WO2016110091A1 - 空调器及其电控盒组件、空调器室外机的装配方法 - Google Patents

空调器及其电控盒组件、空调器室外机的装配方法 Download PDF

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Publication number
WO2016110091A1
WO2016110091A1 PCT/CN2015/085373 CN2015085373W WO2016110091A1 WO 2016110091 A1 WO2016110091 A1 WO 2016110091A1 CN 2015085373 W CN2015085373 W CN 2015085373W WO 2016110091 A1 WO2016110091 A1 WO 2016110091A1
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WIPO (PCT)
Prior art keywords
control box
electric control
air conditioner
support plate
fixed support
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
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PCT/CN2015/085373
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English (en)
French (fr)
Inventor
高军胜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GD Midea Air Conditioning Equipment Co Ltd
Original Assignee
GD Midea Air Conditioning Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201520408554.5U external-priority patent/CN204786886U/zh
Application filed by GD Midea Air Conditioning Equipment Co Ltd filed Critical GD Midea Air Conditioning Equipment Co Ltd
Publication of WO2016110091A1 publication Critical patent/WO2016110091A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/20—Electric components for separate outdoor units
    • F24F1/22—Arrangement or mounting thereof

Definitions

  • the present invention relates to the field of air conditioner equipment, and in particular, to an air conditioner, an electric control box assembly thereof, and an assembly method of an outdoor unit of an air conditioner.
  • the refrigerant heat dissipation technology adopted in the prior art inverter air conditioner outdoor unit generally adopts two refrigerant heat dissipation substrates, the refrigerant tube is fixed in the middle of two refrigerant heat dissipation substrates, the refrigerant tube is connected to the refrigerant pipeline of the outdoor unit, and the heat is generated in the outdoor unit.
  • the power component is fixed to one of the refrigerant heat dissipation substrates.
  • the purpose of the temperature rise of the power components is as described in the patent CN201420597787.X. Since there are two pieces of refrigerant heat-dissipating substrate, the cost is high on the one hand, and because the existing electric control box adopts the flip-chip assembly method, when the factory is assembled, the two refrigerant heat-dissipating substrates are assembled by different processes, and finally Assembling the entire outdoor electrical control box assembly, the assembly process is complicated, and at the same time, due to the relatively large number of processes, the number of turnovers during assembly is large, and the production efficiency is low.
  • the present invention aims to solve at least one of the above technical problems in the prior art to some extent.
  • the present invention proposes an electric control box assembly for an air conditioner, the electric control box assembly of the air conditioner having the advantages of easy installation, low number of turnovers, low cost, and high production efficiency.
  • the invention also proposes an air conditioner having the above electrical control box assembly.
  • the invention further provides a method of assembling an outdoor unit of an air conditioner.
  • An electric control box assembly for an air conditioner includes: an electric control box bottom plate; a fixed support plate, the fixed support plate is snap-fitted with the electric control box bottom plate; the substrate heat sink, the substrate heat sink is provided Forming a receiving cavity on the fixed supporting plate and the fixed supporting plate; a refrigerant pipe for circulating a refrigerant, at least a part of the refrigerant pipe being accommodated in the receiving cavity; heating power component, the heat generation The power component is attached to the surface of the substrate heat sink that is away from the fixed support plate; the outer cover of the electric control box, the outer cover of the electric control box is fixed on the bottom plate of the electric control box; the circuit board, the The circuit board is fixed on the outer cover of the electric control box, and the heating power component is disposed on the circuit board through a bracket and is electrically connected to the circuit board.
  • the electric control box assembly for an air conditioner has advantages of easy installation, low number of turnovers, low cost, and high production efficiency.
  • the bottom plate of the electric control box is provided with a fixing hole
  • the fixing supporting plate is provided with a hook, and the hook passes through the fixing hole and is fastened on the bottom plate of the electric control box.
  • the hook is disposed on the fixed support plate through a connecting plate, the connecting plate is formed as a flat plate and the connecting plate is supported on the bottom plate of the electric control box.
  • the fixed support plate is provided with a support column supported on the bottom plate of the electric control box.
  • a limiting hole is defined in the bottom plate of the electric control box, and an outer peripheral wall of the free end of the supporting column is provided with an inwardly recessed annular groove to define a small diameter portion, and the small diameter portion passes through the A limiting hole, the remaining portion of the support column is supported on the bottom plate of the electrical control box.
  • the cross-sectional area of the small diameter portion gradually decreases in a direction toward the bottom plate of the electric control box.
  • a portion of the fixed support plate extends beyond the substrate heat sink to define a fixed portion, and a surface of the fixed portion facing the substrate heat sink is provided with a buckle portion for fixing the refrigerant tube.
  • the buckle portion is an elastic member, and the buckle portion defines a snap groove having an opening, the buckle groove penetrating the buckle portion in an extending direction of the refrigerant tube, the buckle The opening of the groove shrinks.
  • the bracket supports the substrate heat sink.
  • bracket, the substrate heat sink and the circuit board are mounted together by a number of threaded fasteners.
  • the substrate heat sink is provided with a first groove
  • the fixed support plate is provided with a second groove
  • the first groove and the second groove are matched
  • the receiving cavity is defined.
  • the refrigerant tube is formed as a curved tube having a bent portion.
  • the outer side wall of the fixed support plate is provided with a limiting member, and the limiting member is provided with a limiting groove for receiving the bent portion.
  • the present invention also proposes an air conditioner comprising the above-described electric control box assembly for an air conditioner.
  • An assembly method of an outdoor unit of an air conditioner includes an electric control box assembly for an air conditioner according to the above embodiment of the present invention, the electric control box assembly including a circuit board, a heat generating power component, a bracket, and an electric a control box cover, the electric control box assembly is mounted on a middle partition of the outdoor unit of the air conditioner, and the assembling method comprises the following steps: S1: the circuit board, the bracket, and the heating power element a device, the substrate heat sink is assembled to the electrical control box cover to form an electrical control box cover assembly, the bracket being located between the circuit board and the heat generating power component, the substrate heat sink setting S2: fixing the bottom plate of the electric control box to the middle partition plate; S3: snap-fitting the fixed support plate with the bottom plate of the electric control box; S4: placing the refrigerant tube Mounting to the fixed support plate; S5: inverting the electrical control box cover assembly formed in step S1 on the fixed support plate, the substrate heat sink and the fixed support plate cooperate to define
  • the assembling method of the outdoor unit of the air conditioner according to the embodiment of the invention has the advantages of convenient installation, less turnover, and low cost And the advantages of high production efficiency.
