WO2016135935A1 - 熱交換装置およびこれを用いた空気調和機 - Google Patents
熱交換装置およびこれを用いた空気調和機 Download PDFInfo
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- WO2016135935A1 WO2016135935A1 PCT/JP2015/055730 JP2015055730W WO2016135935A1 WO 2016135935 A1 WO2016135935 A1 WO 2016135935A1 JP 2015055730 W JP2015055730 W JP 2015055730W WO 2016135935 A1 WO2016135935 A1 WO 2016135935A1
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- refrigerant
- heat exchanger
- pipe
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- air conditioner
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B13/00—Compression machines, plants or systems, with reversible cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B40/00—Subcoolers, desuperheaters or superheaters
- F25B40/02—Subcoolers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/40—Fluid line arrangements
- F25B41/42—Arrangements for diverging or converging flows, e.g. branch lines or junctions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/0408—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
- F28D1/0426—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element
- F28D1/0435—Combination of units extending one behind the other
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/047—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0246—Arrangements for connecting header boxes with flow lines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/026—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits
- F28F9/027—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits in the form of distribution pipes
- F28F9/0275—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits in the form of distribution pipes with multiple branch pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/01—Geometry problems, e.g. for reducing size
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/02—Evaporators
- F25B39/028—Evaporators having distributing means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/30—Expansion means; Dispositions thereof
- F25B41/39—Dispositions with two or more expansion means arranged in series, i.e. multi-stage expansion, on a refrigerant line leading to the same evaporator
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0068—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for refrigerant cycles
Definitions
- the present invention relates to a heat exchange device and an air conditioner.
- Patent Document 1 for the purpose of evenly distributing gas-liquid two-phase flow on the inlet side of a heat exchanger acting as an evaporator and maximizing the capability of the heat exchanger, It is described that the bias of the refrigerant distribution is improved by connecting a chamber portion which is orthogonal to the upstream piping of the distributor and larger than the diameter of the upstream piping.
- the heat exchanger disclosed in Patent Document 2 is a part of the heat transfer tube in order to suppress the decrease in the heat exchanger capacity of the heat exchanger even when the refrigerant whose temperature during heat radiation changes greatly is used.
- a fin-and-tube type heat exchanger composed of four or more passes, each pass being configured to be a refrigerant flow substantially parallel to the stage direction, and the refrigerant inlet of each pass when used as a radiator is substantially adjacent It is set as the position which fits. It is stated that this can reduce the decrease in heat exchange capacity without increasing the air flow resistance of the air side circuit and without increasing the manufacturing cost (see the summary).
- Patent Document 3 is also disclosed.
- the air conditioner disclosed in Patent Document 3 has at least a compressor, an indoor heat exchanger, and an expansion, in order to provide an air conditioner capable of realizing high-performance heating ability inexpensively while eliminating frost residue.
- the outdoor heat exchanger is constituted by a plurality of refrigerant flow paths, and the outdoor heat exchanger is used as an evaporator in plural systems. It is described that this can be realized by positioning the inlet of any one of the refrigerant channels in the uppermost stage of the outdoor heat exchanger or the second stage of the refrigerant flow pipe from the uppermost stage (see the summary).
- the distribution of gas-liquid two-phase flow in refrigerant paths branched into multiples is optimized, and the specific enthalpy of each path at the outlet of the evaporator is aligned to maximize the heat exchanger It can be used to improve the performance.
- a coupled chamber structure is configured as a means for equalizing the distribution of gas-liquid two-phase flow in the deflector.
- the chamber portion has a special structure, which is difficult to manufacture, resulting in an increase in cost.
- the degree of freedom of installation is reduced, and in particular, in the case of application to a side-blowing type outdoor unit, a space is required in the lateral direction. There is a problem that it is limited and does not lead to performance improvement.
- the heat exchanger of the air conditioner by optimizing the flow velocity of the refrigerant in the heat transfer pipe, it is possible to maintain a good balance between the pressure loss on the refrigerant side and the heat transfer coefficient, and improve the heat exchange efficiency. it can.
- a plurality of flow paths are joined or branched in the middle of the refrigerant flow path from the gas side to the liquid side.
- the refrigerant flow paths when used as a condenser are joined on the way to improve the heat transfer coefficient on the liquid side and to use as an evaporator. In this case, the pressure loss on the gas side is reduced to improve the performance of the heat exchanger.
- the inlet temperature of the air and the refrigerant are formed by forming a so-called counterflow refrigerant flow path in which the inflow direction of the air and the refrigerant flow direction flow substantially opposite to each other. It is also known that efficient heat exchange can be achieved by approaching the outlet temperature. For example, in the outdoor heat exchanger of the air conditioner shown to patent document 2, the flow path which uses a condenser in counterflow is comprised.
- the outdoor heat exchanger of the air conditioner shown to patent document 3 is equipped with the subcooler arrange
- the subcooler By providing the subcooler, heat exchange performance can be improved when the outdoor heat exchanger acts as a condenser, but when the outdoor heat exchanger acts as an evaporator, the lower portion of the heat exchanger may be frosted. And ice are likely to remain, and there is a problem in the drainage of heating.
- an object of this invention is to provide the heat exchange apparatus and air conditioner which suppressed that generation
- the heat exchange device In order to solve such a problem, the heat exchange device according to the present invention or the air conditioner using the same is connected to a heat transfer pipe through which a refrigerant flows and a plurality of the heat transfer pipes to exchange heat between air and the refrigerant.
- the present invention it is possible to provide a heat exchange device and an air conditioner in which the occurrence of bias in refrigerant distribution is suppressed and the heat exchange performance of the heat exchanger is improved.
- FIG. 1 It is a block diagram of an air conditioner concerning a 1st embodiment.
- A) is a perspective view which shows arrangement
- (b) is an AA line sectional view. It is an arrangement
- FIG. 1 It is a layout drawing of the refrigerant channel in the outdoor heat exchanger of the air conditioner concerning a 3rd embodiment. It is a structure schematic diagram of the air conditioner concerning a reference example.
- (A) is a perspective view which shows arrangement
- (b) is AA sectional drawing. It is an arrangement
- the operating condition of the air conditioner concerning a reference example is shown on a Mollier diagram, (a) shows at the time of air conditioning operation, and (b) shows at the time of heating operation.
- FIG. 14 is a schematic view of an air conditioner 300C according to a reference example.
- an air conditioner 300C includes an outdoor unit 100C and an indoor unit 200, and the outdoor unit 100C and the indoor unit 200 are connected by liquid piping 30 and gas piping 40. It is done.
- the indoor unit 200 is disposed indoors (in the air-conditioned space) where air conditioning is performed, and the outdoor unit 100C is disposed outdoor.
- the outdoor unit 100C includes a compressor 10, a four-way valve 11, an outdoor heat exchanger 12C, an outdoor expansion valve 13, a receiver 14, a liquid blocking valve 15, a gas blocking valve 16, an accumulator 17, and an outdoor fan. And 50.
- the indoor unit 200 includes an indoor expansion valve 21, an indoor heat exchanger 22, and an indoor fan 60.
- the four-way valve 11 has four ports 11a to 11d.
- the port 11a is connected to the discharge side of the compressor 10, and the port 11b is connected to the outdoor heat exchanger 12C (gas header 111 described later).
