WO2016143354A1 - 溶接構造体 - Google Patents
溶接構造体 Download PDFInfo
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- WO2016143354A1 WO2016143354A1 PCT/JP2016/001359 JP2016001359W WO2016143354A1 WO 2016143354 A1 WO2016143354 A1 WO 2016143354A1 JP 2016001359 W JP2016001359 W JP 2016001359W WO 2016143354 A1 WO2016143354 A1 WO 2016143354A1
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- fillet
- joined
- weld
- welded
- joining member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/025—Seam welding; Backing means; Inserts for rectilinear seams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B73/00—Building or assembling vessels or marine structures, e.g. hulls or offshore platforms
- B63B73/40—Building or assembling vessels or marine structures, e.g. hulls or offshore platforms characterised by joining methods
- B63B73/43—Welding, e.g. laser welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
Definitions
- the present invention relates to a welded steel structure (welded structure) welded using a thick steel plate such as a large container ship or a bulk carrier.
- the present invention is a welded structure excellent in brittle crack propagation stopping characteristics that can stop the propagation of brittle cracks generated from the base metal or welded joint of a thick steel plate before reaching the large-scale fracture of the structure.
- Container ships and bulk carriers have a structure with a large opening at the top of the ship, for example, unlike tankers, in order to improve loading capacity and cargo handling efficiency. Therefore, in container ships and bulk carriers, it is necessary to increase the strength or thickness of the hull skin, in particular.
- TEU wenty feet Equivalent Unit
- Non-Patent Document 1 reports the results of an experimental study on the brittle crack propagation behavior of a weld in a steel plate for shipbuilding with a thickness of less than 50 mm.
- Non-Patent Document 1 experimentally investigates the propagation path and propagation behavior of brittle cracks that are forcibly generated in welds.
- brittle cracks often deviate from the weld to the base metal due to the effect of residual welding stress.
- a plurality of examples in which a brittle crack propagated along the line have been confirmed. This suggests that it cannot be said that there is no possibility that brittle fracture propagates straight along the weld.
- Non-Patent Document 2 a thick steel plate having special brittle crack propagation stop characteristics is required in order to stop the propagation of the generated brittle cracks.
- Patent Document 1 in a welded structure that is preferably a hull outer plate having a thickness of 50 mm or more, an aggregate is arranged so as to intersect the butt weld, and fillet welding is performed. A joined welded structure is described.
- the aggregate has a mean circular equivalent particle diameter of 0.5 to 5 ⁇ m over a thickness of 3 mm or more in the surface layer portion and the back layer portion, and is a surface parallel to the plate thickness surface (100).
- a steel sheet having a microstructure with an X-ray plane intensity ratio of crystal planes of 1.5 or more is used.
- Patent Document 2 includes a fillet welded joint obtained by fillet welding a joining member (hereinafter also referred to as a web) to a member to be joined (hereinafter also referred to as a flange), and has excellent brittle crack propagation stop characteristics.
- a welded structure is described.
- an unwelded portion is left on the butt surface of the web in the fillet welded joint cross section with the flange, the width of the unwelded portion, and the left and right leg lengths of the fillet welded portion.
- the width of the unwelded portion is adjusted so that the ratio X of the web thickness and the web thickness X satisfies the special relational expression with the brittle crack propagation stopping performance Kca of the member to be joined (flange).
- the member to be joined (flange) is made of a thick material with a plate thickness of 50 mm or more, the propagation of brittle cracks occurring in the joining member (web) is stopped at the butt surface of the fillet weld at the web and flange. The propagation of brittle cracks to the member to be joined (flange) can be prevented.
- At least one of the weld leg length or welding width formed by abutting the end face of the joining member against the surface of the joined member having a plate thickness of 50 mm or more and joining the joined member and the joined member by fillet welding is 16 mm or less
- the Charpy impact test fracture surface transition temperature vTrs of the fillet weld metal in the fillet welded joint is related to the plate thickness tf of the joined member, vTrs ⁇ ⁇ 1.5 tf + 70 and / or the Charpy impact test temperature of fillet weld metal: the absorbed energy vE ⁇ 20 (J)
- Patent Document 4 discloses that ⁇ At least one of the weld leg length or welding width formed by abutting the end face of the joining member against the surface of the joined member having a plate thickness of 50 mm or more and joining the joined member and the joined member by fillet welding is 16 mm or less
- a welded structure having a fillet welded joint, and a thickness of the joint member in a cross section of the fillet welded joint on a surface where the end face of the joined member and the surface of the joined member in the fillet welded joint face each other
- the Charpy impact test fracture surface transition temperature vTrs of the fillet weld metal in the fillet welded joint is related to the plate thickness tf of the joined member, vTrs ⁇ ⁇ 1.5 tf + 90 and / or Charpy impact test temperature of fillet weld metal: absorbed energy vE ⁇ 20 (J) at ⁇ 20 ° C.
- vE ⁇ 2 Welded structure comprising fillet weld metal satisfying 0 ⁇ 2.75tf-140, and additionally joining member made of steel plate with brittle crack propagation stop toughness Kca of 2500 N / mm 2/3 or more at service temperature body" Is described.
- produced in the to-be-joined member can stop at the fillet weld part or the base material of a joining member.
