WO2016101689A1 - 圆木加工流水线 - Google Patents

圆木加工流水线 Download PDF

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Publication number
WO2016101689A1
WO2016101689A1 PCT/CN2015/092398 CN2015092398W WO2016101689A1 WO 2016101689 A1 WO2016101689 A1 WO 2016101689A1 CN 2015092398 W CN2015092398 W CN 2015092398W WO 2016101689 A1 WO2016101689 A1 WO 2016101689A1
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WO
WIPO (PCT)
Prior art keywords
lifting
conveying
log
frame
conveyor belt
Prior art date
Application number
PCT/CN2015/092398
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English (en)
French (fr)
Inventor
李金红
Original Assignee
福建长汀县元创木工机械有限公司
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Application filed by 福建长汀县元创木工机械有限公司 filed Critical 福建长汀县元创木工机械有限公司
Priority to RU2017126071A priority Critical patent/RU2695876C2/ru
Publication of WO2016101689A1 publication Critical patent/WO2016101689A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
    • B27B5/02—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only
    • B27B5/06—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only for dividing plates in parts of determined size, e.g. panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
    • B27B5/02—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only
    • B27B5/06—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only for dividing plates in parts of determined size, e.g. panels
    • B27B5/063—Sawing travelling workpieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B25/00—Feeding devices for timber in saw mills or sawing machines; Feeding devices for trees
    • B27B25/04—Feeding devices for timber in saw mills or sawing machines; Feeding devices for trees with feed chains or belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B31/00—Arrangements for conveying, loading, turning, adjusting, or discharging the log or timber, specially designed for saw mills or sawing machines
    • B27B31/006—Arrangements for conveying, loading, turning, adjusting, or discharging the log or timber, specially designed for saw mills or sawing machines with chains or belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B31/00—Arrangements for conveying, loading, turning, adjusting, or discharging the log or timber, specially designed for saw mills or sawing machines
    • B27B31/04—Turning equipment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
    • B27B5/29—Details; Component parts; Accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C1/00—Machines for producing flat surfaces, e.g. by rotary cutters; Equipment therefor

Definitions

  • the invention relates to a log processing line.
  • the present invention is directed to the improvement of the above problems in the prior art, that is, the technical problem to be solved by the present invention is to provide a log processing line with simple structure, low cost, simple manufacture, complete functions, and greatly improved wood.
  • the efficiency of the work reduces the number of operators and reduces production costs.
  • the technical solution of the present invention is: a log processing line, comprising a conveying device for loading materials arranged in the direction of the processing direction of the log wood, a turning device for turning the logs to find the center, and a planing device for planing a plane at the bottom of the log, a log slice saw for cutting the blade along the axial direction thereof, a sheet sorting device for sorting the intermediate wood chip and the edge wood chip,
  • the sheet sorting apparatus further includes a first automatic feeding device for conveying the intermediate chips disposed on both sides thereof and a second automatic feeding device for conveying the edge chips, the first automatic feeding device and the second automatic feeding device At the exit, there is a square saw blade that cuts the chips again.
  • the conveying device comprises a frame having a slope shape, and both sides of the frame are provided with a chain driven by a motor, and the chain is uniformly fixed with a plurality of baffles on both sides of the frame.
  • the chain is connected to a rotating shaft drive, and the motor is connected to the rotating shaft through a chain transmission mechanism.
  • the inverting device includes a rack, and the rack is provided with a lifting and turning mechanism that can move up and down in the rack, and the lifting and turning mechanism includes two lifting plates connected by a connecting rod, A pulley is hinged on both side walls of the lifting plate, and two sprocket shafts and a lifting shaft disposed in parallel are connected between the two lifting plates, and two sprocket shafts are respectively arranged on the connecting rod and a motor for rotating the lifting shaft, the top of the lifting plate is provided with an arc-shaped groove, and a wall surface of the lifting plate is uniformly distributed with a plurality of sprockets along a wall edge, and a sprocket is fixed at an end of the sprocket shaft
  • the sprocket is surrounded by a chain, the chain is disposed above the edge of the curved groove, and the frame is respectively provided with a cross bar outside the two lifting plates, and the two ends of the lifting shaft are connected with a wire rope The other end of the wire
  • the frame is provided with three conveyor belts on the same plane, and the two lifting plates are arranged in three sections. Conveyor belt spacing The belt height equal to or below the height of the outlet conveyor means, said conveyor belt has a plurality of uniform arcuate bracket, the bracket is provided with a plurality of tines.
  • the rack is further provided with a sensor for monitoring the log and a control center for receiving the sensor signal and controlling the operation of the lifting and turning mechanism.
  • the planing device comprises a cutter wheel disposed at an outlet of the inverting device, the cutter wheel being driven to rotate by a motor, the cutter wheel being composed of a cutter shaft and a plurality of blades uniformly distributed on the cutter shaft. The cutting edge of the blade is higher than the bottom of the bracket of the turning device.
  • the log slice saw comprises two conveyor belts on the same plane, and the conveyor belt at the entrance of the log slice saw is connected with the contour line at the exit of the turning device, and the two conveyor belts are disposed between Two sets of circular saw assemblies, the circular saw assembly consisting of a plurality of spaced apart circular saws, the straight line of the center of the two sets of circular saw assemblies being inclined with the conveyor belt, and the two sections of the conveyor belt are arranged above There are elastic squeezing rollers for pressing the logs, and the conveyor belt is provided with a plurality of racks with sharp teeth.