- the four-way valve 11 can switch the communication of the four ports 11a to 11d. Specifically, during the cooling operation of the air conditioner 300C, as shown in FIG. 14, the port 11a and the port 11b are communicated, and the port 11c and the port 11d are communicated. Moreover, although illustration is abbreviate
- the outdoor heat exchanger 12C has a heat exchanger unit 110C and a subcooler 130 provided below the heat exchanger unit 110C.
- the heat exchanger unit 110C is used as a condenser during the cooling operation and as an evaporator during the heating operation, and one side of the refrigerant flow direction (upstream in the cooling operation, in the heating operation)
- the downstream side is connected to the gas header 111
- the other side is connected to the outdoor expansion valve 13 via the liquid side distribution pipe 112 and the distributor 113. ing.
- the subcooler 130 is formed at the lower part of the outdoor heat exchanger 12C, and one side (upstream side during cooling operation, downstream side during heating operation) is connected to the outdoor expansion valve 13 with respect to the refrigerant flow direction
- the other side (downstream in cooling operation, upstream in heating operation) is connected to the indoor heat exchanger 22 of the indoor unit 200 via the receiver 14, the liquid blocking valve 15, the liquid pipe 30, and the indoor expansion valve 21. It is connected to (a distributor 213 described later).
- the indoor heat exchanger 22 has a heat exchanger unit 210.
- the heat exchanger unit 210 is used as an evaporator during the cooling operation, and is used as a condenser during the heating operation, and one side of the refrigerant flow direction (upstream in the cooling operation, in the heating operation)
- the downstream side is connected to the distributor 213 via the liquid side distribution pipe 212, and the other side (the downstream side in the cooling operation, the upstream side in the heating operation) is connected to the gas header 211.
- the four-way valve 11 is switched so that the port 11a and the port 11b communicate with each other and the port 11c and the port 11d communicate with each other.
- the high temperature gas refrigerant discharged from the compressor 10 is sent from the gas header 111 to the heat exchanger section 110C of the outdoor heat exchanger 12C via the four-way valve 11 (ports 11a and 11b).
- the high temperature gas refrigerant that has flowed into the heat exchanger unit 110C exchanges heat with the outdoor air sent by the outdoor fan 50, condenses, and becomes liquid refrigerant.
- the liquid refrigerant passes through the liquid side distribution pipe 112, the distributor 113, and the outdoor expansion valve 13, and is then sent to the indoor unit 200 via the subcooler 130, the receiver 14, the liquid blocking valve 15, and the liquid pipe 30.
- the liquid refrigerant sent to the indoor unit 200 is decompressed by the indoor expansion valve 21, passes through the distributor 213 and the liquid side distribution pipe 212, and is sent to the heat exchanger section 210 of the indoor heat exchanger 22.
- the liquid refrigerant that has flowed into the heat exchanger unit 210 exchanges heat with the indoor air sent by the indoor fan 60, and evaporates to become a gas refrigerant.
- the indoor air cooled by heat exchange in the heat exchanger unit 210 is blown out from the indoor unit 200 into the room by the indoor fan 60 to cool the room.
- the gas refrigerant is sent to the outdoor unit 100C through the gas header 211 and the gas pipe 40.
- the gas refrigerant sent to the outdoor unit 100C passes through the accumulator 17 via the gas blocking valve 16 and the four-way valve 11 (ports 11c and 11d), flows into the compressor 10 again, and is compressed.
- the four-way valve 11 is switched so that the port 11 a and the port 11 c communicate with each other and the port 11 b and the port 11 d communicate with each other.
- the high temperature gas refrigerant discharged from the compressor 10 is sent to the indoor unit 200 via the gas blocking valve 16 and the gas pipe 40 via the four-way valve 11 (ports 11 a and 11 d).
- the high-temperature gas refrigerant sent to the indoor unit 200 is sent from the gas header 211 to the heat exchanger unit 210 of the indoor heat exchanger 22.
- the high temperature gas refrigerant that has flowed into the heat exchanger unit 210 exchanges heat with the indoor air sent by the indoor fan 60, and condenses into liquid refrigerant.
- the indoor air heated by heat exchange in the heat exchanger unit 210 is blown out from the indoor unit 200 into the room by the indoor fan 60 to heat the room.
- the liquid refrigerant passes through the liquid side distribution pipe 212, the distributor 213, and the indoor expansion valve 21, and is then sent to the outdoor unit 100C through the liquid pipe 30.
- the liquid refrigerant sent to the outdoor unit 100C is decompressed by the outdoor expansion valve 13 via the liquid blocking valve 15, the receiver 14, and the sub cooler 130, passes through the distributor 113 and the liquid side distribution pipe 112, and is outdoor It is sent to the heat exchanger section 110C of the heat exchanger 12C.
- the liquid refrigerant that has flowed into the heat exchanger unit 110C exchanges heat with the outdoor air sent by the outdoor fan 50, and evaporates to become a gas refrigerant.
- the gas refrigerant passes through the accumulator 17 via the gas header 111 and the four-way valve 11 (ports 11 b and 11 d), and again flows into the compressor 10 and is compressed.
- a refrigerant which is enclosed in the refrigeration cycle and serves to transport thermal energy during the cooling operation and the heating operation for example, a mixed refrigerant containing R410A, R32, R32 and R1234yf, R32 and R1234ze (E And the like are used.
- R410A, R32, R32 and R1234yf, R32 and R1234ze E And the like are used.
- R32 is used as the refrigerant
- the pressure loss, the heat transfer coefficient, and the specific enthalpy difference and the like which will be described below are also used when other refrigerants are used.
- the actions and effects brought about by the physical properties can be obtained in the same manner, so a detailed description of using other refrigerants will be omitted.
- FIG. 17A is a Mollier diagram showing the operating state of the air conditioner 300C according to the reference example during the cooling operation.
- FIG. 17 (a) is a Mollier diagram (Ph diagram) in which the vertical axis represents pressure P and the horizontal axis represents specific enthalpy h, the curve indicated by symbol SL is a saturation line, and point A to point F Indicates the state change of the refrigerant.
- points A to B indicate the compression operation of the compressor 10
- points B to C indicate the condensation operation of the heat exchanger section 110C of the outdoor heat exchanger 12C acting as a condenser
- Points C to D indicate pressure loss during passage at the outdoor expansion valve 13
- points D to E indicate heat release operation at the subcooler 130
- points E to F indicate pressure reduction operation at the indoor expansion valve 21.
- Points F to A indicate the evaporation operation in the heat exchanger section 210 of the indoor heat exchanger 22 acting as an evaporator, and constitute a series of refrigeration cycles.
- ⁇ hcomp indicates the specific enthalpy difference generated by the compression power in the compressor 10
- ⁇ hc indicates the specific enthalpy difference generated in the condensing operation in the condenser
- ⁇ hsc indicates the specific enthalpy difference generated in the heat dissipation operation in the subcooler 130
- ⁇ he indicate the specific enthalpy difference caused by the evaporation operation in the evaporator.
- the cooling capacity Qe [kW] can be expressed by equation (1) using the specific enthalpy difference ⁇ he [kJ / kg] in the evaporator and the refrigerant circulation amount Gr [kg / s]. Further, the coefficient of performance COPe [ ⁇ ] at the time of cooling operation is calculated using the specific enthalpy difference ⁇ he [kJ / kg] at the evaporator and the specific enthalpy difference ⁇ hcomp [kJ / kg] generated by the compression power at the compressor 10 It can be shown by equation (2).