- Patent Document 5 discloses that ⁇ At least one of the weld leg length or welding width formed by abutting the end face of the joining member against the surface of the joined member having a plate thickness of 50 mm or more and joining the joined member and the joined member by fillet welding is 16 mm or less
- VE- 20 has toughness of 140J or more, and the welded end face of the butt welded joint of the fillet welded joint is butted against the welded surface of the butt welded joint of the joined member Surface has an unwelded portion of 95% or more of the plate thickness tw of the joining member in the cross section of the butt weld joint of the fillet welded joint, and also the Charpy impact test fracture surface transition temperature of the fillet welded metal in the fillet welded joint vTrs is the plate of the member to be joined in relation to tf, the vTrs ⁇ -1.5tf + 90, and / or a test temperature of Charpy impact test of the fillet weld metal: absorbed energy vE -20 at -20 ° C.
- (J) is the plate thickness of the workpieces tf
- a welded structure having fillet weld metal satisfying vE ⁇ 20 ⁇ 5.75, and tf> 53, vE ⁇ 20 ⁇ 2.75tf ⁇ 140. body" Is described.
- produced in the to-be-joined member can stop at the fillet weld part or the base material of a joining member.
- brittle cracks generated from the welded part of the joined member or brittle cracks generated from the welded part of the joined member can be used as a fillet welded part, a welded part of the joined member, or a joined member. It is said that propagation can be prevented at the welded part.
- Japanese Patent Laid-Open No. 2004-232052 JP 2007-326147 A Japanese Patent No.5395985 Japanese Patent No.53657661 Japanese Patent No. 5408396
- Japan Shipbuilding Research Association No.147 Research Group “Study on Brittle Fracture Strength Evaluation of High-Temperature Heat-Injection Joints for High-Strength Steel Hulls”, No. 87 (February 1978), p.35-53, Japan Shipbuilding Research Association Yuya Yamaguchi et al .: “Development of ultra-large container ship-Practical use of new high-strength extra-thick steel plate", Journal of Japan Society of Marine Science and Technology, No. 3 (2005), p.70-76, November 2005
- the joining member (web) The plate thickness applicable to the member to be joined (flange) was 80 mm at the maximum. In addition, even when the plate thickness of the joining member (web) and the joined member (flange) is less than 80 mm, it is desirable to ensure the strength of the fillet weld in consideration of the variation in the weld leg length in the work.
- the present invention solves such a problem of the prior art, and even if the weld leg length and the welding width exceed 16 mm, the propagation of brittle cracks generated in the joined member (flange) to the joined member (web) is destroyed on a large scale. It aims at providing the welded structure excellent in the brittle crack propagation stop property which can stop (prevent) before reaching.
- the welded structure which this invention makes object the welding provided with the fillet weld joint formed by abutting the end surface of a joining member (web) with the surface of a to-be-joined member (flange), and joining these by fillet welding. It is a structure.
- the present inventors diligently studied various factors affecting the brittle crack propagation stop characteristics of a welded structure having a fillet welded joint having a weld leg length (and a welding width) exceeding 16 mm.
- the joined member (flange) and joined member (web) are butted together.
- the brittle crack propagation portion is made of a member having a brittle crack propagation stopping characteristic Kca having a predetermined value or more, and having an excellent brittle crack propagation stopping property.
- an unwelded portion that is, a discontinuous portion is secured on the surface where the surface of the member to be joined, the joining member, and the end face are abutted, and further, the toughness of the fillet weld metal is reduced by the length of the weld leg ( mm), welding width (mm), and plate thickness tf (mm) of the member to be welded, properly controlled for the first time, with a thickness exceeding 80 mm that was difficult with conventional technology It has been found that propagation of brittle cracks generated in the member to the joining member can be prevented (stopped) by fillet weld metal.
- the setting of the unwelded part as described above and the toughness of the fillet weld metal are appropriate in relation to the weld leg length (mm), the weld width (mm), and the plate thickness tf (mm) of the joined members.
- the brittle crack generated in the joined member (flange) can be applied to the joining member (web) without specially considering the brittle crack propagation stop characteristic. It has been found that propagation can be prevented.
- the above-described configuration similarly results in a joint member having a brittle crack generated in the member to be joined. It has been found that the propagation of metal can be prevented by fillet weld metal.
- Yield strength of 355 to 390 N / mm grade 2 steel plates having various thicknesses, and various unwelded portion ratios Y (%) ( (width B of unwelded portion in fillet welded joint cross section) / (joining member) Large fillet welded joints having unwelded portions with a thickness of tw) ⁇ 100), various low temperature toughnesses and weld leg lengths were produced. The weld leg length and weld width were both adjusted to exceed 16 mm.
- a steel plate having a butt-welded joint part thickness of 50 mm or more was used as a member to be joined (flange). Further, as a joining member (web), ordinary shipbuilding class D to E steels that do not consider brittle crack propagation stopping toughness Kca were used.
- the butt weld joint was produced by one-pass high heat input electrogas arc welding (SEGARC or two-electrode SEGARC) or multi-layer carbon dioxide arc welding (multi-layer CO 2 ).
- an ultra-large structural model test body shown in FIG. 4B was prepared, and a brittle crack propagation stop test was performed.
