movement of the spray gun 20 in the gun longitudinal direction, in the illustrated example, in the vertical direction.
- the suction unit 100 may be fixedly arranged so as not to move in the vertical direction.
- the shaft 21 of the spray gun 20 is inserted into the container C, and at the same time, the suction unit 100 is moved downward so that the airflow amplification flow path section 101.
- the suction port 103 is stopped at a position that is slightly spaced from the container port C1.
- the interval between the suction port 103 and the container port C1 is within a range in which the container C itself is not deformed or is not in close contact with the suction port 103 due to the negative pressure resulting from the suction of the gas in the container C by the suction unit 100. It should be as narrow as possible.
- the coating agent L is ejected from the spray nozzle 22 while the gas in the container C is sucked by the suction unit 100 and applied to the inner wall surface of the container C. Agent L is applied.
- the operation of the above-described embodiment is an example of the operation example of the coating apparatus 10 according to the present invention.
- the timing of moving the suction unit 100 to the vicinity of the container mouth C1 the timing of gas suction in the container C, and the like. May be determined arbitrarily.
- the above-described suction unit 100 shown in FIG. 4 has been described as sucking the coating agent L atomized in the container C while the coating agent L is ejected from the spray nozzle 22.
- the suction unit 100 of the modified example shown in FIG. 5 is installed in a separate process in the apparatus of the coating apparatus 10 in the container production line or on the downstream side of the coating apparatus 10, and the inside of the container C is After applying the coating agent L to the wall surface, the atomizing coating agent L in the container C is sucked.
- the suction unit 100 shown in FIG. 5 is provided so as to be movable in the vertical direction, and an air jet inserted into the container C in a state in which the suction unit 100 is disposed facing the upper part of the container mouth part C1.
- the nozzle 106 is provided, and when the coating agent L is sucked by the suction unit 100, the air A is jetted from the air jet nozzle 106.
