WO2016188097A1 - 一种击剑防护服用轻质高强面料及其制备工艺 - Google Patents

一种击剑防护服用轻质高强面料及其制备工艺 Download PDF

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WO2016188097A1
WO2016188097A1 PCT/CN2015/097444 CN2015097444W WO2016188097A1 WO 2016188097 A1 WO2016188097 A1 WO 2016188097A1 CN 2015097444 W CN2015097444 W CN 2015097444W WO 2016188097 A1 WO2016188097 A1 WO 2016188097A1
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preparation process
needle
fabric
strength
weaving
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PCT/CN2015/097444
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English (en)
French (fr)
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袁明富
袁超
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袁明富
袁超
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Priority to EP15893165.9A priority Critical patent/EP3305955B1/en
Priority to US15/576,793 priority patent/US10472746B2/en
Publication of WO2016188097A1 publication Critical patent/WO2016188097A1/zh

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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/16—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel
    • D10B2501/04—Outerwear; Protective garments

Definitions

  • the invention belongs to the technical field of textile materials, and particularly relates to a fencing protection taking light high-strength fabric and a preparation process thereof.
  • fencing suits should provide satisfactory light weight and strength while having good softness and comfort. Based on these requirements, some products have been commercialized and applied, such as Dyneema fencing suits from DSM, and ALLSTAR fencing suits. However, with the development of competitive sports, people's performance requirements for fencing protective clothing are getting higher and higher, and higher demands are placed on the protection and comfort of clothing.
  • CN102692161A discloses a lightweight flexible liquid stab-resistant material that can be used as a fencing protective suit, consisting of high-strength fiber-free weft-free cloth and high-strength fiber three-dimensional hollow structure fabric with shears.
  • the thickened liquid is compounded by thermal sewing techniques.
  • the above materials still have shortcomings in terms of light weight, protection strength, flexibility and comfort, and the multilayer structure requires more complicated manufacturing processes and high cost.
  • the object of the present invention is to provide a fencing protection for taking light and high-strength fabrics and a preparation process thereof.
  • the invention adopts a single weaving process to obtain a fabric with high protective strength, and the quality per unit area is low, the hand feeling is soft and comfortable, and has obvious advantages compared with the existing similar products.
  • the present invention first provides a preparation process for a fencing-protected fabric, which uses ultra-high molecular weight polyethylene (UHMWPE) fibers and high-strength polyester as raw materials, and includes the following steps:
  • UHMWPE ultra-high molecular weight polyethylene
  • UHMWPE fiber with a fineness of 360-420D and high-strength polyester yarn of 460-540D are selected separately;
  • the UHMWPE fiber and the polyester yarn are twisted and treated, and the control twist is between 70-100 ⁇ /m;
  • the needle arrangement is as follows:
  • the horizontal line indicates the needle knitting needle
  • the horizontal line indicates the needle knitting needle
  • a and B indicate the knitting needles of two different needles
  • the number "1-8" indicates the number of paths of the yarn
  • the fabric obtained by weaving in step C) is bleached, dried, and then treated with a softening liquid, and then dried and shaped.
  • the UHMWPE fiber has a fineness of 360 to 420 D (D represents denier), and its density is usually 0.94 to 0.98 g/cm 3 . Fiber structure parameters are strongly related to their strength and processability, as well as the final fabric properties.
  • the UHMWPE fiber has a fineness of from 390 to 410 D and a density of from 0.97 to 0.98 g/cm 3 .
  • suitable UHMWPE fibers are commercially available directly from the market, for example, from DSM in the Netherlands. American Honeywell Sinopec Yizheng Chemical Fiber Co., Ltd. Lylon and other products.
  • the fineness of the high strength polyester yarn of step A) is between 460 and 540 D, preferably 490 to 510 D.
  • the applicable high-strength polyester yarn can be directly obtained commercially by the market, for example, it can be a product purchased from Changshu Xieming Gaoqiang Polyester Co., Ltd.