- FIG. 17B is a Mollier diagram showing the operating state during heating operation of the air conditioner 300C according to the reference example.
- the heat exchanger portion 110C of the outdoor heat exchanger 12C and the heat exchanger portion 210 of the indoor heat exchanger 22 are condensers in comparison with the refrigeration cycle state during the cooling operation. And the evaporator are replaced to operate, but the other operations are almost the same.
- point A to point B indicates the compression operation in the compressor 10
- point B to point C indicates the condensation operation in the heat exchanger portion 210 of the indoor heat exchanger 22 acting as a condenser
- point C to point Point D indicates the pressure loss during passage at the indoor expansion valve 21
- point D to point E indicates heat release operation at the subcooler 130
- point E to point F indicates pressure reduction operation at the outdoor expansion valve 13
- Points A through A indicate the evaporation operation of the heat exchanger section 110C of the outdoor heat exchanger 12 acting as an evaporator, and constitute a series of refrigeration cycles.
- the heating capacity Qc [kW] can be expressed by equation (3), and the coefficient of performance COPc [ ⁇ ] at the time of heating operation can be expressed by equation (4).
- FIG. 15 (a) is a perspective view showing the arrangement of the outdoor heat exchanger 12C in the outdoor unit 100C of the air conditioner 300C according to the reference example
- FIG. 15 (b) is a sectional view taken on line AA.
- the inside of the outdoor unit 100C is partitioned by a partition plate 150, and an outdoor heat exchanger 12C, an outdoor fan 50, and the like in one room (right side in FIG. 15 (a))
- the outdoor fan motor 51 (see FIG. 15B) is disposed, and the compressor 10, the accumulator 17 and the like are disposed in the other room (left side in FIG. 15A).
- the outdoor heat exchanger 12 ⁇ / b> C is placed on the drain pan 151 and bent in an L-shape along two sides of the casing. Further, as shown in FIG. 15 (b), the flow of the outdoor air is indicated by an arrow Af.
- the outdoor air Af sucked into the outdoor unit 100C by the outdoor fan 50 passes through the outdoor heat exchanger 12C and is discharged from the air vent 52 to the outside of the outdoor unit 100C.
- FIG. 16 is a layout diagram of refrigerant channels in the outdoor heat exchanger 12C of the air conditioner 300C according to the reference example.
- FIG. 16 is the figure which looked at one end side S1 (refer Fig.15 (a)) of 12 C of outdoor heat exchangers.
- the outdoor heat exchanger 12C includes a fin 1, a heat transfer pipe 2 having a turn portion 2U and reciprocating in the horizontal direction, a U-bend 3, and a three-way vent 4 which is a merging portion of the refrigerant flow path. It is configured. Further, FIG. 16 shows a case where the outdoor heat exchanger 12C is configured by arranging the heat transfer tubes 2 in two rows (first row F1 and second row F2) in the flow direction of the outdoor air Af. . Further, the heat transfer tubes 2 are arranged in a staggered manner in the first row F1 and the second row F2. Further, as shown in FIG.
- the heat exchanger section 110C of the outdoor heat exchanger 12C is used as a condenser for the flow of the outdoor air Af flowing from the right to the left (that is, the cooling operation of the air conditioner 300C) At the time), the flow of the refrigerant flows from the left side (the side of the gas header 111) to the right side (the side of the distributor 113), and is configured to be a counterflow in a pseudo manner.
- the heat exchanger section 110C of the outdoor heat exchanger 12C is used as a condenser (that is, at the time of cooling operation of the air conditioner 300C)
- the gas flowing in from the gas side inlets G1 and G2 of the second row F2 The refrigerant reciprocates in the horizontal direction between one end S1 (see FIG. 15 (a)) and the other end S2 (see FIG. 15 (a)) of the outdoor heat exchanger 12C bent in an L-shape. 2 Circulate the inside.
- the end of the heat transfer tube 2 and the end of the adjacent heat transfer tube 2 in the same row (second row F2) are bent in a U shape.
- the refrigerant flow path is configured by connecting the U-bends 3 by brazing.
- the heat transfer tube 2 has the turn portion 2U (indicated by a broken line in FIG. 16) having a structure in which the heat transfer tube 2 is bent in a hairpin shape.
- the refrigerant flow path is configured.
- the gas refrigerant flowing in from the gas side inlets G1 and G2 reciprocates in the horizontal direction in the heat transfer tube 2 and approaches each other in the vertical direction (the refrigerant from the gas side inlet G1 is downward,
- the refrigerant from the gas side inlet G2 flows upward and reaches the vertically adjacent position, where it joins at the 3-way bend 4 and transfers the first row F1 located upstream of the outdoor air Af It flows into the heat pipe 2.
- the three-way bend 4 connects the ends of the two heat transfer tubes 2 in the second row F2 and the end of the one heat transfer tube 2 in the first row F1 by brazing to form a refrigerant flow path.
- the confluence part of is composed.
- the refrigerant flowing from the three-forked bend 4 into the heat transfer tube 2 of the first row F1 flows upward while reciprocating horizontally in the heat transfer tube 2, and flows to the liquid side distribution pipe 112 at the liquid side outlet L1. And flow out.
- the refrigerant flow path from the two gas side inlets (G1, G2), joining at the three fork bend 4, and flowing out from one liquid side outlet (L1) It is called one "pass”.
- the liquid refrigerant that has flowed out to the liquid side distribution pipe 112 joins the liquid refrigerant from the other path at the distributor 113, reaches the outdoor expansion valve 13 and the sub cooler 130, and flows to the receiver 14.
- the refrigerant flow path from the gas side inlet G3, G4 to the liquid side outlet L2 is compared with the refrigerant flow path from the gas side inlet G1, G2 to the liquid side outlet L1.
- the refrigerant flow path is long in the first row F1 on the liquid side.
- the refrigerant flow path from the gas side inlet G5, G6 to the liquid side outlet L3 is the second row on the gas side compared to the refrigerant flow path from the gas side inlet G1, G2 to the liquid side outlet L1
- the refrigerant flow path is shortened at F2.
- the outdoor heat exchanger 12C heat exchanger section 110C of the air conditioner 300C according to the reference example
- the lengths of the refrigerant channels in each path There is a problem that it is difficult to make the same. For this reason, it becomes impossible to set the optimal refrigerant distribution in both the cooling operation and the heating operation, and the flow path resistance of the liquid side distribution pipe 112 is set to match the outlet ratio enthalpy of one operation (for example, the heating operation).
- the specific enthalpy (the temperature or dryness of the refrigerant) of the other operation causes a difference between the refrigerant channels in each path, and as a result, the outdoor heat exchanger 12C (thermal The efficiency of the exchanger section 110C) is reduced.
- the subcooler 130 is disposed in the first row F1 located upstream with respect to the flow direction of the outdoor air Af, and the downstream second row F2 corresponding to the position where the subcooler 130 is disposed is The liquid side outlet L7 is disposed, and the heat energy radiated by the subcooler 130 is efficiently recovered by the path flowing from the liquid side outlet L7 to the gas side inlets G13 and G14.
- the subcooler 130 recovers the heat energy radiated by the heat exchanger on the downwind side during heating operation, but not all can be recovered, so the area must be minimized. .
- the condensation performance improvement effect obtained by increasing the flow velocity in the heat transfer pipe and increasing the refrigerant heat transfer rate during the cooling operation is limited.