  • the exit and the entrance of the log slice saw are provided with a steel sheet curtain for preventing splashing of wood chips
  • the steel sheet curtain is composed of a plurality of square steel sheets, and a bottom surface of the steel sheet is provided with a slope So that there is a sharp corner at the bottom of the steel sheet, wherein the inclined surface of the steel sheet at the entrance faces the direction of the log, and the inclined surface of the steel sheet at the exit faces away from the direction of the log.
  • the sheet sorting device comprises two legs, and a conveying beam and a beam are connected between the two legs, and the conveying beam is connected with a contour line at the outlet of the log slice saw, the conveying beam Provided with a belt with a tines, the beam is arranged in parallel above the conveying beam, the middle of the beam is provided with a hoop mechanism, and the hoop mechanism comprises two hoops respectively hinged on both sides of the beam, A pull rod is hinged on the outer wall surface of the hoop plate, and the cross beam is provided with a worm gear mechanism driven by a motor, and the other end of the pull rod is connected to the turbine to realize opening and closing of the hoop plate, and both sides of the bottom of the hoop plate are Each is provided with a roller with a driving motor, and the bottom of the beam is further provided with a flexible dial driven by a motor, the elastic dial is disposed on the side of the hoop mechanism and abuts against the upper end of the log, the second automatic The feeding device
  • the first automatic feeding device comprises a machine table, and the machine table is provided with a mobile station reciprocating on the machine table by a chain transmission, the movement The reciprocating direction of the table is perpendicular to the conveying beam, and two sides of the moving table are provided with a driving chain driven by the motor, and the other end of the machine is provided with a roller conveying frame for receiving the moving piece to convey the wood piece, and the roller conveying
  • the rack is provided with a plurality of rollers, and the roller carriage is provided with a transmission shaft driven by a motor, and the roller passes through the belt and the transmission shaft Transmits a connection, the drum drive direction of the transport carriage parallel beam, and the other end of the machine is
  • the sheet sorting device, the first automatic feeding device and the second automatic feeding device are respectively provided with a sensor and a control system for receiving the sensor signal and controlling the operation of the related motor.
  • an elastic pressing roller is respectively disposed at two sides of the inlet of the conveying beam, and one side of the roller conveying frame is further provided with a vertical rod for preventing the falling of the wood piece.
  • the assembly line organically combines a plurality of equipments in wood processing, especially in the processing of round wood slicing, to form a pipeline, which improves production efficiency and reduces floor space. , reducing the number of operators, so that the production efficiency is greatly improved.
  • FIG. 1 is a schematic structural view of an embodiment of the present invention.
  • FIG. 2 is a schematic view showing the configuration of a conveying device in an embodiment of the present invention.
  • FIG. 3 is a schematic structural view of a turning device and a planing device according to an embodiment of the present invention.
  • FIG. 4 is a schematic structural view of a lifting and lowering mechanism according to an embodiment of the present invention.
  • FIG. 5 is a schematic structural view of a log slicer according to an embodiment of the present invention.
  • Fig. 6 is a schematic front view showing the construction of a log slicer according to an embodiment of the present invention.
  • Fig. 7 is a schematic view showing the structure of a sheet sorting apparatus according to an embodiment of the present invention.
  • FIG. 8 is a schematic structural view of a first automatic feeding device according to an embodiment of the present invention.
  • FIG. 9 is a schematic structural view of a second automatic feeding device according to an embodiment of the present invention.
  • a log processing line includes a conveying device for feeding materials arranged in the direction of traveling of the processing of the logs, a turning device for turning the logs, and a turning device.
  • the bottom of the wooden plane is used for planing the planing of the bottoming machine 3, the circular sawing saw 4 for cutting and dividing the round wood along the axial direction thereof, and the sorting of the intermediate wood chips and the edge wood chips of the round wood a sheet sorting device 5, the sheet sorting device 5 further comprising a first automatic feeding device 6 for conveying the intermediate chips disposed on both sides thereof and a second automatic feeding device 7 for conveying the edge chips,
  • the outlets of the first automatic feeding device 6 and the second automatic feeding device 7 are provided with square-sliced slice saws 8, 9 for cutting the chips again.
  • the conveying device 1 includes a frame 11 having a slope shape, and both sides of the frame 11 are provided with a chain 12 driven by a motor, and the chain 12 is evenly distributed.
  • a plurality of baffles 13 are fixed, and the chains on both sides of the frame 11 are all drivingly connected to a rotating shaft 14 , and the motor and the rotating shaft 14 are drivingly connected by a chain transmission mechanism.
  • the operator places the logs in turn on the conveyor, and the baffles on the chain transport the logs diagonally upwards to the turning device 2.
  • the inverting device includes a frame 21, and the rack 21 is provided with a lifting and turning mechanism 22 that can move up and down within the frame, and the lifting and turning mechanism 22
  • the utility model comprises two lifting plates 22a connected by connecting rods, wherein the two side walls of the lifting plate 22a are hinged with a pulley 22d, and the frame is provided with a sliding groove for rolling up and down the pulley, the two lifting plates Between the 22a, two sprocket shafts 22e and a lifting shaft 22f which are arranged in parallel are connected by a bearing, and the connecting rod is provided with two motors for respectively driving the sprocket shaft and the lifting shaft to rotate, and the top of the lifting plate is provided with an arc a groove, a wall surface of the lifting plate 22a is evenly distributed with a plurality of sprockets 22b, and an end of the sprocket shaft 22e is fixed with a sprocket, and all the sprocke
  • the chain 22c is disposed higher than the edge of the curved groove, and the frame is provided with two cross bars, which are respectively disposed outside the two lifting plates 22a, and both ends of the lifting shaft 22f Connected with a wire rope, the other end of which is connected to the cross bar,
  • the conveying device 1 is disposed on one side of the lifting and lowering mechanism 22, and the frame 21 is provided with three conveyor belts 23 on the same plane, and the two lifting plates 22a are disposed at intervals of the three-stage conveyor belt, the conveyor belt 23
  • the height is equal to or lower than the outlet height of the conveying device 1, and the conveyor belt 23 is evenly distributed with a plurality of curved brackets, and the bracket is provided with a plurality of tines which prevent the logs from being axially And radial movement.
