WO2016067724A1 - 緩衝器 - Google Patents
緩衝器 Download PDFInfo
- Publication number
- WO2016067724A1 WO2016067724A1 PCT/JP2015/073817 JP2015073817W WO2016067724A1 WO 2016067724 A1 WO2016067724 A1 WO 2016067724A1 JP 2015073817 W JP2015073817 W JP 2015073817W WO 2016067724 A1 WO2016067724 A1 WO 2016067724A1
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- WO
- WIPO (PCT)
- Prior art keywords
- piston
- passage
- chamber
- damping force
- predetermined range
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/34—Special valve constructions; Shape or construction of throttling passages
- F16F9/342—Throttling passages operating with metering pins
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/10—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium using liquid only; using a fluid of which the nature is immaterial
- F16F9/14—Devices with one or more members, e.g. pistons, vanes, moving to and fro in chambers and using throttling effect
- F16F9/16—Devices with one or more members, e.g. pistons, vanes, moving to and fro in chambers and using throttling effect involving only straight-line movement of the effective parts
- F16F9/18—Devices with one or more members, e.g. pistons, vanes, moving to and fro in chambers and using throttling effect involving only straight-line movement of the effective parts with a closed cylinder and a piston separating two or more working spaces therein
- F16F9/185—Bitubular units
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/3207—Constructional features
- F16F9/3221—Constructional features of piston rods
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/3207—Constructional features
- F16F9/3235—Constructional features of cylinders
- F16F9/3257—Constructional features of cylinders in twin-tube type devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/34—Special valve constructions; Shape or construction of throttling passages
- F16F9/348—Throttling passages in the form of annular discs or other plate-like elements which may or may not have a spring action, operating in opposite directions or singly, e.g. annular discs positioned on top of the valve or piston body
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/34—Special valve constructions; Shape or construction of throttling passages
- F16F9/348—Throttling passages in the form of annular discs or other plate-like elements which may or may not have a spring action, operating in opposite directions or singly, e.g. annular discs positioned on top of the valve or piston body
- F16F9/3485—Throttling passages in the form of annular discs or other plate-like elements which may or may not have a spring action, operating in opposite directions or singly, e.g. annular discs positioned on top of the valve or piston body characterised by features of supporting elements intended to guide or limit the movement of the annular discs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/44—Means on or in the damper for manual or non-automatic adjustment; such means combined with temperature correction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/48—Arrangements for providing different damping effects at different parts of the stroke
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/48—Arrangements for providing different damping effects at different parts of the stroke
- F16F9/486—Arrangements for providing different damping effects at different parts of the stroke comprising a pin or stem co-operating with an aperture, e.g. a cylinder-mounted stem co-operating with a hollow piston rod
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2230/00—Purpose; Design features
- F16F2230/18—Control arrangements
Definitions
- the present invention relates to a shock absorber.
- This application claims priority based on the Japan patent application 2014-223501 for which it applied on October 31, 2014, and uses the content here.
- Some shock absorbers change damping force depending on the piston position (see, for example, Patent Document 1).
- the present invention provides a shock absorber capable of increasing the degree of freedom in setting damping force.
- the shock absorber is coupled to the piston, the cylinder in which the working fluid is sealed, the piston which is provided in the cylinder, and divides the inside of the cylinder into an upper chamber and a lower chamber. And a piston rod extending to the outside of the cylinder.
- the shock absorber includes an intermediate chamber formed by the piston, a first damping force generation mechanism that is provided between the upper chamber and the intermediate chamber and generates a damping force, the lower chamber, and the intermediate chamber.
- a second damping force generation mechanism that generates a damping force between the upper chamber and the lower chamber according to the position of the piston, and the upper chamber and the intermediate chamber.
- a position sensitive mechanism that changes the state of the passage to a state in which communication is established between the lower chamber and the intermediate chamber.
- a first passage that communicates between the upper chamber and the intermediate chamber and between the intermediate chamber and the lower chamber so that a working fluid flows, and the first piston and the second piston, An extension-side damping valve that generates a damping force by restricting the flow of the working fluid flowing through the first passage by the movement of the piston and the second piston; and the first piston and A compression-side damping valve provided on the second piston for limiting the flow of the working fluid flowing through the first passage by the movement of the first piston and the second piston to generate a damping force; and the first passage; Separately, a second passage that communicates the upper chamber, the intermediate chamber, and the lower chamber, and a second passage that is provided between the upper chamber and the intermediate chamber depending on the positions of the first piston and the second piston.
- a first adjusting portion that adjusts a flow area of the working fluid, and a flow area of the working fluid between the lower chamber and the intermediate chamber that is provided in the second passage and is located at the position of the first piston and the second piston.
- a second adjustment unit that adjusts.
- the flow passage areas of the first adjustment portion and the second adjustment portion are the flow passage areas of the first adjustment portion when the first piston and the second piston are within a first predetermined range including a neutral position.
- the flow path area of the said 2nd adjustment part is set so that both may become large.
- the first piston and the second piston are within the second predetermined range on the maximum length side exceeding the first predetermined range, the flow path area of the first adjustment portion is small, and the second adjustment The channel area of the part is set to be large.
- the first piston and the second piston are within the third predetermined range on the minimum length side beyond the first predetermined range, the flow path area of the second adjustment portion is small, and the first adjustment The channel area of the part is set to be large.
- the extension side damping valve of the first piston and the extension side damping valve of the second piston are arranged upstream when the first piston and the second piston move in the extension direction.
- the damping force generated by the extension side damping valve located on the side may be set smaller than the damping force generated by the extension side damping valve located on the downstream side.
- the compression-side damping valve of the first piston and the compression-side damping valve of the second piston are generated by a compression-side damping valve located on the upstream side when the first piston and the second piston move in the contraction direction.
- the damping force may be set smaller than the damping force generated by the compression side damping valve located on the downstream side.
- the first piston and the second piston are on the maximum length side beyond the second predetermined range, and the first piston and the second piston are the first piston
- the flow path area of the first adjustment part and the flow path area of the second adjustment part are both set to be small when the distance is at least one of the minimum lengths exceeding the predetermined range of 3 May be.
- the flow passage area of the first adjustment portion and the flow passage area of the second adjustment portion may be adjusted by a metering pin.
- the metering pin may have a reduced diameter portion extending longer than an axial length between the first adjustment portion and the second adjustment portion to define the first predetermined range.
- shock absorber it is possible to increase the degree of freedom in setting the damping force.
- the outer cylinder 6 includes a substantially cylindrical body member 8 and a bottom member 9 that is fitted and fixed to a lower portion that is a first end portion of the body member 8 to close the lower end opening of the body member 8. .
- the attachment eye 4 is attached to the opposite side of the bottom member 9 from the body member 8.
- the cover 3 covers the upper opening of the outer cylinder 6.
- the cover 3 includes a tubular portion 10 and an inner flange portion 11 that extends radially inward from the upper end of the tubular portion 10.
- the cover 3 covers the upper end opening of the body member 8 on the side opposite to the bottom member 9.
- the cover 3 is formed with a plurality of concave portions 12 projecting radially inward from the cylindrical portion 10 at intervals in the circumferential direction.
- the upper end opening of the body member 8 is fitted and fixed inside the concave portion 12.
- the first end of the piston rod 21 is inserted into the cylinder 2.
- the second end of the piston rod 21 extends to the outside of the cylinder 2.
- the first piston 15 and the second piston 16 are connected to a first end portion in the cylinder 2 of the piston rod 21.
- the first piston 15 and the second piston 16 move integrally with the piston rod 21.
- the intermediate chamber 19 between the first piston 15 and the second piston 16 in the inner cylinder 5 also moves integrally with the piston rod 21.
- the rod guide 22 guides the movement of the piston rod 21 by supporting the piston rod 21 so as to be axially movable while restricting the radial movement of the piston rod 21.
- the inner peripheral portion of the seal member 23 is in sliding contact with the outer peripheral portion of the piston rod 21 that moves in the axial direction.
- the outer peripheral portion of the seal member 23 is in close contact with the inner peripheral portion of the outer cylinder 6. The seal member 23 prevents the oil liquid in the inner cylinder 5 and the high-pressure gas and oil liquid in the reservoir chamber 7 in the outer cylinder 6 from leaking to the outside.
- the rod guide 22 has a step shape in which the upper part of the outer peripheral part of the rod guide 22 has a larger diameter than the lower part of the outer peripheral part of the rod guide 22.
- the rod guide 22 is fitted to the inner peripheral part of the upper end of the inner cylinder 5 at the lower part and is fitted to the inner peripheral part of the upper end of the outer cylinder 6 at the upper part.
- a base valve 25 that defines the lower chamber 20 and the reservoir chamber 7 in the inner cylinder 5 is installed on the bottom member 9 of the outer cylinder 6.
- An inner peripheral portion of the lower end of the inner cylinder 5 is fitted to the base valve 25.
- the upper chamber 18 is provided between the rod guide 22 and the first piston 15.
- the lower chamber 20 is provided between the second piston 16 and the base valve 25.
- the piston rod 21 is inserted into the rod guide 22 and the seal member 23 and extended to the outside.
- the piston rod 21 is screwed into the end of the rod body 26 inside the cylinder 2 and is integrally connected to the rod body 26.
- a distal end rod 27 In the center of the rod body 26 in the radial direction, an insertion hole 28 along the axial direction is formed from the tip rod 27 to a midway position near the end on the opposite side. Further, a through hole 29 is formed along the axial direction at the center of the distal end rod 27 in the radial direction.
- the insertion hole 28 and the through hole 29 constitute an insertion hole 30 formed at the radial center of the piston rod 21. Therefore, the piston rod 21 has a hollow structure.
- a metering pin 31 is inserted into the insertion hole 30 of the piston rod 21.
- a first end portion of the metering pin 31 is fixed to a base valve 25 provided on the bottom member 9 side of the cylinder 2 with respect to the metering pin 31.
- the second end of the metering pin 31 is inserted into the insertion hole 30 of the piston rod 21.
- a space between the insertion hole 30 and the metering pin 31 constitutes an in-rod passage 32 (second passage) in which the oil liquid can flow in the piston rod 21.
- the shock absorber 1 is used in a suspension device for vehicles such as automobiles and railway vehicles.
- the first end of the shock absorber 1 is supported by the vehicle body, and the second end of the shock absorber 1 is connected to the wheel portion.
- the shock absorber 1 is connected to the vehicle body by a piston rod 21, and a mounting eye 4 shown in FIG. 1 on the side opposite to the protruding side of the piston rod 21 of the cylinder 2 is connected to the wheel portion.
- the second end of the shock absorber 1 may be supported by the vehicle body, and the first end of the shock absorber 1 may be connected to the wheel portion.
- the piston rod 21 extends from the cylinder 2 when the vehicle body rises relative to the wheel, and conversely, when the vehicle body descends relative to the wheel, the piston rod 21 enters the cylinder 2.