- the area ratio of the subcooler 130 has a trade-off relationship between the heating performance and the cooling performance, and there is a problem that each performance can not be exhibited to the maximum.
- the refrigerant that has been decompressed by the outdoor expansion valve 13 in the heating operation to become gas-liquid two-phase flows into the distributor 113 in a state where the liquid refrigerant is unevenly distributed in the refrigerant passage.
- a curved pipe portion exists in the piping path from the outdoor expansion valve 13 to the distributor 113, so liquid refrigerant biased by the centrifugal force generated in the curved pipe portion flows into the distributor 113.
- FIG. 1 is a schematic view of an air conditioner 300 according to the first embodiment.
- Fig.2 (a) is a perspective view which shows arrangement
- FIG.2 (b) is the sectional view on the AA line. is there.
- the air conditioner 300 differs from the air conditioner 300C (see FIGS. 14 and 15) according to the reference example in the configuration of the outdoor unit 100.
- the outdoor unit 100C of the reference example includes the outdoor heat exchanger 12C having the heat exchanger unit 110C and the sub cooler 130, while the outdoor unit 100 of the first embodiment is a heat exchanger.
- the difference is that the outdoor heat exchanger 12 having the portion 110, the subcooler 120, and the subcooler 130 is provided.
- the other configurations are the same, and duplicate explanations are omitted.
- the outdoor heat exchanger 12 includes a heat exchanger unit 110, a subcooler 120 provided below the heat exchanger unit 110, and a subcooler 130 provided below the subcooler 120.
- the heat exchanger unit 110 is used as a condenser during the cooling operation and as an evaporator during the heating operation, and one side of the refrigerant flow direction (upstream in the cooling operation, in the heating operation)
- the downstream side is connected to the gas header 111, and the other side (the downstream side in the cooling operation and the upstream side in the heating operation) is connected to the distributor 113 via the liquid side distribution pipe 112.
- the subcooler 120 is formed in the lower part of the outdoor heat exchanger 12 above the subcooler 130, and one side (upstream in cooling operation, downstream in heating operation) with respect to the flow direction of the refrigerant is The other side (the downstream side in the cooling operation, the upstream side in the heating operation) is connected to the outdoor expansion valve 13.
- the subcooler 130 is formed on the lower side of the outdoor heat exchanger 12 below the subcooler 120, and one side (upstream in cooling operation, downstream in heating operation) with respect to the flow direction of the refrigerant is The other side (downstream side during cooling operation, upstream side during heating operation) is connected to the outdoor expansion valve 13 via the receiver 14, the liquid blocking valve 15, the liquid pipe 30, and the indoor expansion valve 21, and the indoor unit
- the reference numeral 200 is connected to the indoor heat exchanger 22 (a distributor 213 described later).
- the high temperature gas refrigerant flowing from the gas header 111 into the heat exchanger unit 110 exchanges heat with the outdoor air sent by the outdoor fan 50 and condenses. It becomes liquid refrigerant. Thereafter, the liquid refrigerant is sent to the indoor unit 200 through the subcooler 130, the receiver 14, the liquid blocking valve 15, and the liquid pipe 30, after passing through the liquid side distribution pipe 112, the distributor 113, the subcooler 120 and the outdoor expansion valve 13. .
- the liquid refrigerant sent from the indoor unit 200 to the outdoor unit 100 through the liquid piping 30 passes through the liquid blocking valve 15, the receiver 14, and the subcooler 130 to an outdoor expansion valve.
- the pressure is reduced at 13 and passes through the subcooler 120, the distributor 113, and the liquid side distribution pipe 112, and is sent to the heat exchanger section 110 of the outdoor heat exchanger 12C.
- the liquid refrigerant that has flowed into the heat exchanger unit 110 exchanges heat with the outdoor air sent by the outdoor fan 50, evaporates to become a gas refrigerant, and is sent to the gas header 111.
- FIG. 3 is a layout diagram of refrigerant flow paths in the outdoor heat exchanger 12 of the air conditioner 300 according to the first embodiment.
- FIG. 3 is the figure which looked at one end side S1 (refer Fig.2 (a)) of the outdoor heat exchanger 12. As shown in FIG.
- the outdoor heat exchanger 12 has a fin 1 and a turn portion 2U and reciprocates in the horizontal direction, a heat transfer pipe 2, a U-bend 3, a three-way vent 4 which is a junction of refrigerant channels, and a connecting pipe 5 And are configured.
- the outdoor heat exchanger 12 is configured by arranging the heat transfer tubes 2 in two rows (first row F1 and second row F2) as in the outdoor heat exchanger 12C (see FIG. 16) of the reference example.
- the heat transfer tubes 2 are arranged in a staggered manner in the first row F1 and the second row F2, and the heat exchanger section 110 of the outdoor heat exchanger 12 is used as a condenser (ie, during cooling operation of the air conditioner 300)
- the flow of the refrigerant and the flow of the outdoor air Af are configured to be countercurrently in a pseudo manner.
- the flow of the refrigerant in the first path (the path flowing from the gas side inlets G1, G2 to the liquid side outlet L1) of the outdoor heat exchanger 12 (heat exchanger portion 110) will be described.
- the gas refrigerant introduced from the gas side inlets G1 and G2 reciprocates in the horizontal direction in the heat transfer pipe 2 and approaches each other in the vertical direction (the refrigerant from the gas side inlet G1 is downward, the gas side inlet G2
- the refrigerant from above flows upward) and reaches vertically adjacent positions where it joins at a three-fork bend 4 and flows into the heat transfer tube 2 of the first row F1 located upstream of the outdoor air Af .
- the refrigerant flowing from the three-forked bend 4 into the heat transfer tube 2 of the first row F1 flows upward while reciprocating horizontally in the heat transfer tube 2, and is in the same stage as the gas side inlet G1 Since the heat transfer tubes 2 are arranged in a staggered manner in the rows F1 and the second row F2, they are connected to the three-forked bend 4 by the connecting pipe 5 at a position half pitch lower than the gas side inlet G1) It flows into the heat transfer tube 2 which is one lower than the heat transfer tube 2 of the row F1.
- the connecting pipe 5 is one lower than the heat transfer pipe 2 of the first line F1 connected to the end of the heat transfer pipe 2 of the first line F1 in the same stage as the gas side inlet G1 and the fork 4.
- the end of the heat transfer tube 2 is connected by brazing to form a refrigerant flow path.
- the refrigerant flowing from the connecting pipe 5 into the heat transfer pipe 2 flows downward while reciprocating in the heat transfer pipe 2 in the horizontal direction, and is in the same stage as the gas side inlet G2 (note that the first row F1 and the second row Since the heat transfer pipes 2 are arranged in a staggered arrangement with the eye F2, the heat flow out to the liquid side distribution pipe 112 at the liquid side outlet L1 at a position half pitch lower than the gas side inlet G2.
- the number of horizontal reciprocations of the heat transfer pipe 2 from the vent 4 to the connecting pipe 5 and the number of horizontal reciprocations of the heat transfer pipe 2 from the connecting pipe 5 to the liquid side outlet L1 are equal.
- the liquid refrigerant that has flowed out to the liquid side distribution pipe 112 joins the liquid refrigerant from the other path at the distributor 113, reaches the subcooler 120, the outdoor expansion valve 13, and the subcooler 130, and flows to the receiver 14. Do.