- the ultra-large-sized structural model test body welded the steel plate of the same board thickness as the flange 2 by the tack welding 8 under the to-be-joined member (flange) 2 of the large-scale fillet welded joint 9.
- the butt weld joint 11 of the member to be joined (flange) 2 is produced so as to be orthogonal to the joint member (web) 1, and the tip of the mechanical notch 7 is produced.
- brittle crack propagation stop test In the brittle crack propagation stop test, a mechanical notch was hit to generate a brittle crack, and it was investigated whether the propagated brittle crack stopped at the fillet weld. All tests were performed under the conditions of a stress of 243 to 257 N / mm 2 and a temperature of ⁇ 10 ° C.
- the stress: 243 to 257 N / mm 2 is a value corresponding to the maximum allowable stress of the yield strength 355 to 390 N / mm grade 2 steel plate applied to the hull.
- Temperature: -10 ° C is the design temperature of the ship.
- FIG. 5 shows the Charpy impact test fracture surface transition temperature of fillet weld metal when the unwelded portion ratio Y is 95% or more and L, which is the smaller value of the weld leg length and weld width, is 17 mm.
- L which is the smaller value of the weld leg length and weld width
- the unwelded portion ratio Y is 95% or more, and the toughness of the fillet weld, that is, the Charpy impact test fracture surface transition temperature vTrs (° C.) of the fillet weld metal,
- the load stress is 243 to 257 N / mm 2
- brittle cracks occurring in the joined member (flange) can be stopped at the fillet weld metal part, and the propagation of the brittle cracks to the joining member (web) can be prevented.
- the unwelded portion ratio Y is a ratio defined by (B / tw) ⁇ 100 (%), the ratio of the width B of the unwelded portion to the thickness (tw) of the joining member (web) in the fillet welded joint cross section. .
- the present invention has been completed on the basis of such findings and further studies. That is, the gist of the present invention is as follows. (1) A welded structure provided with a fillet weld joint in which an end face of a joining member is abutted against a surface of a joined member having a plate thickness of 50 mm or more, and joins the joining member and the joined member, The weld leg length and weld width of the fillet weld joint is over 16 mm, An unwelded portion having a thickness of 95% or more of the thickness tw of the joining member in the cross-section of the fillet welded joint is formed on the surface of the fillet welded joint that is abutted between the end surface of the joining member and the surface of the joined member.
- the Charpy impact test fracture surface transition temperature vTrs (° C.) of the fillet weld metal satisfies the relationship of the following formula (1a)
- L is 20 mm or more
- the Charpy impact test fracture surface transition temperature vTrs (° C.) of the fillet weld metal, the plate thickness tf of the member to be joined, and L satisfy the following relationship (1b): Satisfied, welded structure.
- vTrs Charpy impact test fracture surface transition temperature (° C) of fillet weld metal
- tf thickness of the member to be joined (mm)
- L The smaller value of the weld leg length and weld width (mm)
- a joining member of a brittle crack generated in a member to be joined (flange) having a thickness of 50 mm or more, particularly 60 mm or more, and further a thick steel plate having a thickness of more than 80 mm, which has been difficult in the past (flange) Propagation to the web) can be stopped (blocked) before large-scale destruction.
- flange a member to be joined
- (A) is an external view
- (b) is sectional drawing. It is explanatory drawing which shows typically another example of a structure of a fillet welded joint.
- (A) is an external view
- (b) is sectional drawing. It is explanatory drawing which shows typically the shape of a super-large-sized structural model test body.
- (A) is a case where the joining member (web) 1 and the joined member (flange) 2 are made only of a steel plate base material, and (b) is a joining member (web) 1 made only of the steel plate base material, ) 2 has the butt weld joint 11, (c) is the case where the joining member (web) 1 has the butt weld joint 12 and the member to be joined (flange) 2 has the butt weld joint 11. .
- the end face of the joining member (web) 1 is abutted against the surface of the joined member (flange) 2 having a thickness of 50 mm or more
- the joining member (web) 1 and the joined member (flange) ) 2 is a welded structure including a fillet welded joint that joins 2.
- the fillet welded joint has fillet weld metal 5, and the weld leg length 3 and the weld width 13 exceed 16 mm.
- FIG. 1A shows a case where the joining member (web) 1 is attached upright with respect to the joined member (flange) 2, but the present invention is not limited to this.
- the joining member (web) 1 may be attached to the joined member (flange) 2 at an angle ⁇ .
- the joining member (web) plate thickness tw used when determining the ratio Y (%) of the unwelded portion is the length of the intersection between the joining member (web) and the member to be joined (flange), (tw ) / Cos (90 ° - ⁇ ).
- FIG.1 (c) you may provide the clearance gap 14 between the joining member (web) 1 and the to-be-joined member (flange) 2.
- FIG. 1 (d) a gap 14 may be provided between the joining member (web) 1 and the joined member (flange) 2, and a spacer 15 may be inserted into the gap 14.
- the welding width 13 is the joining member ( Web) It is sufficient that one side satisfies a predetermined condition.
- the fillet weld metal 5 may be dissolved in the spacer 15.
- the welded structure of the present invention has a discontinuous structure at the abutting surface between the joining member (web) 1 and the joined member (flange) 2 in the fillet welded joint.
