WO2016155307A1 - 贴合控制系统、方法及装置 - Google Patents

贴合控制系统、方法及装置 Download PDF

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Publication number
WO2016155307A1
WO2016155307A1 PCT/CN2015/093414 CN2015093414W WO2016155307A1 WO 2016155307 A1 WO2016155307 A1 WO 2016155307A1 CN 2015093414 W CN2015093414 W CN 2015093414W WO 2016155307 A1 WO2016155307 A1 WO 2016155307A1
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WO
WIPO (PCT)
Prior art keywords
speed
movement
lcd
movement speed
roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2015/093414
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English (en)
French (fr)
Inventor
唐恒钧
石莎莎
胡绍星
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiaomi Inc
Original Assignee
Xiaomi Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xiaomi Inc filed Critical Xiaomi Inc
Priority to JP2017508744A priority Critical patent/JP6243086B2/ja
Priority to KR1020167015988A priority patent/KR101822770B1/ko
Priority to RU2016123833A priority patent/RU2654005C1/ru
Priority to MX2016007141A priority patent/MX2016007141A/es
Publication of WO2016155307A1 publication Critical patent/WO2016155307A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/003Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/18Handling of layers or the laminate
    • B32B38/1825Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration
    • B32B38/1833Positioning, e.g. registration or centering
    • B32B38/1841Positioning, e.g. registration or centering during laying up
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B41/00Arrangements for controlling or monitoring lamination processes; Safety arrangements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303Apparatus specially adapted to the manufacture of LCDs
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/13338Input devices, e.g. touch panels
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/14Velocity, e.g. feed speeds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/60In a particular environment
    • B32B2309/68Vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/70Automated, e.g. using a computer or microcomputer
    • B32B2309/72For measuring or regulating, e.g. systems with feedback loops
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • B32B2457/202LCD, i.e. liquid crystal displays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • B32B2457/208Touch screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2202/00Materials and properties
    • G02F2202/28Adhesive materials or arrangements
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2203/00Indexing scheme relating to G06F3/00 - G06F3/048
    • G06F2203/041Indexing scheme relating to G06F3/041 - G06F3/045
    • G06F2203/04103Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices

Definitions

  • the present disclosure relates to the technical field of electronic product production processes, and in particular, to a bonding control system, method and device.
  • TP Touch Panel
  • LCD liquid crystal display
  • OCA Optical Clear Adhesive
  • embodiments of the present disclosure provide a bonding control system, method and device for effectively eliminating air bubbles between the TP and the LCD and preventing misalignment of the TP and the LCD in the bonding.
  • a bonding control system wherein a TP is attached to an LCD through an OCA, and the TP and the LCD have a predetermined bonding angle when being fitted, including : control module, fitting roller, limit device;
  • the control module is configured to determine a first movement speed of the fitting roller and a second movement speed of the limiting device
  • the fitting roller is configured to roll from one side of the TP along the first direction according to the first moving speed Pressed to the other side of the TP;
  • the limiting device is configured to limit movement of the TP relative to the LCD and to move in a second direction in accordance with the second movement speed.
  • the limiting device may include: a limiting portion and a supporting portion;
  • the limiting portion is configured to limit movement of the TP relative to the LCD
  • the support portion has a predetermined inclination angle, the support portion is in an inclined state at an oblique angle with a horizontal plane, and the limiting device moves along the second movement direction at the second movement speed
  • the LCD moves from the tilted state to a horizontal state.
  • control module may include:
  • a speed control sub-module configured to control the laminating roller to move at the first motion speed and to control the limit device to move at the second motion speed based on a sine value of the tilt angle.
  • the first motion speed and the second motion speed may satisfy the following relationship:
  • V 2 /V 1 sin ⁇ , where V 1 represents the first movement speed, V 2 represents the second movement speed, and ⁇ represents the inclination angle.
  • system may further include:
  • An air pressure regulating valve is disposed to act on both axial ends of the bonding roller to adjust a force of the bonding roller in a direction perpendicular to the TP under the control of the control module.