- the direction in which the piston rod 21 extends from the cylinder 2 may be referred to as “extension side” and “maximum length side”.
- the direction in which the piston rod 21 enters the cylinder 2 may be referred to as “contraction side” and “minimum length side”.
- a centrifugal force is generated in the vehicle body when the traveling direction is changed by a steering operation, and a force based on the centrifugal force acts between the cylinder 2 and the piston rod 21.
- the shock absorber 1 of the present embodiment has good characteristics against vibration based on the force generated in the vehicle body as the vehicle travels, and has high stability when the vehicle travels. can get.
- a screw hole 43 having a diameter larger than that of the insertion hole 28 is formed at the end of the rod body 26 on the tip rod 27 side.
- a passage hole 44 is formed perpendicularly to the insertion hole 28 and penetrating the rod body 26 in the radial direction.
- the passage hole 44 also constitutes the in-rod passage 32 together with the insertion hole 28.
- the passage hole 44 is formed between the stopper 35 and the tip rod 27 in the rod body 26.
- a screw shaft portion 45 is formed at the first end portion of the tip rod 27.
- the tip rod 27 is integrally connected to the rod body 26 by screwing the screw shaft portion 45 into the screw hole 43 of the rod body 26.
- the through hole 29 that forms the in-rod passage 32 of the distal end rod 27 includes a main hole portion 47 that constitutes substantially the entire through hole 29 and an intermediate portion on the opposite side of the screw shaft portion 45 in the axial direction of the main hole portion 47.
- the small-diameter hole portion 48 having a smaller diameter than the main hole portion 47 is formed.
- the distal end rod 27 is formed with a passage hole 50 that penetrates the distal end rod 27 in the radial direction perpendicular to the through hole 29 at a position opposite to the screw shaft portion 45 with respect to the small diameter hole portion 48 in the main hole portion 47. Has been.
- the passage hole 50 also constitutes the in-rod passage 32.
- the distal end rod 27 has a screw shaft portion 45, a flange portion 56, and a holding shaft portion 57 in order from the rod body 26 side in the axial direction.
- the outer diameter of the flange portion 56 is larger than the outer diameter of the screw shaft portion 45 and the outer diameter of the rod body 26.
- the tip rod 27 is screwed into the screw hole 43 of the rod body 26 at the screw shaft portion 45 as described above. At that time, the flange portion 56 comes into contact with the rod body 26.
- the holding shaft portion 57 has a smaller diameter than the flange portion 56.
- a male screw 58 is formed on a portion of the holding shaft portion 57 opposite to the axial flange portion 56.
- a passage hole 50 is formed between the male screw 58 and the flange portion 56 of the holding shaft portion 57.
- the holding shaft portion 57 of the distal end rod 27 has, in order from the flange portion 56 side, one regulating member 61, one abutting disc 62, one disc 63, and a disc valve composed of a plurality of discs.
- 64 a first piston 15, a disk valve 65 composed of a plurality of disks, a disk 66, a contact disk 67, a regulating member 68, and a contact disk.
- 69 one disk 70, a disk valve 71 composed of a plurality of disks, a second piston 16, one passage forming disk 72, a plurality of disks 73, and a disk composed of a plurality of disks.
- a valve 74, a single disk 75, a single contact disk 76, and a single restricting member 77 are arranged, and are sandwiched between a nut 78 and a flange portion 56 that are screwed into the male screw 58. To have.
- the first piston 15 includes a metal piston main body 95 supported by the tip rod 27, and an annular synthetic resin sliding member 96 that is mounted on the outer peripheral surface of the piston main body 95 and slides within the inner cylinder 5. And is composed of.
- the piston body 95 communicates with the upper chamber 18 and the intermediate chamber 19, and a plurality of oil liquids flow from the intermediate chamber 19 toward the upper chamber 18 during the movement of the first piston 15 toward the intermediate chamber 19, that is, the contraction stroke. (Only one is shown in FIG. 3 because it is a cross-sectional view) and oil from the upper chamber 18 toward the intermediate chamber 19 during the movement of the first piston 15 toward the upper chamber 18 side, that is, the extension stroke.
- a plurality of passages 102 (first passages) from which the liquid flows out (only one is shown in FIG. 3 is a cross-sectional view) are provided.
- a plurality of passages 101 and a plurality of passages 102 are provided in the first piston 15 so that the oil fluid as the working fluid flows between the upper chamber 18 and the intermediate chamber 19 by the movement of the first piston 15. Communicate.
- the passages 101 are formed at an equal pitch with one passage 102 interposed between two adjacent passages 101 in the circumferential direction.
- a first end of the passage 101 in the axial direction of the first piston 15 (the lower side in FIG. 3) is open radially outward.
- a second end of the passage 101 in the axial direction of the first piston 15 (upper side in FIG. 3) is open radially inward.
- a disc valve 64 is provided for half of the passages 101 and 102.
- the disc valve 64 is disposed on the upper chamber 18 side which is the second end portion of the first piston 15 in the axial direction.
- the passage 101 constitutes a contraction-side passage through which the oil liquid passes when the first piston 15 moves to the contraction side where the piston rod 21 enters the cylinder 2.
- the disc valve 64 provided for the passage 101 constitutes a contraction-side damping valve 103 that generates a damping force by restricting the flow of the oil liquid in the contraction-side passage 101.
- the passages 102 constituting the other half of the passages 101 and 102 are formed at equal pitches with one passage 101 interposed between two adjacent passages 102 in the circumferential direction.
- the second end of the passage 102 in the axial direction of the first piston 15 (the upper side in FIG. 3) is open radially outward.
- a first end of the passage 102 in the axial direction of the first piston 15 (the lower side in FIG. 3) is open radially inward.
- Disk valves 65 are provided for the remaining half of the passages 101 and 102.
- the disc valve 65 is arranged on the axial direction intermediate chamber 19 side which is the first end portion of the first piston 15 in the axial direction.
- the passage 102 constitutes an extension-side passage through which oil passes when the first piston 15 moves to the extension side where the piston rod 21 extends out of the cylinder 2.
- the disk valve 65 provided for the passage 102 constitutes an extension-side damping valve 104 that generates a damping force by restricting the flow of the oil liquid in the extension-side passage 102.
- a compression-side damping valve 103 including a disk valve 64 and an expansion-side damping valve 104 including a disk valve 65 are provided between the upper chamber 18 and the intermediate chamber 19 to generate a first damping force.
- a mechanism 105 is configured.
- the portion of the seat portion 107 opposite to the insertion hole 106 has a step shape whose height in the axial direction is lower than that of the seat portion 107.
- the second end of the extension-side passage 102 is opened in this stepped portion.
- the regulating member 61 is made of metal, has a perforated disk shape, and has a higher rigidity than the disc valve 64.
- the outer diameter of the restricting member 61 is smaller than the outer diameter of the contact disk 62 and smaller than the outer diameter of the flange portion 56.
- the abutting disc 62 abuts against the disc valve 64 when the disc valve 64 is deformed in the opening direction, and restricts deformation of the disc valve 64 beyond regulation with the regulating member 61.
- the side opposite to the insertion hole 106 of the seat portion 108 has a step shape whose axial direction height is lower than that of the seat portion 108.
- the second end of the shrinkage-side passage 101 is opened in the stepped portion.
- the disk valve 65 is composed of a plurality of disks having a metal perforated disk shape. Of the two discs overlapping in the axial direction, the outer diameter of the disc far from the sheet portion 108 is equal to or smaller than the outer diameter of the disc close to the sheet portion 108.
- the disk 66 is made of metal and has a perforated disk shape.
- the outer diameter of the disk 63 is smaller than the outer diameter of the smallest disk constituting the disk valve 65.
- the contact disk 67 is made of metal and has a perforated disk shape. The outer diameter of the contact disk 67 is larger than the outer diameter of the smallest disk constituting the disk valve 65 and smaller than the outer diameter of the largest disk constituting the disk valve 65.
- the restricting member 68 is made of metal.
- the restricting member 68 has a perforated disk shape and is more rigid than the disc valve 65.
- the outer diameter of the restricting member 68 is smaller than the outer diameter of the contact disk 67.
- the abutting disc 67 abuts against the disc valve 65 when the disc valve 65 is deformed in the opening direction, and restricts deformation of the disc valve 65 beyond regulation with the regulating member 68.
- the disc valve 65 is less rigid than the disc valve 64 and is easy to open.
- the second piston 16 includes a metal piston main body 111 supported by the tip rod 27 and an annular synthetic resin sliding member 112 that is mounted on the outer peripheral surface of the piston main body 111 and slides in the inner cylinder 5. And is composed of.
- the piston body 111 communicates with the intermediate chamber 19 and the lower chamber 20, and a plurality of oil liquids flow from the lower chamber 20 toward the intermediate chamber 19 in the movement toward the lower chamber 20 side of the second piston 16, that is, in the contraction stroke. (Only one is shown in FIG. 3 because it is a cross-sectional view) and oil from the intermediate chamber 19 toward the lower chamber 20 during the movement of the second piston 16 toward the intermediate chamber 19 side, that is, the extension stroke.
- the plurality of passages 116 and the plurality of passages 117 are provided in the second piston 16 so that the oil liquid as the working fluid flows between the intermediate chamber 19 and the lower chamber 20 by the movement of the second piston 16. Communicate.
- the passages 116 are formed at an equal pitch in the circumferential direction with one passage 117 sandwiched between two adjacent passages 116.
- a first end of the passage 116 in the axial direction of the second piston 16 (the lower side in FIG. 3) is open radially outward.
- a second end portion (upper side in FIG. 3) of the passage 116 in the axial direction of the second piston 16 is open radially inward.
- the disc valve 71 is provided for half of the passages 116 and 117.
- the disc valve 71 is disposed on the intermediate chamber 19 side, which is one end of the second piston 16 in the axial direction.
- the passage 116 constitutes a contraction-side passage through which the oil liquid passes when the second piston 16 moves to the contraction side where the piston rod 21 enters the cylinder 2.
- the disc valve 71 provided for the passage 116 constitutes a contraction-side damping valve 118 that restricts the flow of the oil liquid in the contraction-side passage 116 and generates a damping force.
- the passage 117 constitutes an extension-side passage through which oil passes when the second piston 16 moves to the extension side where the piston rod 21 extends out of the cylinder 2.
- the disk valve 74 provided for the passage 117 constitutes an extension-side damping valve 119 that generates a damping force by restricting the flow of the oil liquid in the extension-side passage 117.
- a compression-side damping valve 118 including the disk valve 71 and an expansion-side damping valve 119 including the disk valve 74 are provided between the intermediate chamber 19 and the lower chamber 20 to generate a second damping force.
- a mechanism 120 is configured.
- the piston body 111 of the second piston 16 has a substantially disk shape.
- An insertion hole 126 is formed in the center of the piston main body 111 so as to penetrate the holding shaft portion 57 of the distal end rod 27 through the axial direction.
