WO2016104069A1 - フットウェアの編成方法、フットウェアの製造方法、およびフットウェア - Google Patents

フットウェアの編成方法、フットウェアの製造方法、およびフットウェア Download PDF

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Publication number
WO2016104069A1
WO2016104069A1 PCT/JP2015/083712 JP2015083712W WO2016104069A1 WO 2016104069 A1 WO2016104069 A1 WO 2016104069A1 JP 2015083712 W JP2015083712 W JP 2015083712W WO 2016104069 A1 WO2016104069 A1 WO 2016104069A1
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WO
WIPO (PCT)
Prior art keywords
knitted fabric
fabric portion
footwear
knitting
base
Prior art date
Application number
PCT/JP2015/083712
Other languages
English (en)
French (fr)
Japanese (ja)
Inventor
美紀 川上
政光 池中
Original Assignee
株式会社島精機製作所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社島精機製作所 filed Critical 株式会社島精機製作所
Priority to EP15872638.0A priority Critical patent/EP3238560A4/en
Priority to US15/538,725 priority patent/US20170342612A1/en
Priority to BR112017012168A priority patent/BR112017012168A2/pt
Priority to JP2016566066A priority patent/JP6223604B2/ja
Priority to KR1020177020458A priority patent/KR101934264B1/ko
Priority to CN201580070560.7A priority patent/CN107105821B/zh
Publication of WO2016104069A1 publication Critical patent/WO2016104069A1/ja

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Classifications

    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/0205—Uppers; Boot legs characterised by the material
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B7/00—Flat-bed knitting machines with independently-movable needles
    • D04B7/04—Flat-bed knitting machines with independently-movable needles with two sets of needles
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
    • A41B11/00—Hosiery; Panti-hose
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/0205—Uppers; Boot legs characterised by the material
    • A43B23/0235—Different layers of different material
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/0245—Uppers; Boot legs characterised by the constructive form
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02—Uppers; Boot legs
    • A43B23/04—Uppers made of one piece; Uppers with inserted gussets
    • A43B23/042—Uppers made of one piece
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/10—Needle beds
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B7/00—Flat-bed knitting machines with independently-movable needles
    • D04B7/30—Flat-bed knitting machines with independently-movable needles specially adapted for knitting goods of particular configuration
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00—Details of fabric structure established in the fabric forming process
    • D10B2403/02—Cross-sectional features
    • D10B2403/023—Fabric with at least two, predominantly unlinked, knitted or woven plies interlaced with each other at spaced locations or linked to a common internal co-extensive yarn system
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel
    • D10B2501/04—Outerwear; Protective garments
    • D10B2501/043—Footwear