  • FIG. 1 is a schematic view of an air conditioner according to an embodiment of the present invention.
  • FIG. 2 is a schematic view of the electrical control box assembly for an air conditioner according to an embodiment of the present invention shown in FIG. 1;
  • FIG. 3 is a perspective view showing a state in which an electric control box cover and a fixed support plate are assembled in the electric control box assembly shown in FIG. 2;
  • FIG. 4 is a schematic view showing a state in which the electric control box cover and the fixed support plate are separated from each other in the electric control box assembly shown in FIG. 2;
  • Figure 5 is a bottom plan view showing the state in which the electric control box cover and the fixed support plate shown in Figure 3 are engaged;
  • Figure 6 is a side view showing the state in which the electric control box cover and the fixed support plate shown in Figure 3 are engaged;
  • Figure 7 is a side elevational view showing the state in which the electrical control box cover and the fixed support plate shown in Figure 4 are separated;
  • FIG. 8 is a schematic diagram of splitting of an electrical control box assembly for an air conditioner according to an embodiment of the present invention.
  • Figure 9 is a schematic view showing the installation of the electric control box assembly for the air conditioner shown in Figure 8.
  • FIG. 10 is a cross-sectional view of an electrical control box assembly with an electrical control box backplane removed in accordance with an embodiment of the present invention
  • FIG. 11 is a cross-sectional view of an electrical control box assembly with an electrical control box backplane removed in accordance with an embodiment of the present invention
  • Figure 12 is a schematic illustration of an air conditioner in accordance with an embodiment of the present invention.
  • Air conditioner 1000 Air conditioner 1000;
  • Threaded fastener 800 is
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” or “second” may include at least one of the features, either explicitly or implicitly.
  • the meaning of "a plurality” is at least two, such as two, three, etc., unless specifically defined otherwise.
  • the terms “installation”, “connected”, “connected”, “fixed” and the like shall be understood broadly, and may be either a fixed connection or a detachable connection, unless explicitly stated and defined otherwise. Or in one piece; it may be a mechanical connection, or it may be an electrical connection or a communication with each other; it may be directly connected or indirectly connected through an intermediate medium, and may be an internal connection of two elements or an interaction relationship between two elements. Unless otherwise expressly defined. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
  • the first feature "on” or “under” the second feature may be a direct contact of the first and second features, or the first and second features may be indirectly through an intermediate medium, unless otherwise explicitly stated and defined. contact.
  • the first feature "above”, “above” and “above” the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature.
  • the first feature “below”, “below” and “below” the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.
  • An electric control box assembly 100 for an air conditioner 1000 which can be assembled into an air conditioner 1000 for controlling an operating state of the air conditioner 1000, the electric control box, will be described below with reference to the accompanying drawings.
  • the assembly 100 can be fixed to the intermediate partition 10 in the outdoor unit of the air conditioner 1000.
  • an electric control box assembly 100 for an air conditioner 1000 includes: an electric control box bottom plate 1, a fixed support plate 2, a substrate heat sink 3, and a refrigerant for circulating refrigerant.
  • the tube 5 the heating power component 6, the electrical control box cover 7, the circuit board 8 and the bracket 9.
  • the electric control box bottom plate 1 is provided in the air conditioner 1000.
  • the electric control box cover 7 is fixed on the bottom plate 1 of the electric control box to be connected with the electric control box
  • a receiving space is defined between the bottom plates 1, and the fixed supporting plate 2, the substrate heat sink 3, the refrigerant pipe 5, the heat generating power component 6, the circuit board 8 and the bracket 9 are all disposed in the receiving space.
  • the fixed support plate 2 is snap-fitted with the electric control box bottom plate 1.
  • the substrate heat sink 3 is provided on the fixed support plate 2 and defines a receiving cavity 4 with the fixed support plate 2. At least a portion of the refrigerant tube 5 is housed in the accommodating chamber 4.
  • the substrate heat sink 3 is provided with a first recess
  • the fixed support plate 2 is provided with a second recess, and the first recess and the second recess cooperate to define the receiving cavity 4.
  • the first recess is provided, and a part of the refrigerant tube 5 is accommodated in the first recess, so that the contact area between the substrate heat sink 3 and the refrigerant tube 5 can be increased, so that the heat of the substrate heat sink 3 to the refrigerant tube 5 can be improved.
  • Exchange effect is provided.
  • the fixed support plate 2 may be a plastic member so that the fixed support plate 2 is fixed on the electric control box base plate 1 while the refrigerant tube 5 is easily fixed to the solid support plate 2.
  • the heat generating power component 6 is attached to the surface of the substrate heat sink 3 remote from the fixed support plate 2.
  • the circuit board 8 is fixed on the electrical control box cover 7, and the heating power component 6 is disposed on the circuit board 8 through the bracket 9 and electrically connected to the circuit board 1.
  • the heating power component 6 generally includes a heat generating device such as an IPM module, a rectifier bridge stack, and a PFC module, and the heat generating component is electrically connected to the circuit board 1. More specifically, the pins of the heat generating power component 6 are fixed to the circuit board 8 through the bracket 9.
  • the circuit board 8, the bracket 9, the heating power component 6, and the substrate heat sink 3 are first assembled on the electrical control box cover 7 to form an electrical control box cover assembly, and then the electrical control box is
  • the bottom plate 1 is fixed on the middle partition 10 in the outdoor unit of the air conditioner 1000, and then the fixed support plate 2 is snap-fitted with the electric control box bottom plate 1, and then the refrigerant tube 5 is assembled to the fixed support plate 2, and then the electricity is charged.
  • the control box cover assembly is buckled on the fixed support plate 2, the substrate heat sink 3 cooperates with the fixed support plate 2 to define the receiving cavity 4, and finally the fixing member passes through the electrical control box cover 7, the circuit board 8, and the bracket in sequence. 9.
