WO2016078502A1 - 轨道车辆限界检测系统 - Google Patents
轨道车辆限界检测系统 Download PDFInfo
- Publication number
- WO2016078502A1 WO2016078502A1 PCT/CN2015/093028 CN2015093028W WO2016078502A1 WO 2016078502 A1 WO2016078502 A1 WO 2016078502A1 CN 2015093028 W CN2015093028 W CN 2015093028W WO 2016078502 A1 WO2016078502 A1 WO 2016078502A1
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- WO
- WIPO (PCT)
- Prior art keywords
- rail vehicle
- cross
- data
- electric cylinder
- railway vehicle
- Prior art date
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61K—AUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
- B61K9/00—Railway vehicle profile gauges; Detecting or indicating overheating of components; Apparatus on locomotives or cars to indicate bad track sections; General design of track recording vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61L—GUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
- B61L1/00—Devices along the route controlled by interaction with the vehicle or vehicle train, e.g. pedals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61L—GUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
- B61L23/00—Control, warning, or like safety means along the route or between vehicles or vehicle trains
- B61L23/04—Control, warning, or like safety means along the route or between vehicles or vehicle trains for monitoring the mechanical state of the route
- B61L23/041—Obstacle detection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61L—GUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
- B61L27/00—Central railway traffic control systems; Trackside control; Communication systems specially adapted therefor
- B61L27/50—Trackside diagnosis or maintenance, e.g. software upgrades
- B61L27/57—Trackside diagnosis or maintenance, e.g. software upgrades for vehicles or vehicle trains, e.g. trackside supervision of train conditions
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/14—Measuring arrangements characterised by the use of optical techniques for measuring distance or clearance between spaced objects or spaced apertures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
- G01B11/245—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures using a plurality of fixed, simultaneously operating transducers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
- G01B11/25—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures by projecting a pattern, e.g. one or more lines, moiré fringes on the object
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/08—Railway vehicles
Definitions
- the present invention relates to the field of vehicle detection, and in particular to a rail vehicle limit detection system.
- the rail transit limit defines the shape of the rail vehicle and the boundary section. It also stipulates the installation location and reserved space of the equipment. It is one of the basic guarantees for the safe transportation of rail transit and the basis of rail transit design. After the complete assembly of the rail vehicle is completed, the external dimensions shall be measured to determine whether it meets the vehicle limit requirements.
- a vehicle profile is generally measured by using a preset template.
- the types of rail vehicles include at least high-speed EMUs, railway passenger cars, locomotives, and urban rail vehicles. Each type of rail vehicle has different threshold standards. When testing, different bounding models need to be produced, and the detection speed is slow.
- the object of the present invention is to provide a rail vehicle limit detection system to solve the problem in the prior art that different bounding templates need to be made according to different types of rail vehicles, thereby causing a slow detection speed.
- a rail vehicle limit detection system includes:
- An electric cylinder disposed on the column and the beam, the rail of the electric cylinder is provided with a telescopic guide rod, and the telescopic guide rod can be moved along the guide rail of the electric cylinder under the driving of the electric cylinder;
- a connecting plate fixed at one end of the telescopic guiding rod, wherein one end of the connecting plate is provided with a structure Light, the other end is provided with an industrial camera for detecting the contour of the rail vehicle to obtain three-dimensional information of the image of the rail vehicle;
- a PC connected to the controller of the electric cylinder for controlling the operation of the electric cylinder, and receiving three-dimensional information of an image of a rail vehicle transmitted by the industrial camera, and processing three-dimensional information of an image of the rail vehicle
- the cross-sectional contour data of the rail vehicle is subjected to point cloud registration processing on the cross-sectional contour data.
- the beam comprises: a first beam and a second beam connected by a key.
- the PC is further configured to filter out invalid data in the cross-sectional profile data before performing the point cloud registration process on the cross-sectional profile data.
- the PC filters out noise data in the cross-sectional profile data.
- the cross-sectional profile data and the rail vehicle profile reference data previously stored in the PC are compared.
- the PC compares the cross-sectional profile data and the rail vehicle profile reference data pre-stored in the PC, and is further configured to perform a three-dimensional visual display on the comparison result and protect the cross-sectional profile data.
- the rail vehicle limit detection system further includes: a laser range finder disposed on a side of the rail vehicle limit detection system, configured to measure a position of the rail vehicle in a forward direction of the vehicle, obtain position information, and The location information is sent to the PC.
- a laser range finder disposed on a side of the rail vehicle limit detection system, configured to measure a position of the rail vehicle in a forward direction of the vehicle, obtain position information, and The location information is sent to the PC.
- the PC is an industrial computer.
- the present invention has the following beneficial effects:
- the present invention provides a rail vehicle limit detection system that detects an outline of the rail vehicle to obtain three-dimensional information of an image of the rail vehicle; the PC receives an image of the rail vehicle transmitted by the industrial camera The three-dimensional information, the three-dimensional information of the image of the rail vehicle is processed to obtain cross-sectional contour data of the rail vehicle, and the cross-sectional contour data is subjected to point cloud registration processing. Since the telescopic guide rod can be driven by the electric cylinder along the guide rail of the electric cylinder Moving, adjusting the position of the industrial camera, realizing the measurement of the contour of different types of rail vehicles, solving the need in the prior art to make different limit templates according to different types of rail vehicles, thereby causing slow detection speed problem.