Definitions

  • the present invention relates to a knitting method of footwear knitted without sewing on a flat knitting machine, a manufacturing method of footwear, and footwear.
  • Patent Literature 1 discloses a footwear having a base knitted fabric portion having an opening and covering a wearer's foot, and a knitting method thereof.
  • an additional knitted fabric portion having a footwear shape is further knitted in the same manner as the base knitted fabric portion.
  • the additional knitted fabric portion and the base knitted fabric portion are connected to each other at a portion serving as a wearing mouth. Therefore, the footwear having a two-layer structure can be manufactured by folding the additional knitted fabric portion into the base knitted fabric portion.
  • the double-layered footwear has excellent strength and can withstand long-term use.
  • footwear obtained by knitting is that it is light and thin and does not overtighten the wearer's feet.
  • footwear for women such as pumps is required to be flexible to improve comfort. Therefore, there is a demand for footwear in which only a portion where strength is required has a two-layer structure, instead of footwear having a two-layer structure as in the footwear of Patent Document 1.
  • the present invention has been made in view of the above circumstances, and one object of the present invention is to provide a footwear knitting method for knitting footwear partially having a two-layer structure. Another object of the present invention is to provide a footwear manufacturing method for manufacturing footwear partially having a two-layer structure, and footwear obtained by the footwear manufacturing method.
  • the footwear knitting method of the present invention uses a flat knitting machine having a front needle bed and a rear needle bed opposed to each other in the front and back directions, and has a footwear-shaped base knitted fabric portion covering a wearer's foot.
  • a footwear knitting method for knitting footwear comprising: In the footwear knitting method of the present invention, knitting is started from the toe side or the heel side of the base knitted fabric portion, and the left side portion and the right side portion of the base knitted fabric portion are opposed to each other in the longitudinal direction of the needle bed.
  • the base knitted fabric portion is knitted in a state to complete the base knitted fabric portion, and one end is opened and the other end is closed separately from the base knitted fabric portion before or during the knitting of the base knitted fabric portion.
  • Knit a bag-like additional knitted fabric Knit a bag-like additional knitted fabric. Then, by joining using the double stitches, a part of the opening edge portion of the additional knitted fabric portion and the toe side edge portion or the heel side edge portion of the base knitted fabric portion at the edge portion of the wear mouth are joined. To do.
  • the footwear manufacturing method of the present invention includes a preparation step, a folding step, and a fixing step.
  • the preparation step is a step of preparing footwear obtained by the footwear knitting method of the present invention.
  • the folding step is a step of folding the additional knitted fabric portion provided in the footwear to form a two-layer state in which the base knitted fabric portion and the additional knitted fabric portion overlap each other in a part of the base knitted fabric portion.
  • the fixing step is a step of fixing the additional knitted fabric portion to the base knitted fabric portion in order to maintain the two-layer state.
  • the footwear of the present invention is footwear having a foot knitted base knitted fabric portion having a mouth and covering the wearer's foot.
  • the footwear of the present invention is formed in a bag shape having one end opened and the other end closed, and a part of the opening edge portion is a toe side edge portion or an edge portion of the footwear of the base knitted fabric portion.
  • An additional knitted fabric part joined to the heel side edge part is provided.
  • the base knitted fabric portion and the additional knitted fabric portion are joined without stitching by joining using double stitches, and the additional knitted fabric portion is folded back to a part of the base knitted fabric portion. Overlapped two-layer regions are formed.
  • an additional knitted fabric portion for forming a two-layer region in which the knitted fabric overlaps with two layers is formed on the toe portion or the heel portion of the footwear-shaped base knitted fabric portion. can do.
  • the additional knitted fabric portion knitted by the knitting method is folded back and fixed to the base knitted fabric portion, and the two-layer region is formed on the toe portion or the heel portion of the base knitted fabric portion. Can be produced.
  • the additional knitted fabric portion can be made visible from the outside of the footwear. Can be part of the design. For example, it is possible to change the design of the footwear by adjusting the size of the additional knitted fabric portion or changing the color of the knitting yarn knitting the additional knitted fabric portion to a color different from that of the base knitted fabric portion. Further, by covering the additional knitted fabric portion on the outside of the base knitted fabric portion, a portion having poor appearance such as a joint portion may be hidden by the additional knitted fabric portion depending on the design.
  • the footwear of the present invention is footwear that does not impair the characteristics of the knit product that is thin, light, and supple.