- the insertion hole 126 includes a fitting hole portion 124 on the intermediate chamber 19 side in which the holding shaft portion 57 is fitted, and a passage forming hole portion 125 on the lower chamber 20 side having a larger diameter than the fitting hole portion 124. .
- a gap between the passage forming hole portion 125 and the holding shaft portion 57 communicates with the passage hole 50 of the distal end rod 27.
- a seat portion 127 is formed in an annular shape at the end of the piston body 111 on the side of the intermediate chamber 19 on the outside of one end opening position of the contraction side passage 116.
- a seat portion 128 is formed in an annular shape outside the position of one end opening of the extension-side passage 117.
- the side opposite to the insertion hole 126 of the seat portion 127 has a step shape whose axial height is lower than that of the seat portion 127.
- the second end of the extension-side passage 117 is opened in this stepped portion.
- the disk valve 71 is made of a plurality of disks made of metal and having a perforated disk shape. These discs have the same outer diameter.
- the disk 70 is made of metal and has a perforated disk shape.
- the outer diameter of the disk 70 is smaller than the outer diameter of the disk valve 71.
- the contact disk 69 is made of metal and has a perforated disk shape.
- the outer diameter of the contact disk 69 is smaller than the outer diameter of the disk valve 71 and larger than the outer diameter of the regulating member 68.
- the abutting disc 69 abuts against the disc valve 71 when the disc valve 71 is deformed in the opening direction, and restricts deformation of the disc valve 71 beyond regulation with the regulating member 68.
- the side opposite to the insertion hole 106 of the seat portion 128 has a step shape whose axial direction height is lower than that of the seat portion 128.
- the second end of the shrinkage-side passage 116 is opened in the stepped portion.
- the disk valve 74 is composed of a plurality of disks having a metal perforated disk shape. These discs have the same outer diameter.
- the disk 73 is made of metal.
- the disk 73 has a perforated disk shape.
- the outer diameter of the disk 73 is smaller than the outer diameter of the disk valve 74.
- the passage forming disk 72 is made of metal.
- the passage forming disk 72 has a perforated disk shape.
- the outer diameter of the passage forming disk 72 is larger than the outer diameter of the disk 73 and smaller than the outer diameter of the disk valve 74.
- a passage groove 131 is formed in the passage formation disk 72.
- the disk 75 is made of metal.
- the disk 75 has a perforated disk shape.
- the outer diameter of the disk 75 is smaller than the outer diameter of the disk valve 74.
- the disk 76 is made of metal.
- the disk 76 has a perforated disk shape.
- the outer diameter of the disk 76 is smaller than the outer diameter of the disk valve 74 and larger than the outer diameter of the disk 75.
- the regulating member 77 is made of metal.
- the restricting member 77 has a perforated disk shape and is more rigid than the disc valve 74.
- the outer diameter of the restricting member 77 is smaller than the outer diameter of the disk 76.
- the disc 76 abuts against the disc valve 74 when the disc valve 74 is deformed in the opening direction, and restricts deformation of the disc valve 74 beyond regulation with the regulating member 77.
- the disc valve 74 is more rigid than the disc valve 71 and is difficult to open.
- the passages 101 and 102 provided in the first piston 15 and the passages 116 and 117 provided in the second piston 16 operate between the upper chamber 18 and the intermediate chamber 19 and between the intermediate chamber 19 and the lower chamber 20. It communicates so that the oil liquid which is a fluid flows.
- the extension side damping valves 104 and 119 are provided in the first piston 15 and the second piston 16 and restrict the flow of the oil liquid flowing through the passages 102 and 117 by the movement of the first piston 15 and the second piston 16 in the extension direction. To generate damping force.
- the passage 102 is on the upstream side (that is, the upper chamber 18 side) of the flow of the oil liquid, and the passage 117 is on the downstream side (that is, the lower chamber 20 side).
- the extension side damping valve 104 is on the upstream side (that is, the upper chamber 18 side)
- the extension side damping valve 119 is on the downstream side (that is, the lower chamber 20 side).
- the disc valves 65 and 74 are configured such that the disc valve 65 of the first piston 15 is less rigid than the disc valve 74 of the second piston 16 and is easy to open. As a result, in the disc valves 65 and 74, the damping force generated by the disc valve 65 located on the upstream side of the oil liquid flow in the extension stroke in which the first piston 15 and the second piston 16 move in the extension direction is on the downstream side. It is set to be softer than the damping force generated by the disc valve 74 located.
- the compression-side damping valves 103 and 118 are provided in the first piston 15 and the second piston 16, and restrict the flow of the oil liquid flowing through the passages 101 and 116 by the movement of the first piston 15 and the second piston 16 in the contraction direction.
- the passage 116 is on the upstream side (that is, the lower chamber 20 side) and the passage 101 is on the downstream side (that is, the upper chamber 18 side).
- the contraction side attenuation valve 118 is on the upstream side (that is, the lower chamber 20 side)
- the contraction side damping valve 103 is on the downstream side (that is, the upper chamber 18 side).
- the disc valves 64 and 71 are configured such that the disc valve 64 of the first piston 15 is more rigid than the disc valve 71 of the second piston 16 and is difficult to open.
- the compression side damping valves 103 and 118 have a damping force generated by the compression side damping valve 118 located on the upstream side of the oil liquid flow in the contraction stroke in which the first piston 15 and the second piston 16 move in the contraction direction. Is set to be softer than the damping force generated by the compression side damping valve 103 positioned on the downstream side.
- the nut 78 is formed with a screw hole portion 136 in which a female screw 135 screwed to the male screw 58 of the tip rod 27 is formed, and a small diameter hole portion 137 having a smaller diameter than the screw hole portion 136.
- the nut 78 constitutes the piston rod 21 together with the rod body 26 and the tip rod 27.
- the inside of the nut 78 constitutes the in-rod passage 32.
- the metering pin 31 is inserted inside the small diameter hole 137 of the nut 78.
- the small diameter hole portion 137 also constitutes the insertion hole 30 into which the metering pin 31 is inserted.
- the inner diameter of the small diameter hole 137 is the same as the inner diameter of the small diameter hole 48.
- the small-diameter hole portion 137 forms an end portion of the in-rod passage 32.
- the inner periphery of the disc valve 64 is clamped by the disc 63 and the first piston 15.
- the inner periphery of the disk valve 65 is clamped by the disk 66 and the first piston 15.
- the inner periphery of the disc valve 71 is clamped by the disc 70 and the second piston 16.
- the inner periphery of the disk valve 74 is clamped by the disk 75 and the disk 73.
- a base valve 25 is provided between the bottom member 9 of the outer cylinder 6 and the inner cylinder 5.
- the base valve 25 includes a base valve member 141 that partitions the lower chamber 20 and the reservoir chamber 7, a disk 142 provided on the lower side of the base valve member 141, that is, the reservoir chamber 7, and the upper side of the base valve member 141, that is, the lower chamber 20.
- a disk 143 provided on the side, a bolt member 144 for attaching the disk 142 to the base valve member 141, a nut member 145 for attaching the disk 143 to the base valve member 141, and a locking member 146 attached to the outer periphery of the base valve member 141.
- a support plate 147 for supporting a support flange portion 161 to be described later of the metering pin 31.
- the bolt member 144 and the nut member 145 sandwich the radial center of the disk 142 and the disk 143 with the base valve member 141.
- the base valve member 141 has an annular shape.
- a bolt member 144 is inserted inside the base valve member 141.
- the base valve member 141 includes a plurality of passage holes 149 through which oil is circulated between the lower chamber 20 and the reservoir chamber 7, and the lower chamber 20 and the reservoir chamber 7 are disposed outside the passage hole 149 in the radial direction.
- a plurality of passage holes 150 through which the oil liquid flows are formed.
- the disk 142 on the reservoir chamber 7 side allows the flow of oil to the reservoir chamber 7 that flows from the lower chamber 20 through the passage hole 149.
- the disk 142 restricts the flow of oil through the inner passage hole 149 from the reservoir chamber 7 to the lower chamber 20.
- the disk 143 allows the oil liquid to flow from the reservoir chamber 7 through the passage hole 150 to the lower chamber 20.
- the disk 143 restricts the flow of oil through the outer passage hole 150 from the lower chamber 20 to the reservoir chamber 7.
- the disk 142 and the base valve member 141 constitute a contraction-side damping valve 152 that opens in the contraction stroke to flow oil from the lower chamber 20 to the reservoir chamber 7 and generate a damping force.
- the disk 143 and the base valve member 141 constitute a suction valve 153 that opens in the expansion stroke of the shock absorber 1 and flows oil from the reservoir chamber 7 into the lower chamber 20.
- the suction valve 153 allows the oil liquid to flow from the reservoir chamber 7 to the lower chamber 20 without substantially generating a damping force so as to compensate for the shortage of liquid mainly caused by the extension of the piston rod 21 from the cylinder 2. Fulfills the function.
- the locking member 146 has a cylindrical shape.
- the upper part of the base valve member 141 is fitted inside the locking member 146.
- the base valve member 141 is fitted to the inner peripheral portion at the lower end of the inner cylinder 5 via the locking member 146. Ends on the pistons 15 and 16 side of the locking member 146 extend radially inward, and the support plate 147 is locked to the extended portion at the outer peripheral portion of the support plate 147.
- the inner peripheral portion of the support plate 147 locks the support flange portion 161 of the metering pin 31 on the pistons 15 and 16 side.
- the locking member 146 and the support plate 147 maintain the support flange portion 161 of the metering pin 31 in contact with the bolt member 144.
- the metering pin 31 includes a support flange portion 161 supported by the base valve 25, a first large diameter portion 162 having a smaller diameter than the support flange portion 161 and extending in the axial direction from the support flange portion 161, and a first large diameter. 3 extends in the axial direction from the opposite side of the supporting flange portion 161 of the portion 162, and extends in the axial direction from the opposite side of the first large-diameter portion 162 of the first tapered portion 163. And a reduced diameter portion 164 having a smaller diameter than the first large diameter portion 162 that comes out.
- the metering pin 31 includes a second tapered portion 165 extending in the axial direction from the opposite side of the first tapered portion 163 of the reduced diameter portion 164, and a side opposite to the reduced diameter portion 164 of the second tapered portion 165. And a second large diameter portion 166 extending in the axial direction.
- the first large diameter portion 162 has a constant diameter.
- the reduced diameter portion 164 has a constant diameter smaller than that of the first large diameter portion 162.
- the first taper portion 163 has a first large diameter portion 162 and a reduced diameter portion 164 that are continuous, and has a tapered shape that becomes smaller in diameter as it is closer to the reduced diameter portion 164.
- the second large diameter portion 166 has a constant diameter that is the same diameter as the first large diameter portion 162.
- the second tapered portion 165 has a reduced diameter portion 164 and a second large diameter portion 166 that are continuous, and has a tapered shape that becomes smaller in diameter as it is closer to the reduced diameter portion 164.
- the metering pin 31 is inserted into the insertion hole 30 of the piston rod 21.
- the metering pin 31 forms an in-rod passage 32 between the insertion hole 30 of the piston rod 21.