- a gas suction pipe 107 is connected to the suction unit 100 shown in FIG. 5, and the gas in the container C and the suction unit 100 is atomized from the gas suction pipe 107 to be atomized in the container C.
- the gas containing the coating agent L is sucked.
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Nozzles (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Spray Control Apparatus (AREA)
Abstract
Description
また、本発明の塗布装置は、容器内壁面に塗布剤を塗布する塗布装置であって、塗布剤を噴出するスプレーガンと、前記スプレーガンをガン長手方向に沿った軸線を中心として回転させる回転駆動手段と、前記スプレーガンをガン長手方向に沿って移動させる移動手段とを備え、前記回転駆動手段は、前記スプレーガンの回転速度、または回転角度範囲の少なくとも一方を変化させる回転制御部を有していることにより、前記課題を解決するものである。
また、容器を回転させないように保持し、スプレーガンを回転させる構成とした場合には、既存の製造ラインに容器の回転装置を設置することが不要となり、限られた製造ラインのスペース内で塗布剤の塗布を効率良く行うことができ、特殊形状の容器であっても容器を確実に保持することが容易である。
本請求項5、9に係る発明によれば、スプレーガンからの塗布剤の噴出中または噴出後に、容器口部に吸引ユニットを対向させ、容器内で霧化した塗布剤を吸引することにより、容器口部の上端縁やスプレーノズル、外部環境等の予定外の場所に、霧化した塗布剤が付着することを防止でき、また、塗布剤の塗膜厚を均一にすることができる。
20 ・・・ スプレーガン
21 ・・・ シャフト
22 ・・・ スプレーノズル
23 ・・・ 塗布剤噴出路
24 ・・・ 塗布剤通路
30 ・・・ 往路パイプ
31 ・・・ 塗布剤通路
32 ・・・ 弾性形状部
33 ・・・ 復路パイプ
34 ・・・ 塗布剤通路
35 ・・・ 弾性形状部
40 ・・・ 塗布剤循環路
50 ・・・ 供給制御手段
51 ・・・ バルブ
52 ・・・ エアー供給パイプ
60 ・・・ 回転駆動手段
61 ・・・ ステッピングモータ(回転制御部)
62 ・・・ モータカップリング
70 ・・・ 移動手段
71 ・・・ 移動部
72 ・・・ ベース
73 ・・・ ステッピングモータ(位置制御部)
80 ・・・ 回転支持部
81 ・・・ ベアリング
90 ・・・ 容器保持手段
100 ・・・ 吸引ユニット
101 ・・・ 気流増幅流路部
102 ・・・ 気体供給部
103 ・・・ 吸入口
104 ・・・ 噴出口
105 ・・・ 気体供給パイプ
106 ・・・ エアー噴出ノズル
107 ・・・ 気体吸引パイプ
C ・・・ 容器
C1 ・・・ 容器口部
L ・・・ 塗布剤
A ・・・ エアー
なお、前記回転制御部の具体的態様は、上述したステッピングモータに限定されず、スプレーガン20の回転速度または回転角度範囲の少なくとも一方を変化させることが可能なものであれば如何なるものでもよく、例えば、ステッピングモータ61の代わりにサーボモータを用いてもよく、また、エアー式ロータリーアクチュエータに、供給エアー流量を制御可能なスピードコントローラを接続して、回転速度を制御する構成としても良い。
なお、前記位置制御部の具体的態様は、上述したステッピングモータに限定されず、スプレーガン20をガン長手方向の複数の設定位置で停止させることが可能なものであれば如何なるものでもよく、例えば、ステッピングモータ61の代わりにサーボモータを用いてもよい。
また、スプレーガン20の移動回数(上昇回数・停止回数)、各設定位置でのスプレーガン20の各回転速度、塗布剤Lの噴出量、スプレーガン20の下降および上昇の速度等については、容器Cの形状や大きさ等に応じて任意に決定すればよい。
また、上記では、回転制御部(ステッピングモータ61)によって、各設定位置間でスプレーガン20の回転速度に変化をつけるものとして説明した。しかしながら、ある設定位置においてはスプレーガン20を180°回転させるとともに、他の設定位置においてはスプレーガン20を360°回転させる等、回転制御部によって、各設定位置間でスプレーガン20の回転角度範囲に変化をつけてもよい。さらに、回転制御部によって、各設定位置間で、スプレーガン20の回転速度および回転角度範囲の両方に変化をつけてもよい。
また、上記では、1つの設定位置においてはスプレーガン20を等速で回転させるものとして説明したが、1つの設定位置においてスプレーガン20を回転させる途中で、スプレーガン20の回転速度を変化させてもよい。
また、上記では、各設定位置においてスプレーガン20を停止させた状態で、スプレーガン20を回転させつつ塗布剤Lを噴出するものとして説明したが、スプレーガン20を停止させることなく、ガン長手方向にスプレーガン20を移動させながら、スプレーガン20を回転させて塗布剤Lを噴出してもよい。