- the 2nd pass (pass from gas side inlet G3, G4 to liquid side outlet L2) of outdoor heat exchanger 12 is the 1st pass (gas side inlet G1, G2 to liquid side outlet L1) And the same refrigerant flow path as The same applies to the following paths, and the outdoor heat exchanger 12 (heat exchanger section 110) is provided with a plurality (seven in the example of FIG. 3) of refrigerant flow paths similar to the first path.
- the outdoor heat exchanger 12 (heat exchanger unit 110) of the air conditioner 300 makes the opposing flow arrangement and the halfway merging compatible, and in each path
- the refrigerant channels can be equal in length.
- the flow path resistance of the liquid side distribution pipe 112 can be set so as to be suitable refrigerant distribution in both the cooling operation and the heating operation.
- a three-forked bend 4 is used as a branch portion of the refrigerant flow path of the path during heating operation.
- the liquid refrigerant flowing from the liquid side outlet L2 is heat-exchanged with the outdoor air in the first row F1 of the outdoor heat exchanger 12, It becomes a liquid mixed refrigerant.
- the three-forked portion of the three-forked bend 4 is connected to the end of the heat transfer tube 2 of the two second rows F2 as viewed from the side connected to the end of the heat transfer tube 2 of the first row F1
- the refrigerant flow path shape of the branch part of (1) has a symmetrical shape (right and left uniform shape) (not shown).
- the refrigerant collides with the fork portion of the fork bend 4 and branches, whereby the liquid refrigerant and the gas refrigerant of the refrigerant flowing to the gas side inlet G1 and the refrigerant flowing to the gas side inlet G2
- the ratio becomes even, and the dryness or specific enthalpy at the evaporator outlet can be made substantially even.
- the heat exchange performance at the time of heating operation becomes high, and the highly efficient air conditioner 300 can be realized.
- a heat transfer pipe having a three-way pipe having a pipe connecting from a position slightly lower than the middle of the heat exchanger to the upper stage and a fork part branched at the end of the pipe See FIG. 1 of Patent Document 2. Because of this configuration, first, the fork part is connected to the pipe with a brazing material having a high melting temperature to form a fork pipe, and then the heat transfer pipe and the fork pipe are lowered in melting temperature It is necessary to connect with a brazing material.
- the outdoor heat exchanger 12 can be manufactured by brazing the U-bend 3, the three-fork bend 4 and the joining pipe 5 to the heat transfer pipe 2.
- the heat exchange performance can be improved, the number of manufacturing processes can be reduced, and the reliability can be improved.
- the outdoor heat exchanger 12 of the air conditioner 300 includes the subcooler 120, and the distributor 113 and the outdoor with respect to the flow direction of the refrigerant. Between the expansion valve 13 and the subcooler 120 is disposed. In other words, the outdoor expansion valve 13 is disposed between the subcooler 120 and the subcooler 130.
- the liquid refrigerant from each path of the heat exchanger unit 110 joins at the distributor 113 and flows into the subcooler 120.
- the flow velocity of the refrigerant is increased, and the refrigerant side heat transfer coefficient is improved, whereby the heat exchange performance of the outdoor heat exchanger 12 is improved, and the performance of the air conditioner 300 is improved.
- the liquid refrigerant whose pressure is reduced by the outdoor expansion valve 13 and the temperature of the refrigerant is reduced flows into the subcooler 120.
- the amount of heat release in the subcooler 120 can be reduced, and the coefficient of performance COPc in the heating operation can be improved.
- the amount of heat release in the subcooler 120 can be suitably reduced.
- the subcooler 120 and the subcooler 130 are provided in the first row F1 of the outdoor heat exchanger 12, the subcooler 130 is provided at the lowermost stage, and the subcooler 120 is provided thereon .
- the eighth pass of the outdoor heat exchanger 12 (heat exchanger section 110) (the path flowing from the gas side inlets G15, G16 to the liquid side outlet L8) is the third side from the gas side inlets G15, G16.
- the joining pipe 5 is connected halfway along the first heat exchange area of the second row F2 until joining at the vent 4 and the same stage as the first heat exchange area (but shifted half pitch due to the staggered arrangement)
- the second heat exchange area of the first line F1 and the third heat exchange area of the second line F2 in the same stage as the subcoolers 120 and 130 (but shifted by half pitch due to the staggered arrangement) .
- the flow of the refrigerant and the flow of the outdoor air Af in the first heat exchange area and the second heat exchange area become countercurrent in a pseudo manner. ing.
- the third heat exchange region is in the second row F2
- the subcoolers 120 and 130 are provided in the first row F1 of the same stage
- the heat exchanger portion 110 is provided in the subcoolers 120 and 130 Since the liquid refrigerant after heat exchange flows in, the flow of the refrigerant and the flow of the outdoor air Af are artificially opposite to each other even in the third heat exchange region.
- the heat energy dissipated by the subcooler 130 during the heating operation of the air conditioner 300 are efficiently recovered in the third heat exchange zone of the eighth pass. Thereby, the performance of the air conditioner 300 can be improved in both the cooling operation and the heating operation.
- the first row F1 of the outdoor heat exchanger 12 is arranged in the order of the heat exchanger unit 110, the sub cooler 120, and the sub cooler 130 as viewed in the vertical direction. With such an arrangement, it operates at an intermediate temperature between the heat exchanger section 110 acting as an evaporator and the subcooler 130 which is at a high temperature for the purpose of preventing freezing of the drain pan, etc., during heating operation. Since the subcooler 120 can be disposed, the heat conduction loss through the fins 1 can be reduced.
- the subcooler 120 operating at the intermediate temperature can be disposed, the heat conduction loss through the fins 1 can be reduced.
- the flow path resistance (pressure loss) of the liquid side distribution piping 112 be set so as to be within ⁇ 20% of each other for each distribution piping of each path.
- the flow path resistance ⁇ PLp [Pa] of the liquid side distribution pipe 112 is the pipe friction coefficient ⁇ [-] of the liquid side distribution pipe 112, the length L [m] of the liquid side distribution pipe 112, the liquid side distribution pipe 112
- the inner diameter d [m], the refrigerant density [[kg / m 3 ], and the refrigerant flow rate u [m / s] can be expressed by equation (5).
- the pipe friction coefficient ⁇ [ ⁇ ] can be expressed by equation (6) using the Reynolds number Re [ ⁇ ].
- the Reynolds number Re [ ⁇ ] is expressed by the equation (7) using the refrigerant flow velocity u [m / s], the inner diameter d [m] of the liquid side distribution pipe 112, and the dynamic viscosity coefficient [[Pa ⁇ s]. be able to.
- ⁇ Pc L / d 5.25 (8)
- the heat exchanger part 110 of the outdoor heat exchanger 12 is equipped with multiple refrigerant
- the flow path resistance (pressure loss) of the liquid side distribution pipe 112 be set to 50% or more of the liquid head difference caused by the heat exchanger height dimension H [m]. That is, it is desirable to satisfy the equation (9), where ⁇ PLprc is the distribution pipe resistance at the time of operation of the intermediate cooling capacity (capacity about 50% of the rated capacity) operation.
- ⁇ is the refrigerant density [kg / m 3 ]
- g is the gravitational acceleration [kg / s 2 ].
- satisfying equation (9) is more effective when the heat exchanger height dimension H [m] is 0.5 m or more because the efficiency improvement effect at the time of intermediate cooling capacity operation is large.
