WO2016067358A1 - クロロプレンゴム組成物、加硫成形体及び防振ゴム - Google Patents
クロロプレンゴム組成物、加硫成形体及び防振ゴム Download PDFInfo
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- WO2016067358A1 WO2016067358A1 PCT/JP2014/078583 JP2014078583W WO2016067358A1 WO 2016067358 A1 WO2016067358 A1 WO 2016067358A1 JP 2014078583 W JP2014078583 W JP 2014078583W WO 2016067358 A1 WO2016067358 A1 WO 2016067358A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L11/00—Compositions of homopolymers or copolymers of chloroprene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/08—Metals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0016—Plasticisers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/005—Stabilisers against oxidation, heat, light, ozone
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/205—Compounds containing groups, e.g. carbamates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L15/00—Compositions of rubber derivatives
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/44—Carbon
- C09C1/48—Carbon black
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2296—Oxides; Hydroxides of metals of zinc
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/003—Additives being defined by their diameter
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/006—Additives being defined by their surface area
Definitions
- the present invention relates to a chloroprene rubber composition having chloroprene rubber, activated zinc white and carbon black. Furthermore, the present technology relates to a vulcanized molded body obtained by vulcanizing and molding the chloroprene rubber composition, and a vibration-proof rubber using the vulcanized molded body.
- Chloroprene rubber is widely used as a raw material for industrial rubber parts such as various automotive parts, belts, hoses, and anti-vibration rubber because it has a good balance of physical properties such as mechanical properties, weather resistance, and flame resistance and is easy to process. ing. Improving the ozone resistance and heat resistance of industrial rubber parts while maintaining good mechanical properties, weather resistance, flame retardancy, etc.
- Patent Document 1 a method of adding specific carbon black, zinc powder and a specific plasticizer to chloroprene rubber is disclosed (Patent Document 1), and mechanical properties and compression set, A chloroprene rubber composition, a vulcanized rubber, and a rubber component (Patent Document 2) from which a vulcanized rubber having further improved heat resistance is obtained without impairing elongation fatigue properties are disclosed.
- an anti-vibration rubber composition and an anti-vibration rubber comprising a rubber component and fine zinc oxide having a specific surface area within a specific range are disclosed.
- a chloroprene rubber composition that becomes a vulcanized molded body having further improved heat resistance without impairing vibration-proof rubber characteristics, mechanical properties indicated by durometer hardness and elongation at break, a vulcanized molded body of the composition, and
- An object is to provide the anti-vibration rubber.
- the present inventors have conducted various studies on the type of vulcanizing agent to be blended with chloroprene rubber, its particle size and blending ratio, and the particle size and blending ratio of carbon black.
- chloroprene rubber The heat resistance of the composition, the vulcanized molded body of the composition and its vibration-proof rubber has been improved. That is, the present invention has 100 parts by mass of chloroprene rubber, an average particle size of 0.05 ⁇ m to 0.35 ⁇ m, a particle size range of 0.01 ⁇ m to 1.0 ⁇ m, and a specific surface area of 10 m 2 / g or more.
- Carbon black 15 having an active zinc oxide of 150 m 2 / g or less of 0.1 to 10 parts by mass, an average particle diameter of 70 nm to 600 nm, and a dibutyl phthalate oil absorption of 15 ml / 100 g to 60 ml / 100 g.
- a chloroprene rubber composition having at least 200 parts by weight and no more than 200 parts by weight.
- the present invention is a vulcanized molded body obtained by vulcanization molding of the chloroprene rubber composition, and is a vibration-proof rubber comprising the vulcanized molded body.
- the chloroprene rubber may include xanthogen-modified chloroprene rubber 60% by mass to 100% by mass and mercaptan-modified chloroprene rubber 0% by mass to 40% by mass. Further, with respect to 100 parts by mass of the chloroprene rubber contained in the chloroprene rubber composition, at least selected from the group consisting of a phenolic antioxidant, an amine antioxidant, an acrylate antioxidant, a carbamate metal salt, and a wax. At least one secondary aging selected from the group consisting of one primary anti-aging agent of 0.1 to 10 parts by weight, a phosphorus anti-aging agent, a sulfur anti-aging agent, and an imidazole anti-aging agent.
- Inhibitor 0.1 to 10 parts by mass, zinc powder 0.1 to 10 parts by mass, plasticizer 0.1 to 50 parts by mass, processing aid 0.1 mass Part or more and 10 parts by mass or less can be added.
- the active zinc white may contain 20% by mass or more and 98% by mass or less of zinc, and the active zinc white particles include a core and a zinc oxide layer covering a part or all of the surface of the core.
- a composite structure including can be employed.
- the active zinc white core may be selected from at least one inorganic salt selected from the group consisting of calcium carbonate, calcium hypochlorite, magnesium carbonate, magnesium oxide, and magnesium hydroxide.
- a chloroprene rubber composition that is a vulcanized molded body with further improved heat resistance is obtained without impairing vibration-proof rubber characteristics, mechanical properties indicated by durometer hardness and elongation at break, and this vulcanization molding
- the body can be used as an excellent anti-vibration rubber, for example.