- FIG. 1 is a front view of a rail vehicle limit detection system according to an embodiment of the present invention.
- FIG. 2 is a side view showing a rail vehicle limit detection system according to an embodiment of the present invention.
- FIG. 3 is a schematic structural diagram of a measuring device in a rail vehicle limit detection system according to an embodiment of the present invention.
- the embodiment of the invention discloses a rail vehicle limit detection system, which solves the problem that the prior art needs to make different limit templates according to different types of rail vehicles, thereby causing a slow detection speed.
- the rail vehicle limit detection system disclosed in the embodiment of the invention comprises a detection frame, a measuring device and a PC of a gantry structure, wherein:
- the detection rack includes:
- the beam 101, the two columns 102, and the two columns 102 are respectively connected to the two ends of the beam 101 through the adjusting block.
- a diagonal bracing 103 is further arranged between the column 102 and the beam 101 for supporting the struts of the column 102 and the beam 101.
- the measuring device comprises:
- An electric cylinder 104 is disposed on the column 102 and the beam 101.
- the guide rail of the electric cylinder 104 is provided with a telescopic guide rod 105.
- the telescopic guide rod 105 can be moved along the guide rail of the electric cylinder 104 under the driving of the electric cylinder 104;
- connecting plate 106 fixed at one end of the retractable guiding rod 105.
- One end of the connecting plate 106 is provided with structured light 107, and the other end is provided with an industrial camera 108 for detecting the outline of the rail vehicle to obtain a rail vehicle. Section profile data.
- structured light 107 can be a laser strip.
- the PC is connected to the controller of the electric cylinder 104.
- the vehicle to be detected enters the detection rack in the rail vehicle limit detection system, and the PC sends a control command to the electric cylinder 104.
- the controller controls the electric cylinder 104 to operate after receiving the control command from the controller of the electric cylinder 104.
- the telescopic guide 105 moves along the guide rail of the electric cylinder 104 under the driving of the electric cylinder 104, and is close to or away from the detecting vehicle.
- the outer shape reference data of different types of rail vehicles are pre-stored, and when the rail vehicle limit detection is performed, the PC selects the outer shape reference data of the to-be-detected vehicle to determine the movement of the measuring device.
- Direction then send the corresponding control command, control the controller of the electric cylinder, and control the electric cylinder to work, thereby moving the telescopic guide rod and adjusting the position of the connecting plate to adapt to the measurement requirements of the vehicle to be detected.
- the structured light When measuring the vehicle to be detected, the structured light emits a light beam to the vehicle to be detected, and an industrial camera matched with the structured light captures an image with a light beam, and processes the image with the light beam to obtain a three-dimensional image. information.
- the rail vehicle limit detection system includes a plurality of measuring devices that are evenly disposed on the beam and the column. Preferably, it may be 13.
- the industrial camera of the plurality of measuring devices transmits the obtained three-dimensional information of the image to the PC, and the PC superimposes the three-dimensional information of the image to obtain the cross-sectional contour data of the vehicle to be detected, and then performs the cross-sectional contour data. Point cloud registration processing.
- the beam in the rail vehicle limit detection system includes a first beam and a second beam, the first beam and the second beam being coupled together by a key and two sets of bolts.
- the column, the beam and the diagonal bracing are all welded by a steel plate, and the frame is assembled by bolts. There are ribs in the welded parts to strengthen the rigidity of the parts, and the aging treatment after welding stabilizes the size.
- two diagonal braces 109 are added on one side of the detecting frame.
- a wire trough 110 is further disposed on one side of the two columns 102.
- the control lines in the rail vehicle limit detection system are all installed in the wire trough 110, and then connected to the external device through the wire trough 110.
- the PC is further configured to filter out invalid data in the cross-sectional profile data before performing the point cloud registration process on the cross-sectional profile data.
- the PC filters out invalid data in the cross-sectional profile data
- the PC filters out noise data in the cross-sectional profile data
- noise points are inevitably contained.
- the cause of the noise point it can be divided into two categories: one is glitch noise, that is, random noise, which is mainly caused by the quantization effect of industrial cameras; the other is strong interference noise, that is, impulse noise, mainly by mismatching and specular reflection. cause. Strong interference noise added to the surface data will seriously affect the accuracy of edge detection, feature extraction and final surface reconstruction of the surface, so the noise data must be filtered out.
- the PC filters the glitch noise by smooth filtering.
- the method when the PC performs the point cloud registration processing on the cross-sectional profile data, the method is specifically configured to: compare the cross-sectional profile data with a rail vehicle pre-stored in the PC Shape reference data.