- the butt surface between the joining member (web) 1 and the member to be joined (flange) 2 becomes a propagation surface of a brittle crack, and therefore, the unwelded portion 4 is present on the butt surface. Due to the presence of the unwelded portion 4, the energy release rate (crack propagation driving force) at the tip of the brittle crack that has propagated through the member to be joined (flange) 2 is reduced, and the brittle crack tends to stop at the butt surface.
- the fillet weld metal 5 has a thickness tf, weld leg length, and weld width of the member to be joined (flange).
- the brittle crack does not propagate to the joining member (web) 1 and stops at the fillet weld metal 5 because it has appropriate toughness.
- a brittle crack occurs in a steel plate base material part with few defects. Many past brittle fracture accidents have occurred in welds. Therefore, for example, in a fillet welded joint as shown in FIGS. 2A and 2B and FIGS. 3A and 3B, a joining member (web) 1 of a brittle crack generated from the butt weld joint portion 11 is used.
- a joining member (web) 1 of a brittle crack generated from the butt weld joint portion 11 is used.
- the discontinuity of the structure first that is, the unwelded portion 4 exists on the abutting surface between the member to be joined and the joining member in the fillet welded joint.
- FIG. 2A shows a steel plate in which the member to be joined (flange) 2 is joined by a butt weld joint 11, and the joining member (web) 1 is a welded portion (butt weld joint portion) 11 of the butt weld joint. It is an external view of the fillet welded joint which fillet welded so that it may cross
- FIG. 2 is an external view of a fillet welded joint that has been fillet welded so that a butt welded joint portion 11 of the flange) 2 and a butt welded joint portion 12 of the joining member (web) 1 intersect each other, and (b) is a cross-sectional view. .
- the manufacturing method of a fillet welded joint is not particularly limited, and any conventional manufacturing method can be applied.
- the flange steel plates and the web steel plates may be butt welded, and the resulting butt weld joint may be fillet welded to produce a fillet weld joint.
- a pair of web steel plates before butt welding are tack welded to the flange, then the web steel plates are butt welded together, and the resulting butt weld joint is main welded (fillet weld) to the flange to fillet weld A joint may be manufactured.
- the dimension 16 (width B of the unwelded portion) of the unwelded portion 4 in the fillet welded joint cross section is 95% or more of the web plate thickness tw in order to suppress the propagation of brittle cracks.
- the dimension of the unwelded portion 4 (width B of the unwelded portion) is less than 95% of the joining member (web) plate thickness tw, the plastic deformation in the fillet weld metal is suppressed, and the brittle crack that has entered the fillet weld metal The vicinity of the crack tip becomes high stress, and the brittle crack that has entered the joining member (web) 1 side cannot be stopped (blocked).
- the dimension 16 of the unwelded portion 4 is 95% or more of the joining member (web) plate thickness tw in order to suppress the propagation of brittle cracks.
- they are 96% or more and 100% or less.
- the weld leg length and weld width of fillet welded joints shall exceed 16 mm. If the weld leg length and weld width of the fillet welded joint is 16 mm or less, it is advantageous to ensure the ability to prevent the propagation of brittle cracks, but if the thickness of the member exceeds 80 mm, the strength of the fillet weld will be ensured. It becomes difficult. Moreover, even when the member plate thickness is 80 mm or less, the risk of reworking in the execution work becomes high. For this reason, the weld leg length and weld width of fillet welded joints exceed 16 mm.
- the upper limit of the weld leg length and the weld width is not particularly limited, but is usually up to 40 mm from the viewpoint of securing the construction efficiency and the arrest performance.
- VTrs ⁇ -35-1.5 (tf-75) (1a) vTrs ⁇ -5L + 65-1.5 (tf-75) (1b)
- vTrs Charpy impact test fracture surface transition temperature (° C) of fillet weld metal
- tf thickness of the member to be joined (mm)
- L The smaller value of the weld leg length and weld width (mm)
- the fillet weld metal is related to the plate thickness tf of the member (flange) 2 to be joined, and L, which is the smaller value of the weld leg length and the weld width, and the above-described equation (1a) or (1b)
- L which is the smaller value of the weld leg length and the weld width
- the welded member (flange) 2 can be applied not only to a thickness of 50 mm or more, but also to a welded structure having a thickness of 60 mm or more and more than 80 mm.
- the upper limits of the weld leg length and the weld width are not particularly limited, but are usually up to 40 mm.
- the upper limit of the plate thickness of the member 2 (flange) is not particularly limited, but is usually up to 120 mm. If the low temperature toughness of the fillet weld metal does not satisfy the above formula (1a) or (1b), the low temperature toughness of the fillet weld metal will be insufficient, and it will be generated and propagated in the joined member (flange).
- the fillet weld metal has a low temperature that satisfies the above-described conditions in relation to the plate thickness tf of the member to be joined (flange), and L, which is the smaller one of the weld leg length and the weld width. If it is a welded structure having toughness, it is possible to prevent propagation of brittle cracks occurring in the member to be joined (flange) with fillet weld metal.
- the lower limit of vTrs is not particularly limited, but is usually ⁇ 130 ° C. when a general-purpose welding material for ships is applied.