  • a bonding control method in which a TP is attached to an LCD through an OCA, and the TP and the LCD have a preset bonding angle when being bonded, including :
  • the restricting the movement of the TP relative to the LCD by the limiting device and controlling the limiting device to move in the second direction according to the second moving speed may include:
  • Controlling the limit device to move in the second direction of motion at the second speed of movement causes the LCD to move from a tilted state to a horizontal state.
  • the determining the first moving speed of the bonding roller and the second moving speed of the limiting device may include:
  • the first motion speed and the second motion speed may satisfy the following relationship:
  • V 2 /V 1 sin ⁇ , where V 1 represents the first movement speed, V 2 represents the second movement speed, and ⁇ represents the inclination angle.
  • the method may further include:
  • the air pressure regulating valve acts on both axial ends of the bonding roller to adjust the force of the bonding roller in the direction perpendicular to the TP.
  • a fitting control apparatus comprising:
  • a memory for storing processor executable instructions
  • the control module is configured to:
  • the first movement speed of the fitting roller and the second movement speed of the limiting device are determined.
  • the technical solution provided by the embodiment of the present disclosure may include the following effects: the rolling roller is rolled along one side of the TP to the other side, so that the air between the TP and the LCD can be exhausted, and the TP and the LCD are fully bonded. Speed; since the bonding process between the TP and the LCD is always limited to the device 13, it is ensured that the bonding between the TP and the LCD does not cause a misalignment between the TP and the LCD, thereby ensuring the fitting accuracy, thereby achieving With the limited investment in plant and equipment, the goal of full-fit productivity is greatly improved.
  • FIG. 1A is one of the structural diagrams of a fit control system according to an exemplary embodiment.
  • FIG. 1B is a second structural diagram of a fit control system according to an exemplary embodiment.
  • FIG. 2A is one structural diagram of a fitting control system according to an exemplary embodiment.
  • FIG. 2B is a second structural diagram of a fit control system according to an exemplary embodiment.
  • FIG. 3 is a flow chart showing a fit control method according to an exemplary embodiment.
  • FIG. 4 is a block diagram of a suitable fit control device, according to an exemplary embodiment.
  • FIG. 1A is a structural diagram of a lamination control system according to an exemplary embodiment
  • FIG. 1B is a second structural diagram of a lamination control system according to an exemplary embodiment
  • FIG. 1A and FIG. After the alignment of the TP10 and the LCD30, the TP10 can be moved to the LCD 30 by the bonding robot.
  • the TP10 is attached to the LCD 30 through the OCA20, and the TP10 and the LCD 30 have a preset bonding angle when they are attached.
  • the fitting control system comprises: a control module 11, a fitting roller 12, and a limiting device 13.
  • the control module 11 is configured to determine the first movement speed of the fitting roller 12 and the second movement speed of the limiting device 13.
  • Bonding roller 12 is arranged along a first direction (in the direction of arrow V in FIG. 1, a plane parallel to the direction of the arrow TP10) TP10 rolled from one side of a first moving speed V according to the TP10
  • the control module 11 can control the laminating roller 12 at the first moving speed V 1 by controlling the rotational speed of the first stepping motor (not shown).
  • the limiting device 13 is configured to restrict movement of the TP 10 relative to the LCD 30 and to move in the second direction according to the second movement speed V 2 (the direction of the arrow of the V 2 shown in the figure, the direction of the arrow being parallel to the side of the limiting device 13)
  • the control module 11 can control the limiting device 13 at the second moving speed V 2 by controlling the rotational speed of the second stepping motor (not shown).
  • the rolling roller 12 is rolled along one side of the TP10 to the other side, so that the air between the TP10 and the LCD 30 can be exhausted, and the speed of the full bonding of the TP10 and the LCD 30 is improved;
  • the fitting process always limits the TP10 by the limit device 13, so that the fit between the TP10 and the LCD 30 is not misaligned, and the fitting precision is ensured, thereby achieving a significant increase in the limited plant and equipment investment. Fully fit the purpose of productivity.
  • the limiting device may include: a limiting portion and a supporting portion;
  • the limiting portion is configured to limit movement of the TP relative to the LCD
  • the support portion has a predetermined inclination angle, the support portion is in an inclined state at an oblique angle to the horizontal plane, and the limiting device moves in the second movement direction at the second movement speed to move the LCD from the inclined state to the horizontal state.