  • the twisting treatment can further increase the strength of the fiber/filament, and the strength of the thread has a great influence on its workability and the protective strength of the fabric. If the strength is too low, the protective strength of the fabric will not be required, and too high will result in loss of workability and comfort. And the strength of the two fibers/filaments should be adapted to each other to ensure synergy in subsequent fabric textures.
  • the twist is controlled at 80-90 turns/meter.
  • the breaking strength of a single UHMWPE fiber should reach 15-20 kg, and the breaking strength of a single polyester yarn should reach 6-8 kg.
  • the breaking strength referred to herein refers to the maximum weight that a single fiber/filament can withstand before breaking, and this value can be determined by hanging a weight on the fiber/wire.
  • step C) is the key to achieving the object of the invention, at room temperature, such as 15-25 ° C
  • the knitting is carried out using a circular knitting machine.
  • the large circular machine used is a double-knit circular knitting machine.
  • the specific applicable model is very easy to be determined by those skilled in the art, and may be, for example, an existing product of a model such as 60RG, which will not be described herein.
  • the number of eight yarn paths is one cycle, forming a complete weave.
  • the ratio of UHMWPE fibers to polyester yarns should be above 3:1, for example 3:1, 7:1, or entirely woven from UHMWPE fibers, based on the consideration of the strength of the fabric. As the UHMWPE content in the fabric formulation increases, the protective strength of the fabric increases.
  • step D) bleaching, drying, softening, and drying of the fabric are conventional post-processing steps in the textile field and are within the ordinary skill in the art.
  • the fabric may be bleached at 90-105 ° C, dried and uniformly passed through a soft liquor (based on the mass of the fabric to be treated, the softener is usually added in an amount of 0.6-1.0%), and then at 90- Drying at 110 ° C.
  • the preparation process of the present invention may also include some other conventional steps in the textile process (such as printing and dyeing, etc.) so that the fabric can meet the individual needs of different customers.
  • the present invention also provides a fencing protective wearing fabric prepared by the above preparation process.
  • the invention improves the fabric formula and the weaving process, and the fencing protection fabric produced has no disadvantages of the multi-layer fabric, the puncture strength can reach 3300N, and the mass per unit area can be as low as 600g/m. 2 , the hand feels soft and comfortable, and the preparation requires only one weaving process, the preparation process is simple, and the cost is low.
  • the preparation process includes the following steps:
  • UHMWPE fibers with a denier of 400D were selected ( Lylon product, 400D/230F, density 0.97g/cm 3 ) and 500D high-strength polyester yarn (purchased from Changshu Xieming Gaoqiang Polyester Co., Ltd., 500D/144F, FDY), spare;
  • the two raw materials are twisted and treated, and the control twist is between 80-90 ⁇ /m;
  • the needle arrangement is as follows:
  • the horizontal line indicates the needle knitting needle
  • the horizontal line indicates the needle knitting needle
  • a and B indicate the knitting needles of two different needles
  • the number "1-8" indicates the number of paths of the yarn
  • the ratio of UHMWPE fiber and polyester yarn in the number of yarn paths is 3:1;
  • the fabric obtained by weaving in step C) is bleached at 100 ° C, dried, and then the fabric is evenly passed through the soft liquid (based on the quality of the fabric to be treated, the cationic softener is added in an amount of 0.8%), and dried at 100 ° C. Styling, get white knitted fabric I.
  • a selection of ALLSTAR 800NW tops that have been commoditized for sale is selected as a contrast fabric.
  • the Puncture strength and the Mass per unit area of the fabrics of Examples 1-3 and Comparative Examples were examined. Among them, the puncture strength detection method refers to GB/T 19978-2005, and the detection method of unit area quality refers to GB/T 4669-2008.
  • the fabric I-III of the present invention has significantly higher puncture strength and lower unit area quality than the comparative fabric of the same specification. Moreover, it can be visually recognized from the hand that the fabric of the present invention is more flexible and has better comfort in contact with the body.
  • the fabric of the present invention can be better as a fencing protective suit.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)
  • Professional, Industrial, Or Sporting Protective Garments (AREA)
  • Knitting Of Fabric (AREA)

Abstract

一种击剑防护服用轻质高强面料，以纤度为360-420D的UHMWPE纤维和460-540D的高强涤纶丝为原料，经配料、加捻、织造、后处理等步骤制备而成。通过对面料配方和机织工艺的改进，产品没有多层面料的缺点，刺破强力可达到3300N，单位面积质量可低至600g/m 2，手感柔软舒适，并且制备仅需一次机织流程，制备工艺简单，成本低廉，相比于现有的同类产品具有明显优势。