- the reason is that when the heat exchanger height dimension H [m] is 0.5 m or more, the head difference generated on the refrigerant side is large and the performance deterioration due to the distribution deterioration tends to occur, but by satisfying the equation (9)
- the deterioration of the refrigerant distribution can be preferably prevented, and the COP during the intermediate cooling capacity operation can be improved.
- FIG. 4 is an explanatory view showing the performance influence of the flow path resistance of the liquid side distribution pipe 112 in the configuration of the air conditioner 300 according to the first embodiment.
- the horizontal axis of the graph shown in FIG. 4 shows the flow path resistance of the liquid side distribution pipe 112, and the vertical axis shows COP during cooling intermediate capacity operation, COP during heating rated operation, APF (Annual Performance Factor; period energy efficiency ) Is shown.
- the solid line represents the change in COP during the intermediate cooling capacity operation due to the flow path resistance of the liquid side distribution pipe 112, and the broken line represents the change in COP during the heating rating operation due to the flow path resistance of the liquid side distribution pipe 112.
- the change of APF by the flow path resistance of piping 112 is shown by a dotted line.
- FIG. 4 illustrates a region satisfying the equation (9).
- the COP during the intermediate cooling capacity operation improves, but the heating rated operation There is a tendency for the time COP to decline. This is because the temperature of the subcooler 120 during the heating operation rises as the flow path resistance of the liquid side distribution pipe 112 increases, and the amount of heat release from the subcooler 120 increases, so the COP decreases.
- ⁇ PLpdt is a saturation temperature difference [K] due to the distribution pipe resistance.
- refrigerants used for the refrigeration cycle of the air conditioner 300 according to the first embodiment R32, R410A, R290, R1234yf, R1234ze (E), R134a, R125A, R143a, R1123, R290, R600a, R600, R744. It is possible to use a single or multiple mixed refrigerants.
- the configuration of the air conditioner 300 according to the first embodiment can be suitably used in a refrigeration cycle using R32 (R32 alone or a mixed refrigerant containing 70 wt% or more of R32) or R744 as a refrigerant.
- R32 a mixed refrigerant containing 70% by weight or more of R32
- R744 the pressure loss of the heat exchanger tends to be smaller than when other refrigerants are used, and the liquid head difference of the refrigerant Distribution deterioration is likely to occur.
- the first path (the path flowing from the gas side inlet G 1, G 2 to the liquid side outlet L 1) of the outdoor heat exchanger 12 (heat exchanger section 110) is joined at the three fork bend 4 Then, it flows upward while reciprocating in the horizontal direction in the first row F1, and the heat transfer tube one lower than the heat transfer tube 2 of the first row F1 connected to the three-forked bend 4 via the joining pipe 5
- the flow has been described as flowing downward while reciprocating from the heat pipe 2 in the horizontal direction, the configuration of the refrigerant flow path is not limited to this.
- the three-fork bend 4 After joining at the three-fork bend 4, it flows downward while reciprocating horizontally in the first row F1, and passes through the joining pipe 5A, the three-fork bend 4
- the heat transfer pipe 2 may be configured to flow upward while reciprocating horizontally from the heat transfer pipe 2 which is one higher than the heat transfer pipe 2 of the first row F1 connected thereto.
- coolant flow paths which came out of the subcooler 120 at the time of heating flow in into the distributor 113 is comprised like (b) of FIG.
- This path has an inflow pipe 114 directly connected to the distributor 113, and a junction pipe 115 joined in the middle of the inflow pipe.
- the merging pipe 115 is connected to the merging portion 116 of the inflow pipe 114, and is connected substantially vertically to the inflow pipe 114 and in the vicinity of the distributor 113.
- FIG. 6 shows the shape of the inflow piping to a general deflector 113, and since it has a bent portion at the upstream portion, a liquid phase having a large inertia force in the gas-liquid two-phase flow flowing inside Is biased to the outside of the bend, causing a problem that the refrigerant distribution in the distributor 113 is biased.
- the inflow tube 114 of the distributor 113 in the air conditioner 300 of the present embodiment shown in FIG. 6B merges immediately before the distributor 113 (the distance Lf from the distributor 113 to the merging portion 116).
- the portion 116 the biased gas-liquid two-phase flow is agitated, and the refrigerant distribution in the distributor 113 is equalized.
- the liquid refrigerant and the gas refrigerant are separated until they reach the merging portion 116, and the liquid refrigerant flows in an annular flow along the wall surface of the pipe. Then, when the two annular flows intersect at the confluence portion 116, the liquid refrigerant and the gas refrigerant are agitated to be in a gas-liquid mixed state and flow as a spray flow. Since the spray flow gradually transitions from the mixed state of the liquid refrigerant and the gas refrigerant as it flows through a predetermined distance, it is desirable that the merging portion 116 be located in the vicinity of the distributor 113.
- FIG. 7 shows the detailed shape of the merging pipe 115, and the inflow pipe 114 from the subcooler 120 and the merging pipe 115 have smaller inner diameters d1 and d2 than the merging section 116 with respect to the pipe inner diameter D1 of the merging section 116. It has become.
- the distance Lf between the merging portion 116 and the inlet of the distributor 113 is within 5 times the inner diameter D1 of the piping of the merging portion 116.
- FIG. 8 shows an annular flow (shown as a swirling jet in the above-mentioned known document) and an annular flow (shown as a bubble annular in the known document) which are generated on the downstream side of the expansion valve shown in JP-A-2013-178044.
- the transition length to) is a characteristic that the ratio (Lf / D1) of the tube inner diameter changes according to the mass velocity G [kg / m 2 s], and there is a relationship represented by equation (11). This relational expression indicates the range in which the refrigerant flows in the spray flow.
- the merging portion 116 is provided immediately before the distributor 113, and the gas-liquid two-phase flow is mixed similarly to the spray flow generated on the downstream side of the outdoor expansion valve 13. From the state, the range of the mixed state can be similarly estimated by the equation (11).
- Lf / D1 at which the spray flow transitions to the annular flow is 6.0 to 14.0, it is approximately 6 times or less of the inner diameter of the junction so as to fall below this range (Lf / By configuring the distance Lf between the merging portion 116 and the distributor 113 in D1 ⁇ 6), it is shown that uniform refrigerant distribution in the distributor 113 can be realized within the operation range.
- securing of the brazing property means that, when two adjacent brazings are performed, when one is brazed first and the other is brazed, the former is reheated by the heating at the time of the latter brazing. It is the prevention of melting. That is, the brazing material of the former is not remelted due to the thermal effect of the brazing of the first brazed portion after the brazing of the piping connected to the lower portion of the distributor 113 and the brazing of the joining portion 116. You need to do so. The larger the distance between the brazed parts and the smaller the diameter of the pipe, the smaller the thermal effect on the other can be. By setting Lf / D1> 4, defects in the brazed parts close to each other can be prevented. As a result, the airtightness of the brazed portion can be reliably ensured, and the reliability of the product can be ensured.
- FIG. 9 is a layout drawing of the piping of the air conditioner 300 as viewed from the back side of the outdoor unit 100.
- the liquid piping 30 and the gas piping 40 show the configuration in the case where they are connected to the back side of the outdoor unit 100.
- the liquid piping 30 and the gas piping 40 are respectively provided inside the outdoor unit 100 from the liquid blocking valve 15 (not shown in FIG. 9) and the gas blocking valve 16.