- the in-rod passage 32 allows the fluid to flow between the upper chamber 18 and the lower chamber 20 by the movement of the pistons 15 and 16.
- the in-rod passage 32 and the communication passage 132 communicate the upper chamber 18, the intermediate chamber 19, and the lower chamber 20 separately from the passages 101, 102, 116, and 117.
- the small-diameter hole 48 in the intermediate portion in the axial direction of the piston rod 21 is provided between the communication passage 132 that always communicates with the intermediate chamber 19 in the in-rod passage 32 and the upper chamber 18. Therefore, the small-diameter hole 48 and the metering pin 31 have a flow area of a flow path via the rod inner passage 32 between the upper chamber 18 and the intermediate chamber 19 depending on the positions of the piston rod 21, that is, the first piston 15 and the second piston 16.
- the 1st adjustment part 171 which adjusts is comprised. When the small diameter hole portion 48 is aligned with the first large diameter portion 162 and the second large diameter portion 166 of the metering pin 31, the first adjustment portion 171 is located between the upper chamber 18 and the intermediate chamber 19. Make the channel area the smallest.
- the first adjusting portion 171 maximizes the flow path area between the upper chamber 18 and the intermediate chamber 19 when the small diameter hole portion 48 is aligned with the reduced diameter portion 164 of the metering pin 31. That is, the 1st adjustment part 171 comprises a variable orifice. In the variable orifice, the channel area is adjusted by the metering pin 31.
- the small-diameter hole 137 of the nut 78 at the axial end of the piston rod 21 is provided between the communication passage 132 and the lower chamber 20 that are always in communication with the intermediate chamber 19 in the rod inner passage 32. Therefore, the small-diameter hole portion 137 and the metering pin 31 are provided in the flow path through the rod-in-rod passage 32 between the intermediate chamber 19 and the lower chamber 20 depending on the positions of the piston rod 21, that is, the first piston 15 and the second piston 16.
- the 2nd adjustment part 172 which adjusts a flow-path area is comprised.
- the second adjustment portion 172 When the small diameter hole portion 137 aligns the first large diameter portion 162 and the second large diameter portion 166 of the metering pin 31 in the axial direction, the second adjustment portion 172 is located between the intermediate chamber 19 and the lower chamber 20. Make the channel area the smallest. The second adjustment portion 172 maximizes the flow path area between the intermediate chamber 19 and the lower chamber 20 when the small diameter hole portion 137 is aligned with the reduced diameter portion 164 of the metering pin 31.
- the 2nd adjustment part 172 also comprises a variable orifice. In the variable orifice, the channel area is adjusted by the metering pin 31.
- the 1st adjustment part 171 is arrange
- the passages 101, 102, the first damping force generation mechanism 105 including the compression side damping valve 103 and the extension side damping valve 104, and the first adjustment unit 171 constitute a first piston part 110.
- a passage 116 in which the contraction-side damping valve 118 is arranged, a passage 117 in which the extension-side damping valve 119 is arranged, and the second adjustment unit 172 are arranged in parallel. Yes.
- the passages 116 and 117, the second damping force generation mechanism 120 including the compression side damping valve 118 and the extension side damping valve 119, and the second adjustment unit 172 constitute the second piston unit 121.
- the reduced diameter portion 164 of the metering pin 31 includes a small diameter hole portion 137 of the piston rod 21 constituting the first adjustment portion 171 and a small diameter hole portion 137 of the nut 78 constituting the second adjustment portion 172. It extends longer than the axial length between. As a result, the reduced diameter portion 164 of the metering pin 31 can overlap the axial position simultaneously with both the small diameter hole portion 48 and the small diameter hole portion 137.
- the flow passage area at the first end of the in-rod passage 32 is the maximum value defined by the flow passage area between the small diameter hole portion 48 and the reduced diameter portion 164 of the first adjustment portion 171
- the in-rod passage 32 is the maximum value defined by the flow area of the small-diameter hole portion 137 and the reduced diameter portion 164 of the second adjusting portion 172, so that the in-rod passage 32 is the upper chamber. 18 and the lower chamber 20 are in communication with each other.
- a solid line U1 in FIG. 5A indicates a change in the flow path area of the first adjustment portion 171 of the first piston portion 110 with respect to the stroke positions of the first piston 15 and the second piston 16.
- a broken line U ⁇ b> 2 in FIG. 5A indicates a change in the flow path area of the second adjustment portion 172 of the second piston portion 121 with respect to the stroke positions of the first piston 15 and the second piston 16.
- a solid line V1 in FIG. 5B indicates the relationship between the stroke position and the damping force when the first piston 15 and the second piston 16 move in the extending direction.
- a broken line V2 in FIG. 5B indicates the relationship between the stroke position and the damping force when the first piston 15 and the second piston 16 move in the contraction direction.
- the shock absorber 1 includes a first position shown in FIG. 5A in which the stroke positions of the first piston 15 and the second piston 16 include a neutral position (1G position (position for supporting the vehicle body stopped at the horizontal position)).
- a neutral position position for supporting the vehicle body stopped at the horizontal position
- both the small diameter hole portion 48 and the small diameter hole portion 137 of the piston rod 21 simultaneously overlap the axial position with the reduced diameter portion 164 of the metering pin 31.
- the first predetermined range S4 to S5 is a range in which the flow path area is defined by the reduced diameter portion 164 of the metering pin 31.
- the damping force is in a soft state as indicated by a broken line V2 in FIG. 5B.
- the shock absorber 1 is shown in FIG. 5 (a) on the maximum length side where the stroke positions of the first piston 15 and the second piston 16 exceed the first predetermined range S4 to S5 and the shock absorber 1 is the maximum length.
- the first adjustment portion 171 aligns the axial position of the small diameter hole portion 48 and the second large diameter portion 166 of the metering pin 31, and the second adjustment portion 172 The axial positions of the small-diameter hole portion 137 and the reduced-diameter portion 164 of the metering pin 31 are matched.
- the flow passage area of the first adjusting portion 171 composed of the small diameter hole portion 48 and the second large diameter portion 166 is set to the minimum value as shown by the solid line U1 in FIG.
- the upper chamber 18 side is substantially closed, and the flow passage area of the second adjusting portion 172 including the small diameter hole portion 137 and the reduced diameter portion 164 becomes the maximum value as shown by the broken line U2 in FIG.
- the rod inner passage 32 and the communication passage 132 communicate with the lower chamber 20 and the intermediate chamber 19 with a flow passage area defined by the maximum value.
- the first adjusting portion 171 is in the extension stroke in which the first piston 15 and the second piston 16 move to the upper chamber 18 side. Narrows the passage 32 in the rod. Therefore, the oil in the upper chamber 18 is restricted from entering the rod internal passage 32, passes through the passage 102 of the first piston 15, opens the expansion side damping valve 104 having a soft damping force characteristic, and enters the intermediate chamber 19. Flowing. Moreover, the 2nd adjustment part 172 opens the channel
- the second adjustment is performed in the contraction stroke in which the first piston 15 and the second piston 16 move to the lower chamber 20 side.
- the portion 172 opens the in-rod passage 32 with the maximum flow path area, and the first adjusting portion 171 substantially closes the in-rod passage 32. Therefore, the oil in the lower chamber 20 flows to the intermediate chamber 19 through the rod inner passage 32 and the communication passage 132, passes through the passage 101 of the first piston 15, and the compression side damping valve 103 having a hard damping force characteristic. Is opened and flows into the upper chamber 18. Therefore, as indicated by the broken line V2 in FIG. 5B, the damping force is harder than the first predetermined range S4 to S5 and the third predetermined range S2 to S3 described later.
- the flow path area of the second adjustment portion 172 composed of the small diameter hole portion 137 and the first large diameter portion 162 has a minimum value as shown by a broken line U2 in FIG.
- the flow passage area of the first adjusting portion 171 including the small diameter hole portion 48 and the reduced diameter portion 164 is substantially closed as shown in the solid line U1 in FIG.
- the rod inner passage 32 and the communication passage 132 communicate with the upper chamber 18 and the intermediate chamber 19 with a flow passage area defined by the maximum value.
- the first adjusting unit 171 moves the rod inner passage 32 through the maximum passage in the extension stroke that moves to the upper chamber 18 side.
- the area is open, and the second adjustment portion 172 substantially closes the in-rod passage 32.
- the oil in the upper chamber 18 flows into the passage 117 via the rod inner passage 32 and the communication passage 132 and is introduced into the intermediate chamber 19 while opening the expansion side damping valve 119 having a hard damping force characteristic. It flows into the chamber 20. Accordingly, as indicated by the solid line V1 in FIG. 5B, the damping force is harder than the second predetermined range S6 to S7.
- the second adjusting portion 172 narrows the rod inner passage 32 in the contraction stroke that moves to the lower chamber 20 side. Yes. Therefore, the oil liquid in the lower chamber 20 is restricted from entering the rod inner passage 32, passes through the passage 116 of the second piston 16, opens the compression side damping valve 118 having a soft damping force characteristic, and enters the intermediate chamber 19. Flowing. Further, since the first adjusting portion 171 opens the in-rod passage 32 with the maximum flow passage area, the oil liquid in the intermediate chamber 19 passes from the passage 117 to the communication passage 132 and the in-rod passage 32 with the largest flow passage area. To the upper chamber 18. Therefore, as shown by the broken line V2 in FIG. 5B, the damping force is slightly harder than the first predetermined range S4 to S5, but the soft state is maintained.
- the shock absorber 1 has a fourth predetermined range S8 to S9 in which the stroke positions of the first piston 15 and the second piston 16 exceed the second predetermined range S6 to S7 and extend to the maximum extended position S9.
- the first adjusting portion 171 and the second adjusting portion 172 align both the small diameter holes 48 and 137 with the second large diameter portion 166 of the metering pin 31 in the axial direction.
- the flow path area of the first adjusting portion 171 composed of the small diameter hole portion 48 and the second large diameter portion 166 is the minimum value as shown by the solid line U1 in FIG.
- the second adjustment part 172 substantially closes the in-rod passage 32.
- the oil in the upper chamber 18 passes through the passage 102, opens the expansion side damping valve 104 having a soft damping force characteristic, flows to the intermediate chamber 19, passes through the passage 117, and passes through the passage 117 and extends on the extension side with a hard damping force characteristic.
- the valve 119 is opened and flows into the lower chamber 20. Therefore, as indicated by the solid line V1 in FIG. 5B, the damping force is in a hard state as in the third predetermined range S2 to S3. Thereby, the damping force becomes a hard state when fully extended, and it is possible to suppress abnormal noise and improve riding comfort.
- the stroke positions of the first piston 15 and the second piston 16 exceed the third predetermined range S2 to S3 and reach the fifth predetermined range S0 to S1 up to the retracted position S0 on the minimum length side.
- the first adjusting portion 171 and the second adjusting portion 172 align both the small diameter holes 48 and 137 with the first large diameter portion 162 of the metering pin 31 in the axial direction.