- the thickness of the joining member (web) 1 is not particularly limited, but is usually 50 to 120 mm. If the thickness of the joining member is less than 50 mm, it is not necessary to apply the present invention, and if ordinary E grade steel is applied to the joining member (web) and the joined member (flange), the propagation of brittle cracks can be prevented. . On the other hand, since the plate thickness of the main hull structural arrest steel plate stipulated in IACS UR (International Classification Rules) is 100 mm at the maximum, it is difficult to think that the plate thickness of the joining member exceeds 120 mm.
- the above welded structure is provided with the above-described fillet welded joint, for example, a hull structure having a ship hull outer plate as a flange and a partition wall as a web, or a deck as a flange, and a hatch as a web. It can be applied to the hull structure.
- a thick steel plate having a thickness tw shown in Table 1 is used as a joining member (web), and a thick steel plate having a thickness tf shown in Table 1 is used as a member to be joined (flange). ), (B), and a large fillet weld joint 9 having an actual structure size as shown in (c) was produced.
- the unwelded portion 4 as shown in FIG. 1 (a), (c) or (d) is not applied to the butted surface of the joining member 1 and the joined member 2.
- the welded portion ratio Y (width B of unwelded portion / bonding member (web) plate thickness tw) was changed to be present.
- the member to be joined (flange) was a thick steel plate (base material only). (FIG. 4 (a)) or a thick steel plate (FIG. 4 (b), (c)) having a butt weld joint, and the joining member (web) is a thick steel plate (base material only) (FIG. 4 (a), ( b)), or a thick steel plate having a butt weld joint (FIG. 4C).
- Butt welded joints were made by one-pass high heat input electrogas arc welding (SEGARC and two-electrode SEGARC) or multi-layer carbon dioxide gas welding (multi-layer CO 2 ).
- the fillet welded joint was a fillet welded joint with various low temperature toughness, various weld leg lengths or weld widths by changing the welding conditions such as welding material, welding heat input and shield gas.
- the low temperature toughness of fillet weld metal is based on the JIS Z 2242 standard by collecting Charpy impact test pieces (10 mm thick) from butt welded joints manufactured under the same conditions as fillet weld metal or fillet welds.
- the fracture surface transition temperature vTrs (° C.) was determined.
- a gap 14 was formed between the joining member (web) 1 and the joined member (flange) 2. Further, in some of the fillet welded joints, a fillet welded joint was produced by inserting a spacer 15 into the gap 14 between the joining member (web) 1 and the joined member (flange) 2.
- an ultra-large structural model test body shown in FIG. 4 was produced, and a brittle crack propagation stop test was performed.
- the ultra-large structural model specimen was welded with a steel plate having the same thickness as that of the member to be joined (flange) 2 by tack welding 8 below the member to be joined (flange) 2 of the large fillet welded joint 9.
- the butt weld joint 11 of the member to be joined (flange) 2 is produced so as to be orthogonal to the joining member (web) 1, and FIG.
- brittle crack propagation stop test In the brittle crack propagation stop test, a mechanical notch was hit to generate a brittle crack, and it was investigated whether the propagated brittle crack stopped at the fillet weld. All tests were performed under the conditions of stress 100 to 283 N / mm 2 and temperature: ⁇ 10 ° C.
- the stress of 100 N / mm 2 is the average value of the stress that constantly acts on the hull, and the stress of 257 N / mm 2 corresponds to the maximum allowable stress of the yield strength 390 N / mm class 2 steel plate applied to the hull.
- the value, stress 283 N / mm 2 is a value corresponding to the maximum allowable stress of the yield strength 460 N / mm grade 2 steel plate applied to the hull.
- the temperature –10 ° C is the design temperature of the ship. In calculating the values on the right side of the equations (1a) and (1b), the numbers after the decimal point are rounded off.