  • control module can include:
  • the speed control sub-module is configured to control the laminating roller to move at the first motion speed and the control limit device to move at the second motion speed according to the sine value of the tilt angle.
  • the first motion speed and the second motion speed may satisfy the following relationship:
  • V 2 /V 1 sin ⁇ , where V 1 represents the first motion speed, V 2 represents the second motion speed, and ⁇ represents the tilt angle.
  • system may further include:
  • the air pressure regulating valve is configured to act on both axial ends of the fitting roller to adjust the force of the fitting roller in the direction of the vertical TP under the control of the control module.
  • the above system provided by the embodiment of the present disclosure can discharge the air between the TP and the LCD, improve the speed of the full bonding of the TP and the LCD, and ensure that the bonding between the TP and the LCD does not cause a relationship between the TP and the LCD.
  • the misalignment guarantees the fitting accuracy, which can achieve the purpose of greatly improving the full fit productivity under the limited plant and equipment investment.
  • FIG. 2A is a structural diagram of a lamination control system according to an exemplary embodiment
  • FIG. 2B is a second structural diagram of a lamination control system according to an exemplary embodiment
  • the limiting device 13 may include a limiting portion 131 and a supporting portion 132.
  • the limiting portion 131 is configured to restrict the movement of the TP 10 relative to the LCD 30; the supporting portion 132 has a predetermined inclination angle ( ⁇ described in the figure), and the supporting portion 132 is inclined at an oblique angle ⁇ to the horizontal plane, and the limit is limited.
  • the device 13 is moved in the second direction of motion at a second speed of motion to move the LCD from the tilted state to the horizontal state.
  • control module 11 can include:
  • the acquisition sub-module 111 is configured to obtain the tilt angle.
  • the tilt angle may be set according to the material of the OCA, the TP 10, and the thickness of the LCD 30.
  • the embodiment of the present disclosure does not limit the size of the tilt angle.
  • the speed control sub-module 112 is configured to control the sine value according to the tilt angle acquired by the acquisition sub-module 111
  • the mating roller moves at a first speed of motion and the control limiter moves at a second speed of motion.
  • the first motion speed V 1 and the second motion speed V 2 may satisfy the following relationship:
  • V 2 /V 1 sin ⁇ , where V 1 represents the first motion speed, V 2 represents the second motion speed, and ⁇ represents the tilt angle.
  • the fit control system may further include:
  • the air pressure regulating valve 14 is configured to act on both axial ends of the bonding roller 12 to adjust the force of the bonding roller 12 in the direction of the vertical TP under the control of the control module 11. As shown in FIG. 2A, the force of the bonding roller 12 in the direction of the vertical TP is the direction of the arrow indicated by F, and the pressure of the bonding roller 12 acting on the TP 10 can be adjusted by adjusting the air pressure regulating valve 14 (F In an embodiment, the air pressure regulating valve 14 can adjust the pressure to the extent that the air between the TP 10 and the LCD 30 can be discharged without deforming the TP 10 by bending.
  • the support portion 132 is gradually changed from the inclined state of the tilt angle ⁇ to the horizontal state, so that the TP 10 and the LCD 30 can be maintained in a horizontal state after being bonded to the LCD 30 to ensure a horizontal state.
  • the TP 10 and the LCD 30 are not deformed by the external irregular pressure, and the pressure can be adjusted by the air pressure regulating valve 14 to both discharge the air between the TP 10 and the LCD 30 without deforming the TP 10.
  • the experimental related data shows that the embodiment of the present disclosure can increase the productivity per hour from 70 to 120 pieces in the related art to 180 to 200 pieces per hour, effectively solving the bottleneck of the full fitting capacity under the limited plant limit. .
  • the bonding control method includes the following steps S301-S303:
  • step S301 determining a first movement speed of the fitting roller and a second movement speed of the limiting device
  • step S302 the bonding roller is controlled to roll from one side of the TP to the other side of the TP along the first direction according to the first moving speed;
  • step S303 the TP is restricted from moving relative to the LCD by the limiting device and the control limiting device is moved in the second direction according to the second moving speed.
  • step S303 may include:
  • the control limiting device moves in the second movement direction at the second movement speed to move the LCD from the tilted state to the horizontal state.