- the flow path area of the first adjustment portion 171 composed of the small diameter hole portion 48 and the first large diameter portion 162 becomes a minimum value as shown by the solid line U1 in FIG.
- the flow passage area of the second adjusting portion 172 including the small-diameter hole portion 137 and the first large-diameter portion 162 is substantially closed as shown in the broken line U2 in FIG. 5A.
- the rod inner passage 32 on the lower chamber 20 side is almost closed and the rod inner passage 32 is in a state of restricting communication between the upper chamber 18, the intermediate chamber 19, and the lower chamber 20.
- the second adjustment part 172 substantially closes the in-rod passage 32.
- the oil in the upper chamber 18 passes through the passage 102, opens the expansion side damping valve 104 having a soft damping force characteristic, flows to the intermediate chamber 19, passes through the passage 117, and passes through the passage 117 and extends on the extension side with a hard damping force characteristic.
- the valve 119 is opened and flows into the lower chamber 20. Therefore, as indicated by the solid line V1 in FIG. 5B, the damping force is in a hard state as in the third predetermined range S2 to S3.
- the first adjustment unit 171 and the second adjusting portion 172 substantially close the in-rod passage 32.
- the oil in the lower chamber 20 passes through the passage 116, opens the compression-side damping valve 118 having a soft damping force characteristic, flows into the intermediate chamber 19, passes through the passage 101, and shrinks on the compression side with a hard damping force characteristic.
- the valve 103 is opened and flows into the upper chamber 18. Therefore, as indicated by the broken line V2 in FIG. 5B, the damping force is in a hard state as in the second predetermined range S6 to S7. As a result, the damping force becomes a hard state at the time of contraction, and noise can be suppressed and riding comfort can be improved.
- the first adjusting portion 171 and the second adjusting portion 172 are arranged in accordance with the positions of the piston rod 21 having the small diameter holes 48 and 137 and the positions of the first piston 15 and the second piston 16 connected to the piston rod 21.
- a position sensitive mechanism 175 that changes the state of the inner passage 32 is configured.
- the position sensitive mechanism 175 communicates the upper chamber 18, the intermediate chamber 19, and the lower chamber 20 with the maximum flow path area according to the positions of the first piston 15 and the second piston 16, and the upper chamber 18.
- the middle chamber 19 communicates with the maximum flow area and the communication between the upper chamber 18, the intermediate chamber 19 and the lower chamber 20 is restricted, and the lower chamber 20 and the intermediate chamber 19 communicate with each other with the maximum flow area.
- the in-rod passage 32 includes a state in which communication between the lower chamber 20 and the intermediate chamber 19 and the upper chamber 18 is restricted and a state in which communication between the upper chamber 18, the intermediate chamber 19 and the lower chamber 20 is restricted. Change the state.
- the shock absorber 1 moves in the extension direction and in the contraction direction.
- the damping force of both movements is in a soft state.
- the damping force of the extension direction movement becomes soft and the contraction direction movement is attenuated. Power is hard.
- the damping force for the extension direction movement becomes a hard state and the damping for the movement in the contraction direction The force becomes soft.
- the shock absorber 1 moves in the extension direction when the first piston 15 and the second piston 16 are in the fourth predetermined range S8 to S9 on the maximum length side and the fifth predetermined range S0 to S1 on the minimum length side.
- both the damping force for moving in the contraction direction is in a hard state.
- the shock absorber 1 has a relationship between the hardware and software for movement in the extension direction and movement in the contraction direction in the second predetermined range S6 to S7 on the maximum length side and the third predetermined range S2 to S3 on the minimum length side. Inverting, position-sensitive damping force change characteristics that are reversed.
- FIG. 6 the simulation result of the damping force characteristic with respect to the piston speed of the shock absorber 1 is shown.
- the damping force characteristic solid line W1 in FIG. 6 when the first piston 15 and the second piston 16 move in the extension direction when they are in the first predetermined range S4 to S5
- the damping force characteristic (broken line W2 in FIG. 6) when moving in the extending direction when in the predetermined range S6 to S7 is in a soft state in substantially the same manner in the entire region of the piston speed.
- the damping force characteristic solid line W3 in FIG.
- the damping force characteristic (broken line W4 in FIG. 6) at the time of movement in the extension direction when in S1 is substantially the same in a hard state in the entire region of the piston speed. In any of the damping force characteristics, the damping force becomes harder as the piston speed increases.
- damping force characteristics when the first piston 15 and the second piston 16 are in the contraction direction when the first piston 15 and the second piston 16 are in the first predetermined range S4 to S5, and the third predetermined range S2 to S3.
- the damping force characteristic when moving in the contraction direction is substantially soft in the entire region of the piston speed.
- the damping force characteristics when moving in the contraction direction when in the second predetermined range S6 to S7, the fourth predetermined range S8 to S9, and the fifth predetermined range S0 to
- the damping force characteristic (broken line W8 in FIG. 6) when moving in the contraction direction when in S1 is substantially the same in a hard state in the entire region of the piston speed.
- FIG. 7 shows a simulation result of the damping force characteristic with respect to the stroke positions of the first piston 15 and the second piston 16 at each piston speed of the shock absorber 1.
- the force becomes harder than the damping force in the first predetermined range S4 to S5 and the second predetermined range S6 to S7.
- the damping force becomes harder as the piston speed increases while maintaining such a relationship.
- the piston speed indicated by X6 in FIG. 7 is an intermediate speed (specifically 0.3 m / s). / S), when the piston speed indicated by X7 in FIG. 7 is low (specifically, 0.1 m / s), when the piston speed indicated by X8 in FIG.
- the second predetermined range S6 to S7, the fourth predetermined range S8 to S9, and the fifth predetermined range S0 to S1 are any of the movements in the contraction direction at a low speed (specifically 0.05 m / s).
- the damping force becomes harder than the damping forces in the first predetermined range S4 to S5 and the third predetermined range S2 to S3. Moreover, the damping force becomes harder as the piston speed increases while maintaining such a relationship.
- FIG. 8 shows the sprung acceleration for explaining the effect of riding comfort when the vehicle equipped with the shock absorber 1 travels on a rough road.
- FIG. 8 shows a simulation result of sprung acceleration when traveling on a long wave road at a speed of 60 km / h.
- the shock absorber 1 of this embodiment having the position sensitive function indicated by the solid line Y2 in FIG. It can be seen that the acceleration is greatly reduced. This indicates that the movement on the spring is reduced, and the ride comfort on the rough road is improved. Performance equivalent to that of an expensive electronically controlled semi-active suspension indicated by a broken line Y3 in FIG. 8 can be obtained.
- FIG. 9 shows the simulation result of the yaw rate at the time of double lane change when the vehicle equipped with the shock absorber 1 is traveling at 80 km / h.
- a one-dot chain line Z0 in FIG. 9 is a steering angle.
- the shock absorber 1 of the present embodiment having the position sensitive function indicated by the solid line Z2 in FIG. 9 has a large return yaw rate and a steering response. high.
- the yaw rate can be increased to the same level as the expensive electronically controlled semi-active suspension indicated by the two-dot chain line Z3 in FIG. 9, and the steering response is high.
- the shock absorber described in Patent Document 1 described above includes two pistons each having a damping valve and a metering pin, and bypasses the damping valve of the piston located on the upstream side according to the position of the piston, and is downstream. Switching between a state in which a damping force is generated by the damping valve of the piston on the side and a state in which a hard damping force is generated by the respective damping valves of the two pistons without bypassing the damping valve of the piston located on the upstream side It is configured. On the other hand, it is desired to increase the degree of freedom in setting the damping force.
- the shock absorber 1 includes a state in which the position sensitive mechanism 175 communicates between the upper chamber 18 and the lower chamber 20, a state in which the upper chamber 18 and the intermediate chamber 19 communicate, a lower chamber 20 and an intermediate chamber The state of the passage is changed to a state where the chambers 19 communicate with each other. For this reason, the shock absorber 1 communicates between the upper chamber 18 and the lower chamber 20 to make the damping force soft, or communicates between the upper chamber 18 and the intermediate chamber 19 to connect the intermediate chamber 19 and the lower chamber 20.
- a second damping force generation mechanism 120 provided therebetween generates a damping force, or the lower chamber 20 and the intermediate chamber 19 are communicated with each other so as to be provided between the intermediate chamber 19 and the upper chamber 18.
- a damping force can be generated by the one damping force generation mechanism 105. Therefore, it is possible to increase the degree of freedom in setting the damping force.
- the passage 101 is provided in the first piston 15 and the second piston 16 and communicates between the upper chamber 18 and the intermediate chamber 19 and between the intermediate chamber 19 and the lower chamber 20 so that the oil liquid flows.
- an in-rod passage 32 is provided, and the flow path area of the oil liquid between the upper chamber 18 and the intermediate chamber 19 is set in the in-rod passage 32 depending on the positions of the first piston 15 and the second piston 16.
- a first adjusting portion 171 to be adjusted and a second adjusting portion 172 for adjusting the flow area of the oil liquid between the lower chamber 20 and the intermediate chamber 19 according to the positions of the first piston 15 and the second piston 16 are provided.
- the flow path area of the first adjusting portion 171 is increased.
- the flow path area of the second adjustment unit 172 is small and large. Therefore, in the extension stroke, the oil liquid in the upper chamber 18 can flow into the lower chamber 20 via the intermediate chamber 19 and the second adjustment portion 172 while passing through the extension-side damping valve 104 of the first piston 15. Further, in the contraction stroke, the oil liquid in the lower chamber 20 can flow from the second adjustment portion 172 to the intermediate chamber 19 and flow into the upper chamber 18 while passing through the contraction side damping valve 103 of the first piston 15.
- the flow path area of the first adjusting portion 171 is increased.
- the flow path area of the second adjustment unit 172 is small and large. Therefore, in the extension stroke, the oil liquid in the upper chamber 18 can be allowed to flow into the lower chamber 20 while being passed through the extension-side damping valve 119 of the second piston 16 while being introduced into the intermediate chamber 19 via the first adjusting portion 171. . Further, in the contraction stroke, the oil liquid in the lower chamber 20 can pass through the contraction-side damping valve 118 of the second piston 16 and flow into the intermediate chamber 19 and can flow into the upper chamber 18 via the first adjustment portion 171. Therefore, it is possible to increase the degree of freedom in setting the damping force.
- the extension side damping valve 104 of the first piston 15 and the extension side damping valve 119 of the second piston 16 are the extension side dampings located on the upstream side when the first piston 15 and the second piston 16 move in the extension direction.
- the damping force generated in the valve 104 is set to be smaller than the damping force generated in the extension side damping valve 119 located on the downstream side. Therefore, the damping force due to the flow of the oil liquid passing through the expansion side damping valve 104 in the extension stroke when in the second predetermined range S6 to S7 can be made soft, and the third predetermined range S2 to S3
- the damping force due to the flow of the oil liquid passing through the extension side damping valve 119 in a certain extension stroke can be made hard.