  • the rack 21 is further provided with a sensor for monitoring the log and a control center for receiving the sensor signal and controlling the operation of the lifting and turning mechanism 22.
  • the control center drives the lifting shaft to rotate and wind up the wire rope, and the lifting and turning mechanism drives the log to rise.
  • the sprocket shaft is driven to rotate by the motor, and the chain on the lifting plate is driven to rotate. The wood is rotated for searching.
  • the center of gravity of the log is stabilized at the position of the center line, the lifting shaft is reversed, the lifting and lowering mechanism is lowered, the log falls on the conveyor belt on the frame, and the control center drives the conveyor to start driving.
  • the log with stable center of gravity is transported away.
  • the planing device 3 includes a cutter wheel 31 disposed at the outlet of the inverting device.
  • the cutter wheel 31 is driven to rotate by a motor.
  • the cutter wheel 31 is evenly distributed by a cutter shaft and a plurality of blades.
  • the blade on the shaft is composed of a blade having a higher edge than the bottom of the bracket of the turning device.
  • the round bar with stable center of gravity enters the rotating cutter wheel 31, and the cutter wheel 31 planes the bottom of the log, so that the round is more stable during the subsequent cutting and dividing process, and the radial rotation is less likely to occur.
  • the log slice saw 4 includes two conveyor belts 41 on the same plane, and the conveyor belt 41 at the entrance of the log slice saw 4 and the outlet of the turning device 2 At the contour line, two sets of circular saw assemblies 44 are disposed between the two conveyor belts 41.
  • the circular saw assembly 44 is composed of a plurality of spaced apart circular saws, the two sets of circular saw assemblies.
  • the straight line at which the center of the circle 44 is inclined is inclined with the conveyor belt 41.
  • elastic pressing rollers 43 for pressing the logs
  • the conveyor belt is provided with a plurality of racks 42 with sharp teeth. .
  • the exit and the entrance of the log slice saw 4 are provided with a steel sheet curtain 45 for preventing splashing of wood chips, the steel sheet curtain being composed of a plurality of square steel sheets, the steel sheet The bottom is provided with a slope so that there is a sharp corner at the bottom of the steel sheet, wherein the inclined surface of the steel sheet at the entrance faces the direction of the log, and the inclined surface of the steel sheet at the exit faces away from the direction of the log, and the steel curtain not only prevents the wood chips from being prevented. Splash, more to prevent the log from retrograde.
  • the round top opens the elastic pressing roller 43, and the elastic pressing roller 43 and the rack 42 on the conveyor belt work together to make the round firmly enter the disc.
  • the saw assembly performs a cutting and dicing operation that cuts the logs into thicker intermediate wood chips and thinner edge wood chips that can be cut into multiple pieces.
  • the sheet sorting device 5 includes two legs 51, and a conveying beam 52 and a beam 53 are connected between the two legs 51.
  • 52 is connected with a straight line at the exit of the log saw 4, and the conveyor beam 52 is provided with a belt 54 with a sharp tooth.
  • the beam 53 is arranged in parallel above the conveying beam 52.
  • the hoop mechanism comprises two hoop plates 57 respectively hinged on both sides of the beam, and the outer wall surface of the hoop plate 57 is hinged with a tie rod 56, and the beam 53 is provided with a worm gear driven by a motor.
  • a mechanism 55, the other end of the pull rod 56 is connected to the turbine to realize the opening and closing of the hoop plate 57.
  • the two sides of the bottom of the hoop plate 57 are provided with a roller with a driving motor, and the bottom of the beam 53 is further provided with a motor-driven elastic dial 58 disposed on a side of the hoop mechanism and abutting against an upper end of the log, the second automatic feeder 7 including a transport mechanism, the transport mechanism consisting of two Parallel horizontal conveyor belts and diagonal conveyor belts connecting two horizontal conveyor belts
  • the horizontal conveyor belt 71 located at a lower portion is disposed below the conveying beam 52.
  • the end portion of the horizontal conveyor belt is further provided with a stopper 77 for preventing the falling of the wood chip, and the crawler belt of the oblique conveyor belt 73 is provided with a plurality of pieces for conveying the wood chips.
  • the lifting bar, the horizontal conveyor belt 72 located at a high place is provided with a lifting roller frame 74, and the lifting roller frame 74 is evenly distributed with a plurality of rollers 75, and the two horizontal conveyor belts located at a height are respectively provided by the motor A rotating power shaft and a cam shaft 76 are driven.
  • the drum 75 is drivingly coupled to the power shaft via a belt. Both ends of the cam shaft 76 are provided with cams that are in contact with the bottom of the lifting drum frame 74 to drive the lifting drum.
  • the frame 74 is raised and lowered on a horizontal conveyor belt 72 located at a height;
  • the first automatic feeding device 6 includes a machine table 61 on which is disposed a moving table 62 that reciprocates on the machine table by a chain drive.
  • the reciprocating direction of the moving table 62 is perpendicular to the conveying beam.