  • FIG. 1 It is a schematic block diagram of the pump-shaped shoe upper shown in embodiment. It is a schematic diagram which shows the knitting procedure of the shoe upper shown in embodiment. It is a knitting process figure which shows the procedure which joins a base knitted fabric part and an additional knitted fabric part.
  • FIG. 1 shows a pump-shaped footwear (shoe upper) 1.
  • the footwear 1 has a footwear 5 and has a base knitted fabric portion 2 formed in a footwear shape, and an additional knitted fabric portion 3 (see the hatched portion) covered on the toe portion of the base knitted fabric portion 2.
  • the base knitted fabric portion 2 includes a sole cover 20 that covers the soles of the wearer and an instep cover 21 that covers a portion on the back side of the wearer.
  • a base knitted fabric portion 2 having the same shape as the additional knitted fabric portion 3 exists inside the additional knitted fabric portion 3.
  • a pump can be produced by attaching an outer sole having a heel to the bottom of the footwear 1.
  • the base knitted fabric portion 2 and the additional knitted fabric portion 3 are knitted together without sewing using a flat knitting machine.
  • the additional knitted fabric portion 3 is joined by knitting to a part on the toe side of the edge portion of the mouthpiece 5 formed in the base knitted fabric portion 2.
  • positions that are important for knitting are indicated by black arrows.
  • the uppercase alphabets attached to the black arrows correspond to the alphabets in FIGS. 2 and 3 referred to in the description of the footwear knitting method described later.
  • the knitting yarn for knitting the base knitted fabric portion 2 and the additional knitted fabric portion 3 is not particularly limited, but in this example, the knitting yarns 2 and 3 are knitted using the knitting yarn including the heat fusion yarn.
  • the footwear 1 can be formed into a desired shape by fitting the footwear 1 to the foot mold and performing heat treatment.
  • the base knitted fabric portion 2 and the additional knitted fabric portion 3 are fixed so that their positions do not deviate from each other. Both 2 and 3 may be fixed by adhesion with a heat-sealing yarn, may be fixed by adhesion with an adhesive, or may be fixed by sewing. Of course, it is also possible to fix both 2 and 3 by using bonding and sewing together.
  • FIG. 2 An example of the knitting method of the footwear 1 will be described based on the schematic diagram of FIG. In FIG. 2, alphabets are attached to positions that are important points for knitting the footwear 1.
  • the knitting progress direction (same as the stitch direction) is indicated by a thick arrow.
  • a two-bed flat knitting machine having a front needle bed and a rear needle bed and capable of transferring stitches between the front and back needle beds can be used.
  • the footwear 1 can be knitted using a flat knitting machine other than the two-bed flat knitting machine such as a four-bed flat knitting machine.
  • knitting is started from the toe side of the base knitted fabric portion 2, and the base knitted fabric portion 2 is knitted until a part of the opening 5 is formed.
  • the portion on the front side of the base knitted fabric portion 2 corresponds to the right side portion of the base knitted fabric portion 2, and the portion on the back side of the base knitted fabric portion 2 corresponds to the left side portion of the base knitted fabric portion.
  • the right part is knitted with the front needle bed of the flat knitting machine, and the left part is knitted with the rear needle bed. Accordingly, in the wale direction end portion of the base knitted fabric portion 2, the line EFH is locked to the front needle bed, and the line EGH is locked to the rear needle bed.
  • the knitted width of the base knitted fabric portion 2 is gradually increased from the toe so that the portion on the toe side of the base knitted fabric portion 2 follows the shape of the foot.
  • a bag-shaped additional knitted fabric portion 3 having one end opened and the other end closed is knitted.
  • the additional knitted fabric portion 3 of this example is knitted into a bag shape with its start end closed. Since the starting end portion of the additional knitted fabric portion 3 is disposed on the toe side of the footwear 1 shown in FIG. 1, it is preferable to gradually increase the knitting width of the additional knitted fabric portion 3 from the starting end portion to the terminal end portion.
  • the line ABD of the additional knitted fabric portion 3 is locked to the front needle bed, and the line ACD is locked to the rear needle bed.
  • the knitting of the additional knitted fabric portion 3 may be performed before the base knitted fabric portion 2 is knitted, or may be performed while the base knitted fabric portion 2 is knitted.
  • the base knitted fabric portion 2 and the additional knitted fabric portion 3 are gradually joined while the bind-off process is performed on the line BDC of the additional knitted fabric portion 3 and the number of knitting courses of the base knitted fabric portion 2 is increased. (See FIG. 3 described later).
  • a part of the opening edge portion of the additional knitted fabric portion 3 is a toe side edge of the edge portion of the wear mouth 5 (see FIG. 1) of the base knitted fabric portion 2. It is joined to the part.
  • Both end portions X and Y of the joint portion between the base knitted fabric portion 2 and the additional knitted fabric portion 3 correspond to the X and Y positions shown in FIG.
  • the method of joining the base knitted fabric portion 2 and the additional knitted fabric portion 3 is not particularly limited as long as it is a joining method using double stitches.
  • An example of the joining method will be described with reference to the knitting process diagram of FIG.