  • the substrate heat sink 3 is fixed to the fixed support plate 2 afterwards.
  • the fixing member can be mounted on the fixed support plate 2 by using a pneumatic batch pneumatic tool, so that the fixed support plate 2 not only bears the weight of the electric control box cover 7, the circuit board 8, the bracket 9, the heating power component 6 and the substrate radiator 3. It also withstands the wind force from top to bottom generated by the wind pneumatic tools when installing the fixtures.
  • the electrical control box assembly 100 for the air conditioner 1000 according to the embodiment of the present invention can be supported by the fixed support plate 2 and the electronic control box base plate 1 to improve the support stability of the fixed support plate 2 and improve the support of the fixed support plate 2.
  • the refrigerant tube 5 is interposed between the substrate heat sink 3 and the fixed support plate 2 in the accommodating chamber 4, so that the refrigerant tube 5 can be stably supported, and the substrate heat sink 3 is directly in contact with the refrigerant tube 5.
  • the heat dissipation speed of the substrate heat sink 3 can be increased, that is, the refrigerant tube 5 can take a large amount of heat away from the substrate heat sink 3, thereby improving the heat dissipation efficiency of the refrigerant tube 5, and directly passing through the substrate heat sink 3
  • the connection with the fixed support plate 2 can reduce the use of other heat-dissipating copper-aluminum plates, thereby reducing the cost and reducing the occupation space of the electric control box assembly 100.
  • the heat generating power component 6 is disposed on the substrate heat sink 3, and the substrate heat sink 3 is disposed on the fixed support plate 2,
  • the fixed support plate 2 is snap-fitted with the electric control box bottom plate 1.
  • At least a part of the refrigerant tube 5 is accommodated in the accommodating cavity 4, thereby not only making the structure of the electric control box assembly 100 more compact and reliable, but also improving the utilization rate of the space.
  • the space occupied by the small electrical control box assembly 100 effectively reduces the production steps of the electronic control box assembly 100, thereby effectively improving production efficiency.
  • the electric control box assembly 100 for the air conditioner 1000 has advantages of ease of installation, low number of turnovers, low cost, and high production efficiency.
  • the bottom plate 1 of the electric control box is provided with a fixing hole 11
  • the fixing support plate 2 is provided with a hook 21
  • the hook 21 passes through the fixing hole 11 and is fastened on the bottom plate 1 of the electric control box.
  • four fixing holes 11 may be disposed on the bottom surface of the bottom plate 1 of the electric control box.
  • four bottoms of the fixed supporting plate 2 may be disposed corresponding to the fixing holes 11.
  • the hook 21 is extended on the bottom plate 1 of the electric control box by using the hook 21 to extend the fixing hole 11 , and the fixed support plate 2 can be stably connected to the bottom plate 1 of the electric control box, and the support plate 2 can be fixed. Installation and disassembly to improve worker installation efficiency.
  • the hook 21 is disposed on the fixed support plate 2 through the connecting plate 22, the connecting plate 22 is formed as a flat plate and the connecting plate 22 is supported on the electric control box base plate 1.
  • a connecting plate 22 may be disposed between the hook 21 and the fixed supporting plate 2, so that the connection strength between the hook 21 and the fixed supporting plate 2 can be effectively increased.
  • the connecting plate 22 can be configured as a flat plate structure, thereby increasing the strength and supporting force of the fixed supporting plate 2, and effectively improving the performance of the fixed supporting plate 2 from the wind force from top to bottom.
  • the fixed support plate 2 is connected to the bottom plate 1 of the electric control box by the support of the connecting plate 22 and is fastened by the hook 21 into the fixing hole 11 , which is convenient to install and has few production processes. It can reduce the labor intensity of workers and effectively increase production efficiency.
  • the fixed support plate 2 is provided with a support post 23 supported on the bottom plate 1 of the electric control box, so that the fixed support plate 2 can be further firmly connected to the electric control box, thereby fixing
  • the support plate 2 supports the components such as the substrate heat sink 3 more stably, and the support column 23 can serve to support the fixed support plate 2, improve the structural strength of the fixed support plate 2, and further improve the fixed support plate 2 from the top to the bottom. The performance of the wind force.
  • the electronic control box bottom plate 1 is provided with a limiting hole 12
  • the outer peripheral wall of the free end of the supporting column 23 is provided with an inwardly recessed annular groove to define the small diameter portion 231 .
  • the small diameter portion 231 passes through the limiting hole 12, and the remaining portion of the support post 23 is supported on the electric control box base plate 1.
  • the bottom surface of the bottom plate 1 of the electric control box may be provided with a limiting hole 12.
  • the supporting column 23 is disposed at a position corresponding to the limiting hole 12 on the bottom surface of the fixed supporting plate 2, and the lower end of the supporting column 23 has a small diameter portion 231.
  • the small-diameter portion 231 is defined by the inner peripheral wall of the lower portion of the support post 23 being recessed inwardly, and the limiting hole 12 is protruded through the small-diameter portion 231, and the remaining portion of the support post 23 is blocked by the limiting hole 12 to support
  • the fixed support plate 2 can be further firmly connected to the bottom plate 1 of the electric control box, to prevent the fixed support plate 2 from shaking on the bottom plate 1 of the electric control box, and the fixed support plate 2 can be increased.
  • the support strength ensures stable support of the substrate heat sink 3 and the like.
  • the cross-sectional area of the small-diameter portion 231 gradually decreases in a direction toward the bottom plate 1 of the electric control box, referring to FIG. 6 - As shown in FIG. 7, the cross-sectional area of the small-diameter portion 231 is configured to gradually increase from the direction of the electric control box base 1 to the fixed support plate 2, so that it can function as a guide for facilitating the insertion of the small-diameter portion 231 into the limit. Hole 12.
  • a portion of the fixed support plate 2 extends beyond the substrate heat sink 3 to define a fixed portion 24 that is disposed on a surface of the fixed portion 24 that faces the substrate heat sink 3.
  • the buckle portion is an elastic member 25, and the buckle portion defines a snap groove 26 having an opening, and the extension of the buckle groove 26 in the refrigerant tube 5 The direction penetrates the buckle portion, and the opening of the buckle groove 26 is contracted.