  • determining the first movement speed of the fitting roller and the second movement speed of the limiting device may include:
  • the compliant sinusoidal value of the tilt angle controls the compliant roller to move at a first speed of motion and the control limiter to move at a second speed of motion.
  • the first motion speed and the second motion speed may satisfy the following relationship:
  • V 2 /V 1 sin ⁇ , where V 1 represents the first motion speed, V 2 represents the second motion speed, and ⁇ represents the tilt angle.
  • the method may further include:
  • the air pressure regulating valve acts on both axial ends of the bonding roller to adjust the force of the bonding roller in the direction of the vertical TP.
  • apparatus 400 includes a processing component 422 that further includes one or more processors, and memory resources represented by memory 432 for storing instructions executable by processing component 422, such as an application.
  • An application stored in memory 432 may include one or more modules each corresponding to a set of instructions.
  • the processing component 422 is configured to execute instructions to determine a first speed of motion of the conforming roller and a second speed of motion of the limiting device.
  • Device 400 may also include a power supply component 424 configured to perform power management of device 400, a wired or wireless network interface 450 configured to connect device 400 to the network, and an input/output (I/O) interface 458.
  • Device 400 can operate based on an operating system stored in memory 432, such as Windows ServerTM, Mac OS XTM, UnixTM, LinuxTM, FreeBSDTM or the like.

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Optics & Photonics (AREA)
  • Fluid Mechanics (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Theoretical Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mathematical Physics (AREA)
  • Human Computer Interaction (AREA)
  • Liquid Crystal (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