  • the base knitted fabric portion 2 and the additional knitted fabric portion 3 are gradually joined while increasing the number of knitting courses of the base knitted fabric portion 2.
  • “S + number” in FIG. 3 indicates the number of the knitting process
  • FB indicates the front needle bed
  • BB indicates the rear needle bed.
  • the stitch is locked as shown in FIG. 2 (A).
  • the bind-off process is performed on the BD stitch of the additional knitted fabric portion 3 indicated by a broken line in S1.
  • the bind off process is a known knitting in which the stitches at the end in the wale direction of the additional knitted fabric portion 3 are removed from the needle bed by repeating the formation of stitches that are adjacent to each other in the wale direction. It is processing.
  • the stitches close to each other are overlapped as shown by the double-ended arrows of S1 (see S2). ).
  • the additional knitted fabric portion 3 may be moved toward the base knitted fabric portion 2 as shown in S2, and unlike the illustrated example, The knitted fabric portion 2 may be moved to the additional knitted fabric portion 3 side.
  • the stitch row following the wale direction of the stitches of the base knitted fabric portion 2 including the double stitches is knitted as indicated by the C-shaped reciprocating arrow.
  • the double stitches are fixed by this C-shaped knitting, and a part of the base knitted fabric part 2 and a part of the additional knitted fabric part 3 are joined.
  • the additional knitted fabric portion 3 is moved to the base knitted fabric portion 2 side to form double stitches on the FB and BB, and the knitting of the stitch row following the wale direction of the stitches of the base knitted fabric portion 2 including the double stitches
  • the base knitted fabric portion 2 and the additional knitted fabric portion 3 can be joined by joining using the double stitches.
  • the joint formed by joining the base knitted fabric portion 2 and the additional knitted fabric portion 3 naturally includes double stitches, and the double stitches are confirmed by looking at the footwear 1. be able to.
  • the remaining portion of the base knitted fabric portion 2 is knitted as shown in FIG. 2 (C).
  • the remaining part of the base knitted fabric part 2 can be knitted by C-shaped knitting using FB and BB. By appropriately increasing or decreasing the remaining knitting width, the base knitted fabric portion 2 along the shape of the foot can be obtained.
  • the size of the additional knitted fabric portion 3 is adjusted, or the color of the knitting yarn knitting the additional knitted fabric portion 3 is set to a color different from that of the knitted yarn of the base knitted fabric portion 2, thereby making the design of the footwear 1 Can be changed.
  • the direction of the stitches of the base knitted fabric part 2 and the direction of the stitches of the additional knitted fabric part 3 placed on the base knitted fabric part 2 are the same. This is because the base knitted fabric portion 2 and the additional knitted fabric portion 3 are knitted in accordance with the knitting method of the footwear 1 described with reference to FIGS.
  • the additional knitted fabric portion 3 can be folded inside the base knitted fabric portion 2 and the additional knitted fabric portion 3 can be arranged inside the toe portion of the base knitted fabric portion 2.
  • the additional knitted fabric portion 3 can be made invisible from the outside of the footwear 1, and the footwear 1 having a simple design can be obtained.
  • the footwear 1 shown in FIG. 1 is completed by fitting the footwear 1 to the foot mold and heat-treating it.
  • the knitting yarn knitting the base knitted fabric portion 2 and the heat fusion yarn contained in the knitting yarn knitting the additional knitted fabric portion 3 are melted, and the additional knitted fabric portion 3 is fixed to the base knitted fabric portion 2.
  • the footwear 1 maintains the two-layer state in which the base knitted fabric portion 2 and the additional knitted fabric portion 3 overlap.
  • an adhesive may be applied between the base knitted fabric portion 2 and the additional knitted fabric portion 3, or the footwear 1 after heat treatment is sewn. Also good.
  • the toe portion is partially reinforced by the additional knitted fabric portion 3.
  • the footwear 1 partially reinforcing the toe that requires strength has the advantage of a knit product that is thin, light and supple, and is excellent in comfort.
  • the knitting of the footwear 1 is started from the position corresponding to the toe of the footwear 1 (base knitted fabric portion 2).
  • the knitting of the footwear 1 may be started from a position corresponding to the heel of the footwear 1 (base knitted fabric portion 2) shown in FIG. 1, and the additional knitted fabric portion may be formed at the position of the heel.
  • the knitted side portion of the base knitted fabric portion 2 is knitted
  • the bag-shaped additional knitted fabric portion 3 joined to the heel side portion is knitted
  • the edge portion of the mouth 5 of the base knitted fabric portion 2 is knitted. It is good to join the heel side edge part in and a part of opening edge part of the additional knitted fabric part 3.
  • FIG. The method of joining can be performed in the same manner as in the first embodiment.
  • the footwear including the additional knitted fabric portion that partially reinforces the base knitted fabric portion may be a sock.
  • such socks can include a short sock that extends only to the vicinity of the wearer's heel.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Knitting Of Fabric (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
PCT/JP2015/083712 2014-12-25 2015-12-01 フットウェアの編成方法、フットウェアの製造方法、およびフットウェア WO2016104069A1 (ja)