- the chloroprene rubber composition according to the embodiment of the present invention includes (1) chloroprene rubber, (2) activated zinc white, and (3) carbon black.
- Chloroprene rubber is obtained by polymerizing a raw material monomer containing 2-chloro-1,3-butadiene (hereinafter referred to as chloroprene), and is a chloroprene homopolymer or chloroprene and chloroprene. And a copolymer with other monomers copolymerizable.
- Monomers copolymerizable with chloroprene include, for example, 2,3-dichloro-1,3-butadiene, 1-chloro-1,3-butadiene, styrene, acrylonitrile, methacrylonitrile, isoprene, butadiene, and acrylic There are acids, methacrylic acid and esters thereof, and the like can be used as long as the object of the present invention is satisfied.
- Chloroprene rubber is classified into mercaptan-modified type, xanthogen-modified type, and sulfur-modified type depending on the molecular weight regulator used.
- the mercaptan-modified chloroprene rubber is obtained by using an alkyl mercaptan such as n-dodecyl mercaptan, tert-dodecyl octyl mercaptan, octyl mercaptan as a molecular weight regulator.
- the xanthogen-modified chloroprene rubber is obtained by using an alkyl xanthogen compound as a molecular weight regulator.
- the sulfur-modified chloroprene rubber is obtained by plasticizing a polymer obtained by copolymerizing sulfur and a chloroprene monomer with thiuram disulfide so as to have a predetermined Mooney viscosity.
- At least one chloroprene rubber selected from the group consisting of xanthogen-modified chloroprene rubber and mercaptan-modified chloroprene rubber can be used.
- Xanthogen-modified chloroprene rubber is superior in mechanical properties such as tensile strength and elongation at break as compared with other modified types.
- the chloroprene rubber composition has improved these mechanical properties. Is obtained.
- Mercaptan-modified chloroprene rubber has excellent adhesion properties with metals compared to other modified types, and a chloroprene rubber composition with improved adhesion to metals can be obtained.
- the properties of the obtained chloroprene rubber composition can be appropriately adjusted.
- the blending ratio of xanthogen-modified chloroprene rubber is 60% by mass to 100% by mass in 100% by mass of the total chloroprene rubber.
- the blending ratio is preferably 40% by mass or less (0% by mass or more and 40% by mass or less).
- Activated Zinc Hana is blended to vulcanize chloroprene rubber, and its properties affect the dispersion state of activated zinc flower particles in the rubber composition and the physical properties of the vulcanized molded product. Is done.
- the active zinc white used in the present embodiment has an average particle size defined by JIS Z8901 measured by scanning electron microscopy of 0.05 ⁇ m or more and 0.35 ⁇ m or less, and a particle size range of 0.01 ⁇ m or more and 1.0 ⁇ m.
- the specific surface area measured by the BET method using nitrogen as an adsorbate according to JIS Z8830 is 10 m 2 / g or more and 150 m 2 / g or less.
- Active zinc white is an extremely fine fine particle having an average particle diameter of active zinc white of less than 0.05 ⁇ m, including particles of less than 0.01 ⁇ m, and a specific surface area of more than 150 m 2 / g. In some cases, the particles tend to aggregate and become poorly dispersed.
- the average particle diameter exceeds 0.35 ⁇ m, includes particles exceeding 1.0 ⁇ m, or includes large particles whose specific surface area is less than 10 m 2 / g, the effect as a vulcanizing agent is ineffective. In any case, it becomes difficult to achieve improvement in heat resistance.
- the compounding amount of the active zinc white is 0.1 to 10 parts by mass, preferably 1 to 10 parts by mass, more preferably 3 to 5 parts by mass with respect to 100 parts by mass of the chloroprene rubber.
- the zinc composition of the active zinc white is preferably in the range of 20% by mass to 98% by mass, more preferably in the range of 60% by mass to 96% by mass, and more preferably 90% by mass to 94% by mass. Most preferred are those in the range.
- the active zinc white preferably contains one or both of calcium and magnesium, and more preferably includes both.
- the calcium content in the activated zinc white is preferably 1% by mass or more and 30% by mass or less, more preferably 1 to 20% by mass, and further preferably 1 to 10% by mass.
- the magnesium content in the activated zinc white is preferably 0.01% by mass or more and 30% by mass or less, more preferably 0.01 to 10% by mass, and further preferably 0.1 to 5% by mass.
- the activated zinc white may contain H, C, O, Cl and the like as other elements.
- the active zinc white preferably has a composite structure including a core and a zinc oxide layer covering part or all of the surface of the core.
- the core is preferably made of at least one inorganic salt selected from the group consisting of calcium carbonate, calcium hypochlorite, magnesium carbonate, magnesium oxide, and magnesium hydroxide.
- a vulcanizing agent is one or more metal oxides selected from the group consisting of magnesium oxide, lead oxide, trilead tetroxide, iron trioxide, titanium dioxide, calcium oxide, and hydrotalcite. It can also be added as.