  • the refrigerant tube 5 is assembled from the opening of the buckle groove 26 into the buckle groove 26, thereby facilitating the installation and disassembly of the refrigerant tube 5, thereby effectively improving the condition.
  • the production efficiency, while the opening of the snap groove 26 is contracted, can prevent the refrigerant tube 5 from coming off the buckle portion.
  • the snap portions may be plural and respectively disposed at both ends of the substrate heat sink 3, whereby the refrigerant tubes 5 may be positioned by a plurality of snap portions to further facilitate the mounting.
  • the refrigerant tube 5 is formed as a curved tube having the bent portion 51, and as shown in FIG. 2, the refrigerant tube 5 may be configured in a substantially "U" shape.
  • the flow path of the refrigerant can be increased, and the heat dissipation efficiency of the refrigerant pipe 5 can be improved.
  • the present invention is not limited thereto, and the refrigerant pipe 5 may also be configured in a substantially S shape to satisfy the air conditioner 1000 of a higher power.
  • the outer side wall of the fixed support plate 2 is provided with a limiting member 27, and the limiting member 27 is provided with a limiting groove 271 for receiving the bending portion 51, so as to further stabilize
  • the refrigerant tube 5 facilitates the installation of the electrical control box assembly 100.
  • the bracket 9 supports the substrate heat sink 3, so that the heat sink 3 is supported by the bracket 9, and the heat generating power component 6 can be prevented from being damaged by the pressing of the heat sink 3.
  • the bracket 9 supports the substrate heat sink 3 and the heat generating power component 6 is disposed on the bracket 9, the heating power component 6 can be easily contacted with the substrate heat sink 3, and the substrate heat sink 3 and the heat generating power component 6 are further contacted. reliable.
  • the bracket 9, the substrate heat sink 3, and the circuit board 8 are mounted together by a number of threaded fasteners 800. Thereby, not only the assembly of the bracket 9, the substrate heat sink 3 and the circuit board 8 but also the substrate heat sink 3 and the heat generating power component 6 are ensured to be in close contact, thereby improving the heat dissipation effect on the heat generating power component 6.
  • the inner upper wall surface of the electrical control box outer cover 7 may be provided with a plurality of support ribs 110 (up and down directions are indicated by arrows A in FIGS. 1 and 2), and the circuit board 8 It can be supported on a number of support ribs 110.
  • the support plate 110 can be used to support the circuit board 8, thereby improving the stability of the circuit board 8.
  • the electric control box cover 7 may be provided with a fixing hook 120, and the fixing hook 120 may be engaged at the edge of the circuit board 8. This makes it possible to mount the circuit board 8 on the electrical control box cover 7.
  • the present invention also provides an assembly method of an outdoor unit of an air conditioner 1000, which includes an electric circuit The board 8, the heating power component 6, the bracket 9 and the electric control box outer cover 7, the electric control box assembly 100 is mounted on the middle partition 10 of the outdoor unit of the air conditioner 1000, and the assembling method comprises the following steps:
  • step S5 The electrical control box cover assembly formed in step S1 is inverted on the fixed support plate 2, the substrate heat sink 3 and the fixed support plate 2 cooperate to define the receiving cavity 4;
  • the assembly method adopts a flip-chip method by first mounting the refrigerant tube 5, the fixed support board 2, and the electric control box base 1 on the outdoor unit at one time, and then including the substrate heat sink 3, the circuit board 8 and The electric control box cover assembly of the electric control box cover 7 is flip-fitted to the fixed support plate 2, which realizes simple assembly process and improved assembly efficiency.
  • the cost is saved.
  • the flipping refers to the side of the circuit board 8 having a large number of discrete components (such as electrolytic capacitors, heating power devices, etc.) facing downward, and the side without the discrete components is facing upward.
  • the assembly method of the outdoor unit of the air conditioner 1000 according to the embodiment of the present invention has the advantages of easy installation, low number of turnovers, low cost, and high production efficiency.
  • the electronic branch factory only assembles the components such as the circuit board 8, the bracket 9, the substrate heat sink 3, the heating power component 6, the electric control box cover 7, and the like, and then transports it to the assembly branch, so that the electronic branch does not It is necessary to purchase copper and aluminum radiators and special fixing of the refrigerant tubes 5, thereby effectively reducing production processes, improving production efficiency, and reducing labor intensity of workers;
  • the assembly branch first fixes the electric control box bottom plate 1 to the middle partition plate 10 of the air conditioner 1000 by screws, then places the fixed support plate 2, and then snaps the refrigerant tube 5 into the accommodating chamber 4 in the fixed support plate 2. In this way, the installation of the assembly plant can be effectively facilitated, and the installation is convenient and easy to disassemble;
  • the assembly branch factory can cover the electric control box cover assembly and the fixed support plate 2 of the electronic control box cover assembly assembled by the electronic branch factory, thereby knowing that not only the installation is convenient, but also the individual points are effectively reduced.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Devices For Blowing Cold Air, Devices For Blowing Warm Air, And Means For Preventing Water Condensation In Air Conditioning Units (AREA)
  • Air Filters, Heat-Exchange Apparatuses, And Housings Of Air-Conditioning Units (AREA)

Abstract

一种空调器及其电控盒组件、空调器室外机的装配方法。该电控盒组件(100)包括：电控盒底板(1)、固定支撑板(2)、基板散热器(3)、冷媒管(5)、发热功率元器件(6)、电控盒外盖(7)和电路板(8)，固定支撑板(2)与电控盒底板(1)卡扣配合；基板散热器(3)设在固定支撑板(2)上且与固定支撑板(2)限定出容纳腔(4)；冷媒管(5)的至少一部分容纳在容纳腔(4)内；发热功率元器件(6)设在基板散热器(3)的远离固定支撑板(2)的表面上。

Description

空调器及其电控盒组件、空调器室外机的装配方法 技术领域
本发明涉及空调器设备领域，尤其涉及一种空调器及其电控盒组件、空调器室外机的装配方法。
背景技术
现有技术中的变频空调室外机采用的冷媒散热技术一般采用两块冷媒散热基板，冷媒管固定在两块冷媒散热基板中间，冷媒管连通到室外机的冷媒管路中，室外机中的发热功率元器件固定到其中一块冷媒散热基板上，室外机工作时，发热功率元器件产生的热量通过冷媒散热基板传递到冷媒管上，由冷媒管中流动的低温冷媒工质进行冷却以达到降低发热功率元器件工作温升的目的，如专利CN201420597787.X所述的方案。由于冷媒散热基板有两块，一方面成本较高，同时由于现有的电控盒采用倒装的装配方式，在工厂装配时，这两块冷媒散热基板是由不同的工序分别装配，最后再装配整个室外电控盒组件，装配工序比较复杂，同时由于工序比较多导致其中装配时周转次数较多，生产效率低。