- the compression side damping valve 103 of the first piston 15 and the compression side damping valve 118 of the second piston 16 are the compression side damping located on the upstream side when the first piston 15 and the second piston 16 move in the contraction direction.
- the damping force generated by the valve 118 is set smaller than the damping force generated by the compression side damping valve 103 located on the downstream side. Therefore, the damping force due to the flow of the oil liquid passing through the compression side damping valve 118 in the contraction stroke when in the third predetermined range S2 to S3 can be made soft, and the second predetermined range S6 to S7 can be set.
- the damping force due to the flow of the oil liquid passing through the compression side damping valve 103 in a certain compression stroke can be made hard.
- the rod inner passage 32 is in a state in which any of the communication between the upper chamber 18, the intermediate chamber 19 and the lower chamber 20 is restricted, so that the damping force of the expansion stroke and the contraction stroke is increased.
- the damping force can be increased when fully extended and contracted, and abnormal noise can be suppressed and riding comfort can be improved.
- the first adjustment portion 171 changes the axial position between the small diameter hole portion 48 and the second large diameter portion 166 of the metering pin 31 until the extended position S9 is changed by changing the relationship between the length between the small diameter hole portions 137 of 172.
- the second adjustment portion 172 may match the axial positions of the small diameter hole portion 137 and the reduced diameter portion 164 of the metering pin 31. That is, the second predetermined range S6 to S7 that satisfies these relationships may be extended to the extended position S9.
- the first adjustment portion 171 matches the axial position of the small diameter hole portion 48 and the reduced diameter portion 164 of the metering pin 31 and the second adjustment portion 172 reaches the small diameter hole portion 137 and the meter until the shrinking position S0.
- the expansion side and the contraction side may be adopted.
- the first piston 15 and the second piston 16 are on the maximum length side beyond the second predetermined range S6 to S7, and when the first piston 15 and the second piston 16 are in the third predetermined range S2 to It may be set such that the flow path areas of the first adjustment unit 171 and the second adjustment unit 172 are both reduced in at least one of the minimum length side exceeding S3. More preferably, the flow path areas of both the first adjustment unit 171 and the second adjustment unit 172 may be set to be small in both.
- first large diameter portion 162 and the second large diameter portion 166 are arranged on the side opposite to the reduced diameter portion 164 of at least one of the first large diameter portion 162 and the second large diameter portion 166 of the metering pin 31.
- a larger diameter portion may be provided to further increase the damping force in at least one of the vicinity of the extended position and the vicinity of the retracted position. In that case, since the damping force can be further increased at the fully extended position and the fully retracted position, the stopper 35 that protects the piston and the base valve at the fully extended or retracted position and can improve the riding comfort is eliminated. be able to. Therefore, it is possible to achieve downsizing by improving productivity by reducing the number of parts and reducing the axial length.
- the first embodiment can be applied not only to the double cylinder type but also to a single cylinder type shock absorber.
- a free piston is provided in the cylinder on the side opposite to the extending side of the piston rod of the second piston, and an intermediate member fixed to the cylinder is provided between the free piston and the second piston. Support the ring pin.
- a cylinder 2A that is partially different from the cylinder 2 is used, and specifically, an inner cylinder 5A that is partially different from the inner cylinder 5 is used.
- an axial groove 200 extending in the axial direction as shown in FIG. 11 is partially formed in the inner peripheral portion as shown in FIG.
- the shock absorber 1 ⁇ / b> A is not provided with the metering pin 31 of the first embodiment, and a base valve 25 ⁇ / b> A that is partially different from the base valve 25 is used.
- the base valve 25A is not provided with a locking member 146 and a support plate 147 for attaching the metering pin 31.
- a base valve member 141A having an upper outer diameter different from that of the base valve member 141 is used for the base valve 25A.
- the upper part of the base valve member 141A is directly fitted into the inner cylinder 5A.
- a piston rod 21A that is partially different from the piston rod 21 is used.
- the piston rod 21 ⁇ / b> A has a rod body 26 ⁇ / b> A that is partially different from the rod body 26 and the tip rod 27, and a nut 78 ⁇ / b> A that is partially different from the nut 78.
- the rod body 26A has a solid structure.
- the rod main body 26A has a main shaft portion 201 that is slidably inserted inside the rod guide 22 and the seal member 23 and extends to the outside of the cylinder 2, and a holding shaft portion 57A inside the cylinder 2A. Yes.
- the holding shaft portion 57A has a smaller diameter than the main shaft portion 201.
- the holding shaft portion 57A is formed with a male screw 58A on the outer periphery of the end portion opposite to the main shaft portion 201.
- a single contact disk 69, a single disk 70, and a disk valve 71 composed of a plurality of disks are attached to the holding shaft portion 57A in this order, and in addition, A disc 72A, which is different from the two-piston 16A and the passage forming disc 72 of the first embodiment in that the passage groove 131 is not formed, is attached to the holding shaft portion 57A in this order.
- a plurality of disks 73, a disk valve 74 composed of a plurality of disks, a disk 75, a contact disk 76, and a regulating member 77 are provided. It is attached to the holding shaft portion 57A in order.
- the axial groove 200 of the inner cylinder 5A has a length capable of simultaneously traversing both the first piston 15 and the second piston 16 in the axial direction. That is, the axial groove 200 extends longer than the axial length between the first piston 15 and the second piston 16 (the maximum distance between the sliding members 96 and 112).
- the axial groove 200 is in a state where the entire axial groove 200 is on the opposite side of the first piston 15 from the second piston 16 and the entire axial groove 200 is opposite to the first piston 15 of the second piston 16. In the state of being on the side, the axial groove 200 is a state in which neither the first piston 15 nor the second piston 16 crosses in the axial direction, and the upper chamber 18, the intermediate chamber 19 and the lower chamber 20 are all communicated. There is no. Further, the axial groove 200 allows the upper chamber 18 and the intermediate chamber 19 to communicate with each other in the wall passage 202 (second passage) inside the first piston 15 in a state where only the first piston 15 is crossed in the axial direction. There is no communication between the intermediate chamber 19 and the lower chamber 20.
- the axial groove 200 allows the intermediate chamber 19 and the lower chamber 20 to communicate with each other through the wall passage 202 of the second piston 16 in a state where only the second piston 16 is traversed in the axial direction. Does not communicate.
- the axial groove 200 is configured so that the upper chamber 18 and the intermediate chamber 19 are formed in the wall passage 202 of the first piston 15 and the second piston 16 in a state where both the first piston 15 and the second piston 16 are simultaneously traversed in the axial direction. And all the lower rooms 20 are connected. Therefore, the wall passage 202 communicates the upper chamber 18, the intermediate chamber 19, and the lower chamber 20 separately from the passages 101, 102, 116, and 117.
- the first piston 15 and the axial groove 200 are provided with respect to the wall passage 202, and the flow path area of the oil liquid between the upper chamber 18 and the intermediate chamber 19 depending on the positions of the first piston 15 and the second piston 16.
- a first adjustment unit 171A for adjusting the above is configured.
- the second piston 16 and the axial groove 200 are provided with respect to the wall passage 202, and the flow area of the oil liquid between the intermediate chamber 19 and the lower chamber 20 is determined by the positions of the first piston 15 and the second piston 16.
- a second adjustment unit 172A to be adjusted is configured. In other words, the flow passage areas of the first adjusting portion 171A and the second adjusting portion 172A are adjusted by the axial groove 200 partially formed on the inner periphery of the inner cylinder 5 of the cylinder 2.
- the stroke positions of the first piston 15 and the second piston 16 include a neutral position (1G position (a position at which the vehicle body stopped at the horizontal position is supported)) shown in FIG.
- the axial groove 200 simultaneously traverses both the first piston 15 and the second piston 16 in the axial direction, and the upper chamber 18, the intermediate chamber 19 and the lower chamber 19 depending on the flow passage area of the wall passage 202.
- the chamber 20 is communicated.
- the first predetermined range S4 to S5 is a range defined by the axial groove 200.
- the shock absorber 1A is shown in FIG. 5 (a) on the maximum length side where the stroke position of the first piston 15 and the second piston 16 exceeds the first predetermined range S4 to S5 and the shock absorber 1 is the maximum length.
- the first piston 15 of the first adjusting portion 171A blocks the communication between the upper chamber 18 and the intermediate chamber 19 by the wall passage 202, and the solid line U1 in FIG.
- the flow passage area is minimized, and the first piston 15 of the second adjustment portion 172A communicates between the intermediate chamber 19 and the lower chamber 20 through the wall passage 202, as indicated by a broken line U2 in FIG.
- the channel area is the maximum value.
- the first adjusting portion 171A is in the extension stroke in which the first piston 15 and the second piston 16 move to the upper chamber 18 side.
- the communication between the upper chamber 18 and the intermediate chamber 19 by the wall passage 202 is blocked.
- the oil in the upper chamber 18 is restricted from entering the wall passage 202, passes through the passage 102 of the first piston 15, opens the expansion side damping valve 104 having a soft damping force characteristic, and flows into the intermediate chamber 19. .
- the second adjusting portion 172A allows the intermediate chamber 19 and the lower chamber 20 to communicate with each other through the wall passage 202, the oil in the intermediate chamber 19 flows from the intermediate chamber 19 to the lower chamber 20 through the wall passage 202. . Therefore, as shown by the solid line V1 in FIG. 5B, the damping force is slightly harder than the first predetermined range S4 to S5, but the soft state is maintained.
- the second adjustment is performed in the contraction stroke in which the first piston 15 and the second piston 16 move to the lower chamber 20 side.
- the portion 172A communicates between the intermediate chamber 19 and the lower chamber 20 through the wall passage 202, and the first adjusting portion 171A blocks communication between the upper chamber 18 and the intermediate chamber 19 through the wall passage 202. Therefore, the oil in the lower chamber 20 flows to the intermediate chamber 19 side through the wall passage 202, passes through the passage 101 of the first piston 15, and opens the compression side damping valve 103 having a hard damping force characteristic. It flows into the chamber 18. Therefore, as indicated by the broken line V2 in FIG. 5B, the damping force is harder than the first predetermined range S4 to S5 and the third predetermined range S2 to S3 described later.
- the shock absorber 1A is shown in FIG. 5 (a) on the minimum length side where the stroke positions of the first piston 15 and the second piston 16 exceed the first predetermined range S4 to S5 and the shock absorber 1A is the minimum length.
- the first adjusting portion 171A communicates between the upper chamber 18 and the intermediate chamber 19 through the wall passage 202, and the flow passage area as shown by the solid line U1 in FIG.
- the second adjusting portion 172A blocks the communication between the intermediate chamber 19 and the lower chamber 20 through the wall passage 202, and the flow passage area is set to the minimum value as shown by the broken line U2 in FIG. .
- the first adjusting portion 171A is in the extension stroke in which the first piston 15 and the second piston 16 move to the upper chamber 18 side.