- the addition amount of these vulcanizing agents is preferably 1 to 20 parts by mass and more preferably 3 to 15 parts by mass with respect to 100 parts by mass of the chloroprene rubber.
- a thiourea-based, guanidine-based, thiuram-based or thiazole-based vulcanization accelerator generally used for vulcanization of chloroprene rubber can be added.
- thiourea is particularly preferable.
- the thiourea vulcanization accelerator include ethylene thiourea, diethyl thiourea, trimethyl thiourea, triethyl thiourea, N, N′-diphenyl thiourea and the like.
- trimethylthiourea and ethylenethiourea are particularly preferable.
- a vulcanization accelerator such as 3-methylthiazolidinethione-2, a mixture of thiadiazole and phenylene dimaleimide, dimethylammonium hydrogen isophthalate or 1,2-dimercapto-1,3,4-thiadiazole derivative. Can do.
- These vulcanization accelerators may be used in combination of two or more of those listed above.
- the addition amount of these vulcanization accelerators is preferably 0.1 to 5 parts by mass, more preferably 0.5 to 5 parts by mass with respect to 100 parts by mass of the chloroprene rubber.
- fatty acids such as stearic acid and zinc stearate and metal salts thereof can be added as an auxiliary agent for increasing the efficiency of the vulcanization accelerator.
- the addition amount of these vulcanization accelerators is preferably 0.1 to 5 parts by mass, more preferably 0.5 to 5 parts by mass with respect to 100 parts by mass of the chloroprene rubber.
- Carbon black is a reinforcing agent blended to improve mechanical properties of vulcanized rubber obtained by vulcanizing a chloroprene rubber composition.
- Carbon black has an average particle diameter in the range of 70 nm to 600 nm, preferably 80 nm to 500 nm, as observed with an electron microscope in accordance with JIS Z8901, and dibutyl phthalate (according to the oil absorption A method of JIS K6217-4).
- DBP dibutyl phthalate
- Carbon black has an average particle diameter in the range of 70 nm to 600 nm, preferably 80 nm to 500 nm, as observed with an electron microscope in accordance with JIS Z8901, and dibutyl phthalate (according to the oil absorption A method of JIS K6217-4).
- DBP dibutyl phthalate having an oil absorption of 15 ml / 100 g to 60 ml / 100 g, preferably 25 ml / 100 g to 50 ml / 100 g. If the average particle diameter and the DBP oil absorption amount are out of this range, the heat resistance of the vulcanized rubber is lowered
- the blending amount of carbon black is in the range of 15 to 200 parts by mass with respect to 100 parts by mass of chloroprene rubber, and can be arbitrarily adjusted according to the rubber hardness of the chloroprene rubber composition required in this range. Good.
- the blending amount of carbon black is 15 to 200 parts by mass with respect to 100 parts by mass of chloroprene rubber, the resulting chloroprene rubber composition does not become too hard and does not lose its elasticity without being plasticized. Since the heat resistance of can be improved, it is preferable.
- reinforcing agents and fillers other than carbon black such as silica, clay, talc, and calcium carbonate, can be added in combination with carbon black. These addition amounts can be added within a range that does not impair the heat resistance of the chloroprene rubber composition, and are preferably in the range of 5 to 100 parts by mass with respect to 100 parts by mass of the chloroprene rubber.
- the primary anti-aging agent suppresses the decrease in durometer hardness, elongation at break, and compression set when the resulting chloroprene rubber composition vulcanized molded body and its anti-vibration rubber are heated. It is added in order to improve the properties.
- this primary anti-aging agent there are a phenol type anti-aging agent, an amine type anti-aging agent, an acrylate type anti-aging agent, a carbamate metal salt and a wax. These primary antiaging agents can be used alone or in combination of two or more.
- the primary anti-aging agents from the viewpoint of increasing the heat resistance of the chloroprene rubber composition, at least one selected from the group consisting of phenol-based anti-aging agents, amine-based anti-aging agents, and acrylate-based anti-aging agents is preferable, Amine-based antioxidants are more preferred.
- Amine-based antioxidants are more preferred.
- the blending amount of the primary anti-aging agent is preferably 0.05 to 15 parts by mass, more preferably 0.1 to 10 parts by mass, further preferably 1 to 10 parts per 100 parts by mass of the chloroprene rubber in the chloroprene rubber composition. Part by mass, particularly preferably 2 to 5 parts by mass.
- Secondary anti-aging agent suppresses the decrease in durometer hardness, elongation at break, and compression set when the resulting chloroprene rubber composition vulcanized molded body and its anti-vibration rubber are heated. In order to improve heat resistance, it is blended.
- the secondary anti-aging agent include phosphorus-based anti-aging agents, sulfur-based anti-aging agents, and imidazole-based anti-aging agents. These secondary antiaging agents can be used alone or in combination of two or more.
- the secondary anti-aging agents selected from the group consisting of phosphorus-based anti-aging agents and sulfur-based anti-aging agents (also referred to as organic thioacid-based anti-aging agents). More preferably, at least one selected from the group consisting of phosphorus-based antioxidants is more preferable.