发明内容
本发明旨在至少在一定程度上解决现有技术中的上述技术问题之一。为此，本发明提出一种用于空调器的电控盒组件，该空调器的电控盒组件具有便于安装、周转次数少、成本低和生产效率高等优点。
本发明还提出一种具有上述电控盒组件的空调器。
本发明又提出一种空调器室外机的装配方法。
根据本发明的用于空调器的电控盒组件包括：电控盒底板；固定支撑板，所述固定支撑板与所述电控盒底板卡扣配合；基板散热器，所述基板散热器设在所述固定支撑板上且与所述固定支撑板限定出容纳腔；用于流通冷媒的冷媒管，所述冷媒管的至少一部分容纳在所述容纳腔内；发热功率元器件，所述发热功率元器件贴合在所述基板散热器的远离所述固定支撑板的表面上；电控盒外盖，所述电控盒外盖固定在所述电控盒底板上；电路板，所述电路板固定在所述电控盒外盖上，所述发热功率元器件通过支架设在所述电路板上且与所述电路板电连接。
根据本发明实施例的用于空调器的电控盒组件具有便于安装、周转次数少、成本低和生产效率高等优点。
具体地，所述电控盒底板上设有固定孔，所述固定支撑板上设有卡钩，所述卡钩穿过所述固定孔且扣在所述电控盒底板上。
进一步地，所述卡钩通过连接板设在所述固定支撑板上，所述连接板形成为平板且所述连接板支撑在所述电控盒底板上。
具体地，所述固定支撑板上设有支撑在所述电控盒底板上的支撑柱。
进一步地，所述电控盒底板上设有限位孔，所述支撑柱的自由端的外周壁设有向内凹入的环形凹槽以限定出细径部，所述细径部穿过所述限位孔，所述支撑柱的其余部分支撑在所述电控盒底板上。
进一步地，所述细径部的横截面积在朝向所述电控盒底板的方向上逐渐减小。
具体地，所述固定支撑板的一部分延伸超出所述基板散热器以限定出固定部分，所述固定部分的朝向所述基板散热器的表面上设有用于固定所述冷媒管的卡扣部。
进一步地，所述卡扣部为弹性件，所述卡扣部限定出具有开口的卡扣槽，所述卡扣槽在所述冷媒管的延伸方向贯穿所述卡扣部，所述卡扣槽的开口处收缩。
在本发明的一些实施例中，所述支架支撑所述基板散热器。
进一步地，所述支架、所述基板散热器和所述电路板通过若干螺纹紧固件安装在一起。
在本发明的一些具体示例中，所述基板散热器上设有第一凹槽，所述固定支撑板上设有第二凹槽，所述第一凹槽和所述第二凹槽配合以限定出所述容纳腔。
具体地，所述冷媒管形成为具有弯折部的弯曲管。
进一步地，所述固定支撑板的外侧壁上设有限位件，所述限位件上设有用于容纳所述弯折部的限位槽。
此外，本发明还提出了一种空调器，其包括上述的用于空调器的电控盒组件。
根据本发明实施例的空调器室外机的装配方法，包括根据本发明上述实施例的用于空调器的电控盒组件，所述电控盒组件包括电路板、发热功率元件器、支架和电控盒外盖，所述电控盒组件安装在所述空调器室外机的中隔板上，所述装配方法包括如下步骤：S1：将所述电路板、所述支架、所述发热功率元器件、所述基板散热器装配到所述电控盒外盖上以形成电控盒外盖组件，所述支架位于所述电路板和所述发热功率元器件之间，所述基板散热器设置所述发热功率元器件上；S2：将电控盒底板固定在所述中隔板上；S3：将所述固定支撑板与所述电控盒底板卡扣配合；S4：将所述冷媒管装配到所述固定支撑板上；S5：将步骤S1中形成的所述电控盒外盖组件倒扣在所述固定支撑板上，所述基板散热器与所述固定支撑板配合以限定出所述容纳腔；S6：将固定件依次穿过所述电控盒外盖、所述电路板、所述支架、所述基板散热器后固定在所述固定支撑板上。
根据本发明实施例的空调器室外机的装配方法，具有便于安装、周转次数少、成本低 和生产效率高等优点。
附图说明
图1是根据本发明实施例的空调器的示意图；
图2是图1中所示的根据本发明实施例的用于空调器的电控盒组件的示意图；
图3是图2中所示的电控盒组件中的电控盒盖与固定支撑板配合状态的立体示意图；
图4是图2中所示的电控盒组件中的电控盒盖与固定支撑板分离状态示意图；
图5是图3中所示的电控盒盖与固定支撑板配合状态的底面示意图；
图6是图3中所示的电控盒盖与固定支撑板配合状态的侧面示意图；
图7是图4中所示的电控盒盖与固定支撑板分离状态的侧面示意图；
图8是根据本发明实施例的用于空调器的电控盒组件拆分示意图；
图9是图8中所示的用于空调器的电控盒组件的安装示意图；
图10为根据本发明实施例的除去电控盒底板的电控盒组件的剖面图；
图11为根据本发明实施例的除去电控盒底板的电控盒组件的剖面图；
图12为根据本发明实施例的空调器的示意图。
附图标记：
空调器1000；
电控盒组件100；
电控盒底板1；固定孔11；限位孔12；
固定支撑板2；卡钩21；连接板22；支撑柱23；细径部231；
             固定部分24；弹性件25；卡扣槽26；限位件27；
             限位槽271；
基板散热器3；
容纳腔4；
冷媒管5；弯折部51；
发热功率元器件6；
电控盒外盖7；
电路板8；
支架9；
中隔板10；
支撑筋110；
固定钩120；
螺纹紧固件800。
具体实施方式
下面详细描述本发明的实施例，所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的，旨在用于解释本发明，而不能理解为对本发明的限制。
在本发明的描述中，需要理解的是，术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中，“多个”的含义是至少两个，例如两个，三个等，除非另有明确具体的限定。
在本发明中，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或成一体；可以是机械连接，也可以是电连接或彼此可通讯；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通或两个元件的相互作用关系，除非另有明确的限定。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本发明中的具体含义。
在本发明中，除非另有明确的规定和限定，第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触，或第一和第二特征通过中间媒介间接接触。而且，第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方，或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方，或仅仅表示第一特征水平高度小于第二特征。
下面参照附图描述根据本发明实施例的用于空调器1000的电控盒组件100，该电控盒组件100可以装配到空调器1000内用于控制空调器1000的工作状态，该电控盒组件100可以固定在空调器1000的室外机内的中隔板10上。
参考图1-图12所示，根据本发明实施例的用于空调器1000的电控盒组件100包括：电控盒底板1、固定支撑板2、基板散热器3、用于流通冷媒的冷媒管5、发热功率元器件6、电控盒外盖7、电路板8和支架9。
电控盒底板1设在空调器1000内。电控盒外盖7固定在电控盒底板1上以与电控盒 底板1之间限定出容纳空间，固定支撑板2、基板散热器3、冷媒管5、发热功率元器件6、电路板8和支架9均设在该容纳空间内。
固定支撑板2与电控盒底板1卡扣配合。基板散热器3设在固定支撑板2上且与固定支撑板2限定出容纳腔4。冷媒管5的至少一部分容纳在容纳腔4内。在图11的具体示例中，基板散热器3上设有第一凹槽，固定支撑板2上设有第二凹槽，第一凹槽和第二凹槽配合以限定出容纳腔4。从而设有第一凹槽，冷媒管5的一部分容纳在第一凹槽内，因此可以增大基板散热器3与冷媒管5的接触面积，从而可以提高基板散热器3对冷媒管5的热交换效果。