- the wall passage 202 allows the upper chamber 18 and the intermediate chamber 19 to communicate with each other, and the second adjusting portion 172A blocks the communication between the intermediate chamber 19 and the lower chamber 20 via the wall passage 202. Therefore, the oil in the upper chamber 18 is introduced into the intermediate chamber 19 through the wall passage 202 and flows into the lower chamber 20 by opening the expansion side damping valve 119 having a hard damping force characteristic. Accordingly, as indicated by the solid line V1 in FIG. 5B, the damping force is harder than the second predetermined range S6 to S7.
- the second adjustment is performed in the contraction stroke in which the first piston 15 and the second piston 16 move to the lower chamber 20 side.
- the portion 172A blocks communication between the intermediate chamber 19 and the lower chamber 20 through the wall passage 202. Therefore, the oil in the lower chamber 20 flows through the passage 116 of the second piston 16 and flows into the intermediate chamber 19 by opening the compression-side damping valve 118 having a soft damping force characteristic.
- the first adjusting portion 171 ⁇ / b> A allows the upper chamber 18 and the intermediate chamber 19 to communicate with each other through the wall passage 202, the oil liquid in the intermediate chamber 19 flows into the upper chamber 18 through the wall passage 202. Therefore, as shown by the broken line V2 in FIG. 5B, the damping force is slightly harder than the first predetermined range S4 to S5, but the soft state is maintained.
- the stroke positions of the first piston 15 and the second piston 16 exceed the second predetermined range S6 to S7 to the fourth predetermined range S8 to S9 up to the fully extended position S9.
- the first adjusting portion 171A blocks communication between the upper chamber 18 and the intermediate chamber 19 through the wall passage 202, and the flow passage area is set to the minimum value as shown by the solid line U1 in FIG.
- the adjustment portion 172A blocks communication between the intermediate chamber 19 and the lower chamber 20 through the wall passage 202, and the flow path area is set to the minimum value as indicated by a broken line U2 in FIG.
- the first adjusting portion 171A is The communication between the upper chamber 18 and the intermediate chamber 19 by the wall passage 202 is blocked, and the second adjusting portion 172A blocks the communication between the intermediate chamber 19 and the lower chamber 20 by the wall passage 202.
- the oil in the upper chamber 18 passes through the passage 102, opens the expansion side damping valve 104 having a soft damping force characteristic, flows to the intermediate chamber 19, passes through the passage 117, and passes through the passage 117 and extends on the extension side with a hard damping force characteristic.
- the valve 119 is opened and flows into the lower chamber 20.
- the damping force is in a hard state as in the third predetermined range S2 to S3.
- the damping force becomes a hard state when fully extended, and it is possible to suppress abnormal noise and improve riding comfort.
- the first adjustment unit 171A blocks communication between the upper chamber 18 and the intermediate chamber 19 through the wall passage 202
- the second adjusting portion 172A blocks communication between the intermediate chamber 19 and the lower chamber 20 through the wall passage 202.
- the oil in the lower chamber 20 passes through the passage 116, opens the compression-side damping valve 118 having a soft damping force characteristic, flows into the intermediate chamber 19, passes through the passage 101, and shrinks on the compression side with a hard damping force characteristic.
- the valve 103 is opened and flows into the upper chamber 18. Therefore, as indicated by the broken line V2 in FIG. 5B, the damping force is in a hard state as in the second predetermined range S6 to S7.
- the stroke positions of the first piston 15 and the second piston 16 exceed the third predetermined range S2 to S3, and reach the fifth predetermined range S0 to S1 up to the retracted position S0 on the minimum length side.
- the first adjusting portion 171A blocks communication between the upper chamber 18 and the intermediate chamber 19 through the wall passage 202, and the flow passage area is set to the minimum value as shown by the solid line U1 in FIG.
- the adjustment portion 172A blocks communication between the intermediate chamber 19 and the lower chamber 20 through the wall passage 202, and the flow path area is set to the minimum value as indicated by a broken line U2 in FIG.
- the first adjusting portion 171A moves the upper chamber 18 and the intermediate chamber by the wall passage 202 in the extension stroke that moves to the upper chamber 18 side.
- the communication between the middle chamber 19 and the lower chamber 20 is blocked by the second adjusting portion 172A.
- the oil in the upper chamber 18 passes through the passage 102, opens the expansion side damping valve 104 having a soft damping force characteristic, flows to the intermediate chamber 19, passes through the passage 117, and passes through the passage 117 and extends on the extension side with a hard damping force characteristic.
- the valve 119 is opened and flows into the lower chamber 20. Therefore, as indicated by the solid line V1 in FIG. 5B, the damping force is in a hard state as in the third predetermined range S2 to S3.
- the first adjustment unit 171A blocks communication between the upper chamber 18 and the intermediate chamber 19 through the wall passage 202
- the second adjusting portion 172A blocks communication between the intermediate chamber 19 and the lower chamber 20 through the wall passage 202.
- the oil in the lower chamber 20 passes through the passage 116, opens the compression-side damping valve 118 having a soft damping force characteristic, flows into the intermediate chamber 19, passes through the passage 101, and shrinks on the compression side with a hard damping force characteristic.
- the valve 103 is opened and flows into the upper chamber 18. Therefore, as indicated by the broken line V2 in FIG. 5B, the damping force is in a hard state as in the second predetermined range S6 to S7. As a result, the damping force becomes a hard state at the time of contraction, and noise can be suppressed and riding comfort can be improved.
- the first adjusting portion 171A and the second adjusting portion 172A constitute a position sensitive mechanism 175A that changes the state of the wall passage 202 according to the positions of the first piston 15 and the second piston 16.
- the position sensitive mechanism 175A communicates the upper chamber 18 and the lower chamber 20 with the maximum flow path area via the intermediate chamber 19 according to the positions of the first piston 15 and the second piston 16, and the upper chamber 18
- the intermediate chamber 19 communicates with the maximum flow path area and the communication between the upper chamber 18 and the intermediate chamber 19 and the lower chamber 20 is blocked, and the lower chamber 20 and the intermediate chamber 19 communicate with each other with the maximum flow path area.
- the state of the wall passage 202 includes a state in which communication between the lower chamber 20 and the intermediate chamber 19 and the upper chamber 18 is blocked and a state in which all communication between the upper chamber 18, the intermediate chamber 19 and the lower chamber 20 is blocked. change.
- the shock absorber 1A when the first piston 15 and the second piston 16 are in the first predetermined range S4 to S5 including the neutral position, the damping force of both the movement in the expansion direction and the movement in the contraction direction is soft. It becomes the state of. In the shock absorber 1A, when the first piston 15 and the second piston 16 are in the second predetermined range S6 to S7 on the maximum length side, the damping force of the extension direction movement becomes soft and the contraction direction movement is attenuated. Power is hard.
- the shock absorber 1A when the first piston 15 and the second piston 16 are in the third predetermined range S2 to S3 on the minimum length side, the damping force for the extension direction movement becomes a hard state and the damping for the movement in the contraction direction The force becomes soft. Further, the shock absorber 1A moves in the extension direction when the first piston 15 and the second piston 16 are in the fourth predetermined range S8 to S9 on the maximum length side and the fifth predetermined range S0 to S1 on the minimum length side. In addition, both the damping force for moving in the contraction direction is in a hard state.
- the shock absorber 1A also has a relationship between hardware and software for movement in the extension direction and movement in the contraction direction in the second predetermined range S6 to S7 on the maximum length side and the third predetermined range S2 to S3 on the minimum length side. Inverting, position-sensitive damping force change characteristics that are reversed.
- the relationship between the length of the axial groove 200 and the length between the first piston 15 constituting the first adjustment part 171A and the second piston 16 constituting the second adjustment part 172A is changed.
- the first adjustment unit 171A may block communication between the upper chamber 18 and the intermediate chamber 19, and the second adjustment unit 172A may connect the intermediate chamber 19 and the lower chamber 20.
- the second predetermined range S6 to S7 satisfying these relationships may be extended to the extended position S9.
- the first adjustment unit 171A may connect the upper chamber 18 and the intermediate chamber 19 and the second adjustment unit 172A may block communication between the intermediate chamber 19 and the lower chamber 20 up to the retracted position S0. That is, the third predetermined range S2 to S3 satisfying these relationships may be extended to the shrinking position S0.
- the expansion side and the contraction side may be adopted.
- the first piston 15 and the second piston 16 are on the maximum length side beyond the second predetermined range S6 to S7, and when the first piston 15 and the second piston 16 are in the third predetermined range S2 to It may be set so that the flow path areas of the first adjustment unit 171A and the second adjustment unit 172A are both reduced in at least one of the minimum lengths beyond S3. More preferably, in both, the flow path areas of the first adjustment unit 171A and the second adjustment unit 172A may be set to be small.
- the axial groove 200 that extends longer than the axial length between the first adjusting portion 171A and the second adjusting portion 172A and defines the first predetermined range S4 to S5 is formed. Therefore, the shock absorber 1A can have a simpler structure.
- one of the first piston 15 and the second piston 16 is not slid into the inner cylinder 5, and the inside of the first piston 15 and the second piston 16.
- An intermediate chamber 19 may be provided.
- a cylindrical body connecting the first piston 15 and the second piston 16 may be provided on the outer peripheral side of the first piston 15 and the second piston 16, and an intermediate chamber may be formed inside the cylindrical body.
- damping force characteristics of the compression side damping valves 103 and 118 and the extension side damping valves 104 and 119 may all be made different, and at least any two of them may have the same damping force characteristics. For example, it is possible to change such that two are medium characteristics between software and hardware, the remaining one is software characteristics, and the remaining one is hardware characteristics.
- the second embodiment is not limited to the double cylinder type and can be applied to a single cylinder type shock absorber.
- the shock absorber includes a cylinder in which a working fluid is sealed, a piston that is provided in the cylinder and divides the cylinder into an upper chamber and a lower chamber, and is connected to the piston and external to the cylinder. And a first damping force that is provided between the upper chamber and the intermediate chamber and that generates a damping force.
- a generating mechanism, a second damping force generating mechanism that is provided between the lower chamber and the intermediate chamber and generates a damping force, and communicates between the upper chamber and the lower chamber according to the position of the piston.
- a position sensitive mechanism that changes the state of the passage into a state in which the upper chamber and the intermediate chamber communicate with each other, and a state in which the lower chamber and the intermediate chamber communicate with each other. Thereby, it becomes possible to raise the freedom degree of setting of damping force.
- a cylinder in which a working fluid is sealed at least one of which is slidably provided in the cylinder, and a first piston and a second piston that divide the cylinder into an upper chamber, an intermediate chamber, and a lower chamber,
- An expansion side damping valve and a contraction side damping valve that limit the flow of the working fluid flowing through the passage to generate a damping force;
- a second passage communicating with the chamber, the intermediate chamber, and the lower chamber, and a working fluid between the upper chamber and the intermediate chamber provided for the second passage, depending on the positions of the first piston and the second piston.