- phosphorous antioxidants such as tris (nonylphenyl) phosphite, tris (2,4-di-t-butylphenyl) phosphite, sulfur antioxidants such as dilaruyl thiodiopropionate, dimystil- 3,3′-thiodipropionate, distearyl-3,3′-thiodipropionate, imidazole anti-aging agents 2-mercaptobenzoimidazole and 1-benzyl-2-ethylimidazole have an effect of improving heat resistance. It is preferable because it is large.
- the blending amount of the secondary anti-aging agent is preferably 0.05 to 15 parts by mass, more preferably 0.1 to 10 parts by mass, and further preferably 1 to 1 part by mass with respect to 100 parts by mass of the chloroprene rubber in the chloroprene rubber composition.
- the amount is 10 parts by mass, particularly preferably 2 to 5 parts by mass.
- Zinc powder Zinc powder is blended in order to improve heat resistance.
- the zinc powder is not particularly limited, but those having an average particle diameter of 2 to 10 ⁇ m are preferably used.
- the amount of zinc powder is preferably 0.05 to 15 parts by weight, more preferably 0.1 to 10 parts by weight, still more preferably 0.5 to 10 parts by weight, particularly preferably 100 parts by weight of chloroprene rubber. 3 to 5 parts by mass.
- Plasticizer that can be added to the chloroprene rubber composition is not particularly limited as long as it is a plasticizer compatible with chloroprene rubber.
- vegetable oil such as rapeseed oil, phthalate plasticizer, DUP (phthalate) Diundecyl acid), DOS (dioctyl sebacate), DOA (dioctyl adipate), ester plasticizer, ether ester plasticizer, thioether plasticizer, aroma oil, naphthenic oil, chloroprene rubber composition
- the blending amount of the plasticizer is preferably 3 to 50 parts by mass, more preferably 5 to 50 parts by mass, and further preferably 5 to 30 parts by mass with respect to 100 parts by mass of the chloroprene rubber.
- Processing aids As processing aids added to improve processing characteristics, such as making the chloroprene rubber composition easy to peel from rolls, molding dies, extruder screws, etc., stearic acid, etc. And fatty acid amides, paraffinic processing aids such as polyethylene, fatty acid amides, and the like.
- the chloroprene rubber composition is obtained by adding chloroprene rubber and the additives (2) to (8) and kneading at a temperature not higher than the vulcanization temperature.
- a device for kneading the chloroprene rubber composition there are kneading devices such as conventionally known mixers, Banbury mixers, kneader mixers, and open rolls.
- the chloroprene rubber composition of the present embodiment contains active zinc white having a particle diameter and specific surface area in a specific range, and carbon black having a particle diameter and oil absorption in a specific range. It becomes possible to obtain a vulcanized molded body having further improved heat resistance without impairing the mechanical properties indicated by rubber properties, durometer hardness and elongation at break.
- the vulcanized molded body according to the embodiment of the present invention is obtained by vulcanizing and molding the above chloroprene rubber composition.
- the vulcanized molded body of this embodiment can be obtained by vulcanizing and molding the above-described chloroprene rubber composition into a shape according to the purpose.
- the vulcanization molding method at that time is not particularly limited, and the chloroprene rubber composition may be vulcanized after being molded into a desired shape, and the chloroprene rubber composition is preliminarily made into a vulcanized rubber. Then, it may be formed into a desired shape. Alternatively, it can be vulcanized during molding.
- the aforementioned chloroprene rubber composition may be vulcanized after being molded into various desired shapes, or the chloroprene rubber composition may be preliminarily formed into a vulcanized rubber and then molded into various shapes.
- Methods for molding the chloroprene rubber composition and vulcanized rubber include conventional press molding, extrusion molding, calendar molding, and the like. For these, a method used in a normal rubber industry may be adopted.
- the method of vulcanizing the chloroprene rubber composition is not particularly limited, but it can be vulcanized by general steam vulcanization or UHF vulcanization.
- Steam vulcanization is a means for vulcanizing an unvulcanized chloroprene rubber composition by applying pressure and temperature with steam gas as a heat medium, and UHF vulcanization irradiates the chloroprene rubber composition with microwaves. This is a means for vulcanization.
- the mold temperature may be raised to the vulcanization temperature while the chloroprene rubber composition is held inside the mold for vulcanization.
- the vulcanization temperature can be appropriately set depending on the composition of the chloroprene rubber composition and the type of vulcanizing agent, and is usually preferably 140 to 220 ° C, more preferably 150 to 180 ° C.
- the vulcanized molded body of the present embodiment uses a chloroprene rubber composition containing activated zinc white having a particle size and specific surface area in a specific range, and carbon black having a particle size and oil absorption in a specific range. Excellent mechanical properties and heat resistance, as well as anti-vibration rubber properties. For this reason, the vulcanized molded body of this embodiment is suitable as a vibration-proof rubber.
- the chloroprene rubber composition was produced by changing the component composition in each test example, and the characteristics when a vulcanized molded body was obtained were evaluated.