  • the two sides of the moving table 62 are provided with a driving chain driven by the motor, and the other end of the machine 61 is provided with a receiving mobile station.
  • a roller conveyor 64 for wood chips the roller carriage 64 is provided with a plurality of rollers, and the roller carriage 64 is provided with a transmission driven by a motor.
  • the drum is conveyably connected to the transmission shaft through a belt
  • the transmission direction of the roller carriage 64 is parallel to the conveying beam
  • the other end of the machine is further provided with a turning flap 63 with a driving motor, the turning gear
  • the sheet 63 is rotated and erected after the moving table 62 enters the roller carriage 64 to push the chips away from the moving table to remain on the roller carriage 64.
  • the sheet sorting device 5, the first automatic feeding device 6, and the second automatic feeding device 7 are provided with a sensor and a control system for receiving sensor signals and controlling the operation of the related motor.
  • the two sides of the entrance of the conveying beam 52 are respectively provided with elastic pressing rollers, the width of the conveying beam 52 is not more than 1.2 times the thickness of the intermediate wood piece, and one side of the roller conveying frame 64 is also disposed. There is a vertical rod that prevents the piece of wood from falling.
  • the piece of wood chips enters the sheet sorting device 5, and the elastic pressing roller at the entrance of the conveying beam 52 presses the cut wood chips so that the chips are not separated, and all the wood chips are opened under the conveying belt on the conveying beam.
  • the roller on the hoop mechanism and the elastic dial 58 further open the hoop plate 57.
  • the roller also plays a role in promoting the advancement of the wood chip under the action of the motor, and the roller clamps the wood chip to close the wood chip without separating.
  • the control system controls the motor on the beam to drive the worm gear mechanism 55 to operate, the turbine moves up on the action of the worm, and then drives the pull rod to pull the hoop plate 57.
  • the elastic dial is toggled to transfer the intermediate wood piece to the mobile station; the edge wood piece is moved to the lifting roller frame 74 under the transfer of the conveying mechanism, and the operator throws the outermost edgeless piece of wood into the device.
