WO2016061112A1 - Hybrid yarns, methods of making hybrid yarns and fabrics made of hybrid yarns - Google Patents

Hybrid yarns, methods of making hybrid yarns and fabrics made of hybrid yarns Download PDF

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Publication number
WO2016061112A1
WO2016061112A1 PCT/US2015/055346 US2015055346W WO2016061112A1 WO 2016061112 A1 WO2016061112 A1 WO 2016061112A1 US 2015055346 W US2015055346 W US 2015055346W WO 2016061112 A1 WO2016061112 A1 WO 2016061112A1
Authority
WO
WIPO (PCT)
Prior art keywords
yarn
fibers
different
fabric
hybrid
Prior art date
Application number
PCT/US2015/055346
Other languages
English (en)
French (fr)
Inventor
Dennis D. Ackroyd
Original Assignee
Coolcore Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Coolcore Llc filed Critical Coolcore Llc
Priority to CA2964561A priority Critical patent/CA2964561A1/en
Priority to MX2017004821A priority patent/MX2017004821A/es
Priority to CN201580067662.3A priority patent/CN107109715A/zh
Priority to JP2017520525A priority patent/JP2017531745A/ja
Priority to EP15851590.8A priority patent/EP3207172A4/en
Priority to US15/518,996 priority patent/US20170233901A1/en
Priority to KR1020177012759A priority patent/KR20170067861A/ko
Publication of WO2016061112A1 publication Critical patent/WO2016061112A1/en
Priority to US16/224,372 priority patent/US20190194827A1/en

Links

Classifications

    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04—Blended or other yarns or threads containing components made from different materials
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
    • D02G3/28—Doubled, plied, or cabled threads
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/36—Cored or coated yarns or threads
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44—Yarns or threads characterised by the purpose for which they are designed
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/02—Moisture-responsive characteristics

Definitions

  • FIG. 1 A simplified representation of a process for making a synthetic yarn of a single polymer but with three different fiber shapes is shown in FIG. 1.
  • the yarn is a 150/192 yarn. That is, it is a 150 Denier and is made with 192 fibers in the bundle. One third of its fibers are "Y" in shape, one third of its fibers are hollow and the remaining third of its fibers are in "X" shape.
  • polyester polymer from source 12 is melted and passed through spinneret 14 to generate first polyester filaments 16.
  • Spinneret 14 includes a plurality of Y-shape ports, in this example, 64 such ports, through which the liquefied polyester passes.
  • Functional characteristics of the yarn that may be managed by yarn construction through selection of particular fiber cross sections, fiber materials, fiber quantities and fiber interspersion configurations include, but are not limited to, control of fluid through a fabric made of the yarn, the feel of such a yarn and the structural integrity of the yarn.
  • the yarn may be constructed to wick moisture that contacts the yarn, enable evaporation of moisture that contacts the yarn and/or regulate the transportation of fluid passing through a fabric made with the yarn.
  • fluid control for the purpose of the present invention means the transport of a liquid, a gas or a combination of the two.
  • a fabric may be made using the present yarn or a combination of yarns that includes as at least one of the combination the present hybrid yarn as described herein.
  • the yarn of the present invention is made by a new yarn making method.
  • fibers of different compositions are interspersed with one another in a selectable way prior to any final yarn processing.
  • a hybrid spinneret may be used to form the initial distinct filaments.
  • individual fibers may be interspersed with one another prior to final formation of the yarn. In either case, it may not be necessary to use as many spinnerets as previously used in making synthetic fibers and at least one additional twisting step may be eliminated.
  • the hybrid yarn of the present invention allows for the production of a fabric that creates a personal environment that enables the movement of fluid throughout the garment in a desired manner, including by transporting the fluid to all areas of the garment. During and after extreme physical exercising, this may leave the garment damp for a short period of time but no signs of long lasting saturation and discoloration and since the fluid, such as moisture, is distributed more evenly across the garment, drying time is accelerated.
  • This innovation is engineered to provide fabrics with chemical-free fluid management as well as other desired performance characteristics. Because the yarn of the present invention may be chemical-free, unlike most counterparts, washing will not deteriorate the performance of the technology.
  • the use of the present yarn in the manufacture of a fabric also allows for the manufacture of lighter weight fabric while achieving desired functional characteristics.
  • Corresponding different spinneret configurations may be used to produce those different yarn configurations when the yarn is configured of the same material or is configured with a plurality of materials of which at least one has fibers of a plurality of cross sectional shapes. It is also to be noted that the use of these optional hybrid spinnerets also reduces the cost and quality variability associated with the prior fabrication methods in which multiple spinnerets and multiple twisters were required to make the yarns necessary to produce fabric characteristics as described herein. Additionally, it is to be noted that lighter weight fabrics with selectable functionality can be produced as an aspect of the present invention.
PCT/US2015/055346 2014-10-14 2015-10-13 Hybrid yarns, methods of making hybrid yarns and fabrics made of hybrid yarns WO2016061112A1 (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
CA2964561A CA2964561A1 (en) 2014-10-14 2015-10-13 Hybrid yarns, method of making hybrid yarns and fabrics made of hybrid yarns
MX2017004821A MX2017004821A (es) 2014-10-14 2015-10-13 Hilos hibridos, metodos para fabricar hilos hibridos y telas fabricadas de hilos hibridos.
CN201580067662.3A CN107109715A (zh) 2014-10-14 2015-10-13 混纤纱、制造混纤纱的方法和由混纤纱制成的织物
JP2017520525A JP2017531745A (ja) 2014-10-14 2015-10-13 混成糸、混成糸の作成方法、および混成糸から作製された布帛
EP15851590.8A EP3207172A4 (en) 2014-10-14 2015-10-13 Hybrid yarns, methods of making hybrid yarns and fabrics made of hybrid yarns
US15/518,996 US20170233901A1 (en) 2014-10-14 2015-10-13 Hybrid yarns, method of making hybrid yarns and fabrics made of hybrid yarns
KR1020177012759A KR20170067861A (ko) 2014-10-14 2015-10-13 하이브리드 얀, 하이브리드 얀의 제조 방법 및 하이브리드 얀으로 제조된 직물
US16/224,372 US20190194827A1 (en) 2014-10-14 2018-12-18 Hybrid yarns formed with fibers having rounded tips and method of making the same