- the xanthogen-modified chloroprene rubber is a product name: DCR-66 (manufactured by Denki Kagaku Kogyo), and the mercaptan-modified chloroprene rubber is a product name: DCR-36 (manufactured by Denki Kagaku Kogyo).
- Primary anti-aging agent A is tetrakis [methylene (3,5-di-tert-butyl-4-hydroxyhydrocinnamate)] methane, product name: Irganox 1010 (manufactured by BASF), primary anti-aging agent B is 4,4′-bis ( ⁇ , ⁇ -dimethylbenzyl) diphenylamine, product name: NOCRACK CD (manufactured by Ouchi Shinsei Chemical Co., Ltd.), primary antioxidant C is 2-tert-butyl-6- (3-tert- Butyl-2-hydroxy-5-methylbenzyl) -4-methylphenyl acrylate, product name: Sumilizer GM (manufactured by Sumitomo Chemical Co., Ltd.).
- Secondary anti-aging agent A is dirariul thiodiopropionate, product name: NOCRACK 400 (manufactured by Ouchi Shinsei Chemical Co., Ltd.), secondary anti-aging agent B is tris (nonylphenyl) phosphite, product name: NOCRACK TNP ( Ouchi Shinsei Chemical Co., Ltd.).
- Plasticizer A is bis (2-ethylhexyl) sebacate, product name: SUNSOSIZER DOS (manufactured by Shin Nippon Chemical Co., Ltd.), plasticizer B is diundecyl phthalate, product name: SUNSOSIZER DUP (manufactured by Shin Nippon Chemical Co., Ltd.), The plasticizer C is an ether / ester plasticizer. Commercially available products were used for magnesium oxide, ethylenethiourea, zinc powder, and stearic acid.
- the average particle diameter of the active zinc white used in this test example was measured by a method by microscopic observation based on JIS Z8901. That is, activated zinc oxide diluted with water was ultrasonically dispersed and then air-dried samples were observed with a scanning electron microscope (FE-SEM SU6600: manufactured by Hitachi High-Technologies Corporation). The equivalent circle diameter of the particles was measured, the arithmetic average value thereof was defined as the average particle diameter, and the particle diameter range was determined from the maximum value and the minimum value thereof.
- the specific surface area of activated zinc white was measured by the BET method using nitrogen as an adsorbate according to JIS Z8830. That is, the specific surface area of a sample obtained by ultrasonically dispersing activated zinc white diluted with water and then naturally drying was measured using a specific surface area measuring device (Monosorb: QUANTACHROME INSTRUMENTS).
- activated zinc white after pulverizing a sample obtained by drying activated zinc white for 12 hours at 70 ° C. in a dryer, elements contained in the activated zinc white are analyzed by an X-ray fluorescence analyzer (ZSX100e: Co., Ltd.). Quantitative analysis was performed using Rigaku Corporation. The chemical composition of the resulting activated zinc white A to C is shown in Table 4 below.
- the vulcanized molded body of the chloroprene rubber composition was evaluated using a test piece prepared by the following method. That is, the obtained chloroprene rubber composition sheet was further press vulcanized under the conditions of 160 ° C. ⁇ 20 minutes and a pressure of 0.8 MPa to produce a vulcanized molded sheet having a thickness of 2.0 mm.
- a aging accelerated environment at 100 ° C. according to JIS K6257 method A using a gear type aging tester GPHH-201, manufactured by Espec
- (1) Durometer hardness (Hs) and (2) Elongation at break (EB) were measured after 1000 hours.
- the durometer hardness was measured at 23 ° C. in a state where three vulcanized molded body sheets were stacked in accordance with JIS K6253-3.
- the hardness meter (Asker rubber hardness meter A type, manufactured by Kobunshi Keiki Co., Ltd.) was used.
- the compression set was tested in accordance with JIS K6262, using a vulcanized columnar test piece, a compression tester spacer of 9.38 mm, and a compression time of 1000 hours at 100 ° C. The piece was compressed and evaluated. The thickness of the test piece after compression was measured using a thickness measuring instrument (Asker test piece thickness measuring instrument SDA-25, manufactured by Kobunshi Keiki Co., Ltd.), and the compression set was calculated.
- a thickness measuring instrument Asker test piece thickness measuring instrument SDA-25, manufactured by Kobunshi Keiki Co., Ltd.
- chloroprene can be obtained in Test Examples 1 to 31, which can provide a vulcanized rubber molded article having further improved heat resistance without impairing mechanical properties, compression set, elongation fatigue properties, and vibration isolation properties. It was shown that a rubber composition, a vulcanized molded body of the composition and an anti-vibration rubber thereof were obtained, and the effects of the present invention were shown.