- a first adjusting portion that adjusts the flow passage area of the working fluid, and a flow passage area of the working fluid between the lower chamber and the intermediate chamber, which is provided with respect to the second passage, depending on the positions of the first piston and the second piston
- a flow path area of the first adjustment unit and the second adjustment unit is within a first predetermined range including a neutral position of the first piston and the second piston.
- the first piston and the second piston exceed the first predetermined range and are on the maximum length side.
- the flow passage area of the first adjustment portion is small, and the flow passage area of the second adjustment portion is large, so that the first piston and the second piston exceed the first predetermined range and the 3 is set such that the flow passage area of the second adjustment portion is small and the flow passage area of the first adjustment portion is large. Thereby, it becomes possible to raise the freedom degree of setting of damping force.
- the extension side damping valve of the first piston and the extension side damping valve of the second piston are extension side damping valves located on the upstream side when the first piston and the second piston move in the extension direction.
- the generated damping force is set to be smaller than the damping force generated by the extension side damping valve located on the downstream side.
- the compression side damping valve of the first piston and the compression side damping valve of the second piston are When one piston and the second piston move in the contraction direction, the damping force generated by the compression side damping valve located on the upstream side is set to be smaller than the damping force generated by the compression side damping valve located on the downstream side. Yes.
- the damping force due to the flow of the oil liquid passing through the extension side damping valve in the extension stroke when in the second predetermined range can be softened, and in the extension stroke in the third predetermined range.
- the damping force due to the flow of oil liquid passing through the expansion side damping valve can be made hard, and the damping force due to the flow of oil liquid passing through the compression side damping valve in the contraction stroke when in the third predetermined range is soft
- the damping force due to the flow of the oil liquid passing through the compression side damping valve in the compression stroke when in the second predetermined range can be made hard.
- the minimum length It is set so that both the flow path area of the first adjustment section and the flow path area of the second adjustment section are both small when it is on at least one of the sides.
- the channel area of the first adjustment unit and the channel area of the second adjustment unit are adjusted by a metering pin, and the metering pin is an axial length between the first adjustment unit and the second adjustment unit.
- the first predetermined range is defined by having a reduced diameter portion extending longer than the length.
- the flow passage areas of the first adjustment unit and the second adjustment unit are adjusted by an axial groove partially formed on the inner periphery of the cylinder, and the axial groove is formed by the first adjustment unit and the first adjustment unit.
- the first predetermined range is defined by extending longer than the axial length between the two adjusting portions.
- shock absorber it is possible to increase the degree of freedom in setting the damping force.
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Abstract
Description
本願は、2014年10月31日に出願された日本国特許出願2014-223501号に基づき優先権を主張し、その内容をここに援用する。
本発明に係る第1実施形態について図面を参照して説明する。以下の説明では理解を助けるために、図の下側を「下側」とし、逆に図の上側を「上側」として定義する。
第2調整部172は、小径穴部137が、メータリングピン31の第1大径部162および第2大径部166と軸方向位置を合わせると、中間室19と下室20との間の流路面積を最も小さくする。第2調整部172は、小径穴部137が、メータリングピン31の縮径部164と位置を合わせると、中間室19と下室20との間の流路面積を最も大きくする。第2調整部172も、可変オリフィスを構成する。可変オリフィスでは、流路面積がメータリングピン31により調整される。
図6から明らかなように、第1ピストン15および第2ピストン16が、第1の所定範囲S4~S5にあるときの伸び方向移動時の減衰力特性(図6の実線W1)と、第2の所定範囲S6~S7にあるときの伸び方向移動時の減衰力特性(図6の破線W2)とは、ピストン速度の全領域で実質的同様にソフトの状態になっている。これらに対して、第3の所定範囲S2~S3にあるときの伸び方向移動時の減衰力特性(図6の実線W3)と、第4の所定範囲S8~S9および第5の所定範囲S0~S1にあるときの伸び方向移動時の減衰力特性(図6の破線W4)とは、ピストン速度の全領域で実質的同様にハードの状態となっている。なお、いずれの減衰力特性も、ピストン速度が高速になるほど減衰力がハードの状態となっている。
よって、減衰力の設定自由度を高めることが可能となる。
よって、部品点数の削減による生産性の向上や軸方向長の低減を図ることによる小型化を図ることができる。
次に、第2実施形態を主に図10~図12に基づいて第1実施形態との相違部分を中心に説明する。なお、第1実施形態と共通する部位については、同一称呼、同一の符号で表す。
内筒5Aには、図11に示すように軸方向に延在する軸方向溝200が、図12に示すように内周部に部分的に形成されている。また、図10に示すように、緩衝器1Aにおいては、第1実施形態のメータリングピン31が設けられておらず、ベースバルブ25とは一部異なるベースバルブ25Aが用いられている。ベースバルブ25Aには、メータリングピン31を取り付けるための係止部材146および支持板147が設けられていない。ベースバルブ25Aには、ベースバルブ部材141とは上部の外径が異なるベースバルブ部材141Aが用いられている。ベースバルブ部材141Aの上部は、内筒5Aに直接嵌合されている。
ロッド本体26Aは、中実構造である。ロッド本体26Aは、ロッドガイド22およびシール部材23のそれぞれの内側に摺動可能に挿通されてシリンダ2の外部へ延出する主軸部201と、シリンダ2A内側の保持軸部57Aとを有している。保持軸部57Aは、主軸部201よりも小径となっている。保持軸部57Aには、主軸部201とは反対側の端部の外周にオネジ58Aが形成されている。
2,2A シリンダ
15 第1ピストン
16 第2ピストン
18 上室
19 中間室
20 下室
21,21A ピストンロッド
31 メータリングピン
32 ロッド内通路(第2通路)
101,102,116,117 通路(第1通路)
103,118 縮み側減衰バルブ
104,119 伸び側減衰バルブ
105 第1の減衰力発生機構
120 第2の減衰力発生機構
132 連通路(第2通路)
171,171A 第1調整部
172,172A 第2調整部
175,175A 位置感応機構
200 軸方向溝
202 壁通路(第2通路)。
Claims (6)
- 作動流体が封入されるシリンダと、
前記シリンダ内に設けられ、前記シリンダ内を上室および下室に区画するピストンと、
前記ピストンに連結されると共に前記シリンダの外部に延出するピストンロッドと、を有する緩衝器であって、
前記ピストンによって形成される中間室と、
前記上室と前記中間室との間に設けられて減衰力を発生する第1の減衰力発生機構と、
前記下室と前記中間室との間に設けられて減衰力を発生する第2の減衰力発生機構と、
前記ピストンの位置に応じて、前記上室および前記下室間を連通させる状態と、前記上室および前記中間室間を連通させる状態と、前記下室および前記中間室間を連通させる状態とに、通路の状態を変える位置感応機構と、を有する緩衝器。 - 作動流体が封入されるシリンダと、
少なくとも一方が前記シリンダ内に摺動可能に設けられ、前記シリンダ内を上室、中間室および下室に区画する第1ピストンおよび第2ピストンと、
前記第1ピストンおよび前記第2ピストンに連結されると共に前記シリンダの外部に延出するピストンロッドと、
前記第1ピストンおよび前記第2ピストンに設けられ、前記上室および前記中間室間と、前記中間室および前記下室間とを作動流体が流れるように連通する第1通路と、
前記第1ピストンおよび前記第2ピストンに設けられ、前記第1ピストンおよび前記第2ピストンの移動によって前記第1通路を流れる作動流体の流れを制限して減衰力を発生させる伸び側減衰バルブと、
前記第1ピストンおよび前記第2ピストンに設けられ、前記第1ピストンおよび前記第2ピストンの移動によって前記第1通路を流れる作動流体の流れを制限して減衰力を発生させる縮み側減衰バルブと、
前記第1通路とは別に前記上室、前記中間室および前記下室を連通する第2通路と、
前記第2通路に設けられ、前記第1ピストンおよび前記第2ピストンの位置により前記上室および前記中間室間の作動流体の流路面積を調整する第1調整部と、
前記第2通路に設けられ、前記第1ピストンおよび前記第2ピストンの位置により前記下室および前記中間室間の作動流体の流路面積を調整する第2調整部と、
を備え、
前記第1調整部および前記第2調整部の流路面積は、
前記第1ピストンおよび前記第2ピストンが中立位置を含む第1の所定範囲内にあるとき、前記第1調整部の流路面積および前記第2調整部の流路面積が共に大きくなり、
前記第1ピストンおよび前記第2ピストンが前記第1の所定範囲を超えて最大長側の第2の所定範囲内にあるとき、前記第1調整部の流路面積が小さく、かつ前記第2調整部の流路面積が大きくなり、
前記第1ピストンおよび前記第2ピストンが前記第1の所定範囲を超えて最小長側の第3の所定範囲内にあるとき、前記第2調整部の流路面積が小さく、かつ前記第1調整部の流路面積が大きくなるように設定されている緩衝器。 - 前記第1ピストンの伸び側減衰バルブおよび前記第2ピストンの伸び側減衰バルブは、前記第1ピストンおよび前記第2ピストンが伸び方向に移動したとき、上流側に位置する伸び側減衰バルブで発生する減衰力が下流側に位置する伸び側減衰バルブで発生する減衰力よりも小さく設定されており、
前記第1ピストンの縮み側減衰バルブおよび前記第2ピストンの縮み側減衰バルブは、前記第1ピストンおよび前記第2ピストンが縮み方向に移動したとき、上流側に位置する縮み側減衰バルブで発生する減衰力が下流側に位置する縮み側減衰バルブで発生する減衰力よりも小さく設定されている請求項2記載の緩衝器。 - 前記第1ピストンおよび前記第2ピストンが前記第2の所定範囲を超えて最大長側にあるとき、および前記第1ピストンおよび前記第2ピストンが前記第3の所定範囲を超えて最小長側にあるときの少なくともいずれか一方にあるとき、前記第1調整部の流路面積および前記第2調整部の流路面積が共に小さくなるように設定されている請求項2または3記載の緩衝器。
- 前記第1調整部の流路面積および前記第2調整部の流路面積は、メータリングピンにより調整され、
前記メータリングピンは、前記第1調整部および前記第2調整部間の軸方向長さよりも長く延びる縮径部を有して前記第1の所定範囲を規定する請求項2から4のいずれか一項記載の緩衝器。 - 前記第1調整部の流路面積および前記第2調整部の流路面積は、前記シリンダの内周に部分的に形成された軸方向溝により調整され、
前記軸方向溝は、前記第1調整部および前記第2調整部間の軸方向長さよりも長く延びて前記第1の所定範囲を規定する請求項2から4のいずれか一項記載の緩衝器。
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JP7190943B2 (ja) | 2019-03-13 | 2022-12-16 | 大阪瓦斯株式会社 | 管内操作装置 |
CN110745045A (zh) * | 2019-10-18 | 2020-02-04 | 安路普(北京)汽车技术有限公司 | 一种阻尼力调节装置、座椅和车辆悬架系统 |
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