Priority Applications (6)

Application Number Priority Date Filing Date Title
EP15872638.0A EP3238560A4 (en) 2014-12-25 2015-12-01 Footwear knitting method, footwear manufacturing method, and footwear
US15/538,725 US20170342612A1 (en) 2014-12-25 2015-12-01 Footwear knitting method, footwear manufacturing method, and footwear
BR112017012168A BR112017012168A2 (pt) 2014-12-25 2015-12-01 método de tricotar calçado, método de fabricar calçado, e calçado
JP2016566066A JP6223604B2 (ja) 2014-12-25 2015-12-01 フットウェアの編成方法、フットウェアの製造方法、およびフットウェア
KR1020177020458A KR101934264B1 (ko) 2014-12-25 2015-12-01 풋웨어의 편성방법, 풋웨어의 제조방법 및 풋웨어
CN201580070560.7A CN107105821B (zh) 2014-12-25 2015-12-01 穿在脚上的物品的编织方法、制造方法及穿在脚上的物品

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2014263155 2014-12-25
JP2014-263155 2014-12-25

Publications (1)

Publication Number Publication Date
WO2016104069A1 true WO2016104069A1 (ja) 2016-06-30

Family

ID=56150101

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2015/083712 WO2016104069A1 (ja) 2014-12-25 2015-12-01 フットウェアの編成方法、フットウェアの製造方法、およびフットウェア

Country Status (8)

Country Link
US (1) US20170342612A1 (ko)
EP (1) EP3238560A4 (ko)
JP (1) JP6223604B2 (ko)
KR (1) KR101934264B1 (ko)
CN (1) CN107105821B (ko)
BR (1) BR112017012168A2 (ko)
TW (1) TW201632094A (ko)
WO (1) WO2016104069A1 (ko)

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WO2017187732A1 (ja) * 2016-04-25 2017-11-02 株式会社島精機製作所 フットウェアの製造方法とフットウェア

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CN106723611A (zh) * 2017-01-20 2017-05-31 信泰(福建)科技有限公司 一种无缝立体飞织鞋面及其制作方法
TWI667965B (zh) * 2017-03-10 2019-08-11 薩摩亞商紘織國際有限公司 Method for manufacturing integrally formed shoe blank
US11457685B2 (en) * 2017-05-30 2022-10-04 Nike, Inc. Double layer, single tube braid for footwear upper
US10905189B2 (en) 2017-05-31 2021-02-02 Nike, Inc. Braided article of footwear incorporating flat yarn
CN108004664B (zh) * 2018-01-18 2021-03-02 东莞市坦睿飞织鞋面设计有限公司 一次成型多用途无缝针织鞋面及其编织工艺
US10791791B2 (en) 2018-01-20 2020-10-06 Nike, Inc. Articles of footwear reinforced with high tenacity yarn
US10731279B2 (en) * 2018-01-20 2020-08-04 Nike, Inc. Knitted components reinforced with high tenacity yarn
FR3082103B1 (fr) 2018-06-08 2020-08-28 Decathlon Sa Procede de fabrication d'une chaussure, et chaussure susceptible d'etre obtenue par ledit procede
JP7233330B2 (ja) * 2019-07-22 2023-03-06 株式会社島精機製作所 袋状編地の編成方法、及び袋状編地
KR102420389B1 (ko) * 2021-04-09 2022-07-14 주식회사 삭스팝 발가락 부분 내구성이 개선된 양말

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EP3238560A1 (en) 2017-11-01
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KR20170098907A (ko) 2017-08-30
US20170342612A1 (en) 2017-11-30
TW201632094A (zh) 2016-09-16
EP3238560A4 (en) 2018-09-05
JPWO2016104069A1 (ja) 2017-07-27
CN107105821A (zh) 2017-08-29
JP6223604B2 (ja) 2017-11-01
BR112017012168A2 (pt) 2018-01-02

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