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Abstract
Description
即ち本発明は、クロロプレンゴム100質量部と、平均粒子径が0.05μm以上0.35μm以下、粒子径の範囲が0.01μm以上1.0μm以下であり、かつ比表面積が10m2/g以上150m2/g以下である活性亜鉛華0.1質量部以上10質量部以下と、平均粒子径70nm以上600nm以下、かつフタル酸ジブチル吸油量が15ml/100g以上60ml/100g以下であるカーボンブラック15質量部以上200質量部以下を有するクロロプレンゴム組成物である。
また、本発明は該クロロプレンゴム組成物を加硫成形して得た加硫成形体であり、またその加硫成形体よりなる防振ゴムである。
なお、前記クロロプレンゴムは、キサントゲン変性クロロプレンゴム60質量%以上100質量%以下、及びメルカプタン変性クロロプレンゴム0質量%以上40質量%以下を含むものとすることができる。また前記クロロプレンゴム組成物中に含まれるクロロプレンゴム100質量部に対し、フェノール系老化防止剤、アミン系老化防止剤、アクリレート系老化防止剤、カルバミン酸金属塩、及びワックスからなる群から選ばれる少なくとも1種の一次老化防止剤0.1質量部以上10質量部以下と、リン系老化防止剤、イオウ系老化防止剤、及びイミダゾール系老化防止剤からなる群から選ばれる少なくとも1種の二次老化防止剤0.1質量部以上10質量部以下と、さらに亜鉛粉末0.1質量部以上10質量部以下と、可塑剤0.1質量部以上50質量部以下と、加工助剤0.1質量部以上10質量部以下を添加することができる。また前記活性亜鉛華は、亜鉛を20質量%以上98質量%以下含有するものとすることができ、活性亜鉛華の粒子は、芯体とその表面の一部または全部を被覆した酸化亜鉛層とを含む複合構造であるものを採用することができる。また、活性亜鉛華の芯体は、炭酸カルシウム、次亜塩素酸カルシウム、炭酸マグネシウム、酸化マグネシウム、及び水酸化マグネシウムからなる群から選ばれる少なくとも1種の無機塩を選択することができる。
クロロプレンゴムは、2-クロロ-1,3-ブタジエン(以下、クロロプレンという。)を含む原料単量体を重合したものであり、クロロプレンの単独重合体、または、クロロプレンと、クロロプレンと共重合可能な他の単量体との共重合体である。クロロプレンと共重合可能な単量体としては、例えば、2,3-ジクロロ-1,3-ブタジエン、1-クロロ-1,3-ブタジエン、スチレン、アクリロニトリル、メタクリロニトリル、イソプレン、ブタジエン、並びにアクリル酸、メタクリル酸及びこれらのエステル類などがあり、本発明の目的を満たす範囲で用いることができる。
活性亜鉛華は、クロロプレンゴムを加硫させるために配合するものであり、その特性によりゴム組成物中における活性亜鉛華粒子の分散状態やその加硫成形体の物性が左右される。
活性亜鉛華の平均粒子径が0.05μm未満であったり、0.01μm未満の粒子を含む場合や、またその比表面積が150m2/gを超えるような活性亜鉛華が非常に細かな微粒子であるときには、粒子同士が凝集しやすく分散不良となる。また平均粒子径が0.35μmを超えたり、1.0μmを超える粒子を含んだり、またその比表面積が10m2/g未満であるような大きな粒子を含むときには、加硫剤としての効果が不十分となり、いずれの場合も耐熱性の向上を達することが困難になる。
活性亜鉛華における亜鉛以外の成分として、活性亜鉛華は、カルシウム及びマグネシウムのいずれか一方又は両方を含むことが好ましく、それら両方を含むことがより好ましい。当該活性亜鉛華中のカルシウム含有量は1質量%以上30質量%以下が好ましく、1~20質量%がより好ましく、1~10質量%がさらに好ましい。当該活性亜鉛華中のマグネシウム含有量は、0.01質量%以上30質量%以下が好ましく、0.01~10質量%がより好ましく、0.1~5質量%がさらに好ましい。なお、活性亜鉛華中には、その他の元素として、H、C、O、及びCl等が含まれていてもよい。
カーボンブラックは、クロロプレンゴム組成物を加硫させて得られる加硫ゴムの機械特性を向上させるために配合する補強剤である。
一次老化防止剤は、得られるクロロプレンゴム組成物加硫成形体やその防振ゴムが加熱されたときのデュロメータ硬さ、破断伸び、圧縮永久歪みの低下を抑え、耐熱性を向上させるために配合するものである。この一次老化防止剤としては、フェノール系老化防止剤、アミン系老化防止剤、アクリレート系老化防止剤、カルバミン酸金属塩及びワックスがある。これらの一次老化防止剤は、一種類または二種以上を併用して使用することができる。
これら化合物の中でも、アミン系老化防止剤の4,4’-ビス(α,α-ジメチルベンジル)ジフェニルアミンやオクチル化ジフェニルアミンは、耐熱性の改善効果が大きいため好ましい。
二次老化防止剤は、得られるクロロプレンゴム組成物加硫成形体やその防振ゴムが加熱されたときのデュロメータ硬さ、破断伸び、圧縮永久歪みの低下を抑え、耐熱性を向上させるために配合するものである。この二次老化防止剤としては、リン系老化防止剤、イオウ系老化防止剤、イミダゾール系老化防止剤を挙げることができる。これらの二次老化防止剤は、一種類または二種以上を併用して使用することができる。