Description

一种击剑防护服用轻质高强面料及其制备工艺 技术领域
本发明属于纺织材料技术领域，具体涉及一种击剑防护服用轻质高强面料及其制备工艺。
背景技术
自从1896年击剑运动成为奥运会比赛项目以来，击剑运动的普及性越来越广，参与人数近年来更是呈现出爆发式增长。为此，针对击剑防护服的研发工作也得到越来越多的关注。与此同时，击剑防护服技术的进步也成为击剑这项高危险、强对抗的竞技运动稳步发展的重要助力。
理想地，击剑防护服应提供令人满意的轻质量和高强度，同时具有较好的柔软性和舒适性。基于这些要求，一些产品已经在商业上得到推广和应用，例如有DSM公司的Dyneema击剑服、ALLSTAR击剑服等。然而随着竞技体育的发展，人们对击剑防护服的性能要求也越来越高，对服装的防护性和舒适性提出了更高需求。
目前，针对击剑防护服的研发主要集中在多层复合面料领域，例如可参见中国专利申请CN102090741A、CN102963078A、CN103462276A、CN201869837U等，这些面料所用材质通常包含高强度纤维，如超高分子量聚乙烯(UHMWPE)、芳纶、丙纶等。通过对多层面料的结构和材质的调整，以期获得令人满意的防护性和舒适 性。另外，在新材料领域也有部分报道，如CN102692161A公开了一种可用作击剑防护服的轻型柔质液态性防刺材料，由高强度纤维无纬布和高强度纤维三维中空结构织物与具有剪切增稠特性的液体通过热缝纫技术复合而成。
但是限于材质和/或工艺，上述材料在轻质化、防护强度、灵活性和舒适性上仍然存在不足，并且多层结构需要更繁琐的制作工艺，成本较高。
发明内容
本发明的目的在于提供一种击剑防护服用轻质高强面料及其制备工艺。通过优化面料配方和机织工艺，本发明采用单次织造流程就可获得具有很高防护强度的面料，且单位面积质量低，手感柔软舒适，相比于现有的同类产品具有明显优势。
具体来说，本发明首先提供一种击剑防护服用面料的制备工艺，以超高分子量聚乙烯(UHMWPE)纤维和高强涤纶为原料，包括下列步骤：
A)配料
分别选取纤度为360-420D的UHMWPE纤维和460-540D的高强涤纶丝，备用；
B)加捻
对UHMWPE纤维和涤纶丝进行加捻处理，控制捻度在70-100捻回数/米之间；
加捻后，单根UHMWPE纤维的断裂强度达到15-20kg，单根涤纶丝的断裂强度达到6-8kg；
C)织造
采用双面针织大圆机进行织造；
织针排列如下所示：
Figure PCTCN2015097444-appb-000001
其中，横线上表示针盘织针，横线下表示针筒织针，A、B表示两种不同针踵的织针；
三角排列如下所示：
Figure PCTCN2015097444-appb-000002
表中，″∧″成圈三角，表示织针出针参加编织，
″II″集圈三角，表示织针出半针参加编织，
″—″平档三角，表示织针不出针参加编织，
″A″、″B″是两个不同的走针轨道，
数字″1-8″表示进纱的路数；
D)后处理
将步骤C)织造得到的面料进行漂白处理，干燥，然后经柔软液处理后，烘干定型。
本发明的上述步骤A)中，UHMWPE纤维的纤度为360-420D(D表示旦尼尔)，其密度通常为0.94-0.98g/cm3。纤维结构参数与其强度和可加工性以及最终织物性能有很大关联。作为优选方案，UHMWPE纤维的纤度宜控制在390-410D，密度宜为0.97-0.98g/cm3。非限制地，适用的UHMWPE纤维可直接在市面上通过商购获得，例如可以是购自荷兰DSM的
Figure PCTCN2015097444-appb-000003
美国Honeywell的
Figure PCTCN2015097444-appb-000004
中石化仪征化纤股份有限公司的
Figure PCTCN2015097444-appb-000005
lylon等系列产品。
步骤A)中高强涤纶丝的纤度在460-540D之间，优选是490-510D。非限制地，适用的高强涤纶丝可直接在市面上通过商购获得，例如可以是购自常熟市协铭高强涤纶有限公司的产品。
步骤B)中，加捻处理可进一步提升纤维/丝的强度，而丝线强度对其可加工性以及织物的防护强度有很大影响。若强度过低，则织物的防护强度达不到要求，过高则会导致可加工性和舒适性的损失。并且两种纤维/丝的强度应当彼此适配，这样才能确保在后续织物组织中能够发挥协同功效。优选地，捻度控制在80-90捻回数/米。加捻后，单根UHMWPE纤维的断裂强度应达到15-20kg，单根涤纶丝的断裂强度应达到6-8kg。这里所说的断裂强度是指单根纤维/丝在断裂前所能承受的最大重量，该值可通过在纤维/丝上挂置重物进行测定。