  • the lifting roller frame 74 will be raised by the action of the bottom cam, while the roller 75 on the lifting roller frame 74 is continuously rotated by the belt, and the remaining edge wood chips are conveyed to the square wood branch at the exit of the lifting roller frame.
  • the chip saw 8 performs another cutting of the segments; the intermediate chips are transferred to the roller carriage 64 by the moving table, and the sensor on the first automatic feeding device 6 detects that the intermediate chips are input to the roller carriage 64, and the control system passes the motor.
  • the control flap 63 is erected, the moving table 62 is retracted, and the intermediate chip is left on the roller carriage 64. Then, the roller on the roller carriage 64 starts to rotate under the driving of the motor, and the intermediate chip is conveyed to the outlet thereof.
  • the square wood chip saw 9 is again cut into pieces; thus, the entire cutting and dividing process for the whole log is completed.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Sorting Of Articles (AREA)
  • Attitude Control For Articles On Conveyors (AREA)
  • Debarking, Splitting, And Disintegration Of Timber (AREA)

Abstract

一种圆木加工流水线，包括沿圆木加工行进方向依次设置的用于上料的输送装置（1）、对圆木进行转动找中的翻转装置（2）、对圆木底部进行刨平面的刨底皮装置（3）、对圆木沿其轴向进行切割分片的圆木分片锯（4）、对圆木中间木片和边缘木片进行分选的板料分选装置（5），该板料分选装置（5）还包括设置在其两侧的用于输送中间木片的第一自动送料装置（6）和用于输送边缘木片的第二自动送料装置（7），该第一自动送料装置（6）和第二自动送料装置（7）的出口处均设置有对木片进行再次切割分片的方木分片锯（8，9）。

Description

圆木加工流水线 技术领域
本发明涉及一种圆木加工流水线。
背景技术
在圆木加工领域，尤其是对圆木进行分片加工时，需要多道工序，多种设备，每台设备都需要至少一个人负责，还需要在每个设备之间进行木材的转运，不仅设备占用面积大，而且操作人员多，大大的增加了生产成本，尤其面对日益增长的人力成本，致使企业的效益的降低。
发明内容本发明针对上述现有技术存在的问题做出改进，即本发明所要解决的技术问题是提供一种圆木加工流水线，结构简单，造价低廉，制作简单，功能齐全，大大的提高了木材作业的效率减少了操作人员，降低了生产成本。
为了解决上述技术问题，本发明的技术方案是：一种圆木加工流水线，包括沿圆木加工行进方向依次设置的用于上料的输送装置、对圆木进行转动找中的翻转装置、对圆木底部进行刨平面的刨底皮装置、对圆木沿其轴向进行切割分片的圆木分片锯、对圆木中间木片和边缘木片进行分选的板料分选装置，所述板料分选装置还包括设置在其两侧的用于输送中间木片的第一自动送料装置和用于输送边缘木片的第二自动送料装置，所述第一自动送料装置和第二自动送料装置的出口处均设置有对木片进行再次切割分片的方木分片锯。
进一步的，所述输送装置包括一呈斜坡状的框架，所述框架的两侧均设置有由电机驱使转动的链条，所述链条上均布固定有若干个挡板，所述框架两侧的链条均与一转轴传动连接，该电机与该转轴通过链传动机构传动连接。
进一步的，所述翻转装置包括一机架，所述机架内设置有可在机架内上下移动的升降翻转机构，所述升降翻转机构包括两块用连杆相连接的升降板，所述升降板的两侧壁上均铰接有滑轮，所述两块升降板之间通过轴承连接有两根相平行设置的链轮轴和升降轴，所述连杆上设置有两个分别驱使链轮轴和升降轴转动的电机，所述升降板的顶部设置有弧形凹槽，所述升降板的一壁面上沿壁面边缘均布有若干个链轮，所述链轮轴的端部固设有链轮，所述所有链轮上环绕有一链条，该链条高于弧形凹槽边缘设置，所述机架在两块升降板外分别设置有横杆，所述升降轴的两端部均连接有钢丝绳，所述钢丝绳的另一端连接在横杆上，所述输送装置设置在升降翻转机构的一侧，所述机架上设置有三段同一平面上的传送带，所述两块升降板设置在三段传送带的间隔处，所述传送带的高度等于或低于输送装置的出口高度，所述传送带上均布有若干个弧形的托架，所述托架上设置有若干个尖齿。
进一步的，所述机架上还设置有监测圆木的传感器和接收传感器信号并控制升降翻转机构运转的控制中心。
进一步的，所述刨底皮装置包括一设置在翻转装置出口处的刀轮，该刀轮通过一电机驱使转动，所述刀轮由一刀轴和若干片均布在刀轴上的刀片组成，所述刀片的刃口高于翻转装置的托架底部。