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201462063830P 2014-10-14 2014-10-14
US62/063,830 2014-10-14

Related Child Applications (2)

Application Number Title Priority Date Filing Date
US15/518,996 A-371-Of-International US20170233901A1 (en) 2014-10-14 2015-10-13 Hybrid yarns, method of making hybrid yarns and fabrics made of hybrid yarns
US16/224,372 Continuation-In-Part US20190194827A1 (en) 2014-10-14 2018-12-18 Hybrid yarns formed with fibers having rounded tips and method of making the same

Publications (1)

Publication Number Publication Date
WO2016061112A1 true WO2016061112A1 (en) 2016-04-21

Family

ID=55747224

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2015/055346 WO2016061112A1 (en) 2014-10-14 2015-10-13 Hybrid yarns, methods of making hybrid yarns and fabrics made of hybrid yarns

Country Status (9)

Country Link
US (1) US20170233901A1 (ja)
EP (1) EP3207172A4 (ja)
JP (1) JP2017531745A (ja)
KR (1) KR20170067861A (ja)
CN (1) CN107109715A (ja)
CA (1) CA2964561A1 (ja)
MX (1) MX2017004821A (ja)
TW (1) TW201623712A (ja)
WO (1) WO2016061112A1 (ja)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190059329A1 (en) * 2017-08-31 2019-02-28 Logical Brands, Inc. Animal toys with incorporated flavor compositions

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106835475A (zh) * 2017-01-20 2017-06-13 南通杰克拜尼服帽有限公司 一种针织汗带的制作工艺
CN106521783A (zh) * 2017-01-20 2017-03-22 南通杰克拜尼服帽有限公司 一种针织帽的制作工艺
DE102017124659B3 (de) * 2017-10-23 2019-02-07 Südwolle GmbH & Co. KG Verfahren und Vorrichtung zur Herstellung eines Garns