步骤C)所述的织造是实现本发明目的的关键，在室温如15-25℃ 下采用针织大圆机进行。使用的大圆机是双面针织大圆机，具体适用型号对于本技术领域的技术人员而言是非常容易确定的，例如可以是60RG等型号的现有产品，在此不作赘述。
如上文所示，在织造过程中，8个进纱路数为一个循环，形成一个完全的编织组织。通过调整UHMWPE纤维和涤纶丝在大圆机进纱路数中的占比，可有效调节面料的组成，进而调节织物的物性。基于对面料防护强度的考虑，UHMWPE纤维和涤纶丝的比例应在3∶1以上，例如3∶1、7∶1、或完全由UHMWPE纤维织成。随着面料配方中UHMWPE含量的提高，面料的防护强度随之提升。
步骤D)中，对面料进行漂白、干燥、柔软液处理和烘干定型都是纺织领域的常规后处理工艺步骤，属于本领域的常规技术。非限制性地，例如，可将面料在90-105℃进行漂白处理，干燥后匀速淌过柔软液(基于待处理面料的质量，柔软剂加入量通常为0.6-1.0％)，然后于90-110℃烘干定型。
任选地，除了上述步骤A-D之外，本发明的制备工艺还可包含纺织工艺中的一些其它常规步骤(如印染等)，以使面料可以满足不同客户的个性化需求。
与上述制备工艺相对应，本发明还提供由上述制备工艺制备得到的击剑防护服用面料。
相比于现有技术，本发明通过对面料配方和机织工艺的改进，制得的击剑防护服用面料没有多层面料的缺点，刺破强力可达到3300N，单位面积质量可低至600g/m2，手感柔软舒适，并且制备仅 需一次机织流程，制备工艺简单，成本低廉。
具体实施方式
以下将结合具体实施例以对本发明做进一步详细说明，但不应将其理解为对本发明保护范围的限制。对于实施例中未具体描述的工艺参数，可遵照本领域中的常规条件或者按照设备规范要求进行。
实施例1
击剑防护服用面料I，制备工艺包括下列步骤：
A)配料
分别选取纤度为400D的UHMWPE纤维(
Figure PCTCN2015097444-appb-000006
lylon产品，400D/230F，密度0.97g/cm3)和500D的高强涤纶丝(购自常熟市协铭高强涤纶有限公司，500D/144F，FDY)，备用；
B)加捻
对两种原料进行加捻处理，控制捻度在80-90捻回数/米之间；
加捻后，单根UHMWPE纤维的断裂强度达到约18kg，单根涤纶丝的断裂强度达到约8kg；
C)织造
在室温(约20℃)下采用双面针织大圆机进行织造；
织针排列如下所示：
Figure PCTCN2015097444-appb-000007
其中，横线上表示针盘织针，横线下表示针筒织针，A、B表示两种不同针踵的织针；
三角排列如下所示：
Figure PCTCN2015097444-appb-000008
表中，″∧″成圈三角，表示织针出针参加编织，
″II″集圈三角，表示织针出半针参加编织，
″—″平档三角，表示织针不出针参加编织，
″A″、″B″是两个不同的走针轨道，
数字″1-8″表示进纱的路数；
UHMWPE纤维和涤纶丝在进纱路数中的比例为3∶1；
D)后处理
将步骤C)织造得到的面料在100℃下进行漂白处理，干燥，然后将面料匀速淌过柔软液(基于待处理面料的质量，阳离子柔软剂加入量为0.8％)，并于100℃烘干定型，得到白色针织面料I。
实施例2
击剑防护服用面料II：参照实施例1的制备工艺，不同仅在于UHMWPE纤维和涤纶丝在进纱路数中的比例为7∶1，最终得到白色针织面料II。
实施例3
击剑防护服用面料III：参照实施例1的制备工艺，不同仅在于完全由UHMWPE纤维制成，最终得到白色针织面料III。
对比例
选择已经商品化销售的奥斯达(ALLSTAR)800NW上衣作为对比，标记为对比面料。
性能表征
分别对上述实施例1-3和对比例的面料的刺破强力(Puncture strength)和单位面积质量(Mass per unit area)进行检测。其中，刺破强力检测方法参照GB/T 19978-2005，单位面积质量的检测方法参照GB/T 4669-2008。
测试结果如下表所示。
样品 刺破强力(N) 单位面积质量(g/m2)
白色针织面料I 2612 600
白色针织面料II 3117 606
白色针织面料III 3324 610
对比面料 2193 739
从测试结果可以看出，相比于同等规格的对比面料，本发明的面料I-III具有显著更高的刺破强力和更低的单位面积质量。并且从手感上可直观地识别出，本发明的面料的柔软性更佳，与身体接触的舒适度更好。
综合这些特点表明，本发明的面料作为击剑防护服可带来更好的 防护性能、更轻的质量和更佳的柔软舒适性，应用性能明显优于同类产品，在击剑服领域具有广阔的应用前景。