- the PC compares the cross-sectional profile data and the rail vehicle profile reference data pre-stored in the PC, and is further configured to perform a three-dimensional visual display on the comparison result and protect the cross-sectional profile data.
- Another embodiment of the present invention further discloses a rail vehicle limit detection system, which comprises a laser range finder in addition to a detection frame including a gantry structure, a measuring device and a PC.
- the laser range finder is disposed on a side of the rail vehicle limit detection system for measuring a position of the rail vehicle in a forward direction of the vehicle, obtaining position information, and transmitting the position information to the PC .
- the laser range finder detects the position of the to-be-detected vehicle in real time, acquires position information, and transmits the position information to the PC.
- the PC determines the current location of the to-be-detected vehicle according to the location information, and when it is determined that the to-be-detected vehicle reaches the detection rack, sends a control command to start detection.
- the industrial computer can be used as the PC.
Abstract
Description
Claims (8)
- 一种轨道车辆限界检测系统,其特征在于,包括:横梁;通过调整块连接所述横梁两端的立柱;连接所述立柱和横梁,用于支撑所述立柱和横梁的斜撑;设置在所述立柱和横梁上的电缸,所述电缸的导轨上设置有可伸缩导杆,所述可伸缩导杆可在所述电缸的带动下沿所述电缸的导轨移动;固定在所述可伸缩导杆一端的连接板,所述连接板的一端设置有结构光,另一端设置有工业相机,所述工业相机用于检测所述轨道车辆的外形轮廓,得到轨道车辆的图像的三维信息;与所述电缸的控制器相连的PC机,用于控制所述电缸工作,并且,接收所述工业相机发送的轨道车辆的图像的三维信息,处理所述轨道车辆的图像的三维信息得到轨道车辆的截面轮廓数据,对所述截面轮廓数据进行点云配准处理。
- 根据权利要求1所述的系统,其特征在于,所述横梁包括:通过键连接的第一横梁和第二横梁。
- 根据权利要求1所述的系统,其特征在于,所述PC机对所述截面轮廓数据进行点云配准处理之前,还用于滤除所述截面轮廓数据中的无效数据。
- 根据权利要求3所述的系统,其特征在于,所述PC机滤除所述截面轮廓数据中的无效数据时,具体用于:所述PC机滤除所述截面轮廓数据中的噪声数据。
- 根据权利要求1所述的系统,其特征在于,所述PC机对所述截面轮廓数据进行点云配准处理时,具体用于:比对所述截面轮廓数据和预先存储在所述PC机中的轨道车辆外形基准数据。
- 根据权利要求5所述的系统,其特征在于,所述PC机比对所述截面轮廓数据和预先存储在所述PC机中的轨道车辆外形基准数据之后,还用于将比对结果进行三维视化显示,并保护所述截面轮廓数据。
- 根据权利要求1所述的系统,其特征在于,还包括:布置在所述轨道车辆限界检测系统一侧的激光测距仪,用于测量所述轨道车辆沿车辆前进方向的位置,获得位置信息,并将所述位置信息发送给所述PC机。
- 根据权利要求1-7中任意一项所述的系统,其特征在于,所述PC机为工控机。
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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GB1614085.7A GB2540058B (en) | 2014-11-20 | 2015-10-28 | Limit detection system for railway vehicle |
US15/119,991 US9797714B2 (en) | 2014-11-20 | 2015-10-28 | Limit detection system for railway vehicle |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN201410668858.5A CN104374335B (zh) | 2014-11-20 | 2014-11-20 | 轨道车辆限界检测系统 |
CN201410668858.5 | 2014-11-20 |
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WO2016078502A1 true WO2016078502A1 (zh) | 2016-05-26 |
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PCT/CN2015/093028 WO2016078502A1 (zh) | 2014-11-20 | 2015-10-28 | 轨道车辆限界检测系统 |
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US (1) | US9797714B2 (zh) |
CN (1) | CN104374335B (zh) |
GB (1) | GB2540058B (zh) |
WO (1) | WO2016078502A1 (zh) |
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CN108253901B (zh) * | 2017-12-26 | 2023-06-16 | 大连船舶重工集团有限公司 | 一种集装箱船导轨间距遥控检测工装及检测方法 |
CN112683187A (zh) * | 2020-11-26 | 2021-04-20 | 中国兵器工业第五九研究所 | 一种光纤光栅应变检测装置 |
CN112683187B (zh) * | 2020-11-26 | 2022-06-03 | 中国兵器工业第五九研究所 | 一种光纤光栅应变检测装置 |
CN114485462A (zh) * | 2021-12-31 | 2022-05-13 | 北京航天测控技术有限公司 | 一种用于轨道交通的车辆外形轮廓检测系统及方法 |
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US20170067733A1 (en) | 2017-03-09 |
GB201614085D0 (en) | 2016-09-28 |
CN104374335A (zh) | 2015-02-25 |
GB2540058B (en) | 2019-07-31 |
GB2540058A (en) | 2017-01-04 |
US9797714B2 (en) | 2017-10-24 |
CN104374335B (zh) | 2017-09-05 |
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