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Abstract
Description
このため、板厚50mm以上の厚肉高強度鋼板を適用した船体構造の安全性確保が、大きな問題となっている。また、非特許文献2には、とくに発生した脆性亀裂の伝播停止のために、特別な脆性亀裂伝播停止特性を有する厚鋼板を必要とするとの指摘もある。
特許文献1に記載された技術では、骨材を、表層部および裏層部で3mm以上の厚みにわたり0.5~5μmの平均円相当粒径を有しさらに板厚面に平行な面で(100)結晶面のX線面強度比が1.5以上である、ミクロ組織を有する鋼板を用いるとしている。そしてこのようなミクロ組織を有する鋼板を補強材として隅肉溶接した構造とすることにより、突合せ溶接継手部に脆性亀裂が発生しても、補強材である骨材で脆性破壊を停止でき、溶接構造体が破壊するような致命的な損傷を防止できるとしている。
しかしながら、特許文献1に記載された技術で使用する、補強材である骨材は、所望の組織を形成させた鋼板とするために複雑な工程を必要とし、その結果、生産性が低下し、安定して所望の組織を有する鋼板を確保することが難しいという問題があった。
特許文献2に記載された溶接構造体では、隅肉溶接継手断面におけるウェブの、フランジとの突合せ面に未溶着部を残存させ、その未溶着部の幅と、隅肉溶接部の左右の脚長とウェブ板厚との和との比、Xが、被接合部材(フランジ)の脆性亀裂伝播停止性能Kcaと特別な関係式を満足するように、未溶着部の幅を調整する。これにより、被接合部材(フランジ)を板厚:50mm以上の厚物材としても、接合部材(ウェブ)で発生した脆性亀裂の伝播を、隅肉溶接部のウェブとフランジの突合せ面で停止させ、被接合部材(フランジ)への脆性亀裂の伝播を阻止することができるとしている。
しかしながら、特許文献2に記載された技術では、接合部材(ウェブ)の脆性亀裂伝播停止特性等が不十分であるため、被接合部材(フランジ)で発生した脆性亀裂を接合部材(ウェブ)で伝播停止させるにたる十分な技術であるとは言えない。なお、特許文献2には、接合部材(ウェブ)の脆性亀裂伝播停止特性については何の配慮もなされていない。
「接合部材の端面を板厚50mm以上の被接合部材の表面に突合わせ、前記接合部材と前記被接合部材とを隅肉溶接により接合してなる溶接脚長もしくは溶着幅の少なくとも一方が16mm以下の隅肉溶接継手を備えた溶接構造体であって、隅肉溶接継手における接合部材の端面と被接合部材の表面とを突合わせた面に、隅肉溶接継手の断面で該接合部材の板厚twの95%以上の未溶着部を有し、さらに隅肉溶接継手における隅肉溶接金属のシャルピー衝撃試験破面遷移温度vTrsが、被接合部材の板厚tfとの関係で、vTrs≦-1.5tf+70を、および/または、隅肉溶接金属のシャルピー衝撃試験の試験温度:-20℃における吸収エネルギーvE-20(J)が、被接合部材の板厚tfとの関係で、vE-20≧2.75tf-105を、満足する隅肉溶接金属を有する溶接構造体」
が記載されている。
このような溶接構造体であれば、被接合部材で発生した脆性亀裂を隅肉溶接金属で伝播阻止することができるとしている。
「接合部材の端面を板厚50mm以上の被接合部材の表面に突合わせ、前記接合部材と前記被接合部材とを隅肉溶接により接合してなる溶接脚長もしくは溶着幅の少なくとも一方が16mm以下の隅肉溶接継手を備えた溶接構造体であって、隅肉溶接継手における接合部材の端面と被接合部材の表面とを突合わせた面に、隅肉溶接継手の断面で該接合部材の板厚twの95%以上の未溶着部を有し、さらに隅肉溶接継手における隅肉溶接金属のシャルピー衝撃試験破面遷移温度vTrsが、被接合部材の板厚tfとの関係で、vTrs≦-1.5tf+90を、および/または、隅肉溶接金属のシャルピー衝撃試験の試験温度:-20℃における吸収エネルギーvE-20(J)が、被接合部材の板厚tfとの関係で、50≦tf≦53の場合には、vE-20≧5.75、tf>53の場合には、vE-20≧2.75tf-140を、満足する隅肉溶接金属を有し、加えて接合部材を、脆性亀裂伝播停止靭性Kcaが供用温度で2500N/mm2/3以上である鋼板で構成する、溶接構造体」
が記載されている。
このような溶接構造体とすることにより、被接合部材で発生した脆性亀裂は、隅肉溶接部または接合部材の母材で停止できるとしている。
「接合部材の端面を板厚50mm以上の被接合部材の表面に突合わせ、前記接合部材と前記被接合部材とを隅肉溶接により接合してなる溶接脚長もしくは溶着幅の少なくとも一方が16mm以下の隅肉溶接継手を備えた溶接構造体であって、接合部材および被接合部材をともに突合せ溶接継手部を有する部材とし、突合せ溶接継手部の溶接金属が、vTrsで-65℃以下、および/または、vE-20で140J以上の靭性を有し、隅肉溶接継手における接合部材の突合せ溶接継手部の溶接部端面を、被接合部材の突合せ溶接継手部の溶接部表面に突合わせ、突合わせた面に、隅肉溶接継手の突合せ溶接継手断面で該接合部材の板厚twの95%以上の未溶着部を有し、さらに隅肉溶接継手における隅肉溶接金属のシャルピー衝撃試験破面遷移温度vTrsが、被接合部材の板厚tfとの関係で、vTrs≦-1.5tf+90を、および/または、隅肉溶接金属のシャルピー衝撃試験の試験温度:-20℃における吸収エネルギーvE-20(J)が、被接合部材の板厚tfとの関係で、50≦tf≦53の場合には、vE-20≧5.75、tf>53の場合には、vE-20≧2.75tf-140を、満足する隅肉溶接金属を有する、溶接構造体」
が記載されている。