一种贴合控制系统、方法及装置,用以有效排除TP(10)和LCD(30)之间的气泡并防止它们在贴合中的错位现象,贴合控制系统包括:控制模块(11)、贴合滚轮(12)、限位装置(13);所述控制模块(11),被配置为确定贴合滚轮(12)的第一运动速度和限位装置(13)的第二运动速度;贴合滚轮(12)被配置为根据第一运动速度沿着第一方向从TP(10)的一侧滚压至另一侧;限位装置(13)被配置为限制TP(10)相对LCD(30)移动以及根据第二运动速度沿着第二方向运动。

Description

贴合控制系统、方法及装置
相关申请的交叉引用
本申请基于申请号为201510146179.6、申请日为2015年03月30日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。
技术领域
本公开涉及电子产品生产工艺技术领域,尤其涉及一种贴合控制系统、方法及装置。
背景技术
随着智能手机对显示光学性能要求不断提高,触控屏(Touch Panel,简称为TP)和液晶显示器(Liquid Crystal Display,简称为LCD)全贴合工艺的应用也越来越广泛。相关技术将TP的可视区域(View Area,简称为VA)和LCD的有效显示区域(Active Area,简称为AA)对位好之后,抓持LCD的机台时固定不动,机械手将贴好光学胶(Optical Clear Adhesive,简称为OCA)的TP移动到LCD的上方,将TP和LCD在抽真空的金属腔体里进行贴合作业。
在真空腔体里将TP和LCD进行贴合时,由于没有固定装置对TP进行固定,因此在抽真空的状态下TP和LCD之间会有X、Y方向的错位;此外,为了完全去除TP和LCD之间的气泡,还需要花费一定的时间在金属腔体内进行抽真空的操作,因此导致生产效率低下。
发明内容
为克服相关技术中存在的问题,本公开实施例提供一种贴合控制系统、方法及装置,用以有效排除TP和LCD之间的气泡并防止TP和LCD在贴合中的错位现象。
根据本公开实施例的第一方面,提供一种贴合控制系统,TP通过OCA与LCD贴合在一起,所述TP与所述LCD之间在贴合时具有预设的贴合角度,包括:控制模块、贴合滚轮、限位装置;
所述控制模块,被配置为确定所述贴合滚轮的第一运动速度和所述限位装置的第二运动速度;
所述贴合滚轮,被配置为根据所述第一运动速度沿着第一方向从所述TP的一侧滚 压至所述TP的另一侧;
所述限位装置,被配置为限制所述TP相对所述LCD移动以及根据所述第二运动速度沿着第二方向运动。
在一实施例中,所述限位装置可包括:限位部和支撑部;
所述限位部被配置为限制所述TP相对所述LCD移动;
所述支撑部具有一预设的倾斜角度,所述支撑部处于与水平面呈所述倾斜角度的倾斜状态,所述限位装置以所述第二运动速度沿着所述第二运动方向运动使所述LCD从所述倾斜状态运动至水平状态。
在一实施例中,所述控制模块可包括:
获取子模块,被配置为获取所述倾斜角度;
速度控制子模块,被配置为根据所述倾斜角度的正弦值控制所述贴合滚轮以所述第一运动速度运动以及控制所述限位装置以所述第二运动速度运动。
在一实施例中,所述第一运动速度与所述第二运动速度可满足如下关系:
V2/V1=sinα,其中,V1表示所述第一运动速度,V2表示所述第二运动速度,α表示所述倾斜角度。
在一实施例中,所述系统还可包括:
空气压力调节阀,被配置为作用于所述贴合滚轮的轴向两端,从而在所述控制模块的控制下调节所述贴合滚轮沿着垂直所述TP的方向的作用力。
根据本公开实施例的第二方面,提供一种贴合控制方法,TP通过OCA与LCD贴合在一起,所述TP与所述LCD之间在贴合时具有预设的贴合角度,包括:
确定贴合滚轮的第一运动速度和限位装置的第二运动速度;
根据所述第一运动速度控制贴合滚轮沿着第一方向从所述TP的一侧滚压至所述TP的另一侧;
通过限位装置限制所述TP相对所述LCD移动以及控制所述限位装置根据所述第二运动速度沿着第二方向运动。
在一实施例中,所述通过限位装置限制所述TP相对所述LCD移动以及控制所述限位装置根据所述第二运动速度沿着第二方向运动,可包括:
通过所述限位装置的限位部限制所述TP相对所述LCD移动;
控制所述限位装置以所述第二运动速度沿着所述第二运动方向运动使所述LCD从倾斜状态运动至水平状态。
在一实施例中,所述确定所述贴合滚轮的第一运动速度和所述限位装置的第二运动速度,可包括:
获取所述倾斜状态对应的倾斜角度;
根据所述倾斜角度的正弦值控制所述贴合滚轮以所述第一运动速度运动以及控制所述限位装置以所述第二运动速度运动。
在一实施例中,所述第一运动速度与所述第二运动速度可满足如下关系:
V2/V1=sinα,其中,V1表示所述第一运动速度,V2表示所述第二运动速度,α表示所述倾斜角度。
在一实施例中,所述方法还可包括:
通过空气压力调节阀作用于所述贴合滚轮的轴向两端,从而调节所述贴合滚轮沿着垂直所述TP的方向的作用力。
根据本公开实施例的第三方面,提供一种贴合控制装置,包括:
处理器;
用于存储处理器可执行指令的存储器;
控制模块;
其中,所述控制模块被配置为:
确定贴合滚轮的第一运动速度和限位装置的第二运动速度。
本公开的实施例提供的技术方案可以包括以下有益效果:通过贴合滚轮沿着TP的一侧向另一侧滚动,从而可以排出TP和LCD之间的空气,提高TP和LCD全贴合的速度;由于TP和LCD之间的贴合过程始终都有限位装置13,因此确保TP和LCD之间的贴合不会造成TP与LCD之间的错位,保证了贴合精度,由此可以实现在有限的厂房和设备投入下,大幅提高全贴合生产率的目的。
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本公开。
附图说明
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。
图1A是根据一示例性实施例示出的贴合控制系统的结构图之一。
图1B是根据一示例性实施例示出的贴合控制系统的结构图之二。
图2A是根据一示例性实施例一示出的贴合控制系统的结构图之一。
图2B是根据一示例性实施例一示出的贴合控制系统的结构图之二。
图3是根据一示例性实施例示出的贴合控制方法的流程图。
图4是根据一示例性实施例示出的适用于贴合控制装置的框图。
具体实施方式
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本公开相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本公开的一些方面相一致的装置和方法的例子。
图1A是根据一示例性实施例示出的贴合控制系统的结构图之一,图1B是根据一示例性实施例示出的贴合控制系统的结构图之二;如图1A和图1B所示,TP10和LCD30在对位完毕后,可以通过贴合机械手将TP10移动到LCD30上,TP10通过OCA20与LCD30贴合在一起,TP10与LCD30之间在贴合时具有预设的贴合角度,以利于贴合,该贴合控制系统包括:控制模块11、贴合滚轮12、限位装置13。
其中,控制模块11被配置为确定贴合滚轮12的第一运动速度和限位装置13的第二运动速度。
贴合滚轮12,被配置为根据第一运动速度V1沿着第一方向(图中所述V1的箭头方向,该箭头方向平行于TP10的平面)从TP10的一侧滚压至TP10的另一侧,在一实施例中,控制模块11可以通过控制第一步进电机(图中未视)的转动速度,从而控制贴合滚轮12以第一运动速度V1
限位装置13,被配置为限制TP10相对LCD30移动以及根据第二运动速度V2沿着第二方向运动(图中所示V2的箭头方向,该箭头方向平行于限位装置13的侧面),在一实施例中,控制模块11可以通过控制第二步进电机(图中未视)的转动速度,从而控制限位装置13以第二运动速度V2
本实施例中,通过贴合滚轮12沿着TP10的一侧向另一侧滚动,从而可以排出TP10和LCD30之间的空气,提高TP10和LCD30全贴合的速度;由于TP10和LCD30之间的贴合过程始终都有限位装置13对TP10进行限位,因此确保TP10和LCD30之间的贴合不会错位,保证了贴合精度,由此可以实现在有限的厂房和设备投入下,大幅提高全贴合生产率的目的。
在一实施例中,限位装置可包括:限位部和支撑部;
限位部被配置为限制TP相对LCD移动;
支撑部具有一预设的倾斜角度,支撑部处于与水平面呈倾斜角度的倾斜状态,限位装置以第二运动速度沿着第二运动方向运动使LCD从倾斜状态运动至水平状态。
在一实施例中,控制模块可包括:
获取子模块,被配置为获取倾斜角度;
速度控制子模块,被配置为根据倾斜角度的正弦值控制贴合滚轮以第一运动速度运动以及控制限位装置以第二运动速度运动。
在一实施例中,第一运动速度与第二运动速度可满足如下关系:
V2/V1=sinα,其中,V1表示第一运动速度,V2表示第二运动速度,α表示倾斜角度。
在一实施例中,系统还可包括:
空气压力调节阀,被配置为作用于贴合滚轮的轴向两端,从而在控制模块的控制下调节贴合滚轮沿着垂直TP的方向的作用力。
具体如何实现对TP和LCD进行贴合的,请参考后续实施例。
至此,本公开实施例提供的上述系统,可以排出TP和LCD之间的空气,提高TP和LCD全贴合的速度,并可以确保TP和LCD之间的贴合不会造成TP与LCD之间的错位,保证了贴合精度,由此可以实现在有限的厂房和设备投入下,大幅提高全贴合生产率的目的。