进一步的，所述圆木分片锯包括两段同一平面上的传送带，所述圆木分片锯入口处的传送带与翻转装置的出口处等高直线衔接，所述两段传送带之间设置有两组圆盘锯组件，所述圆盘锯组件由若干片间隔设置的圆盘锯组成，所述两组圆盘锯组件圆心所在的直线与传送带相倾斜，所述两段传送带的上方均设置有用于压住圆木的弹性挤压滚轮，所述传送带上均布有若干根带尖齿的齿条。
进一步的，所述圆木分片锯的出口和入口处均设置有防止木屑飞溅的钢片帘幕，所述钢片帘幕由若干块方形的钢片组成，所述钢片底部设置有一斜面，以使钢片底部存在一尖角，其中入口处的钢片斜面朝向圆木前进方向，出口处的钢片斜面背向圆木前进方向。
进一步的，所述板料分选装置包括两个支脚，所述两个支脚之间连接有输送梁和横梁，所述输送梁与圆木分片锯出口处等高直线衔接，所述输送梁上设置有带尖齿的传送带，所述横梁平行设置在输送梁的上方，所述横梁中部设置有抱箍机构，所述抱箍机构包括两块分别铰接在横梁两侧的箍板，所述箍板外壁面上铰接有拉杆，所述横梁上设置有由电机驱使转动的蜗轮蜗杆机构，所述拉杆的另一端连接在该涡轮上以实现箍板的开合，所述箍板底部两侧均设置有带驱动电机的滚轮，所述横梁底部还设置有由电机驱动的弹性拨轮，该弹性拨轮设置在抱箍机构的旁侧且顶抵在圆木的上端，所述第二自动送料装置包括一传送机构，所述传送机构由两个相平行的水平传送带和连接两个水平传送带的斜传送带组成，其中位于低处的水平传送带设置在输送梁的下方，斜传送带的履带上设置有若干个用于输送木片的凸杆，位于高处的水平传送带上设置有升降滚筒架，所述升降滚筒架上均布有若干个滚筒，所述位于高处的水平传送带的下方设置有两根分别由电机驱使转动的动力轴和凸轮轴，所述滚筒通过一皮带与动力轴传动连接，所述凸轮轴的两端设置有凸轮，该凸轮与升降滚筒架底部相接触，以驱使升降滚筒架在位于高处的水平传送带上升降；所述第一自动送料装置包括一机台，所述机台上设置有通过链条传动在机台上往复运动的移动台，该移动台的往复运动方向与输送梁相垂直，所述移动台的两侧设置有由电机驱使转动的传动链条，所述机台的另一端设置有接收移动台输送木片的滚筒输送架，该滚筒输送架上设置有若干个滚筒，所述滚筒输送架内设置有由电机驱使转动的传动轴，所述滚筒通过皮带与传动轴传送连接，所述滚筒输送架的传动方向与输送梁相平行，所述机台的另一端还设置有带驱动电机的翻转挡片，该翻转挡片 在移动台进入滚筒输送架后转动竖起将木片推离移动台留在滚筒输送架上。
进一步的，所述板料分选装置、第一自动送料装置和第二自动送料装置上均设置有传感器和接收传感器信号并控制相关电机运转的控制系统。
进一步的，所述输送梁的入口处两侧分别设置有弹性挤压滚轮，所述滚筒输送架的一侧还设置有防止木片掉落的竖杆。
与现有技术相比，本发明具有以下有益效果：本流水线将木材加工，尤其是圆木分片加工中的多个设备有机的结合起来，组成流水线，提高了生产效率，减少了占地面积，降低了操作人员数量，使得生产效益大幅度提高。
下面结合附图和具体实施方式对本发明做进一步详细的说明。
附图说明
图1为本发明实施例的构造示意图。
图2为本发明实施例中输送装置的构造示意图。
图3为本发明实施例中翻转装置和刨底皮装置的构造示意图。
图4为本发明实施例中升降翻转机构的构造示意图。
图5为本发明实施例中圆木分片锯的构造示意图。
图6为本发明实施例中圆木分片锯的构造示意主视图。
图7为本发明实施例中板料分选装置的构造示意图。
图8为本发明实施例中第一自动送料装置的构造示意图。
图9为本发明实施例中第二自动送料装置的构造示意图。
图中：1-输送装置，11-框架，12-链条，13-挡板，14-转轴，2-翻转装置，21-机架，22-升降翻转机构，22a-升降板，22b-链轮，22c-链条，22d-滑轮，22e-链轮轴，22f-升降轴，23-输送装置的传送带，3-刨底皮装置，31-刀轮，4-圆木分片锯，41-传送带，42-齿条，43-弹性挤压滚轮，44-圆盘锯组件，45-钢片帘幕，5-板料分选装置，51-支脚，52-输送梁，53-横梁，54-板料分选装置的传送带，55-蜗轮蜗杆机构，56-拉杆，57-箍板，58-弹性拨轮，6-第一自动送料装置，61-机台，62-移动台，63-翻转挡片，64-滚筒输送架，7-第二自动送料装置，71-低处的水平传送带，72-高处的水平传送带，73-斜传送带，74-升降滚筒架，75-滚筒，76-凸轮轴，77-挡杆，8、9-方木分片锯。
具体实施方式
实施例一：如图1所示，一种圆木加工流水线，包括沿圆木加工行进方向依次设置的用于上料的输送装置1、对圆木进行转动找中的翻转装置2、对圆木底部进行刨平面的刨底皮装置3、对圆木沿其轴向进行切割分片的圆木分片锯4、对圆木中间木片和边缘木片进行分选 的板料分选装置5，所述板料分选装置5还包括设置在其两侧的用于输送中间木片的第一自动送料装置6和用于输送边缘木片的第二自动送料装置7，所述第一自动送料装置6和第二自动送料装置7的出口处均设置有对木片进行再次切割分片的方木分片锯8、9。
本实施例中，如图2所示，所述输送装置1包括一呈斜坡状的框架11，所述框架11的两侧均设置有由电机驱使转动的链条12，所述链条12上均布固定有若干个挡板13，所述框架11两侧的链条均与一转轴14传动连接，该电机与该转轴14通过链传动机构传动连接。开机时，操作人员将圆木依次放在输送装置上，链条上的挡板将圆木斜向上输送到翻转装置2。
本实施例中，如图3、4所示，所述翻转装置包括一机架21，所述机架21内设置有可在机架内上下移动的升降翻转机构22，所述升降翻转机构22包括两块用连杆相连接的升降板22a，所述升降板22a的两侧壁上均铰接有滑轮22d，所述机架内设置有供滑轮上下滚动的滑槽，所述两块升降板22a之间通过轴承连接有两根相平行设置的链轮轴22e和升降轴22f，所述连杆上设置有两个分别驱使链轮轴和升降轴转动的电机，所述升降板的顶部设置有弧形凹槽，所述升降板22a的一壁面上沿壁面边缘均布有若干个链轮22b，所述链轮轴22e的端部固设有链轮，所述所有链轮上环绕有一链条22c，该链条22c高于弧形凹槽边缘设置，所述机架上设置有两根横杆，所述两根横杆分别设置在两块升降板22a的外侧，所述升降轴22f的两端部均连接有钢丝绳，所述钢丝绳的另一端连接在横杆上，所述输送装置1设置在升降翻转机构22的一侧，所述机架21上设置有三段同一平面上的传送带23，所述两块升降板22a设置在三段传送带的间隔处，所述传送带23的高度等于或低于输送装置1的出口高度，所述传送带23上均布有若干个弧形的托架，所述托架上设置有若干个尖齿，该尖齿可以防止圆木在轴向和径向的移动。