このような溶接構造体とすることにより、被接合部材で発生した脆性亀裂は、隅肉溶接部または接合部材の母材で停止できるとしている。また、このような溶接構造体とすることにより、被接合部材溶接部から発生した脆性亀裂、または接合部材溶接部から発生した脆性亀裂を、隅肉溶接部、接合部材の溶接部または被接合部材の溶接部で伝播阻止することができるとしている。
また、接合部材(ウェブ)および被接合部材(フランジ)の板厚が80mm未満の場合であっても、実施工における溶接脚長のバラツキを考慮すると、隅肉溶接部の強度を確保するために所望の溶接脚長を確保することと、脆性亀裂阻止性能を確保するために溶接脚長を16mm以下に制限することとを両立させることは、施工管理上、多大な労力を要する。また、手直し等の追加費用を必要とする場合があり、これらの点に課題を残していた。
しかし、上記したように、特許文献3~5に記載された各技術では、接合部材(ウェブ)および被接合部材(フランジ)に適用できる板厚は最大でも80mmであり、80mmを超える部材厚を有する溶接構造物には、適用できない。
なお、本発明が対象とする溶接構造体は、接合部材(ウェブ)の端面を被接合部材(フランジ)の表面に突合わせ、これらを隅肉溶接により接合してなる隅肉溶接継手を備える溶接構造体である。
その結果、溶接脚長が16mmを超える場合に、被接合部材(フランジ)から発生した脆性亀裂の伝播を阻止(停止)するためには、被接合部材(フランジ)と接合部材(ウェブ)との突合せ面に不連続部を確保し、脆性亀裂の伝播部を所定値以上の脆性亀裂伝播停止特性Kcaを有する脆性亀裂伝播停止特性に優れた部材で構成しただけでは十分でないことに思い至った。
また、隅肉溶接継手の溶接脚長および溶着幅が20mm以上とさらに長くなると、脆性亀裂の伝播がさらに容易となるため、溶接脚長および溶着幅に合わせて隅肉溶接金属の靭性を向上させることが必要であることを知見した。
なお、図4(b)に示す超大型構造モデル試験体では、被接合部材(フランジ)2の突合せ溶接継手部11を接合部材(ウェブ)1と直交するように作製し、機械ノッチ7の先端を突合せ溶接継手部11のBOND部となるように加工した。
なお、未溶着部比率Yは、隅肉溶接継手断面における未溶着部の幅Bと接合部材(ウェブ)板厚twの比、(B/tw)×100(%)で定義される値である。
L<20の場合、vTrs ≦ -35-1.5(tf-75) ‥‥(1a)
L≧20の場合、vTrs ≦ -5L+65-1.5(tf-75)‥‥(1b)
(ここで、vTrs:隅肉溶接金属のシャルピー衝撃試験破面遷移温度(℃)、tf:被接合部材の板厚(mm)、L:溶接脚長および溶着幅のうちの小さい方の値(mm))
(1)接合部材の端面が板厚50mm以上の被接合部材の表面に突合わされており、また前記接合部材と前記被接合部材とを接合する隅肉溶接継手を備える溶接構造体であって、
前記隅肉溶接継手の溶接脚長および溶着幅は16mm超えであり、
前記隅肉溶接継手における前記接合部材の端面と前記被接合部材の表面とを突合わせた面に、前記隅肉溶接継手の断面で該接合部材の板厚twの95%以上の未溶着部を有し、
さらに、前記隅肉溶接継手の隅肉溶接金属について、
前記溶接脚長および前記溶着幅のうちの小さい方の値をLとするとき、Lが20mm未満である場合には、前記隅肉溶接金属のシャルピー衝撃試験破面遷移温度vTrs(℃)と、前記被接合部材の板厚tfとが下記(1a)式の関係を満足し、
Lが20mm以上である場合には、前記隅肉溶接金属のシャルピー衝撃試験破面遷移温度vTrs(℃)と、前記被接合部材の板厚tfと、Lとが下記(1b)式の関係を満足する、溶接構造体。
記
vTrs ≦ -35-1.5(tf-75) ‥‥(1a)
vTrs ≦ -5L+65-1.5(tf-75) ‥‥(1b)
ここで、vTrs:隅肉溶接金属のシャルピー衝撃試験破面遷移温度(℃)、
tf:被接合部材の板厚(mm)、
L :溶接脚長および溶着幅のうちの小さい方の値(mm)
(2)前記被接合部材が、前記接合部材と交差するように、突合せ溶接継手部を有している、(1)に記載の溶接構造体。
(3)前記接合部材が突合せ溶接継手部を有しており、前記接合部材が、前記接合部材の突合せ溶接継手部と前記被接合部材の突合せ溶接継手部とが交差するように、配設されている、(2)に記載の溶接構造体。
ここで、図2(a)は、被接合部材(フランジ)2を突合せ溶接継手11で接合された鋼板とし、接合部材(ウェブ)1をその突合せ溶接継手の溶接部(突合せ溶接継手部)11と交差するように隅肉溶接した隅肉溶接継手の外観図であり、(b)は断面図である。
また、図3(a)は、接合部材(ウェブ)1を、突合せ溶接継手部12を有する鋼板とし、被接合部材(フランジ)2を、突合せ溶接継手部11を有する鋼板とし、被接合部材(フランジ)2の突合せ溶接継手部11と接合部材(ウェブ)1の突合せ溶接継手部12とが交差するように隅肉溶接した隅肉溶接継手の外観図であり、(b)は断面図である。
記
vTrs ≦ -35-1.5(tf-75) ‥‥(1a)
vTrs ≦ -5L+65-1.5(tf-75) ‥‥(1b)
ここで、vTrs:隅肉溶接金属のシャルピー衝撃試験破面遷移温度(℃)、
tf:被接合部材の板厚(mm)、
L :溶接脚長および溶着幅のうちの小さい方の値(mm)
なお、vTrsの下限は特に限定されるものではないが、船舶用の汎用溶接材料を適用する場合には、通常-130℃である。なお、vTrsを-130℃よりも低くするには低温タンク用溶材など特殊な(高価な)溶接材料の適用が必要となる。