- a path to the back side is required. That is, since not only the cycle components such as the accumulator 17, the expansion valve 13, and the distributor 113 but also the pipes connecting them are provided, it is necessary to avoid the space through which the liquid pipe 30 and the gas pipe 40 pass. .
- FIG. 10 shows a piping structure around the distributor 113 according to the first embodiment, a pipe connecting the outdoor expansion valve 13 and the subcooler 130, and a pipe connecting the distributor 113 and the subcooler 120 (a distributor The inflow pipe 114 and the merging pipe 115) are densely arranged at one end S1 of the heat exchanger section 110.
- the piping connected to the distributor 113 has a shape having the junction 116 immediately before the distributor 113 shown in FIG. 7 and is connected to the subcooler 120 more than the piping inner diameter D1 of the junction.
- the inner diameters d1 and d2 of the inflow pipe 114 and the merging pipe 115 are set smaller.
- the refrigerant of the two paths in the merging portion 116 vertically collides even when the liquid refrigerant in the pipe is biased.
- the refrigerant flowing into the distributor 113 can be changed to a uniform flow mode substantially at the cross section of the pipe.
- the shape of the merging portion 116 for vertical merging can minimize the brazing point for other merging methods such as installation using a Y-shaped bend, which reduces the manufacturing cost. And is also superior in terms of securing leak reliability.
- FIG. 11 is an external view of a state in which a space through which connection piping (liquid piping 30 and gas piping 40) is left is opened by these piping shapes, and it is shown that a sufficient installation space for connection piping can be secured.
- Such a refrigerant distribution structure using the merging portion 116 can of course be independently adopted even when the subcoolers 120 and 130 of the present embodiment are not provided, and two or more refrigerant flow paths may be used.
- a pipe in which the refrigerant flows in a gas-liquid two phase may be branched midway, and by joining on the upstream side of the distributor 113, a suitable refrigerant distribution can be obtained.
- FIG. 12 is a layout diagram of refrigerant channels in the outdoor heat exchanger 12A of the air conditioner 300 according to the second embodiment.
- FIG. 12 is the figure which looked at one end side S1 (refer Fig.2 (a)) of 12 A of outdoor heat exchangers.
- the air conditioner 300 according to the second embodiment differs from the air conditioner 300 according to the first embodiment in the configuration of the outdoor heat exchanger 12A.
- the outdoor heat exchanger 12A is different in that the heat transfer tubes 2 are arranged in three rows (first row F1, second row F2, third row F3).
- the other configurations are the same, and duplicate explanations are omitted.
- the gas refrigerant introduced from the gas side inlets G1 and G2 is separated from each other in the vertical direction while reciprocating horizontally in the heat transfer tube 2 in the third row F3 (gas side inlet).
- the refrigerant from G1 flows upward, the refrigerant from the gas side inlet G2 flows downward, and after leaving to a predetermined position, the end of the heat transfer tube 2 of the third row F3 to the second row F2 It flows into the heat transfer tube 2 of the second row F 2 through the U vent connected to the end of the heat transfer tube 2.
- the flow of the refrigerant in the second row F2 and the first row F1 is the same as in the first embodiment (see FIG. 3).
- the outdoor heat exchanger 12A of the second embodiment has a configuration in which the refrigerant flow path on the gas side is extended with respect to the two rows of the outdoor heat exchanger 12 (see FIG. 3).
- FIG. 13 is a layout diagram of refrigerant channels in the outdoor heat exchanger 12B of the air conditioner 300 according to the third embodiment.
- FIG. 13 is the figure which looked at one end side S1 (refer Fig.2 (a)) of outdoor heat exchanger 12B.
- the outdoor heat exchanger 12B has three rows of heat transfer pipes 2 (first row F1, second row F2 , Third column F3) is arranged.
- the outdoor heat exchanger 12A of the second embodiment arranges the trifurcated vent 4 between the second row F2 and the first row F1
- the outdoor heat exchanger 12B of the third embodiment differs in that a three-forked vent 4 is disposed between the third row F3 and the second row F2.
- the other configurations are the same, and duplicate explanations are omitted.
- the flow of the refrigerant in the third row F3 and the second row 2 in the outdoor heat exchanger 12B of the third embodiment is the second row in the outdoor heat exchanger 12 of the first embodiment. It is the same as the flow of the refrigerant in F2 and the first row F1.
- U vent connected from the end of the heat transfer tube 2 of the second row F2 to the end of the heat transfer tube 2 of the first row F1 at the same stage as the gas side inlet G2 and the same stage as the gas side inlet G2 , And flows into the heat transfer tube 2 of the first row F1.
- the outdoor heat exchanger 12B of the third embodiment has a configuration in which the refrigerant flow path on the liquid side is extended with respect to the two rows of the outdoor heat exchanger 12 (see FIG. 3).
- the efficiency of the air conditioner 300 can be further enhanced as in the two-row configuration (see FIG. 3).
- the flow passage length of the refrigerant flow passage (the refrigerant flow passage on the liquid side) after joining at the three-fork vent 4 is long, and the region where the flow velocity of the refrigerant in the heat transfer pipe 2 is relatively high increases.
- the position of the fork bend 4 together with the number of passes is the second embodiment.
- it may be disposed between the second row F2 and the first row F1 (see FIG. 12), or may be disposed between the third row F3 and the second row F2 as in the third embodiment. It is desirable to select either (see FIG. 13). Thereby, the heat exchanger performance can be further improved.
- the third embodiment see FIG. 13. As described above, it is possible to maximize the performance of the outdoor heat exchanger 12B and the air conditioner 300 equipped with the same by selecting a longer flow path length after the liquid side merging.
- the air conditioner 300 which concerns on this embodiment (1st-3rd embodiment) is not limited to the structure of the said embodiment, A various change is possible within the range which does not deviate from the meaning of invention. .
- the present invention is not limited to this, and can be widely applied to a refrigeration cycle apparatus provided with a refrigeration cycle.
- the present invention can be widely applied to a refrigeration cycle apparatus having a refrigeration cycle such as a refrigeration heating showcase capable of refrigeration or heating of an article, an automatic vending machine for refrigeration or heating a beverage can, a heat pump type water heater for heating and storing liquid, etc. .
- outdoor heat exchanger 12 (12A, 12B) is described as having two rows or three rows in the flow direction of the outdoor air, the present invention is not limited to this, and four or more rows may be provided. .
- the indoor heat exchanger 22 may have a plurality of configurations of the path P (see FIG. 3) of the refrigerant flow path. Further, the configuration of the liquid side distribution pipe 112 of the outdoor heat exchanger 12 may be applied to the liquid side distribution pipe 212 of the indoor heat exchanger 22.