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US3678675A (en) * 1970-04-20 1972-07-25 William G Klein Antistatic fabric
US5910361A (en) * 1990-07-13 1999-06-08 Sa Schappe Hybrid yarn for composite materials with thermoplastic matrix and method for obtaining same
US20030157323A1 (en) * 2001-05-14 2003-08-21 Mikhail Khavkine Hybrid yarns which include oil seed flax plant bast fiber and other fibers and fabrics made with such yarns
US20040093844A1 (en) * 2000-10-11 2004-05-20 Philippe Boissonnat Method and device for producing a composite yarn
US20060099415A1 (en) * 2004-11-05 2006-05-11 Innegrity, Llc Melt-spun multifilament polyolefin yarn formation processes and yarns formed therefrom
US20070222099A1 (en) * 2001-01-12 2007-09-27 Hills, Inc. Method and Apparatus for Producing Polymer Fibers and Fabrics Including Multiple Polymer Components
US20090053442A1 (en) * 2007-08-21 2009-02-26 Nguyen Huy X Hybrid Fiber Constructions To Mitigate Creep In Composites
US20130252497A1 (en) * 2011-11-14 2013-09-26 Faserinstitut Bremen E.V. Thermoplastic fibre, hybrid yarn, fibre perform and method for producing fibre performs for fibre composite components, in particular high performance fibre composite component, using the same, fibre composite component and method for producing fibre composite components, in particular high performance fibre composite components
US20140000234A1 (en) * 2012-06-29 2014-01-02 Tex-Ray Industrial. Co., Ltd. Ply yarn having twisted hollow fiber and heat retention fiber
WO2014044401A2 (de) * 2012-09-24 2014-03-27 Glanzstoff Bohemia S.R.O. Garn mit flammschutzwirkung und daraus gebildete textile flächengebilde
CN204138836U (zh) * 2013-12-27 2015-02-04 江苏华亚化纤有限公司 一种含有圆型与一字型微孔的喷丝板

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US3678675A (en) * 1970-04-20 1972-07-25 William G Klein Antistatic fabric
US5910361A (en) * 1990-07-13 1999-06-08 Sa Schappe Hybrid yarn for composite materials with thermoplastic matrix and method for obtaining same
US20040093844A1 (en) * 2000-10-11 2004-05-20 Philippe Boissonnat Method and device for producing a composite yarn
US20070222099A1 (en) * 2001-01-12 2007-09-27 Hills, Inc. Method and Apparatus for Producing Polymer Fibers and Fabrics Including Multiple Polymer Components
US20030157323A1 (en) * 2001-05-14 2003-08-21 Mikhail Khavkine Hybrid yarns which include oil seed flax plant bast fiber and other fibers and fabrics made with such yarns
US20060099415A1 (en) * 2004-11-05 2006-05-11 Innegrity, Llc Melt-spun multifilament polyolefin yarn formation processes and yarns formed therefrom
US20090053442A1 (en) * 2007-08-21 2009-02-26 Nguyen Huy X Hybrid Fiber Constructions To Mitigate Creep In Composites
US20130252497A1 (en) * 2011-11-14 2013-09-26 Faserinstitut Bremen E.V. Thermoplastic fibre, hybrid yarn, fibre perform and method for producing fibre performs for fibre composite components, in particular high performance fibre composite component, using the same, fibre composite component and method for producing fibre composite components, in particular high performance fibre composite components
US20140000234A1 (en) * 2012-06-29 2014-01-02 Tex-Ray Industrial. Co., Ltd. Ply yarn having twisted hollow fiber and heat retention fiber
WO2014044401A2 (de) * 2012-09-24 2014-03-27 Glanzstoff Bohemia S.R.O. Garn mit flammschutzwirkung und daraus gebildete textile flächengebilde
CN204138836U (zh) * 2013-12-27 2015-02-04 江苏华亚化纤有限公司 一种含有圆型与一字型微孔的喷丝板

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190059329A1 (en) * 2017-08-31 2019-02-28 Logical Brands, Inc. Animal toys with incorporated flavor compositions

Also Published As

Publication number Publication date
TW201623712A (zh) 2016-07-01
KR20170067861A (ko) 2017-06-16
CA2964561A1 (en) 2016-04-21
MX2017004821A (es) 2017-11-20
CN107109715A (zh) 2017-08-29
US20170233901A1 (en) 2017-08-17
JP2017531745A (ja) 2017-10-26
EP3207172A4 (en) 2018-08-08
EP3207172A1 (en) 2017-08-23

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