また、Lは、溶接脚長および溶着幅のうちの小さい方の値であるので、限定されるものではないが、通常、16mm超え、40mm以下である。
さらに、接合部材(ウェブ)1の板厚については特に限定されるものではないが、通常50~120mmである。接合部材の板厚が50mm未満では、本発明を適用するまでもなく、通常のE級鋼を接合部材(ウェブ)と被接合部材(フランジ)に適用すれば脆性亀裂の伝播阻止が可能である。一方、IACS UR(国際船級規則)に規定される主船体構造用アレスト鋼板の板厚は最大でも100mmであるので、接合部材の板厚が120mmを超えることは考えにくい。
超大型構造モデル試験体は、大型隅肉溶接継手9の被接合部材(フランジ)2の下方に仮付け溶接8で、被接合部材(フランジ)2と同じ板厚の鋼板を溶接した。
なお、図4(b)に示す超大型構造モデル試験体では、被接合部材(フランジ)2の突合せ溶接継手部11を接合部材(ウェブ)1と直交するように作製し、また、図4(c)に示す超大型構造モデル試験体では、被接合部材(フランジ)2の突合せ溶接継手部11と接合部材(ウェブ)1の突合せ溶接継手部12とを交差させた。そして、機械ノッチ7の先端を突合せ溶接継手部11のBOND部、または溶接金属WMとなるように加工した。
2 被接合部材(フランジ)
3 溶接脚長
4 未溶着部
5 隅肉溶接金属
7 機械ノッチ
8 仮付け溶接
9 大型隅肉溶接継手
11 被接合部材(フランジ)の突合せ溶接継手部
12 接合部材(ウェブ)の突合せ溶接継手部
13 溶着幅
14 隙間
15 スペーサー
16 未溶着部の寸法(未溶着部の幅B)
θ 交差角
Claims (3)
- 接合部材の端面が板厚50mm以上の被接合部材の表面に突合わされており、また前記接合部材と前記被接合部材とを接合する隅肉溶接継手を備える溶接構造体であって、
前記隅肉溶接継手の溶接脚長および溶着幅は16mm超えであり、
前記隅肉溶接継手における前記接合部材の端面と前記被接合部材の表面とを突合わせた面に、前記隅肉溶接継手の断面で該接合部材の板厚twの95%以上の未溶着部を有し、
さらに、前記隅肉溶接継手の隅肉溶接金属について、
前記溶接脚長および前記溶着幅のうちの小さい方の値をLとするとき、Lが20mm未満である場合には、前記隅肉溶接金属のシャルピー衝撃試験破面遷移温度vTrs(℃)と、前記被接合部材の板厚tfとが下記(1a)式の関係を満足し、
Lが20mm以上である場合には、前記隅肉溶接金属のシャルピー衝撃試験破面遷移温度vTrs(℃)と、前記被接合部材の板厚tfと、Lとが下記(1b)式の関係を満足する、溶接構造体。
記
vTrs ≦ -35-1.5(tf-75) ‥‥(1a)
vTrs ≦ -5L+65-1.5(tf-75) ‥‥(1b)
ここで、vTrs:隅肉溶接金属のシャルピー衝撃試験破面遷移温度(℃)、
tf:被接合部材の板厚(mm)、
L :溶接脚長および溶着幅のうちの小さい方の値(mm) - 前記被接合部材が、前記接合部材と交差するように、突合せ溶接継手部を有している、請求項1に記載の溶接構造体。
- 前記接合部材が突合せ溶接継手部を有しており、前記接合部材が、前記接合部材の突合せ溶接継手部と前記被接合部材の突合せ溶接継手部とが交差するように、配設されている、請求項2に記載の溶接構造体。
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WO2022265011A1 (ja) | 2021-06-15 | 2022-12-22 | Jfeスチール株式会社 | 溶接構造体 |
JP7293515B2 (ja) | 2021-06-15 | 2023-06-19 | Jfeスチール株式会社 | 溶接構造体 |
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CN113879484A (zh) * | 2021-10-22 | 2022-01-04 | 上海外高桥造船有限公司 | 一种船舶阳台分段及其焊接方法 |
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- 2016-03-10 CN CN201680014644.3A patent/CN107405713B/zh active Active
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CN110877699A (zh) * | 2019-11-19 | 2020-03-13 | 沪东中华造船(集团)有限公司 | 一种用于lng船液货舱船体反面加强筋焊接的方法 |
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KR20170121278A (ko) | 2017-11-01 |
JPWO2016143354A1 (ja) | 2017-04-27 |
CN107405713B (zh) | 2019-11-05 |
PH12017550088A1 (en) | 2018-02-12 |
CN107405713A (zh) | 2017-11-28 |
JP6509235B2 (ja) | 2019-05-08 |
KR102001923B1 (ko) | 2019-07-19 |
JP6744274B2 (ja) | 2020-08-19 |
JP2018039052A (ja) | 2018-03-15 |
PH12017550088B1 (en) | 2018-02-12 |
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