本实施例中，所述机架21上还设置有监测圆木的传感器和接收传感器信号并控制升降翻转机构22运转的控制中心。工作时，传感器检测到木头进入升降翻转机构时，控制中心驱使升降轴转动卷起钢丝绳，升降翻转机构带动圆木上升，同时，链轮轴被电机驱使转动，驱动升降板上的链条转动，对圆木进行转动进行找中，转动一定时间后，圆木重心稳定在中垂线位置，升降轴反转，升降翻转机构下降，圆木落到机架上的传送带上，控制中心驱使传送带开始传动，重心稳定后的圆木被传送走。
本实施例中，所述刨底皮装置3包括一设置在翻转装置出口处的刀轮31，该刀轮31通过一电机驱使转动，所述刀轮31由一刀轴和若干片均布在刀轴上的刀片组成，所述刀片的刃口高于翻转装置的托架底部。重心稳定后的圆木进入旋转中的刀轮31，刀轮31对圆木底部进行刨平面，使得该圆木进行后续切割分片工艺时更加稳定，不易发生径向转动。
本实施例中，如图5、6所示，所述圆木分片锯4包括两段同一平面上的传送带41，所述圆木分片锯4入口处的传送带41与翻转装置2的出口处等高直线衔接，所述两段传送带41之间设置有两组圆盘锯组件44，所述圆盘锯组件44由若干片间隔设置的圆盘锯组成，所述两组圆盘锯组件44圆心所在的直线与传送带41相倾斜，所述两段传送带41的上方均设置有用于压住圆木的弹性挤压滚轮43，所述传送带上均布有若干根带尖齿的齿条42。
本实施例中，所述圆木分片锯4的出口和入口处均设置有防止木屑飞溅的钢片帘幕45，所述钢片帘幕由若干块方形的钢片组成，所述钢片底部设置有一斜面，以使钢片底部存在一尖角，其中入口处的钢片斜面朝向圆木前进方向，出口处的钢片斜面背向圆木前进方向，钢片帘幕不仅起到防止木屑飞溅，更起到了防止圆木逆行。被刨底平面后的圆木进入圆木分片锯后，圆木顶开弹性挤压滚轮43，弹性挤压滚轮43和传送带上的齿条42共同作用下，使得圆木稳固的进入圆盘锯组件进行切割分片作业，该圆盘锯组件将圆木切割成较厚的中间木片和较薄的边缘木片，该边缘木片可切割成多片。
本实施例中，如图7、8、9所示，所述板料分选装置5包括两个支脚51，所述两个支脚51之间连接有输送梁52和横梁53，所述输送梁52与圆木分片锯4出口处等高直线衔接，所述输送梁52上设置有带尖齿的传送带54，所述横梁53平行设置在输送梁52的上方，所述横梁53中部设置有抱箍机构，所述抱箍机构包括两块分别铰接在横梁两侧的箍板57，所述箍板57外壁面上铰接有拉杆56，所述横梁53上设置有由电机驱使转动的蜗轮蜗杆机构55，所述拉杆56的另一端连接在该涡轮上以实现箍板57的开合，所述箍板57底部两侧均设置有带驱动电机的滚轮，所述横梁53底部还设置有由电机驱动的弹性拨轮58，该弹性拨轮58设置在抱箍机构的旁侧且顶抵在圆木的上端，所述第二自动送料装置7包括一传送机构，所述传送机构由两个相平行的水平传送带和连接两个水平传送带的斜传送带组成，其中位于低处的水平传送带71设置在输送梁52的下方，该水平传送带的端部还设置有防止木片掉落的挡杆77，斜传送带73的履带上设置有若干个用于输送木片的凸杆，位于高处的水平传送带72上设置有升降滚筒架74，所述升降滚筒架74上均布有若干个滚筒75，所述位于高处的水平传送带的下方设置有两根分别由电机驱使转动的动力轴和凸轮轴76，所述滚筒75通过一皮带与动力轴传动连接，所述凸轮轴76的两端设置有凸轮，该凸轮与升降滚筒架74底部相接触，以驱使升降滚筒架74在位于高处的水平传送带72上升降；所述第一自动送料装置6包括一机台61，所述机台61上设置有通过链条传动在机台上往复运动的移动台62，该移动台62的往复运动方向与输送梁相垂直，所述移动台62的两侧设置有由电机驱使转动的传动链条，所述机台61的另一端设置有接收移动台输送木片的滚筒输送架64，该滚筒输送架64上设置有若干个滚筒，所述滚筒输送架64内设置有由电机驱使转动的传动 轴，所述滚筒通过皮带与传动轴传送连接，所述滚筒输送架64的传动方向与输送梁相平行，所述机台的另一端还设置有带驱动电机的翻转挡片63，该翻转挡片63在移动台62进入滚筒输送架64后转动竖起将木片推离移动台留在滚筒输送架64上。
本实施例中，所述板料分选装置5、第一自动送料装置6和第二自动送料装置7上均设置有传感器和接收传感器信号并控制相关电机运转的控制系统。
本实施例中，所述输送梁52的入口处两侧分别设置有弹性挤压滚轮，所述输送梁52的宽度不超过中间木片厚度的1.2倍，所述滚筒输送架64的一侧还设置有防止木片掉落的竖杆。工作时，分片好的木片进入板料分选装置5，输送梁52入口处的弹性挤压滚轮挤压切割好的木片，使木片不分离，所有木片在输送梁上传送带的传送下顶开抱箍机构上的滚轮和弹性拨轮58，进而顶开箍板57，该滚轮也在电机的作用下对木片的前进起到助推作用，而且滚轮将木片抱住合拢使木片不分离，当板料分选装置5上的传感器检测到木片进入到输送梁52中部时，控制系统控制横梁上的电机驱使蜗轮蜗杆机构55运转，涡轮在蜗杆的作用上上移，进而带动拉杆牵动箍板57张开，此时，第一自动送料装置6上的移动台没有凸出，圆木两侧的边缘木片掉落在第二自动送料装置7的传送机构上，然后移动台62向输送梁52移动，弹性拨轮拨动，将中间木片拨到移动台上；边缘木片在传送机构的传送下被移动到升降滚筒架74上，操作人员将最外缘的无用木片筛选扔出设备，升降滚筒架74将在底部凸轮的作用下升起，同时升降滚筒架74上的滚筒75在皮带的带动下不停的转动，将剩余的边缘木片输送到升降滚筒架出口处的方木分片锯8内进行再一次切割分片；中间木片被移动台传送到滚筒输送架64上，第一自动送料装置6上的传感器检测到中间木片输入到滚筒输送架64上后，控制系统通过电机控制翻转挡片63竖起，移动台62后退，中间木片被留在滚筒输送架64上，然后，滚筒输送架64上的滚筒在电机的驱动下开始转动，将中间木片输送到其出口处的方木分片锯9内进行再次切割分片；进而完成了对整根圆木的全部切割分片过程。