これらの化合物の中でも、リン系老化防止剤のトリス(ノニルフェニル)ホスファイト、トリス(2,4-ジ-t-ブチルフェニル)ホスファイト、イオウ系老化防止剤のチオジオプロピオン酸ジラリウル、ジミスチル-3,3’-チオジプロピオネート、ジステアリル-3,3’-チオジプロピオネート、イミダゾール系老化防止剤の2-メルカプトベンゾイミダゾール、1-ベンジル-2-エチルイミダゾールは、耐熱性改善効果が大きいため好ましい。
亜鉛粉末は、耐熱性を向上させるために配合するものである。亜鉛粉末としては、特に限定するものではないが、平均粒子径が2~10μmのものが好適に用いられる。亜鉛粉末の配合量は、クロロプレンゴム100質量部に対し、好ましくは0.05~15質量部、より好ましくは0.1~10質量部、さらに好ましくは0.5~10質量部、特に好ましくは3~5質量部である。亜鉛粉末の配合量をこの範囲にすることにより、得られる加硫成形体や防振ゴムのデュロメータ硬さ、破断伸び、圧縮永久歪みの低下が抑えられ、耐熱性を向上させることができる。
クロロプレンゴム組成物に添加できる可塑剤としては、クロロプレンゴムと相溶性のある可塑剤であれば特に制限はないが、例えば、菜種油などの植物油、フタレート系可塑剤、DUP(フタル酸ジウンデシル)、DOS(セバシン酸ジオクチル)、DOA(アジピン酸ジオクチル)、エステル系可塑剤、エーテル・エステル系可塑剤、チオエーテル系可塑剤、アロマ系オイル、ナフテン系オイルなどがあり、クロロプレンゴム組成物に要求される特性に合わせて一種類もしくは複数を併用して使用することができる。可塑剤の配合量は、クロロプレンゴム100質量部に対して、3~50質量部が好ましく、5~50質量部がより好ましく、5~30質量部がさらに好ましい。
クロロプレンゴム組成物がロールや成形金型、押出機のスクリューなどから剥離しやすくなるようにするなど、加工特性を向上させるために添加する加工助剤としては、ステアリン酸などの脂肪酸あるいはポリエチレンなどのパラフィン系加工助剤、脂肪酸アミドなどが挙げられ、クロロプレンゴム100質量部に対して0.5~5質量部まで添加できる。
表1~表3に記載した配合処方に従い、クロロプレンゴム、カーボンブラック、一次老化防止剤、二次老化防止剤、亜鉛粉末、酸化マグネシウム、可塑剤、ステアリン酸を所定の配合比率で混合した後、加圧式型ニーダー試験機で混練した。ニーダー試験機で得られた混練物に、活性亜鉛華、エチレンチオウレアを所定の配合比率で加えて直径8インチの2本オープンロールを用いてさらに混練し、厚さ2.3mmのクロロプレンゴム組成物シートを作製した。
活性亜鉛華Aは、製品名:酸化亜鉛2種(堺化学工業社製、平均粒子径=1.38μm、粒子径範囲=0.45~5.87μm、比表面積=3.2m2/g)、活性亜鉛華Bは、製品名:活性亜鉛華META-Z102(井上石灰工業社製、平均粒子径=0.19μm、粒子径範囲=0.10~0.30μm、比表面積=11.6m2/g)、活性亜鉛華Cは、製品名:活性亜鉛華AZO(正同化学工業社製、平均粒子径=0.12μm、粒子径範囲=0.04~0.44μm、比表面積=72m2/g)である。
カーボンブラックAは、製品名:Thermax N-990(Cancarb社製、平均粒子径=450nm、DBP吸油量=44ml/100g)、カーボンブラックBは、旭#22K(旭カーボン社製、平均粒子径=80nm、DBP吸油量=26ml/100g)、カーボンブラックCは、アサヒサーマル(旭カーボン社製、平均粒子径=80nm、DBP吸油量=28ml/100g)、カーボンブラックDは、シーストSO(東海カーボン社製、平均粒子径=43nm、DBP吸油量=115ml/100g)である。
一次老化防止剤Aは、テトラキス[メチレン(3,5-ジ-tert-ブチル-4-ヒドロキシヒドロシンナメート)]メタン、製品名:イルガノックス1010(BASF社製)、一次老化防止剤Bは、4,4’-ビス(α,α-ジメチルベンジル)ジフェニルアミン、製品名:ノクラックCD(大内新興化学社製)、一次老化防止剤Cは、2-tert-ブチル-6-(3-tert-ブチル-2-ヒドロキシ-5-メチルベンジル)-4-メチルフェニルアクリレート、製品名:スミライザーGM(住友化学社製)である。
二次老化防止剤Aは、チオジオプロピオン酸ジラリウル、製品名:ノクラック400(大内新興化学社製)、二次老化防止剤Bは、トリス(ノニルフェニル)ホスファイト、製品名:ノクラックTNP(大内新興化学社製)である。可塑剤Aは、ビス(2-エチルヘキシル)セバケート、製品名:サンソサイザーDOS(新日本理化社製)、可塑剤Bは、ジウンデシルフタレート、製品名:サンソサイザーDUP(新日本理化社製)、可塑剤Cは、エーテル・エステル系可塑剤である。また、酸化マグネシウム、エチレンチオウレア、亜鉛粉末、ステアリン酸はそれぞれ市販品を用いた。
Claims (10)
- クロロプレンゴム100質量部と、