Claims (9)

  1. 一种击剑防护服用面料的制备工艺，以超高分子量聚乙烯(UHMWPE)纤维和高强涤纶为原料，包括下列步骤：
    A)配料
    分别选取纤度为360-420D的UHMWPE纤维和460-540D的高强涤纶丝，备用；
    B)加捻
    对UHMWPE纤维和涤纶丝进行加捻处理，控制捻度在70-100捻回数/米之间；
    加捻后，单根UHMWPE纤维的断裂强度达到15-20kg，单根涤纶丝的断裂强度达到6-8kg；
    C)织造
    采用双面针织大圆机进行织造；
    织针排列如下所示：
    Figure PCTCN2015097444-appb-100001
    其中，横线上表示针盘织针，横线下表示针筒织针，A、B表示两种不同针踵的织针；
    三角排列如下所示：
    Figure PCTCN2015097444-appb-100002
    Figure PCTCN2015097444-appb-100003
    表中，“∧”成圈三角，表示织针出针参加编织，
    “П”集圈三角，表示织针出半针参加编织，
    “-”平档三角，表示织针不出针参加编织，
    “A”、“B”是两个不同的走针轨道，
    数字“1-8”表示进纱的路数；
    D)后处理
    将步骤C)织造得到的面料进行漂白处理，干燥，然后经柔软液处理后，烘干定型。
  2. 根据权利要求1所述的制备工艺，其特征在于：步骤A)中，UHMWPE纤维的密度为0.94-0.98g/cm3。
  3. 根据权利要求1或2所述的制备工艺，其特征在于：步骤A)中，UHMWPE纤维的纤度在390-410D，密度为0.97-0.98g/cm3。
  4. 根据权利要求1所述的制备工艺，其特征在于：步骤A)中，高强涤纶丝的纤度是490-510D。
  5. 根据权利要求1所述的制备工艺，其特征在于：步骤B)中， 捻度控制在80-90捻回数/米。
  6. 根据权利要求1所述的制备工艺，其特征在于：在织造过程中，UHMWPE纤维和涤纶丝在大圆机进纱路数中的比例在3∶1以上。
  7. 根据权利要求1或6所述的制备工艺，其特征在于：UHMWPE纤维和涤纶丝在大圆机进纱路数中的比例是3∶1或7∶1。
  8. 根据权利要求1或6所述的制备工艺，其特征在于：面料完全由UHMWPE纤维织成。
  9. 一种击剑防护服用面料，其是由权利要求1-8所述的制备工艺制成而成。
PCT/CN2015/097444 2015-05-25 2015-12-15 一种击剑防护服用轻质高强面料及其制备工艺 WO2016188097A1 (zh)

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