また、上述した実施形態では、ガン長手方向に沿った軸線を中心として、スプレーガン20を回転させ、容器保持手段90を回転させない構成としたが、スプレーガン20を回転させず、容器保持手段90を回転させる構成としてもよく、さらに、スプレーガン20および容器保持手段90の両方を回転させる構成としてもよい。また、容器保持手段90を回転させる構成とする場合、上述した回転駆動手段60と同様の機構によって、容器保持手段90を回転駆動すればよい。
また、上述した実施形態では、ガン長手方向において、スプレーガン20を移動させ、容器保持手段90を移動させない構成としたが、スプレーガン20を移動させず、容器保持手段90を移動させる構成としてもよく、さらに、スプレーガン20および容器保持手段90の両方を移動させる構成としてもよい。また、容器保持手段90を移動させる構成とする場合、上述した移動手段70と同様の機構によって、容器保持手段90を移動させればよい。
さらに、容器Cに塗布される塗布剤Lは、内容物の滑落性を向上させるものであり、容器Cはマヨネーズ様食品のような粘稠な内容物を充填、密封する容器として説明したが、塗布剤Lの具体的種類、容器Cの用途は如何なるものでもよい。
具体的には、吸引ユニット100は、ガン長手方向、図示例では上下方向の気流増幅流路部101内に、スプレーガン20のシャフト21が位置するように配置され、気体供給部102に供給されるエアー等の気体を気流増幅流路部101の内周に沿って噴出口104側に高速で噴出する。そして、この気体の噴出により、容器口部C1の上方に対向して配置された吸入口103から、容器C内で霧化した塗布剤Lを含む気体を吸引して高速・高圧の気体を噴出口104から噴出させるように構成されている。
なお、吸入口103と容器口部C1との間隔は、吸引ユニット100による容器C内の気体の吸引に起因する負圧によって、容器C自体が変形したり吸入口103に密着したりしない範囲でなるべく狭いほうがよい。
これに対して、図5に示す変形例の吸引ユニット100は、容器製造ラインにおける塗布装置10の装置内の別工程、或いは塗布装置10の下流側に設置され、塗布装置10によって容器Cの内壁面に塗布剤Lを塗布した後に、容器C内で霧化した塗布剤Lを吸引する。
Claims (9)
- 容器内壁面に塗布剤を塗布する塗布方法であって、
塗布剤を噴出するスプレーガンと容器を、ガン長手方向に沿って相対的に移動させて前記スプレーガンを前記容器内に挿入し、
前記スプレーガンと前記容器との間のガン長手方向における相対的な位置関係を調整するとともに、前記ガン長手方向に沿った軸線を中心として前記スプレーガンと前記容器とを相対的に回転させ、前記容器の形状に応じて、前記スプレーガンと前記容器との間の相対的な回転速度、または回転角度範囲の少なくとも一方を変化させて、前記スプレーガンから前記容器内壁面に塗布剤を噴出することを特徴とする塗布方法。 - 前記容器は、回転しないように保持され、
前記スプレーガンを回転させて、前記スプレーガンから塗布剤を噴出することを特徴とする請求項1に記載の塗布方法。 - 前記スプレーガンと前記容器との間の相対的な回転速度を変化させることを特徴とする請求項1または2に記載の塗布方法。
- 前記スプレーガンを、ガン長手方向の複数の設定位置で停止させるように間欠移動させることを特徴とする請求項1乃至3のいずれかに記載の塗布方法。
- 前記スプレーガンからの塗布剤の噴出中または噴出後に、容器口部に吸引ユニットを対向させ、前記容器内で霧化した塗布剤を吸引することを特徴とする請求項1乃至4のいずれかに記載の塗布方法。
- 容器内壁面に塗布剤を塗布する塗布装置であって、
塗布剤を噴出するスプレーガンと、
前記スプレーガンをガン長手方向に沿った軸線を中心として回転させる回転駆動手段と、
前記スプレーガンをガン長手方向に沿って移動させる移動手段とを備え、
前記回転駆動手段は、前記スプレーガンの回転速度、または回転角度範囲の少なくとも一方を変化させる回転制御部を有していることを特徴とする塗布装置。 - 前記回転制御部は、前記スプレーガンの回転速度を変化させるように構成されていることを特徴とする請求項6に記載の塗布装置。
- 前記移動手段は、前記スプレーガンをガン長手方向の複数の設定位置で停止させる位置制御部を有していることを特徴とする請求項6または7に記載の塗布装置。
- 容器口部に対向可能な吸引ユニットをさらに備えることを特徴とする請求項6乃至8のいずれかに記載の塗布装置。
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AU2016291905A1 (en) | 2018-02-01 |
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AU2016291905B2 (en) | 2019-06-20 |
US20180133738A1 (en) | 2018-05-17 |
JP6701636B2 (ja) | 2020-05-27 |
CA2991694C (en) | 2020-04-28 |
JP2017023898A (ja) | 2017-02-02 |
RU2685205C1 (ru) | 2019-04-16 |
KR102141816B1 (ko) | 2020-08-06 |
CA2991694A1 (en) | 2017-01-19 |
EP3323516B1 (en) | 2020-08-26 |
CN107847971A (zh) | 2018-03-27 |
EP3323516A4 (en) | 2019-02-27 |
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