下面以具体实施例来说明本公开实施例提供的技术方案。
图2A是根据一示例性实施例一示出的贴合控制系统的结构图之一,图2B是根据一示例性实施例一示出的贴合控制系统的结构图之二;本实施例在上述实施例的基础上,如图2A和图2B所示,限位装置13可包括:限位部131和支撑部132。
其中,限位部131被配置为限制TP10相对LCD30移动;支撑部132具有一预设的倾斜角度(图中所述的α),支撑部132处于与水平面呈倾斜角度α的倾斜状态,限位装置13以第二运动速度沿着第二运动方向运动使LCD从倾斜状态运动至水平状态。
在一实施例中,控制模块11可包括:
获取子模块111,被配置为获取倾斜角度;在一实施例中,倾斜角度可以根据OCA的材质、TP10以及LCD30的厚度来设置,本公开实施例对倾斜角度的大小不做限制。
速度控制子模块112,被配置为根据获取子模块111获取到的倾斜角度的正弦值控 制贴合滚轮以第一运动速度运动以及控制限位装置以第二运动速度运动。
在一实施例中,第一运动速度V1与第二运动速度V2可满足如下关系:
V2/V1=sinα,其中,V1表示第一运动速度,V2表示第二运动速度,α表示倾斜角度。
通过将第一运动速度V1与第二运动速度V2调整至上述sinα的比例关系,当贴合滚轮12从TP10的一侧(图中所示的右侧)沿着图示方向滚动至另一侧时,能够确保整个TP10被贴合滚轮12均匀的滚压,在支撑部132从倾斜角度α的倾斜状态慢慢变成水平状态,可以使TP10与LCD30贴合后能够保持水平状态,确保TP10与LCD30不会受到外界不规则压力的作用而变形。
在一实施例中,贴合控制系统还可包括:
空气压力调节阀14,被配置为作用于贴合滚轮12的轴向两端,从而在控制模块11的控制下调节贴合滚轮12沿着垂直TP的方向的作用力。如图2A所示,贴合滚轮12沿着垂直TP的方向的作用力如F所示的箭头方向,通过调整空气压力调节阀14可以调整贴合滚轮12作用在TP10上的压力(F所示),在一实施例中,空气压力调节阀14可以将压力的大小调节至既可以将TP10和LCD30之间的空气排出又不至于将TP10压弯变形即可。
本实施例中,在上述实施例的有益技术效果的基础上,能够确保支撑部132从倾斜角度α的倾斜状态慢慢变成水平状态,从而使TP10与LCD30贴合后能够保持水平状态,确保TP10与LCD30不会受到外界不规则压力的作用而变形,通过空气压力调节阀14可以将压力的大小调节至既可以将TP10和LCD30之间的空气排出又不至于将TP10压弯变形。
此外,实验相关数据表明,本公开实施例可以从相关技术中的每小时的生产率为70到120片提升到每小时生产率为180到200片,有效解决了有限厂房限制下的全贴合产能瓶颈。
图3是根据一示例性实施例示出的贴合控制方法的流程图;TP通过OCA与LCD贴合在一起,所述TP与所述LCD之间在贴合时具有预设的贴合角度,如图3所示,该贴合控制方法包括以下步骤S301-S303:
在步骤S301中,确定贴合滚轮的第一运动速度和限位装置的第二运动速度;
在步骤S302中,根据第一运动速度控制贴合滚轮沿着第一方向从TP的一侧滚压至TP的另一侧;
在步骤S303中,通过限位装置限制TP相对LCD移动以及控制限位装置根据第二运动速度沿着第二方向运动。
在一实施例中,步骤S303可包括:
通过限位装置的限位部限制TP相对LCD移动;
控制限位装置以第二运动速度沿着第二运动方向运动使LCD从倾斜状态运动至水平状态。
在一实施例中,确定贴合滚轮的第一运动速度和限位装置的第二运动速度,可包括:
获取倾斜状态对应的倾斜角度;
根据倾斜角度的正弦值控制贴合滚轮以第一运动速度运动以及控制限位装置以第二运动速度运动。
在一实施例中,第一运动速度与第二运动速度可满足如下关系:
V2/V1=sinα,其中,V1表示第一运动速度,V2表示第二运动速度,α表示倾斜角度。
在一实施例中,方法还可包括:
通过空气压力调节阀作用于贴合滚轮的轴向两端,从而调节贴合滚轮沿着垂直TP的方向的作用力。
关于上述实施例中的方法流程,其中各个步骤执行的具体方式已经在有关该贴合控制系统实施例中进行了详细描述,此处将不做详细阐述说明。
图4是根据一示例性实施例示出的一种适用于控制安装在智能设备上的指示灯的装置的框图。例如,装置400可以被提供为一服务器或者主控设备。参照图4,装置400包括处理组件422,其进一步包括一个或多个处理器,以及由存储器432所代表的存储器资源,用于存储可由处理部件422的执行的指令,例如应用程序。存储器432中存储的应用程序可以包括一个或一个以上的每一个对应于一组指令的模块。此外,处理组件422被配置为执行指令,以确定贴合滚轮的第一运动速度和限位装置的第二运动速度。