可选地，固定支撑板2可以为塑料件，以便于固定支撑板2固定在电控盒底板1上，同时冷媒管5便于固定到固支撑板2上。
发热功率元器件6贴合在基板散热器3的远离固定支撑板2的表面上。电路板8固定在电控盒外盖7上，发热功率元器件6通过支架9设在电路板8上且与电路板1电连接。具体地，发热功率元器件6一般包括IPM模块、整流桥堆、PFC模块等发热器件，上述发热元件与电路板1电连接。更具体地，发热功率元器件6的管脚穿过支架9固定在电路板8上。
安装电控盒组件100时，首先将电路板8、支架9、发热功率元器件6、基板散热器3装配到电控盒外盖7上以形成电控盒外盖组件，然后将电控盒底板1固定在空调器1000的室外机内的中隔板10上，再将固定支撑板2与电控盒底板1卡扣配合，接着将冷媒管5装配到固定支撑板2上，然后将电控盒外盖组件倒扣在固定支撑板2上，基板散热器3与固定支撑板2配合以限定出容纳腔4，最后将固定件依次穿过电控盒外盖7、电路板8、支架9、基板散热器3后固定在固定支撑板2上。其中固定件可以采用风批气动工具安装到固定支撑板2上，从而固定支撑板2不仅承受电控盒外盖7、电路板8、支架9、发热功率元器件6和基板散热器3的重量，还承受安装固定件时风批气动工具产生的从上到下的风批力。
根据本发明实施例的用于空调器1000的电控盒组件100，通过固定支撑板2与电控盒底板1卡扣配合，可提高固定支撑板2的支撑稳定性，提高固定支撑板2承受从上到下的风批力的强度，且方便工人安装固定支撑板2，有效地提高了生产效率。
此外，将冷媒管5夹设在基板散热器3与固定支撑板2之间的容纳腔4内，这样，可对冷媒管5进行稳定地支撑，且基板散热器3直接与冷媒管5接触，可增加基板散热器3的散热速度，也就是说，冷媒管5可从基板散热器3上较快的带走大量的热量，进而提高了冷媒管5的散热效率，且通过基板散热器3直接与固定支撑板2连接，可减少其他散热铜铝板的使用，从而降低了成本，减小了电控盒组件100的占用空间。
并且，将发热功率元器件6设在基板散热器3上，基板散热器3设在固定支撑板2上， 固定支撑板2与电控盒底板1卡扣配合，冷媒管5的至少一部分容纳在容纳腔4内，由此不仅可以使电控盒组件100的结构更加紧凑可靠，提高空间的利用率，减小电控盒组件100所占用的空间，有效地减少电控盒组件100的生产步骤，进而有效地的提高生产效率。
根据本发明实施例的用于空调器1000的电控盒组件100具有便于安装、周转次数少、成本低和生产效率高等优点。
在本发明的具体实施例中，电控盒底板1上设有固定孔11，固定支撑板2上设有卡钩21，卡钩21穿过固定孔11且扣在电控盒底板1上。具体而言，参考图3-图5所示，电控盒底板1的底面上可设有四个固定孔11，相应地，固定支撑板2的底部也可设四个与固定孔11相适配的卡钩21，通过采用卡钩21伸出固定孔11以扣在电控盒底板1上，可将固定支撑板2稳定地连接在电控盒底板1上，且便于固定支撑板2的安装和拆卸，提高工人的安装效率。
进一步地，卡钩21通过连接板22设在固定支撑板2上，连接板22形成为平板且连接板22支撑在电控盒底板1上。具体而言，参考图3-图5所示，卡钩21和固定支撑板2之间可设有连接板22，这样，可有效地的增加卡钩21和固定支撑板2之间的连接强度，且连接板22可构造为平板结构，从而可增加固定支撑板2的强度和支撑力，有效地提高固定支撑板2承受从上到下的风批力的性能。
由此可知，在满足生产需求的条件下，固定支撑板2通过连接板22的支撑且采用卡钩21扣入固定孔11连接在电控盒底板1上，不仅安装方便，生产工序少，且可降低工人的劳动强度，从而有效地提高生产效率。
在本发明的一些实施例中，固定支撑板2上设有支撑在电控盒底板1上的支撑柱23，这样，可进一步将固定支撑板2牢靠的连接在电控盒上，从而使固定支撑板2更稳定地支撑住基板散热器3等部件，同时支撑柱23可以起到支撑固定支撑板2的作用，提高固定支撑板2的结构强度，进而进一步提高固定支撑板2承受从上到下的风批力的性能。
具体地，参考图3-图7所示，电控盒底板1上设有限位孔12，支撑柱23的自由端的外周壁设有向内凹入的环形凹槽以限定出细径部231，细径部231穿过限位孔12，支撑柱23的其余部分支撑在电控盒底板1上。具体而言，电控盒底板1的底面可设有限位孔12，支撑柱23设在固定支撑板2的底表面的与限位孔12对应的位置，支撑柱23的下端具有细径部231，细径部231由支撑柱23的下部的外周壁向内凹入而限定出，通过细径部231伸出限位孔12，支撑柱23的其余部分会被限位孔12止挡住从而支撑在电控盒底板1，这样，可进一步将固定支撑板2牢靠的连接在电控盒底板1上，避免固定支撑板2在电控盒底板1上出现晃动，且可增加固定支撑板2的支撑强度，保证稳定地支撑基板散热器3等部件。
进一步地，细径部231的横截面积在朝向电控盒底板1的方向上逐渐减小，参考图6- 图7所示，细径部231的横截面积构造为从电控盒底板1到固定支撑板2的方向逐渐变大，这样，从而可以起到导向的作用，便于细径部231插入限位孔12。
在本发明的一些实施例中，参考图3-图4所示，固定支撑板2的一部分延伸超出基板散热器3以限定出固定部分24，固定部分24的朝向基板散热器3的表面上设有用于固定冷媒管5的卡扣部，这样，可进一步地支撑稳定住冷媒管5，且便于基板散热器3稳定安装在固定支撑板2上。
例如在本发明的一个具体示例中，参考图3-图4所示，卡扣部为弹性件25，卡扣部限定出具有开口的卡扣槽26，卡扣槽26在冷媒管5的延伸方向贯穿卡扣部，卡扣槽26的开口处收缩，这样，将冷媒管5从卡扣槽26的开口处装配到卡扣槽26内，便于冷媒管5的安装和拆卸，有效地提高了生产效率，同时卡扣槽26的开口处收缩可以避免冷媒管5从卡扣部脱落。在图3和图4的示例中，卡扣部可以为多个且分别设在基板散热器3的两端，由此可以利用多个卡扣部对冷媒管5进行定位，以进一步便于安装。
根据本发明实施例的用于空调器1000的电控盒组件100，冷媒管5形成为具有弯折部51的弯曲管，参考图2所示，冷媒管5可构造为大体“U”形，从而可以增加冷媒的流路，提高冷媒管5的散热效率。当然本发明不限于此，冷媒管5也可以构造为大体S形，以满足更大功率的空调器1000。
进一步地，参考图2-图4所示，固定支撑板2的外侧壁上设有限位件27，限位件27上设有用于容纳弯折部51的限位槽271，这样，可进一步稳固冷媒管5，便于电控盒组件100的安装。
在本发明的一些实施例中，支架9支撑基板散热器3，从而利用支架9对散热器3进行支撑，可以防止因散热器3的挤压而损坏发热功率元器件6。同时由于支架9支撑基板散热器3且发热功率元器件6设在支架9上，因此可以便于发热功率元器件6与基板散热器3接触，使基板散热器3与发热功率元器件6的接触更加可靠。
具体地，如图10所示，支架9、基板散热器3和电路板8通过若干螺纹紧固件800安装在一起。由此不仅实现支架9、基板散热器3和电路板8的装配，而且可以保证基板散热器3与发热功率元器件6紧密接触，从而提高对发热功率元器件6的散热效果。
有利地，如图10和图11所示，电控盒外盖7的内上壁面上可以设有若干支撑筋110(上下方向如图1和图2中的箭头A所示)，电路板8可以支撑在若干支撑筋110上。由此可以利用支撑筋110支撑电路板8，从而提高电路板8的稳定性。
其中，如图10所示，电控盒外盖7上可以设有固定钩120，固定钩120可以卡合在电路板8的边沿处。由此可以实现将电路板8安装在电控盒外盖7上。
此外，本发明还提出了一种空调器1000室外机的装配方法，电控盒组件100包括电路 板8、发热功率元器件6、支架9和电控盒外盖7，电控盒组件100安装在空调器1000室外机的中隔板10上，装配方法包括如下步骤：