平均粒子径が0.05μm以上0.35μm以下、粒子径の範囲が0.01μm以上1.0μm以下であり、かつ比表面積が10m2/g以上150m2/g以下である活性亜鉛華0.1質量部以上10質量部以下と、
平均粒子径70nm以上600nm以下、かつDBP吸油量が15ml/100g以上60ml/100g以下であるカーボンブラック15質量部以上200質量部以下と、
を含有するクロロプレンゴム組成物。 - 前記クロロプレンゴムが、キサントゲン変性クロロプレンゴム60質量%以上100質量%以下、メルカプタン変性クロロプレンゴム0質量%以上40質量%以下を含むものである請求項1に記載のクロロプレンゴム組成物。
- 前記クロロプレンゴム100質量部に対し、
フェノール系老化防止剤、アミン系老化防止剤、アクリレート系老化防止剤、カルバミン酸金属塩、及びワックスからなる群から選ばれる少なくとも1種の一次老化防止剤0.1質量部以上10質量部以下と、
リン系老化防止剤、イオウ系老化防止剤、及びイミダゾール系老化防止剤からなる群から選ばれる少なくとも1種の二次老化防止剤0.1質量部以上10質量部以下と、
亜鉛粉末0.1質量部以上10質量部以下と、
を含有する請求項1または請求項2に記載のクロロプレンゴム組成物。 - 前記クロロプレンゴム100質量部に対し、可塑剤5質量部以上50質量部以下を含有する請求項1~3のいずれか一項に記載のクロロプレンゴム組成物。
- 前記活性亜鉛華が、亜鉛を20質量%以上98質量%以下含む化学組成のものである請求項1~4のいずれか一項に記載のクロロプレンゴム組成物。
- 前記活性亜鉛華が、亜鉛を20質量%以上98質量%以下、カルシウムを1質量%以上30質量%以下、マグネシウム0.01質量%以上30質量%以下含む化学組成のものである請求項1~5のいずれか一項に記載のクロロプレンゴム組成物。
- 前記活性亜鉛華が、芯体とその表面の一部または全部を被覆した酸化亜鉛層とを含む複合構造のものである請求項1~6のいずれか一項に記載のクロロプレンゴム組成物。
- 前記活性亜鉛華の芯体が、炭酸カルシウム、次亜塩素酸カルシウム、炭酸マグネシウム、酸化マグネシウム、及び水酸化マグネシウムからなる群から選ばれる少なくとも1種の無機塩からなる請求項1~7のいずれか一項に記載のクロロプレンゴム組成物。
- 請求項1~8のいずれか一項に記載のクロロプレンゴム組成物を加硫成形して得られる加硫成形体。
- 請求項9に記載の加硫成形体を用いた防振ゴム。
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JP2005060581A (ja) * | 2003-08-18 | 2005-03-10 | Denki Kagaku Kogyo Kk | クロロプレン系ゴム組成物 |
JP2009040902A (ja) * | 2007-08-09 | 2009-02-26 | Bridgestone Corp | ゴム組成物及びそれを用いた空気入りタイヤ |
WO2009035109A1 (ja) * | 2007-09-14 | 2009-03-19 | Denki Kagaku Kogyo Kabushiki Kaisha | クロロプレンゴム組成物およびその用途 |
WO2012124442A1 (ja) * | 2011-03-11 | 2012-09-20 | 電気化学工業株式会社 | クロロプレンゴム組成物およびその加硫ゴム、並びに該加硫ゴムを用いたゴム型物、防振ゴム部材、エンジンマウントおよびホース |
WO2013015043A1 (ja) * | 2011-07-25 | 2013-01-31 | 電気化学工業株式会社 | ポリクロロプレンラテックス組成物及び浸漬成形品 |
JP2013155333A (ja) * | 2012-01-31 | 2013-08-15 | Bridgestone Corp | 防振ゴム組成物及び防振ゴム |
JP2014227532A (ja) * | 2013-05-27 | 2014-12-08 | 電気化学工業株式会社 | クロロプレンゴム組成物、加硫成形体及び防振ゴム |
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EP3392302A4 (en) * | 2015-12-16 | 2018-11-07 | Toyo Tire & Rubber Co., Ltd. | Rubber composition for vibration-damping rubber |
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KR20170074918A (ko) | 2017-06-30 |
KR102249751B1 (ko) | 2021-05-10 |
US20170292014A1 (en) | 2017-10-12 |
DE112014007111T5 (de) | 2017-07-27 |
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