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Abstract
Description
まず、本実施形態に係る空気調和機300(後述する図1等参照)について説明する前に、参考例に係る空気調和機300Cについて図14から図17を用いて説明する。
COPe=Δhe/Δhcomp ・・・ (2)
次に、参考例に係る空気調和機300Cの暖房運転時における運転状態をについて説明する。図17(b)は、参考例に係る空気調和機300Cの暖房運転時における運転状態をモリエル線図上に示したものである。
COPc=Δhc/Δhcomp
=1+COPe-Δhsc/Δhcomp ・・・ (4)
なお、暖房運転時において、サブクーラ130での冷媒の温度が外気温より高い場合、外気に対して放熱ロスが大きくなる。このため、暖房運転時の成績係数COPcを高く保つためには、サブクーラ130での放熱量をできるだけ小さくする(即ち、Δhscを小さくする)必要がある。一方、サブクーラ130は、図14に示すように、室外熱交換器12Cの熱交換器部110Cの下部に設置されており、暖房運転時におけるドレンパンの凍結防止や、霜の堆積防止の効果がある。
前述のように、熱交換器の高効率化を図るためには、熱交換器の途中で冷媒流路の合流や分岐を行う手法が取られる。参考例に係る空気調和機300Cの室外熱交換器12Cの構成について、図15および図16を用いて更に説明する。図15(a)は、参考例に係る空気調和機300Cの室外機100Cにおける室外熱交換器12Cの配置を示す斜視図であり、図15(b)は、A-A断面図である。
次に、第1実施形態に係る空気調和機300について図1から図4を用いて説明する。図1は、第1実施形態に係る空気調和機300の構成模式図である。図2(a)は、第1実施形態に係る空気調和機300の室外機100における室外熱交換器12の配置を示す斜視図であり、図2(b)は、A-A線断面図である。
第1実施形態に係る空気調和機300の室外熱交換器12の構成について、図3を用いて更に説明する。図3は、第1実施形態に係る空気調和機300の室外熱交換器12における冷媒流路の配置図である。なお、図3は、室外熱交換器12の一端側S1(図2(a)参照)を見た図である。
次に、熱交換器部110の各パスの液側出口(L1,L2,…)と、デストリビュータ113と、を接続する液側分配管112の流路抵抗(圧力損失)について説明する。
λ =0.3164・Re-0.25 ・・・(6)
Re =ud/ν ・・・(7)
つまり、式(5)から求められた液側分配管112の流路抵抗ΔPLpが、各パスの分配管ごとに互いに±20%以内に収まるように設定されることが望ましい。そして、式(5)を液側分配管112の長さL[m]、液側分配管112の内径d[m]について整理することにより、以下の式(8)に示す圧力損失係数ΔPcが各パスの分配管ごとに互いに±20%以内に収まるように設定されることが望ましい。
図2(b)に示すように、室外熱交換器12に対して水平方向に送風する室外機100では、上下に略一様な風速分布が得られる。また、図3に示すように、室外熱交換器12の熱交換器部110は、1番目のパスと同様の冷媒流路を複数備えている。このような構成により、液側分配管112の流路抵抗を大きく調整しなくても(換言すれば、±20%以内の調整で)、冷媒分配を一様にすることができる。さらに、液側分配管112の流路抵抗の差を小さくする(±20%以内に収める)ことにより、冷房運転と暖房運転の双方において、冷媒分配に差が生じにくくすることができる。
これにより、冷房運転時の定格能力に対して50%程度と能力が小さく、凝縮器の冷媒圧力損失が小さくなる運転時においても、液ヘッド差による冷媒分配の悪化を防止することができ、冷房中間能力運転時のCOPを向上することができる。
これにより、暖房定格運転時におけるサブクーラ120の温度を、外気温度よりも高くならないようにすることができ、放熱ロスを抑えて、COPを向上させることができる。
さらに、蒸発器として作用する際にはデストリビュータ113における乾き度分配についても配慮しなければ、蒸発器出口の各パス温度がばらついて性能低下を招いてしまう。
本実施例におけるデストリビュータ113への流入管114では、デストリビュータ113の直前に合流部116を有しており、室外膨張弁13後流側に生じる噴霧流と同様に気液二相流が混合状態になることから、同様に式(11)により混合状態の範囲を推定することができる。
合流部内径 D1=0.0107[m]
上記の条件下では、噴霧流が環状流に遷移するLf/D1の範囲は6.0~14.0となるため、この範囲を下回るようにおおよそ合流部内径に対して6倍以内(Lf/D1≦6)に合流部116とデストリビュータ113との距離Lfを構成することで、運転範囲内において、デストリビュータ113での均等な冷媒分配が実現できることを示している。
次に、第2実施形態に係る空気調和機300について、図12を用いて説明する。図12は、第2実施形態に係る空気調和機300の室外熱交換器12Aにおける冷媒流路の配置図である。なお、図12は、室外熱交換器12Aの一端側S1(図2(a)参照)を見た図である。
次に、第3実施形態に係る空気調和機300について、図13を用いて説明する。図13は、第3実施形態に係る空気調和機300の室外熱交換器12Bにおける冷媒流路の配置図である。なお、図13は、室外熱交換器12Bの一端側S1(図2(a)参照)を見た図である。
なお、本実施形態(第1~3実施形態)に係る空気調和機300は、上記実施形態の構成に限定されるものではなく、発明の趣旨を逸脱しない範囲内で種々の変更が可能である。
2 伝熱管
3 Uパイプ
4 三又パイプ
5 繋ぎパイプ
10 圧縮機
11 四方弁
12 室外熱交換器
13 室外膨張弁
14 レシーバ
15 液阻止弁
16 ガス阻止弁
17 アキュムレータ
21 室内膨張弁
22 室内熱交換器
30 液配管
40 ガス配管
50 室外ファン
60 室内ファン
100 室外機
200 室内機
300 空気調和機
110 熱交換器部
111 ガスヘッダ
112 液側分配管
113 デストリビュータ
114 流入管
115 合流管
116 合流部
120 サブクーラ
130 サブクーラ
S1 一端部
S2 他端部
F1 第1列目(複数本の伝熱管の列)
F2 第2列目(複数本の伝熱管の列)
F3 第3列目(複数本の伝熱管の列)
G1,G2 ガス側流入口
L1 液側流出口
Lf デストリビュータと合流部との距離
D1 合流部内径
d1 流入管内径
d2 合流管内径
Claims (8)
- 冷媒が流れる伝熱管と、複数の前記伝熱管が接続され空気と冷媒とを熱交換させる熱交換器と、冷媒を前記複数の伝熱管に分配するデストリビュータと、前記デストリビュータに冷媒を流入させる流入管と、前記流入管の途中に接続され内部を流れる冷媒を合流させる合流管と、を備え、前記流入管と前記合流管との合流部が前記デストリビュータの近傍に位置する熱交換装置。
- 前記合流部の管内径が、合流前の前記流入管および前記合流管の管内径よりも大きい請求項1に記載の熱交換装置。
- 冷媒はR32が70重量%以上を含むものであって、
前記合流部と前記デストリビュータとの距離Lfが、前記合流部の管内径D1の6倍以内である請求項1に記載の熱交換装置。 - 前記合流部と前記デストリビュータとの距離Lfが、前記合流部の管内径D1の4倍以上である請求項1に記載の熱交換装置。
- 冷媒流路に設けられ冷媒を減圧する膨張弁と、前記膨張弁から流出した冷媒が分岐する分岐部と、を備え、
前記熱交換器は、前記分岐部で分岐した冷媒が流れる第一のサブクーラ部を有し、
前記分岐した冷媒は、前記合流部で合流する請求項1に記載の熱交換装置。 - 前記熱交換器は、さらに前記膨張弁の前に冷媒が流れる第二のサブクーラ部を有する請求項5に記載の熱交換装置。
- 前記合流部と前記デストリビュータとの距離Lf[m]と、前記合流部の管内径D1[m]と、冷媒の質量速度G[kg/(m2s)]との関係が
Lf/D1≦1.2G0.36である請求項1に記載の熱交換装置。 - 請求項1から7のいずれか一つに記載の熱交換装置を備える空気調和機。
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