S1：将电路板8、支架9、发热功率元器件6、基板散热器3装配到电控盒外盖7上以形成电控盒外盖组件，支架9位于电路板8和发热功率元器件6之间，基板散热器3设置发热功率元器件6上；
S2：将电控盒底板1固定在中隔板10上；
S3：将固定支撑板2与电控盒底板1卡扣配合；
S4：将冷媒管5装配到固定支撑板2上；
S5：将步骤S1中形成的电控盒外盖组件倒扣在固定支撑板2上，基板散热器3与固定支撑板2配合以限定出容纳腔4；
S6：将固定件依次穿过电控盒外盖7、电路板8、支架9、基板散热器3后固定在固定支撑板2上。
也就是说，该装配方法采用倒装的方式，通过先将冷媒管5、固定支撑板2以及电控盒底板1一次性安装在室外机上，然后再将包含基板散热器3、电路板8以及电控盒外盖7的电控盒外盖组件倒装固定到固定支撑板2上，实现了装配工序简单，装配效率提升。同时由于省去了一块基板散热器，节约了成本。其中倒装指的是电路板8的设有大量分立元器件(如电解电容、发热功率器件等)的一面朝下，没有安装分立元器件的一面朝上。
简言之，根据本发明实施例的空调器1000室外机的装配方法，具有便于安装、周转次数少、成本低和生产效率高等优点。
下面根据图1-图9描述根据本发明具体实施例的用于空调器1000的电控盒组件100安装步骤。
首先，电子分厂仅将电路板8、支架9、基板散热器3、发热功率元器件6、电控盒外盖7等零部件进行装配，然后运送到总装分厂，这样，电子分厂不需要对外购铜铝散热器和对冷媒管5进行特殊固定，有效地减少生产工序，提高生产效率，减少工人劳动强度；
其次，总装分厂通过螺钉先将电控盒底板1固定在空调器1000的中隔板10上，然后放置固定支撑板2，然后将冷媒管5卡入固定支撑板2中的容纳腔4内，这样，可有效地的方便总装分厂的安装，不仅安装方便，且易于拆卸；
最后，总装分厂将电子分厂装配好的电控盒外盖组件整体盖上电控盒底板1和固定支撑板2即可，由此可知，不仅安装方便，且有效地的减少了各个分厂的周转次数，且散热器仅保留了基板散热器3，成本大大降低，有效地提高了生产效率。
在本说明书的描述中，参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者 特点包含于本发明的至少一个实施例或示例中。在本说明书中，对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且，描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外，在不相互矛盾的情况下，本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
尽管上面已经示出和描述了本发明的实施例，可以理解的是，上述实施例是示例性的，不能理解为对本发明的限制，本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。

Claims (15)

  1. 一种用于空调器的电控盒组件，其特征在于，包括：
    电控盒底板；
    固定支撑板，所述固定支撑板与所述电控盒底板卡扣配合；
    基板散热器，所述基板散热器设在所述固定支撑板上且与所述固定支撑板限定出容纳腔；
    用于流通冷媒的冷媒管，所述冷媒管的至少一部分容纳在所述容纳腔内；
    发热功率元器件，所述发热功率元器件贴合在所述基板散热器的远离所述固定支撑板的表面上；
    电控盒外盖，所述电控盒外盖固定在所述电控盒底板上；
    电路板，所述电路板固定在所述电控盒外盖上，所述发热功率元器件通过支架设在所述电路板上且与所述电路板电连接。
  2. 根据权利要求1所述的用于空调器的电控盒组件，其特征在于，所述电控盒底板上设有固定孔，所述固定支撑板上设有卡钩，所述卡钩穿过所述固定孔且扣在所述电控盒底板上。
  3. 根据权利要求2所述的用于空调器的电控盒组件，其特征在于，所述卡钩通过连接板设在所述固定支撑板上，所述连接板形成为平板且所述连接板支撑在所述电控盒底板上。
  4. 根据权利要求1-3中任一项所述的用于空调器的电控盒组件，其特征在于，所述固定支撑板上设有支撑在所述电控盒底板上的支撑柱。
  5. 根据权利要求4所述的用于空调器的电控盒组件，其特征在于，所述电控盒底板上设有限位孔，所述支撑柱的自由端的外周壁设有向内凹入的环形凹槽以限定出细径部，所述细径部穿过所述限位孔，所述支撑柱的其余部分支撑在所述电控盒底板上。
  6. 根据权利要求5所述的用于空调器的电控盒组件，其特征在于，所述细径部的横截面积在朝向所述电控盒底板的方向上逐渐减小。
  7. 根据权利要求1-6中任一项所述的用于空调器的电控盒组件，其特征在于，所述固定支撑板的一部分延伸超出所述基板散热器以限定出固定部分，所述固定部分的朝向所述基板散热器的表面上设有用于固定所述冷媒管的卡扣部。
  8. 根据权利要求7所述的用于空调器的电控盒组件，其特征在于，所述卡扣部为弹性件，所述卡扣部限定出具有开口的卡扣槽，所述卡扣槽在所述冷媒管的延伸方向贯穿所述卡扣部，所述卡扣槽的开口处收缩。
  9. 根据权利要求1-8中任一项所述的用于空调器的电控盒组件，其特征在于，所述支架支撑所述基板散热器。
  10. 根据权利要求8所述的用于空调器的电控盒组件，其特征在于，所述支架、所述基板散热器和所述电路板通过若干螺纹紧固件安装在一起。
  11. 根据权利要求1-10中任一项所述的用于空调器的电控盒组件，其特征在于，所述基板散热器上设有第一凹槽，所述固定支撑板上设有第二凹槽，所述第一凹槽和所述第二凹槽配合以限定出所述容纳腔。
  12. 根据权利要求1-11中任一项所述的用于空调器的电控盒组件，其特征在于，所述冷媒管形成为具有弯折部的弯曲管。
  13. 根据权利要求12所述的用于空调器的电控盒组件，其特征在于，所述固定支撑板的外侧壁上设有限位件，所述限位件上设有用于容纳所述弯折部的限位槽。
  14. 一种空调器，其特征在于，包括根据权利要求1-13中任一项所述的用于空调器的电控盒组件。
  15. 一种空调器室外机的装配方法，其特征在于，包括根据权利要求1-13中任一项所述的用于空调器的电控盒组件，所述电控盒组件包括电路板、发热功率元器件、支架和电控盒外盖，所述电控盒组件安装在所述空调器室外机的中隔板上，所述装配方法包括如下步骤：
    S1：将所述电路板、所述支架、所述发热功率元器件、所述基板散热器装配到所述电控盒外盖上以形成电控盒外盖组件，所述支架位于所述电路板和所述发热功率元器件之间，所述基板散热器设置所述发热功率元器件上；
    S2：将电控盒底板固定在所述中隔板上；
    S3：将所述固定支撑板与所述电控盒底板卡扣配合；
    S4：将所述冷媒管装配到所述固定支撑板上；
    S5：将步骤S1中形成的所述电控盒外盖组件倒扣在所述固定支撑板上，所述基板散热器与所述固定支撑板配合以限定出所述容纳腔；
    S6：将固定件依次穿过所述电控盒外盖、所述电路板、所述支架、所述基板散热器后固定在所述固定支撑板上。
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CN111536601A (zh) * 2020-04-24 2020-08-14 宁波奥克斯电气股份有限公司 一种空调器室外机防水结构及空调器
CN114543195A (zh) * 2020-11-27 2022-05-27 广东美的制冷设备有限公司 空调器
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WO2026045257A1 (zh) * 2024-08-30 2026-03-05 海信空调有限公司 空调室外机及空调器

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