以上所述仅为本发明的较佳实施例，凡依本发明申请专利范围所做的均等变化与修饰，皆应属本发明的涵盖范围。

Claims (10)

  1. 一种圆木加工流水线，其特征在于：包括沿圆木加工行进方向依次设置的用于上料的输送装置、对圆木进行转动找中的翻转装置、对圆木底部进行刨平面的刨底皮装置、对圆木沿其轴向进行切割分片的圆木分片锯、对圆木中间木片和边缘木片进行分选的板料分选装置，所述板料分选装置还包括设置在其两侧的用于输送中间木片的第一自动送料装置和用于输送边缘木片的第二自动送料装置，所述第一自动送料装置和第二自动送料装置的出口处均设置有对木片进行再次切割分片的方木分片锯。
  2. 根据权利要求1所述的圆木加工流水线，其特征在于：所述输送装置包括一呈斜坡状的框架，所述框架的两侧均设置有由电机驱使转动的链条，所述链条上均布固定有若干个挡板，所述框架两侧的链条均与一转轴传动连接，该电机与该转轴通过链传动机构传动连接。
  3. 根据权利要求1所述的圆木加工流水线，其特征在于：所述翻转装置包括一机架，所述机架内设置有可在机架内上下移动的升降翻转机构，所述升降翻转机构包括两块用连杆相连接的升降板，所述升降板的两侧壁上均铰接有滑轮，所述两块升降板之间通过轴承连接有两根相平行设置的链轮轴和升降轴，所述连杆上设置有两个分别驱使链轮轴和升降轴转动的电机，所述升降板的顶部设置有弧形凹槽，所述升降板的一壁面上沿壁面边缘均布有若干个链轮，所述链轮轴的端部固设有链轮，所述所有链轮上环绕有一链条，该链条高于弧形凹槽边缘设置，所述机架在两块升降板外分别设置有横杆，所述升降轴的两端部均连接有钢丝绳，所述钢丝绳的另一端连接在横杆上，所述输送装置设置在升降翻转机构的一侧，所述机架上设置有三段同一平面上的传送带，所述两块升降板设置在三段传送带的间隔处，所述传送带的高度等于或低于输送装置的出口高度，所述传送带上均布有若干个弧形的托架，所述托架上设置有若干个尖齿。
  4. 根据权利要求3所述的圆木加工流水线，其特征在于：所述机架上还设置有监测圆木的传感器和接收传感器信号并控制升降翻转机构运转的控制中心。
  5. 根据权利要求3所述的圆木加工流水线，其特征在于：所述刨底皮装置包括一设置在翻转装置出口处的刀轮，该刀轮通过一电机驱使转动，所述刀轮由一刀轴和若干片均布在刀轴上的刀片组成，所述刀片的刃口高于翻转装置的托架底部。
  6. 根据权利要求1所述的圆木加工流水线，其特征在于：所述圆木分片锯包括两段同一平面上的传送带，所述圆木分片锯入口处的传送带与翻转装置的出口处等高直线衔接，所述两段传送带之间设置有两组圆盘锯组件，所述圆盘锯组件由若干片间隔设置的圆盘锯组成，所述两组圆盘锯组件圆心所在的直线与传送带相倾斜，所述两段传送带的上方均设 置有用于压住圆木的弹性挤压滚轮，所述传送带上均布有若干根带尖齿的齿条。
  7. 根据权利要求1所述的圆木加工流水线，其特征在于：所述圆木分片锯的出口和入口处均设置有防止木屑飞溅的钢片帘幕，所述钢片帘幕由若干块方形的钢片组成，所述钢片底部设置有一斜面，以使钢片底部存在一尖角，其中入口处的钢片斜面朝向圆木前进方向，出口处的钢片斜面背向圆木前进方向。
  8. 根据权利要求1所述的圆木加工流水线，其特征在于：所述板料分选装置包括两个支脚，所述两个支脚之间连接有输送梁和横梁，所述输送梁与圆木分片锯出口处等高直线衔接，所述输送梁上设置有带尖齿的传送带，所述横梁平行设置在输送梁的上方，所述横梁中部设置有抱箍机构，所述抱箍机构包括两块分别铰接在横梁两侧的箍板，所述箍板外壁面上铰接有拉杆，所述横梁上设置有由电机驱使转动的蜗轮蜗杆机构，所述拉杆的另一端连接在该涡轮上以实现箍板的开合，所述箍板底部两侧均设置有带驱动电机的滚轮，所述横梁底部还设置有由电机驱动的弹性拨轮，该弹性拨轮设置在抱箍机构的旁侧且顶抵在圆木的上端，所述第二自动送料装置包括一传送机构，所述传送机构由两个相平行的水平传送带和连接两个水平传送带的斜传送带组成，其中位于低处的水平传送带设置在输送梁的下方，斜传送带的履带上设置有若干个用于输送木片的凸杆，位于高处的水平传送带上设置有升降滚筒架，所述升降滚筒架上均布有若干个滚筒，所述位于高处的水平传送带的下方设置有两根分别由电机驱使转动的动力轴和凸轮轴，所述滚筒通过一皮带与动力轴传动连接，所述凸轮轴的两端设置有凸轮，该凸轮与升降滚筒架底部相接触，以驱使升降滚筒架在位于高处的水平传送带上升降；所述第一自动送料装置包括一机台，所述机台上设置有通过链条传动在机台上往复运动的移动台，该移动台的往复运动方向与输送梁相垂直，所述移动台的两侧设置有由电机驱使转动的传动链条，所述机台的另一端设置有接收移动台输送木片的滚筒输送架，该滚筒输送架上设置有若干个滚筒，所述滚筒输送架内设置有由电机驱使转动的传动轴，所述滚筒通过皮带与传动轴传送连接，所述滚筒输送架的传动方向与输送梁相平行，所述机台的另一端还设置有带驱动电机的翻转挡片，该翻转挡片在移动台进入滚筒输送架后转动竖起将木片推离移动台留在滚筒输送架上。
  9. 根据权利要求8所述的圆木加工流水线，其特征在于：所述板料分选装置、第一自动送料装置和第二自动送料装置上均设置有传感器和接收传感器信号并控制相关电机运转的控制系统。
  10. 根据权利要求8所述的圆木加工流水线，其特征在于：所述输送梁的入口处两侧分别设置有弹性挤压滚轮，所述滚筒输送架的一侧还设置有防止木片掉落的竖杆。
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