装置400还可以包括一个电源组件424被配置为执行装置400的电源管理,一个有线或无线网络接口450被配置为将装置400连接到网络,和一个输入输出(I/O)接口458。装置400可以操作基于存储在存储器432的操作系统,例如Windows ServerTM,Mac OS XTM,UnixTM,LinuxTM,FreeBSDTM或类似。
本领域技术人员在考虑说明书及实践这里公开的公开后,将容易想到本公开的其它实施方案。本申请旨在涵盖本公开的任何变型、用途或者适应性变化,这些变型、用途 或者适应性变化遵循本公开的一般性原理并包括本公开未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本公开的真正范围和精神由下面的权利要求指出。
应当理解的是,本公开并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本公开的范围仅由所附的权利要求来限制。

Claims (11)

  1. 一种贴合控制系统,其特征在于,所述系统包括:控制模块、贴合滚轮、限位装置;
    所述控制模块,被配置为确定所述贴合滚轮的第一运动速度和所述限位装置的第二运动速度;
    所述贴合滚轮,被配置为根据所述第一运动速度沿着第一方向从所述TP的一侧滚压至所述TP的另一侧;
    所述限位装置,被配置为限制所述TP相对所述LCD移动以及根据所述第二运动速度沿着第二方向运动。
  2. 根据权利要求1所述的系统,其特征在于,所述限位装置包括:限位部和支撑部;
    所述限位部被配置为限制所述TP相对所述LCD移动;
    所述支撑部具有一预设的倾斜角度,所述支撑部处于与水平面呈所述倾斜角度的倾斜状态,所述限位装置以所述第二运动速度沿着所述第二运动方向运动使所述LCD从所述倾斜状态运动至水平状态。
  3. 根据权利要求2所述的系统,其特征在于,所述控制模块包括:
    获取子模块,被配置为获取所述倾斜角度;
    速度控制子模块,被配置为根据所述倾斜角度的正弦值控制所述贴合滚轮以所述第一运动速度运动以及控制所述限位装置以所述第二运动速度运动。
  4. 根据权利要求3所述的系统,其特征在于,所述第一运动速度与所述第二运动速度满足如下关系:
    V2/V1=sinα,其中,V1表示所述第一运动速度,V2表示所述第二运动速度,α表示所述倾斜角度。
  5. 根据权利要求1所述的系统,其特征在于,所述系统还包括:
    空气压力调节阀,被配置为作用于所述贴合滚轮的轴向两端,从而在所述控制模块 的控制下调节所述贴合滚轮沿着垂直所述TP的方向的作用力。
  6. 一种贴合控制方法,其特征在于,所述方法包括:
    确定贴合滚轮的第一运动速度和限位装置的第二运动速度;
    根据所述第一运动速度控制贴合滚轮沿着第一方向从所述TP的一侧滚压至所述TP的另一侧;
    通过限位装置限制所述TP相对所述LCD移动以及控制所述限位装置根据所述第二运动速度沿着第二方向运动。
  7. 根据权利要求6所述的方法,其特征在于,所述通过限位装置限制所述TP相对所述LCD移动以及控制所述限位装置根据所述第二运动速度沿着第二方向运动,包括:
    通过所述限位装置的限位部限制所述TP相对所述LCD移动;
    控制所述限位装置以所述第二运动速度沿着所述第二运动方向运动使所述LCD从倾斜状态运动至水平状态。
  8. 根据权利要求7所述的方法,其特征在于,所述确定所述贴合滚轮的第一运动速度和所述限位装置的第二运动速度,包括:
    获取所述倾斜状态对应的倾斜角度;
    根据所述倾斜角度的正弦值控制所述贴合滚轮以所述第一运动速度运动以及控制所述限位装置以所述第二运动速度运动。
  9. 根据权利要求8所述的方法,其特征在于,所述第一运动速度与所述第二运动速度满足如下关系:
    V2/V1=sinα,其中,V1表示所述第一运动速度,V2表示所述第二运动速度,α表示所述倾斜角度。
  10. 根据权利要求6所述的方法,其特征在于,所述方法还包括:
    通过空气压力调节阀作用于所述贴合滚轮的轴向两端,从而调节所述贴合滚轮沿着垂直所述TP的方向的作用力。
  11. 一种贴合控制装置,其特征在于,所述装置包括:
    处理器;
    用于存储处理器可执行指令的存储器;
    控制模块;
    其中,所述控制模块被配置为:
    确定贴合滚轮的第一运动速度和限位装置的第二运动速度。
PCT/CN2015/093414 2015-03-30 2015-10-30 贴合控制系统、方法及装置 Ceased WO2016155307A1 (zh)

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